PANKAJ MEHTA

Heading Plant Operations Which Includes

Taking Care Of Assembly , Machining &
Fabrication Activities .

Machine Tool Industry , Gear Industry , Sheet Metal , Automobile Industry , Steel

Structure Fabrication for Power Plants , PEB Industry , Manufacturing of

Hydraulic and Mechanical Presses , Sugar Plant Equipments , Steel Plant

Equipments , RDSO Welded Steel Girder Bridges & Open Web Girders
.
08684801029 / 08689031029

Pankaj_mehta99@rediffmail.com & pankajmehta089@gmail.com

Profile Summary
 Gained significant exposure in spearheading Quality, Operations, Vendor Management & product development functions
(Machine Tool industry, Steel Structure Fabrication ,Sugar plant & Steel Plant equipments ,Presses ) while meeting
business needs in a fast paced, dynamic and globally expanding MNC environment; implementing quality systems like ISO
9001, ISO 14001, OSHAS 18001 & NABL.
 Expertise in analyzing and mapping existing processes to the desired levels (GAP Analysis), evaluating available solutions to
achieve higher levels of efficiency & effectiveness.
 Proficient in planning sourcing functions for timely procurement of products within the specified quality parameters;
negotiating with domestic vendors over rates & service levels .
 Management Representative & Management Committee Member; establishing & nurturing strong rapport with key
stakeholders / key clients for business excellence; providing leadership, direction, strategy and vision for facilitating
growth & business agility.
 Cluster CEO for coordinating overall improvements in Total Quality Management like 5S, Visual Display, Wastage Control
& Safety .
 Expertise in Machining , Assembly & in Fabrication ; coordinating external audits related to product, process &
systems from Government, Public & Private Sector and export customers
 Successfully completed training on CNC TOOLINGS as per International standards equivalent .
 Worked on products like Hydraulic & Mechanical presses ,Press Brakes ,Sugar & Steel plant equipments ,PEB structures ,
Open Web Girders Bridges, Composite Girders Bridges , Plus Columns, Ceiling Girders ,Auto Welded Beams ,General
Fabrication & Ducts , Sheet Metal and allied Products .
 Analytical and quality-oriented professional with an eye for detail .

Area of Excellence
Strategic Planning Quality Management Process Optimization

Audits & Inspections Sourcing & Procurement (PAN India) Vendor Management

Production Operations Stakeholder Management People Management

Technical Skills
 Possess strong knowledge of:

o Heavy & light machine shop with assembly of equipments .

o CNC,HMC ,VMC ,Turning centre ,Plano miller ,Skoda Boring ,VTL ,Lathes ,Shaper &
Drilling and Safety Lab as per International Standards equivalent .
o Vendor Development for Various Technologies such as Sheet Metal, machining and
other allied fields related to Mechanical Field.
o Knowledge of Complete Test Labs & Calibration Centers as per the Various quality
standards .
o Heavy & light fabrication (presses ,steel plants ,pre-engineered-buildings , sugar
machinery , coal brakers ,steel bridges ,auto welded structure, General Fabrication, Primary & Secondary structure
Ducting ,Plus & Box Columns as per applicable international standards.
o Testing as per applicable standards of Safety (EN60598) and Endurance & Performance Testing
o Techno commercial skills in dealing with suppliers
o Sound knowledge of WPS,PQR & WPQ , Welding defects ,D.P testing , ultrasonic testing ,Hydro testing ,RT as per design
standards and drawings ASTM / ASME SECTION IX & AWS D1.1 .

Accomplishments

 Streamlined Production process in the organization using Lean strategies which resulted in cost benefits to the company
 Successfully implemented:
o Specific Award which improved the process by 30 %
o ISO 9001:2015 , ISO 14001, OSHAS 18000 which led to quality benefits to the company
o One Second Hungama which improved the productivity by 30% & Quality .
o Maintain zero defect through quality initiatives
 Worked as:
o Core Team Member to further initiate various quality & productivity measures.
o To resolve quality problems on assembly lines & customer line .

 By implementing Quality Circle, Suggestion Scheme & Kaizens which led to cost savings of >5.0 Lakhs INR
 Led the team and won Excel Quality Circle Award in North Zone and Certificate Award in final round at Delhi in Jan’06
 Received:
o Excellent Case Study Award for UMANG Quality Circle at Silver Jubilee Competition
o 1st prize in slogan writing .
 Recognized as Unit Skill Champion for 5S, Quality Circles & so on
 Obtained approval from:
o RDSO .
o Alstom / Bhel / Doosan / BGR / Toshiba

Work Experience
Since Oct ’14 GISF Engineering Private Ltd., Yamuna Nagar as General Manager – Operations .
(Reporting to MD )
Team Size: 33 Members
Clients Handled: RITES, DMRC, TUV ,BVIL , RDSO , Indian Railways & so on
Key Result Areas:
 Working as Management Representative for Quality Management .
 Spearheading corporate and manufacturing functions of the plants; managing entire quality management & sourcing
functions for Steel structure division ,Bridges , DMRC bridges and allied products
 Ensuring adherence to quality standards for incoming materials; conducting in-house material testing of components & for
bought out items
 Conducting:
o Analysis of vendors for rating them among all the suppliers .
o Periodical meetings & training programs for vendor development & up gradation .
o Process Audits & Special Projects
 Negotiating with Indian Suppliers for new & old products on pricing and developing new components according to the drawing
in time plan.
 Finalizing annual maintenance contracts, quality agreements & warranty terms with customers; addressing & resolving their
issues / concerns within the specified time frame .
 Managing credit note for settlement of claims and approving them after qualitative & quantitative verification.
 Devising various value engineering & application engineering initiatives like 12 Problem Solving Steps & 7 QC Tools for reducing
in-process and finish goods .
 Implementing QMS (ISO 9001:2008), OSHAS 18000, EMS (ISO 14001) standards and maintaining the relevant documents
 Obtaining Certification & got Factory Inspection cleared for new product Manufacturing

Nov ’11 – Sep’14 Fedders Lloyd corporation limited, Jabalpur as General Manager – Operations
Reported to Director
Clients Handled: VFJ ,BHEL TRICHY ,RDSO , Indian Railways, DMRC & so on

Key Result Areas:

 Managed production functions of Machining , Fabrication & Assembly of Machine Tools as per the requirements of
customer and management
 Planned the production lines as per the raw material feeding from import supply chain management
 Implemented various Poka-Yoke, Material Handling, Process Improvements & Kaizens to resolve assembly line issues; evaluated
critical defects as per the Japanese check sheets
 Obtained:
o Product Certification .
o Approval from RDSO, DMRC, Rites, TUV for Certifications
o Approval from government agencies such as BIS, MNRE, RDSO, PWD, MCD, RITES, Indian Oil & so on
 Coordinated with:
o Vendors, detailing them on quality requirements and organized regular vendor audits to check the same.
o External agencies for all matters related to QMS, EMS & Lab approval from BIS, UL and NABL activities .
 Imparted training on Quality Systems to staff & associate personnel of various departments.
 Supervised 3rd party audits from agencies such as RDSO, RITES and other Govt. Agencies.
 Conducted:
o Testing as per applicable standards of presses , sugar plant equipment ,steel plant equipment ,PEB ,sheet metal bridges
for railways ,steel structure for boiler ( columns ,AW , Ducts & General Fabrication ) .
o Costing for the bidding & new tenders .
 Liaised with customer :
o Settlement of warranty claims both qualitatively and commercially .
o Product features and quality issues and getting them resolved
 Documenting MIS reports for the top management’s perusal

Previous Experience
Nov’11 – Sep’14 Fedders Lloyd corporation Ltd., Jabalpur as General Manager – Operations
Reported to Director
Clients Handled: VFJ ,BHEL Trichy ,RDSO , Indian Railways, DMRC , NHAI & so on .

Dec ’10 – Oct ’11 Era Buildsys Ltd. ( PEB Division ) Pant Nagar as DGM – Operations

June ’09 – Nov’10 A.S Precision Machines (P) Ltd. , Ludhiana as DGM – Operations .

June’96 – May’09 Isgec Heavy Engineering Ltd., Yamuna Nagar as Sr. Manager – Operations
Reported to Head Manufacturing
Clients Handled: Maruti, Honda Motors, Tata Motors, Toyota, Mahindra & Mahindra & so on

June’90 – May’93 New Allenberry Works Faridabad as Asst. Engineer – Operations

Reported to Manager .
Clients Handled: Maruti, Honda Motors, Tata Motors, Toyota, Mahindra & Mahindra & so on

Growth Path:
June’90 –May ’93 Asst. Engineer
June’96 –Dec ‘00 Senior Engineer
Jan’00 – Mar’03 Assistant Manager
Apr’03 – Mar’05 Deputy Manager
Apr’05 –Oct’07 Manager

Education
2000-2002 M.Tech ( Mechanical ) from N.I.T Kurukshetra with honours
1993-1996 B.E. (Mechanical ) from N.I.T Kurukshetra with honours
1987-1990 DME ( Mechanical ) from Haryana Polytechnic Nilokheri .

Trainings
 Attended training on:
o Lead Auditor ISO 9001:2008 from TUV, Rhineland.
o Safety on shop floor as per International standards .
o ISO 9001:2015 from TUV SUD for the latest developments in Quality Management System .
o Personality Development at Out Door for Team Building & Team Development .
o 7QC Tools , Problem Solving, 5S & Quality Circle .
o Latest development in toolings by Sandvik & Widia Company .
o Internal Auditor for ISO 9000, ISO 14001, OSHAS 18000, NABL Accreditation, TPM .
o Presentation, Communication & Leadership skills
o Latest technology in Jigs & Fixtures .
 o Lean manufacturing .
o Cost of non quality as per International standards .
o People management .
o Time management .
o Process management

IT Skills
 Sound knowledge of AutoCAD, MS Office , Internet Applications, MIS Documentation .

Personal Details
Date of Birth : 6th December 1969
Languages Known : English & Hindi
Address : H.No.-- 103 A , Sector 17 , Urban Estate , Huda, Jagadhri Dist .- Yamuna Nagar -135001