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Compass

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Matteo Ibatici, Marketing and Sales Department, 20 May. 2011.

COMPASS COMpact Prefabricated Air-insulated SubStation


ABB Group December 21, 2011 | Slide 1

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 2

Our Key Values

1926
Technology 80 years in T&D

Pioneering Spirit First in the world We are not afraid of new challenges

2005
New Focus Factory

ABB Group December 21, 2011 | Slide 3

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 4

Product portfolio Multifunctional Equipments


COMPASS COMPASS-I

Two different solutions for the same ratings

Rated Voltage (kV) Rated Current (A) Breaking Current (kA) AC Test Voltage (kV) Impulse Test Voltage BIL (kV)

110 2000 40 275 650

170

110 2000 40

170

325 750

275 650

325 750

ABB Group December 21, 2011 | Slide 5

Product Portfolio COMPASS 110 kV up to 170 kV

ABB Group December 21, 2011 | Slide 6

Product Portfolio COMPASS 110 kV up to 170 kV

ABB Group December 21, 2011 | Slide 7

Product Portfolio COMPASS 110 kV up to 170 kV

Example of a substation with COMPASS


ABB Group December 21, 2011 | Slide 8

Product Portfolio COMPASS-I NEW module


One Circuit Breaker with BLK drive (both single and three phase operations) (1) One Current Transformer (2) BLK (3) Local Control Cabinet (4) Supporting Structure (5) COMPASS-I is completely assembled and tested at the factory and can be wholly transported to the site for easy, reliable installation. This product, as COMPASS, can be furnished with both silicone or porcelain insulators. Thank to his reduced structure, this product is suitable for substations that need to save space. In addition, COMPASS-I contains less quantity of SF6 gas because the current transformer is integrated in the circuit breaker. Certified with ENEL Distribution.

ABB Group December 21, 2011 | Slide 9

Product Portfolio COMPASS-I NEW module

ABB Group December 21, 2011 | Slide 10

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 11

COMPASS, COMPASS-I Why Hybrid equipment?


Two main concerns: to minimize outages due to scheduled maintenance; to avoid blackouts and loss of connection due to failures.

Two solutions: equipment with low maintenance requirements; equipment with low failure rate and specific substation design.

ABB Group December 21, 2011 | Slide 12

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 13

COMPASS, COMPASS-I COMPASS and COMPASS-I features


DISCONNECTOR FUNCTION
How to open/close

CLOSE POSITION

OPEN POSITION

ABB Group December 21, 2011 | Slide 14

COMPASS, COMPASS-I COMPASS and COMPASS-I NEW features


New layout in order to have voltage transformer and surge arrester onboard Better weight distribution, that reduce the total weight of COMPASS (30% less) and improve its stability (lower gravity center) New disconnector motor mechanism NABLA System Self supporting Busbar Silicon bushings

Bialka Tatrzanska Substation in Poland


ABB Group December 21, 2011 | Slide 15

COMPASS, COMPASS-I NEW features NABLA

Self Supporting Busbar


ABB Group December 21, 2011 | Slide 16

COMPASS, COMPASS-I COMPASS and COMPASS-I NEW features


COMPASS Substation with TIP in Poland

ABB Group December 21, 2011 | Slide 17

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 18

COMPASS Value based selling

GUARD Zone SAFETY Zone

ABB Group December 21, 2011 | Slide 19

COMPASS, COMPASS-I Value based selling


Pre-fabricated & Pre-tested bay Reduced erection time commissioning Minor civil works Minor quantity of steel structures

ABB Group December 21, 2011 | Slide 20

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 21

COMPASS, COMPASS-I Erection and commissioning


EASY AND FAST erection and commissioning due to the fact that the modules are pre-assembled and pre-tested in the factory

ABB Group December 21, 2011 | Slide 22

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 23

S/S space comparison Comparison between AIS and COMPASS Conventional configuration

total area: 2600 m2 switchyard: 930 m2 Small area for switchyard

Compass configuration

total area: 1200 m2 switchyard: 300 m2

ABB Group December 21, 2011 | Slide 24

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 25

Economical comparison

Maintenance cost 20 years Engineering cost

140 120 100 80 60 40 20 0 COMPASS AIS Conventional

Land acquisition

foundation, fence, groundings, roads, etc. LV cable connection Tubolar aluminium connection & clamps Steel structure supply and erection HV apparatus erection

ABB Group December 21, 2011 | Slide 26

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 27

Reliability of COMPASS modules Preventive maintenance guide key points


The operational safety of main components CB, DS, ES, CT, is not affected by any external impact (such as dirt , humidity etc.) with the exception of the bushings. Bushings consist of an internal cylinder in glass fiber impregnated in epoxy resin: therefore are qualified for use in polluted environment and in presence of rain. A COMPASS module requires virtually no maintenance for a long time.

ABB Group December 21, 2011 | Slide 28

Reliability of COMPASS modules Preventive maintenance guide key points


a) Periodical Inspections Every one/two years With the module in service Consisting in just a visual inspection Preventive Maintenance It has to be done when the first of the following is verified: once reaced 20 years of service once reached 5000 mechanical operations once reached 10 short circuit interruptions The module has to be out of service Consisting on an accurate check and the repetition of commissioning mechanical tests Revision It has to be done when the first of the following is verified: once reaced 30 years of service once reached 10000 mechanical operations once reached 20 short circuit interruptions The revision activities as to be performed in ABB facilities

b)

c)

ABB Group December 21, 2011 | Slide 29

Reliability of COMPASS modules Preventive maintenance guide key points


AIS: Air Insulated Switchgear MTS: Mixed Technology Switchgear (i.e. HGIS) GIS: Gas Insulated Switchgear

Source: CIGR Working Group B3-20 Evaluation of Different Switchgear Technologies (AIS, MTS, GIS) for Rated Voltages of 52 kV and above W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger, A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008
ABB Group December 21, 2011 | Slide 30

Reliability of COMPASS modules Life Cycle costs according to CIGR studies

On CIGRE analysis Hybrid module is considered as an advantageous trade-off solution between AIS and GIS. Mixed Technology Switchgear is considered to be the less expensive solution in term of ownership and the most available one.
Source: CIGR Working Group B3-20 Evaluation of Different Switchgear Technologies (AIS, MTS, GIS) for Rated Voltages of 52 kV and above W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger, A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008
ABB Group December 21, 2011 | Slide 31

Table of contents

Key values Product Portfolio Why COMPASS? COMPASS and COMPASS-I features Value based selling Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of COMPASS modules Worldwide reference

ABB Group December 21, 2011 | Slide 32

COMPASS The ABB Hybrid Module Reference Map

More than 4000 equivalent bays installed at June 2008

ABB Group December 21, 2011 | Slide 33

ABB Group December 21, 2011 | Slide 34

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