Turbo PDF
Turbo PDF
Turbo PDF
In an internal combustion engine, a turbocharger (often called a turbo) is a forced induction device that
is powered by the flow of exhaust gases. It uses this energy to compress the intake gas, forcing more air
into the engine in order to produce more power for a given displacement. The current categorisation is
that a turbocharger is powered by the kinetic energy of the exhaust gasses, whereas a supercharger is
mechanically powered (usually by a belt from the engine's crankshaft). However, up until the mid-20th
century, a turbocharger was called a "turbosupercharger" and was considered a type of supercharger.
TURBOCHARGER CONSTRUCTION
• A turbocharger relies on the volume and velocity of exhaust gases to spin (spool) the turbine
wheel, which is connected to the compressor wheel via a common shaft.
• A smaller turbo will spool quickly and deliver full boost pressure at low engine speeds, but boost
pressure will suffer at high engine RPM.
• A larger turbo, on the other hand, will provide improved highrev performance at the expense of
low-end response
HOW TURBO CHARGER WORKS
• exhaust gases will flow out directly to TURBINE WHEEL, at the same time its made
turbine wheel were spin in high revolution 240,000 rev/min
• This condition causes the air to be heated. This hot air will be directed to the intercooler
for cooling.
• after the combustion process, exhaust gases will be used to move the turbine wheel
before it is discharged through the exhaust muffler.
ADVANTAGES
In addition to the extra power, turbochargers are sometimes referred to as devices that offer “free
power” because unlike a supercharger, it does not require the engine’s power to drive it. The hot and
expanding gasses coming out of the engine are what power a turbocharger so there is no drain of the
engine’s net power. Turbocharged engines are also not affected in the same way as naturally aspirated
engines are when they go at higher altitudes. The higher in altitude a naturally aspirated engine climbs,
the harder it becomes for it to get oxygen due to the thinning atmosphere. A turbocharger gets around
this problem because it forces the oxygen into the engine’s combustion chamber, sometimes at 2 times
the pressure of the atmosphere.
Turbochargers also improve the fuel efficiency of a vehicle however there is a misconception when it
comes to turbocharged vehicles and fuel efficiency. Taking a naturally aspirated engine and slapping on
a turbocharger on it will not improve fuel efficiency. The way that manufacturers improve fuel efficiency
though turbocharging is by down-sizing an engine and then turbocharging it. For example, take a 2.5L
inline-4 cylinder naturally aspirated engine and decrease the displacement to 1.4L and then
turbocharger it. The smaller, turbocharged engine would still have the same performance figures (or
slightly better) but because of the smaller displacement, it would also use less fuel.
DISADVANTAGES
The other big disadvantage of a turbocharger is something called turbo lag. Under certain conditions,
whenever you put your foot down on the throttle, there is a delay between the time you demand power
from the engine and the moment you actually start to feel it. That is turbo lag. When the engine’s speed
is low, there isn’t a lot of exhaust gasses passing through the turbocharger so when you do demand
power from the engine, the turbocharger turbine needs time to start spinning at an optimal speed. The
effects of this can be reduced by downshifting to a lower gear but keen drivers can still sometimes
notice the split delay in response.
So the next time you’re in a GM showroom, don’t overlook the turbocharged vehicles. They offer the
same or more power as V6 or sometimes even V8 counterparts and they usually have better fuel
economy due to the smaller displacement engine and less weight.
WASTE GATE
A wastegate is a valve that controls the flow of exhaust gases to the turbine wheel in a turbocharged
engine system.
Diversion of exhaust gases regulates the turbine speed, which in turn regulates the rotating speed of the
compressor. The primary function of the wastegate is to regulate the maximum boost pressure in
turbocharger systems, to protect the engine and the turbocharger. One advantage of installing a remote
mount wastegate to a free-float (or non-WG) turbo includes allowance for a smaller A/R turbine
housing, resulting in less lag time before the turbo begins to spool and create boost.
- INTERNAL - EXTERNAL
BLOW OFF VALVE
Blow off valves function to stop compressor surge. Compressor surge happens with the lifting the
throttle off a turbocharged vehicle that either doesn't have a bypass valve or has one that doesn't work
properly.
INTERCOOLER
An intercooler’s purpose is to cool air that has compressed in either a turbo or supercharger.When air is
compressed its temperature rises drastically and becomes less dense and less oxygen rich. An
intercooler is an essence a heat exchanger
SUPERCHARGER
In an internal combustion engine, a supercharger compresses the intake gas, forcing more air into the
engine in order to produce more power for a given displacement.
The current categorisation is that a supercharger is a form of forced induction that is mechanically
powered (usually by a belt from the engine's crankshaft), as opposed to a turbocharger, which is
powered by the kinetic energy of the exhaust gasses.
HOW SUPERCHARGER WORKS
Supercharges usually run off of a pulley that is connected to the engine like the alternator or power
steering pump. They force the air into the combustion chamber by compressing the air via a turbine or
screws
TYPES OF SUPERCHARGER
POSITIVE DISPLACEMENT
Positive Displacement superchargers produce a fixed amount of pressure that doesn't increase much as
the engine increases RPM's. That means the added benefit decreases at higher RPM's
ROOTS
The Roots Supercharger (or Blower) uses a pair of meshing lobes. They trap air in pockets surrounding
the lobes and then the air is forced from the intake side of the supercharger to the exhaust side.
The Roots Supercharger was patented in the 1860's by the brothers Francis Marion and Philander Roots
of India.
Lysholm Screw
The Lysholm Screw aka Twin Screw Supercharger works by pulling air through a set of counter rotating
screws that resemble worm gears. These screws are high tolerance and have low leak levels compared
to the Roots-Type superchargers.Lysholm Supercharges are named after Alf Lyshom whom invented
them.
ADVANTAGES OF SUPERCHARGER
• no lag time to build pressure because the compressor is always spinning proportionally to the
engine speed.
DISADVANTAGES OF SUPERCHARGER
electric turbo uses an electric motor and an electric compressor. When you step
on the gas pedal, the motor activates the compressor. The compressor forces cool
air into the engine without any turbo lag. Once the turbo spins fast enough, the
motor and compressor automatically turn themselves off to save energy. The
turbo continues to rotate for a while even after the motor is turned off due to the
exhaust gases and the inertia of the wheels.
ADVANTAGES OF ELECTRIC TURBO
• https://www.turbocharger.mtee.eu/what-is-an-electric-turbocharger/
• https://www.google.com/search?q=electric+turbocharger&hl=en-
US&source=lnms&tbm=isch&sa=X&ved=2ahUKEwjridOsyrj9AhWyglYB
HSRKDIwQ_AUoA3oECAEQBQ&biw=1366&bih=568&dpr=1#imgrc=stw
pKx5hzaVJMM
• https://www.google.com/search?q=electric+turbocharger&hl=en-
US&source=lnms&tbm=isch&sa=X&ved=2ahUKEwjridOsyrj9AhWyglYB
HSRKDIwQ_AUoA3oECAEQBQ&biw=1366&bih=568&dpr=1
• https://en.wikipedia.org/wiki/Turbocharger
• https://www.motortrend.com/how-to/turbocharger-vs-supercharger-
whats-difference-types-explained/
DISCUSSION
1. Check the black oil every morning to ensure the content black oil is sufficient.
do not let the oil reach the oil dry black. Make sure to use black oil grade
according to for example.. 15W 40 or 10W 40. the base for the oil must be thick
and quite viscous because if using base engine oil low for example 0W 30 or 5W
55, this will be indirect will corrode your turbine wall when shooting or overrev.
2. Coolant is also important for engines that use this turbo system. consciously or
unconsciously, in fact, in addition to engine oil, water is also used to cool the
turbine. therefore, the coolant is not less important. make sure the coolant
content is sufficient. there is a few keta turbo owners install an oil cooler system
on their vehicle, this method is also effective to ensure the temperature the
turbine is controlled but the maintenance cost is quite expensive
CONCLUSION
This turbo system is a forced ventilation system to be fed to the combustion
chamber in the engine. Turbo system designed to increase VE (volumetric
efficiency) or the volume efficiency of an engine is 120% compared to a normal
engine without a turbo only achieves VE as much 70% only. With this turbo
system, the engine can increasing its horsepower by 30% compared to normal
engine tapa turbo. Turbo can also perform deceleration for vehicles such as buses
and trucks with exhaust brakes serves to close the carbon monoxide gas flow
valve out on the turbo exhaust.