Frequency Measurement and Switching Instruments: Operating Instructions
Frequency Measurement and Switching Instruments: Operating Instructions
Frequency Measurement and Switching Instruments: Operating Instructions
T401 / T402
Operating Instructions
Version 2.10E
Single Channel Tachometer with 0/4-20mA Output T401.00: Part No.: 383Z-05307 (+14V Sensor supply ) T401.03: Part No.: 383Z-05671 (+5V Sensor supply ) Single Channel Tachometer with 0/2-10V Output T402.00: Part No.: 383Z-05308 (+14V Sensor supply) T402.03: Part No.: 383Z-05672 (+5V Sensor supply)
JAQUET AG , Thannerstrasse 15, CH-4009 Basel Tel. +41 61 306 88 22 Fax +41 61 306 88 18 E-Mail: info@jaquet.com
Document Revision: 00
JAQUET AG
Contents:
1 2 3 SAFETY INSTRUCTIONS PRODUCT FEATURES SPECIFICATIONS
3.1 General 3.2 Inputs 3.2.1 Analog Sensor connection (Sign) 3.2.2 Digital Sensor connection (IQ) 3.2.3 Binary input and push button 3.3 Outputs 3.3.1 Analog output 3.3.2 Relay 3.3.3 Open Collector Output 3.4 Data communication 3.4.1 Serial interface (RS 232) 3.5 Environment 3.5.1 Climatic conditions 3.5.2 Electromagnetic immunity 3.5.3 Other Standards
4 4 5
5 6 6 7 7 8 8 9 9 9 9 10 10 10 10
PRINCIPLE OF OPERATION
4.1 General 4.2 Machine factor 4.2.1 Known (Measured) 4.2.2 Calculated 4.2.3 Displaying other physical values
11
11 12 12 12 12
5 6 7
13 13 14
14 14
15
15 15 15 15 15 16 17 17 18 18 19 19
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OPERATING BEHAVIOR
9.1 Power on 9.1.1 Analog output 9.1.2 Relay output 9.2 Measurement 9.2.1 The adaptive Trigger level 9.2.2 Signal failure 9.3 Functions 9.3.1 Limits and Window Function 9.3.2 Parameter sets A and B 9.3.3 Relay hold function 9.3.4 Push-button 9.3.5 Binary input 9.4 Fault behavior 9.4.1 Sensor fault (Sensor monitoring) 9.4.2 System alarm 9.4.3 Alarm 9.5 Power supply interruption
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20 20 20 20 20 21 21 21 21 21 21 22 22 22 22 22 23
10 MECHANICAL CONSTRUCTION / HOUSING 11 ACCESSORIES 12 MAINTENANCE / REPAIR 13 SOFTWARE VERSIONS 14 WARRANTY 15 DECLARATION OF CONFORMITY 16 CONNECTION DIAGRAM T401/402
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1 Safety Instructions
T400 series tachometers may only be connected by trained & competent personnel. As soon as an electrical circuit is connected that can have dangerous voltages, other tachometer components may exhibit a dangerous potential. (Series T400 tachometers do not themselves generate dangerous potentials) Before opening the tachometer (Hardware configuration) the unit must be disconnected from circuits that may exhibit dangerous potentials. These instruments correspond to protection class I and it is therefore mandatory to earth the PE terminal. The instructions in this operating guide must be strictly adhered to. Not doing so may cOffe harm to personnel, equipment or plant. Instruments in a doubtful condition after electrical, climatic or mechanical overload must be immediately disconnected and returned to the manufacturer for repair. The instruments have been developed and produced in accordance with IC-348 and left the factory in perfect condition.
2 Product features
Series T400 tachometers measure and monitor frequencies (speed proportional values) in the range 0 to 35,000 Hz. The following are available: 1 Current or voltage output (T411 - current, T412 - voltage) 1 Sensor frequency output 1 Relay 2 Limits 2 Parameter sets selectable via binary input Sensor monitoring System monitoring The tachometers are configured via T400 PC configuration software. All settings are in revolutions per minute (rpm).
4 models are available: T401.00 T402.00 T401.03 T402.03 Single Channel Tachometer with +14V Sensorsupply, Relay and 0/4-20mA Output Single Channel Tachometer with +14V Sensorsupply, Relay and 0/2-10V Output Single Channel Tachometer with +5V Sensorsupply, Relay and 0/4-20mA Output Single Channel Tachometer with +5V Sensorsupply, Relay and 0/2-10V Output 383Z-05307 383Z-05308 383Z-05671 383Z-05672
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3 Specifications
Ambient temperature + 20 C
3.1 General
T401 - T402 Lowest measuring range Highest measuring range Minimum Measuring time (Fixtime) Effective Measuring time 0.01 . . . 1.000 Hz 0.01 . . . 35.00 kHz Selectable values:
2 / 5 / 10 / 20 / 50 / 100 / 200 / 500 ms 1 / 2 / 5 Seconds. Is based on the minimum measuring time (Fixtime) and the measured frequency.
typically: max:
teffective tmax
= Fixtime = 2 x Fixtime
tmax
In the event of sensor signal failure: teffective = Fixtime + (2 x last input frequency period)
Isolation
Isolation voltage
0.05 % 10...36 VDC 10 V : 2.3 W 24 V : 2.6 W 36 V : 3 W 16 V : 4 ms 24 V : 25 ms 36 V : 75 ms Galvanic isolation between: Power supply, Sensor input incl. sensor supply, Binary input, Serial interface Analog output Relay output Open collector output 700 VDC / 500VAC
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3.2 Inputs
3.2.1 Analog Sensor connection (Sign)
Frequency range (-3dB) Input impedance Input voltage 0.01 Hz / 35 kHz 30kOhm Max. 80Vrms
100
10
O.K.
0.1
NOT O.K.
Trigger: 500mVpp Trigger: 20mVeff
Frequency [Hz]
Minimum positive pulse width - digital signals Input voltage Sensor supply
0.5 2000
1 667
2.5 333
5 200
10 166
20 125
T40x.00 T40x.03 +14V, max. 35mA short circuit proof +5V, max. 35mA short circuit proof If the current limit activates, the sensor supply must be disconnected to reset the protection
820 Ohm to Sensorsupply (configurable for 2 wire sensors with Jumper J1) adaptive Trigger level. Configurable with Jumper J2: 250mV 6.5V (>500mVpp) [Factory configuration] 28mV 6.5V (>20mVrms) A terminal is provided for the sensor cable screen. This terminal is connected to the sensor supply 0V. (0VS)
Screen
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1 of 3 settings may be configured via software: No Sensor Monitoring Monitoring of powered sensors [Also for 2 wire sensors supplied via the Pull-up resistor (Jumper J1) ]. The sensor is considered to be defective if the sensor current consumption falls outside of Imin and Imax. Imin. = 0.525mA Imax. = 0.525mA Monitoring of non powered sensors [For 2 wire sensors such as electromagnetic sensors.] The sensor is considered to be defective if the circuit is disconnected.
5 volts
T401 / T402
OVS
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3.3 Outputs
3.3.1 Analog output
Type Load Open circuit voltage Operating Mode T401 Current 020 / 420mA Max. 500Ohm Max. 12V
[V]
10.5 10
[mA]
21 20
modus
2 0
speed [rpm]
Transfer functions
speed
speed
Resolution Max Linear error Accuracy Signal to Noise Ratio Damping Temperature Drift Reaction time
12 Bit (4096 Steps) 0.1 % 0.5 % of the full range value. 38.64dB (at 20 mA / 500 Ohm) Hardware 11 ms + Software setting (Configuration) Typically 100 ppm/K, max. 300 ppm/K Effective measuring time + 7.5ms
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3.3.2 Relay
Type Limit Hysteresis Functions Mono-stable change-over Programmable 1 lower and 1 upper set point per limit. 2 programmable parameter sets selectable via binary input Reaction to Alarm, Sensor fault, Limit, always on or off. Normal or Inverse (normally powered off or on) With or without Hold function (Reset via Binary input) 0.05% of the value set Max. 10ppm of the value set Effective measurement time + 10.5ms AC: max. 250 VAC, 1250VA. DC:
Contact isolation
1500 VAC
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3.5 Environment
3.5.1 Climatic conditions
Standard Operating temperature Storage temperature Relative humidity KUE in accordance with DIN 40 040 - 40 ... + 85 C - 40 ... + 90 C 75% averaged over the year; up to 90% for max 30 days. Condensation to be avoided.
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4 Principle of operation
4.1 General
T400 tachometers are controlled by a microprocessor. They work according to the period measurement principle whereby the input period is measured with subsequent computing of the reciprocal value corresponding to the frequency or speed. The relationship between frequency and speed is established with the Machine factor. The current output and relay control are determined from the speed. The relay function is defined via 2 selectable parameter sets. Each parameter set can access the 2 limit values, the alarm definition, sensor monitoring and other process values. The 2 limits each have and upper and lower set point (hysteresis setting) The selection of the valid parameter set is via the binary input. The relay status may be held until reset via the binary input The system continuously monitors itself. In addition the sensor may be monitored. Dependent upon the configuration, these conditions can influence the relay and current output. The alarm status is indicated via the front panel LED The frequency output (open collector output) is not influenced by the machine factor and corresponds to the input signal frequency. The input of all parameters is via PC software and the RS232 interface. This may also be used to interrogate the units settings, measurement and general status. Parameters are retained in an EEPROM.
binary input
Reset
Frequency
Machine factor
Speed
Current output
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M=
f n
M f n
= = =
M=
f n
M f n
= = =
Machine factor Signal frequency at known machine speed Maschine speed at measured signal frequency
4.2.2 Calculated
The relationship between a sensor signal frequency (f) and speed (n) of a pole wheel is:
f =
n p 60
f n p
= = =
M =
p 60
M p
= =
If there is a gearbox between the pole wheel and the shaft speed to be measured:
M =
pi 60
M p i
= = =
i=
n1 p = 2 n2 p1
i n1 n2 p1 p2
= = = = =
Gearbox ratio Pole wheel speed (Sensor position) primary side Pole wheel speed (Speed to be displayed) secondary side Nr. of teeth primary side Nr. of teeth secondary side
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5 Installation
T400s may only be installed by trained and competent personnel. An andamaged T400, valid configuration and suitable installation are required. Please note the Safety Instructions in Section 1. The power to T400s should be capable of bOng disconnected via a switch or other emergency means. These instruments correspond to protection class I and earthing of the PE termical is therefore mandatory. Before switching the equipment on the power supply voltage should be verified to be in the permissible range. The sensor cable screen must be connected to the terminal Sh so as to minimize the influence of noise. This terminal is directly connected internally to 0VS.
6 Connections
Front view T401/T402 Sensor connections
SH 0VS +V Sign IQ : Screen - Sensor cable : Sensor reference voltage : Sensor Supply : Sensor signal analog : Sensor signal digital
IQ
IQ
Relay output:
NC NO Com : Normally closed : Normally open : Common
2
+U -U
Analog Output:
+I / +U : current / voltage positive -I / -U : current / voltage negative
Supply:
+24V 0V PE : Power (10 ... 36 V) : Power reference : Earth
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7 Hardware Configuration
7.1 Analog Sensor input (Sign)
J1
J2
Jumper position
28mV to 6.5V
(>20mVrms)
(>500mVpp)
7.2
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8.2 PC Communications
Communications with the T400 are initiated by the PC via the RS232 interface. Prior to starting comms, Settings Interface must be set to an appropriate serial interface. The following settings also apply: Transmission rate: Parity Bit: Data Bits: Stop Bits: Connector:
5 female 1 2 3 5 6 TXD RXD GND
The diagram shows the stereo jack plug to D9 connections. The tachometer RXD must be connected to the PCs TXD and vice versa. T411 / T412s do not use a standard RS232 signal (-5V+5V) but operate at 5V CMOS levels, compatible with most PCs as long as the cable is not longer than 2m. A suitable cable may be ordered from JAQUET AG see section 11.
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1.0000E-07 ... 1.0000 ... 9.9999E+07 2 / 5 / 10 / 20 / 50/ 100 / 200 / 500 ms / 1/ 2 / 5 Seconds 1.0000E-12 ... 1 ... 1.0000E+12 Only System error System error OR Sensor Monitoring
Active / Passive Analog (Sign) / Digital (IQ) 0.5 ... 1.5 ... 25.0mA 0.5 ... 25.0mA
0.0000 ... 90% of the end value 1 2000.0 500000 0 ... 20mA / 4 ... 20mA (T411) 0 ... 10V / 2 ... 10V. (T412) 0.0 ... 9.9s
On / Off On / Off Normal / Inverse Normal / Inverse 0.1 200.00 500000 0.1 300.00 500000 0.1 400.00 500000 0.1 500.00 500000
Configuration < Relay control > Switching of control A/B Selection of actuator Delay time Relay Assignment Control A Acknowledge A
None (always control A) / Binary Input B1 0 ... 2000 s Alarm / Sensor monitor / Limit 1 / Limit 2 / Window / On / Off Without acknowledge (no hold function) / Relay held when control active / Relay held when control inactive Alarm / Sensor monitor / Limit 1 / Limit 2 / Window / On / Off Without acknowledge (no hold function) / Relay held when control active / Relay held when control inactive
Acknowldge Acknowldge
B B
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8.5 Parameters
Parameters are changed in the sub menus from the drop down menu Configuration.
Warning: New configurations only become active after being downloaded into the T400 via: T400 Write Parameters
M=
f n
M f n
= = =
See section 4.2 Machine factor. Once the correct machine factor is entered, all other settings e.g limits are made in rpm.
Alarm definition
This function defines the alarm. It may be only system error or a logical OR combination of system error OR sensor monitoring. During an alarm the LED is off. In addition, the relay is deactivated and the analog output goes to 0mA (0V) irrespective of the output range.
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Sensor input
The sensor input analog (Sign) or digital (IQ) is defined here.
modus
2 0
speed [rpm]
Output range
020mA or 420mA for the T411. 010V or 210V for the T412.
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Status
Limits are selected here. If the limit is deactivated, the other values such as set points and mode have no further effect.
Mode
In Normal Mode the limit is active as soon as the High set point is exceeded. In Inverse Mode the limit is active from the start (zero speed) and deactivates when the set point is reached (Fail Safe operation)
deactivated
rpm
As the speed increases, the limit switches when the High set point is reached and remains in that condition until the speed reduces past the Low set point.
8.5.5 Relay parameter and selection of Parameter set (Configuration Relay control)
Parameter set A / B selection
As standard parameter set B may be activated via the binary input <Binary input B1>. If parameter set B is to be deactivated, this setting should be none (always control A)
Relay
Defines the source information for relay switching. Status register Alarm Sensormonitor Limit 1/2 Window On Off Relay dependency (Common) Alarm Sensor status Selection of Limit 1/2 ExOR combination of both limits The relay is on The relay is always off
(8.5.1 System parameters (Configuration System)) (8.5.2 Sensor parameters (Configuration Sensor))
Acknowledge
Acknowledge establishes if and under what conditions the relay status is held. A relay that is held no longer reacts to the assigned signal and can only be reset via the binary input.
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9 Operating behavior
9.1 Power on
9.1.1 Analog output
Following power on the output assumes the output range start value. Upon completion of the first measurement the output goes to the corresponding measured value.
9.2 Measurement
Every measurement begins with the positive edge of the input signal. Once the Fixtime has lapsed the next positive edge ends the running measurement and starts the next. The resulting effective measurement time is dependent upon whether the input signal period is longer or shorter than the Fixtime. Input signal period < Fixtime
End of Fixtime Input Frequency Input period Fixtime Effective measurement period time Ensuing edge
Input Frequency Fixtime Period of input signal Effective measurement period Fixtime time
= Fixtime = 2 x Fixtime
The total measurement time has a resolution of 0.4 s. The calculation and adaptation of outputs follows immediately after the Fixtime. With input frequencies outside of the measuring range, the corresponding final values are assumed.
U
old trigger level
trigger level t
signal to noise ration
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9.3 Functions
9.3.1 Limits and Window Function
Since the upper and lower sets points are freely selectable a large hysteresis may be set. If that is not necessary we recommend setting a 10% hysteresis. The Window function allows an Exclusive OR combination of Limits 1 and 2, whereby the status of both limits is first determined (including any inversion) and a subsequent ExOR comparison executed. As soon as Relay assignment is <Window> the relay behaves as follows: With identical limit modes (both Normal or both Inverse) the relay is activated when the measured value lies between the Limit 1 and 2 settings. If different modes are set (one Normal and the other Inverse) the relay is deactivated when the measured value is between Limts 1 and 2.
9.3.4 Push-button
The front panel push button internally connects the binary input to 0VS thus generating a logic 0.
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T401 / T402
Switching the input for between 0.1 and 0.3 seonds resets a latched relay but does not influence parameter set selection, which requires longer than 0.3 seconds.
OVS
Relay
Relay
9.4.3 Alarm
As long as a combined alarm is present no measurements are conducted and the outputs behave as described above. Once the fault or alarm condition is removed the last correct measured value is assumed. Eventual limit activation is not taken into account.
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Noryl SE GFN1, black RAL 9005 Using DIN 43835 Form B clamps Detachable Terminal block. 2.5 mm 2 - Cable or 1.5 mm2 flex AWG 24 AWG 12 UL CSA Housing IP 40 Terminals IP 20
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11 Accessories
Interface cable PC T400 Part Nr. 830A-36889
Cable for PC to tachometer communications.
12 Maintenance / Repair
T400 tachometers do not require maintenance since they exhibit minimal drift and do not use batteries or other consumables. If the instrument is to be cleaned please note the protection class. It is preferable to remove all forms of power (including relay contact supply) during cleaning. Surface cleaning may be carried out using spirit, pure alcohol or soap only.
13 Software Versions
For software amplifier version 1.24 or higher and configuration software 1.15 or higher is the digital sensor input available. Additionally is the range increased to 500k.
14 Warranty
The standard warranty in the event of a manufacturing defect confirmed by Jaquet consists of repair or replacement within 12 months of delivery. Ancillary costs are excluded as is damage caused by use outside the specification. Complaints concerning visible defects will only be accepted if advised to Jaquet within 14 days of receipt.
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15 Declaration of Conformity
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