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VTT Plant Biotech

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VTT Plant biotechnology

VTT Technical Research Centre of Finland

03/09/2012

Why plant biotechnology


Plants are an important source of high-value compounds
Excellent chemical diversity Chemical space different from chemically synthesized compounds

Plants have versatile properties for e.g. pharmaceutical production


Small molecules (Complex structures often with stereochemistry impossible to synthetize) Proteins (natural and recombinant)

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Plants are important sources of pharmaceuticals

Opiumalkaloid: Morfine Analgesic

Terpene: Artemisine Antimalarial

Lignane: Podofyllotoxin derivative Anticancer

Quinoline alkaloid: Quinine Antimalarial

Terpene: Paclitaxel Anticancer

Steroidglycoside: Digoxin Cardiac drug

Today about a quarter of all pharmaceuticals on the market are of plant origin

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Why use plant biotechnology for the production of food and cosmetic raw materials

Sustainability preservation of rare plants in nature Flexibility the whole plant biodiversity can be utilized Advantages of using cell cultures
Produced in controlled sterile conditions in bioreactors High purity, no environmental pollutants High quality, good batch to batch repeatibility Scalable production process VTT has proprietary dry fractionation technology No extraction solvents used

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Definition of plant biotechnology

Techniques to culture in vitro tissue fragments, cell aggregates and individual cells in synthetic growth medium in controlled, sterile conditions Methods by which biological processes can be controlled

Rate of production enables economical industrial production

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Problems of traditional production methods


Plants as producers (wild or cultivated)

Low contents/growth Stage/organ specific accumulation Cultivation problems Over-collection of endangered species

Chemical synthesis

Complex structures, chemical synthesis not possible or economically unfeasible

Biotechnological production in plant cell and tissue cultures

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Taxus brevifolia Pacific yew

Paclitaxel
Anti-cancer drug

27 000 tons of Taxus brevifolia bark and harvesting of 12 000 trees would be needed to obtain 2.5 kg paclitaxel Currently pacitaxel is produced in plant cell cultures by Phyton

VTT plant biotechnology platform


Characterization of biosynthetic pathways to desired molecule

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Establishment of tissue or cell culture from a plant

Functional genomics Gene discovery e.g. through deep sequencing Proteomics, metabolomics Data integration Functional analysis

Enhancement of production by elicitation

Enhancement of production by biotransformation

Enhancement of production by genetic engineering

Optimization of production conditions in bioreactor environment

Scale-up to 1200 L in biomanufacturing pilot plant

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The biosynthetic pathway of morphine


Tyrosine 5 steps S-Norcolaurine Berberine 4 steps ps l S-Reticuline era Sev ps 2 steps ste R-Reticuline 4 steps Naloxone Etorphine Buprenorphine Several steps Several steps Papaverine

4 ste

The enzymology of the entire morphine pathway is now largely elucidated after 25 years of research For most of the enzymes, genes have been cloned

Noscapine

Sanguinarine

1 step Oripavine 1 step Morphinone

Thebaine 3 steps Codeine 1 step Morphine

Semisynthetic derivatives

1 step

Semisynthetic derivatives

Ethylmorphine Diamorphine

VTT plant biotechnology platform


Characterization of biosynthetic pathways to desired molecule

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Establishment of tissue or cell culture from a plant

Functional genomics Gene discovery e.g. through deep sequencing Proteomics, metabolomics Data integration Functional analysis

Enhancement of production by elicitation

Enhancement of production by biotransformation

Enhancement of production by genetic engineering

Optimization of production conditions in bioreactor environment

Scale-up to 1200 L in biomanufacturing pilot plant

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VTT Metabolomics platform


Samples Profiling experiments Automated extraction methods (NMR, (UP)LC/MS, GC/GC-ToF/MS) and analytical platforms
Global screening (hydrophilic fraction) Global screening (lipid fraction) Eicosanoids and fatty acids Others

Multivariate statistical analyses Data integration Bio-/chemo-informatics knowledge mining

Biological insight

Data processing Identification

VTT plant biotechnology platform


Characterization of biosynthetic pathways to desired molecule

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Establishment of tissue or cell culture from a plant

Functional genomics Gene discovery e.g. through deep sequencing Proteomics, metabolomics Data integration Functional analysis

Enhancement of production by elicitation

Enhancement of production by biotransformation

Enhancement of production by genetic engineering

Optimization of production conditions in bioreactor environment

Scale-up to 1200 L in biomanufacturing pilot plant

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Establishment of tissue or cell culture from a plant

Plant / Berry Initiation of the culture

Callus formation Cell line selection Suspension culture

VTT plant biotechnology platform


Characterization of biosynthetic pathways to desired molecule

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Establishment of tissue or cell culture from a plant

Functional genomics Gene discovery e.g. through deep sequencing Proteomics, metabolomics Data integration Functional analysis

Enhancement of production by elicitation

Enhancement of production by biotransformation

Enhancement of production by genetic engineering

Optimization of production conditions in bioreactor environment

Scale-up to 1200 L in biomanufacturing pilot plant

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Enhancement of production with different methods


Elicitation
Biotransformation

Genetic engineering
Stressing the cells with methyl jasmonate Increases production of a secondary metabolite. The difference can be visually seen. -methyl digoxine is easy to produce with biotransformation from a cheap precursor.
N CH3
H6H

N H O H

CH3
H6H

N H O

CH3

O OH

HO

O OH H

H O

O OH H

Hyoscyamine

6-Hydroxyhyoscyamine

Scopolamine

Overexperssion of H6H gene causes 100 fold increase in scopolamine production in transgenic cells.

VTT plant biotechnology platform


Characterization of biosynthetic pathways to desired molecule

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Establishment of tissue or cell culture from a plant

Functional genomics Gene discovery e.g. through deep sequencing Proteomics, metabolomics Data integration Functional analysis

Enhancement of production by elicitation

Enhancement of production by biotransformation

Enhancement of production by genetic engineering

Optimization of production conditions in bioreactor environment

Scale-up to 1200 L in biomanufacturing pilot plant

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Up-stream processing photobioreactor disposable wave bioreactors 43 stirred-tank bioreactors in 0.2 20 L scale fully equipped biomanufacturing pilot facility (30 300 1200 L) Down-stream processing drum filter, press filter continuous centrifuge chromatographic separation techniques micro and ultrafiltration equipment

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VTT Biotechnology selected references


Berry stem cells for cosmetics
VTT Plant Biotechnology developed an Arctic cloudberry cell culture to be utilized for cosmetics raw material Product launched by Lumene Oy is the first commercial product in the world to utilize the cell culture of Arctic berries

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Cloudberry stem cell culture for cosmetics


Experimental data of berry bioactivites

Suspension cell culture established from berry plant

Production in small scale

Bioactivity, cytotoxicity and formulation testing

Production in 300 L bioreactor environment

Biomass harvest and filtering

Lyophilization and packing

Raw material ready for a cosmetic product

Photo Jouko Lehmuskallio

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VTT - 70 years of

technology for business and society

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