This document provides a method for superstructure construction using precast concrete elements. It involves 3 main stages:
1) Installation of ground beams and slabs over 1-2 days using surveyors, cranes, and laborers.
2) Placement of precast columns over 3-6 days using cranes, bolting columns to foundation, and checking vertical alignment.
3) Installation of precast beams at upper floors over 3 days using cranes to place beams and bolting them to columns.
The method utilizes precast concrete elements for beams, columns, and slabs which are lifted into place by crane and connected together to form the superstructure over 10-15 days total
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online from Scribd
This document provides a method for superstructure construction using precast concrete elements. It involves 3 main stages:
1) Installation of ground beams and slabs over 1-2 days using surveyors, cranes, and laborers.
2) Placement of precast columns over 3-6 days using cranes, bolting columns to foundation, and checking vertical alignment.
3) Installation of precast beams at upper floors over 3 days using cranes to place beams and bolting them to columns.
The method utilizes precast concrete elements for beams, columns, and slabs which are lifted into place by crane and connected together to form the superstructure over 10-15 days total
This document provides a method for superstructure construction using precast concrete elements. It involves 3 main stages:
1) Installation of ground beams and slabs over 1-2 days using surveyors, cranes, and laborers.
2) Placement of precast columns over 3-6 days using cranes, bolting columns to foundation, and checking vertical alignment.
3) Installation of precast beams at upper floors over 3 days using cranes to place beams and bolting them to columns.
The method utilizes precast concrete elements for beams, columns, and slabs which are lifted into place by crane and connected together to form the superstructure over 10-15 days total
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online from Scribd
This document provides a method for superstructure construction using precast concrete elements. It involves 3 main stages:
1) Installation of ground beams and slabs over 1-2 days using surveyors, cranes, and laborers.
2) Placement of precast columns over 3-6 days using cranes, bolting columns to foundation, and checking vertical alignment.
3) Installation of precast beams at upper floors over 3 days using cranes to place beams and bolting them to columns.
The method utilizes precast concrete elements for beams, columns, and slabs which are lifted into place by crane and connected together to form the superstructure over 10-15 days total
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online from Scribd
Download as docx, pdf, or txt
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TITLE: SUPERSTRUCTURE NO OPERATION METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATIO N 1 days
36
First : Install the ground beam
Surveyor incharge will setting the location of ground beam by using the theodalite and marking the point according level stated in plan The point then will mark with wooden stick by labour incharge.
1 Site supervisor 70 point 1 Skilled Labour 2 Surveyor
Setting-out on the location of ground beam. .
1 point setting = 10 min 70 point x 10 min. = 700min. 700min / 2 theodelite =350 min. 350min/60 min = 6 hour @ 1 day
Diagram 10: Process for checking on the surface at the site of work performed by the employee to a position around.
NO 32.
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
Place the precast beam
Precast beam will place at the working area by crane and hung by chain. In this situation about 4 labour need to hold the beam to make sure the beam is place according to point marked. Diagram : labour hung the chain to crane
-2 crane -2 operator crane -1 labour setting out (skilles lobour) -3 labour setting out (unskill labour) 69 no/ ground beam 1 crane = 5 nos/hr 2 crane = 10nos/hr 10nos x 8hr =80nos @ 1 days 1 day
NO 33
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
Connect precast beam to precast beam
After the beam has arranged according to size, selected labor will drill the dole to make connection from one beam to another beam. In this construction, they used the threaded and swaged reinforcement. Three bolt usually will used grade 4.6,grade 8.8 and bolt type of high strength friction grasp then SBA will put for established between precast beam to precast beam.
-1 crane -Gerudi Konkrit -Achor bolt -SBA -2 installer connection Diagram 6: precast beam was arrange by folloeing the size -2 unskilled labour 69 no/ ground beam -1 installer skilled = 20 minute/ nos - 69nos X 20 minute/nos = 1380 minute. -1380 minute/ 2 installer = 690 minute - 690 minute/60 minute =11.5 hour @ 2 day 2 day
Diagram 7: the detail connection between 2 precast beam
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
Second : Install the ground slab precast
34
Precast slab then will carried by crane that being look by four labour to make sure that the slab is place at right place according to marking. This slab is arranged on the bam and will joint them together by casting a concrete connection or using bolt and nut. Diagram 8: the crane carry the pieces of slab precast 1Crane 1 operator 3 installer .
8mx8m / pieces 50no/ slab precast.
-1 crane =4nos/hr -1day =8hour -4nos x 8hr =32nos/day 50nos = 2 days
2 days
Carry the precast slab
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
35
Install precast slab at ground floor and install slab connection
Casting of slab is arranged on the ground beam using the concrete mix on site. This installation for ground slab involved many labours as the slab is heavy to place and also need to place in right position in order to prevent from any mistake happened.
-10 installer -4 skilled labour - 2 crane
300nos/connec tion precast slab per floor
1 hr = 25 pieces 25 x 8 hr = 200 @ 2 days
2 days
Diagram 9: arrangement the precast slab following the size precast slab.
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER 1 Site supervisor 1 Skilled Labour
-Seting out process is done by supervisor incharge in site. - This process is done to make sure the point for pillar not erected from original point. - This will minimize mistake during installation of column. - Supervisor incharge need to make sure the height og starter bar is 800mm from floor level.
1 Surveyor
Diagram 10: Process for checking on the surface at the site of work performed by the employee to a position around.
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER -Crane mobile -4skilled labour -8 unskilled labour.
QUANTITY
OUTPUT
DURATION
37
Placement of Pre-cast column to starter bar.
Starter bar for each column is install before place the ground slab The height of starter bar for each column is according to point marked before this and the height of each column cracker must use dumpy level to get the high according the cracker size. Precast column is placed inside the starter bar by using the crane and guide by labour in charge.
120pcs/floor.
-1 labour 0.6pcs/hr -12 labour (12x 0.6 pcs) = 7 pcs/hr -1 day (8hr x 7pcs/hr) = 56 pcs/days 120pcs / 56 pcs = 2.2@ 3 day
3 day
Diagram 11: the starter bar
NO 38
OPERATION Column installation.
METHOD The starter bar that installed before this at height 800mm from floor level will paired with column that hung by crane At the bottom of the column, there are holes provide to easier paired the column with starter bar. Then worker involved will connect the starter bar with the column to assure the column is insert right and in right position.
DIAGRAM
PLANT/ MANPOWER -3 mobile crane -3 Site supervisor -3 Operator -6 installer(skilled Labour) -12 labour (unskilled labour)
METHOD 4. As this method of construction use precast column, so the bottom of the column are provided with hole and every connection between column and starter bar are using bolt and nut to connect to slab. As this column made at factory, the diameter for each hole is 50mm. Supervisor involved need to check regularly on this connection as to prevent from failure.
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
Diagram 14: detail drawing connection between column and starter bar, using bolt and nut to connect to the slab.
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER -1 site supervisor - 3 settiing labour
QUANTITY
OUTPUT
DURATION
Probe installation to detain column from offset
Attach probe with bolt and nut from column to floor Probe is attach to make sure the connection between slab to slab is strong enough.
Diagram 16: to setting and adjust the vertical of column
NO 42
OPERATION Shim pad at bottom of column
METHOD As the height of column are in different height, shim pad are placed to make sure column in same height. Place the shim pad to the bottom of column and placed it before joint column with starter bar.
DIAGRAM
PLANT/ MANPOWER -1 Site supervisor -4 unskilled worker to put the shim pads
Spirit level will used to check the vertically in column so that next work can be done. Strut that placed earlier will be open by workers.
-1 Site supervisor -3 installer
Diagram 20: to get vertical on column
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER -1 mobile crane -2 unskilled labour -1 skilled labour
QUANTITY
OUTPUT
DURATION
Fourth : Install the precast beam at upper floor.
46 Carry the precast beam
Precast beam will carried by crane st and held for 1 floor with workers standby in their position to setup the beam to column.
69 nos /floor
-1 beam / 0.42 hrs = 2.38 @ 2 beam/hrs -69 beam / 2 beam/hrs = 34.5 hrs -34.5 hrs / 8 hrs = 4.4 day -5 day / 2 labour = 2.5 day @ 3 days
The position should be in parallel to column to easier to connect from beam hole to column holes.
3 day
Diagram 21: Precast Beam position in the transverse and parallel to the columns and easy for the work of inserting holes into the steel beam columns.
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER -Anchor bolt an nut -Spanner Drill
QUANTITY
OUTPUT
DURATION
47
Beam installation to the column in st 1 floor.
Anchor bolt sot in into beam and column which is beam and column functioning as connectivity by using a drill to insert anchor bolt. Before insert the anchor bolt and nut. After that, anchor bolt and nut is planted into beam and column and tightened using a spanner.
-3 mobile crane -4 unskilled labour -2 skilled labour
-1 site supervisor -(1 = 4 labour)
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
48
Grouting beam and column.
Workers will put grounting to beam and column to make sure the connection more strength. Diagram 24 : the labour ready to put grouting to beam for connect to column to established the connection
-1 site supervisor -4 unskilled labour
-1 labour = 0.2 m -4 labour = 0.8 m -1 day = 8hr 0.8 x 8 hr = 6.4 m /day 2 m / 6.4 m/day = 0.3125 = 1 day
1 day
Diagram 24: the labour ready to put grouting to beam for connect to column to established the connection
NO
OPERATION
METHOD
DIAGRAM
PLANT/ MANPOWER
QUANTITY
OUTPUT
DURATION
Firth: Install the precast hollow slab at upper floor.
Carry the precast hollow slab to upper floor Using mobile crane, place the precast hollow core floor slab o top of the beam as shown on the diagram and guided with labour.
