Abb Acs355 Catalog
Abb Acs355 Catalog
Abb Acs355 Catalog
Type designation is a unique reference number that clearly identifies the drive by construction, power and voltage rating and selected options. Using the type designation you can specify your drives from the wide range of options available. Options are added to the type designation using the corresponding plus (+) code.
Build up your own ordering code using the type designation key below or contact your local ABB drives sales office and let them know what you want. Use page 3 as a reference section for more information.
Type designation:
ACS355
0XX
0XAX
XXXX
Product series
Voltages
Construction
Options
4 5 6
7 7 7 7 8
Dimensions and weights Cabinet-mounted drives (IP20 UL Open) Wall-mounted drives (NEMA 1/UL Type 1) Wall-mounted drives (IP66/IP67/UL Type 4X) Cooling and fuses
9 9 9 9 10
11 11 12
Options How to select options User interfaces Machine interfaces Extension modules Protection and installation Sequence programming example: radio button FlashDrop tool Brake resistors Input and output chokes EMC filters Low leakage current filters Compact PLC and AC drive kit
14 14 15 16 16 16 17 18 18 19 20 20 21
Services
22
Introduction to ACS355
ACS355 0XX 0XAX X + XXXX
ABB machinery drives The ABB machinery drives are designed to be fast drives to install, parameter-set and commission. Thus saving hours of engineering work. They are highly compact and cost effective. Equipped with cutting-edge intelligence and safety capability the drives are designed specifically to meet the production and performance needs of system integrators, original equipment manufacturers (OEMs) and panel builders, as well as the requirements of end users in a broad range of applications. Applications ABB machinery drives are designed to meet the requirements of an extensive range of machinery applications. The drives are ideal for food and beverage, material handling, lifting, textile, printing, rubber and plastics, and woodworking applications. Highlights Exceptionally compact drives and uniform design Quick commissioning with application macros and panel assistants Safe torque-off function (SIL3) as standard Sensorless vector control for induction motors and permanent magnet motors up to 600 Hz Built-in braking chopper
High protection class drive A range of ABB machinery drives with IP66 protection is designed for applications exposed to dust, moisture and cleaning chemicals such as screws, mixers, pumps, fans and conveyors. Typical industries that benefit from the drive include food and beverage, textile, ceramics, pulp and paper, water and wastewater, printing and rubber and plastics. The heat sinks cooling fins are completely open from top to bottom, which allows easy washing to ensure no dirt adheres to the surfaces. Assistant control panel housed within a plastic window is designed to resist moist and dusty atmospheres. Furthermore, the cooling fan is located inside the drive, thereby eliminating the need for an external cooling fan and the subsequent maintenance of external moving parts. The drives hygienic design and use of materials meeting current hygiene standards, means that the drive traps no bacteria and can withstand frequent washing. The drive is certified by NSF.
1. Textile 2. Pharmaceutical
5. Printing 6. Lifting
Main features
ACS355 03X 0XAX X + B063
Advantage Drives are available worldwide and permanently stocked in four regions. Dedicated global service and support network that is one of the widest in the industry.
Benefit Fast and reliable delivery with dedicated support to any country in the world.
Broadest power range in its class from 0.37 to 22 kW and uniform design Safe torque-off function (SIL3) as standard Sequence programming
Drive series covers all the typical needs of machine builders with a single family of machinery drive. All frame sizes share the same depth and height facilitating multiple drive solutions and cabinet installations. Built-in and certified function that is used for prevention of an unexpected startup and other stopping related functions. Simple drive control logic, with up to eight pre-set sequences of operations, is created in minutes with built-in sequence programming.
Cost savings as machine builders need to choose only one drive series.
Exceptionally compact drives Drive has the highest power density in its class at 2.8 kW/dm3. Space savings in restricted spaces.
Reduces the need for external safety components Helps machine builders to fulfill the requirements of Machinery Directive 2006/42/EC. Reduces the need for external PLC components.
Pre-defined I/O configurations containing macros such as 3-wire, PID-control and motor potentiometer macro. Different assistants help set parameters for different functions such as drive startup, motor setup or PID control.
FlashDrop tool
A pre-defined machine parameter set, from selection of up to 20, can be downloaded in seconds to a drive without powering the drive. The FlashDrop tool is easy to use and no specialized drives knowledge is required.
Fast, easy and reliable pre-configuration of drives for high-volume machine builders.
Speed compensated stop Product variant for demanding environments with IP66/67/69K, UL Type 4X protection classes Sensorless vector control for induction motors and permanent magnet motors
A feature for applications that require precision stopping that is independent of variations in process speed. No need to design special enclosure for application that requires a high ingress protection. NSF certified.
Improved production flow and cost saving of a built-in feature. Time and cost savings.
Accurate motor control without a feedback device. Patented smooth start for permanent magnet motors.
Typical applications
Mixer In mixing applications the drive provides a high starting torque. The silent operation mode adjusts the switching frequency of the drive to a higher level after the high-torque start, resulting in lower audible noise. The FlashDrop tool provides a quick and safe way to congure multiple drives for identical mixer applications. Conveyor Production lines often have multiple stages, including conveyors, which need to be efficiently linked with each other to provide high production output. A drive provides smooth start and stop of the conveyor, thereby reducing mechanical stress and lowering maintenance costs. Decanter Decanters are used in solid-to-liquid separation processes. A decanter works by spinning a vessel containing liquids and solids at a very high speed to produce gravitational forces.
These forces lead to the separation of the solids from the liquid. The decanters scroll screw, which runs at a different speed to the decanters bowl, moves the solids to the conical end of the bowl. Centrifugal forces move the liquid to the opposite end of the bowl. The ACS355 plays a key role in reaching the required accurate speed difference between the scroll screw and the bowl. Packaging machine Packaging machines often require a drive to provide a high degree of repeatability and accuracy during the packing operation. As such, the ACS355 is well suited for packaging duties and also provides good dynamic and static speed control accuracy. Sequence programming enables the drive to perform sequences of tasks, reducing the need for a PLC. Software features include timer, counter, brake control and jogging all of which can be used in a packaging machine.
Type designation This is the unique reference number (shown above and in column 4, right) that clearly identifies your drive by power rating and frame size. Once the drives type designation has been selected, the frame size (column 5) can be used to determine the drive dimensions, shown on the next page. Voltages ACS355 is available in two voltage ranges: 2 = 200 to 240 V 4 = 380 to 480 V Insert either 2 or 4, depending on your chosen voltage, into the type designation shown above.
Construction 01E within the type designation (shown above) varies depending on the drive phase and EMC filtering. Choose below the one you need. 01 03 E U 1-phase 3-phase EMC filter connected, 50 Hz frequency EMC filter disconnected, 60 Hz frequency (In case the lter is required it can easily be connected) B063 = IP66/IP67/UL Type 4X enclosure = = = =
Frame size
Type designation
Frame size
[kW] [hp] [A] 1-phase AC supply, 200 to 240 V 0.37 0.5 2.4 ACS355-01X-02A4-2 0.75 1.0 4.7 ACS355-01X-04A7-2 1.1 1.5 1.5 2.0 2.2 3.0 3-phase AC supply, 0.37 0.5 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0 6.7 ACS355-01X-06A7-2 7.5 ACS355-01X-07A5-2 9.8 ACS355-01X-09A8-2 200 to 240 V 2.4 ACS355-03X-02A4-2 3.5 4.7 6.7 7.5 9.8 13.3 17.6 24.4 31.0 ACS355-03X-03A5-2 ACS355-03X-04A7-2 ACS355-03X-06A7-2 ACS355-03X-07A5-2 ACS355-03X-09A8-2 ACS355-03X-13A3-2 ACS355-03X-17A6-2 ACS355-03X-24A4-2 ACS355-03X-31A0-2
R0 R1 R1 R2 R2 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4
[kW] [hp] [A] 3-phase AC supply, 200 to 240 V 0.37 0.5 2.4 ACS355-03X-02A4-2 + B063 0.55 0.75 1.1 1.5 2.2 3.0 0.75 1.0 1.5 2.0 3.0 4.0 3.5 4.7 6.7 7.5 9.8 13.3 ACS355-03X-03A5-2 + B063 ACS355-03X-04A7-2 + B063 ACS355-03X-06A7-2 + B063 ACS355-03X-07A5-2 + B063 ACS355-03X-09A8-2 + B063 ACS355-03X-13A3-2 + B063
R1 R1 R1 R1 R1 R3 R3 R3 R1 R1 R1 R1 R1 R1 R1 R1 R3 R3
4.0 5.0 17.6 ACS355-03X-17A6-2 + B063 3-phase AC supply, 380 to 480 V 0.37 0.5 1.2 ACS355-03X-01A2-4 + B063 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0 1.9 2.4 3.3 4.1 5.6 7.3 8.8 12.5 15.6 ACS355-03X-01A9-4 + B063 ACS355-03X-02A4-4 + B063 ACS355-03X-03A3-4 + B063 ACS355-03X-04A1-4 + B063 ACS355-03X-05A6-4 + B063 ACS355-03X-07A3-4 + B063 ACS355-03X-08A8-4 + B063 ACS355-03X-12A5-4 + B063 ACS355-03X-15A6-4 + B063
11.0 15.0 46.2 ACS355-03X-46A2-2 3-phase AC supply, 380 to 480 V 0.37 0.5 1.2 ACS355-03X-01A2-4 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 1.9 2.4 3.3 4.1 5.6 7.3 8.8 12.5 15.6 23.1 31.0 38.0 44.0 ACS355-03X-01A9-4 ACS355-03X-02A4-4 ACS355-03X-03A3-4 ACS355-03X-04A1-4 ACS355-03X-05A6-4 ACS355-03X-07A3-4 ACS355-03X-08A8-4 ACS355-03X-12A5-4 ACS355-03X-15A6-4 ACS355-03X-23A1-4 ACS355-03X-31A0-4 ACS355-03X-38A0-4 ACS355-03X-44A0-4
type designation stands for E or U. Typical motor power in 400 V at normal use Typical motor power in 460 V at normal use Continuous rms current. 50% overload is allowed for one minute in ten minutes.
Technical data
ACS355 0XX 0XAX X + XXXX
Mains connection Voltage and power range 1-phase, 200 to 240 V 10% 0.37 to 2.2 kW (0.5 to 3 hp) 3-phase, 200 to 240 V 10% 0.37 to 11 kW (0.5 to 15 hp) 3-phase, 380 to 480 V 10% 0.37 to 22 kW (0.5 to 30 hp) 48 to 63 Hz 230 V drives, 325 V 15% 400/480 V drives, 540 15% (common DC manual) P max = Pn of the drive 3-phase, from 0 to U SUPPLY 0 to 600 Hz Rated output current I2N
Programmable control connections Two analog inputs Voltage signal Unipolar Bipolar Current signal Unipolar Bipolar Potentiometer reference value Resolution Accuracy One analog output Auxiliary voltage Five digital inputs Input impedance One relay output Type Maximum switching voltage Maximum switching current Maximum continuous current One digital output Type Maximum switching voltage Maximum switching current Frequency Resolution Accuracy Fieldbuses Refresh rate DeviceNetTM < 10 ms with nominal torque 5% with nominal torque -10 to 40 oC (14 to 104 oF), no frost allowed 50 oC (122 oF) with 10% derating Rated current available at 0 to 1000 m. In altitudes from 1000 to 2000 m (3300 to 13,200 ft) above sea level, the derating is 1% for every 100 m (330 ft). If the installation site is higher than 2000 m (6600 ft) above sea level, please contact your local ABB distributor or ofce for further information. Lower than 95% (without condensation) IP20 / optional NEMA 1/ UL type 1 enclosure IP66/IP67/UL Type 4X as an option up to 7.5 kW, IP69K available for IP66/IP67 variant with compatible cable glands NCS 1502-Y, RAL 9002, PMS 420 C IEC721-3-3 No conductive dust allowed Class 1C2 (chemical gas es) Class 1S2 (solid particles) Class 2C2 (chemical gases) Class 2S2 (solid particles) Class 3C2 (chemical gases) Class 3S2 (solid particles) PROFIBUS DP CANopen Modbus RTU EtherNet/IPTM, Modbus TCP, PROFINET IO LonWorks EtherCAT Chokes AC input chokes AC output chokes External option. For reducing THD in partial loads and to comply with EN/IEC 61000-3-12. External option. To achieve longer motor cables. 3-phase, 200 to 240 V 10% 0.37 to 4 kW (0.5 to 5 hp) 3-phase, 380 to 480 V 10% 0.37 to 7.5 kW (0.5 to 10 hp) -10 to 40 C (14 to 104 F), no frost allowed IP66/IP67/UL Type 4X, indoor use only IP69K with compatible cable glands
0 (2) to 10 V, R in > 312 k -10 to 10 V, R in > 312 k 0 (4) to 20 mA, R in = 100 -20 to 20 mA, R in = 100 10 V 1% max. 10 mA, R < 10 k 0.1% 2% 0 (4) to 20 mA, load < 500 24 V DC 10%, max. 200 mA 12 to 24 V, PNP and NPN, programmable DI5 0 to 16 kHz pulse train 2.4 k NO + NC 250 V AC/30 V DC 0.5 A/30 V DC; 5 A/230 V AC 2 A rms Transistor output 30 V DC 100 mA/30 V DC, short circuit protected 10 Hz to 16 kHz 1 Hz 0.2% Plug-in type < 10 ms (between drive and eldbus module) 5-pin screw type connector, up to 500 kbit/s baud rate 9-pin D-connector, up to 12 Mbit/s baud rate 9-pin D-connector, up to 1 Mbit/s 4-pin screw type connector, up to 115 kbit/s baud rate RJ-45 connector, 10/100 Mbit/s baud rate 3-pin screw type connector, up to 78 kbit/s baud rate 2 pcs RJ-45 connectors, 100 Mbit/s baud rate
Overload capacity
(at a max. ambient temperature of 40 0C)
1.5 x I2N for 1 minute every 10 minutes At start 1.8 x I2N for 2 s Default 4 kHz 4 to 16 kHz with 4 kHz steps 0.1 to 1800 s 0.1 to 1800 s Built-in brake chopper as standard 20% of motor nominal slip < 1% s with 100% torque step
Switching frequency Selectable Acceleration time Deceleration time Braking Speed control Static accuracy Dynamic accuracy Torque control Torque step rise time Non-linearity Environmental limits Ambient temperature Altitude
Mains connection, high protection class drive Voltage and power range
Environmental limits, high protection class drive Ambient temperature Degree of protection
Product compliance, high protection class drive Low Voltage Directive 2006/95/EC Machinery Directive 2006/42/EC EMC Directive 2004/108/EC Quality assurance system ISO 9001 En vi ron men tal system ISO 14001 UL, cUL, CE, C-Tick and GOST R approvals RoHS compliant NSF Certified DIN40050-9 (IP69K)
Low Voltage Directive 2006/95/EC Machinery Directive 2006/42/EC EMC Directive 2004/108/EC Quality assurance system ISO 9001 Environmental system ISO 14001 UL, cUL, CE, C-Tick and GOST R approvals RoHS compliant
IP20 UL Open H1 mm 169 169 169 169 181 H2 mm 202 202 202 202 202 H3 mm 239 239 239 236 244 W mm 70 70 105 169 260 D1 mm 161 161 165 169 169 D2 mm 187 187 191 195 195 Weight kg 1.2 1.2 1.5 2.5 4.4
H1 H2 H3
Height without fastenings and clamping plate Height with fastenings but without clamping plate Height with fastenings and clamping plate Width Standard depth Depth with MREL, MPOW or MTAC option
D1 D2 W
NEMA 1/UL Type 1 H4 mm 257 257 257 260 270 H5 mm 280 280 282 299 320 W mm 70 70 105 169 260 D1 mm 169 169 169 177 177 D2 mm 187 187 191 195 195 Weight kg 1.6 1.6 1.9 3.1 5.0
H4 H5
Height with fastenings and NEMA 1 connection box Height with fastenings, NEMA 1 connection box and hood Width Standard depth Depth with MREL, MPOW or MTAC option
D1 D2 W
D1 W
Cooling ACS355 is tted with cooling fans as standard. The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 40 oC (50 oC with derating). Heat dissipation from IP66/IP67/UL Type 4X drive equals to the IP20 UL Open values. For more specic limits see the Technical specication - Environmental limits in this catalog. Cooling air flow
Type designation Frame size [W] 1-phase AC supply, 200 to 240 V ACS355-01X-02A4-2 ACS355-01X-04A7-2 ACS355-01X-06A7-2 ACS355-01X-07A5-2 ACS355-01X-09A8-2 ACS355-03X-02A4-2 ACS355-03X-03A5-2 ACS355-03X-04A7-2 ACS355-03X-06A7-2 ACS355-03X-07A5-2 ACS355-03X-09A8-2 ACS355-03X-13A3-2 ACS355-03X-17A6-2 ACS355-03X-24A4-2 ACS355-03X-31A0-2 ACS355-03X-46A2-2 ACS355-03X-01A2-4 ACS355-03X-01A9-4 ACS355-03X-02A4-4 ACS355-03X-03A3-4 ACS355-03X-04A1-4 ACS355-03X-05A6-4 ACS355-03X-07A3-4 ACS355-03X-08A8-4 ACS355-03X-12A5-4 ACS355-03X-15A6-4 ACS355-03X-23A1-4 ACS355-03X-31A0-4 ACS355-03X-38A0-4 ACS355-03X-44A0-4 R0 R1 R1 R2 R2 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4 48 72 97 101 124 42 54 64 86 88 111 140 180 285 328 488 35 40 50 60 69 90 107 127 161 204 301 408 498 588 163 247 333 343 422 142 183 220 295 302 377 476 613 975 1119 1666 121 138 170 204 235 306 364 433 551 697 1029 1393 1700 2007
2)
Fuses Standard fuses can be used with ABB machinery drives. For input fuse connections see table below.
Selection table
Heat dissipation Air flow
3
Frame size
UL fuses [A] 10 20 25 30 35 10 10 15 15 15 20 30 35 60 80 100 10 10 10 10 15 15 20 25 30 35 50 80 100 100 Fuse ) type * UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T
BTU/hr 1) m /h
[A] 1-phase AC supply, 200 to 240 V ACS355-01X-02A4-2 ACS355-01X-04A7-2 ACS355-01X-06A7-2 ACS355-01X-07A5-2 ACS355-01X-09A8-2 ACS355-03X-02A4-2 ACS355-03X-03A5-2 ACS355-03X-04A7-2 ACS355-03X-06A7-2 ACS355-03X-07A5-2 ACS355-03X-09A8-2 ACS355-03X-13A3-2 ACS355-03X-17A6-2 ACS355-03X-24A4-2 ACS355-03X-31A0-2 ACS355-03X-46A2-2 ACS355-03X-01A2-4 ACS355-03X-01A9-4 ACS355-03X-02A4-4 ACS355-03X-03A3-4 ACS355-03X-04A1-4 ACS355-03X-05A6-4 ACS355-03X-07A3-4 ACS355-03X-08A8-4 ACS355-03X-12A5-4 ACS355-03X-15A6-4 ACS355-03X-23A1-4 ACS355-03X-31A0-4 ACS355-03X-38A0-4 ACS355-03X-44A0-4 R0 R1 R1 R2 R2 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4 10 16 16/20 20/25 25/35 10 10 10 16 16 16 25 25 63 80 100 10 10 10 10 16 16 16 20 25 35 50 80 100 100
24 24 21 21 2) 2)
14 14 12 12 2) 2)
gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG
24 24 21 21 52 52 71 96 96 2) 2)
14 14 12 12 31 31 42 57 57 8 8 8 11 14 14 31 31 42 57 57 57
2) 2)
13 13 13 19 24 24 52 52 71 96 96 96
BTU/hr = British Thermal Unit per hour. BTU/hr is approximately 0.293 Watts. Frame size R0 with free convection cooling.
IP66/67 enclosure 75
Control connections
ACS355 0XX 0XAX X + XXXX
Application macros Application macros are preprogrammed parameter sets. While starting up the drive, the user typically selects one of the macros that is best suited for the application. The diagram below gives an overview of ACS355 control connections and shows the default I/O connections for the ABB standard macro. ABB machinery drives have eight application macros: ABB standard macro Torque control macro 3-wire macro
Alternate macro AC500 Modbus macro Motor potentiometer macro Hand/auto macro PID control macro
In addition to the standard macros the user can create three user macros. The user macro allows the user to save the parameter settings for later use.
Control panel (RJ-45) Modbus RTU (RS-232) Screen Output frequency/speed reference, 0 - 10 V Analog input circuit common Reference voltage +10 V DC, max 10 mA Not in use by default Analog input circuit common Aux. voltage output +24 V DC, max. 200 mA Aux. voltage output common Digital input common PROGRAMMABLE DIGITAL INPUTS (ABB Standard macro defaults shown) Stop/Start Forward/Reverse Constant speed selection Constant speed selection Acceler. and deceler. selection 1) 1) DI5 can also be used as a frequency input. SCR 1 - 10 kohm AI1 AI2 AI1 GND +10 V AI2 RONC GND RONO +24 V DOSRC GND DCOM DI1 DI2 DI3 DI4 DI5 DOOUT DOGND Safety Switch X1C:STO OUT1 OUT2 IN1 IN2 Digital output, PNP transistor type 30 V DC, max. 100 mA Relay output 250 V AC / 30 V DC /2 Arms AO GND ROCOM max 500 ohm Output frequency 0 - 20 mA Analog output circuit common PROGRAMMABLE RELAY AND DIGITAL OUTPUTS
mA V
EMC VAR
U1
U2 AC motor
+24 V ACS355: X1
Ramp pair sel Const Fwd / Start / Stop Speed 1 Rev
ACS355: X1
Const Speed 1 Fwd / Rev Start / Stop
on
off Signal behavior as function of time in this conveyor control example time
The ACS355 drives have many solutions for common challenges. The following example explains how the COUNTER STOP function operates within a conveyor unloading routine. The function stops the conveyor after a predefined number of boxes have passed the sensor. The operator starts the conveyor by activating the drive using switch, S. The switch is connected to digital input 1 (DI1). The drive accelerates to a constant speed of 30 Hz with a 1 second ramp time. Meanwhile a sensor, or proximity switch, P, is connected to digital input 5 (DI5). This sensor generates one pulse, every time a box on the conveyor passes by. When the required number of boxes in this case 20 have passed the sensor, the drive stops with a 1 second ramp time. Parameter settings Startup data The correct motor parameters are set within parameter group 99. However, if the current and voltage settings of the motor and drive match, this is not necessary. The ACS355 also features vector control, which can be used by setting the relevant parameters and undertaking an ID run. Start/Stop/Direction logic Parameter 1001 EXT1 COMMANDS is set to COUNTER STOP [24]. Under certain conditions the counter output will modify the start/stop signal for stopping.
Constant speed selection Parameter 1201 CONST SPEED SEL is set to DI1 [1]. Parameter 1202 CONST SPEED 1 acts as a speed reference source when digital input 1 is active. Parameter 1202 CONST SPEED 1 is set to 30 Hz. Start/Stop functions Parameter 2101 START FUNCTION is set to AUTO [1], which is also the default value. If high torque is required for the conveyor to start, settings DC MAGN [2] can be used. Parameter 2102 STOP FUNCTION is set to RAMP [2]. Thus the drive ramps down to 0 at a stop command. Counter parametrization Parameter 1904 COUNTER ENABLE is set to DI1 [1]. Counter is enabled now by digital input 1. When digital input 1 is low, the counter is not counting.
COUNTER
1904 1905 1906 1907 1908 1909 1910 1911 ENABLE LIMIT INPUT RESET RESET VALUE DIVIDER DIRECTION START/STOP 2n VALUE 0166 OUTPUT
Parameter 1905 COUNTER LIMIT is set to 20. In this example the loading station can only hold 20 boxes. Parameter 1906 COUNTER INPUT is set to PLS IN (DI5) [1] which is also the default value. Pulse counter P is wired to digital input (DI5). This digital input can also handle high frequency pulses up to 10 kHz. If the counter signal edges are swinging, this parameter can be set to FILTERED DI5 [4]. Parameter 1907 COUNTER RESET is set to DI1 (INV) [-1]. When digital input 1 is low, the counter is reset to a value determined by parameter 1908 COUNTER RES VAL. Parameter 1908 COUNTER RES VAL is set to zero, which is also the default value. The counter, in this example, runs from 0 to 20. Parameter 1909 COUNT DIVIDER is set to zero, which is also the default value. This value is used to divide high frequency pulse numbers to lower values. For example a 1024 pulse incremental encoder would give 1024 pulses in one revolution. When using count divider 10 (2 to the power of 10) the counter would count up by 1 after 1024 pulses. Parameter 1910 COUNT DIRECTION is set to UP [0], which is also the default value. Parameter 1911 CNTR S/S COMMAND is set to DI1 [1]. Digital input 1 acts as the drive start command. Due to the setting of parameter 1001 EXT1 COMMANDS, the drive stops when the counter limit has been reached or digital input 1 goes low. The counters actual value can now be seen from signal 0166. Acceleration and deceleration settings Parameter 2201 ACC/DEC 1/2 SEL is set to NOT SEL [0]. Only one ramp is used in this application, thereby ramp changing is disabled. Parameter 2202 ACCELER TIME 1 is set to 1s. Parameter 2203 DECELER TIME 2 is set to 1s.
ACS355 control program functions ACS355 control program provides the following functions: Counter start and stop Timer start and stop Speed compensated stop 3 independent supervision functions Automatic restart function 2 sets of ramping times S-curve for ramping 7 constant speeds 3 critical speed ranges Maintenance triggers Timed functions Configurable fault/protection functions 2 process PID functions PID sleep function PID trim function Mechanical brake control 8 state sequence programming 2 sets of user parameter sets Safe torque-off Parameter lock
The ACS355 features the following motor control functions: Current, torque, speed and frequency limits Under- and overvoltage controllers Starting to the rotating machine Linear, squared and user defined U/f curves for scalar control IR compensation for scalar control Flux optimization for energy saving Flux braking for improved ramping down Drive temperature controlled switching frequency control Motor noise smoothing Sensorless vector control for induction motors Sensorless vector control for permanent magnet motors Smooth starting function for permanent magnet motors PID speed controller in vector controlled mode Acceleration compensation Speed controller auto tune Standalone and rotating motor identification runs Optional speed feed back for closed loop vector control
Options
ACS355 0XX 0XAX X + XXXX
How to select options The options shown in the table are available within the ACS355 range. The ordering code, which is shown in the second column, replaces the XXXX in the type designation above. You can order as many options as required, simply by extending the code as necessary.
Options
Ordering code
Description
Model
Protection class
*) *) *)
NEMA 1/UL type 1 (R0, R1, R2) NEMA 1/UL type 1 (R3) NEMA 1/UL type 1 (R4) IP66/IP67/UL type 4X enclosure Assistant control panel Basic control panel Panel mounting kit Panel holder mounting kit Potentiometer DeviceNet
TM
B063 Control panel (choose one option only) Panel mounting kit J400 J404
*) *)
ACS-CP-A ACS-CP-C ACS/H-CP-EXT OPMP-01 MPOT-01 FDNA-01 FPBA-01 FCAN-01 FMBA-01 FENA-01 FLON-01 FECA-01 FRSA-00 MTAC-01 MREL-01 MPOW-01 SREA-01 MFDT-01 DriveWindow Light
1) 1) 1) 1)
PROFIBUS DP CANopen Modbus RTU EtherNet/IP TM, Modbus TCP, PROFINET IO LonWorks EtherCAT RS-485/Modbus Speed encoder module Relay output module Auxiliary power extension module Ethernet adapter Cable gland kit (IP66/IP67/UL Type 4X) Input switch kit Pressure compensation valve FlashDrop tool DriveWindow Light Input chokes EMC filters Braking resistors Output chokes
*)
H376 F278
C169
*) *) *) *) *) *)
= standard = product variant = option, external - = not available *) = To be ordered as a separate item. 1) External options not available in IP66/IP67/UL Type 4X protection class.
Options Interface
ACS355 0XX 0XAX X + XXXX
User interfaces Panel cover The purpose of the panel cover is to protect the drives connection surfaces.The ACS355 drive is delivered with a panel cover as standard. In addition there are two alternative control panels available as options. Basic control panel The basic control panel features a single line numeric display. The panel can be used to control the drive, set the parameter values or copy them from one drive to another. Assistant control panel The assistant control panel features a multilingual alphanumeric display for easy drive programming. The control panel has various assistants and an built-in help function to guide the user. It includes a real time clock, which can be used during fault logging and in controlling the drive, such as start/stop. The control panel can be used for copying parameters for back up or for downloading to another drive. A large graphical display and soft keys make it extremely easy to navigate. The drive with IP66/IP67 enclosure has the assistant control panel as standard. Potentiometer Potentiometer MPOT-01 with two switches: start/stop and forward/reverse. Polarity is selected with DIP switches. No external power source is needed for the potentiometer. Panel mounting kits To attach the control panel to the outside of a larger enclosure, two panel mounting kits are available. A simple and costefficient installation is possible with the ACS/H-CP-EXT kit, while the OPMP-01 kit provides a more user-friendly solution, including a panel platform that enables the panel to be removed in the same way as a drive-mounted panel. The panel mounting kits include all hardware required eg, 3 m extension cables and installation instructions.
Potentiometer
Options Interface
ACS355 0XX 0XAX X + XXXX
Machine interfaces The plug-in fieldbus modules bring connectivity to major automation systems. A single twisted pair cable avoids large amounts of conventional cabling, thereby reducing costs and increasing system reliabilty. ACS355 supports the following fieldbus options: PROFIBUS DP CANopen DeviceNetTM Modbus RTU EtherNet/IPTM, Modbus TCP, PROFINET IO LonWorks EtherCAT
Extension modules MREL-01 ACS355 has one relay output as standard. The optional MREL-01 module offers three additional relay outputs, which can be configured for different functions with parameters. MTAC-01 The optional MTAC-01 module offers pulse encoder interface for speed measurement. MPOW-01 The optional auxiliary power module MPOW-01 enables the drive control circuitry to be operated under all conditions. Protection and installation NEMA 1/UL Type 1 kit The NEMA 1/UL Type 1 kit includes a connection box for finger protection, conduit tube installation, and a hood for protection against dirt and dust. Terminal cover The terminal cover is for protection of the I/O connections. Clamping plates The clamping plates are used for protection against electrical disturbances. The clamping plates with clamps are included in the drive package as standard.
Fieldbus module
Removable clip for labeling Safe torque-off connection Panel connector EMC filter grounding screw (EMC) FlashDrop connection LEDs Analog I/O Relay output Digital inputs Varistor grounding screw (VAR) Digital output
A separate order line and type code is required for any of these software tool options. DriveWindow Light DriveWindow Light is an easy-to-use commissioning and maintenance tool for ACS355 drives. It can be used in an offline mode, which enables parameter setting at the office even before going to the actual site. The parameter browser enables viewing, editing and saving of parameters. The parameter comparison feature makes it possible to compare parameter values between the drive and saved parameter files. With the parameter subset you can create your own parameter sets. Controlling of the drive is naturally one of the features in DriveWindow Light. With this software tool, you can monitor up to four signals simultaneously. This can be done in both graphical and numerical format. Any signal can be set to stop the monitoring from a predefined level. Sequence programming tool DriveWindow Light allows the user to visually build and manipulate sequence programming parameters that are loaded into the ACS355. The programming is done in a graphical editor which displays each sequence step and its transitions as an individual block. Sequence programming enables application specific programming with up to 8 configurable sequences. This new and easy way to preset sequences reduces the need for an external programmable logic control (PLC). In simple applications an external PLC can be left out. Startup wizards Startup wizards make the setting of parameters easy. Simply launch the wizard, select an appropriate assistant eg, for setting analog outputs, and all parameters related to this function are shown together with help pictures.
Highlights Graphical sequence programming tool for ACS355 Editing, saving and downloading parameters Graphical and numerical signal monitoring Drive control Startup wizards DriveWindow Light requirements Windows NT/2000/XP/Vista Free serial port from a PC Free control panel connector Sequence programming example: radio button In this example, analog input AI1 will start the motor at a fixed speed. This function is useful when the drive is operated using only a potentiometer. The motor speed is proportional to the analog input when analog input level is higher than the fixed level. In this case separate start and stop commands are not needed. The analog input level is monitored using the ACS355s supervision function. Supervision function status is set as a transition rule between the two states of the sequence program. In state 1 the drive is in stand-by, monitoring the AI1 level. In state 2 the drive starts in the forward direction and its reference is from AI1. In state 2, the supervision function monitors the AI1 level. If the value falls below the set limit, the sequence program makes a transition to state 1 and the drive is stopped. There are two ramp pairs from which different ramping times can be selected within each state. It is also possible within the sequence program to control the analog output, digital output and relay output independently. Supervision function, AI1 scaling to speed reference, and ramp times, can be set independent of the sequence program.
Options External
A separate order line and type designation is required for any of these external options. FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting. It gives the possibility to hide selected parameters to protect the machine. Only the parameters needed in the application are shown. The tool can copy parameters between two drives or between a PC and a drive. All the above can be done without a power connection to the drive in fact, it is not even necessary to unpack the drive. DrivePM DrivePM (drive parameter manager) is a tool to create, edit and copy parameter sets for the FlashDrop tool. For each parameter/group the user has a possibility to hide it, which means that the drive user does not see the parameter/group at all. DrivePM requirements Windows 2000/XP/Vista Free serial port from a PC FlashDrop package includes FlashDrop tool DrivePM software on a CD-rom Users manual in English and in pdf-format on the CD-rom Cable OPCA-02 for connection between the PC and FlashDrop tool Battery charger Brake resistors ACS355 is delivered with an integrated brake chopper as standard. Therefore no additional space or installation time is needed. The brake resistor is selected using the table below. For more information about the selection of brake resistors, see the ACS355 users manual. Brake chopper limits and resistor selection table
Type designation ACS355[ohm] [kW] [hp] 1-phase AC supply, 200 to 240 V 0.37 0.5 01X-02A4-2 70 01X-04A7-2 40 01X-06A7-2 40 01X-07A5-2 30 01X-09A8-2 30 03X-02A4-2 70 03X-03A5-2 70 03X-04A7-2 40 03X-06A7-2 40 03X-07A5-2 30 03X-09A8-2 30 03X-13A3-2 30 03X-17A6-2 30 03X-24A4-2 18 03X-31A0-2 7 0.75 1.1 1.5 2.2 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 1 1.5 2 3 0.5 0.75 1 1.5 2 3 4 5 7.5 10 R min PBRmax Selection table by resistor type CBR-V / CBT-H Braking 160 210 260 460 660 560 time 1) [s] 90 45 28 19 14 90 60 42 29 19 14 16 12 45 35 23 90 90 60 37 27 17 29 20 15 10 10 16 13 10
03X-46A2-2 7 11 15 3-phase AC supply, 380 to 480 V 03X-01A2-4 200 0.37 0.5 03X-01A9-4 175 03X-02A4-4 165 03X-03A3-4 150 03X-04A1-4 130 03X-05A6-4 100 03X-07A3-4 70 03X-08A8-4 70 03X-12A5-4 40 03X-15A6-4 40 03X-23A1-4 30 03X-31A0-4 16 03X-38A0-4 13 03X-44A0-4 13 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 0.75 1 1.5 2 3 4 5 7.5 10 15 20 25 30
Braking time = Maximum allowed braking time in seconds at PBRmax every 120 seconds, at 40 oC ambient temperature
CBR-V CBR-V CBR-V CBR-V CBR-V CBT-H 160 280 70 210 360 200 260 450 40 460 790 80 660 1130 33 560 2200 18
Options External
A separate order line and type designation is required for any of these external options. Input chokes Input choke smooths the wave shape of mains current and reduces total harmonic distortion (THD). Together with the input choke, the ACS355 is designed to fulfill the requirements of the harmonics standard EN/IEC 61000-3-12. In addition, the input choke provides improved protection against mains voltage transients.
Type designation ACS355Frame Input size choke I1N without choke [A] 1-phase AC supply, 200 to 240 V 01X-02A4-2 01X-04A7-2 01X-06A7-2 01X-07A5-2 01X-09A8-2 03X-02A4-2 03X-03A5-2 03X-04A7-2 03X-06A7-2 03X-07A5-2 03X-09A8-2 03X-13A3-2 03X-17A6-2 03X-24A4-2 03X-31A0-2 03X-46A2-2 03X-01A2-4 03X-01A9-4 03X-02A4-4 03X-03A3-4 03X-04A1-4 03X-05A6-4 03X-07A3-4 03X-08A8-4 03X-12A5-4 03X-15A6-4 03X-23A1-4 03X-31A0-4 03X-38A0-4 03X-44A0-4 R0 R1 R1 R2 R2 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4 CHK-A1 6.1 CHK-B1 11.4 CHK-C1 16.1 CHK-C1 16.8 CHK-D1 21 CHK-01 CHK-02 CHK-03 CHK-03 CHK-04 CHK-04 CHK-04 CHK-04 CHK-06 CHK-06 CHK-06 CHK-01 CHK-01 CHK-01 CHK-01 CHK-02 CHK-02 CHK-02 CHK-03 CHK-03 CHK-04 CHK-04 CHK-05 CHK-06 CHK-06 4.3 6.1 7.6 11.8 12 14.3 21.7 24.8 41 50 69 2.2 3.6 4.1 6 6.9 9.6 11.6 13.6 18.8 22.1 30.9 52 61 67 4.5 8.1 11 12 15 2.2 3.6 4.8 7.2 8.2 11 14 18 27 34 47 1.1 1.8 2.3 3.1 3.5 4.8 6.1 7.7 11.4 11.8 17.5 24.5 31.7 37.8 5 10 16 16 25 4.2 7.6 13 13 22 22 22 22 47 47 47 4.2 4.2 4.2 4.2 7.6 7.6 7.6 13 13 22 22 33 47 47 8.0 2.8 1.2 1.2 1.0 6.4 4.6 2.7 2.7 1.5 1.5 1.5 1.5 0.7 0.7 0.7 6.4 6.4 6.4 6.4 4.6 4.6 4.6 2.7 2.7 1.5 1.5 1.1 0.7 0.7 I 1N with choke [A] [A] [mH] 1-phase AC supply, 200 to 240 V 01X-02A4-2 01X-04A7-2 01X-06A7-2 01X-07A5-2 01X-09A8-2 03X-02A4-2 03X-03A5-2 03X-04A7-2 03X-06A7-2 03X-07A5-2 03X-09A8-2 03X-13A3-2 03X-17A6-2 03X-24A4-2 03X-31A0-2 03X-46A2-2 03X-01A2-4 03X-01A9-4 03X-02A4-4 03X-03A3-4 03X-04A1-4 03X-05A6-4 03X-07A3-4 03X-08A8-4 03X-12A5-4 03X-15A6-4 03X-23A1-4 03X-31A0-4 03X-38A0-4 03X-44A0-4 R0 R1 R1 R2 R2 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4 ACS-CHK-B3 ACS-CHK-B3 ACS-CHK-C3 ACS-CHK-C3 ACS-CHK-C3 ACS-CHK-B3 ACS-CHK-B3 ACS-CHK-B3 ACS-CHK-C3 ACS-CHK-C3 ACS-CHK-C3 NOCH-0016-6x NOCH-0016-6x NOCH-0030-6x NOCH-0030-6x NOCH-0070-6x ACS-CHK-B3 ACS-CHK-B3 ACS-CHK-B3 ACS-CHK-B3 ACS-CHK-C3 ACS-CHK-C3 NOCH-0016-6x NOCH-0016-6x NOCH-0016-6x NOCH-0016-6x NOCH-0030-6x NOCH-0030-6x NOCH-0030-6x NOCH-0070-6x 60 100 100 100 100 60 60 100 100 100 100 100 100 100 100 100 60 60 100 100 100 100 100 100 100 100 100 100 100 100 I TH L
Output chokes Output choke decreases du/dt on the output and filters current spikes caused by voltage spikes. With an output choke it is possible to increase the motor cable length which could be otherwise limited due to a temperature increase resulting from current spikes and electromagnetic performance.
Type designation ACS355[m] Frame size Output choke Cable length
I1N = Nominal input current. When used in 480V network I1N is 20% lower with rated power. I TH = Nominal choke thermal current L = Choke inductance
Options External
A separate order line and type designation is required for any of these external options. EMC filters The ACS355s internal EMC filter is designed to meet category C3 requirements of EN/IEC 61800-3 standard. External EMC filters are used to enhance the drives electromagnetic performance in conjunction with its internal filtering. Maximum motor cable length depends on required electromagnetic performance, according to the table below. Low leakage current filters Low leakage current filters are ideal for installations where residual current devices (RCD) are required and leakage current needs to be below 30 mA.
Type ACS355-
Frame
Filter type
Frame size
Filter type
designation size
Low leakage current filters, 3-phase AC supply, 400 V 03X-01A2-4 03X-01A9-4 03X-02A4-4 03X-03A3-4 03X-04A1-4 03X-05A6-4 03X-07A3-4 03X-08A8-4
1)
1-phase AC supply, 200 to 240 V 01X-02A4-2 01X-04A7-2 01X-06A7-2 01X-07A5-2 01X-09A8-2 03X-02A4-2 03X-03A5-2 03X-04A7-2 03X-06A7-2 03X-07A5-2 03X-09A8-2 03X-13A3-2 03X-17A6-2 03X-24A4-2 03X-31A0-2 03X-46A2-2 03X-01A2-4 03X-01A9-4 03X-02A4-4 03X-03A3-4 03X-04A1-4 03X-05A6-4 03X-07A3-4 03X-08A8-4 03X-12A5-4 03X-15A6-4 03X-23A1-4 03X-31A0-4 03X-38A0-4 03X-44A0-4
1)
R0 R1 R1 R2 R2 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4
RFI-11 RFI-12 RFI-12 RFI-13 RFI-13 RFI-32 RFI-32 RFI-32 RFI-32 RFI-32 RFI-32 RFI-33 RFI-33 RFI-34 RFI-34 RFI-34 RFI-32 RFI-32 RFI-32 RFI-32 RFI-32 RFI-32 RFI-32 RFI-32 RFI-33 RFI-33 RFI-33 RFI-34 RFI-34 RFI-34
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 30 30 50 50 50 50 50 50 40 40 40 -
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50 50 50 50 50 50 40 40 40 30 30 30
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 40 40 40 -
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
30 50 50 50 50 30 30 50 50 50 50 50 50 50 50 50
R0 R0 R1 R1 R1 R1 R1 R1
10 10 10 10 10 10 10 10
Internal EMC filter must be disconnected by removing the EMC screw from the drive.
EMC standards in general EN 61800-3 (2004), product standard EN 55011, product family standard for industrial, scientific and medical (ISM) equipment Category C1 Group 1 Class B Category C2 Group 1 Class A Category C3 Group 2 Class A Category C4 Not applicable 1st environment, unrestricted distribution 1st environment, restricted distribution 2nd environment, unrestricted distribution 2 nd environment, restricted distribution EN 61800-3/A11 (2000), product standard
Internal EMC filter must be connected with the EMC screw in the drive. When the filter is not connected the C4 maximum cable lengths are allowed to be used.
ABBs programmable logic controller (PLC) and AC drive starter kit offer an out-of-box motor control in minutes. The compact, yet powerful kit, targets small-scale machines and systems requiring PLC control and up to seven drives. Easy ordering and fast startup Providing PLC, AC drive and accessories as a package simplifies ordering and provides quick deliveries. A starter kit containing an AC500-eCo PLC and ABB machinery drive, ACS355 (0.37 kW), is intended for evaluation and customization (application programming). The kit contains a ready-made application program based on the AC500 function block library for drives, accessories, user documentation and Control Builder programming environment. Ready-made re-order packages for ACS355 enables expansion of starter kit to a multiple drives system. AC500 product family offers several controllers for system scaling.
Benefits of the kit Control of a motor in minutes Easy ordering of PLC, AC drive and accessories as a kit from ABBs central stock Entry-level kit for learning the Control Builder programming environment based on CoDeSys Pre-engineered communication libraries for all ABB LV AC drives Ready-made HMI visualization Cost-efficient system expansion, since the same application program can be used for the entire AC500 PLC platform
Prepurchase
Whether you operate in industry, commerce or a utility your aims remain the same: to keep your motor-driven applications running consistently and efficiently. The life cycle services for ABB drives can help you achieve these aims by maximizing the uptime of your process while ensuring the optimum lifetime of ABB drives in a predictable, safe and low-cost manner.
The life cycle services for ABB drives span the entire value chain, from the moment you make the first enquiry about a drive through to its disposal and recycling. Throughout the value chain, ABB provides training and learning, technical support and contracts. All of this is supported by one of the most extensive global drive sales and service networks.
Active
Classic
Limited
Obsolete
The drive, with complete life cycle services, is available for purchase.
The drive, with complete life cycle services, is available for plant extensions.
Spare parts, maintenance and repair services are available as long as materials can be obtained.
ABB cannot guarantee availability of life cycle services for technical reasons or within reasonable cost.
Notes
Contact us
For more information please contact your local ABB representative or visit: www.abb.com/drives www.abb.com/drivespartners
Copyright 2012 ABB. All rights reserved. Specications subject to change without notice.