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D It Ron Precision Company Overview

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DITRON PRECISION Ltd

Company Overview

2008

DITRON PRECISION
Ditron Precision, (formerly Deutsch Dagan Ltd) established in 1968, designs and produces high-precision machined components for the Automotive industry. Ditron Precision owns and operates out of a 6,000m2 (60,000 sq. feet) state of the art facility, built in 1998. Among our North America and European Customers: Delphi Automotive, International Truck & Engine Corp, Robert Bosch Corp, General Motors Corp, Volkswagen

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Product Focus
Ditron Precision manufactures advanced automotive components. Our product lines include: Transmission systems
Gasoline and diesel injection Thermal Climate Air compressors Hydraulic Pistons Electrical contacts Engine Adjusting Screws

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Representative Products
Adjusting Engine Screws Bearing and Pin Anchor Injector Cage Adj. Screw M16

Hydraulic Piston

Pivot Foot

Adj. Screw & Support

Oil Pan

Air Compressor

Crankshaft Sleeve

Injector Bolt & Guide

Shafts Output

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The Facility
The plant is fully climate controlled in order to maintain tolerances of 2 microns. Ditron Precision is in full compliance with the stringent international quality standards which enable it to maintain the highest quality and reliability in its products. Ditron Precision exports extensively to the USA and Europe. All of Ditron Precision products are produced from its Ashkelon facility and shipped directly to Ditron Precisions overseas distribution centers.

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North America and European Customers


The company has long-term contracts with major US and European OEMs and Tier I Systems Integrators:

ROBERT BOSCH DELPHI AUTOMOTIVE GENERAL MOTORS CORP NEWCOR IXETIC SCHAEFFLER KG - INA INTERNATIONAL TRUCK & ENGINE CORP. VOLKSWAGEN DETROIT DIESEL WELLES EATON

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Equipment and Machinery


Our machine park is comprised of the most modern and versatile machinery in the world. Over the past five years, Ditron Precision has significantly expanded its production capacity by investing substantially in state of the art CNC machines, single spindle, multi-spindle and Swiss type automatic screw machines. Ditron Precision has been able to accommodate increased demand from existing clients, while remaining capable of undertaking new orders.

CNC DEPARTMENT
Mori-Seiki HS-400 Studer S36 CNC Cylindrical Grinders Index 32MS CNC Multi Spindle Okuma Milling Machine MX-45VAE

MULTI SPINDLE DPT


Tornos

Multideco 20/6 CNC

Lathe SAY 6/42AC- 42 diameter Gildmeister AS-48

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Machinery List

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Robotics and Automation


CNC Index MS 32 Machine

SemiSemi-Robotic Machines

CNC Tornos Deco 20/6

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Heat Treatment - Subcontracting


VACUUM

OIL QUENCH

BELT FURNACEFURNACE-SALT QUENCH

GAS & PLASMA NITRIDING

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Heat Treatment & Brazing of Metals


PROCESS SPECIFICATION
AMS-H-6875A HARDEN AND TEMPER OF CARBON ST, LOW ALLOY ST, TOOL ST. AMS2759 P.S.01.1000, HS43 PN09.PREFACE HARDEN AND TEMPER OF MARTENSITIC ST.STEEL. SOLUTION H.T. AND AGING OF PH ST. AMS-H-6875A, P.S.01.4000, HS461 AMS-H-6875A, HS461, AMS2759 P.S.01.14, SURFACE HARDENING AMS-H-6875A NITRIDING IN GAS ION NITRIDING INDUCTION H.T. SOLUTION H.T. AND AGING FOR AL. ALLOYS SOLUTION H.T. AND AGING FOR TITANIUM ALLOYS ANNEALING OF AUSTENITIC ST.ST. BRAZING HIGH-TEMPERATURE ALLOYS, NICKEL, COBALT P.S.01.17, AMS2759, PS2203, HS923, HS1173 AMS2759 DPS5.00-5., AMS2759 MIL-H-6088, HS454, PS01.3000 P.S.01.6000 PS.01.4000, HS461, AMS-H-6875A PS03.0200, MIL-B-7883 HS5623, HT5088 SURFACE HARDENING SURFACE HARDENING SURFACE HARDENING ALL TYPES OF H.T. VACUUM AND PROTECTIVE ATM. VACUUM TREATMENT VACUUM TREAMENT VACUUM AND PROTECTIVE ATM. ALL CLASSES ALL TREATMENTS FOR PH CONTROLLED ATM. TREATMENT, STRESS RELIVING, SEALED QUENCH.

REMARKS

CARBORIZING

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Technology and Know How


Ditron Precision customizes and computerizes machined processes in-house. This enables the company to effectively undertake the production of high volume new orders in addition to existing contracts.

Turning and Milling Grinding Heat Treatment/Induction Polishing/Honing ECM (electro chemical machining) Automatic assembly
High Precision Machining

Mass Production Automatic & semi robotic production lines Computerized SPC network Precision Level of 2 microns

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Engineering
Ditron Precisions experienced engineering department offers full design and product development services, using advanced engineering tools and software. Continuous process improvement Statistical Analysis Computerized statistical process control S.P.C. (Target Cp>1.67) Mistake Proofing Philosophy PPM=0 Process Engineering including machining,heat treatment and plating Integrated CadCam system SolidWorks & Cimatron (fully compatible with customers design software) EDI capabilities for secure transfer and communication of data Laboratory Capabilities: Raw Material, Heat Treatment, Plating and Cleanliness testing
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Production Process Engineering


Ditron Precision has 30 years experience supporting clients with all stages of the project development process. Our production technologies cover: Turning and Milling, Grinding, Heat Treatment/Induction, Polishing/Honing, ECM (electro chemical machining), and Automatic assembly. Our experienced team includes world class engineers, a state of the art metallurgical laboratory, and quality assurance department ready to support our clients in every way and are constantly evaluating and recommending more economical and cost effective processes.

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Production Engineering Solutions


Ditron Precisions engineers work directly with each clients engineering staff to ensure that products are optimally designed with respect to both performance requirements and production cost.
EDDY CURRENT AUTOMATED EQUIPMENT 100% INSPECTION E.C.M MACHINE

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Quality and Production Process Audit Scores


Ditron Precision has been consistently awarded the highest grades in quality and production process audits by clients which are among the most discriminating in the industry.

BOSCH DELPHI IXETIC

GmbH

92% (Oct 2008) 91% (Nov 2007) 92% (May 2008) 94%

GmbH

VOLKSWAGEN

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Quality Certifications and Approvals



ISO/TS 16949 Approved since 2002 ISO 9001 Approved since 2000 QS 9000 Approved since 1998 Environment Control since 2005

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Stocks and Just in Time Deliveries


US warehousing : Detroit European warehousing : Hamburg

Ditron Precision maintains warehouses to ensure timely and flexible deliveries to its clients on an ongoing basis. Our policy is to maintain adequate stocks of parts and components to ensure uninterrupted supply to our clients within their respective regions of operation.

North America Destinations Detroit


Chicago Charleston New Jersey Toronto Mexico

European Destinations Chemnitz


Homburg Bad Homburg Budapest

Asia Korea China

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Organization Chart
Executive Secretary Executive Secretary & Export Service & Export Service Hanna Berman Hanna Berman

V.P Marketing V.P Marketing Patrice Zamor Patrice Zamor

CEO CEO Ariel Zuhovitzky Ariel Zuhovitzky

V.P. Operations & V.P. Operations & Materials Manager Materials Manager Moshe Nisimov Moshe Nisimov

PRODUCTION PRODUCTION MANAGER MANAGER Piki Alter Piki Alter


TOOLROOM & TOOLROOM & GRINDING GRINDING AUTOMATIC AUTOMATIC SWISS. MACH SWISS. MACH AUTOMATIC AUTOMATIC MULTI -SPIND. MULTI -SPIND. C.N.C. C.N.C. MACHINING MACHINING INDUSTRIAL INDUSTRIAL ENGINEERING ENGINEERING SECONDARY SECONDARY OPERATIONS OPERATIONS

MATERIAL MATERIAL MANAGER MANAGER Moshe Nisimov Moshe Nisimov


PRODUCTION PRODUCTION CONTROL CONTROL STORES STORES

QUALITY QUALITY MANAGER MANAGER Moshe Orlev Moshe Orlev


QUALITY ENG. QUALITY ENG.

CHIEF CHIEF ENGINEER ENGINEER Moshe Orlev Moshe Orlev


PRODUCTION PRODUCTION ENGINEERING ENGINEERING DESIGN DESIGN OFFICE OFFICE

MARKETING/SALES MARKETING/SALES DEPARTMENT DEPARTMENT Patrice Zamor Patrice Zamor


CUSTOMER CUSTOMER SERVICE SERVICE BUSINESS BUSINESS DEVELOPMENT DEVELOPMENT

CFO CFO Rami Ben Artzi Rami Ben Artzi

Human Resources Human Resources ACCOUNTING ACCOUNTING DEPT. DEPT.

QUALITY CONTROL QUALITY CONTROL CALIBRATION CALIBRATION

EXPORT EXPORT

PURCHASING PURCHASING

METALURGICAL METALURGICAL LABORATORY LABORATORY

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Latest News/Milestones
2002: Awarded TS 16949 2003: Supplying parts for common rail injectors. 2004: Supplying parts for diesel unit injectors. 2005: Manufacturing pistons with an accuracy of 2 microns, finish Rz0.2 Investment of 4 million dollars in new equipment in the last 2 years. 2006: Performances shows PPM=0. 2008: Awarded Best Supplier of the year by Ixetic.

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Summary
In the 30 years of operation, the objective of Ditron Precision has been to consistently provide the highest level of professionalism in automotive

manufacturing and parts development. Ditron Precision is committed to consistent delivering the highest quality products in a reliable and timely fashion, to customers specifications.

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For additional information please contact : DITRON PRECISION Ltd 2 Haofe Street South Industrial Zone, Ashkelon ,Israel Tel:972-8-6711841 Fax:972-8-6711843 E-Mail: ddi@ditronprecision.com

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