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18 Well Control

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The key takeaways are kicks, warning signs, controlling kicks, shut-in procedures, kill methods (wait-and-weight, driller's, concurrent), and common kick control problems.

Warning signs of a kick include drilling breaks, increase in pit volume, increase in mud-return flow rate, flow with pumps off, decrease in pump pressure and increase in stroke rate, drilling reversal, and hole not taking proper fluid volume during a trip.

The three basic kill methods are wait-and-weight, driller's, and concurrent.

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18

Well control
Contents
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2 Kicks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2 Controlling a kick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3 Shut-in procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3 Kill methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3 Wait-and-weight method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3 Driller's method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4 Concurrent method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4 Kick control problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-7

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Well control

Overview
This section explains kicks, warning signs, and kick control. Shut-in procedures and common kill methods are explained, and the steps to accomplish each are provided. Common kill problems are identified, and the solutions for these problems are given.

Kicks
A kick is an influx of formation fluids into the wellbore. Some of the conditions that can induce a kick are: C C C C C Drilling into an abnormally pressured formation Failure to keep the hole full during trips Insufficient mud weight Lost circulation Swab/Surge pressures

Warning signs of a kick include: C C C C C C C Drilling breaks Increase in pit volume Increase in mud-return flow rate Flow with the mud pumps off Pump-pressure decrease and stroke-rate increase Drilling reversal Hole not taking proper fluid volume during a trip

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Controlling a kick

Follow this procedure to control a kick: 1. 2. 3. 4. 5. 6. 7. Pull off bottom. Shut off pumps. Check for flow. Shut-in the well. Record pressures. Kill the well. Verify that the well is dead.

Note: The best indication that a well has been killed is when the choke is open 100 percent and there is no flow.

Shut-in procedures
A shut-in procedure can be either soft or hard. When conducting a soft shut-in the choke is partially to fully open when the annular preventer is closed. When conducting a hard shut-in the choke is fully closed when the annular preventer is closed.

Kill methods
Three basic techniques used to kill a well are: C C C Wait-and-weight method Driller's method Concurrent method

Wait-andweight method

The most widely used kill method is wait-and-weight. In this method, the well is shut-in, and the surface system is weighted up to the required kill weight. The weighted mud is pumped into the well, and the kick is killed in one complete circulation. This method is also called the engineer's or one-circulation method.

Revised August 1, 1997

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Driller's method

In the second kill method, the influx is pumped out of the wellbore after recording the shut-in pressures and pit volume increase, but before weighting up the drilling fluid. Once the influx has been pumped out of the well, the well is shut-in and the surface mud system is weighted up to the required kill weight. This procedure is also called the two-circulation method.

Concurrent method

The third kill method requires weighting up the surface system while circulating out the influx. Once kill weight has been pumped to the bit, then final circulating pressure is maintained on the drill pipe gauge until the influx is out of the wellbore and kill weight mud is returning at the surface. Kill sheet. Complete the prerecorded and recorded information sections. Then calculate the kill weight mud and the initial and final circulating pressures. See Figures 18-1 and 18-2 for an example of a kill sheet.

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PRE-RECORDED INFORMATION
Pump No.1 Pump No 2

Original Mud Weight (OMW) _____ lb/gal True Vertical Depth (TVD) _____ ft Measured Depth (MD) _____ ft

Surface to Bit ___ bbls ___ stks ___ stks Bit to Surface ___ bbls ___ stks ___ stks Totals ___ bbls ___ stks ___ stks Pump No. 2 _____ bbl/stk KRS _____ spm KRS _____ spm MACP _____ psi KRP _____ psi KRP _____ psi

Pump No. 1 _____ bbl/stk KRS _____ spm KRS _____ spm SHOE: Test _____ lb/gal KRP _____ psi KRP _____ psi Depth _____ ft

Bit to Shoe _____

RECORDED INFORMATION
SIDPP _______ psi SICP _______ psi Pit Gain _______

KILL CALCULATIONS
Kill Weight Mud (KWM) =

SIDPP ( ) + OMW: 0.052 x TVD 0.052 x (


( )

+ ( + (

) = ____ ) = ____ psi ) = ____ psi

Initial Circulating Pressure (ICP) = SIDPP + KRP: Final Circulating Pressure (FCP) =

KWM x KRP: OMW

( (

) )

x (

Figure 18-1: Sample kill sheet. The top half of a kill sheet is a work sheet for necessary kill calculations.

Where C C C C C C C C C C C OMW is the original mud weight (lb/gal) TVD is the true vertical depth (ft) MD is the measured depth (ft) stks is strokes spm is strokes per minute KRS is the kill rate speed (spm) KRP is kill rate pressure (psi) MACP is the maximum allowable casing pressure (psi) SIDPP is the shut in drill pipe pressure (psi) SICP is the shut in casing pressure (psi) KWM is kill weight mud (lb/gal)

Revised August 1, 1997

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PRESSURE SCHEDULE

INITIAL CIRCULATING PRESSURE

FINAL CIRCULATING PRESSURE

Pump Strokes Drill Pipe Pressure

Figure 18-2: Sample kill sheet, continued. Using the values derived from the kill sheet calculations, plan the pressure relief schedule.

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Kick control problems


While controlling a kick, some of the problems that can occur include: C C C C C C C C Lost circulation Plugged jets Washed-out choke Plugged choke Washout in the drillstring Gas migration Off-bottom bit Gas hydrate formation

These problems can result from the increased pressure and heavy kill-weight mud. In some cases, more than one problem can occur. Use Table 18-1 to determine the source of problems during a kill procedure.

Indication Situation
Total circulation loss Partial circulation loss Choke plugging Jet plugging Choke washout Drillstring washout

Drillpipe pressure
Major decrease Major decrease Major increase Major increase Major decrease Major decrease

Casing pressure
Major decrease Decrease Major increase No change Major decrease No change

Pump rate
Increase Increase Decrease Decrease Increase Increase

Table 18-1: Kill procedure problem indicators. Use these guidelines to quickly identify problems in well-control situations.

Solutions for dealing with a lost circulation problem are detailed in the chapter titled Lost circulation.

Revised August 1, 1997

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