ISO-9001 Certified Company TS-16949:2002 Certification in Progress

SMS
moulds & stampings stampings moulds &

World Class Tool Room & Sheet Metal Press Shop

Exclusively devoted to global OEMs

Manesar Plant

Sigma Moulds & Stampings Pvt. Ltd.

Website : www.sigma-sms.com

ESTABLISHED 1964
The Sigma Group of Companies
SIGMA CORPORATION INDIA LTD.
TS-16949:2002, QS-9000 & ISO 9002 certified company Indias No. 1 Export House in automotive components and the largest manufacturer & exporter of aftermarket rubber parts in Asia. 5 state-of-the-art plants spread over 275,000 sq.ft. / 27,000 sq.mtr. website : www.sigmacorporation.com

SIGMA VIBRACOUSTIC INDIA PVT. LTD.

TS-16949:2002, QS-9000 & ISO-9001 certified company, manufacturing automotive anti vibration moulded rubber parts for world wide OEM applications only. 50:50 joint venture with Vibracoustic, Germany. Audited & Certified OEM suppliers to major European & Indian vehicle manufacturers. 2 state-of-the-art plants spread over a production area of 90,000 sq.ft. / 9,000 sq. mtr. 3rd & latest cutting edge technology plant under construction (2004 end) in a production area of 1,35,000 sq. ft. / 13,500 sq. mtr. website : www.svilindia.com

SIGMA FREUDENBERG NOK PVT. LTD.

TS-16949:2002 certified company , manufacturing oil seals, valve stem seals & O rings 50:50 joint venture with Freudenberg Germany & NOK Japan world leader in sealing technology. OEM to major car, truck, industrial & consumer durable manufacturers worldwide. State-of-the-art Plants spread over 35,000 sq.ft. website : www.sfnindia.com

SIGMA MOULDS & STAMPINGS PVT. LTD.

"WORLDS BEST TECHNOLOGY AT COMPETITIVE PRICES"

ISO-9001 certified company, working on TS-16949:2002, manufacturing highly precision OEM tools, dies, moulds & sheet metal stampings. Production area 45,000 sq ft. Major customers are global automotive 2nd tier OEMs'. State-of-the-art tool room and press shop. Website : www. sigma-sms.com

SUPPORTING COMPANIES
Family owned Manufacturing activities Management services Investment & holding

About Us
Sigma Moulds & Stampings ( SMS ) is 100% subsidiary of the Sigma Group, one of India's fastest growing Automotive Components manufacturing company with its corporate office in New Delhi. SMS started primarily to meet the rapidly growing demands of critical moulds, tools, dies & precision sheet metal components of its group companies, which are tier 1 OEM suppliers to European & domestic Car & Truck Manufacturers. It has now positioned itself as a world class 2nd Tier OEM supplier to the global automotive industry. It has achieved engineering excellence by supplying moulds and tools as well as precision sheet metal parts that meet tolerances of upto 4 microns in million runs. The company's recent notable achievement has been its in-house design & development of a 12 cavity critical rubber mould for VW in record time while attaining approval from the company in the first instance. Parts from this mould are being produced, shipped and fitted in latest SUVs like VW-Toureg and the Porsche-Cayanne, the latest SUV on road.

Manesar Plant - Shop Floor

Manesar Plant - Shop Floor

Facilities
This cutting edge technology tool room with CNC machine centers and a state-of-the-art sheet metal press shop imported from the best in the world (The one of its kind in North India) has power presses ranging from 25 to 250 tons with Automatic De-coilers, Straighteners and Feeders running progressive tooling. The facility has been established in the most modern air conditioned building having a working area of 45, 000 sq.ft. in a world class industrial park in Manesar Gurgaon near New Delhi, next to Honda plant. It is supported by a in-house design department using Pro-E and CAD/CAM software for design & development.

Progressive Dies, Decoilers & Automatic Feeders

Shearing Machine

250 Ton Press

Designing Centre
Product innovation is often the result of new combinations of design, material, tooling and process. Product development capabilities at Sigma include design work stations that support a complete range of software and operating platforms including Pro-E, CAD / CAM, Unigraphics and Algor. These are mainly used to conduct preliminary studies of the basic designs and then further analysis is carried out on the results, in order to check parameters and specifications. A common prerequisite to the design process of any part is to first determine its exact operating parameters. This is done by first determining the detailed, technical specifications of the part and its ability to perform for a certain length of time with minimal wear. Availability of this information is followed by an elaboration of alternative solutions to the design problem keeping in mind the manufacturability of the product. This includes the ease to manufacture the product for a particular design as well as the cost involved in producing that design. The final design is filtered using the relevant simulation system (CAD) that uses built-in modules to test the individual variations (in geometry and materials) for optimal conformance to the specified requirements.

Design & Development Centre

Tool Room
The self contained tool rooms are equipped with PRO-E, CAD / CAM software, a complete range of speciality machines, over 100 toolmakers and a vast technical expertise to make metal tools as well as rubber moulds. Machine resources includes : CNC machine centres, CNC wire cutting machines, CNC lathe machines, CNC milling machines, electronic spark erosion machines (EDP), pantograph machines, die sinking machines, shaping / planning machines, centreless, cylindrical and surface grinders, Drilling machines etc.
CNC Machines

Precision Machine Shop

Comprises of lathe machines, semi automatic lathes, turret lathes, boring machines, broaching machines, induction hardening furnaces, shaping & planning machines, milling machines, centerless, cylindrical and surface grinders, MIG, ARC & spot welding machines etc.

Tool Makers

Quality - Our focus

"The work (operations) of our employees is customer centric in order to produce products that meet and exceed customer expectations" Quality Principles
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Customer satisfaction through consistent product quality. Zero defects in products & services. Continuous improvement - Kaizen. Task completion, do it right the first time. Interpersonal relationships at all levels of the company. Co-ordinated effort by all, towards the common company objectives. To meet customer demand (whether internal or external) in its entirety.

Objective
To be suppliers to O.E. manufacturing companies in Europe, North America and Asia, that require high precision tools, moulds, dies and precision sheet metal parts for their product lines.

Cost Factors - High Quality

SMS guarantee world class quality at most competitive prices and invite RFQ'S supported with complete technical drawings.

Certifications
ISO-9001 certification - This Certificate is awarded to us, for our capability to design and develop sheet metal tools, dies & rubber moulds, apart from manufacturing and fabrication of sheet metal components. This includes :
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Plans & phase wise implementation, establishment of systems to control adequate resource allocation of product design & development. Review the customer expectations, environmental standards, regulatory require ments, safety considerations, performance standards and functional specifications. Ensure the products performance under real world conditions.

TS-16949:2002 certification : Work in progress.

Key Objectives
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Leadership in the 21st century. Total customer satisfaction. To meet and set standards through constant research & development in the shortest possible time. TQM through QS 9000. To consistently produce high levels OEM quality parts. ERP - Enterprise Resource Planning - a strategic tool, which will help the company to gain competitive edge by integrating all business processes and optimising the resources available. CRM - Customer Relationship Management - which will enable our customers to have 24 hours and 365 days access to his query, order status etc. SCM - Supply Chain Management - will help us in terms of Production planning and better inventory controls in order to facilitate deliveries IN TIME AND ON TIME ALWAYS. VPN - Virtual Private Network - The back bone on which the total information solution will reside for easy accessibility through internet from any part of the world.

Major Automotive OEM Customers

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Sigma Freudenberg NOK Ltd.

End Customers
Delphi Munjal Showa Telco Endurance LML Carcos FDS Corteco European OEM's

Sigma Vibracoustic Ltd.

End Customers
Hyundai Motors Telco Hindustan Motors JPSL Sona Somic European OEM's

Haldex Vibracoustic Europe Vibracoustic North America

End Customers
Haldex UK

End Customers
European OEMs'

End Customers
American OEMs'

SMS
moulds & & stampings stampings moulds

"Best technology at competitive prices"

Sigma Moulds & Stampings Pvt. Ltd.

Plant : Plot No. 149-150, IMT Manesar, Gurgaon - 122050, Haryana, India Phones : 91 124 2291220 - 24 Fax : 91 124 2291095 E-Mail : plant@sigma-sms.com Website : www.sigma-sms.com Corporate Office : R-561, New Rajinder Nagar, Shanker Road, New Delhi - 110060, India Phones : 91 11 2874 5134-37 Fax : 91 11 2874 5850-51 E-Mail : sigma@sigmacorporation.com Website : www. sigmacorporation.com