Waeco Car Air Conditioning PDF

WAECO AirCon Service
AIR CONDITIONING
WORKSHOP EQUIPMENT
2015 / 2016
NEW!
Troubleshooting
tips
A/C service units Refrigerants and A/C flushing Leak detection Air conditioner Tools and Accessories for
oils cleaning accessories R 1234yf
A/C SERVICE UNITS

FOR R 134A AND R 1234YF LOW EMISSION
FAST, ECONOMICAL, ECO-FRIENDLY
2 Editorial Contact 3
A/C SERVICE UNITS 8 – 29

ASC 1000 G ASC 3000 G
ASC 2000 G ASC 5000 / ASC 5500RPA
PROFESSIONAL STANDARD: ASC 2500 G Low Emission
THE ASC SERVICE UNIT GENERATION ASC 2000RPA
ASC by WAECO is, and has been for years, the abbreviation for excellent
REFRIGERANTS AND OILS 30 – 32
quality and cutting-edge technology in A/C service equipment. The series
is constantly improved and complemented to meet future requirements. All Compressor oils PAG Ester oils
Compressor oils for R 134a Universal oils
ASC service units are state of the art and fully automatic.
and R 1234yf R 134a refrigerant
Vacuum pump oils R 1234yf refrigerant
A/C FLUSHING 33 – 37
Universal flush container Oil Checker
Flush adapter set Hybrid flushing kit
Chip filter
YOUR SERVICE CONTACT DETAILS: Recycle Guard
Monday – Friday 8:00 am – 5:00 pm
RECOVERY / LEAK DETECTION 38 – 51
Sales team: Vacuum pumps Nitrogen pressure reducer

Charging cylinder for R 134a Forming gas pressure reducer
VBA@dometic-waeco.de UV leak detection Multi-gas leak detector
Nitrogen leak detection Starter kit hybrid oil
Technical service: AIR CONDITIONER CLEANING 52 – 55

Refresh-o-mat ultrasonic Smell stopper
Tel +49 (0) 2572 879-191 Evaporator
Refresh-o-mat HD
Fax +49 (0) 2572 879-391 Air conditioner cleaner
TKD@dometic-waeco.de MEASURING INSTRUMENTS 56

LCD digital thermometer
Infrared laser thermometer
Pressure meter
TOOLS / ACCESSORIES 57 – 61
Miniature identifier for R 134a Disconnect tools
Service quick couplers Valve fitting tool
Disconnect tool set Slide hammer puller
BEST BRAND IN AIRCON SERVICE WHAT WAECO AIRCONSERVICE OFFERS

Thread cutting tools Easy repair sets
ASC SERVICE UNITS BY WAECO Products certified by major vehicle manufacturers

KITS
Hoses/adapters O-rings for retrofit
62 – 66
Set of chip filters air conditioners

Original replacement parts Orifice tubes
At the Automechanika trade show in 2014 the WAECO ASC series was awarded “Best Brand” in the category A/C service units. This Universal components Original replacement O-rings
award makes us especially proud. After all, the rating comes from the readers of the “PROFI Werkstatt” magazine, i.e. from specialists Components for special A/C applications
who work with our products every day. ACCESSORIES FOR R 1234YF 68 – 69
A/C workshop equipment
This catalogue gives the go-ahead for the new ASC G-series. G stands for “Global”, a new system concept that can be used all over the Consumables Leak detectors Oil injector
Refrigerant analysis tools Special oil
world. The most notable innovation is that all ASC G-series A/C service units come standard with a USB interface. This makes software Technical advice and support
Service couplers
and database updates even more convenient. Tailor-made training concepts Service filter
Proof of competence according to the German
Chemicals Climate Protection Ordinance TROUBLESHOOTING TIPS 75 – 96
A/C service units and consumables for Troubleshooting

the new R 1234yf refrigerant General assembly instructions
www.airconservice.eu
4 AirCon Service Centre AirCon Service Centre 5
ASC A/C SERVICE UNITS Custom models –

NOW EVEN MORE USER-FRIENDLY no problem for Europe’s
leading manufacturer!
In addition to the standard models presented in this

catalogue, we also create customised A/C service units
– e.g. for the authorised workshops of leading automotive
manufacturers like BMW and Volkswagen. The new VAS
service unit generation, featuring an integrated flush
container, is standard equipment for A/C service on
Volkswagen, Audi and Porsche passenger cars and utility
vehicles.
Sie haben noch kein Klimaservicegerät zum

WAECO AirCon Service
Spülen von Fahrzeugklimaanlagen?
WAECO Sonderaktion bis zum 31.03.2015
A/C Workshop Equipment
AirCon Service Center for BMW

AirCon Service Center for BMW
Das Einsteiger-Modell
VAS 6380 B
Die Profi-Lösung
VAS 6381 B
Die extrem Effiziente
VAS 6746 A
BMW
BMW 2500
Professioneller Vollautomat Leistungsstarkes High-End- Alle Vorteile der ASC-Serie
mit allen Funktionen. Gerät mit besonders großem gepaart mit umweltschonender
Ein echter „Allrounder“ Füllzylinderspeicher. Klassiker mit Low Emission-Technologie: nahezu
zum günstigen Preis. sehr kurzen Durchlaufzeiten. 100 % Kältemittelrückgewinnung!
VAS Klimaservice-Stationen
GRATIS* dazu: UV-Lecksuchadditiv + Kompressoröl
2014 /15
Facelift – jetzt mit schwenk- le
und 1 Flasche, 1 Flasche,
hnittstel 500 ml UV TRACER® Additiv 500 ml Denso ND 8
rvice-Stationen USB-Sc
VAS KlimaseManometer-Anzeige,
TRACER® UV-Additiv für ca. Spezielles Kompressoröl
kippbarer und Soft-Gra
fikdisplay
71 Anwendungen in Verbindung für werkseitig eingebaute
mit den VAS-Geräten Denso Kompressoren
* Bestellungen zu Aktionskonditionen sowohl bei Dometic WAECO wie auch über die Volkswagen-Gruppe möglich. Vorbereitetes Bestellformular auf der Rückseite.
Der Spülprozess wurde in Zusammenarbeit mit der Volkswagen

Aktiengesellschaft entwickelt und freigegeben.
Volkswagen Group
AirCon Service Center
BMW
VAS 6746 A
Recommended by
BMW Service
NYHET NYHET
NEW
R 134a NEW
R 1234yf
VAS 6746A
Low Emission
umweltschonend
& wirtschaftlich
ENGINEERED IN GERMANY
ASC A/C service units have, over the years, gained a firm place in motor garages and air conditioning workshops.
This is because they have the right quality and all it takes to make service work on automotive air conditioners
a profitable and safe business. NEW: ASC G-series with integrated USB interface
With this philosophy in mind we have created the new G-series, which is even more user-friendly. All models of this series come All A/C service units of the new ASC G-series are supplied with an integrated USB interface. This makes updates of
standard with a USB connection. That means that system software and databases can simply be updated with a USB stick and databases and system software easier, and it also facilitates the documentation of important service data. The amount of
important service data can be retrieved. recovered or charged refrigerant, for example, can simply be exported to a USB stick and then further processed on a
laptop or PC.
ASC 2500 G Low Emission ASC 1000 G ASC 2000 G ASC 2000 RPA ASC 3000 G ASC 5000 G / ASC 5500RPA
Environment and Universal entry-level Classic model Designed for extra safety with High-volume version for large Safe maintenance of air conditioners
efficiency model for pros additional gas analysis function refrigerant amounts with R 1234yf refrigerant
More details page 10 – 11 More details page 12 – 13 More details page 14 – 15 More details page 16 – 17 More details page 18 – 19 More details page 22 – 25
Contents, specifications and availability are subject to change due to the technical improvement. We are not liable for errors and printing mistakes.
A/C SERVICE AT TOP LEVEL LOW LIFECYCLE COSTS

ASC SERIES MEETS SAE J 2788, 2099 AND 2843 ASC – THE MOST PROFITABLE SOLUTION
The standards developed by the Society of Automotive Engineers (SAE) are valid for the USA, while they can also be found in the factory
specifications of several German automotive manufacturers. You certainly know the tale about those “super-low-cost” printers where the cartridge will in the end cost you more than the unit
did. When considering the investment in an A/C service unit you will naturally have an eye on the costs – upcoming maintenance
What are the most significant requirements and what do they mean for daily workshop operation? costs included. This is where fully automatic ASC A/C service units offer many plus factors: low costs for spares and consumables,
considerably longer service and maintenance intervals, plus a full 24 months of warranty coverage! Projected to the entire lifecycle of an
Requirements for A/C service units:
A/C service unit (8 years and beyond), ASC-series units are a very profitable choice.
• The unit must be able to recover 95% of the refrigerant contained in the automotive air conditioner within 30 minutes, at ambient
temperatures between 20 and 24°C. In other words, no more than 5% of the refrigerant may be left in the air conditioner.
Maintenance-friendly vacuum pump High-capacity filter drier Valve block
• Refrigerant must be charged with an accuracy of +/- 15 g.
• Refrigerant recovery must be made and displayed with an accuracy of +/- 30 g.
Oil change only after every 60 operating hours, Oil needs to be replaced after every 150 kg of Fully electronic control of all processes reduces
service due is automatically indicated on the unit’s recovered refrigerant, service due is automatically service times, improves accuracy and reduces
display. indicated on the unit’s display. the risk of operating errors.
High-capacity,
vibration cushioned weighing cell Heating tape Patented feeding system
Patented feeding
system for fresh oil
and UV additive.
Economical use
thanks to accurate
All refrigerant carrying components are Heating tape increases the pressure on the measurement of oil
placed on the main scales, which prevents refrigerant tank; for complete charging of the and UV additive by
measuring errors and thus saves time. A/C system even when ambient temperature means of electronic
are high and the engine is hot. weighing cells.
PATENTED FEEDING SYSTEM FOR

FRESH OIL AND UV ADDITIVE
Plastic containers let moisture in, which may lead to acid or ice
formation in the A/C system. With this patented system, this is all
different: fresh oil and UV additive are stored moisture-free in
aluminium laminated bags contained in a protective metal cylinder.
Using our professional oil system you prevent the penetration of
moisture and potentially resulting blockage of valves. Many approvals
by automotive manufacturers prove this point.
Included as standard with models ASC 1000 G, ASC 2000 G,

ASC 2500 G, ASC 2000RPA and ASC 3000 G.
Laminatbeutel
ASC BENEFITS AT A GLANCE „ENGINEERED IN GERMANY“

ASC 2500 G LOW EMISSION FEATURES
1 7
ASC service stations are perfectly geared to the needs of daily workshop routine. Easy to use and maintain, they work fully
TRULY AUTOMATIC UNITS – OFTEN COPIED, CUSTOMISED FLUSHING PROCESS AND FLUSH automatic – no need to keep a constant eye on them. Add to this the convincing cost/benefit ratio and you’ll agree that all the conditions
NEVER MATCHED! BOTTLE for profitable A/C service are met. Approvals from automotive manufacturers are a recommendation in itself.
Units with manual control valves involve the risk of erroneously The efficient and safe flushing process was developed in The ASC 2500 G Low Emission offers the following distinctive features:
charging the air conditioner from the low pressure side. Automatic consultation with the automotive industry.
units are safer, they have no control valves.
1 Swivel and tilt manometer panel – easy to read from 10 Special, 8-bearing weighing platform with high-capacity
8 every angle weighing cell (100 kg load capacity)
2 2 Data printer to be activated as required, with multiple 11 Service-friendly low-emission vacuum pump with
TÜV-APPROVED REFRIGERANT PURITY print-out and paper feed options 60-hour oil change interval
PATENTED FEEDING SYSTEM FOR FRESH OIL TÜV Rheinland confirmed that the effectiveness of the refrigerant
AND UV ADDITIVE cleaning function of ASC A/C service units complies with SAE J 3
Large, high-quality membrane keypad for reliable 12 Increased pressure due to heating band on the
Fresh oil and UV additive are stored in aluminium laminated bags 2099 / J 2210. data entry refrigerant tank; for complete charging of the A/C system
contained in protective metal cylinders. This keeps moisture out. even at high ambient temperature
4 Patented, professional feeding system
for fresh oil and UV additive 13 Patented, low-emission used oil container prevents
9 refrigerant loss during used oil purging; the refrigerant
3 5 Illuminated manometer with 100 mm diameter
recovered with the used oil is supplied to the refrigerant tank
PROTECTED ACCESS WITH INDIVIDUAL USER 6
High-contrast LED display for process supervision from a and included in the weighing.
INTEGRATED CHARGING AMOUNT DATABASE CODES long distance
The database contains vehicle-specific data such as the oil type Up to 10 user names can be programmed in combination with 14 Optional accessory: flushing kit for the internal circuit of
and the amount of oil and refrigerant. It provides the option to create individual PIN codes. 7 3 separate weighing cells for oil management the ASC. Especially recommendable where the ASC is also
a personalised charging amount database for up to 100 vehicles. (used oil / fresh oil / UV additive) are a distinctive feature used on Asian-make hybrid vehicles.
Updates can be made via the USB interface available on nearly all of the fully automatic unit
models. Simply insert a USB stick, turn the unit on, and you’re done! 15 NEW: USB interface included as standard on all
10 8 Large display for easy readability and reliable data entry ASC G-series A/C service units: convenient software and
9 Refrigerant tank with preassembled condenser database updates by USB stick.
OPERATIONAL SOFTWARE IN MORE THAN
4 20 LANGUAGES and fan for accurate indication of the
DE, EN, FR, IT, SR, HR, SI, TR, NL, DA, NO, SV, PT, GL, CA, ES, EU, recovered amount of refrigerant
INTEGRATED REFRIGERANT CHARGING / FI, ET, CS, RO, PL, HU, RU, ZH 5
RECOVERY AMOUNT MANAGEMENT 1
The total amount of refrigerant charged or recovered per month can
be displayed on the service unit or printed out with the thermal
printer. Alternatively, it can be exported to a USB stick or laptop via 11 6 8
the USB interface (ASC G-series). 15
3
COMPETITIVE LIFECYCLE COSTS
2
The operational costs are significantly lower than with comparable 7
5 units. Accurate, electronic control of consumable use. Service
intervals and warranty periods are considerably longer (24 months).
ALSO SUITABLE FOR MODERN-DAY HYBRID 9 14
VEHICLES 4
Thanks to the optional hybrid flushing kit the unit can be used for
service work on hybrid vehicles of all makes. Dangerous oil cross
12
contamination is impossible. The required software is already
installed. DESIGNED FOR WORLDWIDE USE
The ASC range includes service units ready for connection to 230
V/50 Hz or 110 V/50/60 Hz. Models with country-specific mains
13
plugs are also available.
6 12
ECONOMICAL DIAGNOSIS TOOL

Low-emission ASC service units have a refrigerant recovery rate of
13 10
about 99.8%. This saves on expensive refrigerant, and it also helps
detect leaks. USER-FRIENDLY DISPLAY UNITS
ENGINEERED IN GERMANY 11
The swivel and tilt manometer unit is easy to read from every angle.
10 AirCon Service Centre All technical data, see p. 26 – 27 11
ASC 2500 G LOW EMISSION – ASC 2500 G LOW EMISSION
ENVIRONMENTALLY SOUND AND PROFITABLE

• Sturdy metal housing • Swivel and tilt manometer
• Charging cylinder storage capacity: panel (patented)
16 kg, vacuum pump capacity: 5 cars/h • Swivel-mount display and information
• Patented feeding system for fresh oil and unit (patented)
Eco-friendly technology for use with R 134a: the ASC 2500 G Low Emission recovers almost 100% of the refrigerant during A/C UV additive including test bottles • Heated charging cylinder for high-speed
service. How does it manage to do so? Refrigerant loss mainly occurs in the phase when the refrigerator oil is forced out from the • Print-out of important service data, several charging, heat-up also possible during the
used oil container. The ASC 2500 G Low Emission uses a pressure-tight container. Moreover, the refrigerant escaping during used oil print-outs possible charging process
discharging is collected in the used oil container, recovered and returned to the refrigerant tank. The result is a refrigerant loss rate of • Fully automatic refrigerant recycling, oil • Special, 8-bearing weighing platform
close to zero percent! The accurate identification of the amount of recovered refrigerant also allows conclusions to be drawn about the and additive management • Special air conditioner flush function
• Automatic vacuum check • Large recessed tray for tools
tightness of the air conditioner (diagnosis tool).
•A utomatic charging of leak detection additive • Also suitable for German-make hybrid
Please note that the sustainable and economical use of R 134a will be an issue of growing importance in the future! The EU directive • Integrated refrigerant charging and recove- vehicles
ry amount management • Service on Asian-make hybrid vehicles is
about the shortage of available R 134a resources has already been in force since 1st January, 2015.
• Integrated charging amount database possible if the optional flushing kit for the
• Complies with SAE J 2099 and SAE J 2788 ASC’s internal circuit was installed
• Close to 100% refrigerant recovery (see page 50)
• Virtually 0% service emission thanks to • Patented used oil container
patented used oil container • NEW: USB interface
• Personalised charging amount database • NEW: soft graphic display
• Operator guidance via large display and
illuminated manometer
ASC 2500 G Ref. No. 9103301844 PG 106
Instruction package Ref. No. 8889900001 PG 909

Adapter for non-returnable
bottles 1/4" HD Ref. No. 8885400035 PG 106
Our tip!
ALSO GREAT AS DIAGNOSIS TOOL
The ASC 2500 G Low Emission integrates all refrigerant bearing components on the weighing platform. That means the
complete amount of refrigerant contained in the unit can be recorded and the amount of the recovered refrigerant can be
exactly determined. This in turn will tell the operator about potential leaks in the A/C system. The accurate diagnosis
function of the ASC 2500 G Low Emission is also very useful with regard to decreasing refrigerant charging amounts on
modern-day vehicles. In the compact car segment we already see models with charging amounts of less than 300 g (e.g.
Daihatsu Cuore). Older A/C service units won’t be able to charge these systems with the required accuracy. Excessive or
insufficient charging, though, would entail major problems.
Optional
Well engineered: Practical: Swivel and tilt manometer Safe and secure:
Patented used oil container prevents Filter can be replaced from the panel: Accessory kit for service on
unnecessary refrigerant loss outside Easy to read from every angle in hybrid vehicles
the workshop
ASC 1000 G – FULLY AUTOMATIC A/C SERVICE UNIT

• Sturdy metal housing •S wivel and tilt manometer panel (patented)
• Charging cylinder storage capacity: •H eated charging cylinder for high-speed
10 kg, vacuum pump capacity: 4 cars/h charging, heat-up also possible during
• Patented feeding system for fresh oil and UV the charging process
additive • Special, 8-bearing weighing platform
• Print-out of important service data, several • Special air conditioner flush function
print-outs possible • Large recessed tray for tools
• Fully automatic refrigerant recycling, • 500 ml used oil container for longer change
oil and additive management intervals
• Automatic vacuum check • Also suitable for German-make hybrid
• Automatic charging of leak detection vehicles
additive • Suitable for Asian-make hybrid vehicles
• Integrated refrigerant charging and recovery when optional flushing kit 8885200105 is
amount management installed (see page 50)
• Integrated charging amount database •N EW: USB interface
• Complies with SAE J 2099 and SAE J 2788 •N EW: soft graphic display
• Personalised charging amount database
manometer
ASC 1000 G Ref. No. 9103301843 PG 106

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MY BENEFITS
• Individual user code:
To prevent unauthorised use of
WAECO A/C service units, up to 10
user names can be programmed in
combination with individual PIN
codes.
With special
software for A/C • Personalised charging amount
database:
flushing to vehicle
ASC-series units give you the
manufacturer’s option to create a personalised
specifications charging amount database for 100
different vehicles.
Standard on ASC 1000 G units: Data printer and USB port:
Patented feeding system for fresh oil and UV Print-out and readout of important service data
• A /C service worldwide:
ASC 1000 G
additive
the ASC 1000 G is also available in
a 110 V – 50/60 Hz version.
FULLY AUTOMATIC A/C SERVICE UNIT • USB interface:

Via the new USB port you can
simply update the software of the
service unit. Or export important
data to a USB stick for further
Fully automatic service unit for all A/C specialists. The ASC 100 G has all it takes to perform standard service work on automotive air
processing on a laptop or PC.
conditioners. The quick-start function comes in very handy in everyday workshop use. Simply enter the amount of refrigerant to be
charged, make a total of three input instructions, and the unit will automatically do all the required functions:
Refrigerant recovery and recycling, residual pressure measurement, used oil drainage, evacuation, leak check, charging
of fresh oil and UV additive, refrigerant charging with charging amount compensation of the service hoses.
All process steps are fully automatic and self-monitored by the system. Errors are indicated by acoustic and visual signals from the
swivel-mount display unit. Software updates can simply be done with a USB stick.
Swivel and tilt manometer panel: Rear side: filter is easy to access from the outside,
Easy to read from every angle in the workshop as required by TÜV

• Charging cylinder storage capacity: • Swivel and tilt manometer panel (patented)
21 kg, vacuum pump capacity: 5 cars/h • Heated charging cylinder for high-speed
• Patented feeding system for fresh oil and UV charging, heat-up also possible during the
additive incl. test bottles charging process
• Print-out of important service data, several • Special, 8-bearing weighing platform
print-outs possible • Special air conditioner flush function
• Dust cover included • 500 ml used oil container for longer change
• Fully automatic refrigerant recycling, oil and intervals
additive management • Also suitable for German-make hybrid
• Automatic vacuum check vehicles
•A utomatic charging of leak detection additive • Suitable for Asian-make hybrid vehicles
• Integrated refrigerant charging and recovery when optional flushing kit 8885200105 is
amount management installed (see page 50)
• Integrated charging amount database • NEW: USB interface
• Complies with SAE J 2099 and SAE J 2788 • NEW: soft graphic display
manometer
ASC 2000 G Ref. No. 9103301841 PG 106

Optional
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MY BENEFITS
With special
software for A/C • Individual user code:
flushing to vehicle To prevent unauthorised use of
manufacturer’s WAECO A/C service units, up to 10
specifications user names can be programmed in
codes.
• Personalised charging amount
ASC 2000 G
database:
ASC-series units give you the option
to create a personalised charging
WITH PATENTED FEEDING SYSTEM FOR Standard on ASC 1000 G units:
Patented feeding system for fresh oil and UV
Safe and secure:
Accessory kit for service on
amount database for 100 different
vehicles.
FRESH OIL AND UV ADDITIVE additive hybrid vehicles

• Built-in data printer:
Measurements can be printed out as
often as desired once the service
Ease of use at its best. Designed for professional A/C service on trucks and cars, the ASC 2000 G minimises operator
process has been completed. The
effort and throughput time. Prior to system start the operator can read the oil level from the display. amount of recovered refrigerant can
Afterwards, the following processes are performed fully automatic: be blanked out if required.
Refrigerant recovery and recycling, residual pressure measurement, used oil drainage, evacuation, leak check, • USB interface:
fresh oil and UV additive charging, refrigerant charging with charging amount compensation of the service hoses Via the new USB port you can simply
update the software of the service
unit. Or export important data to a
Additional ASC 2000 G benefits: USB stick for further processing on
a laptop or PC.
Large charging cylinder storage capacity (21 kg), dust cover included as standard,
accurate oil management with 3 separate micro scales
Swivel and tilt manometer panel: Rear side: Filter is easy to access from the outside,
Easy to read from every angle in the workshop as required by TÜV
ASC 2000RPA – FULLY AUTOMATIC A/C SERVICE UNIT

ASC 2000RPA • Sturdy metal housing • Personalised charging amount database
WITH FULLY AUTOMATIC

• Fully automatic gas analysis • Operator guidance via large display and
(R 134a, R 12, R 22, HC, air) manometer
• Charging cylinder storage capacity: • Swivel and tilt manometer panel (patented)
REFRIGERANT ANALYSIS 21 kg, vacuum pump capacity: 5 cars/h

• Optional: patented feeding system for
• Heated charging cylinder for high-speed
charging, heat-up also possible during
fresh oil and UV additive incl. test bottles the charging process
• Print-out of important service data, • Robust weighing technology for the ref-
The unnoticed presence of contaminated refrigerant in a vehicle A/C system or refrigerant bottle several print-outs possible rigerant tank allows service work also in
• Fully automatic refrigerant recycling, oil mobile applications
runs the risk of contaminating all the vehicles serviced afterwards. Workshop owner may face substantial
and additive management • Special air conditioner flush function
damage claims as a result. A refrigerant analysis tool prevents the trouble. • Automatic vacuum check • Large recessed tray for tools
RPA stands for Refrigerant Purity Analyser – a system which checks whether the vehicle A/C system and A/C service • Fully automatic nitrogen leak check • 500 ml used oil container for longer
unit really contain pure R 134a and nothing else. Besides R 134a, the ASC 2000RPA also recognises R 12, R 22, HC and air. • Automatic charging of leak detection change intervals With automatic
additive • Dust cover included in the delivery kit refrigerant analysis
The most frequent reasons for refrigerants contamination are refrigerants imported from the Far East or • Integrated refrigerant charging and • NEW: USB interface and fully automatic
the presence of air in the vehicle A/C system. recovery amount management • NEW: soft graphic display nitrogen leak
check
• Integrated charging amount database
A vehicle A/C system can only operate successfully when filled with pure R 134a. Air entering the system means a serious problem. • Complies with SAE J 2099 and SAE J 2788
Possible consequences: Increased operating pressure and functional problems of the A/C system. Corrosion caused
by the humidity admitted with the air. Substantial reduction of the refrigeration performance. Substantial strain on the ASC 2000RPA Ref. No. 8885200087 PG 106
compressor suction and pressure valves caused by increased pressure in the system. Instruction package Ref. No. 8889900001 PG 909
Nitrogen leak check
In order to meet our commitment to protect our environment it is necessary to release as little refrigerant as possible into the
vvc vw
atmosphere. In addition to the existing, fully automatic vacuum leak test function integrated in the service unit it is MY BENEFITS
possible to admit nitrogen to the system. This method eliminates the drawback of leak tests solely by vacuum (components such
as A/C tubes might contract and thus close a leak). Exposure to pressurised nitrogen during A/C service tells you immediately • Fully automatic testing of
whether the system is tight. The test is carried out fully automatic by the ASC 2000RPA. refrigerant purity:
The ASC 2000RPA A/C service unit
ensures that the A/C system only
contains pure R 134a, neither
contaminated with banned
refrigerants nor mixed with air.
Prior to the actual recycling process

the service unit automatically removes
and analyses a small refrigerant
sample (9.5 g). The results are shown
Reliable: User-friendly: on the unit display. The operator
Information displayed after Intake filter of the analysis unit is
refrigerant analysis easy to access receives a significant, qualified
assessment of the refrigerant in the
A/C system connected to the service
station and can exactly determine
what repairs or maintenance may be
required.
If the refrigerant is fine, the

ASC 2000RPA continues its fully
automatic programme.
Fully automatic: Optional:

Nitrogen leak check Gas cylinder trolley

• NEW: Higher capacity compressor • Personalised charging amount database
• NEW: Larger vacuum pump: 192 l/min • Operator guidance via large display and
• Integrated fluid pump for high-volume manometer, large recessed tray for tools
refrigerant charging • Swivel and tilt manometer panel (patented)
• 2-stage vacuum pump designed in coopera- • Heated charging cylinder for high-speed
tion with utility vehicle manufacturers charging, heat-up also possible during the
• Print-out of important service data, several charging process
print-outs possible • Special, 8-bearing weighing platform
• Optional: patented feeding system for fresh • Special air conditioner flush function
oil and UV additive • 500 ml used oil container for longer change
• Dustcover included in the delivery kit intervals
• Fully automatic refrigerant recycling, oil and • Service hoses 8 m
additive management • Also suitable for German-make hybrid
• Automatic vacuum check and charging of vehicles
leak detection additive • Suitable for Asian-make hybrid vehicles
• Complies with SAE J 2099 and SAE J 2788 when optional flushing kit 8885200263 is
• Integrated refrigerant charging and recovery installed (see page 50).
amount management • NEW: USB interface
ASC 3000 G Ref. No. 9103301845 PG 106

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MY BENEFITS
• Individual user code:
To prevent unauthorised use of
WAECO A/C service units, up to 10
user names can be programmed in
ASC 3000 G codes.
HIGH-VOLUME AIRCON SERVICE CENTRE

• Personalised charging amount
database:
ASC-series units give you the option
FOR BUSES, TRAINS, HELICOPTERS to create a personalised charging

amount database for 100 different
AND CUSTOM APPLICATIONS

Optional: Optional: Connection kit for bus
vehicles.
Patented feeding system for fresh oil and UV (Ref. No. 8885400290)
additive
• Simply perfect:
Easy-to-read manometer, patented
feeding system for fresh oil and UV
Time is valuable, especially when it comes to air conditioning service on large vehicles such as buses and trains where downtimes additive. The unit is suitable for
are extremely costly for the operators. Speed and reliability are vital. Key service tasks such as refrigerant recovery, evacuation and mobile use and complies with
refrigerant recharging need to be performed within a tight timeframe. The ASC 3000 G perfectly meets these requirement. Its 2-stage automotive manufacturers’
vacuum pump evacuates 192 litres of refrigerant per minute. An additional fluid pump ensures fast refrigerant recharging. requirements.
Using the optional flush kit (p. 37) the A/C service unit can be cleaned inside after use to remove residual oil and UV additive and avoid • USB interface:
cross contamination. Via the new USB port you can simply
update the software of the service
The following processes are performed fully automatic: unit. Or export important data to a
USB stick for further processing on
Refrigerant recovery and recycling, residual pressure measurement, used oil drainage, evacuation, leak check, fresh oil a laptop or PC.
and UV additive charging, refrigerant charging with charging amount compensation of the service hoses
The ASC 3000 G, too, optionally features the patented fresh oil and UV additive feeding system. It allows moisture-free and
clean storage of refrigerant oils even over longer periods of time and thus cuts A/C service costs. Integrated fluid pump: Included:
For charging high-volume A/C systems Can of professional SE 55 oil
12 THINGS YOU OUGHT TO KNOW

IS YOUR WORKSHOP READY
ABOUT R 1234YF SERVICE UNITS
Time and again we see A/C service units being offered in the marketplace that do not meet the technical requirements for use with
FOR R 134A AND R 1234YF?
R 1234yf. Here are some things for you to consider, just to be “on the safe side”: What do you know about R 1234yf?
R 1234yf is the new refrigerant for passenger cars. R 1234yf was introduced by several car manufacturers
1 Fully automatic self-test 7 External switch-on delay for new car models in 2011.
R 1234yf service units are subject to special safety regulations. The R 1234yf is inflammable under certain conditions. Therefore, the
refrigerant must not escape into the atmosphere. Therefore, the system start will only activate the external fan at first. After the fan has What happens with R 134a?
ASC 5500RPA from WAECO automatically performs a leak check in been running for 35 seconds, the voltage is passed on to the system. R 134a will remain on the market for decades. R 134a will still be used in other vehicles and the aftermarket.
regular intervals. This ensures that potential minor leaks in the system This guarantees there’s no inflammable mixture contained in the R 134a is banned in new cars with new chassis manufactured after 2010.
will not remain undetected. system when the electrical components are enabled.
R134a will be banned in new cars manufactured 2017.
2 Service couplers with clearance ventilation 8 External ventilation
The service connections on R 1234yf air conditioners are different from Prior to system start-up, the service unit is ventilated upon pressing the
those on R 134a systems. This eliminates the risk of confusion when ON button. For the purpose the ASC 5500RPA features large ventilation
connecting the service equipment. Service couplers on R 1234yf holes in the base. It only makes sense to use an external fan that draws R 12 was banned and replaced by R 134a.
systems must have what is called a “ventilated clearance” to ensure fresh air in. A fan fitted inside the unit might lead to an inflammable
R 134a was banned in new manufactured cars with new chassis.
that no refrigerant escapes from the air conditioner even when you mixture.
have a defective Schrader valve. Refrigerant used for new vehicles must have a GWP of below 150,
9 Easy-to-maintain special filter meaning that R 134a is out of the question.
3 Clearly recognisable service equipment Electronic change-filter indicator: After a certain amount of refrigerant
R 134a will be phased out gradually as vehicle
A/C workshops are most likely to have two different A/C service units in recovered the system automatically tells you it’s time to replace the
fleets age.
the future, because R 134a and R 1234yf are not compatible with each filter. The filter is accessible from the outside for easy maintenance.
other. To avoid confusion right from the start, the differences between
R 12 (Freon)
the units should be clearly visible. 10 Get everything from one source
It’s not enough to have an A/C service unit and maintain a stock of R 134a
4 Separate manometers for R 1234yf refrigerant. A good supplier will also provide all the consumables
R 1234yf and R 134a have different chemical properties and must not required for A/C service, such as oils and leak detection additives. R 1234yf
be mixed. Accordingly, pressurised containers, hoses, gaskets and Please bear in mind that PAG oils and ester oils for R 134a are not
manometers all have to be adapted to the specific refrigerant. Universal suitable for use in R 1234yf A/C systems! Year 1992 2011 2017 2027
service units used for both refrigerants must have separate circuits and
separate components wherever they get in touch with the substances. 11 Avoid costly refrigerant loss
It can be expected that the price for R 1234yf will be considerably
5 Integrated refrigerant analysis / safe and smooth higher than that for R 134a – another reason why refrigerant loss should
process flow be avoided. Conventional A/C service units may lose up to R 1234yf – A new refrigerant for vehicles
R 1234yf is very sensitive to cross contamination with other 100 kilograms of refrigerant per use through the vacuum pump and
refrigerants. Therefore, it is mandatory to use analysis equipment to during oil recovery. This is all different with the ASC 5500RPA from
WAECO. Based on the low-emission principle, it has a refrigerant loss
Following vehicles are using R 1234yf:
check the refrigerant purity. You can save time if the analysis tool is
already integrated in the service unit. Also, it is safer because the rate of close to zero %.
• BMW, I3, I8 • JEEP, Renegade • Opel, Mokka & Astra J
analysis is always done automatically. • Chevrolet, Trax, Malibu • KIA, Ceed & Carens, Optima • Peugeot, 308, 301
12 Connection for external refrigerant recovery
• Citroën, C4 Picasso • Land Rover, Range Rover L405 • Renault, ZOÉ
6 Low Emission (not illustrated) • Fiat, 500X • Lexus, GS250 & 450 • Subaru, BRZ, XV & Forester
The low-emission technology prevents workshop staff are exposed to • Fisker, Karma • Mazda, CX5 & 6 • Suzuki, S-Cross, SX4
illegally high concentrations of R 1234yf. • Ford, Transit M1, Nugget • Mitsubishi, Space Star • Toyota, GT86 & Prius
• Hyundai, I30, IX45 & Santa Fé • Nissan, Note, QASHQAI
Source: Report of Germany’s Federal Motor Transport Authority, 2014
1 2 3 4 5 7
8 9 10 11
ASC 5500RPA ASC 5500RPA LOW EMISSION
FOR THE NEW REFRIGERANT R 1234YF • Sturdy metal housing

• Charging cylinder storage capacity:
16 kg, vacuum pump capacity: 5 cars/h illuminated manometer
• Optional: patented feeding system for fresh • Heated charging cylinder for high-speed
oil and UV additive charging, heat-up also possible during
They may be only a few, but they are there – the first new vehicle models with A/C systems prepared for the use of R 1234yf refrigerant. • Integrated fully automatic refrigerant the charging process
Brand-bound motor garages, in particular, are obliged to get prepared for servicing these systems. Against this backdrop WAECO’s analysis function • Special, 8-bearing weighing platform
AirCon professionals have designed, in close cooperation with the automotive industry, the ASC 5500RPA service unit. • Fully automatic refrigerant recycling, oil and • Special air conditioner flush function
additive management • Large recessed tray for tools
As R 1234yf is very sensitive to contamination with other refrigerants, the ASC 5 500RPA was fitted with an integrated • Automatic vacuum check • Also suitable for German-make hybrid
analysis tool that checks the refrigerant purity. • Automatic leak check prior to service start vehicles
• Automatic charging of leak detection • Patented used oil container
Designed inside out for use with R 1234yf refrigerant, the ASC 5500RPA meets fire regulations and, of course, offers all the benefits additive
known from the “classic” models in the ASC series. • Integrated refrigerant charging and recovery
amount management
• Complies with SAE J 2099, 2788 and 2843
• Close to 100% refrigerant recovery
A/C SERVICE UNIT APPROVALS/RECOMMENDATIONS FOR OUR
ASC 5500RPA FOR R 1234YF ASC 5500RPA Ref. No. 8885200102 PG 106

Toyota Volks-
BMW Ford Opel Adapter for non-returnable
Fisker* Hyundai* KIA* Mazda* Nissan* Subaru* Suzuki* Motor wagen Volvo
Group Europe* Group bottles 1/4" HD Ref. No. 8885400035 PG 106
Europe Group
vvc vw
• • • • • • • • • • • • • MY BENEFITS
* in various countries • E xtra safety:
The service unit comes with
integrated refrigerant analysis
function.
Explosion protection: hazard
analysis performed by an
independent test institute.
• Automatic, regular leak check:

Service couplers with clearance
A/C SERVICE COST SAVINGS WITH LOW-EMISSION CONCEPT ventilation prevent refrigerant
A/C service R 1234yf without A/C service cost savings with leakage.
Practical: Illuminated:
low-emission concep low-emission concept Innovative used oil container Easy-to-read manometer • Switch-on delay and external
with refrigerant return system display with R 1234yf scale ventilation:
Average amount of refrigerant charged Average amount of refrigerant charged
into the A/C system 600 g into the A/C system 600 g R 1234yf is inflammable under
Average market price for Average market price for
certain conditions. Therefore, the
R1234yf refrigerant 179,00 € / kg R1234yf refrigerant 179,00 € / kg system start will only activate the
external fan. After the fan has been
Refrigerant lost during used oil purging 25 g 4,48 € Refrigerant lost during used oil purging 0 g 0,00 € running for 35 seconds, the voltage
Refrigerant recovered from the A/C system 95 % 5,37 € Refrigerant recovered from the A/C system 99,9 % 0,11 € is passed on to the system.
Refrigerant lost per service 9,85 € Refrigerant lost per service 0,11 € • Low-emission concept:
close to 100% refrigerant recovery.
For 3 x A/C service per week, For 3 x A/C service per week,
the annual loss on refrigerant is 1.536,60 € the annual loss on refrigerant is 17,16 €
Annual savings per year with

low-emission concept 1,519.44 €
Annual savings in 8 years with
low-emission concept 12,155.52 €
(Preisentwicklung Stand 2014) Rear side: Safe and secure:
Filter is easy to access from the Electronic, dual fan control
outside (as required by TÜV)
MY BENEFITS
Air flow:
Controlled air flow and a
high-performance fan with special
electronics guarantee adequate
ventilation.
Personalised charging amount

database:
ASC-series units give you the option to
create a personalised charging amount
Optional for all ASC 5000 G: Safe and secure: database for 100 different vehicles.
Patented feeding system for fresh oil and UV electronic fan control
additive
Soft graphic display:
The soft graphic display can also
display special characters such as
Cyrillic or Chinese script.
USB interface:
Via the new USB port you can simply
update the software of the service unit.
Or export important data to a USB
stick for further processing on
a laptop or PC.
ASC 5000 G
LOW-COST ENTRY-LEVEL SERVICE UNIT NEW: USB interface for software and database updates as well as for service data documentation;
soft graphic display will also display special characters
FOR R 1234YF
Are you in the market for an A/C service unit for the new R 1234yf refrigerant? And do you want one from a renowned
manufacturer – without spending more money than necessary, though? Then this simple basic version of the ASC 5000 G could be
just the right thing for you. The unit integrates a wealth of WAECO know-how and experience. Professional A/C service work is
performed fully automatic, with little operator effort. All standard ASC-series features are provided, including refrigerant charging and
recovery management, personalised charging amount database and automatic vacuum check. The ASC 5000 G can be upgraded with
an external refrigerant analysis tool.
External refrigerant analysis tools R 1234yf R 1234yf
ASC 5000 G External R 1234yf gas analysis tool with USB connection
Complies with the specifications of the task force of German vehicle
• Sturdy metal housing • Personalised charging amount database manufacturers
• Charging cylinder storage capacity: • Operator guidance via large display
16 kg, vacuum pump capacity: 5 cars/h • Swivel and tilt manometer panel (patented) • For ASC 5000 / ASC 5000 G
• Optional: patented feeding system for fresh • Heated charging cylinder for high-speed • Reliable analysis with service coupler with clearance ventilation
oil and UV additive charging, heat-up also possible during • Easy handling
• Print-out of important service data, the charging process •N ot including printer
several print-outs possible • Special, 8-bearing weighing platform • Simple indication of the refrigerant purity
• Fully automatic refrigerant recycling, oil and • Special air conditioner flush function
additive management • 500 ml used oil container for longer change Ref. No. 8885100106 PG 106
• Automatic vacuum check intervals
• Automatic charging of leak detection • Large recessed tray for tools External R 1234yf gas analysis SAE with USB connection
additive • Also suitable for German-make hybrid
• Integrated refrigerant charging and recovery vehicles • For ASC 5000 / ASC 5000 G
amount management • USB interface • Analysis tool complies with SAE J 2912
• Integrated charging amount database • Soft graphic display • With USB connection
• Complies with SAE J 2099, 2788 and 2843 • Including printer
• I ndicates the specific gases on the display, e.g. R 1234yf, R 134a,
ASC 5000 G Ref. No. 8885200104 PG 106 R 2 2, HC and air
Instruction package for
A/C service units Ref. No. 8889900001 PG 909 Ref. No. 8885100107 PG 106
26 27
AirCon Service Centre ASC 1000 G ASC 2000 G ASC 2000RPA ASC 2500 G ASC 3000 G ASC 5500RPA ASC 5000 G
Power supply 220/240 V – 50/60 Hz * 220/240 V – 50/60 Hz * 220/240 V – 50/60 Hz 220/240 V – 50/60 Hz 220/240 V – 50/60 Hz 220/240 V – 50/60 Hz 220/240 V – 50/60 Hz
Suitable for refrigerant R 134a R 134a R 134a R 134a R 134a R 1234yf R 1234yf
Ref. No. 9103301843 9103301841 8885200087 9103301844 9103301845 8885200102 8885200104
Recovery / recycling
Manufactured to UL standards of the USA
Purity of recovered refrigerant according to SAE J 2099
Refrigerant recovery rate in kg/h 30 30 30 30 30 30 30
Vacuum pump capacity 4 Cars/h 5 Cars/h 4 Cars/h 5 Cars/h 192 l/min. 5 Cars/h 5 Cars/h
Capacity of the hermetic compressor in kW 0,32 0,32 0,32 0,32 0,6 0,32 0,32
Dry filter capacity in kg 150 150 150 150 150 150 150
Refrigerant recycling rate min. 95 % min. 95 % min. 95 % Close to 100 % min. 95 % Close to 100 % min. 95 %
Can be used as diagnosis tool – – – – –
Charging
Charging cylinder/useful capacity in kg 10 kg 21 kg 21 kg 16 kg 30 kg 16 kg 16 kg
Charging amount indicated by Display Display Display Display Display Display Display
Processes
Refrigerant analysis – – automatic – – integrated/automatic extern/optional
Recovery/recycling automatic automatic automatic automatic automatic automatic automatic
Purging of non-condensable gases automatic automatic fully automatic fully automatic automatic fully automatic automatic
Purging of used oil automatic automatic automatic automatic automatic automatic automatic
Evacuation automatic automatic automatic automatic automatic automatic automatic
Vacuum check automatic automatic automatic automatic automatic automatic automatic
Nitrogen leak check – – automatic – – – –
Injection of leak detection additive automatic automatic automatic automatic automatic automatic automatic
Injection of oil into the A/C system automatic automatic automatic automatic automatic automatic automatic
Refrigerant charging automatic automatic automatic automatic automatic automatic automatic
Control panel
High/low pressure indicated by Manometer Manometer Manometer Manometer Manometer Manometer Manometer
Vacuum indicated on Display Display Display Display Display Display Display
Total process control via display
Option to set the evacuation time – –
Protocol print-out with printer
USB connection for software- und database updates – – – – – –
Scope of delivery
Printer
Service hoses (SAE standard), 3 m –
Service hoses (SAE standard), 8 m – – – – – –
Valve adapter for WAECO refrigerant bottles
Operating instructions
Adapter for 500 ml fresh oil and UV tracer dye bottle
Used oil container (500 ml) – –
Hermetically closed used oil container – – – – –
Charging device for A/C compressor oil
Injection device for UV additive
Heated refrigerant tank / fluid pump (F) /F
Dust cover –
Goggles / safety gloves
Test bottles UV additive for approx. 10 applications – – –
Bottle of fresh PAG oil ISO 46, 500 ml 8887200013 8887200013 – 8887200013 – – –
Bottle of fresh PAG oil ISO 100, 500 ml 8887200014 8887200014 – 8887200014 – – –
Accessories/consumables
Adapter for 500 ml bottle of fresh oil and UV tracer dye 4440600026 4440600026 4440600026 4440600026 4440600026 4440600026 4440600026
Used oil container, 500 ml 4440600033 4440600033 4440600033 – 4440600033 – –
Dust cover 4445900081 4445900081 4445900081 4445900081 4445900081 4445900081 4445900081
Universal flush container R 134a 8885200088 8885200088 8885200088 8885200088 8885200088 – –
Spare roll of thermal paper for printer (sales pack 4 pcs.) 4445900088 4445900088 4445900088 4445900088 4445900088 4445900088 4445900088
Service hose for high-pressure side (SAE standard), 5 m 8885100026 8885100026 8885100026 8885100026 8885100026 8885100109 8885100109
Service hose for low-pressure side (SAE standard), 5 m 8885100025 8885100025 8885100025 8885100025 8885100025 8885100108 8885100108
with clearance ventilation: 8885400171
Service coupler high pressure 8885400027 8885400027 8885400027 8885400027 8885400027 with clearance ventilation: 8885400171
Standard: 8885400164
with clearance ventilation: 8885400170
Service coupler low pressure 8885400026 8885400026 8885400026 8885400026 8885400026 with clearance ventilation: 8885400170
Standard: 8885400163
Dimensions
W x H x D (mm) 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650
Weight (kg) 95 100 100 100 110 110 100
* also available as 110-volt version
28 AirCon Service Centre – accessories AirCon Service Centre – accessories 29
Charging and vacuum hoses R 134a Spare rolls for printer

Service hoses in various colours for all A/C technology Special printer paper for
applications ASC-series thermal printers
• Suitable for all standard refrigerants • sales pack: 4 pieces

• Highly flexible material allows use even in hard-to-access areas of automotive
A/C systems
Ref. No. 4445900088 PG 196
• Connection thread as per SAE standard
• Length: 3000 mm
Hose colour: red Ref. No. 8885100056 PG 106

Hose colour: blue Ref. No. 8885100064 PG 106
Service quick couplers R 134a

For fast connection of A/C service units to automotive air
conditioners
Universal flush container • Suitable for use on all WAECO A/C service units
• High-quality special couplers for long-term use
R 134a
For easy fitting on A/C service units ND mit M14 x 1,5” Innengew. Ref. No. 8885400026 PG 196
HD mit M14 x 1,5” Innengew. Ref. No. 8885400027 PG 196
• Integrated into the flushing circuit to speed up the process to the
ND mit 3/8” SAE Außengew. Ref. No. 8885400024 PG 196
required level
HD mit 3/8” SAE Außengew. Ref. No. 8885400025 PG 196
ND mit 1/4” SAE Außengew. Ref. No. 8885400089 PG 196
Universal flush container Ref. No. 8885200088 PG 106
HD mit 1/4” SAE Außengew. Ref. No. 8885400090 PG 196
Replacement filter Ref. No. 8880700246 PG 106
Flash-Memory-Card
Update of service unit software and charging amount database. For all ASC service
units built until 2014.
• 6,000 vehicle data entries

Used oil container
• Also includes charging amount data for truck air conditioners Patented used oil container for ASC 2500 and ASC 5500RPA
• Just slot in the flash memory card and play!
• Specially designed for the low-emission concept
ASC 3000 card on request. Please specify serial number and software version used.
Software updates for the new ASC G-series by USB stick (p. 5). Updated Used oil container Ref. No. 4440600131 PG 196
edition Lid Ref. No. 4440600133 PG 196
ASC 1000 up to serial nr. 109999 Ref. No. 4441000041 PG 106 O-ring Ref. No. 4443300097 PG 196
ASC 2000 up to serial nr. 209999 Ref. No. 4441000042 PG 106 Metal strip used oil bottle Ref. No. 4442500710 PG 196
ASC 1000 from serial nr. 110000 Ref. No. 4441000090 PG 106
Bottle set for ASC series Service filter Vacuum pump oil
Bottle set for ASC series High-performance filter for ASC series Vacuum pump oil
• 250 ml capacity, sales pack: 2 pieces • Special connector for easy installation • Contains 1 litre; HT 32
Drier for ASC 2500, models built in 2013 or later // Ref. No. 8887200018 PG 105
Bottle set Ref. No. 4440600110 PG 196
Ref. No. 4440400009 // PG 190
Spare filter Ref. No. 8880700246 PG 196
Drier for ASC 5000 //
Ref. No. 4445900221 // PG 190
Drier for ASC models built before 2013 //
Ref. No. 4440400008 // PG 190
30 Oils Oils 31
PROFESSIONAL TIPS ON OILS Universal PAO compressor oil R 134a
MAKE SURE YOU USE THE RIGHT TYPE Synthetic multi-grade A/C compressor oil for universal use
on all car and truck air conditioners
• Viscosity 68, 1000 ml

Which oil for which A/C compressor? This question is frequently asked in view of the wide variety of compressor oils offered in the
market. Here is a simple rule from our A/C professionals: Always make sure you use the right type! If there is PAG oil in the system, Universal PAO oil Ref. No. 8887200009 PG 105
recharge with PAG oil, if it’s PAO oil, fill up with PAO oil. Also, it is recommendable to use the special oils of the respective compressor
manufacturer, because they are perfectly coordinated with the system.
To find out which type of oil is flowing through the cooling circuit, refer to the vehicle documents or the service sticker of the A/C system.
When in doubt better check up again and also note the viscosity!
Universal compressor oil with UV additive R 134a
Universal compressor oil with UV additive
• Viscosity 68, 1000 ml

Compressor oil with UV additive – it’s all about the right blend!
When adding UV leak detection dyes please note that the compressor oil and the UV additive must be perfectly Universal compressor oil Ref. No. 8887200036 PG 105
coordinated to avoid dangerous mixtures. This is especially important if you are working on hybrid vehicles. Adding
incompatible leak detection dyes can lead to a scenario where the compressor oil gets electrically conductive and
life-threatening voltages build up in the area around the A/C compressor.
Protect your service staff and make sure you have the right blend.
We gladly advise you on the right product to use.
Ester oil Triton SE 55 R 134a
Special oil for bus air conditioners, 1000 ml
PAG compressor oil • Polyol ester lubricant, for use on bus air conditioners
• Original Fuchs oil
The right oil for all currently available A/C compressors
• not for hybrids
• PAG oil, 250 ml
Ester oil Triton SE 55 Ref. No. 8887200029 PG 105
ISO 46, low viscosity Ref. No. 8887200001 PG 105

ISO 100, high viscosity Ref. No. 8887200002 PG 105
ISO 150, ultrahigh viscosity Ref. No. 8887200008 PG 105
ISO 46yf, low viscosity Ref. No. 8887200042 PG 105
Ester compressor oil, R 134a Vacuum pump oil

Compressor oil Ester compressor oil Vacuum pump oil
Unique oil charging system for professional use • For R 134a and R 404, 1000 ml • 1000 ml, HT 32
• Moisture-free and clean storage Ester compressor oil Vacuum pump oil
• Prevents penetration of contaminants into the A/C service unit Ref. No. 8887200006 PG 105 Ref. No. 8887200018 PG 105
•L ong shelf life without quality loss
• High-capacity containers, need to be replaced less often
R 134a
ISO 46, low viscosity, 500 ml Ref. No. 8887200013 PG 105
ISO 100, high viscosity, 500 ml Ref. No. 8887200014 PG 105
ISO 150, ultrahigh viscosity, 500 ml Ref. No. 8887200019 PG 105 Starter kit hybrid oil R 134a
ISO 68, universal PAO oil, 500 ml Ref. No. 8887200017 PG 105
Ester oil SE 55 (not for hybrid), 500 ml Ref. No. 8887200028 PG 105 Starter kit hybrid oil, Content 120 ml
SPA2, 500 ml Ref. No. 8887200039 PG 105
PAG 46yf, low viscosity, 500 ml Ref. No. 8887200041 PG 105 • Safe and approved charging of the special POE (polyolester) oil with well proven spindle
ND8, 500 ml Ref. No. 8887200021 PG 105 technology
ND11, 100 ml Ref. No. 8887200035 PG 105 • No accidental confusion of oil types
R 1234yf • Safe and clean oil storage
ND12, 100 ml Ref. No. 8887200031 PG 105 • No mixing with other compressor oils
SPA2, 500 ml Ref. No. 8887200039 PG 105
VC 200yf, 500 ml Ref. No. 8887200046 PG 105 Starter kit hybrid oil, 120 ml Ref. No. TP-9772 PG 105
PAG 46yf, low viscosity, 500 ml Ref. No. 8887200041 PG 105 Spare cartridge Ref. No. TP-9775-0104 PG 105
32 Refrigerants Flushing air conditioners with R 134a 33
R 134A AND R 1234YF REFRIGERANT

CLEAN WORKING –
IN THE PROVEN REFILLABLE WAECO BOTTLE
IT PAYS TO FLUSH!
Quality by experience: the type-tested refillable WAECO bottle for R 134a refrigerant has proven itself in daily workshop
use for decades. Naturally, we also offer a version for the new refrigerant R 1234yf – clearly recognisable by the signal red colour Professional service on automotive A/C systems naturally also includes flushing the system to clear away aggressive substances and
of the stand-up collar. No confusion possible! contaminants from the refrigerant circuit. Flushing protects all parts of the air conditioner from damage, especially the compressor being
its core component.
You will never get a hundred per cent clean refrigerant circuit, though. This is because of the parallel flow evaporator technology
Type-tested refillable steel bottle R 134a commonly used these days. We strictly recommend you to add a chip filter to the suction line when you flush the
Reusable system with refill safety device system. This will protect the compressor and is especially advisable when you’ve replaced the
Capacity: 12 kg of R 134a refrigerant compressor, as it will keep the remaining particles away from the newly fitted unit.
• Sturdy
design, good stability, stand-up collar and practical extraction valve, Important note:
bottle without riser tube for extraction in gas or liquid form The chip filter (Ref. No. 8880700246) should be replaced after every flushing process (for each vehicle)!
• Suitable
for all charging units in mobile or stationary use
Fill of WAECO refillable bottle Ref. No. 8887100007 PG 105

Purchase of bottle* Ref. No. 8887100008 PG 105
Bottle adapter Ref. No. 8885400129 PG 106
* Purchase price is refunded if bottle is returned within 2 years
Type-tested refillable steel bottle R 1234yf

Reusable system with refill safety device
Capacity: 5 kg of R 1234yf refrigerant
• S turdy design, good stability, stand-up collar and practical extraction valve,
bottle without riser tube for extraction in gas or liquid form 8885400238
• Suitable for all charging units in mobile or stationary use
5 kg fill Ref. No. 8887100016 PG 105

Returnable bottle Ref. No. 8887100017 PG 105
Bottle adapter, for large bottle valves Ref. No. 4440600148 PG 106 4440600148
Bottle adapter, ½" ACME left-> HP Ref. No. 8885400238 PG 106 This flushing process was
developed directly with
major automotive manu-
facturers. Experts say it is
a sensible and necessary
measure to take.
The benefits of air conditioner flushing:
• Prevents costly and annoying repeat repairs

• Reduces subsequent costs for the workshop
• Prevents problems with guarantee claims
• Enhances the workshop’s A/C service package
• Recommendation for the workshop
Bypass
Components are branched off
34 Flushing air conditioners with R 134a Flushing air conditioners with R 134a 35
Universal flush container R 134a A/C flush adapter kit IV, 65 items
Speeds up the flushing process to the required level Adapter set for bypassing air conditioning components
when integrated into the flushing circuit
• Set includes a variety of adapters, e.g. for expansion valves and compressors
Scope of delivery: Pressurised container with 2-way extraction valve, universal mounting • Air conditioner is flushed with refrigerants, no need to dispose cleaning agents
bracket for pressurised container, purifier Filter, sight glass, hose to connect the container • Ideal for removing oil from the system
to the air conditioner and the A/C service unit connected • Flexible use with various hose connection options
• Refrigerant is recycled by the A/C service unit and can then be reused
Universal flush container Ref. No. 8885200088 PG 106 • Causes no damage to gaskets and components
Spare filter Ref. No. 8880700246 PG 106
A/C flush adapter kit IV Ref. No. 8885300080 PG 106
A/C flush adapter kit, 17 items

For bypassing expansion valves and dryers
•F
or direct connection of A/C service hoses to the compressor’s suction and pressure
hoses
•M
ade of high-quality brass-aluminium materials to withstand the rigours of workshop use
•S
upplied in sturdy workshop case
Scope of delivery: Universal flush adapter kit for many Audi and VW models as well as for Flush adapter set V, 143 items
other makes
For use with O-ring and taper connections
A/C flush adapter kit Ref. No. 8885300089 PG 106 • Universal flush adapter set
Adapter 3/8" on high-pressure side Ref. No. 8885400104 PG 106 • The variable connectors can be adapted, which allows the use on flange
connections
• Multiple connections possible
• Supplied in sturdy plastic case
• Suitable for workshop use
A/C flush adapter kit II, 18 items
Scope of delivery: Sturdy service case, brief application instructions with illustrations,
Adapter set for bypassing air conditioning components 12 gaskets, fixing material, various adapters
•S et includes a variety of adapters, e.g. for expansion valves and compressors

A/C flush adapter kit V Ref. No. 8885300104 PG 106
•A ir conditioner is flushed with refrigerants, no need to dispose of cleaning agents
• Ideal for removing oil from the system
•F lexible use with various adapter options
•R efrigerant is recycled by the A/C service unit and can then be reused
•C auses no damage to gaskets and components
SK43, universal A/C flush

adapter set Ref. No. 8885300125 PG 106
Repair set of 6 gaskets Ref. No. 8885300090 PG 106
Set of chip filters, 60 items
Filter catches contaminants coming from the system to
protect the compressor
• Keeps a newly installed compressor free from chips

• Easy to fit; no need to cut pipes or insert fittings
A/C flush adapter kit III, 5 items • Choice of sizes to suit different A/C systems
For targeted flushing of condensers and evaporators Scope of delivery: 60 filters in 20 different sizes, SK 47 including set of tools
•F
or bypassing expansion valves and dryers
•S
pecial clamps with brass connectors SK47, set of chip filters with tool Ref. No. 8885300128 PG 106
•C
onnectors for 3/8“ service hoses SK48, set of chip filters
without tools Ref. No. 8885300129 PG 106
Spares: Repair set of gaskets, Ref. No. 8881500878 Filter for Audi A3, VW Golf V
and VW Touran Ref. No. 8887300038 PG 196
Chip filter 22 mm Ref. No. 8887300019 PG 196
SK46, A/C flush connector Ref. No. 8885300127 PG 106
Chip filter 23 mm Ref. No. 8887300020 PG 196
Repair set of 4 gaskets Ref. No. 8881500878 PG 106
36 Recycle Guard / Oil Checker Hybrid flush kit 37
Recycle Guard R 134a

Separates and removes sealants from A/C systems
• During refrigerant recovery the Recycle Guard is connected between the

A/C service unit and the air conditioning system.
• The unit reliably separates sealants before they can enter and cause damage
to the service unit.
• The integrated filter insert can be used several times.
Recycle Guard Ref. No. 8885200060 PG 106

Universal mounting bracket Ref. No. 8880600008 PG 106
Spare filter Ref. No. 8885200061 PG 196 Suitable for
A/C service
units of all
makes
Universal mounting bracket,

fits all A/C service units
Sealant contamination in the Watch the Recycle Guard instructions

A/C service unit without the use of the video at
Recycle Guard www.airconservice.eu/recycleguard
Oil Checker R 134a Hybrid flush kit

Scope of delivery: Oil checker, one-way manifold, blue service hoses, red service hoses, Special flush container for ASC-series service units
red service coupler
• Approved according to SAE J 2843/2788/2843H
Ref. No. 8885100086 PG 106 • Suitable for use with the complete ASC series (except ASC 2000RPA)
• Simple, fully automatic cleaning and flushing of the service unit for
application on hybrid vehicles
Dark red/black • For service on all hybrid vehicles
1
Overheated oil: check the condition of the compressor, oil flush required
Scope of delivery: Flush container, special software, operating instructions
Orange/yellow
2 Oil starts to overheat: check the condition of the compressor,
Hybrid flush kit for ASC 1000 / ASC 1000 G Ref. No. 8885200260 PG 106
oil flush required
Pale yellow/white Hybrid flush kit for ASC 2500 / ASC 2500 G Ref. No. 8885200262 PG 106
3 Oil OK
Hybrid flush kit for ASC 5000 / ASC 5000 G /
ASC 5000RPA / ASC 5500RPA Ref. No. 8885200259 PG 106
USB and flush kit for ASC 3000 / ASC 3000 G Ref. No. 8885200263 PG 106
Watch the Oil Checker instructions video at Watch the Hybrid flush kit instructions video at
www.airconservice.eu/oilchecker www.airconservice.eu/hybridkit
38 Recovery and evacuation Recovery and evacuation 39
WAECO AIRCON SERVICE – Refrigerant recovery unit

EVACUATION OF AUTOMOTIVE Automatic recovery of refrigerants
AIR CONDITIONERS
(R 12, R 22, R 134a, R 404a, R 413a (Isceon 49), R 410a)
• Recovery of refrigerant from A/C systems, transfer from one refrigerant bottle
to another, disposal in a special R-bottle
• Automatic self-emptying – several recovery processes can be performed in
Evacuation of automotive A/C systems has to be done with vacuum pumps designed for the
quick sticks
purpose. Too fast an evacuation by means of over-dimensioned vacuum pumps will lead to icing of residual moisture in the air
conditioning system and consequently to system malfunctions. Specifications
Recovery rate gases: 16 kg/h; liquids: 22 kg/h
Today‘s automotive A/C systems only have a maximum volume of 3 litres of air. Therefore, only 3 litres of air per minute Supply voltage 230 volts/50 Hz
will flow through the service coupler during the evacuation process. The vacuum pumps shown below have been exactly Power input 350 watts
designed to match the specific capacity requirements of automotive A/C systems. Audits TÜV/GS Picture similar
Weight 12.6 kg to product
Scope of delivery: Recovery unit, red and blue service hoses with ball valves
4-way manifold Refrigerant recovery unit Ref. No. 8885200059 PG 106
Universal 4-way manifold for mobile use
•U niversal unit designed for mobile use

•H igh quality connection for 3/8“ SAE
•C an be used for: R 134a, R 404a, R 407c, R 22
•M anometer class 1
•N ot damped
NEW
•C an be adjusted by the operator
• Includes safety sight glass and suspension 2.0 kg charging cylinder for R 134a, R 404a and R 407c
•S upplied without hoses
For stationary use in A/C workshops
4-way manifold Ref. No. 8885100115 PG 106
• Sturdy construction
• Refrigerant can be extracted in liquid or gas form
Scope of delivery: Charging cylinder, safety valve, manometer
Charging cylinder Ref. No. 8885200269 PG 106 Picture similar

Vacuum pump, 42 l/min R 134a to product
Vacuum pump for use on passenger car and utility vehicle air conditioners
Specifications
Rated flow 42 l/min Power input 125 W
End vacuum 0.5 mbar Supply voltage 230 V/50 Hz
Speed 2.850 1/min Dimensions 95 x 184 x 279 mm
Oil capacity 227 ml Weight 4.5 kg
Vacuum pump Ref. No. 8885200257 PG 106

Picture similar Refrigerant scales
to product
Heavy-duty weighing platform

with separate display unit in sturdy plastic case
• Large LCD display with setting option for kg – lb – oz

• Solenoid valve control for accurate charging
• 100 kg weighing platform
Vacuum pump, 132 l/min R 134a • Recovery and charging possible via solenoid valve control system
• Charging process can be repeated
High-performance vacuum pump for use on automotive air conditioners • 220-volt solenoid valve control
with a refrigerant charging amount of more than 2 kg. • Mains-independent 9-volt LCD control system
Specifications
Specifications
Rated flow 132 l/min Power input 330 W
Voltage supply 9-volt block battery / 220 volts
End vacuum 0.02 mbar Supply voltage 230 V/50 Hz
Maximum weight 110 kg
Speed 2.800 1/min Dimensions 350 x 143 x 265 mm
Dimensions (platform) 220 x 220 mm
Oil capacity 400 ml Weight 11.2 kg
Picture similar
to product Refrigerant scales Ref. No. 8885100099 PG 106
Vacuum pump Ref. No. 8885200256 PG 106
40 Leak detection Leak detection 41
LEAK DETECTION –
SIX METHODS TO TRACE LEAKS
1 UV leak detection 2 Nitrogen 3 Tracer or forming gas 4 Electronic leak destection

special, fluorescent additive is injected into the refrigerant circuit
A This method involves the production of positive pressure through Forming gas consists of 95% nitrogen and 5% hydrogen. The operating inding very small leaks is no problem for electronic leak detection
F
– either via the A/C service unit or manually. Some new drier models nitrogen or negative pressure through vacuum by the A/C service unit. principle is similar to that of electronic leak detection. The difference is systems. In some sections of the A/C system it is difficult though to
are already fitted in the factory with such additives. When the A/C Leak detection through differential pressure is mainly suitable for the that the operator has to fill the system with test gas when the apply the probe correctly, or at least very time-consuming.
components are illuminated with a UV lamp and viewed through yellow initial testing of strongly leaking or even empty systems. It only refrigerant has been removed. The drawback of this method is the
UV protection goggles, the leak appears brightly lit up. Visibility is indicates that the system is leaking – not where the leak is. Testing is length of time required (after 15 minutes the hydrogen has almost 5 Vacuum check
ensured even where oil-covered engines are concerned and even at only possible with A/C service units that automatically stop when it is completely diffused and must be replaced). Another disadvantage is
Fully automatic with advanced A/C service units
some distance. Unlike the forming gas method, UV leak detection is impossible to generate vacuum (e.g. all WAECO ASC service units). If the fact that testing takes place when the system is not operating.
also suitable for tracing ultra-fine leaks. Where vibration leaks are the process continues without fault warning, you can be certain that “Vibration leaks” which occur while the engine is running can therefore
6 Simple bubble test
concerned it is the only method available. the system has no leak and may be charged with refrigerant. The not be detected. (The system needs refrigerant to operate, but it
requirements of the Chemicals Climate Protection Ordinance are met. cannot be recharged yet because of the leak!) Moreover, leak detection Looking for a leak with lather, the so-called “bubble test”, belongs to
The WAECO ASC 2000RPA allows application of both methods with forming gas requires clean and constant ambient conditions (for the oldest methods of leak detection. It has become almost
(positive pressure through nitrogen or negative pressure through example no draughts in the workshop). insignificant, however, as it is impossible to find very small leaks using
vacuum). this method.
42 UV Leak detection UV Leak detection 43
LEAKAGE CONTROL –
Blue light UV leak detection kit R 134a
AN ABSOLUTE MUST Specially designed for all A/C service units
with integrated tracer dye injection device
The utopia of a maintenance-free A/C system has been abandoned long ago. These days, A/C experts accept • Powerful UV lamp (50 watts, 12 volts)
the fact that refrigerant losses occur with virtually every system. These losses do not always result from torn ducting or • UV intensity: 5000 μW/cm2
damages through accidents. Even totally intact systems lose some refrigerant – through the ducting and piping system,
screw connections, sealing rings, etc. Such losses particularly affect modern systems containing far less refrigerant than Scope of delivery: 50-watt UV leak detection lamp with battery clamps, 236 ml refill bottle
for all recycling units with integrated UV additive management. Contents sufficient for
former system generations.
approx. 24 car applications. UV glasses, TRACER® under-hood labels (24 pcs.)
The law forbids recharging defect A/C systems – after all, R 134a is regarded as an environmental hazard and climate killer.
Regular leakage checks are in the interest of the vehicle owner, too, to prevent compressor damage. What’s the best way UV leak detection kit Ref. No. TP-1151 PG 106
to detect a leak though?
LED leak detection kit R 134a

Specially designed for all A/C service units
Our TIP with integrated tracer dye injection device
When buying a UV additive, make sure you get a quality one! Poor quality additives may cause wear on the seals in • Powerful UV LED lamp (50 watts, 12 volts)
the air conditioner as well as in the A/C service unit. Moreover, some UV additives contain solvents which may impair the • UV intensity: 5000 μW/cm2
refrigerant oil‘s lubricating ability and in the worst case, damage the compressor. Additives containing naphthalene are
also dangerous because they let the seals swell. Currently, there is only one UV additive available that was specially Scope of delivery: UV LED leak detection lamp with 3 AA batteries, 236 ml refill bottle for
formulated for use with refrigerant oils and is therefore absolutely solvent-free: TRACERLINE®. When applied all recycling units with integrated UV additive management. Contents sufficient for
properly, this additive is absolutely safe for use in vehicle air conditioners or A/C service equipment. Many automotive approx. 24 car applications. UV glasses, TRACER® under-hood labels (24 pcs.)
manufactures stipulate that leak detection additives of a certain quality must be used.
LED leak detection kit Ref. No. TP-8651 PG 106
Starter set for R 1234yf R 1234yf NEW

• Powerful UV lamp (50 watts)
Decreasing refrigerant charging amounts in automotive A/C systems call for • UV intensity: 5000 μW/cm2
more sensitive leak detection equipment. This is where TRACER®, a quality
brand, provides a convincing solution with its highly fluorescent additives and Scope of delivery: UV LED leak detection lamp with 3 AA batteries, 14.8 ml cartridge,
advanced LED blue light UV technology.
injection aid with hose and coupler for R 1234yf systems, UV glasses, TRACER® label
Left: highly fluorescent TRACER® sticks in the light of the LED blue light UV lamp
– fast and reliable leak detection. With TRACER® products, the UV additive and Starter set Ref. No. TP-128155 PG 106
lamp are perfectly coordinated. Spare cartridge, sales pack: 1 Ref. No. TP-128457 PG 105
Spare cartridge, sales pack: 3 Ref. No. TP-128157 PG 105
Right: low fluorescence no-name additive – potential leaks can only be detected
with difficulty
Approved
UV leak detection kit R 134a by automotive
manufacturers
For leak detection on automotive air conditioners
with R 134a in combination with PAG oil
•S
turdy case in PAG oil resistant plastic
•H
and pump and cartridges can be stored mounted ready for use
Scope of delivery: hand pump incl. 2 cartridges of leak dye, low-side service hose and
valve adapter, UV leak detection lamp with cigarette lighter plug, vehicle battery adapter, UV
glasses, GLO-AWAY (225 ml), TRACER® under-hood labels (50 pcs.)
UV leak detection kit Ref. No. 8885300072 PG 106
44 UV leak detection UV leak detection 45
LED blue light UV leak detection lamp PROTECT YOUR A/C SERVICE UNIT –
LED blue light UV leak detection lamp
•1
2 volts operating voltage, for direct connection to cigarette lighter plug
AND YOUR CUSTOMERS’ A/C SYSTEMS!
•A
dapter for direct connection to vehicle battery
•H
igh light output for high-performance leak detection UV leak detection additives are well proven worldwide, because they are fast and easy to use providing high leak detection
•N
o preheating required – ready for use straight away!
accuracy at competitive costs. Caution is advised, though, because poor quality products can cause wear on the seals in the air
•5
.5 m connection cable
conditioner as well as in the A/C service unit. Moreover, leak detection additives can contain solvents that impair the refrigerant
Scope of delivery: UV lamp, UV glasses, connection adapter oil‘s lubricating ability. Therefore, when buying a leak detection additive, make sure you get a quality one!
SK18/2: Supplied in a sturdy plastic case For use with refrigerant oils (PAG, mineral oil, ester), there’s currently only one UV additive available that contains no solvents
whatsoever, features an excellent fluorescence and is based on high-quality refrigerant oils only. Its name: TRACER®. When
UV leak detection lamp Ref. No. TP-8690X PG 106 properly applied, this additive is absolutely safe for use in all types of automotive air conditioners and A/C service units. Special
SK18/2, Set of leak detection lamps Ref. No. 8885300115 PG 106 8885300115
TRACER® leak detection additives have already been approved for use with new refrigerants, such as CO2 and R 1234yf. TRACER®
products contain 10 times more dye than other UV additives, which makes them more much more effective when it comes to
tracing smaller leaks.
• Cordless design
Officially
• Powered by rechargeable NiMh battery TRACER® additives (right) contain
approved!
• Extremely high light output 10 times more dye than other UV
additives(left)
• Special LED technology, 10 times brighter than standard LED lights
• Extra large inspection range (up to 6 m)
• Up to 6 hours of operation between charges
• Compatible with all leak detection dyes
Scope of delivery: Battery powered UV lamp, UV glasses, charger
UV leak detection lamp Ref. No. TP-8690/F PG 106 TRACER® UV additive (in patented container) R 134a Approved
by automotive
For ASC series and other manufacturers’ service units, 500 ml
manufacturers
LED blue light UV leak detection flashlight • TRACER® UV additive for approx. 71 applications when used in combination
with ASC A/C service units
Ideal for initial inspection on automotive reception • Approved by major automotive manufacturers
• Compact, cordless design
• Super lightweight Accessory 4440600026 (adapter)
• High light output
• Powered by 3 AA batteries TRACER® UV additive Ref. No. TP-3820-500 PG 105
• Easy to use
• 100,000-hour LED bulb
Scope of delivery: UV lamp, UV glasses TRACER® UV additive (in patented container) R 1234yf
UV leak detection lamp Ref. No. TP-8640CS PG 106 For ASC series and other manufacturers’ service units, 500 ml NEW
• TRACER UV additive for approx. 71 applications when used in combination
®
with ASC A/C service units

TRACER® bottles R 134a TP-3820-0008
Accessory 4440600026 (adapter)

For refrigeration and air conditioning systems (R 134a/PAG oil)
Approved TRACER® UV additive Ref. No. 8887200030 PG 105
•R efill bottle for all recycling units with integrated UV additive management
by automotive
• Individual quantities can be used as and when required
manufacturers
• Once the system is empty the additive (TP-3820-0301) is simply fed into the
NEW
component to be replaced – e.g. the dryer
• Individual quantities can be used as and when required TRACER® UV additive R 1234yf
Refill bottle 475 ml, UV additive for R 1234yf refrigerant
for approx. 50 car applications Ref. No. TP-3820-0016 PG 105
Refill bottle 236 ml, • TRACER® UV-Additiv when used in combination with AirCon Service Centres
TP-3820-0016 TP-3820-0301
for approx. 25 car applications Ref. No. TP-3820-0008 PG 105
Sales pack: 3 bottles, 3 cartridges á 14,89 ml Ref. No. TP-9825 PG 105
for 4 car applications Ref. No. TP-3820-0301 PG 105 237 ml bottle Ref. No. TP-3825 PG 105 Picture similar to product
46 UV leak detection for R 134a UV leak detection for R 134a 47
TRACER® sticks R 134a TRACER® GLO-AWAY

For refrigerating and air conditioning systems, sales pack: 6 pcs. Dye cleaner/remover
•W hen recharging with refrigerant after a normal repair, the contents of the • For leak clean-up after repairs
TRACER® stick is simply added to the refrigerant • Removes traces of additive in the engine compartment/at the service ports
• Each stick contains exactly the right quantity for the refrigerant volume of an • Suitable for use with all TRACER® leak detection additives
automotive A/C system
225 ml spray bottle Ref. No. TP-9000-0008 PG 105
Approved
in combination with PAG oil Ref. No. TP-3860-0601 PG 105 450 ml spray bottle Ref. No. TP-9000-0016 PG 105
by automotive
in combination with ester oil Ref. No. TP-3870-0601 PG 105 manufacturers
TRACER® cartridge for approx. 14 car applications R 134a Hand pump for adding leak detection additives R 134a
Approved
by automotive
For refrigerating and air conditioning systems, sales pack: 3 pcs For adding TRACER® leak detection additives to the suction
manufacturers
side of charged R 134a air conditioners
•F or adding to the system when already charged using the TP-9848 hand pump
• In preparation for a repair when the customer cannot leave the car in the • Accurate dosing via spindle adjustment
workshop straight away • Integrated non-return valve protects against over-pressure
• For use with R 134a refrigerant in combination with PAG oil • For cartridge Ref. No. TP-9860-0301
• For approx. 7 Vans/small trucks applications using refrigerant charging amount up to 2,2 kg
Scope of delivery: Low-pressure service hose with quick coupler for R 134a A/C systems,
TRACER® cartridge Ref. No. TP-9860-0301 PG 105 2 cartridges of additive, vent adapter, hand spindle, label with instructions
Hand pump Ref. No. TP-9848 PG 106

Spare spindle Ref. No. 9103500683 PG 106
TRACER® cartridge for approx. 34 car applications R 134a
For refrigerating and air conditioning systems, sales pack: 3 pcs
• For adding to the system when already charged using the TP-9741 hand pump
• In
preparation for a repair when the customer cannot leave the car in the
workshop straight away
• For use with R 134a refrigerant in combination with PAG oil Hand pump for injection of leak detection additives R
134a
•F or approx. 17 Vans/small trucks applications using refrigerant charging amount
For adding TRACER® leak detection additives to the suction side of charged R 134a
up to 2,2 kg
A/C systems
TRACER® cartridge Ref. No. TP-9760-0304 PG 105 • Accurate dosing via spindle adjustment
• Integrated non-return valve protects against over-pressure
• For cartridge Ref. No. TP-9760-0304
TRACER® Dyes R 134a
Scope of delivery: Low-pressure service hose with quick coupler for R 134a A/C systems,
For engine, gearbox and power steering oil, fuel, cooling water, sales pack: 6 pcs 1 cartridge of additive, vent adapter, hand spindle, label with instructions
• Possible
applications: cooling water loss, oil leaks or smell of petrol Hand pump Ref. No. TP-9741 PG 106
•S imply add to the liquid circuit concerned. The necessary quantity can be taken
from the resealable bottles as and when required
for oils and fuels Ref. No. TP-3400-0601 PG 105

for cooling water Ref. No. TP-3900-0601 PG 105
Safety gloves / Standard full-view goggles / UV glasses
Safety gloves for working with refrigerants and UV additives
TRACER® hybrid application Standard full-view goggles for working with refrigerants
UV glasses for leak detection
UV additive injection kit for hybrid vehicles
• Insulation resistance of the compressor oil won’t drop Safety gloves Ref. No. 8885400065 PG 106
•L ight-proof storage of the POE special oils in aluminium laminated bags Standard full-view goggles Ref. No. 8885400066 PG 106
UV glasses for leak detection Ref. No. TP-9940 PG 106
Scope of delivery: 3 sticks, hose, coupler, valve, charging adapter
UV additive injection kit Ref. No. TP-3812 PG 105

Spare cartridge, sales pack: 3 pcs. Ref. No. TP-3811 PG 105
48 Nitrogen leak detection Electronic leak detection 49
Nitrogen pressure gauge and leak detector R 134a Electronic R 134a leak detector // R 134a reference leak
Approved
For inspections on A/C evaporators and complete by automotive Senses refrigerant concentrations in the ambient air
A/C systems in installed condition manufacturers
• Responds to R 134a refrigerant only, therefore no interference by other gases
•M anometer block with vent valve and safety valves, 36 bar opening pressure (plastic emissions) or air movement
• Nitrogen pressure reducer, adjustable from 0 to 35 bar • Measuring head on flexible neck to reach hard-to-access places
• Test manometer 0 to 40 bar, calibration: 1 bar, class 1.0 • Sensitivity: up to 5 g/year
Scope of delivery: pressure reducer, service quick coupler, 1.8 m service hose for Specifications
low side, 1/4" SAE x 1/2" ACME adapter, cylinder trolley with manometer block Operating voltage 3 volts
Sensor service time approx. 100 hours
Pressure gauge and leak detector Ref. No. 8885400092 PG 106 Length of neck 420 mm
Extension kit for high side Ref. No. 8885400124 PG 106 Dimensions / weight 270 x 65 x 65 mm / 580 g (incl. battery)
Extension kit for R 1234yf Ref. No. 8885400165 PG 106
R 134a leak detector Ref. No. TP-9360 PG 106
Sensor Ref. No. 9103500684 PG 106
Filter, sales pack: 20 pcs. Ref. No. 9103500685 PG 106
Portable nitrogen tester R 134a

R 134a reference leak
Compact, portable unit – designed for nitrogen measurements in mobile use
• Firmly installed in a sturdy steel frame For checking the functioning and sensitivity of electronic leakdetectors
• Ideal for external service work on construction and mining machinery, • Constant R 134a leak source
and other special vehicles • Suitable for all electronic refrigerant leak detectors
Scope of delivery: Large manometer class 1.0, aluminium block incl. safety valve, 1.8 m Specifications
service hose with low side coupler, WITHOUT pressure reducer Release rate 5 g/year
Nitrogen tester Ref. No. 8885400297 PG 106 Reference leak Ref. No. 8885100095 PG 106
Multi-gas leak detector, suitable for forming gas

Nitrogen pressure reducer R 134a Microprocessor controlled sensor electronics with multi-channel signal recognition
For controlled and safe admission of nitrogen to A/C systems (pressure test) • C
onsistent sensitivity throughout the sensor’s lifetime
Approved • C
an also be set for heavily contaminated environments (e.g. engine compartment)
by automotive • Complies
with all international standards relevant for vehicle applications:
•A
djustment range from 0 to 35 bar, so also suitable for flushing manufacturers
•H
igh quality design SAE J2913 for R 1234yf, SAE J2791 for R 134a, EN14624:2005.
Identifies all FC- and CFC-based refrigerants and blends as well as SF6.
Scope of delivery: Pressure reducer, service quick coupler, 1.8 m service hose for low-
pressure side, 1/4" SAE x 1/2" ACME adapter Multi-gas leak detector Ref. No. 8885100124 PG 106
Spares:
Pressure reducer Ref. No. 8885400058 PG 106 Sensor Ref. No. 8885100132 PG 106
Filter for sensor Ref. No. 8885100133 PG 106
Filter tip Ref. No. 8885100134 PG 106
Nitrogen / forming gas pressure reducer R 134a Cylinder trolley

For controlled and safe admission of nitrogen to A/C systems (pressure test) For safe transport and storage of 10-litre cylinders
• Handy and sturdy cylinder trolley

•A
djustment range from 0 to 20 bar, ideal for air conditioner inspections
• With hose suspension
(§ 5 of the German Chemicals Climate Protection Ordinance)
• Integrated storage box for accessories
Hose set for safe connection to vehicle A/C system Cylinder trolley Ref. No. 8885400057 PG 106
Scope of delivery hose set: service quick coupler, 1.8 m service hose for low-pressure side,
1/4" SAE x 1/2" ACME adapter
Leak detection spray
Nitrogen pressure reducer Ref. No. 8885400135 PG 106 Hose set
Leak detection by formation of foam on leaky spots in the refrigerant circuit
Forming gas pressure reducer Ref. No. 8885400172 PG 106
Hose set for nitrogen Suitable for fast detection of larger leaks (e.g. on threaded joints or press fits), easy to use
pressure reducer Ref. No. 8885400136 PG 106
Leak detection spray, 500 ml Ref. No. 8887300018 PG 106
50 Leak detection for hybrid vehicles Leak detection for hybrid vehicles 51
SERVICE ON HYBRID VEHICLES – TRACER® hybrid application

UV additive injection kit for hybrid vehicles
100 % CLEAN AND SAFE • Insulation resistance of the compressor oil won’t drop
• Light-proof storage of the POE special oils in aluminium laminated bags
The market offers many A/C service units with a hybrid option, but not all of them are efficient. And this although everyone in the Scope of delivery: 3 sticks, hose, coupler, valve, charging adapter
industry agrees that thorough flushing of the complete system is required when changing from one refrigerant to another.
UV additive injection Ref. No. TP-3812 PG 105
SAE J2843 H stipulates a maximum permissible oil cross contamination of 0.1% on the total oil volume. For 150 ml Spare cartrdige, sales pack: 3 pcs. Ref. No. TP-3811 PG 105
of PAG oil this translates to a mere 0.15 ml (i.e. less than a drop of oil). That said, it won’t be enough to just hook on the service
hoses and flood the system with refrigerant, as is common practice with some service units available in the market. Refrigerant
lines, magnetic valves and service hoses will always contain residual oil, which can lead to cross
contamination and dangerous high-voltage exposure.
Dometic WAECO’s hybrid concept works as effectively as a high-pressure cleaner. An additional flush container
Compressor oil
is installed in the service unit and put under vacuum. The refrigerant required for cleaning the unit’s internal components is
forced through the system several times, under high pressure and in alternating direction. ND11 and SPA2 compressor oil
The result: service hoses, magnetic valves and the likes are almost 100% clean. • Special compressor oil for high-voltage hybrid applications
ND11, 100 ml Ref. No. 8887200035 PG 105

SPA2, 500 ml Ref. No. 8887200039 PG 105
Hybrid flush kit

Special flush container for ASC-series service units
Oil injector
• Approved according to SAE J 2843/2788/2843H
• Suitable for use with the complete ASC series (except ASC 2000RPA) Injector for manual injection of oils and/or UV additives
• Simple, fully automatic cleaning and flushing of the service unit for
• Injector for manual injection of oils and/or UV additives
application on hybrid vehicles
• Easy-to-use, sturdy design, ideal for workshop use
• For service on all hybrid vehicles
• With ml and oz scales for oil and an extra scale for additive
• Supplied with hose and couplers (R 134a and R 1234yf) for use with different
Scope of delivery: Flush container, special software, operating instructions
refrigerants and oils
• Sight glass with crash protection device for enhanced safety
• Ideal for hybrid applications, where cross-contamination of oils is not allowed
(SAE J2843H)
Hybrid flush kit for ASC 5000 / ASC 5000 G /
Oil injector Ref. No. 8885300132 PG 105
ASC 5000RPA / ASC 5500RPA Ref. No. 8885200259 PG 106
USB and flush kit for ASC 3000 / ASC 3000 G Ref. No. 8885200263 PG 106
Starter kit hybrid oil

High-voltage gloves
Starter-Kit hybrid oil, Content 120 ml
High-voltage-resistant safety gloves
• Safe and approved charging of the special POE (polyolester) oil with well
• Comply with EN 60903 and CE 0333 proven spindle technology
• For professional and safe work on hybrid vehicles • No accidental confusion of oil types
• Supplied in light-proof safety packaging • Safe and clean oil storage
• No mixing with other compressor oils
High-voltage gloves Ref. No. 8885400173 PG 106
Starter kit hybrid oil, content 120 ml Ref. No. TP-9772 PG 105
Spare cartridge Ref. No. TP-9775-0104 PG 105
52 Air conditioner cleaning Air conditioner cleaning 53
AIR CONDITIONER CLEANING Refresh-o-mat HD ultrasonic atomiser

For professional use in workshops:
FRESH AND HEALTHY AIR IN THE CAR Ultrasonic technology eliminates bacteria and smells
• Robust stainless steel housing

• Integrated power transformer
It only takes minimal effort to effectively remove harmful micro-organisms from automotive A/C systems. WAECO’s ultrasonic • Atomises up to 400 ml of cleaner fluid
(also suitable for large vehicles such as buses)
atomiser Refresh-o-mat HD takes care of that service. The high performance, professional unit has been designed inside out for
workshop use: robust stainless steel housing, power supply with IEC input filter, microprocessor controlled programme code. The unit Specifications:
has the capacity to atomise up to 400 ml of cleaner fluid, which makes it suitable for disinfecting larger A/C systems on buses or trucks. Power supply: 230 volts AC/50 Hz
Using the optional adapter kit, the atomiser can even be connected to the vehicle’s air ducts to give them a thorough clean-up. Atomiser capacity: approx. 383 l/h
Dimensions (WxHxD): 150 x 280 x 400 mm (incl. outlet tube)
Optional extra:
Adapter kit for treatment
of air ducts
Refresh-o-mat HD Ref. No. 8885300096 PG 106

Hose set Ref. No. 8885300097 PG 106
Refresh-o-mat ultrasonic atomiser

Cleans the air conditioner and neutralises odour in the
passenger compartment
Specifications:
Power supply 230 volts AC/50 Hz
Input voltage 24 volts AC
Dimensions (WxHxD) 138 x 310 x 285 mm
Scope of delivery:
Refresh-o-mat, high-quality case, mains adapter, hose
Refresh-o-mat Ref. No. 8885300082 PG 106
AirCon Refresh air conditioner cleaner

Ultrasonic technology eliminates bacteria and smells Saver tip:
100 ml single
• Ideal for air conditioner cleaning and maintenance portion
• Eliminates mould, bacteria and other harmful micro-
organisms from evaporators, air-vent channels and
condensation drains
•E ffectively prevents odour
•C an also be used with other manufacturers’ equipment
•A lso available in practical single-portion bottle.
This ensures that only the required quantity is applied.
Saves material and hence costs!
Effectiveness approved
according to EN 1040*
* Certification
to the EN 1040 standard means that the product has a
bactericide effect on a strictly defined type of test bacteria when applied
undiluted at a certain product concentration over a certain period of time.
Air conditioner cleaner, 1 litre capacity, sufficient for

approx. 10 applications Ref. No. 8887400008 PG 105
Air conditioner cleaner, 100 ml capacity,
sales pack: 20 pcs. Ref. No. 8887400016 PG 105
54 Interior clean-up Interior clean-up 55
PROFESSIONAL INTERIOR CLEAN-UP Refresh-o-mat HD ultrasonic atomiser

ELIMINATES BACTERIA AND SMELLS Ultrasonic technology eliminates bacteria and smells
• Robust stainless steel housing

• Integrated power transformer
When fixing used cars for resale or giving customer cars a professional clean-up you often have to deal with persistent odours. The • Atomises up to 400 ml of cleaner fluid
(also suitable for large vehicles such as buses)
ozone generator eliminates smells effectively and without any chemicals and harmful residues. The handy unit (now also available as a
heavy-duty version in a stainless steel housing) forces ozone into in the vehicle’s air duct. The highly reactive, triple-bonded oxygen has Specifications:
the ability to oxidise organic substances. In the process it neutralises bacteria, mould, viruses and other microorganisms – which are the Power supply: 230 volts AC/50 Hz
source of the smell. The method is also effective against fungal spores, bacteria and virus strains that have become resistant to certain Atomiser capacity: approx. 383 l/h
active substances. Dimensions (WxHxD): 150 x 280 x 400 mm (incl. outlet tube)
A proven tool to neutralise smells in passenger compartments is the WAECO Refresh-o-mat. Optional extra:
The ultrasonic atomiser is available in two different versions: as a compact unit in a practical workshop case or as a Adapter kit for treatment
of air ducts
heavy-duty model enclosed in a robust stainless steel housing.
Refresh-o-mat HD Ref. No. 8885300096 PG 106

Hose set Ref. No. 8885300097 PG 106
Ozone generator
Effectively eliminates unpleasant odours through
oxidation with ozone
•S uitable for odour decontamination in vehicles and other interiors

• Effectively
eliminates intensive odours (e.g. nicotine, mould and animal smell,
lactic acid, vomit, diesel or fuel oil) Refresh-o-mat ultrasonic atomiser
•C ompact unit in a sturdy stainless steel housing
Cleans the air conditioner and neutralises odour in the
•S upplied with a flexible tube for blowing the ozone into the air duct
passenger compartment
•C onnection to the vehicle battery with 12-volt cigarette lighter plug and
adapter plug Specifications:
Power supply 230 volts AC/50 Hz
Specifications: Input voltage 24 volts AC
Power supply: 12 volts DC Dimensions (WxHxD) 138 x 310 x 285 mm
Output: approx. 500 mg/h
Scope of delivery:
Scope of delivery: Refresh-o-mat, high-quality case, mains adapter, hose
Ozone generator, 12-volt cigarette lighter plug, adapter plug, blow-off tube
Refresh-o-mat Ref. No. 8885300082 PG 106
Ozone generator Ref. No. 8885300105 PG 106
Ozone generator HD
Effectively eliminates unpleasant odours through
oxidation with ozone
NEW
•S uitable for odour decontamination in vehicles and other interiors Saver tip:
• Effectively
eliminates intensive odours (e.g. nicotine, mould and animal smell, Car Refresh smell stopper 100 ml single
lactic acid, vomit, diesel or fuel oil) portion
•C ompact unit in a sturdy stainless steel housing Smell eliminator for use with the Refresh-o-mat
•S upplied with a flexible tube for blowing the ozone into the air duct • Ideal for eliminating intensive odours in vehicle interiors, e.g. cigarette smoke,
• Connection directly to 230 volts plastic emissions and animal scent
• Works chemically to give a lasting result rather than just covering up
Specifications: • Can also be used with other manufacturers’ equipment
Power supply: 230 volts DC •A lso available in practical single-portion bottle. This ensures that only the
Output: approx. 1000 mg/h required quantity is applied. Saves material and hence costs!
Scope of delivery: Car Refresh, 1 litre capacity, sufficient for

Ozone generator HD, 230 volt connection cable, blow-off tube approx. 10 applications Ref. No. 8887400009 PG 105
Car Refresh, 100 ml capacity,
Ozone generator HD Ref. No. 8885300140 PG 106 sales pack: 20 pcs. Ref. No. 8887400015 PG 105
56 Measuring instruments Tools and accessories 57
LCD digital thermometer

For the exact measurement of air temperatures
INDISPENSABLE TOOLS:
• Extra-large, easy-to-read digital display
• Long probe (213 mm), excellent measuring accuracy
THE SPECIALISTS FOR PERFECT WORKMANSHIP
LCD digital thermometer Ref. No. 8885100072 PG 106 Service quick couplers (see page 58)
Space is often in short supply in today’s engine compartments. Therefore, automotive manufacturers are also using concealed areas to
accommodate air conditioner components. On some models (e.g. 5-Series BMW, Ford, Volvo, Mercedes-Benz SLK) the high-pressure-
Digital pocket temperature meter side service port is mounted near the bonnet lock bracket, inaccessible with a standard A/C service coupler. WAECO AirCon Service
has developed a matching service tool for easy access to the port.
For reception testing of automotive A/C systems
Spring lock repair set (see page 58)
•E xtremely compact design allows measuring of air outlet temperature directly
at the centre air vents
Factory-fitted automotive air conditioners, especially those made by Ford, Volkswagen and Opel, come with spring lock couplers
• Easy-to-read display for quick fitting of refrigerant lines. To release these couplers you will need special tools, which WAECO supply.
Workshop kits (page 64 ff.)

Digital pocket temperature meter Ref. No. 8885100059 PG 106
Repair work on automotive air conditioning systems often involves the replacement of small parts, such as valve cores and
O-rings. To have everything ready at hand, you need a well organised storage system with parts for specific vehicles. WAECO
workshop kits include all essential parts, clearly arranged and handily organised in metal cases. The spectrum ranges from plugs to
prevent moisture and contaminants from entering an open A/C system to O-ring sets for factory-fitted and retrofit A/C systems.
Infrared laser thermometer
Contact-free temperature measurements for automotive uses
• Ideal for measuring the air outlet temperature at the air vents
•Q uick temperature checks on condenser surface or heat exchanger
• Integrated
laser pointer for precise positioning of the measuring beam –
exact measurements even over longish distances
Infrared laser thermometer Ref. No. 8885100062 PG 106
Miniature identifier für R 134a

The identifier helps you to check the quality and presence of R 134a in
Pressure meter (low pressure side) vehicle A/C systems and storage bottles
Pressure meter for measuring the pressure
• Handy unit for simple and fast application; automatically guides the user is step by step
in the A/C system
through the application
• Ideal for quick check at service reception • Shows the test result within a short period of time
• High-quality, impact protected housing • Protects your valuable A/C service unit from damage by contaminated refrigerants
• Easy-grip coating for optimum handling in the workshop • Designed for mobile use with batteries, independent of the mains
• Checks the refrigerant for illegal mixtures (imports)
Pressure meter Ref. No. 8885100096 PG 106 • Detects non-condensable gases in the refrigerant
• Impact-resistant casing, for workshop use
Miniature identifier Ref. No. 8885100135 PG 106

Dual diagnostic thermometer
For diagnosis on two-zone air conditioners
• Ideal
for measuring the air outlet temperature at the air vents
• Digital thermometer with 2 sensors and suction cup holder for the windscreen
• Sensors: 3 m long
• Measures and displays the minimum, maximum and average temperatures
Specifications:
Display dual, with 5-digit LCD display
Operating temperature 5°C to 40°C at 80% air humidity
Measuring range –200°C to +1050°C
Dual diagnostic thermometer Ref. No. 8885100127 PG 106
Accessories: Surface sensor
Surface sensor Ref. No. 8885100128 PG 106

Temperature probe Ref. No. 8885100129 PG 106 Temperature probe
58 Tools Tools 59
Service quick coupler HP R 134a Threading tool set for metric threads, 9 items
For hard-to-access service ports Thread repair tools for metric threads
•S
uitable for BMW E60 and others; Volvo S80, S60 and younger models; • Suitable for cutting female and male thread of the following sizes:
Mercedes M-Class; all Chrysler (USA) models and all Asian vehicles M14x1.5 female and male thread, M16x1.5 female and male thread,
M18x1.5 female and male thread, M20x1.5 female and male thread,
Service quick coupler HP Ref. No. 8885400227 PG 106 M22x1.5 female and male thread, M24x1.5 female and male thread,
M27x1.5 female and male thread, M28x1.5 female and male thread
Scope of delivery: 8 thread cutters (double-sided), 1 extension
Threading tool set Ref. No. 8885300123 PG 106
Service quick coupler LP R 134a

For hard-to-access service ports
•S
uitable for Jaguar XJ (new) and all Asian vehicles
Service quick coupler LP Ref. No. 8885400228 PG 106

Threading tool set for inch threads, 9 items
Thread repair tools for inch threads
•S
uitable for cutting female and male thread of the following sizes:
5/8“ UNF, 3/4“ UNF, 7/8“ UNF, 1“ UNF, 1-1/16“ UNF
Service quick coupler HP R 134a Scope of delivery: 5 thread cutters (double-sided), 1 extension
For Mercedes-Benz SLK

Threading tool set Ref. No. 8885300124 PG 106
• For
connection of A/C service units to the high-pressure service port in the SLK (R171) Approved
•F or extending the vehicle‘s high pressure port by automotive
manufacturers
Service quick coupler HP Ref. No. 8885400117 PG 106
Adjustable spanner
Service quick coupler HP to LP R 134a Spanner (adjustable from 0 – 30 mm)
Custom-made service quick coupler for various Renault vehicles, e.g. Laguna • Spanner and ratchet all in one, simply move a lever to change between functions
• Convenient and and durable
• Adapter
HP to LP • Excellent torque
• Ergonomic, soft-grip handle
Service quick coupler HP to LP Ref. No. 8885400098 PG 106
Adjustable spanner Ref. No. 8885300133 PG 106
Spring lock repair and disconnect set, 8 items R 134a

For service work on spring lock connections
• Spring
lock connections can be released or repaired to ensure durable leak
protection
Solenoid valve opener
• Suitable
for Audi, VW, Citroën, Chrysler, Ford, Hyundai, Peugeot, PSA, Renault, Opel, GM, Tool for opening solenoid valves
Vauxhall, Seat and Skoda cars
• For use on buses
Disconnect tool set for releasing spring lock connections. • Opens locked refrigerant circuits
Can also be supplied separately. • Can be used for 18 mm / 10 mm solenoid valve coils
Not suitable for GM, Opel and Vauxhall cars. • Small and handy, fits into every pocket and thus saves time
SK44, spring lock disconnect set Ref. No. 8885300126 PG 106 Solenoid valve opener Ref. No. 8885300131 PG 106
example of use
Disconnect set Ref. No. 8885300044 PG 106
60 Tools Tools 61
Octagon sockets for fitting service valves / Manuli case set

O-ring pick tool Manuli case set
Thin-walled sockets for exchanging 8-sided service ports (R 134a) • Tool set for working with Manuli fittings
8885300092
• Special
tool for picking O-lock gaskets on refrigerated vehicles or standard O-rings • The hose cutter is necessary in order not to damage the inner plastic core during cutting
• Using the special fitting tool, fittings can be sealed quickly and reliably –
and released, if required
For low-pressure side Ref. No. 8885300032 PG 106
For high-pressure side Ref. No. 8885300033 PG 106 Scope of delivery: Fitting tool, hose cutter, mandrel
for removal of expansion valves
on VW and Audi cars Ref. No. 8885300092 PG 106
O-ring pick tool Manuli case set Ref. No. 8885300060 PG 106
O-ring pick tool Ref. No. 8885300094 PG 106
Spare blade Ref. No. 8885300066 PG 196
Set of special ring spanners

Valve fitting tools
Set of ring spanners for the opening/closing of
Fitting tool for Schrader valves used in R 134a A/C systems, air conditioner pipes and threaded connections
e.g. on Ford or Japanese vehicles
• Universal set of ring spanners, sizes:
• For high- and low-pressure side; connection diameters: 6.3 and 4.5 mm 8885300037 8885300035 10 mm / 11 mm / 13 mm /
17 mm / 19 mm / 22 mm
Torque wrench • Supplied in high quality tool bag
• For high- and low-pressure side; connection diameter 4.5 mm
For Ford or Japanese vehicles Ref. No. 8885300037 PG 106 8885300095

For Ford, French or Set of special ring spanners Ref. No. 8885300093 PG 106
Japanese vehicles Ref. No. 8885300035 PG 106
Torque wrench Ref. No. 8885300095 PG 106
Slide hammer puller for dryer cores Easy repair set for aluminium refrigerant pipes
For removal of plugs on dryer cores All you need for repairing refrigerant pipes in a single set! NEW
• High quality special tool for easy removal of plugs on dryer cores • Universal set for mobile repairs on original pipes
•R equired for new condenser designs where the dryer is located inside • Easy, fast and low-cost repair of original pipes – no need to wait for spares
the unit, e.g. on Audi, Seat, Skoda, Opel and Ford cars • Simple adaptation to hose connections
• Universal tool for plugs with 5 mm inside thread • Compact solution – complete with matching tools
• 5 sets in a sturdy transport box, perfect for mobile use
Slide hammer puller Ref. No. 8885300091 PG 106 • Sets can be taken out individually
• Fast access to various parts, no need to search around for matching parts
• Spare connectors and pipes can be ordered individually
Easy repair set Ref. No. 8885300150 PG 106
Crimping tool for refrigerant fittings

Extremely sturdy, heavy-duty tool kit for fast and reliable
connection of hoses and fittings
• Operated by integrated hydraulic hand pump

• Equally suitable for use with aluminium and thin-walled steel fittings
• Socket sets for four hose sizes (6 – 8 – 10 – 12) included in the kit
8885300002
Scope of delivery: Crimping tool and 7 socket sets
Supplied in sturdy service case Ref. No. 8885300045 PG 106

8885300045
Hose cutter Ref. No. 8885300002 PG 106
Check out our complete range at
www.airconservice.eu/easy-reparatur
62 Hoses and adapters for R 134a Hoses and adapters for R 134a and R 1234yf 63
Ref. No. Beschreibung PG

Charging hoses and vacuum hoses
Service hoses in various colours for all applications 8885400026 Service quick coupler, low pressure, for R 134a with M14 x 1.5 inside thread 196
8885400027 Service quick coupler, high pressure, for R 134a with M14 x 1.5 inside thread 196
in A/C fitting and service
• Suitable for all commonly available refrigerants 8881500090 Service port low pressure, R 134a, with outside thread, for Mercedes-Benz, Porsche, 198
• Highly
flexible material allows use even in hard-to-access areas of automotive BMW, MAN, Opel
8881500088 Service port low pressure, R 134a, with inside thread, for VW, Audi, Ford, Chrysler 198
A/C systems
• Connection
thread as per SAE standard
8881500087 Service port, high pressure, R 134a, with outside thread, for Mercedes-Benz, Porsche, 198
BMW, MAN, Opel
8881500089 Service port, high pressure, R 134a, with inside thread, for VW, Audi, Ford, Chrysler 198
Ref. No. 8885100005 (red hose, 1800 mm) PG 106 8881500006 Sealing cap for service port, R 134a, high pressure 198
Länge 8881500007 Sealing cap for service port, R 134a, low pressure 198
Ref. No. 8885100006 (blue hose, 1800 mm) PG 106
ø 10 mm
Ref. No. 8885100007 (yellow hose, 1800 mm) PG 106
ø 10 mm
Ref. No. 8885400022 (spare seal) PG 106 8881500038 Sealing cap for service port, R 134a, high pressure, for Japanese A/C systems 198
1/4" SAE** 1/4" SAE** 8881500039 Sealing cap for service port, R 134a, low pressure, for Japanese A/C systems 198
8885400033 Connection adapter with 1/4" SAE inside thread and connection for R 134a service 106
quick coupler, low-pressure side
Ref. No. 8885100008 (red hose, 1800 mm) PG 106 8885400082 Connection adapter with 1/4" SAE inside thread for high-pressure side 106
Länge
Ref. No. 8885100024 (red hose, 5000 mm) PG 106
Ref. No. 8885100009 (blue hose, 1800 mm) PG 106 Connection adapter with 3/8“ SAE inside thread and connection for R 134a
ø 14,5 mm
ø 14,5 mm
8885400037 106
service quick coupler, low-pressure side
Ref. No. 8885100010 (yellow hose, 1800 mm) PG 106
3/8" SAE* 3/8" SAE*
Ref. No. 8881500037 (spare seal, sales pack: 10 pcs.) PG 106 8881500013 90° retrofit adapter for the high-pressure side with 1/4" inside thread 198
Ref. No. 8885400023 (seal) PG 106 8881500014 90° retrofit adapter for the high-pressure side with 3/16" inside thread 198
8881500015 90° retrofit adapter for the low-pressure side with 1/4" inside thread 198

Ref. No. 8885100065 (red hose, 3000 mm) PG 106 Länge Retrofit adapter, straight, comprising one high-pressure and one low-pressure adapter,
8885400036 106
each with 1/4" inside thread
ø 11,2 mm
ø 14 mm

14 x 1,5 1/2" ACME 8881500017 Retrofit hose adapter, with 3/16" SAE inside thread and 1/4" SAE outside thread 198
15,6 mm
Ref. No. 8885100027 (blue hose, 8000 mm) PG 106 12,4 mm
11 mm
Ref. No. 8881500034 (spare seal) PG 196 8881500018 90° retrofit hose adapter, with 1/4" SAE inside and outside thread 198
For connection to A/C service units RHS-910, RHS-950 and

RHS-1050, the adapter 8885400038 is required. 8885400038 Adapter 1/4" SAE inside thread x 1/2" ACME outside thread 106
Sharp thread Sharp thread Trapezoid thread
1/4" SAE** 3/8" SAE* 1/2" ACME
* 3/8" SAE = 5/8" UNF, ** 1/4" SAE = 7/16" UNF

8885400050 Adapter 1/4" SAE inside thread x 3/8" SAE outside thread 106
8885400051 Adapter 3/8" SAE inside thread x 1/4" SAE outside thread 106
Ref. No. Description PG Adapter for Audi 100/A6 original A/C systems for connection
8885400052 106
of a service quick coupler on the suction side
8885400129 Connection adapter for reusable refrigerant bottle with seal 106
8885400034 Adapter 1/4" x low-pressure side 106
8885400035 Adapter 1/4" x high-pressure side 106
8881500091 Seal for connection adapter 8885400129 198

4440600148 Adapter for R 1234yf refrigerant bottles, for large bottle valves -> HP 106
8885400024 Service quick coupler, low pressure, for R 134a with 3/8" SAE outside thread 196
8885400025 Service quick coupler, high pressure, for R 134a with 3/8" SAE outside thread 196
8885400089 Service quick coupler, low pressure, for R 134a with 1/4" SAE outside thread 196
8885400090 Service quick coupler, high pressure, for R 134a with 1/4" SAE outside thread 196 8885400238 Adapter for R 1234yf refrigerant bottles, ½" ACME left -> HP 106
64 Workshop kits Workshop kits 65
Set of chip filters, 60 items Orifice Tubes, 41 items

Filter catches contaminants coming from the system to Set of orifice tubes for automotive A/C systems with accumulator
protect the compressor
• The SK set of orifice tubes allows the user optimum, cost-saving working
• Keeps
the compressor free from chips, recommended e.g. when a new one
because it avoids time-consuming search and procurement
was fitted
•E asy to fit; no need to cut pipes or insert fittings
Scope of delivery:
•C hoice of sizes to suit different A/C systems
5 Orifice tube (red) Ref. No. 8881100003
5 Orifice tube (white) Ref. No. 8881100004
Scope of delivery: 60 filters in 20 different sizes, SK47 including tools
5 Orifice tube (brown) Ref. No. 8881100005
5 Orifice tube (blue) Ref. No. 8881100007
SK47, with tools Ref. No. 8885300128 PG 105 5 Orifice tube (orange) Ref. No. 8881100008
SK48, without tools Ref. No. 8885300129 PG 105 5 Orifice tube (grey) Ref. No. 8881100038
Filter for Audi A3, VW Golf V and 5 Orifice tube (violet) Ref. No. 8881100039
VW Touran Ref. No. 8887300038 PG 106 5 Orifice tube (yellow) Ref. No. 8881100040
Chip filter 22 mm, set of 3 items Ref. No. 8887300019 PG 196 1 Orifice tube tool Ref. No. 8885400040
Chip filter 23 mm, set of 3 items Ref. No. 8887300020 PG 196
SK26, set of orifice tubes Ref. No. 8885300117 PG 106
Set of valve cores, 70 items

Set of valve cores – avoids time-consuming search and procurement
Scope of delivery:
Original replacement O-rings for car air conditioners with
10 Valve cores R 134a Ref. No. 8881500001 R 134a, 654 items
10 Valve cores R 134a for Japanese make A/C systems / Opel Ref. No. 8881500002
For all common types of cars
10 Valve cores R 134a for Ford Ref. No. 8881500004
5 Sealing caps for service port R 134a high pressure Ref. No. 8881500006 • To save you from time-consuming procurement processes, we have put together a profes-
5 Sealing caps for service port R 134a low pressure Ref. No. 8881500007 sional set of O-rings to replace virtually all O-ring connections on original A/C systems of
5 Sealing caps for service port R 134a high pressure for the following makes:
Japanese make A/C systems Ref. No. 8881500038 Alfa-Romeo, Audi, BMW, Citroën, Fiat, Ford, Honda, Hyundai, Jaguar,
5 Sealing caps for service port R 134a low pressure for Mazda, Mercedes-Benz, Mitsubishi, Nissan, Opel, Peugeot, Porsche,
Japanese make A/C systems Ref. No. 8881500039 Renault, Rover, Saab, Subaru, Suzuki, Toyota, Volkswagen, Volvo
5 Service ports high pressure R 134a with outside thread
SK31, set of O-rings for cars Ref. No. 8885300118 PG 106
for Mercedes-Benz/Porsche/BMW/MAN/Opel Ref. No. 8881500087
5 Service ports low pressure R 134a with inside thread
for VW/Audi/Ford/Chrysler Ref. No. 8881500088
5 Service ports high pressure R 134a with inside thread
for VW/Audi/Ford/Chrysler Ref. No. 8881500089
5 Service ports low pressure R 134a with outside thread
for Mercedes-Benz/Porsche/BMW/MAN/Opel Ref. No. 8881500090
SK25, set of valve cores Ref. No. 8885300116 PG 106

Original replacement O-rings for truck air conditioners
with R 134a, 330 items
Workshop kit for all servicing and repair works on A/C systems in trucks and vans, 17
different O-rings (330 items).
Set of plugs for refrigerant lines, 179 items
Prevent moisture and contaminants from entering the A/C system during servicing SK32, set of O-rings for trucks Ref. No. 8885300119 PG 106
work
Scope of delivery:
20 MF 9/16" Ref. No. 8881500022
15 MF 5/8" Ref. No. 8881500023
10 MF 3/4" Ref. No. 8881500024
10 MF 7/8" Ref. No. 8881500025
20 FF 9/16" Ref. No. 8881500027
PAG oil dosing dispenser
10 FF 5/8" Ref. No. 8881500028 For lubricating O-rings and threads during professional
10 FF 3/4" Ref. No. 8881500029 fitting of A/C components
10 FF 7/8" Ref. No. 8881500030
20 7.6 – 9.4 mm Ref. No. 8881500180 Scope of delivery: ales pack: 2 cans (2 x 200 ml),
S
20 8.4 – 10.2 mm Ref. No. 8881500181 dispenser tip
20 11.3 – 13.1 mm Ref. No. 8881500182 Accessory: Spare dispenser tip
14 20.7 – 23.5 mm Ref. No. 8881500183 PAG oil dosing dispenser Ref. No. 8887200010 PG 105
SK33, set of plugs Ref. No. 8885300120 PG 106 Spare dispenser tip Ref. No. 8885300081 PG 106
66 Workshop kits Original replacement A /C parts 67
O-rings for R 134a refrigerant on retrofit A/C systems,

200 items ONLINE CATALOGUE ON THE INTERNET –
WWW.WAECOPARTS.COM
This workshop kit contains all the O-rings needed for
servicing work on retrofitted A/C systems
Scope of delivery:
10 Valves R 134a Ref. No. 8881500001
5 R 134a charging valves for Japanese make units Ref. No. 8881500002
Don’t search, find! The WAECO AirCon Parts online catalogue is as quick and easy to use
30 O-rings 6 R 134a Ref. No. 8881500008
30 O-rings 8 R 134a Ref. No. 8881500009 as your TecDoc search engine. It provides detailed vehicle descriptions with all vehicle-specific parameters
30 O-rings 10 R 134a Ref. No. 8881500010 included on a clearly structured platform.
30 O-rings 12 R 134a Ref. No. 8881500011
10 O-rings 6-6/16“ Ref. No. 8881500012
2 O-rings for compressor Ref. No. 8881500020
2 O-rings for compressor Ref. No. 8881500021
3 Seals for charging hose 1/4" Ref. No. 8885400030
10 O-ring pressure switches, outside thread Ref. No. 8881500055
10 O-ring pressure switches, inside thread Ref. No. 8881500033
3 Seals R 134a for service hose Ref. No. 8881500034
10 Seals OR Ref. No. 8881500036
10 Seals for charging hose Ref. No. 8885400037
5 O-rings for charging hose R 134a Ref. No. 8881500041
SK06, set of O-rings Ref. No. 8885300114 PG 106
Original replacement special O-rings for various French

make car A/C systems, 44 items
The ideal supplement to the SK 31 basic set
• Includes
various special O-rings for French make cars
• 12 different designs / dimensionsen
CROSS REFERENCE LISTS

SK39, set of special O-rings Ref. No. 888530010 PG 106
The number of air conditioned cars on European roads is steadily increasing, and so is the
demand for spares. With a virtually complete range of A/C spare parts Dometic WAECO offers
profi table business opportunities for quality-conscious workshops.
Under www.waecoparts.com you can also find cross references to the A/C parts
Original replacement special O-rings for various German
of original equipment manufacturers and other suppliers. Using these cross reference lists you can
make car A/C systems, 84 items easily replace any commonly used A/C part with a WAECO AirCon part.
The ideal supplement to the SK 31 basic set
Check it out for yourself!
• Includes
various special O-rings for German make cars
• 7 different designs / dimensionsen
SK40, set of special O-rings Ref. No. 8885300110 PG 106

WWW.WAECOPARTS.COM
PAG oil dosing dispenser

For lubricating O-rings and threads during professional
fitting of A/C components
Scope of delivery: ales pack: 2 cans (2 x 200 ml), dispenser tip

S
Accessory: Spare dispenser tip
PAG oil dosing dispenser Ref. No. 8887200010 PG 105

Spare dispenser tip Ref. No. 8885300081 PG 106
68 Tools for R 1234yf Tools and consumables for R 1234yf 69
Multi-gas leak detector, suitable for forming gas Extension kit for nitrogen pressure gauge and leak
Microprocessor controlled sensor electronics with
detector for R 1234yf
multi-channel signal recognition Extension kit for nitrogen pressure gauge and leak detector (8885400092)
• Consistent sensitivity throughout the sensor’s lifetime for use on R 1234yf air conditioners
• Can also be set for heavily contaminated environments Scope of delivery:
(e.g. engine compartment) 1 x high side service coupler 8885400164,
• Complies with all international standards relevant for vehicle applications: 1 x low side service coupler 8885400163,
SAE J2913 for R 1234yf, SAE J2791 for R 134a, EN14624:2005. 2 x adapter 8885400162, 2 x adapter 8885400081, 1 x HP adapter 8885400178,
Identifies all FC- and CFC-based refrigerants and blends as well as SF6. 1 x LP adapter 8885400177, 1 x blue hose 8885100110,
1 x red hose 8885100111, 2 x O-ring 8881500041,
Multi-gas leak detector Ref. No. 8885100124 PG 106 1 x O-ring (sales pack of 10 pcs.) 8881500055
Spare parts:
Sensor Ref. No. 8885100132 PG 196 Nitrogen extension kit Ref. No. 8885400165 PG 106
Filter for sensor Ref. No. 8885100133 PG 196
Filter tip Ref. No. 8885100134 PG 196
Service filter R 1234yf

High-performance filter for ASC 5 000 series
Electronic leak detector TP-9364/F R 1234yf
• Special connector for easy installation
Electronic leak detector for professional use in workshops
Service filter Ref. No. 4445900221 PG 196
•S upplied in practical hard-top case
•L eak detection with infrared sensor, leak detection rate: 3 g per year
• Certified
according to SAE J 2791
• Battery operation, 12 V on-board charging cable in scope of delivery
• Suitable
for all HFC, HCFC and CFC refrigerants and for SNAP blends such as: Cold light UV leak detection lamp R 1234yf
R 134a, R 22, R 410a, R 404a, R 12, R 407c, R 409A, R 410B, R 406A, R 414A, R 502, R 500
and all SNAP refrigerants such as R 1234yf Blue light UV leak detection lamp
• Cordless design
Electronic leak detector Ref. No. TP-9364/F PG 106 • Rechargeable NiMh battery
• Extremely high light output
• Up to 6 hours of operation between charges
• Safe and secure cold light technology for use with R 1234yf
External refrigerant analysis tools
UV leak detection lamp Ref. No. TP-8690/F PG 106
with USB connection R 1234yf
External R 1234yf gas analysis tool
(complies with the specifications of the task force of German OEMs)
•R eliable analysis with service coupler with clearance ventilation 4-way manifold R 1234yf Oil injector R 1234yf
• Easy handling and simple indication of the refrigerant purity 8885100106
4-way manifold for R 1234yf Injector for manual injection of oils and/or
External R 1234yf gas analysis tool SAE UV additives
(complies with SAE J 2912) • Complete with hoses and quality couplers
• Including printer • Ideal for mobile R 1234yf charging • Easy-to-use, sturdy design,
• Indicates the specific gases on the display, e.g. R 1234yf, R 134a, R 22, HC and air 8885100107 • Suitable for R 1234yf recovery ideal for workshop use
• With ml and oz scales for oil
External refrigerant analysis tool Ref. No. 8885100106 PG 106 and an extra scale for additive
External refrigerant analysis tool Ref. No. 8885100107 PG 106
4-way manifold Ref. No. 8885100098 PG 106 Oil injector Ref. No. 8885300132 PG 106
Service coupler R 1234yf Service coupler R 1234yf

Service coupler with clearance ventilation Service coupler
Special oils ND12, SPA2 and VC200yf R 1234yf
Special oils for use in R 1234yf A/C systems
•Q
uality coupler • Quality coupler
•C
omplies with SAE J 639 • Complies with SAE J 639 • Moisture-free storage of the PAG oil
•W
ith 1 g clearance ventilation • Suitable for leak checks
•e
.g. for ASC 5500RPA
ND12, 100 ml Ref. No. 8887200031 PG 105
SPA2, 500 ml Ref. No. 8887200039 PG 105
Service coupler, LP Ref. No. 8885400170 PG 196 Service coupler, LP Ref. No. 8885400163 PG 196 VC200yf, 500 ml Ref. No. 8887200046 PG 105
Service coupler, HP Ref. No. 8885400171 PG 196 Service coupler, HP Ref. No. 8885400164 PG 196 PAG 46yf, low viscosity, 500 ml Ref. No. 8887200041 PG 105
70 Consumables at a glance Consumables at a glance 71
Description Description Description Description
UV additive injection kit

TRACER® bottle
Ester compressor oil SE 55 for hybrid vehicles
Click Lock service quality seal 236 ml
500 ml
for R 134a in combination with PAG oil
Ref. No. TP-3812 // PG 105
Ref. No. 8887300008 // PG 106
Ref. No. 8887200028 // PG 105 Spare cartridge
Ref. No. TP-3820-0008 // PG 105
Ref. No. TP-3811 // PG 105
TRACER® bottle Air conditioner cleaner

Service stickers Universal PAO compressor oil
475 ml AirCon Refresh, 1000 ml
Sales pack: 5 pcs. 1000 ml
for R 134a in combination with PAG oil For use with Refresh-o-mat
Ref. No. 8887300007 // PG 106 Ref. No. 8887200009 // PG 105
Ref. No. TP-3820-0016 // PG 105 Ref. No. 8887400008 // PG 105
TRACER® UV additive
Air conditioner cleaner
PAG oil dosing dispenser 500 ml
Refillable steel bottle AirCon Refresh, 100 ml,
UV tracer dye, in patented container
Refill only sales pack: 20 pcs.
2 x 200 ml, dispenser tip
For use with Refresh-o-mat
Ref. No. TP-3820-500 (R 134a) // PG 105
Ref. No. 8887100007 // PG 105
Ref. No. 8887200010 // PG 105 Ref. No. 8887200030 (R 1234yf) //
Ref. No. 8887200016 // PG 105
PG 105
TRACER® UV additive R 1234yf

PAG compressor oil, each 250 ml
Vacuum pump oil UV tracer dye for R 1234yf refrigerant Car Refresh smell eliminator
HT32 Car Refresh, 1000 ml
Ref. No. 8887200001 // ISO 46 // PG 105
1000 ml Ref. No. TP-9825, For use with Refresh-o-mat
Ref. No. 8887200002 // ISO 100 // PG 105
3 cartridges of 14.8 ml // PG 105
Ref. No. 8887200018 // ISO 150 // PG 105
Ref. No. 8887200018 // PG 105 Ref. No. 8887400009 // PG 105
Ref. No. 8887200042 // ISO 46yf // PG 105
Ref. No. TP-3825, 237 ml // PG 105
Compressor oil, each 500 ml

Leak detection spray
Ref. No. 8887200013 // ISO 46 // PG 105 TRACER® bottle Car Refresh smell eliminator
Ref. No. 8887200014 // ISO 100 // PG 105 Leak detection by formation of foam for R 134a in combination with PAG oil, Car Refresh, 100 ml, sales pack: 20 pcs.
Ref. No. 8887200019 // ISO 150 // PG 105 on leaky spots in the refrigerant circuit, sales pack: 3 pcs. For use with Refresh-o-mat
Ref. No. 8887200017 // Universal PAO oil 500 ml
// PG 105 Ref. No. TP-3820-0301 // PG 105 Ref. No. 8887400015 // PG 105
Ref. No. 8887200028 // Ester oil SE 55 // Ref. No. 8887300018 // PG 105
PG 105
Compressor oil ND 8 Insulating material

500 ml TRACER® sticks Tar tape
TRACER® dyes
Ref. No. 8887200021 // PG 105 Ref. No. 8887300001 // PG 105
for oils and fuels
Compressor oil ND 11 Neoprene tape
Ref. No. TP-3400-0601 // PG 105
100 ml Ref. No. TP-3860-0601 // PG 105 Ref. No. 8887300002 // PG 105
Ref. No. 8887200035 // PG 105
Heat protection pipe

Special oil ND 12
For fitting on refrigerant lines
100 ml TRACER® cartridge
TRACER® dyes Aluminium coated on one side
Ref. No. 8887200031 // PG 105
for cooling water Highly extendable and flexible
Suitable for temperatures up to 600°C
Special oil SPA 2
Ref. No. TP-3900-0601 // PG 105
500 ml Ref. No. TP-9860-0301 // PG 105
Heat protection hose with Velcro
Ref. No. 8887200039 // PG 105
fastener
For fast retrofitting on refrigerant lines
Suitable for temperatures up to 600°C
Ref. No. 8887300003 // Length: 425 mm //

TRACER® GLO-AWAY Ø inside 26,5 mm // PG 105
Ester compressor oil TRACER® cartridge
225 ml
for R 134a and R 404 Ref. No. 8887300004 // Length: 240 mm //
Ref. No. TP-9000-0008 // PG 105
1000 ml for R 134a in combination with PAG oil Ø inside 36,5 mm // PG 105
450 ml Ref. No. 8887300005 // Length: 1000 mm //
Ref. No. 8887200006 // PG 105 Ref. No. TP-9870-0304 // PG 105
Ref. No. TP-9000-0016 // PG 105 Ø inside max. 30 mm // PG 105
72 Package solutions for A /C service and repair Marketing & sales promotion 73
ASC 1000 G R 134a ASC 2000 G R 134a

HOW TO BE A SUCCESSFUL
A/C PROFESSIONAL
Basic entry-level package for A/C service use To improve the efficiency of their A/C service business
Art.-Nr. PG Art.-Nr. PG
9103301843 Aircon Service Centre ASC 1000 G 106 9103301841 Aircon Service Centre ASC 2000 G 106
TP-1151 236 ml refillable TRACER® bottle and 8887100007 R 134a refrigerant, refillable bottle, Use our comprehensive range of equipment for service and repairs on automotive
50-watt leak detection lamp 106 12 kg capacity 105 A/C systems to make your company an efficient and successful A/C workshop.
8887100007 R 134a refrigerant, refillable bottle, 12 kg capacity 105 8885100127 Dual diagnosis thermometer 106
Polar bear Eddie supports you with useful information and advertising material
8885300118 SK31 Original replacement O-rings for R 134a TP-8690X LED blue light UV leak detection lamp 106
refrigerant and PAG oil 106 that will keep you an Eddie nose length ahead of your competitors!
TP-9000-0008 GLO-AWAY® spray bottle 105
8885100127 Dual diagnosis thermometer 106
8885300037 Universal valve fitting tool 106
TP-3820-500 TRACER® UV-Additiv (im patentierten Behälter) 106
8885300037 Universal valve fitting tool 106
TP-3820-500 TRACER® UV additive (in patented container) 106
Basic package Give-aways

ASC 3000 G R 134a ASC 5000 G R 1234yf and handy helpers
Package solution for A/C service on buses, rail cars, etc. Package solution for A/C service on buses, rail cars, etc.
Art.-Nr. PG Art.-Nr. PG
9103301845 Aircon Service Centre ASC 3000 G 106 8885200104 Aircon Service Centre ASC 5000 G 106
8887100007 R 134a refrigerant, refillable bottle, 12 kg capacity 105 8885100127 Dual diagnosis thermometer 106
8885300118 SK31 Original replacement O-rings for R 134a TP-8690X LED blue light UV leak detection lamp 106
refrigerant and PAG oil 106 1x flying flag
100 x 300 cm (W x H)
8885100127 Dual diagnosis thermometer 106 8887200039 Special oil SPA2 for R 1234yf
8887200006 Ester oil, 1 litre 105 (in patented container) 105
8885300037 Universal valve fitting tool 106 8885400206 Adapter for R 1234yf refrigerant bottle 105 1x tension band “A/C check-up weeks”
8887100019 Charged with 5 kg of R 1234yf refrigerant 105 300 x 0.85 cm (W x H)
TP-9360 R 134a leak detector 106 1x poster 1x poster
“A/C check-up” “Air conditioner cleaning”
8885300131 Solenoid valve opener 106
59,4 x 84,1 cm (W x H) 59,4 x 84,1 cm (W x H) 1x tension band
“Air conditioner cleaning”
300 x 0.85 cm (W x H)
ASC 5500RPA R 1234yf
For future-minded A/C specialists
Art.-Nr. PG
8885200102 Aircon Service Center ASC 5500RPA 106

8885100127 Dual diagnosis thermometer 106
TP-8690X LED blue light UV leak detection lamp 106
1x poster 50x
8887200039 Special oil SPA2 for R 1234yf (in patented container) 105
“A/C check-up equipment” Leaflet A/C check-up
8885400206 Adapter for R 1234yf refrigerant bottle 105 59.4 x 84.1 cm (W x H)
8887100019 Charged with 5 kg of R 1234yf refrigerant 105
1x
USB adapter for use
in passenger cars;
output: 500 mA – 1A
30x 30x 30x
A/C quality seal Service certificate Mint cards
10.5 x 14.8 cm 11.3 x 7.6 cm
74 Troubleshooting – Introduction Troubleshooting – Introduction 75
TROUBLESHOOTING CHART FOR VEHICLE AIR

CONDITIONING SYSTEMS
Introduction
The troubleshooting chart provided help and support when troubleshooting the air conditioning systems. This clearly
arranged diagnosis guide will help you find the typical functional errors that may occur in air conditioning systems for
vehicles.
Legend
AC = air conditioning V
= compressor with suction pressure regulator
LP = suction pressure F = compressor with constant displacement
HP = high pressure
How to use the chart

Troubleshooting can only be performed properly if the appropriate workshop equipment is available. The required
equipment can be found in our workshop catalogue. Follow the operations listed on the following pages step by
step. Only then can you be certain to achieve a good result from your troubleshooting efforts.
Step 1 Test conditions/preparations

Step 2 Performance test air conditioning system
Step 3 If a malfunction occurs, it must be grouped into one of the three specific types of
errors, which are summarised in three standard worksheets.
Base table A The air conditioning system does not cool

Base table B The air conditioning system produces an inappropriate noise
Base table C The air conditioning system produces an odour
Step 4 The fault can then be diagnosed using the relevant worksheets.
The specific worksheets provide useful assistance for troubleshooting.
Worksheet 1 Insufficient heat dissipation via the condenser
Worksheet 2 The refrigerant quantity is incorrect and non-condensible gases or moisture occur in
the system
Worksheet 3 Faulty expansion valve

Worksheet 4 Fault in the suction pressure regulator (V5)
Worksheet 5 Fault in the compressor's electrical magnetic coupling, i.e. the coupling slips or
does not engage
Worksheet 6 The suction and pressure lines on the compressor are reversed
Worksheet 7 Stoppage in the refrigerant circuit
Worksheet 8 Ice formation in the evaporator
Worksheet 9 Faulty compressor
Worksheet 10 Penetration of hot air into the compartment/circulation of hot water in the heating
system's heat exchanger
Table
76 Troubleshooting step 1 Troubleshooting step 2 77
Step 1 Step 2
Test conditions/Preliminary steps Performance verification of air conditioners
Connect the WAECO filling station to the low pressure The execution must follow the settings for the test
side (L.T.) and the high pressure side (H.T.) on the air Note conditions described in step 1.
conditioner's service connection.
For outside temperatures above 28°C,
the recirculation function must be selected
Measure the air inlet temperature with the temperature
(refer also to the vehicle manual) in order
On vehicles with mechanical a thermostat, it must be measurement instrument. For this purpose, the measuring
to prevent hot air from entering from the outside. instrument's sensor must be exactly in the middle nozzle.
ensured that the thermostat setting is correct and it
should be adjusted if necessary (setting values: final
position clockwise, 1/4 turn back, then adjustment).
Start the engine and set the engine speed at
1500 – 2000 rpm.
Start the engine and set the engine speed at
1500 – 2000 rpm.
Temperature table
Outside tem- 20°C 25°C 30°C 35°C
Start the air conditioning system by pressing perature at the Note
air conditioning button. vehicle/ ambient
temperature Compare the obtained values with
the data specified according to the temperature
Exhaust- 6 – 8°C 7 –10°C 8 –12°C 10 – 14°C table.
Select fan level 2 or 3. temperature at
the centre nozzle
Measure the temperature in the vehicle and in the If the cabin temperature is higher than the outside
workshop with the thermometer. temperature. The measured value obtained is higher than the For problem-solving, use base table A.
value that is specified in the temperature table.
Yes
No
If the cabin temperature is lower than the room Open windows and doors. Wait until the indoor and
temperature. outdoor temperatures have levelled off (or until a Does the air conditioning system have an abnormally For problem-solving, use base table B.
fairly even temperature level is achieved). loud noise?
Yes
No
Let the air conditioner work under these conditions Close windows and doors. Does the air conditioner cause an unpleasant smell? For problem-solving, use base table C.
for 5 – 10 minutes. Yes
No
Then carry out a performance check on the air The air conditioning unit works flawlessly.
conditioner.
78 Troubleshooting step 3 Troubleshooting 79
Step 3
Error Possible cause
Base table A
The air conditioning system does not cool
• The suction and pressure lines on the compressor
The table below shows the normal operating pressure values for the air conditioning system, which occur when the are reversed (see Worksheet 6)
aforementioned initial conditions are configured. If the pressure values are not achieved, it must be assumed that
there is an error in the air conditioning system. • The compressor magnetic coupling slips or does
not engage (see Worksheet 5)
Outdoor Compressor with suction pressure Compressor constant displacement (F) • The expansion valve is blocked in the open positi-
tempera- regulator (V) (Example: SD 7H15, SS121DS1, etc.) on.
ture °C (Example: Harrison V5)
If the air conditioner is equipped with a compressor
R134a R134a R134a
with a suction pressure regulator, small but rapid
LP (bare) HP (bare) LP (bare) HP (bare) LP (bare) HP (bare)
changes in pressure occur on the low pressure side
min. max. min. max. min. max. min. max. min. max. min. max. (see Worksheet 3).
15.5 1.5 2.3 9.5 13.0 0.5 3.0 9.5 13.0 0.5 3.0 8.5 12.0
• (V) The compressor's suction pressure valve is
21.0 1.5 2.3 12.5 17.5 0.5 3.0 12.5 17.5 0.5 3.0 10.5 17.5
defective or the factory setting is not suitable
26.5 1.5 2.3 14.0 20.5 0.5 3.0 14.0 20.5 0.5 3.0 12.5 19.0
Low pressure too high High pressure (see Worksheet 4)
32.0 1.5 2.5 16.0 24.0 0.5 3.5 16.0 24.0 0.5 3.5 14.0 22.0
normal (l) or too
38.8 1.5 2.5 18.5 25.5 0.5 3.5 18.5 25.5 0.5 3.5 16.0 23.0 • The compressor is damaged (see Worksheet 9)
low (s)
43.0 1.5 2.5 22.0 28.0 0.5 3.5 22.0 28.0 0.5 3.5 19.0 25.0
If the pressure values are not within the specified limits, the reason for this must be determined. The basis of the
considerations when troubleshooting is the measurement of the values for the air conditioning system's suction
pressure and high pressure using a manometer. It should be borne in mind that in a depressurised condition
(ambient pressure), the manometers should indicate "0". • (F) The thermostat is defective (see Worksheet 8)
• (F) The expansion valve is closed, i.e. blocked or
clogged (see Worksheet 3)
For a clear explanation, the manometer is illustrated below in an enlarged scale with the largest • The drying filter is saturated with moisture (see
deviation in relation to the normal value. Worksheet 2)
• (V) The compressor's suction valve is blocked for
the largest transport volume (see Worksheet 4)
Example of using the diagnosis sheet:
• (F) Stoppage in the refrigerant line between the filter
Manometer with large deviation
and the expansion valve (see Worksheet 7)
Working range HP (with an outside tempera-
Working range ture which is between 15.5 and 43°C) Low pressure too low High pressure high
LP (reading (H) or normal (l)
occurs with an
outside tempera-
ture which is
between 15.5
and 43°C.
• Inflow of warm air in the evaporator or in the

compartment (see Worksheet 10)
Low pressure too high High pressure normal (l) or low (s) • Inflow of warm water in the heating system's heat
exchanger (see Worksheet 10)
• Icing in the evaporator unit (see Worksheet 8)
Note
The information listed on the following pages could be possible causes.
Low pressure normal (l) High pressure
NOTE! Under certain conditions, other causes of error could be present.
or too low (s) normal
Symbol (V) – only for compressors with a suction pressure regulator
Symbol (F) – only for compressors with a fixed displacement
80 Troubleshooting Troubleshooting 81
Step 3
Error Possible cause
Base table B
The air conditioning system produces an inappropriate noise
• Possible normal operating pressure at high ambient
temperature (> 43°C)
Note
• Excessive refrigerant filling (30-35% more than the
prescribed amount, see Worksheet 2) NOTE! Noises heard when the air conditioning system is switched on are not necessarily a sign of
a fault. However, if the noise remains after a few minutes, check whether one of the
• Impurities in the condenser following reasons is causing an operating fault and test the remedial actions proposed.
• (V) Defective suction pressure regulator on the
compressor (see Worksheet 2)
• Stoppage on the high pressure side between the Cause Solution
compressor, condenser and filter.
Important – the stoppage can only be in the area
around the service connection for high pressure,
Low pressure high (H) High pressure too not on the low pressure side. The V-belt is slipping or worn. Check that the belt is sufficiently tensioned and that
or normal (l) high it is positioned straight on the pulley.
The ball bearing in the belt tensioner causes noise. Replace the bearing.
• Possible normal operating pressure at low ambient

temperatures (> 5°C)
• Possible normal operating pressure at low ambient Compressor magnetic coupling slips. Check the distance between the belt pulley and the
temperatures drive plate. It must be configured to between 0.4-
0.6 mm (refer also to "Technical documentation for
• Low refrigerant volume, 70-75% below normal AC systems in vehicles").
amount (see Worksheet 2)
• (V) The expansion valve is closed (blocked) or
clogged (see Worksheet 3) Vibration noise from the compressor base. Check that all nuts and bolts are properly tighten-
ed. Check that the belt pulley is even (see installati-
• (V) Stoppage on the low or high pressure side
on instructions).
between the filter and evaporator (see Worksheet 7)
• Stoppage between the compressor and condenser
Low pressure normal (l) High pressure too or the condenser and filter, however on the high The expansion valve "makes noise". If the noise continues: Replace the valve
or too low (s) low pressure side (see Worksheet 7) (see Worksheet 3).
Noises from the drain hose for the condensate. Equip the drain hose for condensate with
a "check valve". In this way the condensate is lead
out and is not sucked return, which would other-
wise cause a gurgling sound.
• Defective compressor (see Worksheet 9)
• One possible cause of error is improper alignment
of the pulleys (see installation instructions), the drive
belt slips
• The compressor magnetic coupling slips or is
defective (see Worksheet 5)
• Defective compressor (see Worksheet 9)
• (V) Defective suction pressure regulator on the
compressor (see Worksheet 4)
Low pressure and high pressure manometers
show the same value.
Important Step 3
In the following circumstances, malfunctions cause abnormal suction and high pressure Base table C
Important
on some of the air conditioner's components. This phenomenon causes noise at the
compressor, which is not caused by the compressor. The following reasons cause the The air conditioning system produces an odour
noise.
Cause Solution Cause Solution
The refrigerant volume is not correct (30 – 35% too See Worksheet 2. Under specific conditions, bacteria can form on the Treat the evaporator with any of WAECO's cleaning
much or 70 – 75% too little). surface of the evaporators and cause an products, such as Refresh-o-mat.
"unpleasant odour" inside the vehicle.
The expansion valve is closed, blocked or clogged See Worksheet 3.
Recommendation for customers:

Turn off the air conditioner for a few minutes before
The compressor's suction pressure regulator is See Worksheet 4. the vehicle is stopped. Allow the compartment ven-
defective (only for compressors with a suction tilation to run for a few minutes (which will dry the
pressure regulator (V). evaporator, which is otherwise a breeding ground
for bacteria).
Stoppage in the air conditioner system's refrigerant See Worksheet 7.

circuit. If the "unpleasant odour" continues to persist after
implementation of the above steps, contact
WAECO's technical service department.
The filter is saturated with moisture. See Worksheet 2.
Note
If the noise continues, despite inspection and
possible rectification of the possible causes listed
above, contact WAECO's technical service
department.
Step 4 Worksheet 2
Worksheet 1 Incorrect refrigerant volume
For high condenser pressure Inappropriate gas, non-condensible gas or moisture in the system
Insufficient air flow caused by the accumulation of Cleaning of the radiator and condenser. Improper refrigerant volume, 30 – 35% too much Extraction of refrigerant from the air conditioning
dirt on the condenser or radiator (probably only or 70 – 75% too little filling quantity. system.
after about 25 – 30,000 km).
Note
When correcting filling quantity, it is not
The pressure switch and the temperature switch Control of the contact points on the pressure necessary to replace the air conditioner's
are not engaged at the relevant pressure and switch and thermostat. If necessary, replace the drying unit.
temperature values. defective component (refer also to "Technical
documentation for AC systems in vehicles").
The evacuation time is not sufficient. Replace the desiccant container.

The switch for the radiator fan is not working. Power supply directly to the electric fan. If the fan
does not work, replace it.
Contaminated refrigerant. Removal of the non-condensible gas and moisture

Fault in the functioning of the electric fan. (Wrong The electric fan should operate in such a manner in the air conditioning system, which means that
direction of rotation.) that it sends air into the engine compartment. the vacuum pump is kept running for at least
30 minutes.
Overheating of the cooling water. Check the vehicle's own cooling system.
The filter is saturated with moisture. Checking the vacuum sealing using a drying
manometer (see "User instructions for the waste
Improper condenser installation. Check if the distance between the radiator and the station" for details).
condenser is about 15 – 20 mm and that the air
hose, where relevant (see the assembly instruc-
tions), is correctly positioned (see also "Technical
documentation for AC systems in vehicles"). New filling of the air conditioning system with the
recommended refrigerant. The amount of oil
sucked out must be replenished again (refer to
the assembly instructions or the table of
refrigerant quantities).
Worksheet 3 Worksheet 4
The expansion valve is defective The compressor's suction pressure regulator is defective
Note
NOTE! The expansion valves bulb is always installed on the evaporator's outlet tube (suction pipe) Cause Solution
(1/2" pipe).
On expansion valves with external pressure equalization, the following test must be
performed while the system is running:
The valve is blocked because of dirt Draining the refrigerant in the air conditioning
• Allow the temperature sensor to cool.
(the evaporator has a tendency to icing). system.
You should be able to note a reduction in the high and low pressure.
•
Allow the temperature sensor to warm up.
The spring in the compressor's control valve is Replace the control valve, which is located in the
You should be able to note an increase in the high and low pressure.
defective. rear section of the compressor.
If the expansion valve does not respond to the load described, there is a fault.
Check the expansion valve further in the manner described below.
Removal of the non-condensible gas in the air
conditioning system, which means that the
vacuum pump is kept running for at least
30 minutes. Important: Check the degree of
Cause Solution evacuation!
The expansion valve's bulb filling is defective. Draining the refrigerant from the air conditioning New filling of the air conditioning system with
system. the recommended refrigerant. The amount of oil
the assembly instructions or the table of
refrigerant quantities).
The mechanism in the expansion valve is blocked Replacing the expansion valve.

conditioning system, which means that the vacu-
um pump is kept running for at least 30 minutes.
Important: Check the degree of evacuation!
New filling of the air conditioning system with the

recommended amount of refrigerant and oil, if
there has been an evacuation of the refrigerant
(see the assembly instructions or the refrigerant
table).
The compressor's magnetic coupling "slips" or does not engage The high and low pressure lines on the compressor are reversed
Note
If the air conditioning system is equipped with a compressor with constant displacement
Cause Solution NOTE! (F), it shall be possible to determine that the compressor only connects on rare
occasions and for a few seconds. If the air conditioning system is equipped with a
compressor with a suction pressure regulator (V), it shall be possible to determine that
the compressor is switched rapidly on and off.
For a small amount of refrigerant. Checks regarding leaks in the cooling circuit
(see Worksheet 2).
Cause Solution
Interruption of the power supply to the Remove the power cable to the magnetic
compressor magnetic coupling. coupling. Connect it directly to the vehicle's
battery using a 7.5A fuse.
Error with connection of the refrigerant lines to the Check if the suction pipe (1/2") is connected to
compressor. "SUC" on the compressor and the high pressure
line (13/32") on "DIS" on the compressor.
If the magnetic coupling does not engage, it
must be replaced. If the magnetic coupling
engages, check the functioning of the following
components: Pressure switch, thermostat, the air If the above lines are reversed, perform an evacuation
conditioner' switch, electrical connections of the refrigerant from the air conditioner.
(see also "Technical documentation for the AC
installations in vehicles".
Correct connection of the refrigerant lines on the

compressor.
Incorrectly configured clearance on the The magnetic coupling's clearance must be
compressor's magnetic coupling. configured between 0.4 – 0.6 mm (see also
"Technical documentation for AC installations
in vehicles"). Removal of the non-condensible gas in the air
conditioning system, which means that the vacuum
pump is kept running for at least 30 minutes.
Important: check the degree of evacuation!

recommended refrigerant. The amount of oil sucked
out must be replenished again (refer to the assembly
instructions or the table of refrigerant quantities).
Stoppage in the air conditioner system's refrigerant circuit. Ice formation on the evaporator
Note
Cause Solution NOTE! When the air conditioning system has been in operation for a few minutes, it is
already possible to notice a significant reduction in the air flow at the air intake
grille.
Dirt or twisting causes a stoppage in the refrigerant Locating the stoppage by looking for an abnormal
circuit. temperature change along the refrigerant circuit (warm
on front of the stoppage, cold after the stoppage). Cause Solution
Draining the refrigerant from the air conditioning Malfunction of the thermostat or icing protection Check whether electrical connections on the ther-
system. probe (if one has been installed). mostat or the icing protection probe is correct and
whether the bulb is firmly touching the evaporator
coil. If necessary, replace the component (see also
"Technical documentation for AC installations in
Replacing the clogged component. vehicles").
Malfunction of the compartment ventilation fan. When the air conditioner is turned on, at least the
first fan level must be active. Checking the com-
Checking the refrigerant circuit regarding several partment ventilation fan's electrical connection
dirt accumulations. (see wiring diagram).
Removal of the non-condensible gas in the air The compressor's suction pressure regulator is Functional check of the control valve for displace-
conditioning system, which means that the defective (only for compressors with adjustable ment (see Worksheet 4 and "Technical documenta-
vacuum pump is kept running for at least 30 displacement (V)). tion for AC systems in vehicles"). If the pressure
minutes. Important: check the degree of control valve is defective, replace the component.
evacuation!

recommended refrigerant. The amount of oil sucked
out must be replenished again (refer to the assembly
instructions or the table of refrigerant quantities).
Defective compressor Penetration of warm air into the compartment. Inflow of hot water into the heating system.
The suction pressure regulator in the compressor Draining the refrigerant from the air conditioning The heating system's water valve (if any) does not Verification of the arm and/or position motor on the
(V) is defective. system. close properly. heating ventilation box. If necessary, switch off the
power supply to the vehicle's heating system.
The compressor has cut out. Disassembly of the compressor.

The damper for air mixture (heating air damper) Verification of the arm and/or position motor on the
and/or the damper system for the recirculation air heating ventilation box. Checking the damper
does not close properly. system for the circulation air.
Draining the compressor oil and checking for any
mechanical wear on the compressor. If shavings
(wear) can be seen in the compressor oil, please
Poor insulation of the transitions to the air Checking the transitions between the evaporator
contact WAECO's service technician.
distributor box or the open air. and the air distributor box regarding tightness,
which means that hot air cannot penetrate in from
the outside.
Installing a new compressor.
Installing a new drying unit.

conditioning system, which means that the
vacuum pump is kept running for at least
30 minutes. Important: Check the degree of
evacuation!

recommended refrigerant. The amount of oil
the assembly instructions or the table of refrigerant
quantities).
94 Troubleshooting General assembly instructions 95
Low-pressure In order for the AC system to work as safely and efficiently as possible, it is essential that spare parts are fitted
correctly. Below are instructions that facilitate assembly.
HIGH • The suction and pressure side on the compressor are reversed (see Worksheet 6)
• The compressor's magnetic coupling slips or does not engage (Sheet 5) Checks that must be carried out before assembly
• T
he open expansion valve is blocked (Worksheet 3). Since the AC system works in conjunction with the car's various parts, the following settings and functions must be
If the compressor has a suction pressure regulator, small but rapid pressure fluctuations checked before installation:
occur on the low pressure side 1. The idle speed must be the preconfigured speed
• (V) The suction pressure regulator functions incorrectly or is defective (Worksheet 4) 2. The output voltage from the generator must be 14-15 V
• Defective compressor (Worksheet 9) 3. The heater fan must perform flawlessly in all operating modes
4. The heating valves must function flawlessly
5. All electrically operated components in the car must be checked to ensure that they are functioning
LOW • (F) The thermostat is defective (Worksheet 8) properly
• (F) The closed expansion valve is blocked or clogged (Worksheet 3) Any errors or discrepancies must be corrected before the work begins.
• The drying filter is saturated with moisture (Worksheet 2)
• (V) The suction pressure regulator is blocked at maximum capacity (Worksheet 4) Compressor oil
• (F) Stoppage in the air conditioner's LP or HP area (Worksheet 7)
Note! Only synthetic oil may be used with R134a refrigerant, never mineral oil.
Most compressors are already filled up with the correct quantity from the beginning. Check the oil level during
maintenance and repair and replenish if necessary.
High pressure
HIGH • Normal situation with very high ambient temperature (> 43°C) Installation of AC spare parts
• Excessive quantity of refrigerant, 30-35% excess refrigerant (Worksheet 2) • Before fitting the component, check that all connectors, fasteners and other details are the same as on the part to
be replaced
• Error with heat exchange in the condenser (Worksheet 1)
• Gases that are difficult to condense in the air conditioning system (Worksheet 2) • When the hoses and connections are loosened, they must be immediately sealed with protective caps or similar
so that moisture or dust cannot enter the AC system. The spare part's protection should not be removed until just
• (V) The compressor's suction pressure regulator is defective (Worksheet 4) prior to installation.
• S
toppage in the air conditioner's HP area, between the compressor-condenser,
• When connections are tightened or loosened, two wrenches should always be used so that the hoses are not
condenserfilter, but after the high-pressure connection twisted around
• Before assembly, ensure that the O-ring is properly in place
LOW • Normal situation with very low ambient temperature (< 5°C) • O-rings may not be reused
• Insufficient quantity of refrigerant, 70 – 75% too little refrigerant. • Drip some compressor oil on the O-ring before connecting the refrigerant hose
Possible refrigerant loss (Worksheet 2) • All O-ring connections should be tightened with a torque wrench because excessive force can damage the seal
• (V) The closed expansion valve is blocked or clogged (Worksheet 3) and cause leaks
• (F) Stoppage on the LP or HP side between the filter and evaporator (Worksheet 7)
• Defective compressor (Worksheet 9) O-ring couplings: sizes Maximum values (in Nm) for O-ring couplings
5/8" (6) 15.4 – 17

Low pressure or high pressure 3/4" (8) 15.4 – 17
7/8" (10) 24.4 – 27
NORMAL • Inflow of warm air to the interior of the evaporator group or the passenger compartment
(Worksheet 10)
• Icing in the evaporator (Worksheet 8) • Lay electrical wiring, refrigerant tubing and other tubes such that they are at least 15 mm from rotating parts,
150 mm from parts that become very hot, 20 mm from the ignition system's wires and 20 mm from the fuel lines
• Attach the cables with cable ties or similar
EVEN • T
he compressor drive belt slips. One possible reason could be a displacement of the uniform
direction on the belt pulleys (see installation instructions). • Route all cables such that they cannot be damaged by sharp edges
• The compressor's magnetic coupling slips or does not engage (Sheet 5) • Push all contacts firmly so that they sit securely in place
• D
amaged compressor (Worksheet 9) (V) The compressor's suction pressure regulator is • Protect connections that may be splashed with water (e.g. in the engine compartment) with protective spray,
defective (Worksheet 4) insulation tape or similar
96 General assembly instructions Subject index 97
A/C service quality seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 69

Turn on the AC system A A/C service unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 27, 72
M Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 – 96
Adapters . . . . . . . . . . . . . . . . . . . . . . 29, 32, 34, 35, 45, 58 – 63, 68 Manufacturer approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
(The AC system must be filled up) Additives for leak detection systems . . . . . . 31, 42 – 47, 51, 70, 71 Manuli case set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Adjustable spanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Measuring instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
• Rotate the compressor five revolutions by hand to distribute the oil in it
Advertising material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Nitrogen leak detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Start the engine, let it idle and turn the AC system quickly on and off a few times Air conditioner cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 53 N Nitrogen pressure reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Air conditioner cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 53, 71
• Turn on the AC system and let the engine idle for a few minutes Air conditioner flush connector . . . . . . . . . . . . . . . . . . . . . . . . 34, 35
Air conditioner service units . . . . . . . . . . . . . . . . . . . . . . . 4 – 27, 72 Oil Checker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
AirCon Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 71
O Oil dosing dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65, 66, 70
Functional test for AC systems with non-variable compressors Aircon Service Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 27, 72 Oil injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 69
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17, 22, 23, 25, 57, 68 Orifice tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
(e.g. Sanden, Seiko-Seiki) ASC 1000 G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13, 72 O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65, 66
ASC 2000 G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15, 72 Ozone cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Check the thermostat:
ASC 2000RPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17
PAG compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 65, 66, 70
Turn on the AC system and let it run for a few minutes with maximum cooling effect so that the ventilation system ASC 2500 G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11 P PAO compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 70
ASC 3000 G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19, 72
cools down. Configuration must occur at a speed of approx. 2500 rpm and with the fans in the lowest position 1: Patented containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 30, 70
ASC 5000 G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 25, 72
configure the thermostat so that the air temperature in the middle exhaust valve is approx. 6 °C. ASC 5500RPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23, 72 Pipe filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 64
Important! Make sure the sensor is securely attached in the evaporator and has good surface contact. Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Car Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55, 71 Pressure meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
C Charging cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Pressure reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check the pressure in the AC system: Charging hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 62 Printer paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chip filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 64 Professional oil injection system . . . . . . . . . . . . . . . . . . . . . 7, 30, 70
Approximate valuesat a speed of 2500 rpm and the fan in position 1: the low pressure side 0.5 – 1.5 bar, the high Click Lock quality seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
pressure side 10 – 15 bar. Compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31, 51, 70 Quality seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Connection adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 63
Q
Crimping tool for refrigerant fittings . . . . . . . . . . . . . . . . . . . . . . . 60 R 1234yf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 24, 32
Functional test for AC system with variable compressors Cylinder trolley (for nitrogen bottles) . . . . . . . . . . . . . . . . . . . . . . . 49 R R 134a leak detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 68
R 134a reference leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
(e.g. Harrison) Recovery unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Diagnosis tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 – 96
Vehicles with variable compressors have no thermostat. The suction pressure in the system for such vehicles is
D Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Recycle Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Dosing dispenser PAG oil . . . . . . . . . . . . . . . . . . . . . . . . . 65, 66, 70 Recycling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 27, 72
regulated automatically and is always 2 bar. Refresh-o-mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 55
Dust cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Refrigerant analysis . . . . . . . . . . . . . . . . . . 16, 17, 22, 23, 25, 57, 68
Easy Repair Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Refrigerant recovery unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General checks of the AC system E Electronic leak detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 68 Refrigerant scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
• Check that the condenser fan is working flawlessly and that it rotates in the right direction Ester, compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31, 70 Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 70
Evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39 Retrofitting from R12 to R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
• Check that the pressure switch/trinary switch works. (On/off switch for the condenser fans.
"On" at approx. 15 bar, "Off" at approx. 13 bar). Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 35, 36, 64, 69 Safety goggles and gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
S Sealant separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• Check that the recirculation cover works flawlessly Flush connector, flush adapter . . . . . . . . . . . . . . . . . . . . . . . . 34, 35 Service couplers,
Flush container, flushing kit . . . . . . . . . . . . . . . . . . . . . 28, 34, 37, 50 connection adapters . . . . . . 26, 27, 29, 32, 34, 35, 45, 58 – 63, 68
• Check that the car's ventilation system works flawlessly Flushing / flushing equipment . . . . . . . . . . . . . . . . . . . . . 34 – 37, 50 Service hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 62
Forming gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40, 48, 49, 68 Solenoid valve opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
• Check other equipment, if available (e.g. heating faucet or valve for vacuum regulator) Spring Lock tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
• Check that the idle boost functions, if this function is available G GLO-AWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 71
Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50 T
• Check that the protective circuit works (the compartment ventilation fan must either be on for the AC system to be Threading tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
able to start, or start automatically when the AC system is turned on) Hammer puller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Tools and accessories . . . . . . . . . . . . . . . . . . . . . . . . 57 – 61, 68, 69
H Hand pump for injection to UV additive/oil . . . . . . . . . . . . . . . . . . 47 TRACER® GLO-AWAY® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 71
• Check that the drain hose for condensed water is correctly installed and is operating flawlessly Heat protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 TRACER® leak detection systems . . . . . . . . . . . . 42 – 47, 51, 70, 71
High-voltage gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 TRACER® UV additive . . . . . . . . . . . . . . . . . . . . . 42 – 47, 51, 70, 71
• Check all parts of the AC system and ensure that everything is installed correctly, that the components are Hose cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
securely in place and that there are no leaks. Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 62 Ultrasonic evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 55
Hybrids . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31, 37, 46, 50, 51, 71
U Universal compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 70
Universal flush container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 34
Infrared laser thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Used oil container, ASC 2500 G / ASC 5000 G . . . . . . . . . . . . . . 29
I Insulating material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 UV leak detection kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 – 44
UV leak detection additives . . . . . . . . . . . . . . . . . 42 – 47, 51, 70, 71
Laser thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 UV leak detection lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 – 44
L LCD digital thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Leak detection equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 68 Vacuum pump oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 31, 70
Leak detection lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 – 44, 69
V Vacuum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Leak detection spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 70 Valve assembly tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Leak detection technology . . . . . . . . . . . . . . . . . . . . . . . . . . 40 – 51 Valve cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Low emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 11, 22, 23 Valve fitting tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Workshop kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 – 66
W
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WAECO AirCon Service

A/C SERVICE UNITS

A/C SERVICE UNITS 8 – 29

Sales team: Vacuum pumps Nitrogen pressure reducer

Technical service: AIR CONDITIONER CLEANING 52 – 55

TKD@dometic-waeco.de MEASURING INSTRUMENTS 56

BEST BRAND IN AIRCON SERVICE WHAT WAECO AIRCONSERVICE OFFERS

ASC SERVICE UNITS BY WAECO Products certified by major vehicle manufacturers

Set of chip filters air conditioners

A/C service units and consumables for Troubleshooting

ASC A/C SERVICE UNITS Custom models –

In addition to the standard models presented in this

Sie haben noch kein Klimaservicegerät zum

AirCon Service Center for BMW

Der Spülprozess wurde in Zusammenarbeit mit der Volkswagen

A/C SERVICE AT TOP LEVEL LOW LIFECYCLE COSTS

• Refrigerant recovery must be made and displayed with an accuracy of +/- 30 g.

PATENTED FEEDING SYSTEM FOR

Included as standard with models ASC 1000 G, ASC 2000 G,

ASC BENEFITS AT A GLANCE „ENGINEERED IN GERMANY“

ECONOMICAL DIAGNOSIS TOOL

ASC 2500 G LOW EMISSION – ASC 2500 G LOW EMISSION

ENVIRONMENTALLY SOUND AND PROFITABLE

ASC 2500 G Ref. No. 9103301844 PG 106

Instruction package Ref. No. 8889900001 PG 909

ASC 1000 G – FULLY AUTOMATIC A/C SERVICE UNIT

ASC 1000 G Ref. No. 9103301843 PG 106

Instruction package Ref. No. 8889900001 PG 909

FULLY AUTOMATIC A/C SERVICE UNIT • USB interface:

ASC 2000 G – FULLY AUTOMATIC A/C SERVICE UNIT

ASC 2000 G Ref. No. 9103301841 PG 106

Instruction package Ref. No. 8889900001 PG 909

• Personalised charging amount

FRESH OIL AND UV ADDITIVE additive hybrid vehicles

ASC 2000RPA – FULLY AUTOMATIC A/C SERVICE UNIT

WITH FULLY AUTOMATIC

REFRIGERANT ANALYSIS 21 kg, vacuum pump capacity: 5 cars/h

Nitrogen leak check

Prior to the actual recycling process

If the refrigerant is fine, the

Fully automatic: Optional:

ASC 3000 G – FULLY AUTOMATIC A/C SERVICE UNIT

ASC 3000 G Ref. No. 9103301845 PG 106

Instruction package Ref. No. 8889900001 PG 909

HIGH-VOLUME AIRCON SERVICE CENTRE

FOR BUSES, TRAINS, HELICOPTERS to create a personalised charging

AND CUSTOM APPLICATIONS

12 THINGS YOU OUGHT TO KNOW

Source: Report of Germany’s Federal Motor Transport Authority, 2014

ASC 5500RPA ASC 5500RPA LOW EMISSION

FOR THE NEW REFRIGERANT R 1234YF • Sturdy metal housing

Instruction package Ref. No. 8889900001 PG 909

• Automatic, regular leak check:

Annual savings per year with

Personalised charging amount

* also available as 110-volt version

Charging and vacuum hoses R 134a Spare rolls for printer

• Suitable for all standard refrigerants • sales pack: 4 pieces

Hose colour: red Ref. No. 8885100056 PG 106

FULLY AUTOMATIC A/C SERVICE UNIT • USB interface:

• Personalised charging amount

Fully automatic: Optional:

FOR THE NEW REFRIGERANT R 1234YF • Sturdy metal housing

• Automatic, regular leak check:

•S et includes a variety of adapters, e.g. for expansion valves and compressors

• Keeps a newly installed compressor free from chips

• During refrigerant recovery the Recycle Guard is connected between the

•U niversal unit designed for mobile use

with ASC A/C service units

• Handy and sturdy cylinder trolley

•S uitable for odour decontamination in vehicles and other interiors