FACTORYACCEPTANCETESTSCERTIFICATE

No.

3604_2

Date

11Mar13

EN102043.1
Customer
P.O.

RPVALVES
63036

P.O.item

DWG

DF
Job/item

TAG

Materialdescription
Type

Operator

Gear

Sourservice

YES

Class

4"

ASME300

complianttoNACEMR0175ed.

Flange

Bodymaterial

Qty

RF

ASTMA350LF2
Cl 1
Cl.1

13

YES

API6D

VDS

Size

Trunnionballvalve

3604

Antistatic
design
Firesafe
designto

2002

Serialnos.presentedtothetestings:

API607BS6755p.2ISO
10497:2004API6FA

DF:3604002001013

ThefollowingtestingswerecarriedoutinaccordancetoITPno.:

3604/ITP

Test

Result

Visualcheck

satisfactory
f
y

Dimensionalcheck

satisfactory

NDTs:

seedetailsonpage2

satisfactory

Medium

Pressure

Time

(bar)

(minutes)

Highpressureshelltest

Water

78

15

Hi h
Highpressureseatstest
t t t

W t
Water

58

Lowpressureseatstest

Air

Noleak
satisfactory
Noleak
satisfactory
Noleak
satisfactory

FunctionaltestunderDp

Water

52

satisfactory

Doubleblockandbleed

Water

58

Noleak
satisfactory

Pressuretest:

Remarks:

ConformitytopressureEquipmentDirective97/23/EC:

Yes

PEDCategory:

II

Wedeclarethatthevalvesarefullyincompliancewiththerequirementof:
PressureEquipmentDirective97/23/ECModuleHcertificaten.RPS0160456/01;
Notifiedbody:0038Lloyd'sRegisterVerificationLTD,71FenchurchStreet,London,EC3M4BS(UK)
di
i
/ /
/
h i ld i
b
/
ATEXdirective94/9/ECII,2G/DTechnicaldossiernumber:AT01/04
DLGSn.17,27/01/2010
Referencetoharmonizedstandards:EN134631/EN134635
Formaterialsofconstructionrefertorelevant"Materialscertificateslist"andgeneralassemblydrawing.
BysigningthiscertificatetheClientsrepresentativesconfirmthefullcomplianceofthevalvesandactuatorstestresultstotheProject
requirements.
Issuedelectronicallyand
CUSTOMERREPRESENTATIVES
CUSTOMERREPRESENTATIVES
controlledbyQCdepartment

page1of2

Materials certificates list

Doc N: 3604_2

Dwg
pos

Component

Material

Heat

Certificate

BODY

ASTM A350
LF2 CL.1

825191

A09/3958

CLOSURES

ASTM A350
LF2 CL.1

825191

A09/3958

STEM

ASTM A182
F51

272411

2012068418

BALL

ASTM A182
F316

424276

MEST029164

SEAT RING

ASTM A182
F316

000575

2010029126

24

GLAND
FLANGE

ASTM A350
LF2 CL.1

38425

A12-3361

28

TRUNNION

ASTM A350
LF2 CL.1

38425

A12-3361

14

BODY STUDS

ASTM A320
L7M

27431

700/2012

15

BODY NUTS

ASTM A194
GR. 7M

030779

1588/2012

PO number:

63036 DTD 23-11-12

PO item:

ITEM:
Serial number:

MT

PT

UT

2
3604002001-013

Issued electronically and controlled by Q.C department. The certificates and reports listed in the table above and attached hereafter
have been checked and accepted by Q.C department. By signing this certificate the Clients representatives confirm the full
compliance of the valves and actuators test results to the Project requirements.

PMI

BODY

CLOSURES

STEM

BALL

Spett.le
DELLA FOGLIA Srl
V.le Kennedy, 149
I-21050 MARNATE VA

CONFORMITY DECLARATION UNI EN ISO 10204 Type 2.1

Or.n.: 1030011277 / 20

UM
Quantity
Code
Description
Your Confirm/Item Yr-Order
_________________________________________________________________________________________________________________
_
No
2
PVT
PV17 145,00 102,00 41,5 4" F316
OA/2012-498 pos. 2
07.03.2012
6-TYE04101-S207
GA05 mat. Not required
drw. TY6E04101
rev. drw. R01
size 4"
GRZ mat. F316
BK mat. Not required
Treat. PV ENP class 1500
PV spec. raw mat. PA03 PEEK BLACK + Grafite
TO10 mat. TOTS mat. mat. 00
TORS mat. TOGR mat. PVMO mat. -

Note:

1) Serial Number:
2012-4"-1792 - 2012-4"-1793
2010029126
2) Raw material certificate N ........................
in according to UNI EN ISO 10204 Type 3.1
3) Other ..............................................

Certificate emission date

19.03.2012

Note: Material free from radioactive contamination.

We declare on our responsibility that the products regarding enclosed order are in conformity with what requested.
We declare the products are realized in Italy.
THIS CERTIFICATE IS GENERATED AUTOMATICALLY FROM OUR SYSTEM SO NO TO STAMP AND SIGNATURE

A10-10001143

SEAT RING

GLANDE
FLANGE

TRUNNION

Officina Meccanica

BODY STUDS

Test certificate

COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666

Conform EN 10204-3.1

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Customer : DELLA FOGLIA SRL

VIALE KENNEDY 149 MARNATE(VA)

Your order nr. : OA/2011-2156-REV.3

Certificate nr.: 001588/2012

Date

Date

: 13/01/2012

Pag.: 01

: 05/03/2012

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

Quantity

ASTM A.320 L7M

Chemical composition:

Product Description

% Mn

% Si

% Cr

% Mo

Required Value

Min:

0,380

% C

0,750

0,150

0,800

0,150

Heat Nr.

Max:

0,480

1,000

0,350

1,100

0,250

% S

% P

0,040

0,035

Finish

Pos.

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------248,00 TIRANTI 5/8X70

030779

0,415

0,750

0,260

1,040

0,190

0,022

0,011

0660

320,00 TIRANTI 3/4X80

AB5269

0,390

0,820

0,230

1,000

0,160

0,006

0,009

0650

160,00 TIRANTI 1"3/8X140

AE3924

0,395

0,780

0,240

0,980

0,170

0,005

0,013

0800

120,00 TIRANTI 2"X170

AE2215

0,400

0,780

0,240

0,920

0,180

0,004

0,017

0510

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

ASTM A.320 L7M

Mechanical requirements:

R
690 min

Quantity

Product Description

Heat Nr.

Rs

A %

550 min

18 min

R.Tens.Str.

Rs.Yeld Str.

A %

N/mm2(MPa)

N/mm2 (MPa)

Elongation

Z %
50 min
Z.Y.

KV
-73C
J

KV

Hardness Test

-73C

HB - max

Reduction

235

Average

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------248,00 TIRANTI 5/8X70

030779

758

674

26,0

65,0

30- 33- 30

31

230-

320,00 TIRANTI 3/4X80

AB5269

960

700

29,0

66,0

63- 63- 61

62

230-

160,00 TIRANTI 1"3/8X140

AE3924

780

600

25,0

63,0

33- 32- 32

32

235-

120,00 TIRANTI 2"X170

AE2215

740

650

24,0

60,0

31- 32- 29

30

230-

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition

Heat treatment: quenching and tempering 620C min
We certify that the material is in accordance with the specification of
your order.
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 030779

Certificate nr : 064520

date : 29/11/2010

Heat nr : AB5269

Certificate nr : 54181

date : 13/12/2006

Heat nr : AE3924

Certificate nr : 018531

date : 01/04/2010

Heat nr : AE2215

Certificate nr : 034993

date : 14/10/2009

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000182

del : 05/03/2012

Quality Control
GIUSEPPE COLOMBO

Inspection Agency

Officina Meccanica

BODY NUTS

Test certificate

COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666

Conform EN 10204-3.1

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Customer : DELLA FOGLIA SRL

VIALE KENNEDY 149 MARNATE(VA)

Your order nr. : OA/2011-1997-R.1

Certificate nr.: 000700/2012

Date

Date

: 25/11/2011

Pag.: 01

: 17/02/2012

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

Quantity

ASTM A.194 GR.7M

Product Description

Chemical composition:

% Mn

% Si

% Cr

% Mo

Required Value

Min:

0,370

% C

0,650

0,150

0,750

0,150

Heat Nr.

Max:

0,490

1,100

0,350

1,200

0,250

% S

% P

0,040

0,035

Finish

Pos.

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------100,00 DADI 1/2

095781

0,395

0,747

0,243

0,891

0,233

0,028

0,008

0220

408,00 DADI 5/8

27431

0,420

0,830

0,240

1,020

0,220

0,015

0,015

0290

128,00 DADI 1.1/8

7880

0,400

0,810

0,240

0,890

0,220

0,013

0,013

0330

328,00 DADI 1"1/4

460

0,420

0,730

0,270

1,100

0,200

0,032

0,015

0320

320,00 DADI 1"3/8

36301

0,410

0,820

0,220

0,920

0,230

0,010

0,018

0370

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :

ASTM A.194 GR.7M

Mechanical requirements:

KV -73C
20min

Quantity

Product Description

Heat Nr.

KV -73C

After Heat

27min

Treatment at

average

HB

590for 24h

159-235

HB 159 min

Proof Load
Test

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------100,00 DADI 1/2

095781

408,00 DADI 5/8

27431

128,00 DADI 1.1/8

7880

328,00 DADI 1"1/4

460

320,00 DADI 1"3/8

36301

131-135-131

132

200-216

185-200

O.K.

91- 77- 86

84

222-235

218-226

O.K.

27- 56- 29

37

186-199

181-190

O.K.

128-132-130

130

212-226

206-215

O.K.

48- 56- 58

54

224-235

218-226

O.K.

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------According to ASTM latest edition - Heavy hex nuts ANSI B18.2.2

Heat treatment:quenching and tempering 620C min
We certify that the material is in accordance with the specification of
your order
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Heat nr : 095781

Certificate nr : 870113-465

date : 12/12/1996

Heat nr : 27431

Certificate nr : 36899

date : 24/03/2010

Heat nr : 7880

Certificate nr : 22459

date : 02/05/2008

Heat nr : 460

Certificate nr : 20421

date : 25/01/2008

Heat nr : 36301

Certificate nr : 53507

date : 25/01/2012

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Riferimento DDT numero : 000130

del : 17/02/2012

Quality Control
GIUSEPPE COLOMBO

Inspection Agency

CERTIFICATO DI CONTROLLO VERNICIATURA

Painting Inspection Certificate

ROSS COLOR SRL

Data

Nr

Date

No

Via A. Colombo, 130 - 21055 GORLA MINORE

21/02/2013

157

CLIENTE/ Client
DELLA FOGLIA SRL
DOCUMENTO DI RIFERIMENTO/ Document Ref. No.

Nr. ORDINE/ Purchase Order No.

P.O. 58 DATE 12/02/2013
QUANTITA' e DESCRZIONE/ Quantity and Description

DDT NR 96 DATE 12/03/2013

NR 13 TRUNNION VALVE DN 4" CL 300 - 3604002

DESCRIZIONE CICLO DI VERNICIATURA3604/ Description of the Painting Cycle 3604

X SA 2.1/2
X HEMPEL 15360

METALLIC GRIT
50
m
SPESSORE TOTALE ASCIUTTO RICHIESTO/ Total Dry Thickeness recommended
50
m

Final Colour:

AS PER STANDARD

1 PULITURA/ Cleaning
METODO/ Method:

CLEANING ISO 8501-1

MATERIALE/ Material:

SKY NET ALCALINE

2 PREPARAZIONE SUPERFICIALE - SABBIATURA/ Surface Preparation and Sandblasting

X SURFACE CLEANLINESS VISUAL
SSPC-SP1
Results:
SATISFACTORY
SA 2.1/2
Profile Iso 8503-2
Equipment: REPLICA TAPE FTG2000
46 m
< 50 mg/m2
X SALT TEST
Iso 8502-6
Results:
8,1 mg/m2
Equipment:
Bresle Kit
X COMPRESSED AIR
ASTM D4285
Equipment: BLOTTER EQUIPMENT
Results:
SATISFACTORY
X DUST CHECK
ISO 8502-3
Required: Level 2 Max
Resuts: Level 1 - SATISFACTORY
3 VERNICIATURA PRIMA MANO/ First Coat
HEMPEL 15360
X PISTOLA A SPRUZZO/ Spray gun
59
m
Dew PointC 2,4

NOME PRODOTTO E MARCA/ Name of product:

PENNELLO/ With paint brush (STRIPE COATING)
SPESSORE ASCIUTTO RILEVATO/Dry Thickness Detected

Air Temp.

C 16,60 Steel Temp. C 17

SPESSORE ASCIUTTO FINALE RILEVATO/ Final dry thickness noted

7. TEST RICHIESTI/ Tests required
ADHESION TEST
ISO 4624
HOLIDAY
X VISUAL INSPECTION

59

m Average

ADHESION TESTER
WET SPONGE
NONE

Equipment:
Equipment:
Equipment:

ISPETT. CLIENTE /Customer Inspector

FIRMA FORNITORE/ Supplier Signature

DATA

ROSS COLOR SRL

Moira Santoro

21/02/2013

Via Redipuglia 25 - 21055 Gorla Minore (VA)

Phone 0331603423 - Fax 0331318208
P.I. IT02788590129

AS PER STANDARD
Iso 2808 Method 6
RH: 37,00%
Micrometer Positector 6000 F45S PROBE - S.n. 158682

Required: NOT REQUIRED

Results: NOT REQUIRED
Results: SATISFACTORY

Terza parte ispettore/ Third part inspector