I R D Balancing

Worlds Leading Supplier of Soft- & Hard-Bearing Balancing Machines & Instruments

balancing

Accuracy

History

Accurate balancing is essential to the operation, maintenance and repair of rotating equipment. Whether you are dealing with a turbine in a power plant, a fan in a chemical facility, an armature from an electric motor, or a roll in a paper mill, your rotors need to be balanced as precisely as possible. Our products can accommodate a range of rotor weights from a fraction of a kilogram to over 272 000 kilograms (.022 to 600 000 pounds). What we know about precision balancing allows us to recommend the best soft- or hard-bearing answer for your application.

We have been in the balancing business for nearly 50 years. As IRD Mechanalysis, we set the industry standard for balancing machinery and instrumentation. Almost every major balancing innovation or technology had its start with us. Now, as a division of Entek IRD, we are the only major manufacturer to offer a complete range of both softand hard-bearing machines, as well as a full line of instruments. We have over 5000 systems installed in virtually every industrialized nation in the world. The systems we sell are supported by a global network of service, support, applications expertise and training programs. And were ISO 9001 quality system registered. Were historically proven and charging ahead into the future.

We began developing new balancing technologies 50 years ago. We havent stopped since.

Soft- & Hard-Bearing Balancing Machines

Features of Soft-Bearing High balance sensitivity

Features of Hard-Bearing Horizontal & vertical machines available Ideally suited for production balancing Can handle excessive initial unbalance First-run readout, no trial weights required Rigid construction, fewer moving parts Optional weight addition or removal devices available
No expensive construction of special concrete foundations is required for any IRD soft- or hard-bearing machines.

Balance at lower & safer speeds Instrumentation capability of both first run readout and trial weight calibration Instrumentation can read vibration displacement in addition to unbalance Transportable, modular design Broad rotor weight range in each machine

A L A N C I N G

A 150 ton (135 000 kilogram) turbine rotor in a nuclear power station being balanced and machined on site in a fully transportable, 300 ton capacity (270 000 kilogram) balancing machine system.

General purpose, midrange balancing machines are available in many models for rotors weighing from .45 kilogram (1 pound) to 11 340 kilograms (25 000 pounds).

Balancing Machines Selected Examples

B
Soft-Bearing B01/S Tabletop B01/S tabletop balancing machine with integrated instrument for balancing rotors weighing from less than an ounce (28 grams) up to 10 pounds (4.5 kilograms).

B
Soft-Bearing B140-280K Large, transportable B140-280 soft-bearing balancing machine with end drive and 290 balancing instrument balancing a steam turbine rotor.

F
Hard-Bearing F04 Small, horizontal axis hard-bearing balancing machine for balancing cutting tools. This is a compact solution with belt drive, safety guard and 275 balancing instrument in the same frame.

FV
Hard-Bearing FV01 Two-plane, vertical axis, FV01 hardbearing balancing machine equipped with two manual drilling units, safety guard and 272 balancing instrument.

F
Hard-Bearing F100 Large, horizontal axis, F100 hard-bearing balancing machine with end drive and 275 balancing instrument.

Balancing Instruments Complete Offering

model

model

model

model

models

290
Soft-Bearing Color Touchscreen Menu-driven touchscreen for quick data entry Automatic solution of single- & dual-plane problems Document results with balance certificate using optional printer Comparison to established tolerances Polar or digital displays provide graphic representation of balance vectors Also available in hardbearing version

246
Soft-Bearing Portable Ideal for use on a balancing machine & for in-situ field balancing Automatic solution of single- & dual-plane problems Balance corrections instantly computed & shown in weight units Built-in printer (interface to external printer included) Shaft-synchronous digital tracking filters for high precision balancing

236
Soft- or Hard-Bearing Digital Readout Cost-effective, high performance instrument Automatic solution of single- & dual-plane problems Balance corrections instantly computed & shown in weight units Shaft-synchronous digital tracking filters for high precision balancing Ideal for hard- or soft-bearing machines Free-standing or rack-mounted configuration

275
Hard-Bearing Color Display Color display with built-in industrial keyboard Automatic drive & speed control Function-key, menu-driven operation Fully integrates with hard-bearing balancing machine Intuitive, easy-to-use Includes full-size printer for generating balancing certificate

270 271

272

Hard-Bearing Digital Readout Cost-effective solution for hard-bearing machines Optional interface to external computer or printer Fully integrates with hard-bearing balancing machine Model 270 for horizontal, 271 for single-plane vertical, 272 for dual-plane vertical

Balancing Machines Selection Chart

capacity lbs kgs

drive

description

maximum rotor diameter inches mm

maximum journal diameter inches mm

B01

7 7 500 1000 2000 5000 10 000 15 000 25 000 50 000 75 000 110 000 200 000 280 000 500 000 25 000 50 000 80 000 150 000
lbs

3 3 200 450 900 2300 4500 7000 11 000 23 000 34 000 50 000 90 000 127 000 227 000 11 000 23 000 36 000 68 000
kgs

Belt Belt Belt Belt Belt Belt Belt Belt Belt End End End End End End Belt Belt Belt Belt

Tabletop Tabletop with Instrument General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Large Capacity Large Capacity Large Capacity, Transportable Large Capacity, Transportable Large Capacity, Transportable Large Capacity, Transportable Roll Balancing Roll Balancing Roll Balancing Roll Balancing

10 10 36 40 45 94 115 115 124 128 128 154 154 212 212 100 112 112 124
inches

250 250 914 1016 1144 2388 2291 2291 3150 3250 3250 3900 3900 5400 5400 2500 2850 2850 3150
mm

1.2 1.2 8 8 13 13 15 15 24 20 20 32 32 32 32
inches

30 30 203 203 330 330 381 381 610 508 508 813 813 813 813
mm

Soft-Bearing

B01/S B5 B10

B
Series Choose from 290, 236 or 246 instruments.

B20 B50 B100 B150 B200 B500 B750 B140-110K B140-200K B140-280K B140-500K B200R B500R B800R B1500R

F04

44 110 220 440 660 1650 4400 6600 10 000 22 000 44 000
lbs

20 50 100 200 300 750 2000 3000 4500 10 000 20 000

Belt or End Belt or End Belt or End Belt or End Belt or End Belt or End Belt or End Belt or End Belt or End Belt or End Belt or End

Tool Balancing General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Large Capacity

12.6 28 28 39 39 62 62 62 74 94 94
inches

320 711 711 990 990 1575 1575 1575 1880 2388 2388
mm

1.4 2.8 2.8 3.9 3.9 3.9 7.0 7.5 7.5 15.7 15.7

36 71 71 99 99 99 178 190 190 400 400

Hard-Bearing Horizontal

F1 F2 F4 F6 F16 F44 F66 F100 F200 F440

F
Series Choose from 270 or 275 instruments.

FV01

10 30 60 220 440 1100 3300

5 15 30 100 200 500 1500

Direct Direct Direct Direct Direct Direct Direct

1 or 2 plane 1 or 2 plane 1 or 2 plane 1 or 2 plane 1 or 2 plane 1 or 2 plane 1 or 2 plane

15.7 15.7 15.7 21.6 21.6 31.5 47.2

400 400 400 550 550 800 1200

Hard-Bearing Vertical

FV03 FV06 FV2 FV4

FV
Series Choose from 271 or 272 instruments.

FV11 FV33

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Optimization

Do-It-Yourself Field Fabrication Well provide you with a kit containing critical components such as suspensions and bearing assemblies. Well also provide a complete set of engineering drawings for you to do most of the heavy metal fabrication (like machine bases, frames and pedestals) yourself. Update & Upgrade Existing Equipment Update equipment from any manufacturer by selectively adding new IRD balancing instrumentation, suspension and bearing assemblies to your existing machine bases, pedestals and drive systems. Youll get the leading-edge performance of a brand new balancing system at a fraction of the cost. Friendly Service & Support Taking care of our customers, no matter what it takes, is our absolute, number one priority. This is how weve built and kept our hard-earned reputation as the friendliest company in the business. On-site start-up, training, service and support are available for all balancing machines and instruments. Balancing Training School We know more about balancing technologies and applications than any other supplier in the industry. In fact, weve trained hundreds of thousands of people in balancing theory, techniques and procedures over the past 50 years. And, were willing to share what we know with you. We offer an extensive curriculum of public and in-house training courses and workshops, for both engineers and operators.

Find the right balance. IRD Balancing.

I R D Balancing Division Offices

Columbus, Ohio 1.614.885.5376 phone 1.614.847.7741 fax

UK: Chester 44.1244.374914 phone 44.1244.379870 fax