Enet Um001 - en P
Enet Um001 - en P
Enet Um001 - en P
Allen-Bradley, CompactLogix, ControlLogix, DriveLogix, FactoryTalk View, FLEX I/O, FlexLogix, Logix5000, NetLinx, PanelBuilder, PanelView, PLC-5, POINT I/O, PowerFlex, PowerFlex 700S, Rockwell Automation, RSLinx, RSLinx Classic, RSLogix 5000, RSView, RSView ME, SLC, SLC 500 and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
Introduction
This release of this document contains new and updated information. To find new and updated information, look for change bars, as shown next to this paragraph.
Updated Information
These Stratix switch publications: Stratix 8000 and 8300 Stratix Ethernet Managed Switches Installation Instructions, publication 1783-IN005 Stratix 8000 and 8300 Ethernet Managed Switches User Manual, publication 1783UM003 Stratix 6000 Ethernet Managed Switches Installation Instructions, publication 1783-IN004 Stratix 6000 Ethernet Managed Switch User Manual, publication 1783-UM001 Stratix 2000 Ethernet Unmanaged Switch Installation Instructions, publication 1783-IN001
For more information about publications that assist you when you use the products described in this publication, see Additional Resources on page 9. Additional less significant changes have been made throughout the document. Change bars mark all changes.
Summary of Changes
Notes:
Table of Contents
Preface
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table of Contents
Table of Contents
Table of Contents
Index
Preface
This manual describes how you can use EtherNet/IP communication modules with your Logix5000 controller and communicate with various devices on the Ethernet network. Use this manual if you program applications that use EtherNet/IP networks with these Logix5000 controllers: CompactLogix controller ControlLogix controller SoftLogix controller Be sure to understand these concepts and tools: Use of networking RSLogix 5000 software RSLinx Classic software
Additional Resources
For more information on the products described in this publication, use these resources.
Resource EtherNet/IP Communication Modules Installation Instructions, publication ENET-IN002 Description Provides information about how to complete these tasks with EtherNet/IP communication modules in a Logix5000 control system: Install the module Configure initial application setup Troubleshoot application anomalies related to EtherNet/IP communication module use Provides explanation of the following Ethernet concepts: Overview Network Layout and Components Network Infrastructure Devices Network Infrastructure Features Protocol Provides details about how to install, configure, and maintain linear and Device-level Ring (DLR) networks by using Rockwell Automation EtherNet/IP devices equipped with embedded switch technology. Provides details about how to use the required media components and how to plan for, install, verify, troubleshoot, and certify your EtherNet/IP network. This manual is available from the Open DeviceNet Vendor Association (ODVA) at: http://www.odva.org.
EtherNet/IP Embedded Switch Technology Application Guide, publication ENET-AP005 EtherNet/IP Media Planning and Installation Manual
Preface
Notes:
10
Chapter
EtherNet/IP Overview
EtherNet/IP networks are communication networks that offer a comprehensive suite of messages and services for many automation applications. These are examples of applications that use EtherNet/IP networks: Real Time Control Time Synchronization Motion This open network standard uses off-the-shelf Ethernet communication products to support real-time I/O messaging, information exchange, and general messaging. EtherNet/IP networks also support CIP Safety, making the simultaneous transmission of safety and standard control data and diagnostics information over a common network possible.
Depending on the type, Rockwell Automation EtherNet/IP communication modules provide some of this functionality: Support for messaging, produced/consumed tags, and distributed I/O Encapsulate messages within standard TCP/UDP/IP protocol Share a common application layer with ControlNet and DeviceNet network protocols Interface via RJ45, category 5, unshielded, twisted-pair cable connectors Fiber connectors Support for half/full duplex 10 Mbps or 100 Mbps operation No network scheduling or routing table requirements
11
Chapter 1
EtherNet/IP Overview
This diagram shows how Rockwell Automation EtherNet/IP communication modules fit into a control system.
Figure 1 - EtherNet/IP Communication Modules in a Control Systems
1769-L23Ex Distributed I/O 1768-L4x 1768-ENBT 1756-EN2T 1756 I/O Modules
1769-L3xE
Linear Topology
Switch 1794-AENT 1794 I/O Modules PowerFlex Drive 1734-AENT 1734 I/O Modules
Workstation 1783-ETAP Workstation 1783-ETAP PowerFlex Drive Device-level Ring Topology For more information on using EtherNet/IP communication modules and taps in a DLR network, see Configure a Supervisor on a Devicelevel Ring Network on page 33. 1783-ETAP
In this example, these actions can occur over the EtherNet/IP network: Controllers produce and consume tags. Controllers initiate MSG instructions that send and receive data or configure devices. Workstations upload or download projects to the controllers.
12
Chapter
This chapter describes how to configure a workstation to operate on an EtherNet/IP network. You must configure an Ethernet communication driver in RSLinx software for the workstation. A workstation needs the driver to perform these tasks: Upload and download RSLogix 5000 software project information to controllers over an EtherNet/IP network. Configure EtherNet/IP network parameters for devices via RSNetWorx for EtherNet/IP software. Collect controller data for electronic operator interfaces, for example, PanelView Plus terminals, and visualization software, for example, FactoryTalk View software. You can choose either of these Ethernet drivers: AB_ETHIP AB_ETH Before you add a new driver, confirm these conditions exist: Workstation is properly connected to the EtherNet/IP network IP address and other network parameters are correctly configured for the workstation
13
Chapter 2
To configure the EtherNet/IP driver, follow these steps. 1. From the Communications menu, choose Configure Drivers.
The Configure Drivers dialog box appears. 2. From the Available Driver Types pull-down menu, choose EtherNet/IP Driver or Ethernet devices and click Add New.
14
Chapter 2
The Configure driver dialog box appears. 4. Click Browse Local Subnet. 5. Click OK to close the dialog box.
15
Chapter 2
Notes:
16
Chapter
Description The IP address uniquely identifies the module. The IP address is in the form xxx.xxx.xxx.xxx where each xxx is a number from 000254. There are some reserved values that you cannot use as the first octet in the address. These numbers are examples of values you cannot use: 001.xxx.xxx.xxx 127.xxx.xxx.xxx 223 to 255.xxx.xxx.xxx The specific reserved values that cannot be used vary according the conditions of each application. The previous values are only examples of reserved values.
Subnet mask
Subnet addressing is an extension of the IP address scheme that allows a site to use a single network ID for multiple physical networks. Routing outside of the site continues by dividing the IP address into a net ID and a host ID via the class. Inside a site, the subnet mask is used to redivide the IP address into a custom network ID portion and host ID portion. This field is set to 0.0.0.0 by default. If you change the subnet mask of an already-configured module, you must cycle power to the module for the change to take effect.
Gateway
A gateway connects individual physical networks into a system of networks. When a node needs to communicate with a node on another network, a gateway transfers the data between the two networks. This field is set to 0.0.0.0 by default.
17
Chapter 3
If you use DNS addressing, or reference the module via host name in MSG instructions, define these parameters.
Table 1 - EtherNet/IP Network Parameters for DNS Addressing
EtherNet/IP Network Parameter Host name Domain name Description A host name is part of a text address that identifies the host for a module. The full text address of a module is host_name.domain_name. A domain name is part of a text address that identifies the domain in which the module resides. The full text address of a module is host_name.domain_name. The domain name has a 48-character limit. If you specify a DNS server, you must type a domain name. Also, if you send email from the module, some mail relay servers require a domain name during the initial handshake of the SMTP session. Primary DNS server address Secondary DNS server address This identifies any DNS servers used in the network. You must have a DNS server configured if you specified a domain name or a host name in the modules configuration. The DNS server converts the domain name or host name to an IP address that can be used by the network. For more information on DNS addressing, see page 31.
Check with your Ethernet network administrator to determine if you need to specify these parameters.
Depending on the EtherNet/IP communication module, you can use some or all of these tools to set the network Internet Protocol (IP) address: Rotary switches - Switches are physical parts on the module. Remember the following as you read this chapter: Some EtherNet/IP communication modules use thumbwheel switches. that function similarly to rotary switches. This chapter uses the term rotary switches to describe both switch types. Some EtherNet/IP communication modules do not have rotary switches. If your module does not have switches, skip Set the Network IP Address with the Rotary Switches on page 20 and go to Set the Network IP Address with the BOOTP/DHCP Server on page 21. 1783-ETAPx EtherNet/IP taps use DIP switches to set the network IP address. For more information on how to use the DIP switches, see the publications for those products. Bootstrap Protocol (BOOTP)/Dynamic Host Configuration Protocol (DHCP) server RSLinx Classic software RSLogix 5000 software The module uses these tools sequentially to set the IP address.
18
Chapter 3
EtherNet/IP communication modules are shipped with this configuration: BOOTP/DHCP enabled Rotary switches set to 999 - when applicable This graphic shows the process used to set your modules IP address.
Figure 2 - How Your Modules IP Address is Set
Module Powerup
No
Yes
No
Yes
If you need to reset your modules settings to its factory default settings during normal module operation, Reset the Module IP Address to Factory Default Value on page 29. The tools are used in this sequence to set the network IP address: 1. Set the Network IP Address with the Rotary Switches 2. Set the Network IP Address with the BOOTP/DHCP Server 3. Set the Network IP Address with RSLinx or RSLogix 5000 Software
19
Chapter 3
Front of Module
Rotary Switches
At powerup, the module reads the rotary switches to determine if they are set to a valid number for the last portion of the IP address. Valid numbers range from 001254. If the settings are a valid number, these conditions result: IP address = 192.168.1.xxx (where xxx represents the switch settings) Subnet mask = 255.255.255.0 Gateway address = 0.0.0.0 The module does not have a host name assigned, nor does it use any Domain Name System We recommend that you set the rotary switches to a valid number before installing the module. If either of these conditions exist, the module attempts to use the BOOTP/ DHCP server to set the IP address: Rotary switches are not set to a valid number Module does not have rotary switches For more information on using the BOOTP/DHCP server to set the IP address, see page 21.
20
Chapter 3
To set the modules IP address with a BOOTP/DHCP server, follow these steps. 1. Start the BOOTP/DHCP software. 2. From the Tools menu, choose Network Settings.
21
Chapter 3
The Gateway address, Primary and/or Secondary DNS address, and Domain Name fields are optional. 4. Click OK. The Request History panel appears with the hardware addresses of all modules issuing BOOTP requests. 5. Select the appropriate module.
The New Entry dialog box appears. 7. Type an IP Address, Hostname, and Description for the module.
8. Click OK.
22
Chapter 3
9. To permanently assign this configuration to the module, wait for the module to appear in the Relation List panel and select it. 10. Click Disable BOOTP/DHCP.
When power is recycled, the module uses the assigned configuration and does not issue a BOOTP request.
IMPORTANT If you do not click Disable BOOTP/DHCP, on a power cycle, the host controller clears the current IP configuration and begins sending BOOTP requests again.
23
Chapter 3
28
Consider these factors when you determine how to set the network IP address: Network isolation from or integration into the plant/enterprise network Network size - For large networks, isolated networks, it might be more convenient and safer to use a BOOTP/DHCP server rather than RSLogix 5000 or RSLinx software. The BOOTP/DHCP server also limits the possibility of assigning duplicate IP addresses. Company policies and procedures dealing with plant floor network installation and maintenance Level of involvement by IT personnel in plant-floor network installation and maintenance Type of training offered to control engineers and maintenance personnel If you use the Rockwell Automation BOOTP or DHCP server in an uplinked subnet where an enterprise DHCP server exists, a module may get an address from the enterprise server before the Rockwell Automation utility even sees the module. You might have to disconnect from the uplink to set the address and configure the module to retain its static address before reconnecting to the uplink. This is not a problem if you have node names configured in the module and leave DHCP enabled.
24
Chapter 3
The RSWho dialog box appears. 2. Navigate to the Ethernet network. 3. Right-click the EtherNet/IP module and choose Module Configuration.
25
Chapter 3
5. For Network Configuration Type, click Static to permanently assign this configuration to the port.
IMPORTANT If you click Dynamic, on a power cycle, the controller clears the current IP configuration and resumes sending BOOTP requests.
6. Type this information in the appropriate fields: In the IP Address field, type the IP address. In the Network Mask field, type the network mask address. In the Gateway Address field, type the gateway address. In the Primary Name Server field, type the name of the primary server. In the Secondary Name Server field, type the name of the secondary server. In the Domain Name field, type the domain name. In the Host Name field, type the host name.
26
Chapter 3
IMPORTANT
Consider the following when you configure the modules port settings:
If you are forcing the port speed and duplex with a managed
switch, the corresponding port of the managed switch must be forced to the same settings or the module will fail.
8. Click OK.
27
Chapter 3
The Module Properties dialog box appears. 2. Click the Port Configuration tab.
3. In the IP Address field, type the IP address. 4. In the other fields, type the other network parameters, if needed.
IMPORTANT
The fields that appear vary from one EtherNet/IP module to another.
28
Chapter 3
Some EtherNet/IP communication modules support duplicate IP address detection. The module verifies that its IP address does not match any other network devices IP address when you perform either of these tasks: Connect the module to a EtherNet/IP network. Change the modules IP address. If the modules IP address matches that of another device on the network, the modules EtherNet/IP port transitions to Conflict mode. In Conflict mode, these conditions exist: OK status indicator is blinking red. Network (NET) status indicator is solid red. On some EtherNet/IP communication modules, the module status display indicates the conflict. The display scrolls:OK <IP_address_of_this_module> Duplicate IP <Mac_address_of_duplicate_node_detected> For example: OK 10.88.60.196 Duplicate IP - 00:00:BC:02:34:B4 On some EtherNet/IP communication modules, the modules diagnostic webpage displays information about duplicate IP address detection. For more information on which EtherNet/IP communication modules support displaying duplicate IP address on their diagnostic webpage, see the Technical Note titled Logix modules Duplicate IP address detection enhancement, #118216, in the Technical Support Knowledgebase available at http://www.rockwellautomation.com/knowledgebase/.
29
Chapter 3
Both modules support duplicate IP address detection Both modules were powered up at approximately the same time
One module supports duplicate IP address detection and a second module does not
Devices experiencing duplicate IP address conditions behave differently depending on whether connections have been established to either of the modules and whether both modules support duplicate IP address detection.
IP Address Swapping
Some EtherNet/IP communication modules support IP address swapping. This functionality is used in ControlLogix enhanced redundancy systems. During a system switchover, partnered EtherNet/IP communication modules swap IP addresses. For more information about IP address swapping, see the ControlLogix Enhanced Redundancy System User Manual, publication 1756-UM535.
30
Chapter 3
DNS Addressing
To further qualify a modules address, use DNS addressing to specify a host name for a module, which also includes specifying a domain name and DNS servers. DNS addressing makes it possible to set up similar network structures and IP address sequences under different domains. DNS addressing is necessary only if you refer to the module by host name, such as in path descriptions in MSG instructions. To use DNS addressing, follow these steps. 1. Assign a host name to the module. A network administrator can assign a host name. Valid host names must be IEC-1131-3 compliant. 2. Configure the module's parameters. 3. In addition to the IP address, subnet mask, and gateway address, configure a host name for the module, domain name, and primary/secondary DNS server addresses. In the DNS server, the host name must match the IP address of the module.
IMPORTANT Make sure the DNS enable bit is set. If you configure your module by using RSLinx software, version 2.41, the enable bit is cleared and DNS addressing will not work. If you configure your module by using the Port Configuration tab in RSLogix 5000 software, the enable bit is set, so DNS addressing will work.
31
Chapter 3
4. In RSLogix 5000 software, add the module to the I/O configuration tree. See Add an I/O Module on page 50.
IMPORTANT
If a child module resides in the same domain as its parent module, just type the host name. If the child modules domain differs from that of its parent module, type the host name and the domain name (host.domain) You can also use DNS addressing in a module profile in the I/O controller tree or in a message path. If the destination modules domain name differs from that of the source module, use a fully-qualified DNS name (hostname.domainname). For example, to send a message from ENBT1.location1.companyA to ENTB1.location2.companyA, the host names match, but the domains differ. Without the entry of a fully qualified DNS name, the module adds the default domain name to the specified host name.
IMPORTANT
After installing an EtherNet/IP communication module and setting its IP address, add the module to the Controller Organizer in an RSLogix 5000 project. This addition establishes I/O control. You must download that project to the host controller before operation can begin. When the controller begins operation, it establishes a connection with the EtherNet/IP communication module. The modules configuration determines its behavior. For more information on connecting a workstation to and configuring it for use on an EtherNet/IP network, see Configure a Workstation to Operate on an EtherNet/IP Network on page 13. For more information on controlling I/O, see Control I/O on page 47.
32
Chapter
A Device-level Ring (DLR) network is a single-fault tolerant ring network intended for the interconnection of automation devices.
Topic Construct the Physical Network Configure Supervisor Nodes on a DLR Network Complete the Physical Connections of the Network Verify Supervisor Configuration Page 36 37 45 46
The ring topology offers these advantages: Media redundancy Fast network fault detection and reconfiguration Resiliency of a single-fault tolerant network Easy implementation without any additional hardware requirements
IMPORTANT This section describes how to configure a ring supervisor on a DLR network. This section does not fully describe a DLR network itself. See EtherNet/IP Embedded Switch Technology Application Guide, publication ENET-AP005, for information on these topics:
DLR network overview Fully configuring a DLR network, that is, configuring all nodes on the
DLR network Monitoring a DLR network Troubleshooting a DLR network
33
Chapter 4
1783-ETAP
1783-ETAP
1756-EN2TR
1734-AENTR
1738-AENTR
DLR Nodes
A DLR network uses these types of nodes: Supervisor Node Ring Node
Supervisor Node
A DLR network requires at least one node to be configured as ring supervisor.
IMPORTANT Out of the box, the supervisor-capable devices have their supervisor function disabled so they are ready to participate in either a linear/star network topology, or as a ring node on an existing DLR network. In a DLR network, you must configure at least one of the supervisorcapable devices as the ring supervisor before physically connecting the ring. If not, the DLR network will not work.
34
Chapter 4
We recommend that you execute these tasks: Configure at least one back-up supervisor. Configure the desired active ring supervisor with a numerically higher precedence value as compared to the back-up supervisors. Keep track of the DLR networks supervisor-precedence values for all supervisor-enabled nodes. For more information about how to configure a supervisor, see Configure Supervisor Nodes on a DLR Network on page 37.
Ring Node
A ring node is any node that operates on the network to process data that is transmitted over the network or to pass on the data to the next node on the network. When a fault occurs on the DLR network, these reconfigure themselves and relearn the network topology. Additionally, ring nodes can report fault locations to the active ring supervisor.
35
Chapter 4
The first thing you must do to create a new DLR network is physically connect all necessary devices to the network. However, leave at least one connection unmade, that is, temporarily omit the physical connection between two nodes on the ring, as the factory default settings of DLR devices are set to operate in linear/star mode or as ring nodes on existing DLR networks. This figure shows an example of a new DLR network with one physical connection left open.
Figure 4 - Example Device-level Ring Topology with One Connection Left Unmade
36
Chapter 4
After you have installed all devices on the DLR network, you must configure the supervisor node. Ring nodes do not require any configuration.
IMPORTANT This section assumes that you set the IP address for each device on the EtherNet/IP network when you installed that device. If you have not done so already, configure the IP address for the supervisor-capable devices before configuring them to be supervisors. For more information on setting IP addresses, see Set the Network IP Address on a Module on page 18.
Before you can complete a DLR network, that is, configure all devices on the network and make all physical connections, you must configure and enable a ring supervisor with one of these options: RSLogix 5000 software RSLinx Classic software
37
Chapter 4
To configure the ring supervisor in RSLogix 5000 software, follow these steps. 1. In the Controller Organizer, right-click 1756 Backplane and choose New Module.
The Select Module dialog box appears. 2. Choose the module you wish to add and click OK.
Depending on the module type, the Select Major Revision dialog box may appear. If the dialog box appears, choose the modules major revision and click OK.
38
Chapter 4
3. Complete the rest of the module configuration in your RSLogix 5000 software project. The graphic below shows the I/O configuration for an example DLR network.
4. Download to your Logix controller. 5. Go online with the controller and leave it in Program mode.
39
Chapter 4
To enable a ring supervisor, follow these steps. 1. With your project online, double-click the supervisor-capable device in the I/O configuration tree.
40
Chapter 4
Configuration takes affect immediately. You do not need to click Apply or OK. 3. Click Advanced to configure supervisor-related parameters. This table describes the Ring Parameters. 4. Configure desired supervisor-related parameters. This table describes the parameters.
IMPORTANT We recommend that you use the default values for Beacon Interval, Beacon Timeout and Ring Protocol VLAN ID.
You must configure a supervisor precedence number for 0 each device configured as a ring supervisor. The highest possible supervisor precedence value is 255. When multiple nodes are enabled as supervisor, the node with the highest precedence value is assigned as the active ring supervisor; the other nodes automatically become backup supervisors. We recommend that you complete these tasks: Configure back-up supervisor nodes. Set your desired Active Ring Supervisor with a relatively high supervisor-precedence value compared to the backup nodes. Keep track of your networks supervisor-precedence values. If multiple supervisors are configured with the same precedence value (the factory default value for all supervisor-capable devices is 0), the node with the numerically highest MAC address becomes the active supervisor.
41
Chapter 4
Beacon Timeout The beacon timeout is amount of time nodes wait before timing out the reception of beacon frames and taking appropriate action. Supervisors support a range from 400S to 500mS. Ring Protocol VLAN ID Reserved for future use.
1960 S
5. Click Set.
6. Click Close.
42
Chapter 4
3. Access the supervisor-capable nodes properties. 4. Right-click the node and choose Module Configuration.
The General tab appears with information about the module that is not configurable.
43
Chapter 4
Configuration takes affect immediately. You do not need to click Apply or OK. 6. Click Advanced to configure supervisor-related parameters. 7. Configure desired supervisor-related parameters and click Set.
8. Click Close.
IMPORTANT
For Beacon Interval, Beacon Timeout and Ring Protocol VLAN ID, we recommend that you only use the default values.
44
Chapter 4
After you configure and enable your ring supervisor nodes, you must complete the physical connection of your new DLR network to make it complete and fully functional. This figure shows an example DLR network with all physical connections complete.
Figure 5 - Example Device-level Ring Topology with All Connections Complete
45
Chapter 4
You may want to verify that your supervisor configuration has taken place and that the ring network is functioning properly. You can verify that configuration and a normally functioning network in either RSLogix 5000 software or RSLinx Classic software. 1. Access the module properties as described previously. 2. Click the Network tab. 3. Verify the Network Topology and Network Status fields. They should display Ring and Normal respectively, as shown below.
For a 1756-EN2TR or 1756-EN3TR module, you can also verify the supervisor configuration through the modules diagnostic web pages. For more information on monitoring diagnostics via an EtherNet/IP communication modules web pages, see Diagnostic Web Pages on page 107.
46
Chapter
Control I/O
This chapter describes how a controller controls distributed I/O over an EtherNet/IP network. An EtherNet/IP communication module connects the controller to the network.
Topic Set Up the Hardware Select a Remote Adapter Set the Requested Packet Interval (RPI) Access Distributed I/O Page 47 57 58 59
In this example, the Logix5000 controller uses an EtherNet/IP communication module to connect to the EtherNet/IP network. The distributed (remote) I/O uses an EtherNet/IP adapter to connect to the EtherNet/IP network.
Figure 6 - Distributed I/O over an EtherNet/IP Network
Logix5575
Redundancy Module
EtherNet/IP
10/100 BASE T
EtherNet/IP
ControlNet
EtherNet/IP
ControlNet
RUN FORCE SD
OK
PRI COM OK
LNK1 LNK2 OK
LNK NET OK
LNK NET OK
Data
EtherNet/IP Switch
Workstation
47
Chapter 5
Control I/O
A Logix5000 controller establishes direct or rack-optimized connections to communicate with I/O modules. Digital I/O modules support either connection type, but analog I/O modules support only direct connections. You must complete these tasks before your controller can communicate with distributed I/O modules over an EtherNet/IP network: Set the IP addresses for each EtherNet/IP communication module. Connect all wiring and cabling. Configure a communication driver (such as AB-ETHIP-1) for the programming workstation.
To communicate with distributed I/O modules, add the following components to the controllers I/O Configuration folder: Local EtherNet/IP communication module Remote adapter I/O modules in the same chassis as the remote adapter Within the folder, organize the modules into a hierarchy (tree/branch, parent/ child). This graphic shows a system that uses a 1756-EN2TR module as the local communication module, a remote 1794-AENT adapter and distributed FLEX I/O modules.
Controller
Logix5575
EtherNet/IP
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RUN
RM P E RO G
Device
48
Control I/O
Chapter 5
To build the I/O configuration for a typical distributed I/O network, follow these steps. 1. Add the local communication module, that is, the bridge. 2. Add the remote adapter for the distributed I/O chassis or DIN rail. 3. Add the I/O module. This graphic shows the consumer controllers I/O configuration after distributed I/O modules are added.
IMPORTANT
I/O is controlled on the same subnet and cannot be processed via a router.
49
Chapter 5
Control I/O
The Select Module dialog box appears. 2. Choose the module you wish to add and click OK.
Depending on the I/O module, the Select Major Revision dialog box may appear. If the dialog box appears, choose the modules major revision and click OK.
50
Control I/O
Chapter 5
3. In the Name field, type the name of your I/O module. 4. In the Slot field, type the slot number in which your I/O module will reside. 5. From the Comm Format pull-down menu, choose a communication format. For more information on the selection of communication formats, see Set the Requested Packet Interval (RPI) on page 58. 6. Click OK to see the rest of the Module Properties dialog box. 7. Configure the module as necessary. 8. Click Finish.
51
Chapter 5
Control I/O
When configuring an I/O module, you must select a communication format. The type of communication format determines the data structure for the modules tags. Many I/O modules support different formats. Each format uses a different data structure. The communication format determines these parameters: Direct or rack-optimized connection Ownership
Table 3 - Communication Formats
I/O Module Type Digital Desired Connection Type A rack-optimized connection To use specialty features of the module, such as diagnostics, timestamps, or electronic fuses Digital A direct connection Required Communication Format Rack Optimization Full Diagnostics CST Timestamped Scheduled Data Input Data Output Data Analog A direct connection (only direct connection is supported for analog modules) Float Data Integer Data CST Timestamped
See the RSLogix 5000 software online help for specific communication formats per I/O module.
52
Control I/O
Chapter 5
A direct connection is any connection that does not use the Rack Optimization Comm Format.
Rack-optimized connection
For digital I/O modules, you can choose rack-optimized communication. A rackoptimized connection consolidates connection usage between the controller and all the digital I/O modules in the chassis (or DIN rail). Rather than having individual, direct connections for each I/O module, there is one connection for the entire chassis (or DIN rail).
Rack-optimized connection
IMPORTANT
If you use different 1756 EtherNet/IP communication modules in a remote chassis, such as a 1756-ENBT module and a 1756-EN2T module, do not use a rack-optimized communication format to the remote chassis. If you must use a rack-optimized communication format with a remote 1756 chassis, install the 1756-ENBT and 1756-EN2T modules in a separate remote chassis.
53
Chapter 5
Control I/O
EtherNet/IP
10/100 BASE T
ControlNet
EtherNet/IP
10/100 BASE T
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RUN
RM P E RO G
EtherNet/IP Network
1 2 1 2
Switch
EtherNet/IP
10/100 BASE T
DC OUTPUT
DC OUTPUT
DC OUTPUT
ST AT ST AT
LNK1 LNK2 OK
Diagnostic
ST AT ST AT
Diagnostic
ST AT ST AT
Diagnostic
If you have many modules, direct connections to each module may not be feasible because you could use up the number of connections and packets per second supported by the module. See Rack-optimized Connections For I/O Modules on page 55 to conserve connection use and network traffic.
54
Control I/O
Chapter 5
EtherNet/IP
10/100 BASE T
ControlNet
EtherNet/IP
10/100 BASE T
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RUN
RM P E RO G
EtherNet/IP Network
1 2 1 2
Switch
EtherNet/IP
10/100 BASE T
DC OUTPUT
DC OUTPUT
DC OUTPUT
ST AT ST AT
LNK1 LNK2 OK
Diagnostic
ST AT ST AT
Diagnostic
ST AT ST AT
Diagnostic
The rack-optimized connection conserves connections, but can limit the status and diagnostic information that is available from the I/O modules. To optimize the number of available connections, use a rack-optimized connection between any digital I/O that allows it and the remote adapter that connects the distributed I/O to the controller via the communication module.
55
Chapter 5
Control I/O
Ownership
In a Logix5000 system, modules multicast data. Therefore, multiple modules can receive the same data at the same time from a single module. When choosing a communication format, decide whether to establish an owner-controller or listenonly relationship with the module.
Ownership Type
Owner controller
Description
The controller that creates the primary configuration and communication connection to a module. The owner controller writes configuration data and can establish a connection to the module.
An owner connection is any connection that does not include Listen-Only in its Comm Format. Listen-only connection An I/O connection where another controller owns/provides the configuration data for the I/O module. A controller using a listen-only connection monitors only the module. It does not write configuration data and can only maintain a connection to the I/O module when the owner controller is actively controlling the I/O module.
Listen-only connection
56
Control I/O
Chapter 5
Stop communication with the module if it loses communication with the other controller Output module Does not own the module Owns the module
Listen-only
Output modules
Owner
Listen-only
57
Chapter 5
Control I/O
When you configure an I/O module, you define the requested packet interval (RPI) for the module. Only data-producing modules require an RPI. For example, a local EtherNet/IP communication module requires no RPI because it produces no data for the system. Instead it functions only as a bridge. To set an RPI, follow these steps. 1. Make sure the module is installed, started and connected to the controller via a serial, or other network, connection. 2. In the Controller Organizer, right-click the EtherNet/IP communication module and choose Properties.
58
Control I/O
Chapter 5
4. From the Requested Packet Interval (RPI) menu, enter the rate at which you want data to be updated over a connection. Only set the RPI to the rate the application requires.
IMPORTANT The RPI determines the number of packets per second that the module produces on a connection. Each module can produce only a limited number of packets per second. Exceeding this limit prevents the module from opening more connections.
5. Click OK. Unlike EtherNet/IP communication modules, in Logix5000 controllers, I/O values update at an interval set via the projects I/O configuration folder. The values update asynchronously to the execution of logic. At the specified interval, the controller updates a value independently from the execution of logic.
I/O information is presented as a structure of multiple fields, which depends on the specific features of the I/O module. The name of the structure is based on the location of the I/O module in the system. Each I/O tag is automatically created when you configure the I/O module through the programming software. Each tag name follows this format: Location:SlotNumber:Type.MemberName.SubMemberName.Bit
Is Identifies network location LOCAL = local DIN rail or chassis ADAPTER_NAME = identifies remote adapter or bridge Slot number of I/O module in its chassis Type of data I = input O = output C = configuration S = status Specific data from the I/O module, which depends on the type of data the module can store For example, Data and Fault are possible fields of data for an I/O module. Data is the common name for values the are sent to or received from I/O points.
SlotNumber Type
MemberName
Specific data related to a MemberName Specific point on the I/O module, which depends on the size of the I/O module (0...31 for a 32-point module)
59
Chapter 5
Control I/O
EXAMPLE
1 2 3 4
Example 1
Example Tag Names (automatically created by the software) FLEX_io_adapter:I FLEX_io_adapter:I.SlotStatusBits FLEX_io_adapter:I.Data FLEX_io_adapter:O FLEX_io_adapter:O.Data FLEX_io_adapter:0:C FLEX_io_adapter:0:C.Config FLEX_io_adapter:0:C.DelayTime_0 FLEX_io_adapter:0:C.DelayTime_1 FLEX_io_adapter:0:C.DelayTime_2 FLEX_io_adapter:0:C.DelayTime_3 FLEX_io_adapter:0:C.DelayTime_4 FLEX_io_adapter:0:C.DelayTime_5 FLEX_io_adapter:0:I FLEX_io_adapter:1:C FLEX_io_adapter:1:C.SSData FLEX_io_adapter:1:O FLEX_io_adapter:1:O.Data FLEX_io_adapter:2:C FLEX_io_adapter:2:C.InputFIlter FLEX_io_adapter:2:C.InputConfiguration FLEX_io_adapter:2:C.OutputConfiguration FLEX_io_adapter:2:C.RTSInterval FLEX_io_adapter:2:C.SSCh0OuputData FLEX_io_adapter:2:C.SSCH1OutputData FLEX_io_adapter:2:I
Using rack optimization for an I/O module creates tags as aliases for the adapter modules tags. This logic displays the devices tag as an alias for the adapter modules tag. In this example, the tag name of the adapter is in angle brackets.
Tag Name of the I/O Device Conveyor:2:I.0 <Conveyor:I.Data[2].0> Tag Name of the Adapter
60
Chapter
This chapter describes how to share data by interlocking controllers (producing and consuming tags) and transferring messages between controllers via an EtherNet/IP network.
Topic Set Up the Hardware Tag Guidelines for Produced or Consumed Data Connections for Produced and Consumed Tags Produce a Tag Consume Data Produced by Another Controller Guidelines for Message (MSG) Instructions Connections for Messages Enter Message Logic Configure a MSG Instruction Communicate with PLC-5 or SLC Processors Page 62 63 64 66 68 73 74 75 79 83
61
Chapter 6
In this example, the controller in the local chassis produces a tag that the Logix5000 controller in the remote chassis consumes. The local controller can also send a MSG instruction to the remote controller.
Figure 7 - Sharing Data and Transferring Messages
Data
EtherNet/IP Switch
Workstation
1768 CompactLogix 1769-L23E-QB1B 1769-L23E-QBFC1B 1769-L32E 1769-L35E CompactLogix PowerFlex 700S with DriveLogix controller
1768-ENBT communication module Built-in EtherNet/IP port Built-in EtherNet/IP port 20-COMM-E PowerFlex EtherNet/IP Adapter
62
Chapter 6
You must complete these tasks before Logix5000 controllers can share tags over an EtherNet/IP network: Set the IP addresses and other network parameters for each EtherNet/IP communication module. Connect all wiring and cabling. Configure a communication driver (such as AB-ETHIP-1) for the programming workstation.
IMPORTANT If you are sharing tags between ControlLogix controllers and the controllers are sharing only tags, not sending messages, set the communication format of the 1756-ENBT, 1756-EN2F, 1756-EN2T, 1756-EN2TR, 1756-EN2TXT, or 1756-EN3TR module to None.
To properly organize tags for produced or consumed data (shared data), follow these guidelines.
Table 10 - Guidelines for the Organization of Tags
Guideline Create the tags at the controller scope. Use one of these data types: DINT REAL array of DINTs or REALs user-defined Limit the size of the tag to 500 bytes. Combine data that goes to the same controller. Details You can share only controller-scoped tags. To share other data types, create a user-defined data type that contains the required data. Use the same data type for the produced tag and corresponding consumed tag or tags. If transferring more than 500 bytes, create logic to transfer the data in packets. A size of < 125 DINT words will keep total bytes within 500. This helps reduce the total number of packets for transactions. If producing several tags for the same controller: Group the data into one or more user-defined data types. This method uses fewer connections than does producing each tag separately. Group the data according to similar update intervals. To conserve network bandwidth, use a greater RPI for less critical data. For example, you could create one tag for data that is critical and another tag for data that is not as critical.
63
Chapter 6
Terminology
A Logix5000 controller can produce (broadcast) and consume (receive) systemshared tags.
Table 11 - Tag Definitions
Term Produced tag Definition A tag that a controller makes available for use by other controllers. Multiple controllers can simultaneously consume (receive) the data. A produced tag sends its data to one or more consumed tags (consumers) without using logic. The produced tag sends its data at the RPI of the consuming tag. A tag that receives the data of a produced tag. The data type of the consumed tag must match the data type (including any array dimensions) of the produced tag. The RPI of the consumed tag determines the period at which the data updates.
Consumed tag
To share produced or consumed tags, two controllers must be attached to the same EtherNet/IP subnet. Two controllers cannot bridge produced or consumed tags over two subnets.
Logix controllers can produce (broadcast) and consume (receive) system-shared tags that are sent and received via the EtherNet/IP communication module. Produced and consumed tags each require connections.
Table 12 - Required Connections for Produced and Consumed Tags
Tag Type Produced Required Connections The local controller (producing) must have one connection for the produced tag and the first consumer and one more connection for each additional consumer (heartbeat). The produced tag requires two connections. As you increase the number of controllers that can consume a produced tag, you also reduce the number of connections the controller has available for other operations, such as communication and I/O. Consumed Each consumed tag requires one connection for the controller that is consuming the tag. IMPORTANT: When you configure a consumed tag, you must add a remote module to the producing controllers RSLogix 5000 project to configure the consuming controller. The default Comm Format when adding a remote module to the project is Rack Optimized. Change the Comm Format to None when adding the remote communication module.
64
Chapter 6
All EtherNet/IP communication modules support as many as 32 produced multicast connections. Because each tag that passes through an EtherNet/IP communication module uses a single connection, the number of available connections limits the total number of tags that can be produced or consumed. If the communication module uses all of its connections for I/O and other communication modules, no connections remain for produced and consumed tags.
IMPORTANT Depending on whether it is producing or consuming a tag, a Logix5000 controller uses its connections differently.
This graphic shows a Logix5000 controller producing a single tag for consumption by another Logix5000 controller. In this example, the producing controller uses 2 connections and every other Logix module/controller uses only 1 connection.
Figure 8 - Logix5000 Controller in Local Chassis Producing a Single Tag for a Logix5000 Controller in a Remote Chassis
Local Controller (producer controller)- 1768 CompactLogix controller Connections Used = 2 (1 + Number of consumers) Remote Controller (consumer controller) - ControlLogix controller Connections Used = 1
Logix5575
EtherNet/IP
10/100 BASE T
ControlNet
EtherNet/IP
10/100 BASE T
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RM P E RO G RUN
At its limits, a Logix5000 controller that produced 125 tags, each with only 1 consumer, the controller would use all of its available 250 connections. In this example, the EtherNet modules used to communicate the tags would use only 125 connections. An example of the different. For more information on using connections over an EtherNet/IP network, see Ethernet Design Considerations Reference Manual, publication ENET-RM001.
65
Chapter 6
Produce a Tag
To produce a tag, configure the produced tag in the RSLogix 5000 project for the local (producer) controller. You do not have to configure the consumer controllers in the I/O Configuration folder of the producer controller.
You can produce only controller-scoped tags. 2. In the Controller Tags window, right-click the tag that you want to produce and choose Edit Tag Properties.
66
Chapter 6
3. From the Type pull-down menu, choose Produced. 4. Click Connection. The Produced Tag Connection dialog box appears.
5. In the Max Consumers field, type the maximum number of controllers that will consume (receive) the tag. 6. Click OK.
67
Chapter 6
To consume a produced tag, specify both the producer controller and the produced tag in the RSLogix 5000 project for the remote (consumer) Logix5000 controller.
Logix5575
EtherNet/IP
10/100 BASE T
ControlNet
EtherNet/IP
10/100 BASE T
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RM P E RO G RUN
To add a producer controller to the consumer controllers I/O, follow these steps. 1. Add the local communication module for the consumer controller. 2. Add the remote communication module for the producer controller. 3. Add the producer controller. This graphic shows the consumer controllers I/O configuration after the modules are added.
68
Chapter 6
To add a producer controller to the I/O Configuration folder, follow these steps. 1. In the Controller Organizer, right-click the remote backplane and choose New Module.
The Select Module Type dialog box appears. 2. Click the By Category tab and choose your producer controller.
3. Click OK. Depending on the controller type, the Select Major Revision dialog box may appear. If the dialog box appears, choose the modules major revision and click OK.
69
Chapter 6
4. Configure your new module. In the Name field, type the name of your module. In the Slot field, type the chassis slot number. From the Electronic Keying pull-down menu, choose the keying level that fits your application.
5. Click OK.
IMPORTANT The number and type of configuration parameters on the New Module dialog box varies according to the controller type.
70
Chapter 6
2. In the Controller Tags window, right-click the tag that will consume the data and choose Edit Tag Properties.
The Tag Properties dialog box appears. 3. From the Type pull-down menu, choose Consumed. 4. In the Data Type field, type a data type that matches the type assigned to the produced tag. 5. Click Connection.
The Consumed Tag Connection dialog box appears. 6. From the Producer pull-down menu, choose the controller that produces the data.
71
Chapter 6
7. In the Remote Data field, type the tag name or instance number of the produced data. 8. In the RPI field, type the requested packet interval (RPI) for the connection.
For information on RPI and how it affects the actual packet interval (API), see the Ethernet Design Considerations Reference Manual, publication ENET-RM001. 9. Click OK.
72
Chapter 6
For more information on programming MSG instructions, see the Logix5000 Controller General Instructions Reference Manual, publication 1756-RM003. The individual system user manuals for Logix5000 controllers also provide MSG examples unique to specific controller platforms.
73
Chapter 6
Messages transfer data to other modules, such as other controllers or operator interfaces. Each message uses one connection, regardless of how many modules are in the message path. To conserve connections, you can configure one message to read from or write to multiple modules. These connected messages can leave the connection open (cache) or close the connection when the message is done transmitting.
Table 15 - Message Connections
Type of Message CIP data table read or write PLC-2, PLC-3, PLC-5, or SLC (all types) Communication Method Used CIP CIP CIP with Source ID DH+ CIP generic Block-transfer read or write CIP Connection Used Yes No No Yes Your choice(1) Yes
(1) You can connect CIP generic messages, but for most applications we recommend you leave CIP generic messages unconnected.
74
Chapter 6
To send or receive data from an EtherNet/IP communication module via a message, you must program a MSG instruction in the local controllers logic. If the target module is configured in the I/O Configuration folder of the controller, browse to select the module or manually type the message path in the MSG instruction.
Add the EtherNet/IP Communication Module to the Local Controllers I/O Configuration
To use the Browse button to select the target device of a MSG instruction, add that remote device to the I/O Configuration folder of the local controller. Within the I/O Configuration folder, organize the local and remote devices into a hierarchy of tree/branch, parent/child.
Figure 10 - Logix5000 Controller in Local Chassis Sending a Message to a Logix5000 Controller in a Remote Chassis
Local Controller - ControlLogix Controller Remote Controller - ControlLogix Controller
Logix5575
EtherNet/IP
10/100 BASE T
ControlNet
EtherNet/IP
10/100 BASE T
Logix5575
EtherNet/IP
10/100 BASE T
ControlNet
EtherNet/IP
10/100 BASE T
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RUN FORCE SD
OK
LNK1 LNK2 OK
LNK1 LNK2 OK
RM P E RO G RUN
RM P E RO G RUN
For a typical local/remote MSG structure, following the steps. 1. Add the local communication module for the local controller. 2. Add the remote communication module for the remote controller. 3. Add the remote controller. This graphic shows the local controllers I/O configuration after a local EtherNet/IP communication module is added.
75
Chapter 6
Select a communication format for a communication module based on the modules in its remote chassis.
Table 17 - Module Communication Formats
Conditions The remote chassis contains only analog modules, diagnostic digital modules, fused output modules, or communication modules The remote chassis contains only standard, digital input and output modules (no diagnostic modules or fused output modules) You want to receive I/O module and chassis slot information from a rack-optimized remote chassis owned by another controller Use This Communication Format None
Rack Optimization
To add a module to the I/O Configuration folder, follow these steps. 1. In RSLogix 5000 software, right-click the level to which you want to add the new module and choose New Module.
76
Chapter 6
2. Click the By Category tab and choose your EtherNet/IP communication module. 3. Click OK.
Depending on the EtherNet/IP communication module, the Select Major Revision dialog box may appear. If the dialog box appears, choose the modules major revision and click OK. The New Module dialog box appears.
77
Chapter 6
4. Configure your new module. In the Name field, type the name of your module. In the IP Address field, type the module IP address. In the Slot field, type the chassis slot number. Click Change to configure these parameters: Module Revision Electronic Keying Communication Format 5. Click OK.
IMPORTANT
The number and type of configuration parameters on the New Module dialog box varies according to the EtherNet/IP communication module type.
Enter a Message
To enter a message, follow these steps. 1. Use relay ladder logic to enter a MSG instruction. 2. Click
EXAMPLE
...
If count_send = 1 and count_msg.EN = 0 (MSG instruction is not already enabled), then execute a MSG instruction that sends data to another controller.
count_send count_msg.en / MSG Type - Unconfigured Message Control
count_msg ...
EN DN ER
78
Chapter 6
The Message Configuration dialog box appears. 2. Click the Configuration tab and specify the type of MSG instruction.
79
Chapter 6
80
Chapter 6
3. Click the Communication tab. 4. In the Path field, type the communication path. For a message to a ControlLogix controller, this RSLogix 5000 software Message Configuration dialog box appears.
For a message to a SLC 500 or PLC-5 processor, this RSLogix Message Configuration dialog box appears.
81
Chapter 6
5. If the target module is configured in the I/O Configuration folder of the originating controller, click Browse to select the module or manually type the path to the target module. A manually typed path begins with the name of the local EtherNet/IP communication module, the port the message exits (2 for EtherNet/IP), and the IP address of the next module in the path, which could be the target module.
EXAMPLE
Communication path from a Logix5000 controller to a Logix5000 controller over an EtherNet/IP network
Ethernet Network IP Address 168.127.127.12 5 5 7 5 E N 2 T
5 5 7 5
E N 2 T
Message
washer, 2, 168.127.127.12, 1, 0
Where Washer 2 168.127.127.12 Indicates Name of the 1756-ENBT, 1756-EN2F, 1756-EN2T, 1756EN2TR, 1756-EN2TXT, or 1756-EN3TR module Ethernet port of the 1756-ENBT, 1756-EN2F, 1756-EN2T, 1756-EN2TR, 1756-EN2TXT, or 1756-EN3TR module IP address of the 1756-ENBT, 1756-EN2F, 1756-EN2T, 1756-EN2TR, 1756-EN2TXT, or 1756-EN3TR Module in the destination chassis Backplane port of the 1756-ENBT, 1756-EN2F, 1756EN2T, 1756-EN2TR, 1756-EN2TXT, or 1756-EN3TR Module in the destination chassis Slot number of the destination controller
82
Chapter 6
If the message is to a PLC-5 or SLC 500 processor and it reads or writes integers (not REALs), use a buffer of INTs in the message. Remember these considerations: Logix5000 controllers execute more efficiently and use less memory when working with 32-bit integers (DINTs). PLC-5 and SLC 500 processors require 16-bit integers. Messages require an INT buffer. Data can be moved into or out of the buffer as needed.
1. The Message (MSG) instruction reads 16-bit integers (INTs) from the device and stores them in a temporary array of INTs. 2. An File Arith/Logical (FAL) instruction converts the INTs to DINTs for use by other instructions in your project.
1 Write 16-Bit Integers DINTs From the Project DINT_Array[0] DINT_Array[1] DINT_Array[2] Buffer of INTs INT_Buffer[0] INT_Buffer[1] INT_Buffer[2] 2 Data For the Device Word 1 Word 2 Word 3
1. An FAL instruction converts the DINTs from the Logix5000 controller to INTs. 2. The MSG instruction writes the INTs from the temporary array to the device.
83
Chapter 6
Mapping Tags
A Logix5000 controller stores tag names on the controller so that other devices can read or write data without having to know physical memory locations. Many products only understand PLC/SLC data tables, so the Logix5000 controller offers a PLC/SLC mapping function that enables you to map Logix tag names to memory locations. You have to map only the file numbers that are used in messages; the other file numbers do not need to be mapped. The mapping table is loaded into the controller and is used whenever a logical address accesses data. You can access only controller-scoped tags (global data).
For each file that is referenced in a PLC-5 or SLC command, make a map entry with one of these methods: Typing the PLC/SLC file number of the logical address Typing or selecting the Logix5000 controller-scoped (global) tag that supplies or receives data for the file number (You can map multiple files to the same tag.) For PLC-2 commands, specify the tag that supplies or receives the data. When mapping tags, remembers these guidelines: Do not use file numbers 0, 1, and 2. These files are reserved for Output, Input, and Status files in a PLC-5 processor. Use PLC-5 mapping only for tag arrays of data type INT, DINT, or REAL. Attempting to map elements of system structures may produce undesirable effects. Use the PLC file identifier of N or B when accessing elements in an INT tag array.
84
Chapter 6
EXAMPLE
42424
Is an Array of DINTs that are used in the ControlLogix controller Array of INTs with the same number of elements as dint_array
85
Chapter 6
And this item Communication Command Data Table Address Size in Elements Port Number
Specify PLC-5 Typed Read or PLC-5 Typed Write Starting address of the data in the PLC-5 controller Number of elements to read or write 2 Type, in quotation marks [ ], the name of the tag in the ControlLogix controller (for example, count). Select Yes. PLC5 Read or PLC5 Write Starting address of the data in the SLC 500 controller Number of elements to read or write 1 Type, in quotation marks [ ], the name of the tag in the ControlLogix controller (for example, count). Select Yes
Target Device
SLC 500
This Controller
Target Device
2. On the MultiHop tab, specify the following: IP address of the EtherNet/IP communication module that is local to the Logix5000 controller Slot number of the Logix5000 controller
86
Chapter
Send Email
Introduction
This chapter describes how to send an email through an EtherNet/IP communication module.
Topic EtherNet/IP Communication Module as an Email Client Send Email via a Controller-initiated Message Instruction Create String Tags Enter the Ladder Logic Configure the MSG Instruction that Identifies the Mail Relay Server Configure the MSG Instruction that Contains the Email Text Enter Email Text Possible Email Status Codes Page 87 89 89 92 92 94 96 96
For email, the EtherNet/IP communication module can be remote or local to the controller.
The EtherNet/IP communication module is an email client that uses a mail relay server to send email.
IMPORTANT The EtherNet/IP communication module can send an email to only one recipient at a time. It cannot mail to a distribution list.
87
Chapter 7
Send Email
The EtherNet/IP communication module sends only the content of a MSG instruction as an email to a mail relay server. Delivery of the email depends on the mail relay server. The EtherNet/IP communication module does not receive email.
Figure 11 - Sample System
ControlLogix Controller With 1756-ENBT, 1756-EN2F, 1756EN2T, 1756-EN2TR, 1756-EN2TXT, or 1756-EN3TR Module Firewall/Router
Logix5575
Redundancy Module
EtherNet/IP
10/100 BASE T
EtherNet/IP
ControlNet
EtherNet/IP
ControlNet
RUN FORCE SD
OK
PRI COM OK
LNK1 LNK2 OK
LNK NET OK
LNK NET OK
RUN
RM P E RO G
Ethernet Switch
FlexLogix Controller
Ethernet Switch
88
Send Email
Chapter 7
A Logix controller can send a generic CIP message instruction to the EtherNet/ IP communication module that instructs the module to send an email message to a SMTP mail relay server using the standard SMTP protocol. This automatically communicates controller data and application conditions to appropriate personnel.
IMPORTANT
Be careful to write the ladder logic to be sure the MSG instructions are not continuously triggered to send email messages.
Some mail relay servers require a domain name be provided during the initial handshake of the SMTP session. For these mail relay servers, specify a domain name when configuring the EtherNet/IP communication modules network settings. For additional information, see Configure an EtherNet/IP Communication Module to Operate on the Network on page 17.
89
Chapter 7
Send Email
2. Type the IP address or host name of the mail server. 3. Click OK. The tags for the email text and transmission status can contain up to 474 characters. For these tags, you must create a user-defined STRING data type. The default STRING data type in RSLogix 5000 software is not large enough for most email text.
To create a user-defined STRING data type, follow these steps. 1. In the Data Types folder in RSLogix 5000 software, navigate to the Strings folder and double-click a String data type.
The String dialog box appears. 2. In the Name field, type a String type, such as EmailString. 3. Create one controller-scoped tag, such as EWEB_EMAIL, of this new data type to contain the email text.
90
Send Email
Chapter 7
4. Create a second controller-scoped tag, such as EmailDstStr, of this new data type to contain the transmission status. Both of these tags are of type EmailString.
5. Click
...
The String Browser dialog box appears. 6. Type your email. The text of the email does not have to be static. You can program a controller project to collect specific data to be sent in an email. 7. Click OK.
For more information on using ladder logic to manipulate string data, see the Logix5000 Controllers Common Procedures Programming Manual, publication 1756-PM001.
Rockwell Automation Publication ENET-UM001J-EN-P - May 2011 91
Chapter 7
Send Email
The first rung configures the mail server. The second rung sends the email text.
Configure the MSG Instruction that Identifies the Mail Relay Server
To configure the MSG instruction that identifies the mail relay server, follow these steps. 1. In the MSG instruction, click the Communication tab.
92
Send Email
Chapter 7
2. In the Path field, type the path for the MSG instruction. The path starts with the controller initiating the MSG instruction. Type the number of the port from which the message exits and the address of the next module in the path. For example, if the EtherNet/IP communication module is in the same chassis as the controller and is in slot 2, the path is: 1, 2. For more information on configuring the path of a MSG instruction, see the Logix5000 Controllers General Instructions Reference Manual, publication 1756-RM003. 3. Click the Configuration tab. 4. Configure the MSG parameters for sending an email. From the Service Type pull-down menu, choose Attribute Single In the Instance field, type 1. In the Class field, type 32f. In the Attribute field, type 5. From the Source Element pull-down menu, choose the tag that contains your email text. In the Source Length field, type the number of characters in the email plus four. In this example, you would enter 13 for the number of characters plus 4 for a total of 17.
The Source Length is the number of characters in the STRING tag that identifies the mail relay server plus 4 characters. In this example, the tag contains 13 characters.
After the MSG instruction that configures the mail relay server executes successfully, the controller stores the mail relay server information in nonvolatile memory. The controller retains this information, even through power cycles, until another MSG instruction changes the information.
93
Chapter 7
Send Email
94
Send Email
Chapter 7
4. In the Path field, type the path from the controller to the EtherNet/IP communication module. The path starts with the controller initiating the MSG instruction. The second number in the path represents the port from which the message exits and the address of the next module in the path. For example, if the EtherNet/IP communication module is in the same chassis as the controller and is in slot 2, the path is: 1, 2. 5. If all the devices in the path are configured in the initiating controllers I/O Configuration tree, click Browse to select the target module. The software automatically fills in the path. 6. Click OK. For more information on configuring the path of an MSG instruction, see the Logix5000 Controllers General Instructions Reference Manual, publication 1756-RM003.
95
Chapter 7
Send Email
Use the string browser to type the text of the email. To include To:, From:, and Subject: fields in the email, use <CR><LF> symbols to separate each of these fields. The To: and From fields are required; the Subject: field is optional. For example: To: email address of recipient <CR><LF> From: email address of sender <CR><LF> Subject: subject of message <CR><LF> body of email message An email message must not exceed 474 characters in length. An additional 4-byte string-length value is added to the tag. As a result, the maximum source length is 478 characters.
Examine the destination element of the email MSG to see whether the email was successfully delivered to the mail relay server. A successful delivery indicates that the mail relay server placed the email message in a queue for delivery, but it does not mean the intended recipient received the email message. These are the possible codes that a destination element could contain.
Table 20 - Email Status Code Descriptions
Error Code (Hex) Extendederror Code (Hex) Description
Delivery successful to the mail relay server. Resource unavailable. The email object was unable to obtain memory resources to initiate the SMTP session. Unsupported Service Request. Make sure the service code is 0x4B and the Class is 0x32F. Reply data too large. The Destination string must reserve space for the SMTP server reply message. The maximum reply can be 470 bytes. Configuration data size too short. The Source Length is less than the Source Element string size plus the 4-byte length. The Source Length must equal the Source Element string size + 4. Configuration data size too large. The Source Length is greater than the Source Element string size plus the 4-byte length. The Source Length must equal the Source Element string size + 4. Data write failure. An error occurred when attempting to write the SMTP server address (attribute 4) to nonvolatile memory. Error returned by email server; check the Destination string for reason. The email message was not queued for delivery. SMTP mail server not configured. Attribute 5 was not set with a SMTP server address. To: address not specified. Attribute 1 was not set with a To: address AND there is not a To: field header in the email body. From: address not specified. Attribute 2 was not set with a From: address AND there is not a From: field header in the email body.
0x13
None
0x15
None
0x19 0xFF
96
Send Email
Chapter 7
0xFF
0x0104
Unable to connect to SMTP mail server set in Attribute 5. If the mail server address is a host name, make sure that the device supports DNS, and that a Name Server is configured. If the host name is not fully qualified, for example, mailhost and not mailhost.xx.yy.com then the domain must be configured as xx.yy.com. Try ping <mail server address> to insure the mail server is reachable from your network. Also try telnet <mail server address> 25, which attempts to initiate a SMTP session with the mail server via telnet over port 25. (If you connect then type QUIT). Communication error with SMTP mail server. An error occurred after the initial connection with the SMTP mail server. See the ASCII text following the error code for more details as to the type of error. SMTP mail server host name DNS query did not complete. A previous send service request with a host name as the SMTP mail server address did not yet complete. Note that a timeout for a DNS lookup with an invalid host name can take up to 3 minutes. Long timeouts can also occur if a domain name or name server is not configured correctly.
0x0105
0x0106
97
Chapter 7
Send Email
Notes:
98
Chapter
Introduction
This chapter describes how a controller uses an EtherNet/IP communication module to communicate with PanelView and PanelView Plus terminals over an EtherNet/IP network.
Topic Set Up the Hardware Connections to PanelView Terminals Add a PanelView Terminal Organize Controller Data for a PanelView Terminal Connections to RSView Applications Page 99 100 101 105 106
In this example, the controller in the local chassis shares data with an HMI application on the EtherNet/IP network. This application could be running these components: PanelView terminal PanelView Plus terminal Workstation running RSView 32 software Workstation running an RSView Enterprise application, such as RSView Machine Edition or RSView Supervisory Edition
Figure 12 - Ethernet Communication with PanelView
Logix5575
Redundancy Module
EtherNet/IP
10/100 BASE T
EtherNet/IP
ControlNet
EtherNet/IP
ControlNet
RUN FORCE SD
OK
PRI COM OK
LNK1 LNK2 OK
LNK NET OK
LNK NET OK
RUN
RM P E RO G
Data
1 2
EtherNet/IP Switch
99
Chapter 8
1768 CompactLogix 1769-L23E-Q1B, 1769-L23E-QBFC1B, 1769-L32E, or 1769-L35E CompactLogix PowerFlex 700S with DriveLogix
You must complete these tasks before your controller can communicate with PanelView terminals over an EtherNet/IP network: Set the IP addresses for the controllers EtherNet/IP communication module and the HMI terminal. Connect all wiring and cabling.
To establish communication between a PanelView or PanelView Plus terminal, specify controller connections.
Table 22 - PanelView Terminal Connections
Terminal Type Type of Communication Implicit (connected) Logix controller communicates to the PanelView terminal like an I/O module. You must add the PanelView terminal to the I/O configuration tree for the controller project. Explicit (unconnected) Communication is set up in PanelBuilder or RSView ME software. All communication is initiated by the PanelView or PanelView Plus terminal. Supported Supported PanelView Supported PanelView Plus Not supported
100
Chapter 8
When communicating implicitly (PanelView terminals only), the controller uses one connection for each terminal. Account for these connections when designing the system. Logix5000 controllers support these numbers of connections: Firmware revisions 11 and earlier support up to 16 bidirectional implicit buffers (connections). Firmware revisions 12 or later support up to 32 bidirectional implicit buffers (connections). The larger number of implicit buffers enables significantly more PanelView terminals to simultaneously request data from the controller via implicit communication. When communicating explicitly, the controller supports 40 outgoing and 3 incoming buffers. This number of incoming buffers limits how many terminals can simultaneously request data from a controller via explicit communication. In other words, while a system can have multiple terminals, only three terminals can explicitly request data from a Logix controller at the same time.
To add a PanelView terminal, follow these steps. 1. In the Controller Organizer, right-click I/O Configuration and choose New Module.
101
Chapter 8
2. Click the By Category tab. 3. Choose your EtherNet/IP communication module and click OK.
Depending on the EtherNet/IP communication module, the Select Major Revision dialog box may appear. If the dialog box appears, choose the modules major revision and click OK. The New Module dialog box appears.
102
Chapter 8
4. Configure your new module. In the Name field, type the name of your module. In the IP Address field, type the module IP address. In the Slot field, type the chassis slot number. Click Change to configure these parameters: Module Revision Electronic Keying Communication Format 5. Click OK.
IMPORTANT
The number and type of configuration parameters on the New Module dialog box varies according to the EtherNet/IP communication module type.
6. In the Controller Organizer, right-click the local EtherNet/IP communication module you just added and choose New Module.
103
Chapter 8
7. Click the By Category tab. 8. Choose the EtherNet/IP PanelView terminal and click OK.
The Module Properties dialog box appears. 9. Configure the PanelView terminal. In the Name field, type the name of your new module. From the Comm Format pull-down menu, choose Data-DINT. From the Electronic Keying pull-down menu, choose Disable Keying. In the IP Address field, type the IP address. In the Input and Output fields, type the connection parameters.
IMPORTANT
You can establish up to eight different instances with each terminal. For example, one controller can use all eight instances or eight controllers can each use one instance.
104
Chapter 8
Organize data for a PanelView terminal based on how the data is used.
Table 23 - Controller Data Organization
For data that is Time critical (for example, data that controls a machine) Do this Use the I/O tags of the terminal. The tags for this data were created when you added the terminal to the I/O configuration of the controller. They resemble the I/O modules tags. Create arrays to store the data. 1. For each screen, create a BOOL array with enough elements for the bit-level objects on the screen. For example, the BOOL[32] array gives you 32 bits for push buttons or indicators. 2. For each screen, create a DINT array with enough elements for the word-level objects on the screen. For example, the DINT[28] array provides 28 values for numeric entry controls or numeric displays.
To access the I/O tags of the PanelView or PanelView Plus terminal, use the following address format.
Terminal Function Writes the data Reads the data Requirement name_of_terminal:I.Data[x].y name_of_terminal:O.Data[x].y
Is Name of the instance in the I/O configuration of the controller. Element of the input (I) or output (O) structure. Bit number within the input or output element.
105
Chapter 8
To establish communication to an RSView application, configure RSLinx software to collect tags from the controller. An RSView 32 or RSView Enterprise application uses RSLinx software as a data server. RSLinx Enterprise software defaults to four read connections and one write connection per configured controller. Modify the RSLinx software configuration as needed.
106
Chapter
The number and type of diagnostic fields vary by module catalog number. This chapter describes the diagnostic web pages on these modules: 1756-EN2TR EtherNet/IP communication module 1756-ENBT EtherNet/IP communication module
IMPORTANT The diagnostic web pages have many fields you can use to monitor your EtherNet/IP modules operating state. This section describes only the fields most commonly used during monitoring. To troubleshoot problems you diagnose as a result of monitoring the EtherNet/IP modules diagnostic web pages, see Chapter 10, Troubleshoot an EtherNet/IP Communication Module with Diagnostic Web Pages on page 117.
107
Chapter 9
1756-EN2TR Module
These are the most commonly diagnostic web pages for the 1756-EN2TR module: Diagnostic Overview Page Ethernet Statistics Web Page Ring Statistics Web Page
IMPORTANT The 1756-EN2TR module also offers these diagnostic web pages for monitoring the module:
108
Chapter 9
This table describes the fields most commonly used on the Diagnostics Overview web page.
Table 24 - Diagnostic Overview Web Page
Field Specifies
Module Resource Utilization (All Ports) CPU CIP Connection Statistics (All Ports) Active Total TCP Connections (EtherNet/IP Port) Active HMI/MSG (EtherNet/IP Port - Class 3) Sent packets per second Received packets per second Number of Class 3 TCP packets sent in the last one-second snapshot Number of Class 3 TCP packets received in the last one-second snapshot Number of active TCP connections for CIP messaging Total number of active CIP connections used for both messaging and I/O Current percent CPU utilization for the module
I/O and Prod/Cons Packets Per Second (EtherNet/IP Port - Class 1) Total Total number of Class 1 UDP packets sent and received
I/O and Prod/Cons Packets Count (EtherNet/IP Port - Class 1) Missed Number of Class 1 UDP packets missed
109
Chapter 9
This table describes the field most commonly used on the Ethernet Statistics web page.
Table 25 - Ethernet Statistics Web Page
Field Specifies
Ethernet Port 1 (These definitions apply to the same fields in the Ethernet Port 2 section.) Interface State Link Status Speed Duplex Autonegotiate Status Whether the port is turned off or on. Active or inactive indicates whether there is a cable connected. Whether the port is blocked for DLR protocol frames. Whether the Ethernet port is operating at 10 or 100 MBps. Whether the Ethernet port is operating at half duplex or full duplex. Whether the port speed and Duplex mode were determined via autonegotiation or whether they were manually configured.
110
Chapter 9
Deferred Transmissions Late Collisions Excessive Collisions MAC Transmit Errors Carrier Sense Errors Frame Too Long MAC Receive Errors
111
Chapter 9
1756-EN2TR communication module 1756-EN3TR communication module The Ring Statistics web page provides a summary of the modules operating state in a DLR application. The most commonly monitored fields are circled in the graphic and described in the table that follows.
This table describes the field most commonly used on the Ring Statistics web page.
Table 26 - Ring Statistics Web Page
Field Ring Supervisor Ring Supervisor Mode Ring Supervisor Status Ring Fault Location Last Active Node on Port 1 Last Active Node on Port 2 Active Ring Supervisor Address Precedence The IP or MAC ID address of the active ring supervisor. The precedence value of the module. If the active supervisor nodes operation is interrupted the backup supervisor with the next highest precedence value becomes the active supervisor node. The IP or MAC ID address of the last active node between port 1 on the module and the faulted part of the network. The IP or MAC ID address of the last active node between port 2 on the module and the faulted part of the network. Whether a module is configured to function as supervisor node or a ring node. Whether a module that is configured to function as a supervisor node is functioning as the active ring supervisor or a backup supervisor node. Specifies
112
Chapter 9
1756-ENBT Module
These are the most commonly diagnostic web pages for the 1756-ENBT module: Diagnostic Overview Page Ethernet Statistics
IMPORTANT The 1756-ENBT module also offers these diagnostic web pages for monitoring the module:
113
Chapter 9
114
Chapter 9
Ethernet Statistics
The Ethernet Statistics diagnostic web page presents a summary of the status of communication activity on the Ethernet network. The most commonly monitored fields are circled in the graphic and described in the table that follows.
Deferred Transmissions
115
Chapter 9
116
Chapter
10
This chapter explains how to troubleshoot problems with your EtherNet/IP communication modules.
Topic Access Web Browser Support Troubleshoot the 1756-ENBT Communication Module Troubleshoot the 1756-EN2TR Communication Module Switch Considerations Internet Group Multicast Protocol Virtual Local Area Networks Port Mirroring Page 117 119 126 135 135 136 137
To troubleshoot most possible problems with your EtherNet/IP communication module, you need to access the modules diagnostic web pages.
IMPORTANT The number and type of diagnostic fields vary by module catalog number, RSLogix 5000 software version and module firmware revision. For example, this chapter describes the diagnostic web pages for these modules:
117
Chapter 10
To access your EtherNet/IP communication module diagnostic web pages, follow these steps. 1. Open your web browser. 2. In the Address field, type your EtherNet/IP communication module internet protocol (IP) address and press Enter. The diagnostic web home page appears.
Ethernet/IP Module Internet Protocol (IP) Address
3. Open the Diagnostics folder in the left-most navigation bar and click the link for each diagnostic web page you need to monitor.
118
Chapter 10
Use this table to determine what diagnostic web page to use when you troubleshoot the most common technical issues on your module.
Table 30 - Required Diagnostic Web Pages
Technical Issue Port speed or settings Required converter type CPU utilization Number of missed I/O packets Status of connections Status of I/O connections Number of lost I/O connections Intermittent Ethernet connectivity Message Connections I/O Connections Ethernet Statistics Diagnostic Overview Statistics Diagnostic Web Page
119
Chapter 10
Then No action is required. Important: 100 Mbps is the default port speed.
Want to reduce your port speed to 10 Mbps 10 Mbps Want to increase your port speed to 100 Mbps Do not want to change your port speed Duplex is Full Are sending large amounts of data
You must manually configure your module and reset your module. Reset your module No action is required. No action is required. Important: Full Duplex is the default port setting. Full-duplex ports eliminate collisions because each device has separate channels for the transmission and receipt of large amounts of data.
Half
No action is required. Important: Delays due to collisions or switch traffic are usually negligible, but can become a problem if you need to send a lot of data.
Are sending large amounts of data Autonegotiate Status is Speed and/or Duplex Are using a fiber converter
Change your modules Duplex setting to Full. Change your modules Autonegotiate status to None. Important: Fiber links do not support autonegotiation.
No action is required. Important: Speed and/or Duplex is the default setting. Autonegotation enables devices to select the best way to communicate without you having to do any configuring. All devices with an Ethernet speed rating of 100 Mbps are required to support autonegotiation.
None
120
Chapter 10
2. Review the System Resource Utilization table to evaluate your CPU utilization.
Take steps to reduce your CPU utilization. See Internet Group Multicast Protocol on page 135. Adjust your connections requested packet interval (RPI). Reduce the number of devices connected to your module. Important: Your EtherNet/IP communication module can function at 100% CPU capacity, but at or near this rate, you run the risk of CPU saturation and performance problems.
3. Review the Missed field in the I/O Packet Counter Statistics table.
This field shows how many I/O packets have been missed. Your EtherNet/ IP communication module may lose I/O packets due to these conditions: Packets are produced faster than the connections requested packet interval (RPI). This happens for change-of-state connections or a new consumer requesting a faster RPI than the first consumer. A packet is received out of sequence. 4. If more than zero packets have been recorded as lost, review the Inhibited and Rejected fields in the I/O Packet Counter Statistics table.
121
Chapter 10
If There are more than zero inhibited I/O packets There are more than zero rejected I/O packets
Then Reconfigure your module to produce packets no more quickly than the connections RPI. View the Message Connections diagnostic web page to confirm what, if any, connections are closed. For more information, see Message Connections on page 122. Important: If more than four I/O packets have been rejected, your module has probably lost its connection. There are possibly duplicate module IP addresses. Many EtherNet/IP communication modules can detect duplicate IP addresses. A packet has possibly been received out of sequence and rejected because the previous packet was inhibited. Reconfigure your module to produce packets no more quickly than the connections RPI.
Message Connections
If you want to check the status of your module connections, click the Message Connections tab. The Message Connections diagnostic web page appears.
These are the four connection states: Active Closing Faulted Reserved
122
Chapter 10
I/O Connections
If you want to check the status of your modules I/O connections, click the I/O Connections tab. The I/O Connections diagnostic web page appears.
The Lost column shows the number of I/O packets that were not received.
IMPORTANT To troubleshoot lost I/O packets, review the I/O Packet Counter Statistics table in the Diagnostic Overview tab. See page 121.
Ethernet Statistics
Your EtherNet/IP communication module may experience intermittent network connectivity due to these conditions: Duplex mismatch Electrical noise induced into a cable or resulting from a Logix/switch ground potential difference Bad hardware, such as a cable or switch part Before troubleshooting this problem, familiarize yourself with these Ethernet statistics, or media counters.
Media Counter Alignment Errors Definition A frame containing bits that do not total an integral multiple of eight. Alignment errors often result from: starting or stopping of module. MAC-layer packet formation problems. cabling problems that corrupt or eliminate data. packets passing through more than two cascaded multiport transceivers. FCS Errors A frame containing eight bits, at least one of which has been corrupted. FCS errors often result from these conditions: Starting or stopping the module Cabling problems that corrupt data Important: Even though the acceptable Ethernet bit-error rate is 1 in 108, the typical rate is 1 in 1012 or better.
123
Chapter 10
Definition The number of outgoing packets that encountered only one collision during transmission. The number of outgoing packets that encountered 2...15 collisions during transmission. A test to detect the collision-present circuit between a transceiver and a network interface card (NIC). Important: Because most NICs now have an integrated transceiver, the SQE test is unnecessary. Ignore this media counter.
Deferred Transmissions
The number of outgoing packets whose transmission is deferred because the network is busy when the first attempt is made to send them. Important: The module will only defer the first attempt to transmit a packet. After the first attempt, the module will transmit the packet without checking. However, if the network is still busy, a collision will be recorded.
Late Collisions
The number of times two devices transmit data simultaneously. Neither device detects a collision because the time it takes to send the signal from one end of the network to the other exceeds the time needed to put the entire packet on the network. Consequently, neither device senses the others transmission until the entire packet is out on the network. Late collisions often result from these conditions: Excessive network segment length Repeaters between devices Important: Large and small packets can be affected by late collisions. However, the transmitter cannot detect late collisions between small packets. Consequently, a network that experiences measurable late collisions between large packets will also lose small packets.
The number of frames that experience 16 consecutive collisions. The number of frames for which transmission via a particular interface fails due to an internal MAC sublayer transmission error. Important: MAC transmit errors are only counted if either late collisions, excessive collisions, or carrier sense errors are not counted.
The number of frames for which reception via a particular interface fails due to an internal MAC sublayer transmission error. Important: MAC receive errors are only counted if the frame too long count, alignment errors, or FCS errors are not counted.
Carrier sense errors fall into these categories: No Carrier Sense Present - The number of times the carrier is not present when a transmission starts. Carrier Sense Lost - The number of times the carrier is lost during a transmission. Carrier sense errors usually indicate a problem with a cable on the Ethernet infrastructure.
The number of incoming packets that exceed the maximum Ethernet packet size.
124
Chapter 10
To troubleshoot intermittent Ethernet connectivity, follow these steps. 1. Click the Ethernet Statistics tab.
125
Chapter 10
Use this table to determine what diagnostic web page to use when you troubleshoot issues on your module.
Table 31 - Required Diagnostic Web Pages
Technical Issue CPU utilization CIP connection statistics TCP connections HMI/MSG statistics I/O and produce/consume packets per second I/O and produce/consume packet counts Link status Speed Duplex Autonegotiate status Ethernet errors Connections closed due to a Timeout Choose this path to tab: Diagnostics>Advanced Diagnostics>Miscellaneous>System Data>Connection Manager Cmd Object Info Network topology Network status Ring supervisor statistics Ring supervisor IP address or MAC ID Ring Statistics Ethernet Statistics Diagnostic Web Page Diagnostic Overview
IMPORTANT
The 1756-EN2TR communication module has two ports. Some diagnostics are tracked for Port 1 and Port 2 because the values may be different between ports.
126
Chapter 10
1. Review the Module Resource Utilization table to monitor your CPU utilization.
Take steps to reduce your CPU utilization. See Internet Group Multicast Protocol on page 135. Adjust your connections requested packet interval (RPI). Reduce the number of devices connected to your module. Important: Your EtherNet/IP communication module can function at 100% CPU capacity, but at or near this rate, you run the risk of CPU saturation and performance problems.
127
Chapter 10
2. Review the CIP Connection Statistics (All Ports) table to monitor CIP connection usage.
If the number of Active Total CIP connections is this percentage of the number of Maximum Total Supported 0...80%
Then
Take steps to reduce the number of active total CIP connections. Important: Your EtherNet/IP communication module can function if the number of active total CIP connections is greater than 80% of the maximum total supported, but at or near this rate, you run the risk of performance problems.
3. Review the TCP Connections (EtherNet/IP Port) table to monitor TCP connection usage.
If the number of Active Total TCP connections is this percentage of the number of Maximum Total Supported 0...80%
Then
Take steps to reduce the number of active total TCP connections. Important: Your EtherNet/IP communication module can function if the number of active total TCP connections is greater than 80% of the maximum total supported, but at or near this rate, you run the risk of performance problems.
128
Chapter 10
4. Review the HMI/MSG (EtherNet/IP Port - Class 3) table to monitor Class 3 messaging statistics.
If the number of Sent: Packets Per Second is this percentage of the modules capacity 0...80%
Then
Take steps to reduce the number of Class 3 packets sent per second. Important: Your EtherNet/IP communication module can function at the 100% packets sent per second rate, but at or near this rate, you run the risk of performance problems.
5. Review the I/O and Prod/Cons Packets Per Second (EtherNet/IP Port Class 1) table to monitor Class 1 messaging statistics.
Then
Take steps to reduce the number of Class 1 packets sent per second. Important: Your EtherNet/IP communication module can function at the 100% packets sent per second rate, but at or near this rate, you run the risk of performance problems.
129
Chapter 10
6. Review the Missed field in the I/O Packet Counter Statistics table.
This field shows how many I/O packets have been missed. Your EtherNet/IP communication module may lose I/O packets due to these conditions: Packets are produced faster than the connections requested packet interval (RPI). This happens for change-of-state connections or a new consumer requesting a faster RPI than the first consumer. A packet is received out of sequence.
Ethernet Statistics
The Ethernet Statistics web page presents the current configuration of an EtherNet/IP communication module and any errors that have occurred on the module.
IMPORTANT
Because this example shows the diagnostic web pages for a 1756-EN2TR module, diagnostic data is shown for two ports.
130
Chapter 10
And you Do not want to change the status Want to establish communication on the network Do not want to change your port speed
Then No action is required Reconfigure the module, or port, that is inactive. No action is required. Important: 100 Mbps is the default port speed.
Want to reduce your port speed to 10 Mbps 10 Mbps Want to increase your port speed to 100 Mbps Do not want to change your port speed Duplex is Full Are sending large amounts of data
You must manually configure your module and reset your module. Reset your module No action is required. No action is required. Important: Full Duplex is the default port setting. Full-duplex ports eliminate collisions because each device has separate channels for the transmission and receipt of large amounts of data.
Half
No action is required. Important: Delays due to collisions or switch traffic are usually negligible, but can become a problem if you need to send a lot of data.
Are sending large amounts of data Autonegotiate Status(1) is Speed and/or Duplex Are using a fiber converter
Change your modules Duplex setting to Full. Change your modules Autonegotiate status to None. Important: Fiber links do not support autonegotiation.
No action is required. Important: Speed and/or Duplex is the default setting. Autonegotation enables devices to select the best way to communicate without you having to do any configuring. All devices with an Ethernet speed rating of 100 Mbps are required to support autonegotiation.
None
(1) When you use an EtherNet/IP communication module with multiple ports, make sure you use the same Autonegotiate Status configuration for both ports.
131
Chapter 10
If Any media counters are greater than zero These errors are counted: Alignment FCS Carrier Sense
Then You need to investigate further. A duplex mismatch exists between your EtherNet/IP communication module and the switch port. To clear the duplex mismatch: 1. Configure the EtherNet/IP communication module and the corresponding Ethernet switch port for a forced operation, not autonegotiation. 2. Verify that the firmware revision of your Logix controller and switch or converter are identical. 3. If the revisions are not identical, replace the controller, switch or converter so that they match. No action is required. Important: If two stations attempt to transmit data simultaneously, the packets collide with each other. However, collisions are not errors and do not indicate a network problem. The number of network collisions can vary greatly due to traffic patterns or CPU utilization. Consequently, there is no set range of acceptable collisions for each outgoing packet. Collisions are a normal aspect of Ethernet networking.
Late Collisions are greater than zero Excessive Collisions are greater than zero
1. Check to see if a network segment is too long. 2. Remove repeaters from between devices. Calculate your networks typical rate of excessive collisions and decide whether the rate of packet loss will affect your networks performance. Important: Excessive collisions indicate that your network has become congested. For each collision after the sixteenth, your network drops a packet.
MAC Transit Errors are greater than zero Frame Too Long is greater than zero
132
Chapter 10
Monitor the Connections Closed due to a Timeout field. The value for this field should be zero.
133
Chapter 10
Ring Statistics
The Ring Statistics web page presents information on how the module is operating in a Device-level Ring (DLR) topology.
Value Either of these values: Linear/Star Ring Either of these values: Normal Ring Fault Either of these values: Enabled Disabled Status depends on the ring supervisor mode. Status can be either of these values: Active Back-up No ring Either of these: Modules IP address Modules MAC ID
Network Status
Address
IMPORTANT
The Ring Statistics web page is only available with EtherNet/IP communication modules that have tw ports, such as the 1756-EN2TR communication module.
134
Chapter 10
Switch Considerations
To help troubleshoot your EtherNet/IP network, you must use a managed switch. These are important features in a managed switch: Internet Group Multicast Protocol (IGMP) snooping Support for Virtual Local Area Networks (VLAN) Port mirroring
IMPORTANT Use a switch equipped with wire-speed switching fabric. The switch fabric is a measure of the maximum traffic that a switch can handle without dropping a packet and without storing a packet in memory. Wire-speed switching fabric refers to a switch that can handle the maximum data rate of the network on each of its ports. Switches are typically rated in Gbps. For a 10-port switch connected to EtherNet/IP products, the maximum data rate needed is typically 100...200 MB/s. Therefore, a 10-port-switch rated at least 1 GB/s should be adequate for an EtherNet/IP application.
135
Chapter 10
IGMP snooping cannot control unicast or broadcast traffic. To learn how to control unicast or broadcast traffic, see Virtual Local Area Networks on page 136. This example assumes that the switch does not support IGMP snooping querier function, so a router is required.
Figure 13 - IGMP Snooping Example
Plant Network
Switch listens to the polls and responses and identifies members of each multicast group.
Controller (Consumer)
136
Chapter 10
Port Mirroring
Select a managed switch that supports port mirroring. With port mirroring, you can direct frames being transmitted on one port to another port for analysis by a traffic analyzer. Besides monitoring your Ethernet media counters, port mirroring enables you to immediately spot anomalies in traffic flow. A traffic analyzer can monitor the traffic on a given port and troubleshoot a problem. Without port mirroring, you cannot see frames on other ports. With hubs this is not an issue because all frames are transmitted out all ports. The effective support and maintenance of Ethernet networks often depends on reliable traffic analysis. These are some benefits of port mirroring: Monitoring explicit messages between controllers Monitoring implicit or I/O traffic
137
Chapter 10
Notes:
138
Appendix
History of Changes
Topic ENET-UM001I-EN-P, January 2010 ENET-UM001H-EN-P, September 2009 ENET-UM001G-EN-P, November 2008 ENET-UM001F-EN-P, November 2006 ENET-UM001E-EN-P, January 2006 ENET-UM001D-EN-P, July 2005 ENET-UM001C-EN-P, October 2004 ENET-UM001B-EN-P, June 2004
Change Added description of 1783-ETAP1F and 1783-ETAP2F EtherNet/IP Fiber Taps to the EtherNet/IP Overview chapter Updated Rockwell Automation Products with Embedded Switch Technology section Added 1783-ETAP, 1783-ETAP1F, and 1783-ETAP2F EtherNet/IP Tap Status Indicators
Change Added new products added to the EtherNet/IP Overview chapter Configure a Supervisor on a Device Level Ring Network Added 1783-ETAP EtherNet/IP Tap Status Indicators Added 1734-AENT and 1734-AENTR EtherNet/IP POINT I/O Adapter Status Indicators Added 1738-AENTR ArmorPoint I/O 2-port EtherNet/IP Adapter Status Indicators
139
Appendix 11
History of Changes
Change Added New modules, including 1756-EN2F, 1769-L23E-QBx packaged controllers Added Safety I/O in EtherNet/IP Control Systems Added Configure Stratix Switches Added Set the Requested Packet Interval (RPI) Added Troubleshoot an EtherNet/IP Module Added Fiber Cable and LC Connector Added Interpret the Status Indicators Added 1756-EN2F EtherNet/IP Module Status Indicators Added 1769-L23E-QB1B, 1769-L23E-QBFC1B Controllers Status Indicators
Change Added about the 1756-EN2T Module Added about the 1734-AENT Module Added about the 20-COMM-E Module Added about the 22-COMM-E Module Added Set the IP Network Address Added USB Port Connection Added 1734-AENT EtherNet/IP POINT I/O Adapter Status Indicators
Change Added 1768-ENBT Overview Added Module LED Indicators Added EtherNet/IP Network Connections
140
History of Changes
Appendix 11
Change Added 1769-L35E controllers using firmware revision 15.01 support duplicate IP address detection Added 1769-L32E and 1769-L35E LED indicators
Change The following modules support email capability: 1756-ENBT, firmware revision 3.3 1788-ENBT, firmware revision 2.1 1769-L32E and 1769-L35E, all firmware revisions
Change Added description of the new duplicate IP address detection feature. The following EtherNet/IP modules support duplicate IP address detection: 1756-ENBT, firmware revision 3.2 1788-ENBT, firmware revision 2.1 Added information on IP address swapping Additional information on using DNS addressing Additional information regarding communication formats Updated web-based diagnostic pages Corrections to module certifications
141
Appendix 11
History of Changes
Notes:
142
Index
A
access distributed I/O modules 59-60 add distributed I/O modules overview 48-51 selecting a remote adapter 57 with RSLogix 5000 software 60 to PLC-5 or SLC processors 83 device-level ring network 33-46 supervisor node 34-35 DHCP server 23 diagnostics Ethernet statistics 115 monitor 107-116 overview 108, 110, 111, 112, 113 direct connection 53 DNS addressing 31-32 domain name 18 download 32 driver 14-15 duplicate address detection 29-30
B
BOOTP/DHCP server setting IP network address 21-23
C
communication driver 14-15 communication format 52-57 direct connections 54 ownership 56-57 rack-optimized connections 55 configure DHCP server 23 EtherNet/IP modules 17-32 MSG instructions 94 personal computer 13-15 RSLinx software 25-27 RSLogix 5000 software 28 connections data transfer 74 I/O 53 interlocking 64 messaging 74 produced and consumed tags 64 to PanelView terminals 100 to RSView applications 106 troubleshooting 122 consume tags 64, 68-72 control application 32 control I/O adding distributed I/O modules 48-51 communication format 52-57 connections 53 hardware 47 ownership 56 RPI 58 control system 11 controller ownership 56 convert between INTs and DINTs 83
E
email MSG instruction 94 overview 87 send through an EtherNet/IP module 87-97 sending via MSG instruction 89-95 status codes 96 text format 96 EtherNet/IP modules configuring 17-32 control application 32 overview 11 set IP network address 18 using in control system 11
G
gateway 17
H
host name 18
I
I/O controlling over EtherNet/IP 47 interlocking connections 64 consume tags 68-72 organize tags 63 overview 61-86 produce tags 66-67 terminology 64 IP addresses definition 17 DHCP server 23 duplicate address detection 29-30 RSLinx software 25-27 RSLogix 5000 software 28 set 18
D
data transfer configuring 79-82 connections 74 guidelines 73 logic 75-78 mapping tags 84 overview 61-86
143
Index
M
map tags 84 messaging configuring 79-82 connections 74 guidelines 73 logic 75-78 mapping tags 84 overview 61-86 to PLC-5 or SLC processor 83 MSG instruction configuring 79-82 connections 74 guidelines 73 logic 75-78 mapping tags 84 sending email 94 sending via an email 89-95 to PLC-5 or SLC processors 83
P
PanelView terminals adding in RSLogix 5000 software 101-104 communicating with Logix5000 controller over an EtherNet/IP network 99-106 determining connections 100 organizing controller data 105 set up hardware 99 personal computers placing on network 13-15 PLC-5 processor 83 produce tags 64, 66-67 produced and consumed tags connections 64 consume tags 68-72 organize tags 63 overview 61-86 produce tags 66-67 set up hardware 62 terminology 64
N
network address DNS addressing 31-32 set IP network address 18 network overview modules in an EtherNet/IP control system 11 network parameters DNS addressing 18 domain name 18 gateway 17 host name 18 IP addresses 17 subnet mask 17
R
rack-optimized connection 53 remote adapter 57 requested packet interval 58-59 ring supervisor configure with RSLogix 5000 software 37 enable in RSLogix 5000 software 40 RPI 58 RSLinx software communication driver 14-15 configuring network parameters 25-27 setting IP network address 18 RSLogix 5000 software adding a PanelView terminal 101-104 adding distributed I/O modules 48-51, 60 configure a ring supervisor 37 consume a tag 68-72 enable ring supervisor 40 produce a tag 66-67 set the requested packet interval 58-59 setting IP network address 18 verify supervisor configuration 46
O
ownership 56 listen-only connection 56 owner controller 56
144
Index
S
select a remote adapter 57 set IP network address 18 BOOTP/DHCP server 21-23 RSLinx software or RSLogix 5000 software 18 thumbwheel switch 18 set the requested packet interval with RSLogix 5000 software 58-59 set up hardware data transfer 62 I/O modules over EtherNet/IP 47 interlocking 62 messaging 62 PanelView terminals and Logix5000 controllers 99 produced and consumed tags 62 set up I/O controlling I/O 47 SLC processor 83 status codes email 96 string tags 89 subnet mask 17
supervisor configuration verify 46 supervisor node 34-35 swap IP addresses 30 switch considerations 135-137
T
thumbwheel switch set IP network address 18 troubleshoot Ethernet statistics 123-132 EtherNet/IP modules 117-137 I/O connections 123 message connections 122 switch considerations 135-137 web browser support 117-132 with a virtual local area network 136
W
web browser support 117-132
145
Index
Notes:
146
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada Outside United States or Canada 1.440.646.3434 Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell Automation representative.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
Rockwell Otomasyon Ticaret A.., Kar Plaza Merkezi E Blok Kat:6 34752 erenky, stanbul, Tel: +90 (216) 5698400