Global Autocon has an experienced team of engineers that average over 40 years in machine design.

Our engineering staff specializes in the automation industry and has experienced positive results and successes in automotive, industrial, appliances, consumer, electronic, medical and energy markets.Global Autocon has extensive expertise in helping our clients design effective manufacturing processes and automation systems and can provide a broad base of automation solutions .

With a wide breadth of industry knowledge, our engineers are able to develop innovative solutions that save our customers money, reduce lead times and improve quality. Our core team includes licensed professional engineers, as well as engineers and designers with degrees in Mechanical & Electrical Engineering. In addition to our full time staff, we maintain long term relationships with experienced contract engineers, designers and drafters to ensure we have additional capacity when needed to support project schedules. Global Autocon designs, develops, engineers and manufactures high-value custom production automation and robotic systems.Our engineers utilize the latest engineering software including: 2D & 3D CAD, Finite Element Analysis, Heat Transfer Analysis, Kinematics, and Simulations. We also design and integrate systems that may include prototypes, work-stations and pilot scale systems. Systems can be either stand-alone or fully integrated with upstream or downstream automation. Product assembly and process automation are both capabilities of the company. Global Autocon team can handle wwhatever your project requires, since we have the team, tools and engineering capacity to deliver. The systems often use confidential and proprietary ideas and solutions that are tailored for a customer's own proprietary designs. Information must be shared in the development process, yet confidentiality is indispensable to the success of our customers' projects and to their long-term success. We have simultaneous operations going on in North America and India to cater to global customer requirements at global cost competitive prices but with American quality standards. Global Autconhas designed and built hundreds of unique automated assembly equipment solutions for a wide variety of industries. Our lean ergonomic machines provide solutions that automate repetitive processes for our customers. Each custom automated solution is focused on

decreasing cycle time, waste, rework, and labor minutes per unit while increasing the customers return on investment (ROI).

Core Benefits By combining key principles of the renowned Toyota Production System with their extensive automation experience in automotive, consumer, appliances and other industries, Global AutoconSystems has now set the bar to an unprecedented level for precision case manufacturing. We also bring in additional benefits

Reduced scrap production Reduced labor requirements Reduced inventory expenses Across-the-board reduction in quality issues, translating to an overall increase in product quality 70% reduction in floor space requirements Increased equipment up time Increased flexibility in production and planning

Value Proposition Improve Quality Improving the quality of your output in your factory or manufacturing facility is a key reason to consider automation. Through integratingrobotics in your manufacturing line you can gain precision that is not possible compared to manual human operators. Another key area for improving quality is the testing process. Through procedures you can reduce costly future repairs and defects by ensuring flaws are found and fixed early. You can setup your factory to randomly spot check non-destructive testingspecific areas of concern or have a complete 100% automated system to inspect all parts. There are many other types of non destructive testing to consider from x-ray inspections to electrical testing and everything in between. Achieve Flexibility Lean automation is one key component of a flexible manufacturing process. Having compact units that can easily be re-tooled within a short period of time is critical. Having a lean production line will allow you to produce multiple units from many different variable parts. Parts can vary in size, color, orientation, etc. If you have very unique needs and specifications a custom automated solution can be developed to meet your demands. Some manufacturers are most concerned with quality, others with cost, and some with flexibility or productivity. Having a custom system will ensure that it is built with your key concerns satisfied. Increase Productivity Improving the quality of your output in your factory or manufacturing facility is a key reason to consider automation. Through integrating robotics in your manufacturing line you can gain precision that is not possible compared to manual human operators.

Reduce Costs Reducing overall manufacturing costs is a positive side-effect of all of the above mentioned topics. Although upfront fees can be slightly higher in the long-term, industrial automation processes can significantly reduce costs through higher quality, less defective parts, flexibility in the manufacturing line, and increased productivity. Manufacturing Safety Having a safe manufacturing environment is of great concern to anyone in the industrial world. We will take necessary steps to ensure all automated solutions, robot integrators, and custom machines will be safe to use. Rest assured that no matter what automated solution you are looking for it will consist of the highest quality and safety -Custom Machine Design Global Autocon is experienced in the design and fabrication of custom machines to assist in assembly, testing, material handling, and packaging of your product. The latest 3D modeling techniques are used to design, analyze and verify machine operation. Simulation and analysis tools enable us to verify machine design before purchasing components. 3D models are used to verify designs and present ideas for client review and approval. -Customer logos 1. Ford Motor Company. 2. General Motors. 3. American Axle & Manufacturing. 4. Axle Alliance Company 5. Detroit Diesel Corp. 6. Nexteer Automotive Saginaw. 7. Neapco Drivelines. 8. ZF Group 9. Tata Motors Ltd 10. Bajaj Auto Ltd 11. Bharat Forge Ltd

12. Bill Forge Ltd 13. Cummins India 14. SKF Bearings 15. FAG Precision Bearings 16. GKN Sinter Metals 17. Kalyani Forge 18. Molex Mafatlal Micron 19. National Engineering Industries 20. RB Bearings 21. Philips India 22. PARI 23. RSB Transmission 24. Shadlow India 25. Sudarshan Chemicals 26. Tata Ficosa 27. Tata Holset 28. Tata Johnson Controls 29. Tata Toyo Radiators 30. ZF Steering gear TISCO

Products and Services 1. Automation & Robotic systems a. Palletizer unit b. Auto weighing and segregationetc. 2. Material handling systems a. Special belt type conveyors b. Special roller conveyors c. Ladder type handling systems 3. Gauging a. Auto gauging units b. Process gauging units 4. Automation and industrial washing systems 5. Custom built special purpose machines 6. Pick and Place Units 7. Auto Load/Unload Stations 8. Auto Sorting and Stacking Units 9. Auto Packaging Systems (Weigh and Shrink-Wrap) 10. Re-Tooling of Existing Equipment to accommodate new products 11. Refurbishing Existing Equipment to replace outdated components 12. Camera Inspection Stations 13. Assembly Cells for Lean Manufacturing Systems 14. Bar-coding for Automatic Change-Over

15. Quick Change-Over for Manual Stations 16. Mechanical Power Transmission Design a. Conveyor Speed and Drive Sizing b. Gearbox/Motor Sizing c. Brake/Clutch Sizing d. Torque Limiters e. Guarding Systems 17. Conveyors - palletized accumulating, free flow chain, roller, blue steel. 18. Robotic material/dunnage handling and assembly applications. 19. Programmable controllers & HMI units. 20. Industrial robots (ABB, Kuka, Fanuc). 21. Motion/motor controllers. 22. Quality process controls. 23. RFID 24. System Integration 25. Servo Retrofits 26. Control System upgrades 27. Integrated Motion and Vision 28. PLC Program Development 29. HMI Program Development 30. Pneumatic and Hydraulics Automation 31. Electrical Panel building (UL 508 certification) MAJOR SALES HISTORY FOR THE LAST 20 YEARS: FORD MOTOR - OVER $90 MILLION AMERICAN AXLE & MANUFACTURING - OVER $50 MILLION DELPHI/NEXTEER - OVER $30 MILLION CHRYSLER - OVER $12 MILLION GENERAL MOTORS - OVER $9 MILLION COMPLETE ASSEMBLY LINES ASSEMBLY STATIONS 1. Stand Alone Assembly Machines 2. Multi-Station Assembly Machines ROBOTIC ASSEMBLY CELLS MATERIAL HANDLING AUTOMATION FOR PARTS TRANPORTATION CHAIN CONVEYORS PALLET CONVEYORS

MACHINE LOAD & UNLOAD DE-PALLETIZING PALLETTIZING International CUSTOMER NEXTEER Delivery COUNTRY CHINA SUZHOU Rev (US$) $ 875,000

NEXTEER

BRAZIL PORTO-ALEGRO

$ 822,000

NEXTEER

MEXICO QUERETARO

$ 904,000

FORD AMERICAN AXLE NEXTEER

US - STERLING HGTS. MI. US - THREE RIVERS, MI. MEXICO JUAREZ

$ 1,060,27 5 $ 697,103 $ 733,000

ALFING/CHR YSLER

MEXICO SALTILLO

$ 11,000,0 00

ALFING/CHR

US - TRENTON,

ASSEMBLY LINE FOR SHORT GEAR STEERING RACK TO INSTALL MOUNTING STUDS, INNER & OUTER TIE RODS & TORQUE TO SPEC. ASSEMBLE BOOTS, CLAMPS AND LEAK TEST ALL ASSEMBLIES. ASSEMBLY LINE FOR SHORT GEAR STEERING RACK TO INSTALL MOUNTING STUDS, INNER & OUTER TIE RODS & TORQUE TO SPEC. ASSEMBLE BOOTS, CLAMPS AND LEAK TEST ALL ASSEMBLIES. ASSEMBLY LINE FOR SHORT GEAR STEERING RACK TO INSTALL MOUNTING STUDS, INNER & OUTER TIE RODS & TORQUE TO SPEC. ASSEMBLE BOOTS, CLAMPS AND LEAK TEST ALL ASSEMBLIES. DIFF CARRIER ASSEMBLY CELL WITH TRANS PORT AUTOMATION & ROBOT LOAD AND UNLOAD AUTOMATION & ROBOT WORK CELLS TO PROCESS DIFF CARRIER THRU THE MACHINING LINE SEMI-AUTOMATIC ASSEMBLY STATIONS ARRANGED TO SUBASSEMBLE & FINAL ASSEMBLE STEERING COLUMNS TESTING &ERROR PROOFING. SUB-ASSEMBLE CYLINDER HEADS WITH PIPE PLUGS, CUP PLUGS, DOWELS AND OTHER COMPONENTS INCLUDING ALL REQUIRED TORQUE EQUIPMENT NEEDED TO COMPLETE THE FINAL SUB-ASSEMBLY. CAM CAP ASSEMBLY TO CYLINDER

YSLER NEXTEER

MI. POLAND

11,000,0 00 $ 129,335 $ 1,244,52 8

HEAD AUTOMATION TO TRANSPORT STEERING RACK TO & FROM MICRO FINISHERS, REBUILD MICRO FINISHERS ASSEMBLY LINE TO ASSEMBLE FRONT & REAR BRAKE CORNERS INCLUDING ALL TORQUE EQUIPMENT, ERROR PROOFING & ROBOT PACKOUT.

SMW

CANADA