Rolling Mill Orissa
Rolling Mill Orissa
Rolling Mill Orissa
ABOUT THE PLANT Particulars Remarks Factory Land 30 Acres of Industrial Land. Total Shed Area Around 100000 Sqft Mill Type Automatic Cross Country Location the Plant Orissa Installation Month & Year June 2010 Infrastructure Availability Railway facility is available within 7 K.m. of the plant. Dedicated Power line available from the electrical GRID purely owned by the company Water facililities available from nearby River & own Water Reservoir Plant is is well connected to major cities like Bhubaneswar, Rourkela, Jamshedpur, Kolkata, Raipur & Vizag. 60 Road connected Mill Manufacturer Name Planned Product mix Product qualities Promoters
7 8 9 10
8mm to 32mm Latest - Fe-500 D conforming to IS: 1786 only single plant in Orissa. MD of the Company having 20 years of experience Director of the Company by profession a Chartered Accountant, utilising his expertise and running the complete of the group
11 12
ADVANTAGES OF THE ROLLING MILL PLANT Company has got FE-500 D from Bureau of Indian Standards
Company has achieved ISI 1759 for its brand ABC-TMX-TMT and ISO Certified
9001:2008 Company has obtained techno feasibility report from MECON Thermax based technology (German technology) Regd. Logo of its own for the product and Trademark. The plant is well connected to major cities like Bhubaneswar, Rourkela, Jamshedpur, Kolkata, Raipur & Vizag. Railway siding is available within 7 K.m. of the plant. Dedicated Power line available from the electrical GRID purely owned by the company. Water facililities available from nearby River & own Water Reservoir.
OPERATIONAL DATA 1. Type of Mill 2. Year of installation 3. Supplier of mill 4. Planned product mix 5. Product qualities 8mm to 32mm Fe-415, Fe-500+, Fe500D conforming to IS:1786 6. Size of feed stocks Cross section - 100 mm x 100 mm - 110mm x 110mm Automatic Cross Country JUNE-2010
9. Man power 10. Tolerance available 11. No. of passes & distribution for individual sections 12. Handling facilities available
Available As per IS:1786 For 8mm 19 passes, average reduction per pass: 23.5% EOT Cranes, Mill Bay 10 T, Raw Material Bay 5 T and finished Yard Hydra crane 12T
13. Time taken from exit of billet from F/c to last pass
Billet storage shed with EOT Crane Finished product open yard with shed
MILL DETAILS 1. Conditioning facilities if any with specification Electrical Panel Room & Automation Control Room
2.
3.
i).No. of furnaces: ii).Capacity of each furnace iii).Type/make of the furnace (iv).Hearth dimensions of the furnace v).Max. Length of feed the furnace can take vi).Details of charging & Discharging equipment vii).Normal operating temp at different zones
3000 mm
Charging grate with roller table, discharge ejector Soaking zone : 1200 to 1250 deg. C. Heating zone : 1150 to 1200 deg. C. Pre-heating zone: 700 850 deg. C.
viii).Max. Attainable tamp. ix).Type of fuel used x).Time rec. for reheating various sections of feed
4.
ii).Type of stands
1250 HPx1
250 KWx4
Data Sheet.
8mm 13 m/sec, 10mm 12 m/sec, 12mm 7 m/sec, 16 & 20mm 6 m/sec, 25 mm 3 m/sec
Length: x).Roll balance xi).Trough between roughing & intermediate and intermediate & finishing groups xii).Type of rest bar xiii).Type of guides 5. Details of shears/ saws
6. 7.
i).Tilting tables of shistand ii).Transfer arrangement between stands iii).Approach tables to stands Length Barrel Diameter iv).Runout roller tables v).Other tables 8. Straightening & either finishing facilities
15 m 1400 mm 240 mm Available Yes Straightening done manually.Then goes for Physical & Chemical testing Stickering giving the date, size, and specification.
9.
No. of type, capacity & location of cranes, With any special handling attachment
EOT 10T Mill Bay, EOT 5 T Raw material bay, Hydra 12 T Hooks, Chains, Box etc.. 6m Weighbridge - Ton 80 (AVERY) Lathes Nos.8 Shapers - . Nos.2
Crane rail height 10. 11. Weighing facilities Roll turning shop facilities
Drill Machines - . Nos.3 Welding Machines - . Nos.10 12. 13. 14. Grease lubrication system details Oil lubrication system detail Water circulating system details with quantity (circulation and make up) 15. 16. Compressed air generation details Fire fighting details Through fire extinguisher Placed at required points 17. Transport details -Through AUTHORISED Transport Agency 200 cfm, 7 bar Centralised Closed loop, 360 m3/hr circulation, 170 m3/day make up water Manual
TECHNOLOGICAL DETAILS 1. 2. Mill yield Rejection of rolled -From billet to fin. Product - 94% 3. Testing & Scale loss 2% Scrap/crop loss/missroll 4%-5% Rejection during testing Nominal Physical testing facilities - Universal Tensile Testing Machine 4. Test facilities Chemical testing facilities - Wet analysis Chemical Composition - As per IS:1786 Physical Properties As per IS:1786
product
inspection facilities
Plant & Machineries TMT equipment set (Thermax make) with electrical panel Stands - 11 nos of different size (3 Roughing, 6 Finishing/continuous) Fly wheels / Gear boxes 2 nos. (7 T & 8 T) Motor - 1250 HP 2 nos. Big Shearing Machine Automatic 2 Nos with Electrical panels, Capacitor panels 2 nos. furnace oil tank with Motors etc. Pollution control equipment with chimney 35 meter height made of M.S 6 nos. Pinch Rolls with Motor 89 H.P Small Sheering Machine with Motors Oil tanks For Motors 800 HP/600 HP/ 400 HP with pump Compressor 25 HP Electric ELGI 2 nos. Cooling Bed (Chattan 250 x 20) Repeater M.S Type with Bearing etc Insulator
Intermediate,
Motors at pump house 5 nos. EOT crane 2 nos (10 T & 5 T) D.G. set 320 KVA Weigh Bridge 80 T capacity
Statutory Licenses Regulatory Authority Income Tax Dept. of India Commissioner Of Sales Tax Central Excise & Customs, Service Tax Central Excise & Customs, Service Tax State Pollution Control Board, Orissa Factories & Boiler Act
Updated Return Filed Updated Return Filed Valid till 31.03.2013 Registered.
Bureau of Indian Standard KVQA Dept. of Revenue, Orissa District Industries Center
NSIC
NSIC
Registered.
DETAILS OF PROPERTY
A)
l. i.
ii.
iii.
iv. v. vi. 2
a. b.
c. d. a. b. c. d
3 i.
Boundaries North
Owners land.
South East West CHARACTERISTICS OF THE SITE Level of land with topographical condition
e. f. g.
h. i. j. k. l. m. n. o.
Made leveled by earth filling. Use to which it can be put Industrial. Are there any agreements of easements No. (encroachments)? If so, details Is there any restrictive covenant in regard to No. use of land? If so, attach a copy of the covenant? Road facilities Available. Road (Kind of road and width) Bituminous & W.B.M. More than 40 wide. If the property is not within the City/ Town / Municipal limit then state the distance of the property from the Municipal Office 13 km. Municipal Limits 11 km. Water potentiality Good. Possibility of frequent flooding No. Underground sewerage system availability Yes. Drainage Systems available Yes Is power supply available in the site? Yes. Development of surrounding areas Semi-developed location. Proximity to civic amenities School Collage Hospital Market Bus Stand Railway Station Any other important place Locational advantages Within 7 km range.
p q. r. s. t. u. v. w. 5
Developed industrial & mining zone. All infrastructural facilities fall within a range of 14 km. Properties are good in demand and possess lucrative values.
1.0. a.
b.
c.
d. 2.0. a.
PART B (DETAILS OF BUILDING & SHED) Basic information of the building (Land details in Part A) Type of Building Industrial (Residential / Commercial / Industrial) Year of 2009-2010 commencement of construction and year of completion Type of RCC / Steel framed construction- Load & Load bearing. bearing walls/RCC framed/Steel frame Estimated future life 50 - 80 years. Number of floors & height of each floor including basement, if any Plinth area floorwise Condition of the Building Exterior Excellent, Good, Normal, Poor Interior Excellent, Good, Normal, Poor Type of foundation : In Annexture.
b. c. i) ii) d.
: : : : :
In Annexture.
Stone masonry. e. i) ii) f. i) ii) g. i) ii) 3.0. Doors and windows (Floor-wise) Sheds R.C.C. Building : : : M.S. doors and shutters. Al/Wooden doors & windows. I.P.S. I.P.S.
a.
b. c.
d. e. f. g.
h.
Flooring (Floor-wise) : Sheds : R.C.C. Building : Wall Finishing : (Floor-wise) Sheds : R.C.C. Building : SPECIFICATIONS OF CONSTRUCTION (FLOOR WISE) IN RESPECT OF: Description Main shed Foundation Heavy column footings & heavy pedestal Basement ---Superstructure Large M.S. joists with composite structure with gentry crane arrangement & C.G.I. sheets cladding Joinery / Doors and ---windows RCC Works Heavy duty foundation Plastering ---Flooring, Skirting, Heavy duty dadoing industrial flooring except cooling bed area Special finishing as ---marble, granite, wooden paneling,
Distemper.
Lean to shed. Heavy R.C.C. raft footing ---M.S. joists & C.G.I. sheets cladding
----
i.
j.
drills etc. Roofing including weather proof course Drainage Description Foundation Basement Superstructure
C.G.I. sheeted
C.G.I. sheeted
Open Sheds Stone masonry ---bricks wall in C.M. / Concrete block Joinery / Doors and Wooden doors, Al M.S. doors & windows windows, M.S. windows shutter RCC Works Column, Lintel, ---Roof, Plastering Cement mortar Cement mortar Flooring, Skirting, I.P.S. I.P.S. dadoing Special finishing as ------marble, granite, wooden paneling, drills etc. Roofing including R.C.C. C.G.I. sheeted weather proof course Drainage Open. Description Cooling water tank Others Foundation Heady duty R.C.C. ---foundation Basement ------Superstructure 12 thick R.C.C. ---retaining wall with horizontal & vertical partition Joinery / Doors and ------windows RCC Works ------Plastering Cement mortar ---Flooring, Skirting, I.P.S. ---dadoing Special finishing as ------marble, granite, wooden paneling,
m. n. o. p. i) ii)
drills etc. Roofing including ---weather proof course Class of fittings: Superior / Ordinary Sanitary installation No. of geysers Compound wall Height and Length Type of construction
----
Ordinary. 5 nos. ---10 ft. & 2400 rft. R R.C.C. Columns & Concrete Blocks & C.G.I. sheets with supporting wooden logs. ----
q.
No. of lifts and capacity Underground sumpcapacity and type of construction Over head tank Where located Capacity Type of construction Pumps No. and their horse power Roads and paving within the compound, approximate area and type of paving Sewage disposal whether connected to public sewers, if septic tanks provided no and capacity.
r.
----
s. i) ii) iii) t.
u.
v.
Septic tank.
Sl. No.
Particulars of items
1 i. ii. 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Office Ground floor First floor Main factory Shed with gentry crane arrangement (furnace area) Main factory shed with gentry crane arrangement Lean to shed (finishing goods) Electrical panel room (RCC) Physical lab shed Workshop Pump house / Panel room (R.C.C.) Staff quarters Stores Staff quarters Cubical room (RCC) Security room (RCC) R.C.C. Cooling tank Effluent Drain / Ducting (RCC) - 1000 rft. Boundary wall 300 nos Columns with foundation for cooling bed (Chattan) 250 x 20 length
48,750 10,000 2,000 300 2,400 415 2,800 1,386 2,400 216 600 325 cum 70 2400 rft 125 cum
50-40 23-20 13-0 15-12 20-15 10-6 10-8 15-12 10-8 10-6 10-6 12 ----
New New New New New New New New New New New New New New New
PART -C (VALUATION OF PLANT & MACHINARY) ROLLING MILL (FULLY AUTOMATIC) 300 TPD IN 24 HRS. (TMX TMT TECHNOLOGY WITH TMT 8 MM DIA TO 32 MM DIA) I. 1 Plant & Machineries Stands - 11 nos of different size (3 Roughing, 6 Intermediate, 4
2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Finishing/continuous) Fly wheels / Gear boxes 2 nos. (7 T & 8 T) Motor - 1250 HP 2 nos. Big Shearing Machine Automatic 2 Nos with Electrical panels, Capacitor panels 2 nos. furnace oil tank with Motors etc. Pollution control equipment with chimney 35 meter height made of M.S 6 nos. Pinch Rolls with Motor 89 H.P Small Sheering Machine with Motors Oil tanks For Motors 800 HP/600 HP/ 400 HP with pump Compressor 25 HP Electric ELGI 2 nos. Cooling Bed (Chattan 250 x 20) Repeater M.S Type with Bearing etc Insulator Motors at pump house 5 nos. EOT crane 2 nos (10 T & 5 T) TMT equipment set (Thermax make) with electrical panel D.G. set 320 KVA Weigh Bridge 80 T capacity TOTAL Electrical Installation Transformer 5000 KVA & complete electrical installation & sub-station Electrical overhead 33 KVA line from X cubical to Plant 18 KM with 110 sq. mm AAAC Conductor, Poles etc. Electrical panels for A.C. & D.C. separately,APFC, Cabling Motor, Automation System
II. 19 20 21
PART D (Extra Items) 1 Portico 2 Ornamental front door 3 Sit out / Verandah with steel grills 4 Over head tank 5 Extra steel/ Collapsible gate / Shutters
PART E (Amenities) 1 Wardrobes / Fixed Furniture (Office) 2 Glazed tiles 3 Extra sinks and bath tub 4 Marble / Ceramic tiles floor 5 Interior decorations 6 Architectural elevation works 7 Paneling works 8 Aluminum works / Partition 9 Wooden hand rails 10 False ceiling PART F(Services) 1 Water supply arrangements 4 nos Bore well (8 dia) with pump set & pipe lines 2 Drainage arrangements 3 Approach road from N.H. to Site (2.5 km) including culverts 4 Internal electrical distribution & fittings etc. 5 Internal road 6 Water reservoir in 1 acre PART G(Services) 1 2 3 Electricity Board and other security deposit CEN VAT credit with company Future Earning.
VALUATION
XYZ METALLICS & POWER LTD. (REROLLING MILL) INR 40,00,00,000 ( INR.Fourty Crores Only)