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    Battery Charger Calculation

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    BimoBrillianta
    This document provides calculations for sizing a battery and charger for a gas turbine application. It determines that a 98 cell, 300 Ah KPM Ni-Cd battery is required based on a duty cycle analysis of the DC loads. A 110 Amp float cum boost charger is selected to provide float charging of 46.1 A and boost charging of 60 A to recharge the battery within 2 hours.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Battery Charger Calculation

    Uploaded by

    BimoBrillianta
    3K views7 pages
    This document provides calculations for sizing a battery and charger for a gas turbine application. It determines that a 98 cell, 300 Ah KPM Ni-Cd battery is required based on a duty cycle analysis of the DC loads. A 110 Amp float cum boost charger is selected to provide float charging of 46.1 A and boost charging of 60 A to recharge the battery within 2 hours.

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    © Attribution Non-Commercial (BY-NC)

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    This document provides calculations for sizing a battery and charger for a gas turbine application. It determines that a 98 cell, 300 Ah KPM Ni-Cd battery is required based on a duty cycle analysis of the DC loads. A 110 Amp float cum boost charger is selected to provide float charging of 46.1 A and boost charging of 60 A to recharge the battery within 2 hours.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views7 pages

    Battery Charger Calculation

    Uploaded by

    BimoBrillianta
    This document provides calculations for sizing a battery and charger for a gas turbine application. It determines that a 98 cell, 300 Ah KPM Ni-Cd battery is required based on a duty cycle analysis of the DC loads. A 110 Amp float cum boost charger is selected to provide float charging of 46.1 A and boost charging of 60 A to recharge the battery within 2 hours.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 7

    TYPICAL, FOR INFORMATION ONLY

    TYPICAL, FOR INFORMATION ONLY


    Doct no: GTEI/Fr-6 Typical-Bat Siz Rev: 00

    BATTERY SIZING CALCULATION


    PROJECT CUSTOMER CONSULTANT SITE APPLICATION TYPE OF BATTERY ::::::Typical 1X Fr6 GTG Tender NA NA Gas Turbine NI-CAD . 125V DC 1.4V/Cell 1.6V/Cell

    DC NOMINAL VOLTAGE :FLOAT VOLTAGE BOOST VOLTAGE ::-

    MIN AMBIENT TEMPERATURE:- 15 Deg C (for battery design) However, Battery sizing considered for worst condition of 5 Deg C MAXIMUM DC VOLTAGE :125 X 1.1 = 137.5V DC (+10%)

    MINIMUM DC VOLTAGE :-

    125 X 0.9

    112.5V DC (-10%)

    CELL END VOLTAGE

    :-

    1.14V/Cell .

    NUMBER OF CELLS

    :-

    Maximum DC voltage / Float voltage per cell 137.5 / 1.40 = 98 Nos.

    The type of battery is KPM, Pocket plated Ni-Cad

    E:\RAKIA-UAE\battery-sizing\BATTERY & CHGR SIZ CALC-tender-Typical.doc

    OF

    TYPICAL, FOR INFORMATION ONLY


    Doct no: GTEI/Fr-6 Typical-Bat Siz Rev: 00

    The battery is sized for safe shutdown of gas turbine in the event of failure of AC supply.

    TABLE I
    DC LOAD DATA PER GAS TURBINE
    Load current Starting for 10 secs

    Sl Tag No No 01 02 03 04 05 88QE-1 88DS 88HR Lighting TURBINE CONTROL PANEL (Mark-VI) Emergency lighting 40 watts (12 numbers)

    Loads in Description KW 7.5 7.5 0.56 0.2 1.875


    DC Emergency Lube Oil Pump Motor DC Diesel Engine Starting Motor DC Hydraulic Ratchet pump motor Lighting in GT Acc. Compartment Turbine Control PANEL

    Load Load current current Remarks Normal Duration 66.67 Amps 66.67 Amps 5 Amps 2A 15 Amps 5
    Refer duty cycle Refer duty cycle Refer duty cycle Refer duty cycle Refer duty cycle Refer duty cycle Requirement for coasting down and cool down Requirement for start-up Requirement for cool down Requirement for coasting down and cool down

    106.67 106.67 8A 2A 15A

    06

    0.480

    07

    GT MCC (I/C )

    250 W

    GT MCC (for incomers )

    Refer duty cycle Refer duty cycle Refer duty cycle Refer duty cycle Refer duty cycle

    The load requirement occurs when AC lighting fails. Considering 2A/ breaker & 2 breakers operating simultaneously.

    08

    GCP

    09

    GRP

    10 11

    AVR Generator Emergency lighting

    Generator 1.25KW Control Panel Generator 1.25KW Relay Panel Automatic 1.25KW Voltage regulator 0.25KW

    10

    10

    10

    10

    10 2

    10 2

    E:\RAKIA-UAE\battery-sizing\BATTERY & CHGR SIZ CALC-tender-Typical.doc

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    TYPICAL, FOR INFORMATION ONLY


    Doct no: GTEI/Fr-6 Typical-Bat Siz Rev: 00

    DUTY CYCLE ON BATTERY IS AS FOLLOWS:

    159.7A L O A D C U R R E N T

    1Min 127.7A
    Load cycle
    continues

    119.7 A

    2 Min

    10 secs TIME LOADS :

    15min

    2hrs

    A1: FIRST 10 secs (Considering Starting :Loads sl.no 1, 4, 5,7,8,9,10,11,12 of Table I Current ) starting currents are considered 159.67 Amps A2: Next 14 Min , 50 secs Table I Normal currents are considered 119.67 Amps A3: Next 1 Min : Loads sl no.1,3,4 ,5,7,8,9,10,11,12 of table I are considered Starting currents for 88HR 127.67 Amps Load 1,4 ,5,7,8,9,10,11,12 Normal currents are considered 119.67 Amps. : Loads sl.no 1,4 ,5,7,8,9,10,11,12 of

    A4: Next 2 Min

    E:\RAKIA-UAE\battery-sizing\BATTERY & CHGR SIZ CALC-tender-Typical.doc

    OF

    TYPICAL, FOR INFORMATION ONLY


    Doct no: GTEI/Fr-6 Typical-Bat Siz Rev: 00

    Section A3, A4 repeats sequentially for the next 105 Min (till the total duration of 2 hours) at the rate of 3min/cycle (1 min ON 2 min OFF and 35 such cycles occur in 105 Min. DUTY CYCLE : 1) 2) 3) 4) 159.7 Amps for 10 secs followed by 119.7 Amps for 14 min 50 secs followed by 127.7 Amps for 1 min followed by 119.7 Amps for 2 min.

    3 & 4 repeats for remaining duty cycle time. FACTORS TO BE CONSIDERED: 1) Aging factor = 2) Design margin = 3) Temp correction factor = TABLE -1 Period Load ( In amps) Duration Performance factor (A/AH)
    as per vendor Datasheet-M/s HBL 10 sec. 14 min 50 sec. 1 min. 2 min. 2.56 1.08 2.06 1.88

    20% 10% For 5 deg C

    Temperature derating factor


    ( As per table01 of enclosed annexure-01) 0.81 0.85 0.81 0.82

    Combined performance factor

    I1= I2= I3 = I4 =

    181.7 141.7 149.7 141.7

    2.06 0.92 1.68 1.53

    E:\RAKIA-UAE\battery-sizing\BATTERY & CHGR SIZ CALC-tender-Typical.doc

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    TYPICAL, FOR INFORMATION ONLY


    Doct no: GTEI/Fr-6 Typical-Bat Siz Rev: 00

    TABLE -2 Step .No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32


    Opening balance

    Load in Amps 159.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7 127.7 119.7

    Duratio n 10 sec 14 min 50 sec. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min. 1 min. 2 min.

    Combined Performan ce Factor

    Ah Reqd. 77.37 130.70 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33 76.14 78.33

    Ah Drain 2.662 27.93 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990 2.13 3.990

    Ah Balan ce 74.71 102.7 7 100.6 4 96.65 94.52 90.53 88.40 84.41 82.29 78.30 76.17 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 Total

    Ah to Add 77.37 55.988 0.00 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 2.163 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 1.797 4.322 196.71

    0.00 74.71 102.77 100.64 96.65 94.52 90.53 88.40 84.41 82.29 78.30 76.17 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01 74.34 74.01

    2.06 0.92 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53 1.68 1.53

    Min. capacity required :


    E:\RAKIA-UAE\battery-sizing\BATTERY & CHGR SIZ CALC-tender-Typical.doc

    196.71 Ah
    6 OF 7

    TYPICAL, FOR INFORMATION ONLY


    Doct no: GTEI/Fr-6 Typical-Bat Siz Rev: 00

    Design margin of 10% : Aging factor of 20% : Cell selected :

    216.38 Ah 259.65 Ah KPM 300P

    THE BATTERY SELECTED IS 98 KPM 300P


    CHARGER SIZING CALCULATION
    BATTERY CAPACITY TRICKLE CHARGING CURRENT @ 2 MILLIAMPS PER AH CONTINUOUS LOAD CURRENT : : 125 VDC 300 AH Ni-Cd : 1.1 A

    45AMPS. (Loads no. 5 (15A), no 8 -(10A), no 9-(10A)


    no 10(10A)

    (Float charge current= Continuous load + trickle current) THE CURRENT IN ON LINE FLOAT CHARGING THE CURRENT REQUIREMENT FOR BOOST CHARGING Total charger rating Charger rating selected : 46.1

    : 0.2 X 300 : 60A : 105 A : 110 Amps

    The charger selected is 2 X 100% Float cum boost charger 125VDC, 110 A

    E:\RAKIA-UAE\battery-sizing\BATTERY & CHGR SIZ CALC-tender-Typical.doc

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