Air Conditioning PDF

AC-97
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
AIR CONDITIONING CONTROL ASSEMBLY

AC3P2-01
COMPONENTS
Center Resistor LH
Center Resistor RH
Integration Control Panel Assembly
I24826
2004 LAND CRUISER (RM1071U)
Author :
Date :
2822
AC-98
w/ Navigation System:
Radio Receiver Bracket LH
A/C Amplifier
EMV
Radio Receiver Bracket RH
Radio Receiver
Heater Control Housing
Integration Control Panel Board Knob
I24827
Author :
Date :
2823
AC-99
w/o Navigation System: Radio Receiver Bracket LH
Radio Receiver Bracket RH
Radio Receiver
Heater Control Housing
Knob A/C Amplifier
Board
Knob Integration Control Panel

I25152
Author :
Date :
2824
AC-102
AC3P0-01
DISASSEMBLY
1. w/ navigation system: REMOVE KNOB Using a screwdriver, pull out the knobs. HINT: Tape up the screwdriver tip before use.
I25192
2. (a)
w/ navigation system: REMOVE INTEGRATION CONTROL PANEL Remove the 2 screws.
I25193
(b)
Remove the screw and the board.
I24781
3. (a) (b)
I24782
4. (a) HINT: Tape up the screwdriver tip before use. (b) Remove the nut. 5. w/o LEXUS navigation system: REMOVE KNOB Using a screwdriver, pull out the knobs. HINT: Tape up the screwdriver tip before use.
w/ navigation system: REMOVE HEATER CONTROL HOUSING Disconnect the connector clamps. Remove the 2 screws and pull out the board from the heater control housing. REMOVE KNOB Using a screwdriver, pull out the knobs.
I25159
Author :
Date :
2827
AC-103
6. (a)
w/o navigation system: REMOVE INTEGRATION CONTROL PANEL Remove the 6 screws and pull out the A/C amplifier.
I25160
(b)
Remove the 5 screws and the board.
I25161
Author :
Date :
2828
AC-104
AC3P1-01
INSPECTION
1. w/o Navigation system: INSPECT ILLUMINATION OPERATION (a) Connect the positive (+) lead from the battery to terminal C10 and negative (-) lead to terminal C19, then check that the indicators illuminate. If operation is not as specified, check the faulty bulb. (b) Remove the bulb.
: Bulb
C10
C19
I25173
(c)
Using the tester as shown in the illustration, test the continuity. If continuity exists, replace the heater control. If no continuity exists, replace the bulb.
I07872
2.
w/o Navigation system: INSPECT INDICATORS OPERATION (a) Connect the positive (+) lead from the battery to terminal C22 and negative (-) lead to terminal C12. (b) Check that the indicators come on while operate the switches. If operation is not as specified, replace the heater control. 3. INSPECT A/C CONTROL ASSEMBLY CIRCUIT (See page DI-1309 )
C22
C12
I25174
Author :
Date :
2829
AC-105
4.
w/ Navigation system: INSPECT ILLUMINATION OPERATION (a) Connect the positive (+) lead from the battery to terminal A8 and negative (-) lead to terminal A16. (b) Check that the indicators come on while operating the switches. If operation is not as specified, replace the heater control. 5. INSPECT A/C CONTROL ASSEMBLY CIRCUIT (See page DI-1309 )
A8
A16
I25175
Author :
Date :
2830
AC-107
AC1JL-02
INSTALLATION
Installation is in the reverse of removal (See page AC-100 ). HINT: w/ Navigation System: When removing/installing or replacing EMV, or when disconnecting/connecting the battery terminal, turn the IG ON and OFF twice for initial display setting.
Author :
Date :
2832
AC-106
AC1JK-02
REASSEMBLY
Reassembly is in the reverse of disassembly (See page AC-102 ).
Author :
Date :
2831
AC-100
AC3OZ-01
REMOVAL
1. REMOVE CENTER RESISTORS Disengage the 12 clips and remove the center resistors, then disconnect the connectors.
12 Clips
I25194
2. (a) (b)
REMOVE INTEGRATION CONTROL PANEL ASSEMBLY Remove the 4 bolts. Remove the integration control panel assembly, then disconnect the connectors.
I25522
3. (a) (b)
w/ navigation system: REMOVE A/C AMPLIFIER Disconnect the connector clamp. Remove the 3 screws, the 4 bolts and the radio receiver bracket LH.
I24447
(c)
Remove the 2 screws and the A/C amplifier.
I24448
4.
w/ LEXUS navigation system: REMOVE EMV Remove the 3 screws, the 2 bolts and the EMV.
I24449
Author :
Date :
2825
AC-101
5. 6. (a) (b)
w/ navigation system: REMOVE INTEGRATION CONTROL PANEL Disconnect the connector clamps. Remove the screw, the 2 bolts and the radio receiver bracket RH. Remove the integration control panel from the radio receiver.
I24450
7. (a) (b)
w/o navigation system: REMOVE INTEGRATION CONTROL PANEL Disconnect the connector clamp. Remove the 2 screws, 4 bolts and the radio receiver bracket LH.
I25157
(c) (d) (e)
Disconnect the connector clamp. Remove the 2 screws, 4 bolts and the radio receiver bracket RH. Remove the integration control panel.
I25184
Author :
Date :
2826
AC-1 10
AIR CONDITIONING AIR CONDITIONING AMPLIFIER (for Rear A/C)
AIR CONDITIONING AMPLIFIER (for Rear A/C)

AC22D-03
INSPECTION
1. 2. 3. REMOVE REAR DOOR SCUFF PLATE RH REMOVE REAR FLOOR MAT SUPPORT PLATE REMOVE QUARTER TRIM PANEL RH
4. (a) (b) 5.
REMOVE A/C AMPLIFIER Disconnect the connectors. Remove the 2 screws and the A/C amplifier. INSPECT REAR A/C AMPLIFIER CIRCUIT (See page DI-1309 )
I06876
Author :
Date :
2835
AC-1 1
AIR CONDITIONING AIR CONDITIONING SYSTEM
AC1HN-04
CHARGING
1. INSTALL CHARGING CYLINDER HINT: When handling the charging cylinder, always follow the directions given in the instruction manual. (a) Charge the proper amount of refrigerant into the charging cylinder. (b) Connect the center hose to the charging cylinder. CAUTION: Do not open both high and low hand valves of manifold gauge set. (c) Open the valve of the charging cylinder. (d) Press the valve core on the side of manifold gauge and expel the air inside the center hose.
Push Air
Low Pressure Service Valve
High Pressure Service Valve Charging Cylinder

N13793
2. (a)
INSPECT REFRIGERATION SYSTEM FOR LEAKS Open the high pressure hand valve and the charge refrigerant. (b) When the low pressure gauge indicates 98 kPa (1 kgf/cm2, 14 psi), close the high pressure hand valve. (c) Using a gas leak detector, check the system for any leakage. If leaks are found, repair the faulty component or connection. CAUTION: Use the refrigerant recovery/ recycling machine to recover the refrigerant whenever replacing parts.
Gas Leak Detector
N13792
Author :
Date :
2736
AC-12
3.
High Pressure Service Valve

N13790
CHARGE REFRIGERANT INTO REFRIGERATION SYSTEM If there is no leak after refrigerant leak check, charge the proper amount of refrigerant into the refrigeration system. CAUTION: z Do not run the engine when charging the system through the high pressure side. z Do not open the low pressure hand valve when the system is being charged with liquid refrigerant. (a) Open the high pressure hand valve fully. (b) Charge specified amount of refrigerant, then close the high pressure hand valve. HINT: No bubbles in the sight glass indicates that the system is fully charged. (c) Partially charge the refrigeration system with refrigerant. (1) Start engine and race engine at 1,500 rpm. (2) Set fan speed selector to HI. (3) Set temperature control to MAX. COOL. (4) Set air inlet control to RECIRC. (5) Fully open doors (Sliding roof: closed). (6) Open the low pressure hand valve. CAUTION: Do not open the high pressure hand valve.
(d)
Charge refrigerant until bubbles disappear and check the pressure on the gauge through the sight glass.
Properly Charged
Insufficiently Charged
I08298
Author :
Date :
2737
AC-10
AC1HM-04
EVACUATING
Quick Disconnect Adapter
1.
Charging Hose
2. 3. (a) (b)
Service Valve
N13795
CONNECT QUICK DISCONNECT ADAPTER TO CHARGING HOSES REMOVE CAPS FROM SERVICE VALVES ON REFRIGERANT LINES SET ON MANIFOLD GAUGE SET Close both the hand valves of the manifold gauge set. Connect the quick disconnect adapters to the service valves.
4. (a)
Vacuum Pump
EVACUATE AIR FROM REFRIGERATION SYSTEM Connect the vacuum pump adapter to the vacuum pump.
Vacuum Pump Adapter

N13794
(b)
Manifold Gauge Set
(c) (d)
Connect the center hose of the manifold gauge set to the vacuum pump adapter. Open both the high and low hand valves and run the vacuum pump. After 10 minutes or later, check that the low pressure gauge indicates 750 mmHg (30 in. Hg) minimum.
HINT: If the reading is 750 mmHg (30 in. Hg) close both hand valves of the manifold gauge set and stop the vacuum pump. Check the system for leaks and repair if necessary. (e) Close both the high and low hand valves and stop the vacuum pump. (f) Leave the system in this condition for at least 5 minutes and check that there is no gauge indicator.
High Pressure Service Valve Vacuum Pump Adapter

N13791
Author :
Date :
2735
AC-13
AC1HO-05
LOCATION
Compressor and Magnetic Clutch
Ambient Temperature Sensor
Condenser Pressure Switch No.1 Junction Block HTR Relay RR HTR Relay MG CLT Relay
I24786
Author :
Date :
2738
AC-14
w/o EMV: A/C Control A/C Amplifier
A/C Amplifier w/ EMV:
Room Temperature Sensor (for Front A/C) Solar Sensor Cowl Side J/B LH z ACC Fuse Integration Control Panel Blower Unit Blower Motor Blower Motor Control Relay Air Inlet Servomotor
Room Temperature Sensor (for Rear A/C) Rear A/C Control Switch
Front Heater Unit Heater Radiator Air Mix Servomotor Air Outlet Servomotor Rear Heater Unit Blower Motor Power Transistor Heater Radiator Air Mix Servomotor Air Inlet Temperature Sensor
Cowl Side J/B RH z RR A/C
Rear Cooling Unit Blower Motor Power Transister Evaporator Thermistor Expansion Valve with Magnetic Valve
Front Cooling Unit Expansion Valve Evaporator Evaporator Temperature Sensor
I24787
Author :
Date :
2739
AC-3
AC1HL-05
ON-VEHICLE INSPECTION
Sight Glass
I06757
1. INSPECT REFRIGERANT VOLUME Observe the sight glass on the liquid tube. Test conditions: z Engine speed at 1,500 rpm z Fan speed selector at HI position z A/C switch ON z Temperature control dial at COOL position z Doors fully opened
Amount of refrigerant Remedy (1) Check for gas leakage with gas leak detector and repair, if necessary (2) Add refrigerant until bubbles disappear Refer to item 3 and 4 (1) Check for gas leakage with gas leak detector and repair, if necessary (2) Add refrigerant until bubbles disappear Refer to items 5 and 6 (1) Discharge refrigerant (2) Evacuate air and charge proper amount of purified refrigerant -
Item 1
Symptom Bubbles appear in sight glass
Insufficient*
No bubbles appear in sight glass No temperature difference between compressor inlet and outlet Temperature between compressor inlet and outlet is noticeably different Immediately after air conditioning system is turned off, refrigerant in sight glass stays clear When air conditioning system is turned off, refrigerant foams and then stays clear
None, sufficient or too much
Empty or nearly empty
Correct or too much
Too much
Correct
*: Bubbles in the sight glass with ambient temperatures higher than usual can be considered normal if cooling is sufficient.
Author :
Date :
2728
AC-4
INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET Check the trouble area using a set of manifold gauge set. Read the manifold gauge pressure when following conditions are detected. Test conditions: z Temperature at the air inlet with the switch set at RECIRC is 30 - 35 C (86 - 95 F) z Engine running at 2,000 rpm z Fan speed selector at HI position z Temperature control dial on COOL position HINT: It should be noted that the gauge indications may vary depending on ambient temperature conditions.
2.
(1) Normally functioning refrigeration system. Gauge reading: Low pressure side: 0.15 - 0.25 MPa (1.5 - 2.5 kgf/cm2) High pressure side: 1.37 - 1.57 MPa (14 - 15 kgf/cm2)
I01386
Author :
Date :
2729
AC-5
(2)
Condition : Periodically cools and then fails to cool
Moisture present in refrigeration system.
I01387
Symptom seen in refrigeration system
Probable cause Moisture entered in refrigeration system freezes at expansion valve orifice and temporarily stops cycle, but normal state is restored after a time when the ice melts
Diagnosis z Drier in over-saturated state z Moisture in refrigeration system freezes at expansion valve orifice and blocks circulation of refrigerant
Remedy (1) Replace condenser (2) Remove moisture in cycle through repeatedly evacuating air (3) Charge proper amount of new refrigerant
During operation, pressure on low pressure side sometimes become a vacuum and sometime normal
(3)
Condition: Insufficient cooling
Insufficient cooling.
I01388
Probable cause
Diagnosis
Remedy (1) Check for gas leakage with gas leak detector and repair if necessary (2) Charge proper amount of refrigerant (3) If indicated pressure value is near 0 when connected to gauge, create the vacuum after inspecting and repairing the location of the leak
z Pressure low on both low and high pressure sides z Bubbles seen in sight glass continuously z Insufficient cooling performance
Gas leakage at some place in refrigeration system
z Insufficient refrigerant in system z Refrigerant leaking
Author :
Date :
2730
AC-6
(4)
Poor circulation of refrigerant.
I01389
Symptom seen in refrigeration system z Pressure low in both low and high pressure sides z Frost on tube from condenser to unit
Probable cause
Diagnosis
Remedy
Refrigerant flow obstructed by dirt in condenser
condenser clogged
Replace condenser
(5)
Refrigerant does not circulate.
Condition: Does not cool (Cools from time to time in some cases)
I01449
Probable cause
Diagnosis
Remedy (1) Check expansion valve (2) Clean out dirt in expansion valve by blowing with air (3) Replace condenser (4) Evacuate air and charge new refrigerant to proper amount (5) For gas leakage from expansion valve, replace expansion valve
z Vacuum indicated on low pressure side, very low pressure indicated on high pressure side z Frost or dew seen on piping before and after condenser/ drier or expansion valve
z Refrigerant flow obstructed by moisture or dirt in refrigeration system Refrigerant does not circulate z Refrigerant flow obstructed by gas leakage from expansion valve
Author :
Date :
2731
AC-7
(6)
Refrigerant overcharged or insufficient cooling of condenser.
I01390
Symptom seen in refrigeration system z Pressure too high on both low and high pressure sides z No air bubbles seen through the sight glass even when the engine rpm is lowered
Probable cause
Diagnosis
Remedy (1) Clean condenser (2) Check cooling fan with fluid coupling operation (3) If (1) and (2) are in normal state, check amount of refrigerant, and charge proper amount of refrigerant
z Unable to develop sufficient performance due to excessive refrigeration system z Insufficient cooling of condenser
z Excessive refrigerant in cycle refrigerant over charged z Condenser cooling condenser fins clogged or cooling fan faulty
(7)
Air present in refrigeration system.
NOTE : These gauge indications are shown when the refrigeration system has been opened and the refrigerant charged without vacuum purging.
I01392
Symptom seen in refrigeration system z Pressure too high on both low and high pressure sides z The low pressure piping hot to touch z Bubbles seen in sight glass
Probable cause
Diagnosis
Remedy (1) Check compressor oil to see if it is dirty or insufficient (2) Evacuate air and charge new refrigerant
Air entered in refrigeration system
z Air present in refrigeration system z Insufficient vacuum purging
Author :
Date :
2732
AC-8
(8)
Expansion valve improperly.
I01450
Symptom seen in refrigeration system z Pressure too high on both low and high pressure sides z Frost or large amount of dew on piping on low pressure side
Probable cause
Diagnosis z Excessive refrigerant in low pressure piping z Expansion valve opened too wide
Remedy
Trouble in expansion valve
Check expansion valve, and replace if defective
(9)
Condition : Does not cool
Defective compression compressor.
I01393
Symptom seen in refrigeration system z Pressure too high on low and high pressure sides z Pressure too low on high pressure side
Probable cause
Diagnosis z Compression defective z Valve leaking or broken sliding parts
Remedy
Internal leak in compressor
Repair or replace compressor
Author :
Date :
2733
AC-9
3. (a) (b)
INSPECT IDLE-UP SPEED Warm up engine Inspect idle-up speed when following conditions are established. Test conditions: z Fan speed selector at HI position z Temperature control dial at COOL position z A/C switch ON z Put gear shift in neutral
Magnetic clutch condition Idle-up speed 700 50 rpm 780 50 rpm
Magnetic clutch not engaged Magnetic clutch engaged
If idle speed is not as specified, check the idle control system. 4. INSPECT FOR LEAKAGE OF REFRIGERANT (a) Stop engine. (b) Secure good ventilation (The gas leak detector may not react to volatile gases which are not refrigerant, such as evaporated gasoline and exhaust gas) (c) Repeat the test 2 or 3 times (d) Make sure that there is some refrigerant remaining in the refrigeration system. When compressor is OFF: approx. 392 - 588 kPa (4 - 6 kgfcm2, 57 - 85 psi) (e) Bring the gas leak detector close to the drain hose before performing the test. HINT: z After the blower motor stops, leave the cooling for more than 15 minutes. z Expose the gas leak detector sensor under the drain hose. z When bring the gas leak detector close to the drain hose, make sure that the gas leak detector does not react to the volatile gases. If gas leaks are detected, lift up the vehicle. (f) If gas leaks are not detected on the drain hose, remove the blower resistor from the cooling unit. Then insert the gas leak detector sensor into the unit to perform the test. (g) Disconnect the connector and leave the pressure switch for approx. 20 minutes. Then bring the gas leak detector close to the pressure switch to perform the test. (h) Bring the gas leak detector close to the refrigerant lines.
Author :
Date :
2734
AC-1
AIR CONDITIONING SYSTEM

AC1HK-04
PRECAUTION
1. 2. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED AREA OR NEAR AN OPEN FLAME ALWAYS WEAR SAFETY GLASSES FOR EYE PROTECTION
AC2810
3.
AC2811
AVOID YOUR EYES AND SKIN TO CONTACT WITH LIQUID REFRIGERANT If you get the liquid refrigerant in your eyes or on your skin: (a) Wash out the area with lots of cold water. CAUTION: Do not rub your eyes or skin. (b) Apply clean petroleum jelly to the skin. (c) Go immediately to a physician or hospital for professional treatment. 4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED FLAME 5. DO NOT DROP CONTAINER NOR APPLY PHYSICAL SHOCKS TO IT.
Wrong
Okay
6.
LO
HI
LO
HI
N11084
DO NOT OPERATE COMPRESSOR WITHOUT ENOUGH REFRIGERANT IN REFRIGERANT SYSTEM If there is not enough refrigerant in the refrigerant system, oil lubrication will be insufficient and compressor burnout may occur. To avoid this, always keep enough refrigerant in the refrigerant system. 7. DO NOT OPEN HIGH PRESSURE MANIFOLD VALVE WHILE COMPRESSOR IS OPERATING If the high pressure valves opened, refrigerant flows in the reverse direction and could cause the charging cylinder to rupture, so open and close the only low pressure valve. 8. DO NOT OVERCHARGE REFRIGERANT SYSTEM WITH REFRIGERANT If refrigerant is overcharged, it causes problems such as insufficient cooling, poor fuel economy, engine overheating etc.
Author :
Date :
2726
AC-2
9. SUPPLEMENTAL RESTRAINT SYSTEM (SRS) The LAND CRUISER is equipped with SRS (Supplemental Restraint System) such as the driver airbag and the front passenger airbag. Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in the RS section.
Author :
Date :
2727
AC-90
AIR CONDITIONING AIR INLET TEMPERATURE SENSOR
AIR INLET TEMPERATURE SENSOR

AC1LQ-04
INSPECTION
1. 2. 3. 4. 5. 6. 7. 8. 9. (a) REMOVE FRONT SEATS REMOVE REAR CONSOLE BOX REMOVE FRONT CONSOLE BOX COVER REMOVE LOWER CENTER CLUSTER FINISH PANEL REMOVE FRONT DOOR SCUFF PLATES REMOVE COWL SIDE TRIMS REMOVE REAR DOOR SCUFF PATES REMOVE CENTER PILLAR GARNISHES REMOVE AIR INLET TEMPERATURE SENSOR Slide the floor carpet backward.
(b) (c) 10. 11. (a) (b) (c) 12. 13. 14. 15. 16. 17.
I08494
Disconnect the connector. Remove the screw and the air inlet temperature sensor. INSPECT AIR INLET TEMPERATURE SENSOR CIRCUIT (See page DI-1342 ) INSTALL AIR INLET TEMPERATURE SENSOR Install the air inlet temperature sensor with the screw. Connect the connector. Install the floor carpet. INSTALL CENTER PILLAR GARNISHES INSTALL REAR DOOR SCUFF PLATES INSTALL COWL SIDE TRIMS INSTALL FRONT DOOR SCUFF PLATES INSTALL REAR CONSOLE BOX INSTALL FRONT SEATS
Author :
Date :
2815
AC-84
AIR CONDITIONING AIR MIX SERVOMOTOR (for Front A/C)
AIR MIX SERVOMOTOR (for Front A/C)

AC1LK-06
INSPECTION
1. (a) (b) 2.
I06741
3. 4. (a) (b)
REMOVE AIR MIX SERVOMOTOR Disconnect the connector. Remove the 2 screws and the air mix servomotor. INSPECT AIR MIX SERVOMOTOR OPERATION (See page DI-1354 ) INSPECT AIR MIX DAMPER POSITION SENSOR (See page DI-1345 ) INSTALL SERVOMOTOR Install the servomotor with the 3 screws. Connect the connector.
Author :
Date :
2809
AC-85
AIR CONDITIONING AIR OUTLET SERVOMOTOR
AIR OUTLET SERVOMOTOR

AC1LL-06
INSPECTION
1. REMOVE LOWER NO. 1 PANEL (See page BO-84 )
2. (a) (b)
REMOVE AIR OUTLET SERVOMOTOR Disconnect the connector. Remove the 3 screws and the air outlet servomotor.
I06742
FOOT/DEF. FOOT BI-LEVEL DEF.
3. (a) (b)
0 2.5
INSPECT AIR OUTLET SERVOMOTOR OPERATION Connect the positive (+) lead from the battery to terminal 6 and the negative (-) lead to terminal 7. Connect the negative (-) lead from the battery to each terminal and check that the shaft rotates at each position, as shown in the illustration.
Connected terminal 5 4 3 Position DEF. FOOT/DEF. FOOT B/L FACE
FACE
6 5 7
2 1
1 4 3 2
Z19151
If operation is not as specified, replace the servomotor. 4. INSTALL AIR OUTLET SERVOMOTOR (a) Install the air outlet servomotor with the 3 screws. (b) Connect the connector.
Author :
Date :
2810
AC-89
AIR CONDITIONING AMBIENT TEMPERATURE SENSOR
AMBIENT TEMPERATURE SENSOR

AC1LP-05
INSPECTION
1. (a) (b) 2.
I06756
3. (a) (b)
REMOVE AMBIENT TEMPERATURE SENSOR Disconnect the connector. Remove the bolt and the ambient temperature sensor. INSPECT AMBIENT TEMPERATURE SENSOR CIRCUIT (See page DI-1319 ) INSTALL AMBIENT TEMPERATURE SENSOR Install the ambient temperature sensor to the condenser upper bracket. Connect the connector.
Author :
Date :
2814
AC-54
AIR CONDITIONING BLOWER UNIT
BLOWER UNIT
AC1KT-03
COMPONENTS
Instrument Panel
Cooling Unit
Blower Unit
Reinforcement
No. 1 Brace No. 2 Brace
Air Inlet Servomotor
Blower Unit Case
Blower Motor
Blower Motor Control Relay
I07437
Author :
Date :
2779
AC-56
AC1KV-03
DISASSEMBLY
1. REMOVE AIR INLET SERVOMOTOR Remove the 3 screws and the air inlet servomotor.
I06712
2. (a) (b)
REMOVE BLOWER MOTOR CONTROL RELAY Disconnect the connector. Remove the screw and the blower motor control relay.
I06771
3. REMOVE BLOWER MOTOR (a) Disconnect the connector. (b) Remove the 3 screws and the blower motor. 4. REMOVE WIRE HARNESS Remove the screw and the wire harness.
I06713
Author :
Date :
2781
AC-57
AC1KW-05
INSPECTION
1. 2. INSPECT AIR INLET SERVOMOTOR OPERATION (See page DI-1357 ) INSPECT AIR INLET DAMPER POSITION SENSOR CIRCUIT (See page DI-1348 )
Author :
Date :
2782
AC-59
AC1KY-02
INSTALLATION
Installation is in the reverse of removal (See page AC-55 ).
Author :
Date :
2784
AC-58
AC1KX-02
REASSEMBLY
Author :
Date :
2783
AC-55
AC1KU-04
REMOVAL
1. REMOVE FRONT COOLING UNIT (See page AC-24 )
2. (a) (b)
REMOVE BLOWER UNIT Disconnect the connectors. Remove the bolt, 2 nuts and the blower unit.
I06711
Author :
Date :
2780
AC-81
AIR CONDITIONING BLOWER MOTOR CONTROL RELAY
BLOWER MOTOR CONTROL RELAY

AC1LH-03
INSPECTION
1. (a) (b)
I06740
REMOVE BLOWER MOTOR CONTROL RELAY Disconnect the connectors. Remove the screw and the blower motor control relay.
2. INSPECT BLOWER MOTOR CONTROL RELAY Connect the connector to the blower motor control relay and inspect the wire harness side connector from the back side as shown in the illustration. Test condition: z Turn ignition switch to ON
N17641
Tester connection 1 - Ground 2 - Ground G d Constant
Condition Continuity Approx. 3.5 V Approx. 2.2 V
Specified condition
Blower speed control switch at LO position Blower speed control switch at M1 position Operate blower motor 3 - Ground G d Blower speed control switch at OFF position Blower speed control switch at LO position 4-5 Blower speed control switch at M2 position Blower speed control switch at HI position
Battery positive voltage No voltage Approx. 3.6 V Approx. 8.3 V Approx. 13.0 V
If circuit is not as specified, replace the relay.
Author :
Date :
2806
AC-81
AIR CONDITIONING BLOWER MOTOR CONTROL RELAY
BLOWER MOTOR CONTROL RELAY

AC1LH-03
INSPECTION
1. (a) (b)
I06740
REMOVE BLOWER MOTOR CONTROL RELAY Disconnect the connectors. Remove the screw and the blower motor control relay.
2. INSPECT BLOWER MOTOR CONTROL RELAY Connect the connector to the blower motor control relay and inspect the wire harness side connector from the back side as shown in the illustration. Test condition: z Turn ignition switch to ON
N17641
Tester connection 1 - Ground 2 - Ground G d Constant
Condition Continuity Approx. 3.5 V Approx. 2.2 V
Specified condition
Blower speed control switch at LO position Blower speed control switch at M1 position Operate blower motor 3 - Ground G d Blower speed control switch at OFF position Blower speed control switch at LO position 4-5 Blower speed control switch at M2 position Blower speed control switch at HI position
Battery positive voltage No voltage Approx. 3.6 V Approx. 8.3 V Approx. 13.0 V
If circuit is not as specified, replace the relay.
Author :
Date :
2806
AC-61
AIR CONDITIONING COMPRESSOR AND MAGNETIC CLUTCH
AC1IL-03
COMPONENTS
10 (100, 7)
Discharge Hose z O-ring Suction Hose

49 (500, 36)
Drive Belt
49 (500, 36)
Compressor and Magnetic Clutch
Front Drive Shaft LH
Engine Under Cover
Stator Rotor Pressure Plate
Shim
13.2 (135, 9)
Compressor
z Snap Ring
I06761 I06762
Nm (kgfcm, ftlbf) : Specified torque z Non reusable part
I08106
Author :
Date :
2786
AC-63
AC1IN-04
DISASSEMBLY
1. (a) REMOVE PRESSURE PLATE Using SST and a socket wrench, remove the shaft bolt. Torque: 13.2 Nm (135 kgfcm, 9 ftlbf) SST 07112-76060
SST
AC0943
(b)
SST
Install SST on the pressure plate. SST 07112-66040
AC0944
(c)
Using SST and socket wrench, remove the pressure plate. SST 07112-66040, 07112-76060
SST
AC0945
(d)
Remove the shims from the pressure plate.
Shim
Pressure Plate
AC0946
2. (a)
SST
REMOVE ROTOR Using SST, remove the snap ring. SST 95994-10020
AC0947
Author :
Date :
2788
AC-64
Snap Ring
NOTICE: At the time of reassembly, the snap ring should be installed so that beveled side facing up.
R-Shape
Rotor Compressor
N20013
(b) Using a plastic hammer, tap the rotor off the shaft. NOTICE: Be careful not to damage the pulley when tapping on the rotor.
AC1743
3. (a)
REMOVE STATOR Disconnect the stator lead wire from the compressor housing.
AC1744
(b)
SST
Using SST, remove the snap ring. SST 95994-10020
AC0950
R-Shape Snap Ring
NOTICE: At the time of reassembly, the snap ring should be installed so that its beveled side facing up.
Stator Compressor
N20012
Author :
Date :
2789
AC-65
(c)
Stator
Remove the stator.
AC0951
Author :
Date :
2790
AC-67
AC1IP-04
INSTALLATION
1. (a) (b) 2. INSTALL COMPRESSOR Install the compressor with 3 bolts. Torque: 49 Nm (500 kgfcm, 36 ftlbf) Connect the connector. INSTALL FRONT DRIVE SHAFT LH (See page SA-33 )
I06811
I06808
CONNECT DISCHARGE AND SUCTION HOSES Lubricate 2 new O-rings with compressor oil and install them to the hoses. (b) Connect the both hoses with 2 bolts. Torque: 10 Nm (100 kgfcm, 7 ftlbf) NOTICE: Hose should be connected immediately after the caps have been removed. 4. INSTALL AND CHECK DRIVE BELT (See page AC-17 and AC-15 ) 5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY 6. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT Specified amount: 1,050 50 g (37.03 1.76 oz.) 7. INSPECT FOR LEAKAGE OF REFRIGERANT Using a gas leak detector, check for leaks of the refrigerant. If there is a leakage, check the tightening torque at the joints. 8. INSPECT A/C OPERATION
3. (a)
Author :
Date :
2792
AC-60
COMPRESSOR AND MAGNETIC CLUTCH

AC1IK-03
1. INSPECT COMPRESSOR FOR METALLIC SOUND Check there is abnormal metallic sound from the compressor when the A/C switch is ON. If abnormal metallic sound is heard, replace the compressor assembly. 2. INSPECT REFRIGERANT PRESSURE (See page AC-3 ) 3. INSPECT VISUALLY FOR LEAKAGE OF REFRIGERANT Using a gas leak detector, check for leakage of refrigerant. If there is any leakage, replace the compressor assembly.
I06812
INSPECT COMPRESSOR LOCK SENSOR RESISTANCE (a) Disconnect the connector. (b) Measure resistance between terminal 1 and 2. Standard resistance: 570 - 1,050 at 20C (68 F) If resistance is not as specified, replace the compressor. 5. CHECK FOR LEAKAGE OF GREASE FROM CLUTCH BEARING 6. CHECK FOR SIGNS OF OIL ON PRESSURE PLATE OR ROTOR 7. INSPECT MAGNETIC CLUTCH BEARING FOR NOISE (a) Start engine. (b) Check for abnormal noise from the compressor when the A/C switch is OFF. If abnormal noise is being emitted, replace the rotor of magnetic clutch.
4.
8. (a) (b)
3
INSPECT MAGNETIC CLUTCH OPERATION Disconnect the connector. Connect the positive (+) lead from the battery to terminal 3 and the negative (-) lead to the body ground. (c) Check that the magnetic clutch is energized. If operation is not as specified, replace the magnetic clutch.
I06813
Author :
Date :
2785
AC-66
AC1IO-03
REASSEMBLY
Dial Indicator
N04963
AFTER REASSEMBLY, CHECK MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the pressure plate of the magnetic clutch. (b) Connect the magnetic clutch lead wire to the battery positive (+) terminal. (c) Check the clearance between the pressure plate and rotor when connecting the negative (-) terminal to the battery. Standard clearance: 0.5 0.15 mm (0.020 0.0059 in.) If the clearance is not within the standard clearance, adjust the clearance using shims to obtain the standard clearance. Shim thickness: 0.1 mm (0.004 in.) 0.3 mm (0.012 in.) 0.5 mm (0.020in.)
Author :
Date :
2791
AC-62
AC1IM-03
REMOVAL
1. 2. 3. 4. 5. 6. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR APPROX. 10 MINUTES STOP ENGINE DISCONNECT NEGATIVE (- ) TERMINAL CABLE FROM BATTERY DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM REMOVE ENGINE UNDER COVER REMOVE DRIVE BELT (See page AC-16 )
7. DISCONNECT DISCHARGE AND SUCTION HOSES Remove the 2 bolts and disconnect the both hoses. NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. 8. REMOVE FRONT DRIVE SHAFT LH (See page SA-26 )
I06808
9. (a) (b)
REMOVE COMPRESSOR Disconnect the connector. Remove the 3 bolts and the compressor.
I06811
Author :
Date :
2787
AC-69
AIR CONDITIONING CONDENSER
AC1IR-04
COMPONENTS
Upper Bracket Discharge Hose

22 (225, 16)
z O-Ring Discharge Hose

10 (100, 7)
z O-Ring Center Bracket Lower Bracket Liquid Tube
Condenser
Center Bracket z O-Ring
10 (100, 7)
Lower Bracket
A/T Oil Cooler
Radiator Grill
Engine Under Cover
Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part
Engine Under Cover
I24822
Author :
Date :
2794
AC-72
AC1IT-02
INSTALLATION
Author :
Date :
2797
AC-68
CONDENSER
AC1IQ-02
1. INSPECT CONDENSER FINS FOR BLOCKAGE OR DAMAGE If the fins are clogged, wash them with water and dry with compressed air. NOTICE: Be careful not to damage the fins. If the fins are bent, straighten them with a screwdriver or pliers. 2. INSPECT CONDENSER AND FITTINGS FOR LEAKAGE Using a gas leak detector, check for leaks of refrigerant. If there is a leakage, check the tightening torque at the joints.
Author :
Date :
2793
AC-70
AC1IS-04
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM HINT: At the time of installation, refer to the following items evacuate air from the refrigeration system and charge system with the refrigerant and inspect for leaks of the refrigerant. Specified amount: 1,050 50 g (37.03 1.76 oz.) 2. REMOVE RADIATOR GRILL 3. REMOVE A/T AIR COOLED OIL COOLER (See page AT-17 ) 4. REMOVE ENGINE UNDER COVER
5. (a)
I24817
REMOVE DISCHARGE TUBE Remove the bolt and disconnect the tube from the condenser. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) (b) Loosen the nut and remove the tube. Torque: 22 Nm (225 kgfcm, 16 ftlbf) NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of installation, lubricate 2 new O-rings with compressor oil and install them on the tube.
I24818
6. DISCONNECT LIQUID TUBE Remove the bolt and disconnect the tube. Torque: 10 Nm (100 kgfcm, 7 ftlbf) NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of installation, lubricate a new O-ring with compressor oil and install them on the tube.
Author :
Date :
2795
AC-71
7. (a)
REMOVE CONDENSER Remove the 4 bolts and the 2 upper bracket.
I24819
(b)
Lift up condenser, then remove the 4 bolts and the 2 center bracket.
I06722
(c) Remove the 2 bolts and the 2 center bracket. (d) Remove the condenser. HINT: At the time of installation, please refer to the following item. If condenser is replaced, add compressor oil to condenser. Add: 40 - 50 cc (1.4 - 1.7 fl.oz.) Compressor oil: ND-OIL 8 or equivalent
I24820
Author :
Date :
2796
AC-17
AIR CONDITIONING DRIVE BELT
AC1HR-03
INSTALLATION
Author :
Date :
2742
AC-15
DRIVE BELT
AC1HP-03
1. INSPECT DRIVE BELTS INSTALLATION CONDITION Check that drive belt fits properly in the ribbed grooves.
Correct Wrong
CH0086
2. INSPECT DRIVE BELT TENSION Check that the tension is within A range on the auto tensioner scale. If the tension is not within the A range on the scale, replace the belt with a new one. HINT: When replacing the drive belt with a new one, the belts tension should be within the B range on the belt tensioner scale.
B00808
Author :
Date :
2740
AC-16
AC1HQ-03
REMOVAL
REMOVE DRIVE BELT Loosen the drive belt tension by turning the drive belt tensioner counterclockwise, and remove the drive belt.
EM6656
Author :
Date :
2741
AC-80
AIR CONDITIONING FRONT A/C BLOWER MOTOR
FRONT A/C BLOWER MOTOR

AC1LG-03
INSPECTION
1. (a) (b) 2.
I06739
3. (a) (b)
REMOVE BLOWER MOTOR Disconnect the connector. Remove the 3 screws and the blower motor. INSPECT BLOWER MOTOR CIRCUIT (See page DI-1369 ) INSTALL BLOWER MOTOR Install the blower motor with 3 screws. Connect the connector.
Author :
Date :
2805
AC-74
AIR CONDITIONING FRONT A/C EVAPORATOR
AC1LA-03
COMPONENTS
No.1 Cooler Cover Antenna Relay Clamp Suction Tube Liquid Tube Clamp z O-Ring Evaporator
Instrument Panel
3.4 (35, 30)
Evaporator
Expansion Valve Grommet
Evaporator Temperature Sensor Tube z O-Ring z O-Ring
Nm (kgfcm, in.lbf) : Specified torque z Non-reusable part
I06764
Author :
Date :
2799
AC-76
AC1LC-02
DISASSEMBLY
1. PULL OUT EVAPORATOR TEMPERATURE SENSOR
I06698
I06699
2. REMOVE EXPANSION VALVE Using a hexagon wrench (5.0mm, 0.20 in.), remove the 2 bolts and separate the expansion valve and the evaporator. Torque: 3.4 Nm (35 kgfcm, 30 in.lbf) NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of reassembly, lubricate 4 new O-rings with compressor oil and install them to the valve. If evaporator is replaced, add compressor oil to the evaporator. Add: 40 cc (1.4 fl.oz.) Compressor oil: ND-OIL8 or equivalent
Author :
Date :
2801
AC-77
AC1LD-04
INSPECTION
1. CHECK EVAPORATOR FINS FOR BLOCKAGE If the fins are clogged, remove them with compressed air. NOTICE: Never use water to clean the evaporator. 2. CHECK FITTINGS FOR CRACKS OR SCRATCHES If necessary, repair or replace. 3. INSPECT EVAPORATOR TEMPERATURE CIRCUIT (See page DI-1322 )
Author :
Date :
2802
AC-79
AC1LF-02
INSTALLATION
Author :
Date :
2804
AC-73
FRONT A/C EVAPORATOR

AC1L9-05
1. (a) (b) (c)
I06743
INSPECT FOR LEAKAGE OF REFRIGERANT Remove the glove compartment door. Remove the lower No. 2 finish panel (See page BO-84 ). Remove the No. 1 cooler cover. (1) Disconnect the connector clamp. (2) Remove the 8 screws and No. 1 cooler cover.
I06744
(d) Using a gas leak detector, check for leaks of refrigerant. If there is a leakage of refrigerant, check the tightening torque at the joints or check the evaporator. (e) Install the No. 1 cooler cover. 2. INSPECT EXPANSION VALVE (a) Check amount of gas during refrigeration cycle. (b) Set on manifold gauge set. (c) Operate A/C system at MAX. COOL for approx. 5 minutes. (d) Check expansion valve. Check the low pressure reading drops to 0 kPa (0 kgf/cm2, 0 psi). If the low pressure reading is not as specified, replace the expansion valve with the tubes.
Author :
Date :
2798
AC-78
AC1LE-02
REASSEMBLY
Author :
Date :
2803
AC-75
AC1LB-04
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM HINT: At the time of installation, evacuate air from refrigeration system and charge the system with the refrigerant and inspect for leaks of the refrigerant. Specified amount: 1,050 50 g (37.03 1.76 oz.) 2. DISCONNECT LIQUID AND SUCTION TUBES FROM FRONT COOLING UNIT (See page AC-24 ) 3. REMOVE INSTRUMENT PANEL (See page BO-84 )
4. (a) (b)
REMOVE ANTENNA RELAY Disconnect the connector. Remove the 2 screws and the antenna relay.
I06745
5. (a) (b) (c) (d)
REMOVE EVAPORATOR Disconnect the connector. Disconnect the connector clamp. Remove the 8 screws and the No .1 cooler cover. Pull out the evaporator.
I07899
Author :
Date :
2800
AC-23
AIR CONDITIONING FRONT COOLING UNIT
FRONT COOLING UNIT

AC1K5-06
COMPONENTS
Liquid Tube Instrument Panel Suction Tube Clamp
Reinforcement Clamp z O-Ring No. 1 Brace No. 2 Brace Cooling Unit Antenna Relay z O-Ring
Expansion Valve
3.4 (35, 30)
Cooler Case z O-Ring Evaporator Temperature Sensor Tube Grommet z O-Ring
No. 1 Cooler Case Evaporator
Cooler Case Nm (kgfcm, in.lbf) : Specified Torque z Non reusable part

I15820
Author :
Date :
2748
AC-26
AC1K7-06
DISASSEMBLY
1. REMOVE EVAPORATOR (a) Disconnect the connector clamp. (b) Remove the 8 screws and No. 1 cooler cover. (c) Pull out the evaporator HINT: At the time of reassembly, if evaporator is replaced, add compressor oil to the evaporator. Add: 40 cc (1.4 fl.oz.) Compressor oil: ND-OIL 8 or equivalent
I06697
2.
PULL OUT EVAPORATOR TEMPERATURE SENSOR FROM EVAPORATOR
I06698
I06699
3. REMOVE EXPANSION VALVE (a) Remove the grommet. (b) Pry out the packing. HINT: At the time of reassembly, do not reuse the packing. (c) Using a hexagon wrench (5.0 mm, 0.20 in.), remove the 2 bolts and separate the expansion valve, tube and evaporator. Torque: 3.4 Nm (35 kgfcm, 30 in.lbf) NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of reassembly, lubricate 4 new O-rings with compressor oil and install them in the tube. 4. REMOVE DRAIN HOSE
Author :
Date :
2751
AC-28
AC1K9-02
INSTALLATION
Author :
Date :
2753
AC-27
AC1K8-02
REASSEMBLY
Author :
Date :
2752
AC-24
AC1K6-04
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM HINT: At the time of installation, first evacuate air from refrigeration system. Then, charge the system with the refrigerant and inspect for leaks of the refrigerant. Specified amount: 1,050 50 g (37.03 1.76 oz.) 2. (a) DISCONNECT LIQUID AND SUCTION TUBES Using SST, remove the 2 piping clamps. SST 09870-00025 (Liquid tube) 09870-00015 (Suction tube)
I07892
(1)
Insert SST to piping clamp.
HINT: Confirm the direction of the piping clamp claw and SST referring to the illustration on the caution label.
SST
I03838
Push
SST
Pull
SST Release Lever
I03839
Correct
Wrong
(2) Push down SST and release the clamp lock. NOTICE: Be careful not to deform the tubes when pushing SST. (3) Pull SST slightly and push the release lever, then remove the piping clamp with SST. (4) Remove the piping clamp from SST. (b) Disconnect the both tubes. NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of installation: z Lubricate 4 new O-rings with compressor oil and install them to the tubes. z After connection, check the fitting for claw of the piping clamp. 3. REMOVE INSTRUMENT PANEL AND REINFORCEMENT (See page BO-84 )
I06878
Author :
Date :
2749
AC-25
4. (a) (b)
REMOVE ANTENNA RELAY Disconnect the connector. Remove the 2 screws and antenna relay.
I06695
5. (a) (b)
REMOVE COOLING UNIT Disconnect the connector. Remove the 4 screws, 2 nuts and cooling unit.
I06696
Author :
Date :
2750
AC-39
AIR CONDITIONING FRONT HEATER UNIT
FRONT HEATER UNIT

AC1KH-03
COMPONENTS
Instrument Panel Water Hose Heater Unit
Cooling Unit
Reinforcement
No. 1 Brace No. 2 Brace
Heater to Register No. 4 Duct
Lower Defroster Nozzle Heater to Register No. 3 Duct
z Packing
Heater Radiator Air Duct (Vent)
Air Outlet Servomotor Air Mix Servomotor
Air Duct (Foot)
Heater Case
I06724 I06723
z Non-reusable part
I07436
Author :
Date :
2764
AC-41
AC1KJ-03
DISASSEMBLY
1. (a) (b) (c) (d) REMOVE HEATER RADIATOR Pry out the packing. Remove the screw and the bracket. Remove the screw and the clamp. Pull out the heater radiator.
I06730
2. REMOVE AIR OUTLET SERVOMOTOR Remove the 3 screws and the air outlet servomotor.
I06731
3. (a) (b) (c)
REMOVE AIR MIX SERVOMOTOR Disconnect the connector. Remove the 3 screws and the air mix servomotor. Release the claw and remove the wire harness.
I06732
4. REMOVE AIR DUCT (Foot Duct) Remove the 2 screws and air duct.
I06733
5. (a) (b)
REMOVE AIR DUCT (Vent Duct) Disconnect the mode damper control link. Remove the 2 screws and the air duct.
I06734
Author :
Date :
2766
AC-42
AC1KK-03
INSPECTION
1. CHECK HEATER RADIATOR FINS FOR BLOCKAGE If the fins are clogged, remove them with compressed air. 2. CHECK FITTING FRO CRACKS OR SCRATCHES If necessary repair or replace.
Author :
Date :
2767
AC-44
AC1KM-02
INSTALLATION
Author :
Date :
2769
AC-43
AC1KL-02
REASSEMBLY
Author :
Date :
2768
AC-40
AC1KI-04
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR HINT: It is not necessary to drain out all coolant.
2. (a) (b)
DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES Using pliers, grip the claws of the hose clip and slide the clip along the hose. Disconnect the water hoses from the heater radiator pipes.
I06727
Second Ridge View A View A RH Marking Lower Lower

I25894
Hose Clip Upper Upper
Marking LH
HINT: At the time of installation , please refer to the following items. z Push the water hose onto the heater radiator pipe to the second ridge on the pipe. z Install a hose clip in the position as shown in the illustration. 3. REMOVE INSTRUMENT PANEL AND REINFORCEMENT (See page BO-84 ) 4. REMOVE FRONT COOLING UNIT (See page AC-24 ) 5. (a) REMOVE HEATER UNIT Remove the lower defroster nozzle.
I06728
(b) (c)
Disconnect the connector. Remove the 4 nuts and heater unit.
I06729
Author :
Date :
2765
AC-94
AIR CONDITIONING HEATER MAIN RELAY
HEATER MAIN RELAY

AC3OX-01
INSPECTION
1. REMOVE HEATER MAIN RELAY Remove the heater main relay.
I25155
2.
3 1 4 5
1 3
INSPECT HEATER MAIN RELAY CONTINUITY

Condition Constant Apply B+ between terminals 1 and 2. Tester connection 1-2 3-4 3-5 Specified condition Continuity
Continuity
4 5
2
N02832
If continuity is not as specified, replace the relay. 3. INSTALL HEATER MAIN RELAY
Author :
Date :
2819
AC-96
AIR CONDITIONING MAGNETIC CLUTCH RELAY
Relay Block
Junction Block (Built-in Relay)
MAGNETIC CLUTCH RELAY

AC1LY-03
INSPECTION
HINT: The magnetic clutch relay is built in the engine room junction block. Since the relay is constructed with a relay block that is in the junction block as a unit, it is impossible to disconnect the wire harness connecting with the relay block. If the relay has a malfunction, replace it with the junction block assembly wire harness together. 1. REMOVE ENGINE ROOM J/B 2. INSPECT MAGNETIC CLUTCH RELAY CONTINUITY
Condition Constant Apply B+ between terminals 57 and 65. Tester connection 57 - 65 63 - 65 Specified condition Continuity Continuity
I25040
Engine Room J/B
If continuity is not as specified, replace the engine room J/B. 3. INSTALL ENGINE ROOM J/B
63
65
57
I25183
Author :
Date :
2821
AC-19
AIR CONDITIONING MANIFOLD GAUGE SET
AC1HT-04
SET OFF
1. 2. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE SET DISCONNECT QUICK DISCONNECT ADAPTERS FROM SERVICE VALVES ON REFRIGERANT LINE
N06553
HINT: Slide the sleeve of the quick disconnect adapter upward to unlock the adapter and remove it from the service valve. 3. INSTALL CAPS TO SERVICE VALVES ON REFRIGERANT LINE
Author :
Date :
2744
AC-18
MANIFOLD GAUGE SET

AC1HS-05
SET ON
1. CONNECT CHARGING HOSE TO MANIFOLD GAUGE SET Tighten the nuts by hand. CAUTION: Do not connect the wrong hoses. 2. CONNECT QUICK DISCONNECT ADAPTERS TO CHARGING HOSES Tighten the nuts by hand. 3. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE SET 4. REMOVE CAPS FROM SERVICE VALVES ON REFRIGERANT LINES
High Pressure Charging Valve Low Pressure Charging Valve
I06814
5.
CONNECT QUICK DISCONNECT ADAPTERS TO SERVICE VALVES
Sleeve
HINT: Push the quick disconnect adapter onto the service valve, then the sleeve of the quick disconnect adapter downward to lock it.
N04392
Author :
Date :
2743
AC-19
AC1HT-04
SET OFF
1. 2. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE SET DISCONNECT QUICK DISCONNECT ADAPTERS FROM SERVICE VALVES ON REFRIGERANT LINE
N06553
HINT: Slide the sleeve of the quick disconnect adapter upward to unlock the adapter and remove it from the service valve. 3. INSTALL CAPS TO SERVICE VALVES ON REFRIGERANT LINE
Author :
Date :
2744
AC-18
MANIFOLD GAUGE SET

AC1HS-05
SET ON
1. CONNECT CHARGING HOSE TO MANIFOLD GAUGE SET Tighten the nuts by hand. CAUTION: Do not connect the wrong hoses. 2. CONNECT QUICK DISCONNECT ADAPTERS TO CHARGING HOSES Tighten the nuts by hand. 3. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE SET 4. REMOVE CAPS FROM SERVICE VALVES ON REFRIGERANT LINES
High Pressure Charging Valve Low Pressure Charging Valve
I06814
5.
CONNECT QUICK DISCONNECT ADAPTERS TO SERVICE VALVES
Sleeve
HINT: Push the quick disconnect adapter onto the service valve, then the sleeve of the quick disconnect adapter downward to lock it.
N04392
Author :
Date :
2743
AC-83
AIR CONDITIONING POWER TRANSISTOR (for Rear Heater)
POWER TRANSISTOR (for Rear Heater)

AC1LJ-04
INSPECTION
1. 2. 3. 4. 5. 6. 7. 8. 9. (a) REMOVE FRONT SEATS REMOVE REAR CONSOLE BOX REMOVE FRONT CONSOLE BOX COVER REMOVE LOWER CENTER CLUSTER FINISH PANEL REMOVE FRONT DOOR SCUFF PLATES REMOVE COWL SIDE TRIMS REMOVE REAR DOOR SCUFF PATES REMOVE CENTER PILLAR GARNISHES REMOVE POWER TRANSISTOR Slide the floor carpet backward.
I06818
(b) Disconnect the connector. (c) Remove the 2 screws and power transistor. 10. INSPECT POWER TRANSISTOR Check the power transistor in the same way as for POWER TRANSISTOR (For Rear Cooler) on page AC-82 . 11. INSTALL POWER TRANSISTOR 12. INSTALL CENTER PILLAR GARNISHES 13. INSTALL REAR DOOR SCUFF PATES 14. INSTALL COWL SIDE TRIMS 15. INSTALL FRONT DOOR SCUFF PLATES 16. INSTALL LOWER CENTER CLUSTER FINISH PANEL 17. INSTALL FRONT CONSOLE BOX COVER 18. INSTALL REAR CONSOLE BOX 19. INSTALL FRONT SEATS
Author :
Date :
2808
AC-82
AIR CONDITIONING POWER TRANSISTOR (for Rear Cooler)
POWER TRANSISTOR (for Rear Cooler)

AC1LI-04
INSPECTION
1. 2. 3. REMOVE REAR DOOR SCUFF PLATE RH REMOVE REAR FLOOR MAT SUPPORT PLATE REMOVE QUARTER TRIM PANEL RH
4. (a) (b)
REMOVE POWER TRANSISTOR Disconnect the connector. Remove the 2 screws and the power transistor.
I06760
5. (a)
INSPECT POWER TRANSISTOR OPERATION Connect the positive (+) lead to terminal 1 through a 12 V - 3.4 W test bulb and negative (-) lead to terminal 2. (b) Check the test bulb comes on when another positive (+) lead is connected to terminal 4 through a 12 V - 3.4 W test bulb. If operation is not as specified, replace the power transistor.
I07763
I07764
6. INSPECT POWER TRANSISTOR RESISTANCE Measure resistance between terminals 3 and 4. Standard resistance: 2.0 - 2.4 k If resistance is not as specified, replace the power transistor. 7. INSTALL POWER TRANSISTOR (a) Install the power transistor with 2 screws. (b) Connect the connector. 8. INSTALL QUARTER TRIM PANEL RH 9. INSTALL REAR FLOOR MAT SUPPORT PLATE 10. INSTALL REAR DOOR SCUFF PLATE RH
Author :
Date :
2807
AC-93
AIR CONDITIONING PRESSURE SWITCH
AC1LU-02
INSTALLATION
Author :
Date :
2818
AC-91
PRESSURE SWITCH
AC3OW-01
1. (a) (b) (c) (d) SET VEHICLE IN THESE CONDITION Engine speed at 1,500 rpm Blower speed control switch at HI position Temperature control dial at MAX. COOL position Manifold gauge set setting
1 4 2 3
2. (a)
INSPECT PRESSURE SWITCH OPERATION Disconnect the connector.
I25168
Magnetic clutch control Low Pressure Side High Pressure Side ON (Continuity)
(b)
3,140 kpa 196 kpa (2.0 kgf/cm2, 28 psi) (32.0 kgf/cm2, 455 psi) OFF (No Continuity) OFF (No Continuity)
Z13470
Inspect pressure switch continuity (Magnetic Clutch Control) (1) Connect the positive (+) lead from the ohmmeter to terminal 1 and the negative (-) lead to terminal 2. (2) Check continuity between terminals when the refrigerant pressure is changed, as shown in the illustration. If continuity is not as specified, replace the pressure switch.
Author :
Date :
2816
AC-92
AC1JE-04
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM HINT: At the time of installation, evacuate air from refrigeration system and charge system with refrigerant and inspect for leakage of refrigerant. Specified amount: 1,050 50 g (37.03 1.76 oz.) 2. REMOVE RADIATOR GRILL 3. REMOVE PRESSURE SWITCH FROM LIQUID TUBE Disconnect the connector and remove the pressure switch. Torque: 10 Nm (100 kgfcm, 7 ftlbf) HINT: z Lock the switch mount on the tube with an open-end wrench, be careful not to deform the tube, and remove the switch. z At the time of installation, lubricate a new O-ring with compressor oil and install the switch.
I25169
Author :
Date :
2817
AC-108
AIR CONDITIONING REAR A/C CONTROL ASSEMBLY
REAR A/C CONTROL ASSEMBLY

AC1MC-04
INSPECTION
1. REMOVE REAR HEATER CONTROL ASSEMBLY Using a screwdriver, release the 4 claws and pull out the rear heater control assembly, then disconnect the connector.
I06720
21
2. INSPECT ILLUMINATION OPERATION Connect battery positive (+) lead to terminal 2 and battery negative (-) lead to terminal 21 then check that the indicators come on. If operation is not as specified, replace the rear A/C control assembly.
I06715
3. (a)
INSPECT INDICATOR OPERATION Connect battery positive (+) lead to terminal 1 and battery negative (-) lead to all the other terminals, then check that the indicator come on, as shown in the chart.
Switch Auto LO Tester connection 3 4 5 6 7 8 9
987 6
5 4
I06716
ME HI FACE Bi-Level FOOT
If operation is not as specified, replace the rear A/C control assembly.
2 1
(b)
Connect the positive (+) lead from the battery to terminal 2, then check where the indicators dim. If operation is not as specified, replace the rear A/C control assembly.
9 8 7 6
5 4 3
I06717
Author :
Date :
2833
AC-109
AIR CONDITIONING REAR A/C CONTROL ASSEMBLY
18 17 16
4. INSPECT SWITCH CONTINUITY Check the continuity between terminals while switch is pressed, as shown in the chart.
Switch Auto OFF Tester connection 13 - 22 14 - 22 15 - 22 16 - 22 17 - 22 18 - 22 19 - 22 20 - 22 Specified condition Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity
22 20 19 15 14 13
I06718
LO ME HI FACE Bi-Level FOOT
If continuity is not as specified, replace the rear A/C control assembly.
5. (a)
12 To WARM
11
I06719
INSPECT VARIABLE RESISTOR OPERATION Measure resistance between terminal 10 and 12. Standard resistance: 3.0 k (b) Gradually move the temperature control lever from COOL side to WARM side, then check that the resistance between terminal 11 and 12 increase to 3.0 k. If operation is not as specified, replace the rear A/C control assembly. 6. INSTALL HEATER CONTROL ASSEMBLY
Author :
Date :
2834
AC-30
AIR CONDITIONING REAR COOLING UNIT
AC1KB-05
COMPONENTS
Roof Headlining Rear Trim
No.1 Cooler Air Duct
43 (430, 32)
Roof Side Inner Upper Garnish
43 (430, 32)
Adjusting Anchor
43 (430, 32)
Rear Cooling Unit

43 (430, 32)
Quarter Trim Panel RH
z O-Ring
10 (100, 7)
Rear Door Scuff Plate Liquid Tube Suction Tube Rear Floor Mat Support Plate
I25893
Author :
Date :
2755
AC-31
Wire Harness
Blower Motor Cooling Unit Case A/C Amplifier
Blower Motor Case
5.4 (55, 48 in.lbf)
x11
Evaporator z O-Ring
Power Transistor
z O-Ring
Thermistor
A/C Tube
Expansion Valve Cooling Unit Case

32 (330, 24)
14 (140, 10)
z O-Ring Cooling Unit Case A/C Tube x7
x10 Drain Hose
Grommet

I07785
Author :
Date :
2756
AC-34
AC1KD-05
DISASSEMBLY
1. REMOVE A/C AMPLIFIER Remove the 2 screws and the A/C amplifier.
I06876
2. (a) (b)
REMOVE POWER TRANSISTOR Disconnect the connector. Remove the 2 screws and the power transistor.
I06760
3. (a) (b) (c) (d)
REMOVE BLOWER CASE Remove the wire harness. Remove the 11 screws, 3 holding springs and separate the cooling unit cases. Disconnect the connector. Remove the blower case.
I06701
4. REMOVE BLOWER MOTOR Remove the 3 screws and the blower motor.
I06758
5. (a) (b)
REMOVE EVAPORATOR Disconnect the 2 connector clamps. Remove the 10 screws and the 2 holding springs, and separate the cooling unit cases.
x10
I06877
Author :
Date :
2759
AC-35
(c)
Pull out the thermistor from the evaporator.
I06703
(d) (e)
I06702
Remove the screw and the piping clamp. Loosen the 2 nuts and remove the tube and accessory. Torque: Liquid line: 14 Nm (140 kgfcm, 10 ftlbf) Suction line: 32 Nm (330 kgfcm, 24 ftlbf) NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of reassembly, lubricate 2 new O-rings with compressor oil and install them in the tubes.
(f) Remove the evaporator. HINT: At the time of reassembly, if evaporator was replaced, add compressor oil to the new evaporator. Add 40 cc: (1.4 fl.oz.) Compressor oil: ND-OIL 8 or equivalent
I06704
6. REMOVE EXPANSION VALVE Using a hexagon wrench (5.0 mm, 0.20 in.), remove the 2 bolts and separate the expansion valve and evaporator. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) HINT: At the time of reassembly, lubricate 4 new O-rings with compressor oil and install them in the tubes.
I06705
Author :
Date :
2760
AC-36
AC1KE-05
INSPECTION
1 2
1. INSPECT BLOWER MOTOR OPERATION Connect the battery positive (+) lead to terminal 1 and battery negative (-) lead to terminal 2, then check that the motor rotates smoothly. If the motor rotates smoothly, check the wire harness. Otherwise, replace the blower motor.
I04936
Thermometer Ice
2. (a) (b)
INSPECT THERMISTOR RESISTANCE Place the thermistor in cold water. Measure resistance of the thermistor as the water temperature increases.
10 cm (0.39 in.)
Thermistor
() 5,000 4,500 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0
Ohmmeter
I03338
(c) Compare the readings with the chart. If the values meet the specifications, check the wire harness. Otherwise, replace the thermistor.
5 41
10 50
15 59
20 68
25 (C) 77 (F)
Z04352
32
21
3. INSPECT MAGNETIC VALVE OPERATION Check the air passage through the valve, with and without the battery positive voltage applied, between terminals as shown in the chart.
Condition Apply B+ between terminals Not apply B+ between terminals
I06706
Air passage Free passage No passage
Otherwise replace the magnetic valve with the expansion valve. If operation is as specified, check the wire harness. 4. INSPECT EVAPORATOR (a) Check the evaporator fins for blockage. If the fins are clogged, remove them with compressed air. NOTICE: Never use water to clean the evaporator. (b) Check the fitting for cracks or scratches. If necessary, repair or replace.
Author :
Date :
2761
AC-38
AC1KG-02
INSTALLATION
Author :
Date :
2763
AC-29
REAR COOLING UNIT

AC1KA-04
INSPECT EXPANSION VALVE Check amount of gas during refrigeration cycle. Set on manifold gauge set. Start the engine. Operate the A/C system. Inspect the expansion valve. (1) Run the engine at 1,500 rpm for at least 5 minutes. (2) Check the high pressure reading is 1.37 - 1.57 MPa (14 - 16 kgf/cm2, 199 - 288 psi). (3) Check the low pressure reading. If the low pressure reading is 0 kPa (0 kgf/cm2, 0psi), replace the expansion valve. 2. REMOVE REAR DOOR SCUFF PLATE RH 3. REMOVE REAR FLOOR MAT SUPPORT PLATE 4. REMOVE QUARTER TRIM PANEL RH 1. (a) (b) (c) (d) (e)
5. (a) (b)
INSPECT THERMISTOR RESISTANCE Disconnect the connector. Measure resistance between terminal 3 and 4. Standard resistance: Approx. 1.5 k at 25 C (77 F) If resistance is not as specified, proceed INSPECTION on page AC-36 .
I06684
6. INSPECT MAGNETIC VALVE CONTINUITY (a) Disconnect the connector. (b) Check the continuity exists between terminal 1 and 2. If resistance is not as specified, proceed INSPECTION on page AC-36 .
21
I06685
7. CHECK FOR LEAKAGE OF REFRIGERANT (a) Remove the power transistor. (b) Using a gas leak detector, check for leaks of refrigerant. If there is a leakage, check the evaporator or tightening torque at the joints.
I06686
Author :
Date :
2754
AC-37
AC1KF-02
REASSEMBLY
Author :
Date :
2762
AC-32
AC1KC-05
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM HINT: At the time of installation, first evacuate air from refrigeration system. Then, charge the system with the refrigerant and inspect for leaks of the refrigerant. Specified amount: 1,050 50 g (37.04 1.76 oz.) 2. DISCONNECT LIQUID AND SUCTION TUBES Remove the bolt and slide the plate, then disconnect both tubes. Torque: 10 Nm (100 kgfcm, 7 ftlbf) NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. HINT: At the time of installation, lubricate 2 new O-rings with compressor oil and install them to the tubes. 3. REMOVE REAR DOOR SCUFF PLATE RH 4. REMOVE REAR FLOOR MAT SUPPORT PLATE 5. REMOVE ROOF HEADLINING REAR TRIM 6. REMOVE QUARTER TRIM PANEL RH 7. REMOVE ROOF SIDE INNER UPPER GARNISH (See page BO-97 )
I06687
8. (a)
REMOVE NO. 1 COOLER AIR DUCT Remove the 3 roof headlining set clips.
I15822
(b)
Remove the 5 clips and the No. 1 cooler air duct.
I15823
Author :
Date :
2757
AC-33
9. (a) (b)
REMOVE REAR COOLING UNIT Disconnect the connectors. Remove the 3 bolts and the rear cooling unit.
I06700
Author :
Date :
2758
AC-21
AIR CONDITIONING REFRIGERANT LINE
AC3OV-01
COMPONENTS
Suction Hose
14 (140, 10)
Liquid Tube
32 (330, 24) 32 (330, 24) 14 (140, 10) 10 (100, 7)
Discharge Tube
10 (100, 7)
14 (140, 10)
10 (100, 7)
32 (330, 24) 10 (100, 7) 10 (100, 7)
Discharge Tube
14 (140, 10) 22 (225, 16)
Suction House
Nm (kgfcm, ftlbf) : Specified torque

I24791
Author :
Date :
2746
AC-20
REFRIGERANT LINE
AC1HU-01
1. INSPECTION HOSE AND TUBE CONNECTIONS FOR LOOSENESS 2. INSPECT HOSES AND TUBES FOR LEAKAGE Using a gas leak detector, check for leakage of refrigerant.
Author :
Date :
2745
AC-22
AC1HW-04
REPLACEMENT
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM 2. REPLACE FAULTY TUBE OR HOSE NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system. 3. TIGHTEN JOINT OF BOLT OR NUT TO SPECIFIED TORQUE NOTICE: Do not tighten the connections more than specified.
Part tightened Compressor x Discharge hose Compressor x Suction hose Condenser x Discharge tube Condenser x Liquid tube Liquid line Nut Bolt Nut Nut (5/8 ) (5/8) Nut (3/4 ) (3/4) Bolt Nm 10 10 5.4 10 14 10 22 32 42 10 kgfcm 100 100 55 100 140 100 225 330 425 100 ftlbf 7 7 48 in.lbf 7 10 7 16 24 31 7
Discharge line Suction line
4.
EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT Specified amount: 1,050 50 g (37.03 1.76 oz.) 5. INSPECT FOR LEAKAGE OF REFRIGERANT Using a gas leak detector, check for leaks of refrigerant If there is leakage, check the tightening torque at the joints. 6. INSPECT AIR CONDITIONING OPERATION
Author :
Date :
2747
AC-95
AIR CONDITIONING REAR HEATER RELAY
Relay Block
Junction Block (Built-in Relay)
REAR HEATER RELAY

AC3OY-01
INSPECTION
HINT: The rear heater relay is built in the engine room junction block. Since the relay is constructed with a relay block that is in the junction block as a unit, it is impossible to disconnect the wire harness connecting with the relay block. If the relay has a malfunction, replace it with the junction block assembly wire harness together. 1. REMOVE ENGINE ROOM J/B 2. INSPECT REAR HEATER RELAY CONTINUITY
Condition Constant Apply B+ between terminals 29 and 31. Tester connection 29 - 31 2-3 Specified condition Continuity Continuity
I25040
Engine Room J/B
If continuity is not as specified, replace the engine room J/B. 3. INSTALL ENGINE ROOM J/B
31 29
I25183
Author :
Date :
2820
AC-45
AIR CONDITIONING REAR HEATER UNIT
REAR HEATER UNIT

AC1KN-05
COMPONENTS
Center Pillar Garnish Cowl Side Trim Front Door Scuff Plate
Console Upper Panel
Rear Door Scuff plate
Lower Center Cluster Finish Panel Audio Amplifier
Rear Console Box Rear Heater Unit Front Console Box
Rear Console End Panel
Rear Heater Duct Cooler Bracket
I15824
Author :
Date :
2770
AC-46
Power Transistor Air Inlet Temperature Sensor Cover
z O-Ring
Fan
Heater Case Heater Radiator
Heater Case Heater Radiator Pipe
Air Mix Servomotor
Blower Motor
z Non - reusable part

I08487
Author :
Date :
2771
AC-49
AC1KP-03
DISASSEMBLY
1. REMOVE AIR MIX SERVOMOTOR Remove the 3 screws and the air mix servomotor.
I06819
2. (a) (b)
REMOVE HEATER RADIATOR Remove the 3 screws and 2 clamps Pull out the heater radiator.
I06821
(c)
(d) HINT: At the time of reassembly, do not reuse the O-rings
Remove the 2 screws, 2 clamps and the heater radiator pipes. Remove the 2 O-rings.
I06681
3. REMOVE POWER TRANSISTOR Remove the 2 screws and the power transistor.
I06818
4. (a) (b)
REMOVE BLOWER MOTOR Remove the 3 screws and the cover. Remove the 4 screws, the 3 holding springs and separate the heater cases.
I07896
Author :
Date :
2774
AC-50
(c)
Remove the nut and the fan.
I06682
(d)
Remove the screws and the blower motor.
I06683
Author :
Date :
2775
AC-51
AC1KQ-05
INSPECTION
1. INSPECT HEATER RADIATOR If the fins are clogged, clean them with compressed air.
1 2
2. INSPECT BLOWER MOTOR OPERATION Connect battery positive (+) lead to terminal 1 and battery negative (-) lead to terminal 2, then check that the motor rotates smoothly. If operation is not as specified, replace the blower motor. 3. INSPECT AIR MIX SERVOMOTOR (See page DI-1354 ) 4. INSPECT AIR MIX DAMPER POSITION SENSOR (See page DI-1345 )
I07898
Author :
Date :
2776
AC-53
AC1KS-02
INSTALLATION
Author :
Date :
2778
AC-52
AC1KR-02
REASSEMBLY
Author :
Date :
2777
AC-47
AC1KO-04
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR HINT: It is not necessary to drain out all the coolant.
2. (a) (b)
DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES Using pliers, grip the claws of the clip and slide the clip along the hose Disconnect the water hoses
I03973
Second Ridge
Hose Clip Water Hose

I05080
HINT: At the time of installation, push the water hose on to the heater radiator pipe to the second ridge on the pipe. 3. REMOVE FRONT SEATS 4. REMOVE REAR CONSOLE BOX 5. REMOVE FRONT CONSOLE BOX COVER 6. REMOVE LOWER CENTER CLUSTER FINISH PANEL 7. REMOVE FRONT DOOR SCUFF PLATE 8. REMOVE COWL SIDE TRIMS 9. REMOVE REAR DOOR SCUFF PLATES 10. REMOVE CENTER PILLAR GARNISHES 11. SLIDE FLOOR CARPET BACKWARD
12. REMOVE COOLER BRACKET Remove the 4 bolts and the cooler bracket.
I03924
Author :
Date :
2772
AC-48
13. REMOVE REAR HEATER DUCT Remove the bolt, the screw and the rear heater duct.
I03975
14. (a) (b)
REMOVE REAR HEATER UNIT Disconnect the connector. Remove the 3 bolts and the rear heater unit.
I03976
Author :
Date :
2773
AC-87
AIR CONDITIONING ROOM TEMPERATURE SENSOR (for Front A/C)
ROOM TEMPERATURE SENSOR (for Front A/C)

AC1LN-04
INSPECTION
1. (a) (b) (c) (d) 2. 3. (a) (b) (c) REMOVE ROOM TEMPERATURE SENSOR Remove the lower No. 1 panel set screw. Release the lower No. 1 panel set claws. Disconnect the connector and the aspirator hose. Remove the screw and the room temperature sensor. INSPECT ROOM TEMPERATURE SENSOR CIRCUIT (See page DI-1316 ) INSTALL ROOM TEMPERATURE SENSOR Install the room temperature sensor to the lower No. 1 panel with the screw. Connect the aspirator hose and the connector. Install the lower No. 1 panel with the screw.
I06746
Author :
Date :
2812
AC-88
AIR CONDITIONING ROOM TEMPERATURE SENSOR (for Rear A/C)
ROOM TEMPERATURE SENSOR (for Rear A/C)

AC1LO-05
INSPECTION
1. REMOVE ROOM TEMPERATURE SENSOR Using a scrwedriver, pull out the room temperature sensor, then disconnect the connector. HINT: Tape the screwdriver tip before use. 2. INSPECT ROOM TEMPERATURE SENSOR (See page DI-1330 ) 3. INSTALL ROOM TEMPERATURE SENSOR (a) Connect the connector. (b) Insert the room temperature sensor to the roof headlining.
I06748
Author :
Date :
2813
AC-86
AIR CONDITIONING SOLAR SENSOR
SOLAR SENSOR
AC1LM-05
INSPECTION
1. REMOVE SOLAR SENSOR Using a screwdriver, pull out the solar sensor, then disconnect the connector. HINT: Tape up the screwdriver tip before use. 2. INSPECT SOLAR SENSOR CIRCUIT (See page DI-1333 ) 3. INSTALL SOLAR SENSOR (a) Connect the connector. (b) Insert the solar sensor to the instrument panel.
I06809
Author :
Date :
2811

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AC-97

AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY

AIR CONDITIONING CONTROL ASSEMBLY

Integration Control Panel Assembly

2004 LAND CRUISER (RM1071U)

Radio Receiver Bracket LH

Radio Receiver Bracket RH

Heater Control Housing

Integration Control Panel Board Knob

2004 LAND CRUISER (RM1071U)

w/o Navigation System: Radio Receiver Bracket LH

Radio Receiver Bracket RH

Heater Control Housing

Knob A/C Amplifier

Knob Integration Control Panel

2004 LAND CRUISER (RM1071U)

w/ navigation system: REMOVE INTEGRATION CONTROL PANEL Remove the 2 screws.

Remove the screw and the board.

2004 LAND CRUISER (RM1071U)

Remove the 5 screws and the board.

2004 LAND CRUISER (RM1071U)

2004 LAND CRUISER (RM1071U)

2004 LAND CRUISER (RM1071U)

2004 LAND CRUISER (RM1071U)

2004 LAND CRUISER (RM1071U)

Remove the 2 screws and the A/C amplifier.

2004 LAND CRUISER (RM1071U)

(c) (d) (e)

2004 LAND CRUISER (RM1071U)

AIR CONDITIONING AMPLIFIER (for Rear A/C)

2004 LAND CRUISER (RM1071U)

Low Pressure Service Valve

High Pressure Service Valve Charging Cylinder

Gas Leak Detector

2004 LAND CRUISER (RM1071U)

Low Pressure Service Valve

High Pressure Service Valve

2004 LAND CRUISER (RM1071U)

Vacuum Pump Adapter

Low Pressure Service Valve

High Pressure Service Valve Vacuum Pump Adapter

2004 LAND CRUISER (RM1071U)

Compressor and Magnetic Clutch

Ambient Temperature Sensor

2004 LAND CRUISER (RM1071U)

w/o EMV: A/C Control A/C Amplifier

A/C Amplifier w/ EMV:

Cowl Side J/B RH z RR A/C

Front Cooling Unit Expansion Valve Evaporator Evaporator Temperature Sensor

2004 LAND CRUISER (RM1071U)

Symptom Bubbles appear in sight glass

None, sufficient or too much

Empty or nearly empty

Correct or too much

2004 LAND CRUISER (RM1071U)

2004 LAND CRUISER (RM1071U)

Moisture present in refrigeration system.

Symptom seen in refrigeration system

Symptom seen in refrigeration system