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Goulds IC Series
ISO Chemical Process Pumps for Worldwide Applications
Goulds IC Series
Goulds IC Series
Worldwide Solutions for Process Pumping and Controls
Reducing Pump Life Cycle Costs
Goulds Pumps IC family of ISO chemical process pumps is designed in accordance with ISO 5199 and ISO 2858, making it ideal for worldwide chemical or industrial process applications. The IC pump range includes:
N 34 hydraulic sizes N Flows up to 450 m3/h (1980 GPM) N Heads up to 160m (514 Feet) N Temperatures from -40C to 280C
(-40F to 530F)
N Pressures up to 25 Bar (360 PSI)
Installations Worldwide
The IC series represents over 150 years of process pump experience to define a solution which truly reduces your pumping Life Cycle Cost. Utilizing a modular design, the IC pump offers broad hydraulic coverage while minimizing the number of pump components for reduced maintenance and inventory cost. The IC series consists of multiple pump configurations, which have been engineered by ITT hydraulic specialists from Goulds Pumps, to meet both the pumping and environmental needs of customers in the Process Industry. Included in the range is:
N IC - 16 Bar, mechanically sealed version
for the handling of hazardous or sensitive liquids. ITT Goulds proven pump hydraulic designs utilize precision cast, enclosed impeller for maximum efficiency, low NPSH and reduced hydraulic loads. In addition, all mechanically sealed pumps have been engineered with our patented Cyclone Seal Chamber, a feature proven to provide the optimum sealing environment for extended seal life, critical in reducing Life Cycle Cost. The IC series is available in a comprehensive range of materials which include ductile iron, 316 Stainless Steel, Duplex Stainless Steel, Alloy 20, Hastelloy B and C, and Titanium.
Goulds IC Series
Goulds IC Series
Goulds Reliablity
Long-term Reliable Performance Means Lower Life-Cycle Costs.
Operating Cost Maintenance Cost
30%
41%
When selecting a chemical process pump, look for the design features that help lower maintenance costs as well as operating and installation costs. Design features that maximize reliability and ensure long-term maintainable hydraulic performance help lower the total cost of pump ownership. In a typical process pump, over a 20 year pump life, 95% of the total costs are maintenance, operation and installation costs.
5%
Installation Cost
24%
Patented
2.0 OIL SUMP VOLUME Goulds vs. Competitor 1.5 GOULDS Competitor
0.5
Frame 24
Frame 32
Frame 42
Frame 48
FACT:
The second largest cause of pump downtime is bearing failures. Over 90% of all pump bearing failures are the result of inadequate or contaminated lubrication.
Rigid bearing frame extends pump life. Large capacity oil sump results in cooler, cleaner oil. The Model IC ISO chemical pump has the largest oil sump in its class! Heavy duty bearing sized for L10 bearing life in excess of 17,500 hours. Rigid, stainless steel shaft resists corrosion while maintaining shaft deflections below 0.05mm. Double lip oil seals maintain clean oil sump. O-ring seal between frame and lantern ensures clean oil environment.
Goulds IC Series
Solids removal is key to prevent seal and seal chamber wear as well as clogging of the mechanical seal for guaranteed reliability. Maximum seal flexibility
Because selecting the best seal for the application is key to extended pump reliability, seal chambers for the Model IC pump have been designed in accordance with ISO 3069 to support the use of a wide range of seals. The shaft sealing arrangements possible include the use of any DIN 24960L 1K compliant seal arranged in single, single with quench, double (back-to-back) or tandem configurations. Sealing with cartridge type seals is also possible for customers seeking to obtain further reductions in downtime and maintenance costs.
Goulds IC Series
-Stainless steel drip pan with 1" drain. -Motor adjustment screws. -Vertical leveling screws. -Earthing lug.
Goulds IC Series
Inducer benefits:
N Reduces NPSH by 35-50% ideal for marginal NPSH applications. r N Allows for use of smaller, faster pumps reducing costs. N Eliminates pumping problems on services with entrained gas. N No compromise to pump operating range. N All sizes available in stainless steel and higher constructions. N Proven design with over 30 years of application experience.
Goulds IC Series
100 40-25-250 80
65-4 0-31 5
50-32-250
80-5 0-31 5
10065-3 15 10065-2 50
400
300
60 50 40 30
80-5 0-25 0
200
40-25-200 50-32-200
100
40-25-160 30
50-32-160
80-5 0-16 0
100 65-1 60
125 80-1 60
80 60
15
50 40
300
150 100 80 60 50 40 30
20 15
40-25-250
6540315 50 32- 250 50 32- 200 50 32- 160 6540250 6540200 6540160
125 150 12 200 80-3 - 100 5- 125- -315 315 150- 15 315 125 80-2 50 125 80-2 00 125 100- 250 1 15025-2 50 1 20050-2 50 125 100- 200
40-25-200 10 8 6 5 4 3 2 2 3 4 5 40-25-160
80-5 0-16 0
100 65-1 60
125 80-1 60
20 15
10 8
10
15
20
30
40 50
80 100
150 200
800
H (ft)
H (ft)
80-5 0-20 0
10065-2 00
150
Goulds IC Series
6540-3 15
10065-3 15
500
200 150
50-32-160
6540-1 60
80-5 0-16 0
100 65-1 60
125 80-1 60
100 80 60 50 40
125-8 0-400
40 30
50-32-315
65-4 0-31 5
20 15
40-25-250
50-3 2-20 0
40-25-200
60 50 40 30
10 8 8 5 4 3 2 3 4 5 8 10 40-25-160 50-32-160
80-50 -160
10065-16 0
20 15
H (ft)
125150 12580-31 200 125-3 5 100-3 15 150- 15 315 125150 12580-25 125-2 0 100-2 200 50 00 150-2 50
200 150-4 00
200 150
100 80
H (ft)
65-4 0-20 0
125 100- 315 10065-2 125 50 125 100 -80-2 -250 50 10065-2 1 2 00 5 12580-2 00 100-20 0
125 80-3 15
400 300
HEAVY DUTY SHAFT AND BEARINGS Rigid shaft designed for less than 0.05mm
shaft deflection. Heavy duty ball bearings engineered to provide L10 bearing life in excess of 17,500 hours. Standard 400 series stainless steel shaft (1.4021) provides reliable power transmission and corrosion resistance at both the pump and coupling ends.
DUCTILE IRON LANTERN/ FRAME ADAPTER Provides safe and accurate alignment for the
liquid end to the bearing frame. Large access windows make installation and maintenance of seal and auxiliary support systems trouble-free.
ENGINEERED SHAFT SEALING ENVIRONMENT Wide choice of sealing arrangements for maximum
sealing flexibility.
Patented cyclone seal chamber improves lubrication, heat removal and solids handling for ultimate seal life. Confined casing gasket provides safe pressure containment against gasket blow out and protects alignment fits from corrosion for ease of maintenance.
Conforms to ISO 5199 and ISO 2858 for maximum reliability and ease of installation. Superior hydraulic design for maximum performance and extended mechanical reliability.
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Goulds IC Series
Dimensions IC SERIES
DISCHARGE
a DN S
DN D
h2
SUCTION
h1
DIMENSIONS
Flanges Pump Size 40-25-160 40-25-200 40-25-250 50-32-160 50-32-200 50-32-250 50-32-315 65-40-160 65-40-200 65-40-250 65-40-315 80-50-160 80-50-200 80-50-250 80-50-315 100-65-160 100-65-200 100-65-250 100-65-315 125-80-160 125-80-200 125-80-250 125-80-315 125-80-400 125-100-200 125-100-250 125-100-315 125-100-400 150-125-250 150-125-315 150-125-400 200-150-250 200-150-315 200-150-400 Frame 24 24 32 24 24 32 32 24 24 32 32 24 24 32 32 32 32 32 42 32 32 32 42 42 32 42 42 42 42 42 42 42 48 48 DNs 40 40 40 50 50 50 50 65 65 65 65(1) 80 80 80 80(1) 100 100 100 100(1) 125 125 125 125(1) 125 125 125 125(1) 125 150 150 150 200 200 200 DNd 25 25 25 32 32 32 32 40 40 40 40(1) 50 50 50 50(1) 65 65 65 65(1) 80 80 80 80(1) 80 80 100 100(1) 100 125 125 125 150 150 150 a 80 80 175 80 80 100 210 80 100 100 125 100 100 125 125 100 100 125 125 125 125 125 125 140 125 140 140 140 140 140 140 160 160 160 f 385 385 500 385 385 500 500 385 385 500 500 385 385 500 500 500 500 500 530 500 500 500 530 530 500 530 530 530 530 530 530 530 670 670 h1 132 160 180 132 160 180 200 132 160 180 200 160 200 180 225 160 180 200 225 180 180 225 250 280 200 225 250 280 250 280 315 280 315 315 h2 160 180 225 160 180 225 250 160 180 225 250 180 100 225 280 200 200 250 280 225 250 280 315 355 280 280 315 355 355 355 400 375 400 450 X 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 180 180 180 Bare Pump weights 42 50 79 43 52 85 111 44 57 85 121 48 57 87 126 74 79 98 150 81 87 109 162 201 93 130 174 215 143 195 246 152 262 303
Dimensions in mm Dimensions subject to change without notice Note: Flange drilling in accordance with ISO 7001/EN 27001 PN16 except where noted (1)-Flanges drilled PN25 Detailed pump dimensions in accordance with ISO 2858/EN22858 Detailed baseplate dimensions in accordance with ISO 3661/EN23661
MATERIAL SPECIFICATIONS
Casted Material Standards Approximate Equivalent Standards IC Series Standard Cast Iron Ductile Iron Stainless Steel Duplex SS Alloy 20 Hastelloy C Hastelloy B Titanium EN-GJL-250 EN-GJS-400-18-LT 1.4408 1.4517 1.4536 V2.4811 V2.4810 3.7031 DIN 0.6025 0.7043 1.4408 1.4517 1.4536 2.4811 2.4810 3.7031 ASTM A48, Class 35B A536, grade 60-40-18 A743, CF-8M A744 CD4-MCu A743 CN-7M A494 N-12MV A494CX 2MV B367 Grade 2
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Goulds IC Series
901.11 400 102V 940.31 922 923.51 161 344 320.51 330 637 932.51 320.52
421.51 412.2 230 912.11 524 507 421.41 412.41 210 903.51
SEALOL 043 (2)
183
Carbon Steel Stainless Steel (1.4021) Duplex SS Alloy 20 Hastelloy Titanium Single Row, Ball Bearing Double Row Angular Contact Ball Bearing Cast Iron Ductile Iron Non-Asbestos Aramid Fiber Teflon Buna Lip Seal (Buna & Steel) Lip Seal (Buna & Steel) Noryl 66 Alloy 20 Hastelloy Titanium
Other Parts Not Shown 236 452 458 461 502.11 642 Inducer (optional) Packing Gland Lantern Ring Packing Wear Ring (optional) Oil Level Sight Glass 316ss (1.4410) Duplex SS (1,4462) 316ss Glass Filled PTFE PTFE Impregnated DuplexSS Alloy 20 Glass/Plastic Hastelloy Titanium Alloy 20 Hastelloy Titanium
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Goulds IC Series
Specifications
N Capacities to 340 m3/h (1490 USgpm) at 2900 rpm & 400
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Goulds IC Series
corrosion resistant silicon carbide. Dryguard bearings are available for protection against occasional dry run conditions.
N In the event of bearing failure, the cartridge
Containment Shell
The containment shell is the most important component isolating the pumpage from the atmosphere.
N The containment shell is a deep-drawn
design contains the bearings and prevents further damage to pump internals.
N Installation and replacement of bearings is
single piece design made from Hastelloy C for reliable corrosion resistance.
N The vortex-breaking bead at the bottom
Block Pump design available on all Frame 24 sizes. Adapters available for IEC and NEMA Motor Frames. Eliminates coupling and alignment concerns.
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Goulds IC Series
Specifications
N Capacities to 450 m3/h (1980 USgpm) N Heads to 150 m (492 feet) N Temperature Range -40C to 280C (-40F to 535F) N Pressures to 25 Bar (363 PSIG) N Materials - Carbon Steel (1.0619), Stainless Steel (1.4408),
Specifications
N Capacities to 340 m3/h (1490 USgpm) N Heads to 160 m (525 feet) N Temperature Range -40C to 140C (-40F to 280F) N Pressures to 16 Bar (235 PSIG) N Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),
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Goulds IC Series
Product Repair
Service Center Repair Turnkey Repair/ Installation Field Service Emergency Service
Reliability Improvement
Predictive Condition Monitoring Root Cause Failure Analysis Machine & System Assessment Engineered Upgrades Training
ProSmart provides continuous machinery monitoring to identify little problems before they become big problemslike downtime. Using wireless technology, advanced signal processing capabilities, and easy-to-deploy sensors, ProSmart offers an affordable means to monitor all of your rotating equipment anywhere in the world. By identifying and alerting you to changes in operating conditions, ProSmart increases your time to respond to either correcting the upset condition, or properly plan its repair. Key Features include: Continuous data acquisition and analysis ProSmart collects vibration, temperature, and available process conditions every five seconds; saving you time from routine data collection. Automatic notification and accessibility By alerting when a machine goes into distress, you are able to focus your resources on recovery activities. The ProNet web-hosted solution allows access to information anywhere in the world through a standard Internet browser connection. Advanced diagnostic tools More than simple overall data, ProSmart provides advanced analysis capabilities such as timewaveform, spectral, and spectral windowing. Easy to deploy Using plug and play sensors, wireless connectivity, and an industrially hardened enclosure, ProSmart can be easily deployed throughout your plant, including hazardous areas.
Optimization of Assets
Inventory Management Replacement/Exchange Maintenance Management Contract Maintenance
All Brands
Fast Turnaround
Factory Trained Service Emergency Service Personnel 24 hours/day, 7 days/week Quality ISO and Safety Certified
PUMPSMART
PumpSmart is the latest advancement in pump control and protection to reduce energy consumption, increase uptime and decrease maintenance cost. It allows the pump to be right-sized to the application by dialing in the speed and torque which increases flow economy, reduces heat and vibration, and improves overall system reliability.
Drive for the DCS While most VFDs can only provide basic information,
PumpSmart offers unparalleled insight to the pump operation which allows for smoother process control and efficiency.
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Goulds IC Series
MAGNETIC DRIVE
MEDIUM CONSIS
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Goulds IC Series
ITCASE
TENCY
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United States
240 Fall Street Seneca Falls NewYork 13148 USA Tel: + 1-315-568-2811 Fax: + 1-315-568-2418
United Kingdom
2 Hartdene House Bridge Road Bagshot Surrey GU19 5AT United Kingdom Tel: +44 (0)1276 450 520 Fax: +44 (0)1276 450 529
Egypt
8 Ahmed El Shediak Ard El Golf Heliopolis Cario Egypt Tel: + 20 2 4143782 Fax: + 20 2 2912121 sahar.ahmed@itt.com
Singapore
10 Jalan Kilang #06-01 Singapore 159410 Tel: + 65 62763693 Fax: + 6562763685 ipgsin@itt.com
The Netherlands
Pieter Zeemanweg 240 3316 GZ Dordrecht Netherlands Tel.: +31 (0)78 654 84 00 Fax: +31 (0)79 651 09 36m
Belgium
Nieuwe weg, 1 2070 Antwerpen Belgium Tel: +32 (0) 37220828 Fax: +32 (0) 37722987
Russia
RU-107078, Moscow Kalanchevskaya, 11 b.2 Russia Tel: +7 495 680 91 03 Fax: +7 495 680 89 37
France
Parc De L'ile- 29 rue du Port 92000 Nanterrre- France Tel: 33 1 46 95 33 33 Fax: 33 1 46 95 34 91
India
2nd Floor, Prama House, 21, Walbhat Road, Cama Industrial Estate, Goregaon (E) Mumbai - 400063 Tel: +91 22 67843000 Fax: +91 22 67843033 indiasales@itt.com indiaservice@itt.com
Germany
Laubanger 23 96052 Bamberg Germany Tel: +49 (951) 9178340 Fax: +49 (951) 9178342