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01 Chemical Process

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C h e mi c a l P r o c e s s

Model 3196 STi

5 ANSI Pumps

Goulds Model 3196 i-FRAME


Chemical Process Pumps Designed for Total Range of Industry Services
Capacities to 7000 GPM (1364 m3/h) Heads to 730 feet (223 m) Temperatures to 700F (371 C) Pressures to 375 PSIG (2586 kPa)

TOTAL HEADFEET (METERS)

325 (99)

0 0 425 (97)

Model 3196 MTi

Outstanding Features for Outstanding Performance


Ease of Maintenance Back Pull-Out Design External Impeller Adjustment Maximum Interchangeability Optional C-Face Motor Adapter Extended Pump Life Fully Open Impeller Engineered Seal Chambers i-FRAME Power Ends Engineered Pump Mounting Systems

15 ANSI Pumps

TOTAL HEADFEET (METERS)

725 (221)

0 0 1700 (386)

Model 3196 XLT-i

Optimum Hydraulic Performance Fully Open Impeller Full 50/60 Hz Coverage 29 Sizes Pump Selection Software

9 ANSI Pumps

Safety Heavy Duty Casings Hydrostatic Testing of Pressure Retaining Components ANSI B15.1 Coupling Guard Ductile Iron Frame Adapter Optional Shaft Guard

TOTAL HEADFEET (METERS)

310 (96)

Proven Performance
0 600 (136) 6000 (1363)

Every day in over 1,000,000 installations, Goulds process pumps prove why they are the industry standard for performance. Users in chemical, petrochemical, pulp & paper, primary metals, food & beverage and general industries know they can make no better choice than the best.

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Model 3196 Process Pumps


i-ALERT CONDITION MONITOR
(Patented) Constantly measures vibration and temperature at the thrust bearing. Colored LEDs indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs.

Featuring i-FRAME Patented Intelligent Monitoring


HEAVY DUTY SHAFT AND BEARINGS
Rigid shaft designed for minimum deflection at seal faces less than 0.002 in. (.05 mm). Bearings sized for 10-year average life under tough operating conditions. Available with or without shaft sleeve. Bonus casing thickness: Class 150 pumps feature Class 300 wall thickness as standard; increased reliability and maximized casing life. Top centerline discharge for air handling, self-venting. Back pull-out design for ease of maintenance. Integral casing feet prevent pipe load misalignment maximized seal and bearing life. Serrated flanges standard for positive sealing against leakage. Meets ANSI B16.5 requirements.

CASING

INPRO VBXX-D HYBRID LABYRINTH SEALS


Prevents premature bearing failure caused by lubricant contamination or loss of oil. Stainless steel rotors for optimal performance in corrosive environments.

PREMIUM SEVERE-DUTY THRUST BEARINGS

Increase bearing fatigue life by 2-5X that of conventional bearing steels.

OPTIMIZED OIL SUMP DESIGN

Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer. Contaminants directed away from bearings to magnetic drain plug.

MAGNETIC DRAIN PLUG

Standard magnetic drain plug helps protect bearings and prolong life.

CONTINUOUS PERFORMANCE
Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings.

POWER END

i-FRAME

Designed for reliability and extended pump life, backed with a 5-year warranty.

POSITIVE SEALING

Acknowledged best design for CPI servicessolids handling, stringy material, corrosives, abrasives. Two times the wear area of closed type impellers for longer life. Back pump-out vanes reduce radial thrust loads and seal chamber pressure.

FULLY OPEN IMPELLER

Fully confined gasket at casing joint protects alignment fit from liquid, makes disassembly easier.

Wide range of sealing arrangements available to meet service conditions.

SEALING FLEXIBILITY

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Before Selecting A Process Pump...


Consider the Four Design Features For Extended Pump Performance
In order to select a chemical process pump wisely, consideration must be given to design features that provide long-term reliable performance. The pump must be designed for optimum shaft seal and bearing life to prevent the failure of these two primary causes of pump downtime.

A B C D

IMPELLER Must be designed for long-term, maintainable performance and minimum hydraulic loads for maximum reliability. SEAL CHAMBER Must be designed for favorable seal environmentproper heat dissipation and lubrication of seal faces. The design must also be able to handle tough services: liquids containing solids, air or vapors. POWER END Must be designed for optimum bearing life, effective oil cooling, minimum shaft deflection. Onboard condition monitoring provides early warning of potential failures, before they occur. BASEPLATE Must be rigid, and able to withstand forces and moments of plant piping systems.

A D

FULLY OPEN IMPELLER

Best design for the Chemical Process Industries services. Ideally suited for corrosives and abrasives, handles solids and stringy fibers with ease. Allows for simple restoration of clearances when wear takes place. Back pump-out vanes reduce pressure on the shaft seal, reduce axial thrust on the bearings.

BigBoreTM and patented TaperBoreTM PLUS seal chambers allow seals to run cooler with better face lubrication. Keep solids, air and vapors away from the seal faces for extended seal life.

ENGINEERED SEAL CHAMBERS

i-FRAME

TM POWER ENDS Patented design maximizes reliability and MTBF (Mean Time Between Failure). Severe-duty bearings increase bearing life 2-5 times, while onboard condition monitor gives visible indication of general pump health. Backed by a five-year standard warranty.

PUMP MOUNTING SYSTEM

Critical for reliability. . .rigid baseplate prevents distortion, maintaining pump/motor alignment; corrosion resistant in severe environments. Designed for low vibration and to withstand pipe loads. Meets total range of plant requirements, easier installation and maintenance.

Consider the Total Cost Of Ownership

Consider the fact that over a 20-year ANSI pump life, 92% of the total costs are maintenance, operation and installation. Only 8% is the initial pump purchase cost. Select a process pump that maximizes reliability (low maintenance cost), has long-term maintainable hydraulic performance (low operating cost) and is installed on a rigid baseplate.

Maintenance Cost $32,000

Operating & Energy Cost $44,000

Energy and maintenance costs during the life of a process pump can be more than 10 times its purchase price.

Purchase Cost $8,000

Installation Cost $16,000

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Goulds i-FRAME Power Ends

Extended Pump Life Through Intelligent Design

Goulds i-FRAME Power Ends are the result of 160 years of design expericence, customer interaction, and continuous improvement. Customers get extened Mean Time Between Failure (MTBF) and lower life cycle costs (LCC)...quaranteed!

The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.

i-ALERT CONDITION MONITOR

A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.

2
60

Design Life, X 1000h

50

40 30 20 10 0

Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that Relative Life of Bearing Housing Protection Devices design by offering stainless steel Infinite rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are noncontacting and do not wear.
Single Lip Seal Magnetic Seal Bearing Lower Bearing Upper Labyrinth

INPRO VBXXD HYBRID BEARING ISOLATORS

OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

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SHAFT AND BEARINGS ENGINEERED FOR MAXIMUM RELIABILITY

The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life. Forty-degree contact angle on the MTi thrust bearing for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.

ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection

Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
Meets Exceeds Fatigue life more than double that of conventional bearing steels.

LTi POWER END FOR HIGH LOAD APPLICATIONS

Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly

expands the limits for long, trouble-free bearing and seal life. On high load applications, the LTi power end improves bearing life 150%-200%; oil operating temperature reduced by 45F (25 C).

With duplex thrustbearings provide increased L10 by 40%.

OVERSIZED SHAFT

FLINGER/CHANNEL OIL LUBRICATION SYSTEM Provides 30% increased L10 life; 15F (8C) reduced oil temperature.

With machined brass cages are ideally sized for high load applications.

DUPLEX THRUST BEARINGS

Our Guarantee

We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i-FRAME ANSI Process Pump.

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Fully Open Impeller


The open impeller is the acknowledged best design for process services. It is ideally suited for corrsives/erosives, liquids containing solids and stringy materials. The most reliable pumps feature open impellers as standard.

Acknowledged Best Design for CPI Services

See The Difference


Remarkably, Goulds had performance in mind when the Model 3196 standard dimension process pump was developed in 1959. Of timely significance was the decision to feature a fully open impeller rather than an enclosed type. There are three excellent reasons why:

1 2
Open Impeller Enclosed-type Impeller

Greater wear area for longer life

Renewable performance for reduced repair costs

Minimum hydraulic loads for maximum mechanical reliability

Two Times More Wear Area


Longer Life, Reduced Repair Costs
The most critical wear areas of a pump are the casing and stuffing box/seal chamber clearances. At a given wear rate, the larger wear area means longer life.

OPEN IMPELLER Wear is uniform throughout larger area; no concentrated life, reduced repair part cost.

Critical Wear Areas

ENCLOSED TYPE IMPELLER Less wear area with concentrated wear at nose of impeller...higher repair part cost.

Critical Wear Areas

Wear Area Calculation (10 inch dia. impeller) Area Wear Surface = r2 = (5)2 = 79in2

Total Wear Area (Front & Back) = 2 x 79 = 158 in2

Area Nose Ring = 2 rW = 2 x x (.9) (.9) = 5 in2 Area Back Cover = r2 = (5)2 = 79 in2 Total Wear Area = 5 + 79 = 84 in2

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Maintained High Performance


Long Pump Life
It is common knowledge that as a pump wears, the performance decreases. Goulds open impeller can be adjusted, simply and quickly, to compensate for wear and renew performance. The enclosed type impeller cannot be adjusted. Performance renewal requires new or repaired casing and impeller.
470 POWER(BHP) 40 NPSH(FT) 30 20 0 40 2% INCREASED POWER 80 100 160 CAPACITY (GPM) HEAD(FT) 450 430 3% REDUCTION TDH 9% REDUCTION FLOW 0 40 80 100 160 CAPACITY (GPM) 14 12 8 4 0 0 40 80 100 160 CAPACITY (GPM) 38% INCREASED NPSH

Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.

OPEN IMPELLER Original performance can be re-set (at the bench or on-site) with external impetter adjustment using a common open-end wrench and feeler gauge. It is done in a matter of minutes.

ENCLOSED TYPE IMPELLER Front nose ring of impeller cannot be adjusted to provide as new performance. Parts must be replaced or repaired.

Minimum Hydraulic Loads


Extended Seal and Bearing Life
Goulds open impeller is engineered to assure minimum radial and axial thrust loads; controlled clearances between front and back of impeller minimize radial loads; back pump-out vanes control and reduce axial thrust. Bearing life is guaranteed.

Engineered for Long Life

Back vane height/angle and shroud design are engineered to minimize hydraulic loads throughout the life of the pump. Bearing life is guaranteed. As the open impeller is adjusted and performance renewed, back pump-out vanes control axial thrust.

Bearing and seal life are maintained - unaffected by adjustment.

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Engineered Seal Chambers


Extended Seal Life and Lower Maintenance Costs
SEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFE
The number one cause of pump downtime is failure of the shaft seal. These failures are normally the result of an unfavorable seal environment such as improper heat dissipation (cooling), poor lubrication of the seal faces, or seals operating in liquids containing solids, air or vapors. Goulds engineered seal chambers are designed to provide the best seal environment for any sealing arrangement. Enlarged bore seal chambers (BigBoreTM and patented TaperBoreTM PLUS) with increased radial clearance between the mechanical seal and seal chamber provide better circulation of liquid to and from seal faces. Improved lubrication and heat removal extend seal life and pump uptime. The bottom line is lower maintenance costs.

Engineered Seal Chamber Selection Guide


A B C Ideally Suited Acceptable Not Recommended

TYPE 1

Standard Bore
Designed for packing. Also accommodates mechanical seals.

TYPE 2

BigBoreTM
Enlarged chamber for increased seal life through improved lubrication and cooling.

TYPE 3

Patented TaperBoreTM PLUS


Lower seal face temperatures, self- venting and draining. Solids and vapors circulated away from seal faces.

TYPE 4

Jacketed Patented TaperBoreTM PLUS


Maintains proper temperature control (heating or cooling) of seal environment.

TYPE 5

Jacketed BigBoreTM
Maintains proper temperature control (heating or cooling) of seal environment.

Service Water-Based Liquids with Flush Entrained Air or Vapor Solids 0-10%, no Flush Solids Greater than 10% with Flush Paper Stock 0-5%, no Flush Paper Stock 0-5%, with Flush

A C C B C B C C C C C C C

A B C A C A C C C A C C B

A A A C A A A C A C C A

A A A C A A A A A A A

Slurries 0-5%, no Flush High Boiling Point Liquids, no Flush Temperature Control Self-Venting and Draining Seal Face Heat Removal

C A C C A C A A A

A B

Molten or Polymerized Liquid, no Flush Molten or Polymerized Liquid with Flush

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Goulds Patented TaperBore


*
1

TM

How It Works

4 5 3

*U.S. Patent No. 5,336,048

The unique flow path created by the patented Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed. On services with or without solids, air or vapors, Goulds patented TaperBoreTM PLUS is the effective solution for extended seal and pump life and lower maintenance costs. mixture flows toward mechanical 1 Solids/liquid seal/seal chamber. Turbulent zone. Some solids continue to flow toward 2 shaft. Other solids are forced back out by centrifugal force (generated by back pump-out vanes). 3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow away from seal. 4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit seal chamber bore. Flow in patented TaperBoreTM PLUS seal chamber 5 assures efficient heat removal (cooling) and lubrication. Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.

Dynamic Seal
For Elimination of Sealing Problems, Reduced Maintenance Costs
On tough pumping services, especially corrosives and slurries, mechanical seals require outside flush and constant, costly attention. Even then, seal failures are common, resulting in downtime. Goulds offers a solution: The Dynamic Seal which, simply by fitting a repeller between the stuffing box cover and impeller, eliminates the need for a mechanical seal.

BENEFITS OF DYNAMIC SEAL:

Besides being available as a complete unit, any Goulds 3196 can be easily field-converted to Dynamic Seal. Retrofit kits are available.

Eliminate use of seal water Eliminate pumpage contamination and product dilution Reduce utility cost Eliminate problems associated with piping from a remote source Eliminate need to treat seal water Considerably less expensive than a slurry mechanical seal

Stuffing Box Cover

Repeller

Repeller Plate

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Sealless Solutions

Not all process pump applications can be sealed with optimum reliability. Goulds ANSI dimensional magnetic drive sealless process pumps are perfect solutions to mechanical seal or environmental sealing problems. The 3296 EZMAG metal magnetic drive process pump has a revolutionary bearing cartridge design for maximum reliability and ease of maintenance. For tough corrosive services Goulds also offers ETFE and PFA-lined magnetic drives available in horizontal, vertical or self-priming configurations to meet all your process needs.

Model 3299

Model 3296 EZMAG

Model 3298

Model V3298

Model SP3298

Options
Seal Flush Plans
All ANSI B73.1 seal flush and cooling plans are available to control emission levels and meet seal installation requirements. Goulds can also provide other special arrangements of user preference.

CPI PLAN 7311

By-pass flush lubricates single seal faces.

CPI PLAN 7353

Pressurized circulation lubricates double seal faces.

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Options are readily available for high and low temperature applications or where pumpage temperature must be controlled.

High and Low Temperature Capability

BEARING FRAME FINNED COOLER

HEAT JACKET

Economical clamp-on jacket provides practical method of heating or cooling the casing. Excellent heat transfer characteristics. Easy to install or remove for pump servicing.

Directly cools oil for lower bearing operating temperature. Requires minimum cooling water. Corrosion resistant construction. Recommended for temperatures over 350F (177C) when using conventional oil. When synthetic oil is used, pump can run up to 450F without cooling. Above 450F add for high temperature option.

Maintains proper temperature control of sealing environment. Ideal for maintaining temperature for services such as molten sulphur and polymerizing liquids. Available in BigBoreTM and patented TaperBoreTM designs.

JACKETED SEAL CHAMBER

HIGH TEMPERATURE OPTION

[For operation to 700F (371C)] * Jacketed Stuffing Box/Seal Chamber * Finned Cooler * 316 Stainless Steel Shaft * Graphite Impeller O-ring * Graphite Casing Gasket

Other Features for Safety Reliability

ANSI COUPLING GUARD Meets all requirements of ANSI B15.1 specifications.

C-FACE ADAPTER i-FRAME Power Ends accommodate optional C-Face motor adapter - simplifies pump/motor alignment.

3196CC (Close Coupled) Certain sizes of the 3196 are available in a close coupled configuration which saves space,requires less maintenance and needs no alignment.

CENTERLINE-MOUNTED CASING For high temperature services (500to 700 F/260 to 370C).

SHAFT GUARD When a guard around all rotating shaft parts is required.

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Construction Details All dimensions in inches and (mm).


Diameter at Impeller (Less Sleeve) (With Sleeve) Diameter in Stuffing Box/Seal Chamber Shaft Diameter Between Bearings Diameter at Coupling Overhang Maximum Shaft Deflection Shaft Deflection Index (L3/D4) (With Sleeve) O.D. thru Stuffing Box/Seal Chamber Radial Thrust Bore Bore Bearing Span (Less Sleeve) .75 1.375 .875 1.5 1.125 (19) (35) (38) (22) (29) 1 1.75 2.125 8.375 1.125 1.5 (25) (45) (54) (29) (38) 1.25 2.125 1.875 2.5 1.875 (32) (54) (64) (48) (48) 1.5 2.5 3.125 9.969 2.375 2 (38) (64) (79) (60) (51)*

6.125

(156)

(213)

0.002 (0.05)

8.375

(213) 48

(253) 62

143 1.375 4.125 64 6207 (35)

116 1.75 6.75 63 6309 (45) 2.125 6.875

Sleeve Bearings BigBore Seal Chamber Stuffing Box Power Limits

29

3306

2.875

(105) (73) (51)

3309

HP (kW) per 100 RPM

Temperature

Maximum Liquid Temperature Oil Lubrication with High Temp. Option Corrosion Allowance

Maximum Liquid Temperature Oil/Grease Lubrication without Cooling

1.1

3.5

(171) (89) (64)

7310

6311

(54)

2.5 9.25

25

6313

(64)*

(.82)

2.5

3.875

(164) (98) (73)

3316

3.4

(2.6)

2.875

350 F (177 C) 700F (370 C) .125 (3)

5.6

(4.2)

3.375

4.75

(235) (86)*

(120)* (10.5)**

14

Casing
*

17 inch sizes have 21 4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23 4 inches (70) for packing and 21 2 inches (64) for mechanical seals. Seal chamber bore is 43 4 inches (121). Stuffing box bore is 35 8 inches (92). ** 17 inch sizes power limit per 100 RPM is 20HP (15kW).

Process Industry Practices (PIP) Compliance


The standard design features of Goulds 3196 (ANSI B73.1M) and 3996 (ANSI B73.2M) pumps meet ASME/ANSI standards. In addition, both models can be manufactured to comply with PIP Specifications for application of horizontal and vertical in-line ANSI process pumps.
Model 3996 meets B73.2M and RESP73V

Model 3196 meets B73.1M and RESP73H

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Parts List and Materials of Construction


Item Number 100 101 105 106 108 112A 122 122 126 136 168A 184 184 228 250 262 264 370H 319 332A 333A 351 358 360F 360C 370 412A 418 444 469B 496 761B Part Name Casing Impeller Lantern Ring Stuffing Box Packing Frame Adapter Thrust Bearing ShaftLess Sleeve (Optional) ShaftWith Sleeve Shaft Sleeve Bearing Locknut and Lockwasher Radial Bearing Stuffing Box Cover (Packed Box) Seal Chamber (Mechanical Seal) Bearing Frame Gland Repeller/Sleeve (Dynamic Seal Option) Gasket, Cover-to-Backplate (Dynamic Seal) Stud/Nut, Cover-to-Adapter Oil Sight Glass INPRO VB-XX-D Labyrinth Oil Seal (Outboard) INPRO VB-XX-D Labyrinth Oil Seal (Inboard) Casing Gasket Casing Drain Plug (Optional) Gasket, Frame-to-Adapter Gasket, Bearing End Cover Cap Screw, Adapter-to-Casing O-ring, Impeller Jacking Bolt Backplate (Dynamic Seal Option) Dowel Pin, Frame-to-Adapter O-ring, Bearing Housing i-ALERT Condition Monitor Ductile Iron 316SS CD4MCu Steel 316SS 316SS CD4MCu Ductile Iron Ductile Iron 316SS 316SS CD4MCu CD4MCu 316SS 316SS SAE4140 Ductile Iron Ductile Iron Ductile Iron 316SS 316SS 316SS CD4MCu CD4MCu CD4MCu

Alloy 20 Alloy 20 Alloy 20

Material

Monel Monel Monel

Nickel Nickel Nickel

Hastelloy B&C Hastelloy Hastelloy

Titanium Titanium Titanium

Glass-Filled TEFLON* TEFLON* Impregnated Fibers Ductile Iron Double Row Angular Contact** Alloy 20 Alloy 20 Steel Single Row Deep Groove Alloy 20 Alloy 20 Monel Monel Monel Monel Nickel Nickel Nickel Nickel Hastelloy Hastelloy Hastelloy Hastelloy Titanium Titanium Titanium Titanium Monel Monel Nickel Nickel Hastelloy Hastelloy Titanium Titanium 316SS

Cast Iron (Ductile Iron for STi Group) Alloy 20 Alloy 20 TEFLON* 304SS Glass /Steel Stainless Steel/Bronze Stainless Steel/Bronze Aramid Fiber with EPDM Rubber Alloy 20 Buna Cellulose Fiber with Binder Steel Glass-Filled TEFLON* 304SS Alloy 20 Steel Buna Rubber Stainless Steel/Epoxy Monel Nickel Hastelloy Titanium Monel Nickel Hastelloy Titanium

*E.I. DuPont reg. trademark **LTi Power End features standard Duplex Angular Contact: Optional STi, MTi, XLT-i Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.

Sectional View
Model 3196 STi
228 761B 168A 333A 250 370

100

101

136 332A 122 112A 496 184 412A

358 319 126 418 351

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Model 3196 MTi/LTi

228 761B 168A 333A 108 370

100 101

112A 136 122

332A 496

412A 184

351 358 319 360F 469B 250 418 126

Model 3196 XLT-i


228

761B 168A 333A 126 360F 108 184 370

100

112A 122

101

332A 412A

136 360C 496

351 358 250 418

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Dimensions Model 3196 i-FRAME


All dimensions in inches and (mm). Not to be used for construction.

SP

DISCHARGE

SUCTION

DIMENSIONS
Group Pump Size ANSI Designation AB AA AA Discharge Size 11/2 11/2 1 1 Suction Size 11/2 11/2 3 3 4 2 X A B D SP Bare Pump Weight Lbs. (kg) 84 (38) 92 (42)

STi

11/2 x3-6 11/2 x3-8 2x3-8 3x4-8G 11/2 x3-10 1x2-10 2x3-10 3x4-8 3x4-7 1x11/2-8 2x3-6

1x11/2-6

6.5 (165) 11 (280)

13.5 (343)

4 (102)

5.25 (133)

3.75

A70

AB

100 (45)
108 (49) 220 (91)

95 (43)

A60

A70 A60 A50

A70 A05

3 11/2 2

3 1

9.5 (242)

220 (100) 220 (100)

4 3 3

11 (280)

MTi/ LTi

4x6-10G 11/2 x3-13 2x3-13 3x4-13 4x6-13 8x10-13 8x10-15G 8x10-16H 6x8-17 8x10-17 4x6-17 8x10-15 6x8-15 6x8-13 4x6-10H

3x4-10H

3x4-10

A70 A40 A20

3 3

4 4 3

9.5 (242)

8.5 (216) 11 (280)

19.5 (495)

4 (102)

8.25 (210)

A80

A80

A30 A40 A80 A90

11/2

12.5 (318) 10.5 (267) 13.5 (343) 19.5 (495) 4 (102) 10 (254)

3.75 (95)

265 (120)

230 (104)

220 (100) 275 (125)

200 (91)

2 3 4 6 8

3 4 6 10 10 10 10 8 10 6 8 8

12.5 (318) 13.5 (343) 18 (457) 19 (483) 16 (406) 18 (457) 19 (483) 16 (406)

11.5 (292)

245 (111)

305 (138)

275 (125) 330 (150) 405 (184) 560 (254)

A100 A120 A110 A120 A120

XLT-i

8 8

27.875 (708)

6 (152)

14.5 (368)

5.25 (133)

710 (322)

740 (336)

610 (277)

670 (304)

6 8

650 (295) 730 (331) 830 (376)

850 (385)

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Hydraulic Coverage Model 3196 i-FRAME


0 m3/h m FT. 800 700 600 500 400 300 200 100 0 1x11/2 -8 1x1 1/2 - 6
1 /2 1

20 100

40 200

CAPACITY 2850 RPM (50 Hz) s


50 60 80 100 300 400 500 600

150 700

200

250 1100 FT. m

0 GPM

800

3500/2850RPM

TOTAL HEAD 3500 RPM (60 Hz)

220

500

180

1 1/2 x3-13

400 2x3-13 (LTX)

120

140

1x2-10 11/2 x3-10 2x3-8


x3-8

300 80

100

3x4-10 2x3-10 3x4-8G 3x4-7 3x4-13 (LTX)


l

200 40 100 4x6-10G

60

20 0

11/2 x3-6

2x3-6 300 60 s 70 80 100 500 700 150 900

0 GPM 0 m 3/h

100 20 40

200

1100

1400

CAPACITY 3500 RPM (60 Hz)

200 s 250 s = Scale Change

0 m3/h 20 m FT. 0 GPM 350 100

40 200

60

CAPACITY 1450 RPM (50 Hz) s


100 140 160 200 300

500 600

800 1000 1200 FT. 240 200 m 75

300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000

TOTAL HEAD 1750 RPM (60 Hz)

75 65 60 50 40 30 20 10 0

270 230 200 180 160 140 120 100 80 60 40 20 0 1x11/2 -8

/
4x6-17 6x8-15 6x8-17

55
s

160 140
8x 10 -1

45 40

8x10-17
5G

120 100 80 60 40 20 20 30

1 1/2 x3-13 1x2-10


2x3 -8

2x

3-

3x4-13
13

1 1/2 x3-10 2x3-10


3x4 -10

4x6-13 6x8-13 3x4-10H 4x6-10H

8x10-16H 8x10-13

1 1/2 x3-8
7 4-

3x4-8 4x6-10G

10

2x3-6 1x1 1/2 - 6 0 GPM 100 0 m3/h 20

3x 11/2 x3-6

300 400 500 40 60 s 80 100

700 140 180

900 1000 140018002200 220 s 300 500

30003400

5000 5800 66007400 1400

CAPACITY 1750 RPM (60 Hz)

700 s 1000 s = Scale Change

CHEM-1A

30

TOTAL HEAD 1450 RPM (50 Hz)

95

1750/1450 RPM

310

TOTAL HEAD 2850 RPM (50 Hz)

160

Baseplate Mounting Systems


Goulds offers a complete range of pump mounting systems to meet plant requirements; make installation and maintenance easier.

Baseplate Selection Guide


PLANT REQUIREMENTS
Corrosion Resistance (severe) Machined Pump and Motor Parts Circular Grout Holes (4 in. min.) Vent Holes (1 in. min.) Vent Holes (1/2 in. min.) Non-Overhang Full Drain Rim Built-in Drain Pan (under pump) Drain Pan Under Pump Baseplate Leveling Screws Motor Alignment Adjusters Lifting Feature Continuous Welding Used Flexibly Mounted Spring-Loaded* Available in 304 and 316 SS ANSI B73.1-1991 Conformance API-610 Conformance PIP RESP 002 Conformance Corrosion Resistance (mild/moderate)

CAMBER TOP CAST IRON Preferred standard of process industries. Rigid and corrosion resistant, it is the best value in the industry today.

CHEMBASE PLUSTM Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.

FABRICATED STEEL An economical choice that meets ANSI/ASME B73.1 dimensional requirements.

ENHANCED FEATURE FABRICATED STEEL Upgraded ANSI baseplate designed to maximize pump operation life and ease installation. Meets API-minded chemical pump users toughest requirements.

ADVANTAGE Heavy duty PIP compliant fabricated steel baseplate.

POLYSHIELD ANSI COMBO Heavy duty polymer concrete combination baseplate and foundation.

STANDARD

OPTIONAL

* Engineered option- requires special baseplate

Bonus Interchangeability
Minimize inventory, reduce downtime.

i-FRAME Power Ends Fit 7 Different Process Pumps

3196 i-FRAME Process Pumps

CV 3196 i-FRAME Non-Clog Process Pumps

HT 3196 i-FRAME High Temperature Process Pumps

LF 3196 i-FRAME Low Flow ANSI Process Pumps

3198 i-FRAME PFA TEFLON-Lined Process Pumps

3796 i-FRAME Self-Priming Process Pumps

NM 3196 i-FRAME Non-Metallic Process Pumps

31

CHEM-1A

Modular Interchageability

CHEM-1A

32

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3196

1 X 1.5 - 6

1 X 1.5 - 6

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6
33

1.5 X 3 - 6

CHEM-1A

60 Hz Curves

Model 3196

2X3-6

2X3-6

2X3-6

2X3-6

1 X 1.5 - 8

1 X 1.5 - 8
34

CHEM-1A

60 Hz Curves

Model 3196

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 3 - 8

1.5 X 3 - 8

1.5 X 3 - 8
35

1.5 X 3 - 8

CHEM-1A

60 Hz Curves

Model 3196

2X3-8

2X3-8

2X3-8

2X3-8

3X4-7

3X4-7
36

CHEM-1A

60 Hz Curves

Model 3196

3X4-8

3X4-8

3 X 4 - 8G

3 X 4 - 8G

1 X 2 - 10
37

1 X 2 - 10

CHEM-1A

60 Hz Curves

Model 3196

1 X 2 - 10

1 X 2 - 10

1 X 2 - 10

1 X 2 - 10

1.5 X 3 - 10

1.5 X 3 - 10
38

CHEM-1A

60 Hz Curves

Model 3196

1.5 X 3 - 10

1.5 X 3 - 10

1.5 X 3 - 10

1.5 X 3 - 10

2 X 3 - 10
39

2 X 3 - 10

CHEM-1A

60 Hz Curves

Model 3196

2 X 3 - 10

3 X 4 - 10

3 X 4 - 10

3 X 4 - 10H

3 X 4 - 10H

4 X 6 - 10G
40

CHEM-1A

60 Hz Curves

Model 3196

4 X 6 - 10G

4 X 6 - 10G

4 X 6 - 10H

4 X 6 - 10H

4 X 6 - 10H
41

4 X 6 - 10H

CHEM-1A

60 Hz Curves

Model 3196

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13
42

CHEM-1A

60 Hz Curves

Model 3196

2 X 3 - 13

2 X 3 - 13

2 X 3 - 13

3 X 4 - 13

3 X 4 - 13
43

3 X 4 - 13

CHEM-1A

60 Hz Curves

Model 3196

4 X 6 - 13

4 X 6 - 13

6 X 8 - 13

6 X 8 - 13

8 X 10 - 13

8 X 10 - 13
44

CHEM-1A

60 Hz Curves

Model 3196

6 X 8 - 15

6 X 8 - 15

8 X 10 - 15

8 X 10 - 15

8 X 10 - 15G
45

8 X 10 - 15G

CHEM-1A

60 Hz Curves

Model 3196

8 X 10 - 15G

8 X 10 - 16H

8 X 10 - 16H

8 X 10 - 16H

4 X 6 - 17

4 X 6 - 17
46

CHEM-1A

60 Hz Curves

Model 3196

6 X 8 - 17

6 X 8 - 17

8 X 10 - 17

8 X 10 - 17

8 X 10 - 17
47

CHEM-1A

NOTES

CHEM-1A

48

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3196

1 X 1.5 - 6

1 X 1.5 - 6

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6
49

1.5 X 3 - 6

CHEM-1A

50 Hz Curves

Model 3196

2X3-6

2X3-6

2X3-6

2X3-6

1 X 1.5 - 8

1 X 1.5 - 8
50

CHEM-1A

50 Hz Curves

Model 3196

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 3 - 8

1.5 X 3 - 8

1.5 X 3 - 8
51

1.5 X 3 - 8

CHEM-1A

50 Hz Curves

Model 3196

2X3-8

2X3-8

2X3-8

2X3-8

3X4-7

3X4-7
52

CHEM-1A

50 Hz Curves

Model 3196

3X4-8

3X4-8

3 X 4 - 8G

3 X 4 - 8G

1 X 2 - 10
53

1 X 2 - 10

CHEM-1A

50 Hz Curves

Model 3196

1 X 2 - 10

1 X 2 - 10

1.5 X 3 - 10

1.5 X 3 - 10

1.5 X 3 - 10

1.5 X 3 - 10
54

CHEM-1A

50 Hz Curves

Model 3196

2 X 3 - 10

2 X 3 - 10

1.5 X 3 - 10

1.5 X 3 - 10

2 X 3 - 10
55

2 X 3 - 10

CHEM-1A

50 Hz Curves

Model 3196

2 X 3 - 10

3 X 4 - 10

3 X 4 - 10

3 X 4 - 10H

3 X 4 - 10H

4 X 6 - 10G
56

CHEM-1A

50 Hz Curves

Model 3196

4 X 6 - 10G

4 X 6 - 10G

4 X 6 - 10H

4 X 6 - 10H

4 X 6 - 10H
57

4 X 6 - 10H

CHEM-1A

50 Hz Curves

Model 3196

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13

1.5 X 3 - 13
58

CHEM-1A

50 Hz Curves

Model 3196

2 X 3 - 13

2 X 3 - 13

2 X 3 - 13

3 X 4 - 13

3 X 4 - 13
59

3 X 4 - 13

CHEM-1A

50 Hz Curves

Model 3196

4 X 6 - 13

4 X 6 - 13

6 X 8 - 13

6 X 8 - 13

8 X 10 - 13

8 X 10 - 13
60

CHEM-1A

50 Hz Curves

Model 3196

6 X 8 - 15

6 X 8 - 15

8 X 10 - 15

8 X 10 - 15

8 X 10 - 15G
61

8 X 10 - 15G

CHEM-1A

50 Hz Curves

Model 3196

8 X 10 - 16H

8 X 10 - 16H

4 X 6 - 17

4 X 6 - 17

6 X 8 - 17

6 X 8 - 17
62

CHEM-1A

50 Hz Curves

Model 3196

8 X 10 - 17

8 X 10 - 17

63

CHEM-1A

NOTES

CHEM-1A

64

Goulds IC Series
Worldwide Solutions for Process Pumping and Controls
Reducing Pump Life Cycle Costs
Goulds Pumps IC family of ISO chemical process pumps is designed in accordance with ISO 5199 and ISO 2858, making it ideal for worldwide chemical or industrial process applications. The IC pump range includes:

ISO Chemical Process Pumps for Worldwide Applications

The IC series represents over 150 years of process pump experience to define a solution which truly reduces your pumping Life Cycle Cost. Utilizing a modular design, the IC pump offers broad hydraulic coverage while minimizing the number of pump components for reduced maintenance and inventory cost.

34 hydraulic sizes Flows up to 450 m3/h (1980 GPM) Heads up to 160m (514 Feet) Temperatures from -40C to 280C (-40F to 530F) Pressures up to 25 Bar (360 PSI)

The IC series consists of multiple pump configurations, which have been engineered by ITT hydraulic specialists from Goulds Pumps, to meet both the pumping and environmental needs of customers in the Process Industry. Included in the range is: IC - 16 Bar, mechanically sealed version for most process fluid pumping. ICP - 25 Bar, centerline mounted unit for high pressure applications. ICB - compact, close-coupled design for economical, space-saving service. ICM - magnetic drive, sealless arrangement for the handling of hazardous or sensitive liquids.

ITT Goulds proven pump hydraulic designs utilize precision cast, enclosed impeller for maximum efficiency, low NPSH and reduced hydraulic loads. In addition, all mechanically sealed pumps have been engineered with our patented Cyclone Seal Chamber, a feature proven to provide the optimum sealing environment for extended seal life, critical in reducing Life Cycle Cost.

The IC series is available in a comprehensive range of materials which include ductile iron, 316 Stainless Steel, Duplex Stainless Steel, Alloy 20, Hastelloy B and C, and Titanium.

65

CHEM-1B

NOTES

CHEM-1B

66

Goulds ICP Series


High Pressure and High Temperature
The ICP is a heavy duty chemical process pump designed for extreme temperatures (-40C to 280C) and pressures to 25 Bar. Centerline mounted casing controls thermal growth and maintains pump alignment for extended seal life. Complies with ISO 5199.

Specifications

Goulds ICP Series

Capacities to 450 m3/h (1980 USgpm) Heads to 150 m (492 feet) Temperature Range -40C to 280C (-40F to 535F) Pressures to 25 Bar (363 PSIG) Materials - Carbon Steel (1.0619), Stainless Steel (1.4408), Duplex Stainless Steel (1.4517), Hastelloy C (2.4811)

Goulds ICB Series


Close-coupled, Economical Installation
The ICB close-coupled chemical process pump provides an economical, space-saving design, which simplifies installation and reduces costs. Precise alignment eliminates the multiple craft installation costs. No baseplate. No flexible coupling. Floor space utilisation is maximized. Complies with ISO 2858. Available on all frame 24, 32 and 42 pump sizes.

Specifications
Goulds ICB Series

Capacities to 340 m3/h (1490 USgpm) Heads to 160 m (525 feet) Temperature Range -40C to 140C (-40F to 280F) Pressures to 16 Bar (235 PSIG) Materials - Ductile Iron (0.7043), Stainless Steel (1.4408), Duplex Stainless Steel (1.4517)

67

CHEM-1B

ITT Industrial Process Global Presence


The IC family of products has a complete world-wide presence.
With manufacturing, engineering, sales and inventory in multiple regions, this product can support your needs everywhere in the world. You can rest assured that we will support your industrial pump requirements, even if you specify and order the pump in one country and need to install it on the other side of the world.

CHEM-1B

68

Goulds Reliability
Long-term Reliable Performance Means Lower Life-Cycle Costs.
Operating Cost

30%

Maintenance Cost

41%

When selecting a chemical process pump, look for the design features that help lower maintenance costs as well as operating and installation costs. Design features that maximize reliability and ensure long-term maintainable hydraulic performance help lower the total cost of pump ownership. In a typical process pump, over a 20 year pump life, 95% of the total costs are maintenance, operation and installation costs.

Only 5% is the initial pump cost.


Purchase Cost

5%

Installation Cost

24%

Patented

The Keys to Reliable Performance


The Cyclone Seal Chamber and a Heavy Duty Bearing Frame.
FACT:
The number one cause of pump downtime is failure of the shaft seal. Typically, seal failures are the result of an unfavorable seal environment such as poor heat dissipation, poor lubrication or operation in the presence of solids or vapors.

Patented cyclone seal chamber design maximizes seal life. A tapered bore design enhanced with a helical groove removes suspended solids away from mechanical seal components resulting in extended seal life. Increased radial clearance and volume provides improved cooling for extended seal life. Seal venting design eliminates a build-up of vapors in the seal area. Patented design has been rigorously tested for reliable results.

Optimized Oil Sump Design


Internal sump geometry is optimized for longer bearing life. Sump size increased by 10% -20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

FACT:

The second largest cause of pump downtime is bearing failures. Over 90% of all pump bearing failures are the result of inadequate or contaminated lubrication.

Rigid bearing frame extends pump life. Large capacity oil sump results in cooler, cleaner oil. The Model IC ISO chemical pump has the largest oil sump in its class! Heavy duty bearing sized for L10 bearing life in excess of 17,500 hours. Rigid, stainless steel shaft resists corrosion while maintaining shaft deflections below 0.05mm. Double lip oil seals maintain clean oil sump. O-ring seal between frame and lantern ensures clean oil environment.

69

CHEM-1B

Shaft Sealing Solutions


Engineered to Extend Seal Life and Lower Maintenance Costs
Based on over 150 years of providing pumping solutions to the Chemical Process Industry, ITT Industries can provide a shaft sealing system that best meets your application requirements. Key to our shaft sealing program is placing the best shaft sealing solution in the best operating environment for long life and reduced maintenance and operating costs.

Patented Cyclone Seal Chamber Design


Heres how it works:
1 2

At the heart of our program is the patented cyclone seal chamber that not only provides the optimum seal environment in the presence of solids and vapors, but also improves maintainability and reduces installation cost by eliminating seal flush piping.

Cast helical ribs act as a barrier to particles traveling within the inward boundary layer flow found on the tapered walls of the seal chamber.

Once caught in the grooves of the helical ribs, the cyclone-like rotational velocity created by the impeller carry particles out of the seal chamber away from the seal.

Solids removal is key to prevent seal and seal chamber wear as well as clogging of the mechanical seal for guaranteed reliability. Maximum seal flexibility
Because selecting the best seal for the application is key to extended pump reliability, seal chambers for the Model IC pump have been designed in accordance with ISO 3069 to support the use of a wide range of seals.

The shaft sealing arrangements possible include the use of any DIN 24960L 1K compliant seal arranged in single, single with quench, double (back-to-back) or tandem configurations. Sealing with cartridge type seals is also possible for customers seeking to obtain further reductions in downtime and maintenance costs.

Proprietary mechanical seal

Also available is a propriety mechanical seal engineered for optimum performance when installed in the cyclone seal chambers. Our mechanical seals feature balanced seal faces installed in a stationary spring design that has been integrated with the pump shaft sleeve. This arrangement extends seal reliability and reduces customer costs.

Benefits of our mechanical seal design


Eliminates shaft sleeve fretting for extended seal life. Balanced design reduces face loading. Springs are located external to the pumpage which helps reduce seal clogging and corrosion.

Unitized shaft sleeve and seal simplify installation and reduces spare parts.

GS11 Single Mechanical Seal

CHEM-1B

70

Baseplate Design
Standard Baseplate Design
Rigid fabricated steel design. Machined pump and motor mounting surfaces make final alignments quick and accurate. Dimensions conform to ISO 3661 for easy installation. Suitable for grouted and ungrouted applications. Optional drip pan with 1" drain connection. Available in stilt mounted arrangement.

Feature Baseplate Design


- Stainless steel drip pan with 1" drain. - Motor adjustment screws. - Vertical leveling screws. - Earthing lug.

Structurally reinforced for maximum torsional and axial stiffness. Machined pump and motor mounting surfaces. Complies with ISO 3661. Includes value-added features:

Standard Options Designed for Flexibility to Meet Customer Needs


All sizes of the Model IC ISO chemical pump can be supplied with an optional suction inducer which can extend the operating range of the pump by improving the inlet flow into the impeller resulting in reductions of NPSHr . Inducers provide a more economical pumping solution as smaller, faster pumps can often be used. In addition, inducers can help eliminate cavitation caused by intermittent process conditions and entrained gas or vapor.

Suction Inducer

Inducer benefits:

Reduces NPSHr by 35-50% ideal for marginal NPSH applications. Allows for use of smaller, faster pumps reducing costs. Eliminates pumping problems on services with entrained gas. No compromise to pump operating range. All sizes available in stainless steel and higher constructions. Proven design with over 30 years of application experience.

71

CHEM-1B

IC Series Hydraulic Coverage 50Hz Performance


SPEED 2900 RPM Q (US GPM)
10 200 600 150 50-32-315
65-4 0-31 5 80-5 0-31 5 80-5 0-25 0 10065-3 15 10065-2 50 125 80-3 15 125 80-2 50 125 80-2 00 125 100- 315 125 100- 250

15

20

40

50 60

80

100

150

200

500

1000

500 400 300

100 80

40-25-250 50-32-250

TOTAL HEAD H (m)

60 50 40 30

65-4 0-25 0 65-4 0-20 0 65-4 0-16 0

200

40-25-200 50-32-200
80-5 0-20 0 10065-2 00

125 100- 200

100
80-5 0-16 0 100 65-1 60 125 80-1 60

40-25-160 30 15

50-32-160

80 60 50 40

10 3 4 5 8 10 15 20 30 40 50 80 100 150 200 300 400

SPEED 1450 RPM Q (US GPM)


10 100 80 60 50 40 30 50-32-315
6540315 50 32- 250 50 32- 200 50 32- 160 6540250 6540200 6540160

15

20

30

40 50 60

80 100

150 200

500

1000

300

200

150 -125 125-400 1 2 80-4 5 00 100 -400


80-5 0-31 5 80-5 0-25 0 80-5 0-20 0 10065-3 15 100 65-2 50 100 65-2 00 100 65-1 60

200 150- 400

150 100 80 60 50 40 30

TOTAL HEAD H (m)

20 15

40-25-250

125 150 12 200 80-3 - 100 5- 125- -315 315 150- 15 315 125 80-2 50 125 80-2 00 125 100- 250 1 15025-2 50 1 20050-2 50 125 100- 200

40-25-200 10 8 6 5 4 3 2 2 3 4 5 40-25-160

80-5 0-16 0

125 80-1 60

20 15 10 8

10

15

20

30

40 50

80 100

150 200

300 400 500

800

Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.

CHEM-1B

72

H (ft)

H (ft)

150

Dimensions IC Series

DIMENSIONS
Flanges Pump Size 40-25-160 40-25-200 40-25-250 50-32-160 50-32-200 50-32-250 50-32-315 65-40-160 65-40-200 65-40-250 65-40-315 80-50-160 80-50-200 80-50-250 100-65-160 100-65-200 100-65-250 100-65-315 125-80-160 125-80-200 125-80-250 125-80-315 125-100-200 125-100-250 125-100-315 125-100-400 150-125-250 150-125-315 150-125-400 200-150-250 200-150-315 200-150-400 125-80-400 80-50-315 Frame 24 24 32 24 24 32 32 24 24 32 32 24 24 32 32 32 32 42 32 32 32 42 32 42 42 42 42 42 42 42 48 48 42 32 DNs 40 40 40 50 50 50 50 65 65 65(1) 80 80 80(1) 100 100 100(1) 125 125 125(1) 125 125 125 150 150 150 200 200 200 125 125 100 80 65 DNd 25 25 25 32 32 32 32 40 40 40(1) 50 50 50(1) 65 65 65(1) 80 80 80(1) 100 100 125 125 125 150 150 150 80 80 80 65 50 40 80 175 80 80 80 100 100 100 100 100 125 100 100 125 125 125 125 125 140 125 140 140 140 140 140 160 160 160 125 125 125 80 a 385 500 385 385 385 385 500 f 132 180 160 132 160 132 200 h1 160 225 180 160 180 160 250 h2 100 100 100 100 100 100 100 X Bare Pump weights 42 50 43 52 44

79

210

500

500 385 500 385 385 500

200

180 160 180 160 200 180

250

225 180 225 180 100 225

100

100 100 100 100 100 100

111 57 85 48 57 126 74 79 150 81 87 109 201 93 98 87

85

121

500 500 500 500 500 500 500 530

500

160 180 200 180 180 225 200 280

225

200 200 250 225 250 280 280 355

280

100 140 140 140 140 140 140 140

100

530

225

280

140

530 530 530 530 530 530 530 670 670

250 225 280 250 280 315 280 315 315

315 280 355 355 355 400 375 400 450

140 140 140 140 140 140 180 180 180

162 130 215 143 195 246 152 262 303

125(1)

100(1)

140

530

250

315

140

174

Dimensions in mm Dimensions subject to change without notice Note: Flange drilling in accordance with ISO 7001/EN 27001 PN16 except where noted (1)-Flanges drilled PN25 Detailed pump dimensions in accordance with ISO 2858/EN22858 Detailed baseplate dimensions in accordance with ISO 3661/EN23661

MATERIAL SPECIFICATIONS
Casted Material Standards Approximate Equivalent Standards Cast Iron IC Series Standard EN-GJS-400-18-LT 1.4408 1.4517 1.4536 EN-GJL-250 Ductile Iron Duplex SS Alloy 20 0.7043 0.6025 DIN A536, grade 60-40-18 A744 CD4-MCu A494 N-12MV B367 Grade 2 A494CX 2MV A743 CN-7M A743, CF-8M A48, Class 35B ASTM

Stainless Steel Hastelloy C Hastelloy B Titanium

1.4408 2.4811

1.4517

V2.4810 3.7031

V2.4811

1.4536 3.7031

2.4810

73

CHEM-1B

901.11 400

161

344

320.51

330

637 932.51 320.52 923.51

102V 922

940.31

421.51 412.2 230 912.11

183 524 507 421.41 412.41 210 903.51

Parts List and Materials of Construction


Item Number 102V 161 183 210 230 320.51 320.52 330 344 400 412.21 412.41 421.41 421.51 507 524 637 901.11 903.51 912.11 922 923.51 932.51 940.31 Part Name Casing Seal Chamber/Stuffing Box Cover Support Foot Shaft Impeller Radial Bearing Thrust Bearing Bearing Bracket Lantern Case Gasket O-ring, Shaft Sleeve & Impeller Nut O-ring Bearing Bracket Oil Seal, Inboard Oil Seal, Outboard Flinger Shaft Sleeve Oil Vent Casing Bolts, Hex Cap Screw Drain Plug Case Drain Plug Impeller Nut Bearing Lock Nut Snap Ring/Circlip Impeller Key 316SS Duplex SS Steel/Nylon Carbon Steel Carbon Steel 316L (1.4404) Duplex SS Steel Stainless Steel (A2) Steel Magnetic Tipped Alloy 20 Alloy 20 Hastelloy Hastelloy Titanium Titanium 316SS DI/316SS (VL) DI/316SS DI/316SS 316SS (VV) 316SS 316SS Duplex (WW) Duplex SS Duplex SS

MATERIAL

Alloy 20 (AA)

Hastelloy (BB/CC) Hastelloy Hastelloy

Titanium (TT) Titanium Titanium

Alloy 20 Alloy 20

Carbon Steel Stainless Steel (1.4021) Duplex SS Alloy 20 Hastelloy Titanium Single Row, Ball Bearing Double Row Angular Contact Ball Bearing Cast Iron Ductile Iron Non-Asbestos Aramid Fiber Teflon Buna Lip Seal (Buna & Steel) Lip Seal (Buna & Steel) Noryl 66 Alloy 20 Hastelloy Titanium

Other Parts Not Shown 236 452 458 461 502.11 642 Inducer (optional) Packing Gland Lantern Ring Packing Wear Ring (optional) Oil Level Sight Glass 316ss (1.4410) Duplex SS (1,4462) 316ss Glass Filled PTFE PTFE Impregnated DuplexSS Alloy 20 Glass/Plastic Hastelloy Titanium Alloy 20 Hastelloy Titanium

CHEM-1B

74

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model IC / ICB / ICP

40 - 25 - 160

40 - 25 - 160

50 - 32 - 160

50 - 32 - 160

65 - 40 - 160
For larger ISO pumps, see 3185 Section. 75

65 - 40 - 160

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

80 - 50 - 160

80 - 50 - 160

100 - 65 - 160

100 - 65 - 160

125 - 80 - 160

125 - 80 - 160
76

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

40 - 25 - 200

40 - 25 - 200

50 - 32 - 200

50 - 32 - 200

65 - 40 - 200
77

65 - 40 - 200

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

80 - 50 - 200

80 - 50 - 200

100 - 65 - 200

100 - 65 - 200

125 - 80 - 200

125 - 80 - 200
78

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

125 - 100 - 200

125 - 100 - 200

40 - 25 - 250

40 - 25 - 250

50 - 32 - 250
79

50 - 32 - 250

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

65 - 40 - 250

65 - 40 - 250

80 - 50 - 250

80 - 50 - 250

100 - 65 - 250

100 - 65 - 250
80

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

125 - 80 - 250

125 - 80 - 250

125 - 100 - 250

125 - 100 - 250

150 - 125 - 250


81

150 - 125 - 250

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

200 - 150 - 250

200 - 150 - 250

50 - 32 - 315

50 - 32 - 315

65 - 40 - 315

65 - 40 - 315
82

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

80 - 50 - 315

80 - 50 - 315

100 - 65 - 315

100 - 65 - 315

125 - 80 - 315
83

125 - 80 - 315

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

125 - 100 - 315

125 - 100 - 315

150 - 125 - 315

150 - 125 - 315

200 - 150 - 315

200 - 150 - 315


84

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

125 - 80 - 400

125 - 80 - 400

125 - 100 - 400

125 - 100 - 400

150 - 125 - 400


85

150 - 125 - 400

CHEM-1B

50 Hz Curves

Model IC / ICB / ICP

200 - 150 - 400

200 - 150 - 400

CHEM-1B

86

Goulds Model LF 3196 i-FRAME


Low Flow ANSI Process Pumps Designed for Total Range of Industry Services
Capacities to 220 GPM (50 m3/h) Heads to 925 feet (282 m) Temperatures to 700 F (371 C) Pressures to 450 PSIG (3102 kPa)

Model LF 3196 i-FRAME STi (1x1-4, 1x1-8)

Performance Features for Low Flow Services


The LF 3196 i-FRAME process pump line is specifically designed to provide superior performance for low flow services of the Chemical Process industries. Extended Pump Life Concentric (Circular) Casing Radial Vane Impeller X-Series Power Ends TaperBoreTM/BigBoreTM Seal Chambers i-FRAME Power Ends

Optional Centerline Mounted Casings

Ease of Maintenance Back Pull-out Design Parts Interchangeable with Goulds Model 3196 External Impeller Adjustment Easy Retrofit Safety ANSI B15.1 Coupling Guard Ductile Iron Frame Adapter Raised Face Flanges Optional Shaft Guard

Services
Model LF 3196 i-FRAME MTi/LTi (1x2-10 MTi/LTi, 1x3-13 LTi)

Specialty Chemicals Batch Chemical Process Reactor Feed Seal Water Shower Service Boiler Feed Condensate High Pressure Process

Column Bottoms Hot Oil Column Reflux

87

CHEM-1C

Model LF 3196 i-FRAMELow Flow ANSI Process Pumps


Design Features for Total Range of Industry Services
INPRO VBXX-D HYBRID LABYRINTH SEALS Prevents premature bearing failure caused by lubricant contamination or loss of oil. Stainless steel rotors for optimal performance in corrosive environments. PREMIUM SEVERE-DUTY THRUST BEARINGS Increase bearing fatigue life by 2-5X that of conventional bearing steels. i-ALERT CONDITION MONITOR (Patented) Constantly measures vibration and temperature at the thrust bearing. Colored LEDs indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs. CIRCULAR VOLUTE CASING Reduces radial loads during low flow operation. Mechanical seal and bearings last longer. Fully machined discharge and volute provide maximum efficiency and precise control of hydraulics at low flows. GOULDS LOW FLOW IMPELLER Multiple open radial vanes reduce pulsations, vibration and vane stress. Full shroud for superior vane strength when operating at extreme low flows. Balance holes reduce axial thrust, minimize stuffing box/seal chamber pressure for longer bearing and seal life.

CONTINUOUS PERFORMANCE Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings. OPTIMIZED OIL SUMP DESIGN Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer. Contaminants directed away from bearings to magnetic drain plug. HEAVY DUTY SHAFT AND BEARINGS

Rigid shaft designed for minimum deflection at seal faces less than 0.002 in. (.05 mm). Bearings sized for 10-year average life under tough operating conditions. Available with or without shaft sleeve.

RAISED FACE FLANGES Serrated for positive sealing against leakage. Meets ANS0I B16.5 requirements.Class 150 RF standard. Class 300 RF optional. (13 in. casing 300 RF flanges standard.) i-FRAME POWER END Designed for reliability and extended pump life, backed with a 5year warranty. MAGNETIC DRAIN PLUG Standard magnetic drain plug helps protect bearings and prolong life.

POSITIVE SEALING Fully confined gasket at casing joint protects alignment fit from liquid, makes disassembly easier.

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88

Goulds LF 3196 i-FRAME Designed for Low Flow Services


Not All End Suction Pumps are Designed for Low Flows Many users throttle pumps to attain desired low flow performance. Because these pumps are not designed to operate continuously in this range, the resultant higher radial loads and increased shaft deflection lead to premature bearing and mechanical seal failure. Unscheduled downtime and higher maintenance costs are the consequence.

LF 3196 i-FRAME Designed Specifically for Trouble-Free Operation At Low Flows Goulds LF 3196 i-FRAME concentric (circular volute) casing and open radial vane impeller are designed to eliminate hydraulic and mechanical problems at throttled low flows.

EXPANDING VOLUTE PUMP

LF 3196 i-FRAME CIRCULAR VOLUTE

Reduced Radial Loads for Optimum Reliability Radial loads are reduced by as much as 85% compared to end suction expanding volute pumps at low flows. Bearing, mechanical seal and overall pump life are optimized.

Maximum Interchangeability Low Flow Retrofit


Pump Replacement Since the LF 3196 i-FRAME meets ANSI dimensional standards, retrofitting ANSI pumps not designed for operation at low flows is easy. Simply replace the troublesome pump with the equivalent ANSI size LF 3196 i-FRAME. Pump Retrofit The LF 3196 i-FRAME uses all Goulds Model 3196 parts except casing and impeller. An LF 3196 retrofit kit easily converts a 3196 to LF 3196 i-FRAME.

89

CHEM-1C

Maximum Sealing Flexibility


To meet ANSI B73.1M specifications, Goulds provides the best choice of stuffing box or seal chamber and a wide range of sealing arrangements.
PACKED BOX Teflon*Impregnated Fiber Packing

Your Goulds representative will gladly recommend the best sealing solution for your service... some of which are illustrated below.
SINGLE INSIDE SEAL Flexibly Mounted Seal with Throat Bushing

Standard Bore Stuffing Box


*E.I. DuPont reg. trademark

BigBore Seal Chamber (use TaperBore if throat bushing not required).

CONVENTIONAL DOUBLE SEAL BigBore Seal Chamber

TANDEM SEAL

TaperBore Seal Chamber (use BigBore if throat bushing required).

Goulds i-FRAME Power Ends Designed for Reliability, Extended Pump Life
i-ALERT Condition Monitor
The heart of the i-FRAME , the i-ALERT condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs.

Shaft and Bearings Engineered for Maximum Reliability

A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.

Fatigue life more than double that of conventional bearing steels.

Inpro VBXX-D Hybrid Bearing Isolators

Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear.

Optimized Oil Sump Design


Internal sump geometry is optimized for longer bearing life. Sump size increased by 10% -20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

CHEM-1C

90

Parts List and Materials of Construction


Material
100 101 105 106 108 112 122 122 126 136 168 184 228 250 262 264 319 265A 332A 351 360 370 418 444 496 469B 496A 761B 333A 358A 184M Item Number Part Name Casing Impeller Ductile Iron/ 316SS Trim Ductile Iron 316SS 316SS 316SS 316SS CD4MCu CD4MCu CD4MCu Alloy 20 Alloy 20 Alloy 20 Hastelloy B&C Hastelloy Hastelloy Lantern Ring (Not Illustrated) Frame Adapter Thrust Bearing Shaft Sleeve Glass-Filled Teflon* Ductile Iron

Stuffing Box Packing (Not Illustrated) ShaftLess Sleeve (Optional) ShaftWith Sleeve Radial Bearing Bearing Locknut and Lockwasher Stuffing Box Cover (Packed Box) Bearing Frame Gland Seal Chamber (Mechanical Seal) Repeller/Sleeve (Dynamic Seal Option) Stud/Nut, Cover-to-Adapter Oil Sight Glass Casing Gasket Ductile Iron Ductile Iron 316SS SAE4140 316SS 316SS

Teflon* Impregnated Fibers Double Row Angular Contact Conrad** SAE4140 Steel 316SS Alloy 20 Alloy 20 Alloy 20 Hastelloy Hastelloy Hastelloy Hastelloy 316SS

Single Row Deep Groove CD4MCu CD4MCu

316SS

Cast Iron (Ductile Iron for STX Group) CD4MCu Teflon* Stainless Steel/Bronze Glass/Steel 304SS

Alloy 20

Hastelloy

Gasket, Cover-to-Backplate (Dynamic Seal) Inpro vbxx-d Labyrinth Oil Seal (Outboard) Inpro vbxx-d Labyrinth Oil Seal (Inboard) Casing Drain Plug (Optional) Gasket, Frame-to-Adapter Jacking Bolt Dowel Pin Cap Screw, Adapter-to-Casing Backplate (Dynamic Seal Option) O-ring, Bearing Housing O-ring, Impeller i-ALERT Condition Monitor
**LTi Power End features Duplex Angular Contact

CD4MCu

Alloy 20

Alloy 20

Hastelloy

Steel Steel Ductile Iron

316SS

Aramid Fiber with EPDM Rubber CD4MCu 304SS Buna 304SS Steel

Stainless Steel/Bronze

Alloy 20

Hastelloy

316SS

CD4MCu Glass-Filled Teflon* Buna Rubber

Alloy 20

Hastelloy

Stainless Steel/Epoxy

*E.I. DuPont reg. trademark

Construction Details All dimensions in inches and (mm).


Diameter at Impeller Shaft Diameter in Stuffing Box/Seal Chamber (Less Sleeve) (With Sleeve) Diameter Between Bearings Diameter at Coupling Overhang Sleeve Radial Maximum Shaft Deflection Thrust Bore Bore .75 1.375 .875 1.5 1.125 (19) (35) (38) (22) (29) 1 1.75 2.125 1.125 1.75 1.5 (25) (45) (54) (29) (38) 1.25 2.125 1.875 2.125 2.5 1.875 (32) (54) (64) (48) (48)

6.125 1.375

(156)

8.375

O.D. thru Stuffing Box/Seal Chamber Bearing Span

6207

(35) (105) (51) (73)

0.002

(213)

Bearings BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing

4.125

3306

6309

(45)

(0.05)

8.375

(213)

2.875 1.1 2

6.75

3309

HP (kW) per 100 RPM

Oil/Grease Lubrication without Cooling Oil Lubrication with Finned Cooler Oil Lubrication with High Temperature Option Corrosion Allowance

(.82)

2.5

3.5 3.4

(171) (64) (89)

6.875

7310

6311

(54) (164) (73) (98)

350 F

500 F .125

(177 C)

(2.6)

2.875

3.875 5.6

(4.2)

700 F

(260 C)

(3)

(371 C)

91

CHEM-1C

Hydraulic Coverage Model LF 3196 i-FRAME


CAPACITY 2850 RPM (50 Hz)
10 20 100 30 40 200 50 FT. 0 GPM 1000 900 800 700 600 500 400 300 200 100 0 LF 1x 11/2 -8 1x11/2-6 LF 1x11/2-4 0 GPM 0 m3/h 10 100 20 30 40 200 50 60 300 F 70 80 400 90 100 500 1x11/2-8 LF 1x2-10 1x2-10 F 0 m3 /h m 300 280 60 70 300 80 90 400

TM

100 500

125 FT. 650 600 m 200 180 160 500 140 400 120 100

3500/2850 RPM

TOTAL HEAD 3500 RPM (60 Hz)

240 220 200 180 160 140 120 100 80 60 40 20 0

LF 11/2 x3-13

11/2 x3-13

300 80 200 60 40

LF 3196 3196
600 150 F = Scale Change

100 20 0 0

700

CAPACITY 3500 RPM (60 Hz)

CAPACITY 1450 RPM (50 Hz)


0 m3 /h m 75 65 FT. 0 GPM 250 230 200 180 160 140 120 100 80 60 40 10 5 0 20 0 LF 1x 11/2 -8 1x11/2-8 1x11/2-6 LF 1x11/2-4 0 GPM 0 m3/h 50 10 20 100 30 150 40 200 50 250 60 F = Scale Change 300 70 325 1x2-10 LF 1x2-10 11/2 x3-13 LF 11/2 x3-13 10 50 20 100 30 150 40 200 50 250 60 FT. 180 160 140 130 55 50 45 40 35 30 25 20 15 120 110 100 90 80 70 60 50 40 30 10 5 0 15 25 20 m 45

TOTAL HEAD 1750 RPM (60 Hz)

40 35 30

LF 3196 3196

20 10 0

CAPACITY 1750 RPM (60 Hz)

CHEM-1C

92

TOTAL HEAD 1450 RPM (50 Hz)

60

1750/1450 RPM

TOTAL HEAD 2850 RPM (50 Hz)

260

Sectional View Model LF 3196 i-FRAME


761B 112 360 136 108 122 370 332A 100 496 126 168 101 319 184M 228 250 333A 351 469B

STi

MTi

93

CHEM-1C

Dimensions Model LF 3196 i-FRAME


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
Group 1x11/2-4 1x2-10 Pump Size ANSI Designation AA AA Discharge Size 1 1 Suction Size 11/2 11/2 X 6.5 (165) 6.5 (165) A 13.5 (343) 13.5 (343) 19.5 (495) B 4.0 (102) 4.0 (102) 4.0 (102) D 5.25 (133) 5.25 (133) SP 3.75 (95) 3.75 (95) 3.75 (95) Bare Pump Weight Lbs. (kg) 100 (45) 84 (38)

STi MTi LTi

1x11 2 -8 11/2 x3-13

A05

A20

11/2

10.5 (267)

8.5 (216)

19.5 (495)

4.0 (102)

10.0 (254)

8.25 (210)

3.75 (95)

285 (129)

200 (91)-MTX 245 (111)-LTX

High Temperature LF 3196 i-FRAME


For high temperature services (500-700F/ 260-370C), the LF 3196 i-FRAME is furnished with the following standard features: Centerline-mounted casing Graphite casing gasket Graphite impeller O-ring Jacketed stuffing box High temperature bolting Stainless steel shaft Finned oil cooler

CHEM-1C

94

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model LF 3196

1 X 1.5 - 4

1 X 1.5 - 4

1 X 1.5 - 8

1 X 1.5 - 8

1 X 2 - 10
95

1 X 2 - 10

CHEM-1C

60 Hz Curves

Model LF 3196

1.5 X 3 - 13

1.5 X 3 - 13

CHEM-1C

96

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model LF 3196

1 X 1.5 - 4

1 X 1.5 - 4

1 X 1.5 - 8

1 X 1.5 - 8

1 X 2 - 10
97

1 X 2 - 10

CHEM-1C

50 Hz Curves

Model LF 3196

1.5 X 3 - 13

1.5 X 3 - 13

CHEM-1C

98

Goulds Model CV 3196 i-FRAME


Recessed Impeller Process Pumps Designed for Non-Clog Solids Handling
Capacities to 2700 GPM (610 m3/h) Heads to 440 feet (134 m) Temperatures to 500F (260C) Pressures to 285 PSIG (1965 kPa) Model CV 3196 i-FRAME STi (2 x 2 - 8)

The CV 3196 i-FRAME is designed specifically to provide superior performance for process services containing solids. Goulds concentric volute casing with recessed open impeller provides non-clogging capability with minimal solids degradation. In addition, the CV 3196 can handle liquids entrained with air or gas.

Performance Features for Solids Handling Services


Extended Pump Life Concentric volute casing for non-clog, minimum wear Recessed impeller for minimum solids degradation TaperBoreTM / BigBoreTM seal chambers i-FRAME power ends Ease of Maintenance Back pull-out design Most parts interchangeable with Goulds Model 3196 i-FRAME External impeller adjustment Easy retrofit

Safety ANSI B15.1 coupling guard Ductile iron frame adapter

Services
Model CV 3196 i-FRAME MTX/LTi (2 x 2 - 10, 3 x 3 - 10, 2 x 3 - 13, 3 x 4 - 13) Model CV 3196 LTi (4 x 6 - 13) Model CV 3196 XLT-i (6 x 8 - 15)

Filter slurries Latex Polystyrene beads Crystal suspensions Screen rejects Hydropulper pump Sodium chlorate slurry Fruit and vegetable suspensions Dye liquor Fibrous wastewater Long fibre white water Primary cleaner pump 99

CHEM-1D

Goulds Model CV 3196 i-FRAME Designed for Solids Handling Services


Not All Pumps Are Designed to Handle Certain Bulky/Fibrous or Shear Sensitive Solids
CLOSE ---- CLEARANCES < Conventional end suction pump with ANSI casing and open impeller.
------- HIGHER VELOCITIES

Conventional end suction pumps have close clearances between impeller and casing to maintain efficiency and performance. However, when handling certain bulky, fibrous solids, they can clog. In addition, high velocities in the casing cause increased wear, and can degrade or shear pumpage.

<

CV 3196 i-FRAME end suction pump with circular volute casing and recessed impeller designed to prevent clogging and degradation of solids.

CV 3196 i-FRAME Designed Specifically For Non-Clog Pumping With Minimum Solids Degradation
Since the induced flow or vortex impeller is recessed from the casing, velocities are low, and solids contact with the impeller is reduced, wear rate, solids degradation and shearing of liquid are minimized. The casing design is well suited to handling solids in liquid suspension. Anything that can exit the discharge will pass through the pump.

Reduced Radial Loads Trouble-Free Operation At Low Flows


Many users throttle pumps to attain desired low flow performance. Because most pumps are not designed to operate continuously in this range, the resultant higher radial loads and increased shaft deflection lead to premature bearing and mechanical seal failure. An added benefit of recessed impeller pumps is reliable operation at low flows. The CV 3196 i-FRAME uses a concentric casing which reduces radial loads by as much as 85% compared to end suction expanding volute pumps at low flows. Bearing, seal and overall pump life are optimized.
EXPANDING VOLUTE PUMP CV 3196 i-FRAME CIRCULAR VOLUTE PUMP

Easy Replacement or Retrofit


PUMP REPLACEMENT Since the CV 3196 i-FRAME foot mounting dimensions are the same as ANSI pumps, replacing ANSI pumps not designed to handle solids is simplethe inadequate pump is easily replaced by the appropriate size Model CV 3196 i-FRAME. PUMP RETROFIT The CV 3196 uses all Goulds Model 3196 i-FRAME parts except casing and impeller, making pump retrofit and upgrade easy and economical.

A CV 3196 i-FRAME retrofit kit (casing and impeller) easily converts an existing 3196.

101

CHEM-1D

Parts List and Materials of Construction


Material
Item Number 100 101 105 106 108 112 122 122 126 136 168 184 228 250 262 264 319 351 360 370 418 444 496 265A 333A 358A 412A 469B 761B 332A 184M Part Name Casing Impeller Ductile Iron/ CD4MCuN Trim Ductile Iron CD4MCuN CD4MCuN CD4MCuN Alloy 20 Alloy 20 Alloy 20 Hastelloy B&C Hastelloy Hastelloy Lantern Ring (Not Illustrated) Frame Adapter Thrust Bearing Shaft Sleeve CD4MCuN Glass-Filled Teflon* Ductile Iron

Stuffing Box Packing (Not Illustrated) ShaftLess Sleeve (Optional) ShaftWith Sleeve Radial Bearing Bearing Locknut and Lockwasher Stuffing Box Cover (Packed Box) Bearing Frame Gland Seal Chamber (Mechanical Seal) Repeller/Sleeve (Dynamic Seal Option) Stud/Nut, Cover-to-Adapter Oil Sight Glass Casing Gasket SAE4140 316SS Ductile Iron 316SS

Teflon* Impregnated Fibers Double Row Angular Contact Conrad** SAE4140 316SS Alloy 20 Alloy 20 Steel Alloy 20 Hastelloy Hastelloy Hastelloy 316SS

Ductile Iron

Cast Iron (Ductile Iron for STX Group) CD4MCuN CD4MCuN Teflon* Glass/Steel 304SS Alloy 20 Alloy 20

CD4MCuN

CD4MCuN

Single Row Deep Groove

Alloy 20

Hastelloy

Gasket, Cover-to-Backplate (Dynamic Seal) INPRO Labyrinth Oil Seal (Outboard) Steel Steel Ductile Iron

Hastelloy

Hastelloy

INPRO Labyrinth Oil Seal (Inboard) Casing Drain Plug (Optional) Gasket, Frame-to-Adapter O-ring, Impeller Jacking Bolt Dowel Pin Cap Screw, Adapter-to-Casing Backplate (Dynamic Seal Option) O-ring, Bearing Housing i-ALERT Condition Monitor

Stainless Steel / Bronze Alloy 20 Aramid Fiber with EPDM Rubber 304SS Buna Alloy 20 Stainless Steel / Bronze Hastelloy

Glass-Filled Teflon* CD4MCuN 304SS Steel Alloy 20 Hastelloy

Stainless Steel / Epoxy

Buna Rubber

*E.I. DuPont Reg. Trademark

**LTX Power End features Duplex Angular Contact

Construction Details All dimensions in inches and (mm).


Diameter at Impeller Shaft Diameter in Stuffing Box/Seal Chamber (Less Sleeve) (With Sleeve) Diameter Between Bearings Diameter at Coupling Overhang Sleeve Bearings BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing Radial Maximum Shaft Deflection Thrust Bore Bore .75

STi

(19) (35) (29) (156) (35)

MTi

(25) (45) (38)

1.25 2.125 1.875 (0.05) 1.875 2.5

LTi

(32) (54) (48) (48)

1.5

XLTi

(38) (64) (60) (79) (51)

1.375

1.125 6.125 1.375 .875 1.5

1.75 2.125 1.125

(38)

1.5

2.5 2.375

(22)

(54)

8.375 1.75 6.75

(29)

(64)

3.125

(213) (45)

O.D. thru Stuffing Box/Seal Chamber Bearing Span

0.002

8.375 2.125

(213) (54)

9.969 2.5 9.25

(253) (64)

6207

4.125

3306

6309

2.875

(105) (73) (51)

3309

HP (kW) per 100 RPM Corrosion Allowance

Oil/Grease Lubrication without Cooling Oil Lubrication with Finned Cooler

1.1

3.5

(171) (89) (64)

6.875

7310 BECBM (164) (98) (73)

6311

6313 3313

(.82)

2.5

3.875

3.4

(2.6)

2.875

500 F .125

350 F

(3)

(260 C)

(177 C)

6.6

(4.9)

3.375

4.75

(235) (86)

(121) (10.5)

14.0

CHEM-1D

102

Sectional View Model CV 3196 i-FRAME


112 761B 168 126 108 496 122 136 332A 100 101

228 469B 360 319

333A

250

351

184M

Bonus Interchangeability
Minimize inventory, reduce downtime.

i-FRAME Power Ends Fit 7 Different Process Pumps

3196 i-FRAME Process Pumps

CV 3196 i-FRAME Non-Clog Process Pumps

HT 3196 i-FRAME High Temperature Process Pumps

LF 3196 i-FRAME Low Flow ANSI Process Pumps

3198 i-FRAME PFA TEFLON-Lined Process Pumps

3796 i-FRAME Self-Priming Process Pumps

NM 3196 i-FRAME Non-Metallic Process Pumps

103

CHEM-1D

Dimensions Model CV 3196 i-FRAME


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
Group Size 2x2-8 A 15.38 (391) 22.50 (572) 22.38 (568) 23.13 (588) 32.5 (826) B 2.75 (70) D 5.25 (133) 8.25 (210) X 6.50 (165) 9.00 (229) Bare Pump Weight Lbs. (kg) 260 (120) 140 (65)

STi MTi / LTi LTi XLTi

2x2-10 3x3-10 2x3-13 3x4-13 4x6-13 6x8-15

21.75 (552) 22.81 (579)

4.25 (108) 4.12 (105) 6.5 (165) 4.12 (105) 4.75 (121)

3.50 (89)

8.25 (210)

8.50 (216)

10.00 (254) 10.00 (254) 10.00 (254) 14.5 (368)

10.50 (267) 10.50 (267) 14.00 (356) 11.50 (292)

360 (165) 430 (194) 410 (185) 486 (219)

280 (125)

Baseplate Mounting Options

Goulds offers a complete range of mounting systems to meet plant reliability requirements and to make alignment and maintenance easier.

CAMBER TOP CAST IRON

Rigid and corrosion resistant, it is preferred by many plants.

CHEMBASE PLUS

Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.

FABRICATED STEEL

Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.

ENHANCED FEATURE FABRICATED STEEL

Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.

CHEM-1D

104

Hydraulic Coverage Model CV 3196 i-FRAME


0 m 140 130 120 110 m 3/h 20 40 60 80 100 120 140 160

CAPACITY 50 Hz
200

250 300

350

400

450

550

650

750 m 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0

90 80 70 60 50 40 30 20 10 0

0 m3/h 20

40

60

80 100120 140 160 180 200

250 300 350 400

500 600 700 800

900

CAPACITY 60 Hz

0 m 3/h m 50 45 40 FT. 140 130 120 110 35 30 25 20 15 10 5 0 100 90 80 70 60 50 40 30 20 10 0 0 GPM 2x2-8 0 GPM

20 100

40 200

60 300

CAPACITY 50 Hz
80 100 400 600

200 1000

300 1400

400 1800 FT. 120 110 100 90 80 70 60 25 30 m 35

1180/960 RPM

TOTAL HEAD 60 Hz

20

2x3-13 3x4-13 2x2-10 3x3-10 4x6-13 6x8-15

50 40 30 20 10

15

10

100

200 40 60

300 80

400 100

800 200

1200 300

1600 400

2000 500

2200 600

0 m 3/h 20

CAPACITY 60 Hz

105

CHEM-1D

TOTAL HEAD 50 Hz

TOTAL HEAD 50 Hz

100

300 400 500 600 700 8001000 1200 1400 1600 1800 2000 2400 2800 3200 200 FT. 0 GPM 100 FT. 460 440 3500/2900 RPM 300 420 1750/1450 RPM 400 280 380 260 360 2x2-10 240 340 320 220 300 200 280 260 180 240 2x2-8 160 220 200 140 180 120 160 2x3-13 100 140 4x6-13 3x4-13 120 80 6x8-15 100 2x2-10 60 80 3x3-10 60 40 2x2-8 40 20 20 0 0 0 GPM 100 200 300 400 500 600 700 800 9001000 1400 1800 2400 3200 4000

TOTAL HEAD 60 Hz

NOTES

CHEM-1D

106

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model CV 3196

2X2-8

2X2-8

2X2-8

2 X 2 - 10

2 X 2 - 10
107

2 X 2 - 10

CHEM-1D

60 Hz Curves

Model CV 3196

3 X 3 - 10

3 X 3 - 10

3 X 3 - 10

2 X 3 - 13

2 X 3 - 13

2 X 3 - 13
108

CHEM-1D

60 Hz Curves

Model CV 3196

3 X 4 - 13

3 X 4 - 13

4 X 6 - 13

4 X 6 - 13

6 X 8 - 15
109

6 X 8 - 15

CHEM-1D

NOTES

CHEM-1D

110

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model CV 3196

2X2-8

2X2-8

2X2-8

2 X 2 - 10

2 X 2 - 10
111

2 X 2 - 10

CHEM-1D

50 Hz Curves

Model CV 3196

2 X 3 - 13

2 X 3 - 13

2 X 3 - 13

3 X 3 - 10

3 X 3 - 10

3 X 3 - 10
112

CHEM-1D

50 Hz Curves

Model CV 3196

3 X 4 - 13

3 X 4 - 13

4 X 6 - 13

4 X 6 - 13

6 X 8 - 15
113

6 X 8 - 15

CHEM-1D

NOTES

CHEM-1D

114

Self-Priming Process Pumps with Patented Intelligent Monitoring


Capacities to 1250 GPM (284 m3/h) Heads to 430 feet (131 m) Temperatures to 500 F (260 C) Pressures to 375 PSIG (2586 kPa) Effective static lift to 20 feet (6 m)

Goulds Model 3796 i-FRAME

Model 3796 i-FRAME STi (1x1-6, 1x1-8)

Performance Features for Self-Priming Services


Extended Pump Life One-piece casing with integral priming and air separation (no external priming chamber or air separator required) No suction valve required Rapid priming time Positive retention of pumpage under siphon conditions Self-purge of vapors i-FRAME Power Ends

Goulds Model 3796 i-FRAME process pump line is specifically designed to provide superior performance for self-priming services of the Chemical Process Industries.

Ease of Maintenance Back pull-out design (one craft maintenance) Parts interchangeable with Goulds Model 3196 External impeller adjustment Easy retrofit Safety ANSI B15.1 coupling guard Ductile iron frame adapter Fully serrated flanges

Model 3796 i-FRAME MTi (2x2-10, 3x3-10, 4x4-10, 3x3-13, 4x4-13, 6x6-13)

Industrial Sump Mine Dewatering Chemical Transfer Bilge Water Removal Coal Pile Drainage Tank Car Unloading Filter Systems Petroleum Transfer Aircraft Fueling Column Bottoms and Reflux

Services

115

CHEM-1E

Model 3796 i-FRAME Self-Priming Process Pumps


Featuring i-FRAME Patented Intelligent Monitoring
INPRO VBXX-D HYBRID LABYRINTH SEALS
Prevents premature bearing failure caused by lubricant contamination or loss of oil. Stainless steel rotors for optimal performance in corrosive environments.

PREMIUM SEVEREDUTY THRUST BEARINGS


Increase bearing fatigue life by 2-5X that of conventional bearing steels.

(Patented) Constantly measures vibration and temperature at the thrust bearing. Colored LEDs indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs.

i-ALERT CONDITION MONITOR

DUCTILE IRON FRAME ADAPTER


Material strength equal to carbon steel for safety.

Eliminates need for separate priming chamber, air separator or valves. Self-venting, centerline discharge. Back pull-out design.

COMPACT, ONEPIECE CASING DESIGN

Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings.

CONTINUOUS PERFORMANCE

Assures proper oil level critical to bearing life. Can be mounted on either side of pump for installation flexibility.

ONE-INCH BULLS EYE SIGHT GLASS

OPTIMIZED OIL SUMP DESIGN


Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer. Contaminants directed away from bearings to magnetic drain plug.

MAGNETIC DRAIN PLUG

Standard magnetic drain plug helps protect bearings and prolong life.

SERRATED FLANGES
For positive sealing against leakage. Meets ANSI B16.5 requirements. Class 150 FF flanges standard, optional class 150 RF.

i-FRAMEPOWER END
Designed for reliability and extended pump life, backed with a 5-year warranty.

HEAVY DUTY SHAFT AND BEARINGS


Rigid shaft designed for minimum deflection at seal facesless than 0.002 in. (0.05 mm). Bearings sized for 10-year average life under tough operating conditions. Available with or without shaft sleeve.

Acknowledged best design for CPI services solids handling, stringy material, corrosives, abrasives. Back pumpout vanes minimize seal chamber pressure.

FULLY OPEN IMPELLER

OPTIONAL CASING DRAIN

CHEM-1E

116

Reliable Self-Priming Operation

Before any centrifugal pump will perform, it must first be primed; that is, air or gases expelled from the suction and impeller eye area, and replaced with liquid. This is no problem when the pump is submerged (submersible or vertical sump pumps) or when liquid supply is above the pump. However, when suction pressure is negative, air must be evacuated to accomplish pump priming*.

The 3796 is designed to insure that a sufficient quantity of liquid to reprime is always retained in the priming chamber...a compact, integral and completely functional self-priming pump.
* The one-piece casing is designed with integral priming and air separation chambers. Priming is accomplished within the casing, eliminating the need for auxiliary priming systems.

Dual volute design primes suction with only an initial charge of liquid in the casing. During priming cycle, the lower volute functions as an intake while upper volute discharges liquid and entrained air into separation chamber. Air is separated and expelled through pump discharge while liquid recirculates into lower volute. Once air is completely removed from suction and liquid fills impeller eye, pump is fully primed, and functions as a conventional centrifugal pump with both volutes performing as discharges. The casing is designed so that an adequate volume of liquid for repriming is always retained in pump even if liquid is allowed to drain back to source of supply from discharge and suction.

Priming and Air Separation Accomplished Within Casing

PRIMING

PUMPING

117

CHEM-1E

Parts List and Materials of Construction


Material
Item Number 100 101 Part Name Casing Impeller Ductile Iron Ductile Iron 316SS 316SS 316SS CD4MCu CD4MCu CD4MCu Alloy 20 Alloy 20 Alloy 20 Hastelloy B&C Hastelloy Hastelloy Titanium Titanium Titanium Ductile Iron

105 106 108

Lantern Ring

Stuffing Box Packing Thrust Bearing Shaft Sleeve Frame Adapter*** ShaftLess Sleeve (Optional) SAE4140 316SS Ductile Iron 316SS 316SS

Teflon* Impregnated Fibers 316SS Double Row Angular Contact** Alloy 20 Alloy 20 Steel Alloy 20 Ductile Iron Hastelloy Hastelloy Hastelloy Hastelloy Titanium Titanium Titanium Titanium

Glass-Filled Teflon*

112

136 184

126

122

122

ShaftWith Sleeve

SAE4140

316SS

168

Bearing Locknut and Lockwasher Seal Chamber (Mechanical Seal) Gland Repeller/Sleeve (Dynamic Seal Option) Stuffing Box Cover (Packed Box) Radial Bearing

228

184M 250 262

Bearing Frame

Ductile Iron

316SS

Cast Iron (Ductile Iron for STi Group) CD4MCu CD4MCu Alloy 20 Teflon* Stainless Steel/Bronze Glass/Steel 304SS

CD4MCu

CD4MCu

Single Row Deep Groove Alloy 20

Hastelloy

Titanium

264 319

265A

Gasket, Cover to Backplate (Dynamic Seal) Oil Sight Glass Casing Gasket Stud/Nut, Cover to Adapter INPRO VBXX-D Labyrinth Oil Seal (Outboard) Casing Drain Plug (Optional) Steel Steel Ductile Iron 316SS 316SS

Hastelloy

Titanium

333A 351 360 418 370

332A 358A

INPRO VBXX-D Labyrinth Oil Seal (Inboard) Gasket, Frame-to-Adapter Jacking Bolt

Aramid Fiber with EPDM Rubber CD4MCu Vellumoid CD4MCu 304SS Steel 304SS Alloy 20 Buna Alloy 20

Stainless Steel/Bronze

Hastelloy

Titanium

360A

Cap Screw, Adapter-to-Casing

Gasket, Bearing End Cover

496A 761B

496

469B

444

O-ring, Impeller

O-ring, Bearing Housing

Dowel Pin

Backplate (Dynamic Seal Option)

Hastelloy

Titanium

*E.I. DuPont reg. trademark

Condition Monitor

**LTi Power End features Duplex Angular Contact

***Integral with STi frame

Stainless Steel/Epoxy

Glass-Filled Teflon*

Buna Rubber

Construction Details All dimensions in inches and (mm).


Diameter at Impeller Shaft Diameter Between Bearings Diameter at Coupling Overhang Radial Maximum Shaft Deflection Thrust Bore Bore Diameter in Stuffing Box/Seal Chamber (Less Sleeve) (With Sleeve) .75 1.375 1.125 6.125 1.375 4.125 2.875 1.1 2 .875 1.5 STi (19) (35) (29) (38) (22) (156) (35)

1 1.75 1.5

MTi

(25)

1.25 2.125 1.875

LTi

(32)

2.125

(45) (38) (54) (29) (213) (45)

1.125 8.375 0.002 1.75

1.875

2.5

(54) (48)

(64)

Sleeve

O.D. thru Stuffing Box/Seal Chamber Bearing Span

(0.05)

8.375 2.125 6.875 2.875 3.875 5.6

(48)

(213) (54)

Bearings BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing

3306

6207

(105) (73)

6.75 2.5 3.5 3.4

3309

6309

(171) (89) (64)

7310

6311

(164) (98) (73)

HP (kW) per 100 RPM Corrosion Allowance

(51)

Oil/Grease Lubrication without Cooling Oil Lubrication with Finned Cooler

(.82)

350 F 500 F .125

(2.6) (3)

(177 C) (260 C)

(4.2)

CHEM-1E

118

Sectional View Model 3796 i-FRAME


496 136 332A 122 112 761B 168 333A 108 418 100

319 469B 228 101

MTi

250

184M

351

358A

STi

LTi

119

CHEM-1E

Hydraulic Coverage Model 3796 i-FRAME


0 m 150 FT. 0 500 m3/h GPM

CAPACITY2850 RPM (50 Hz)


20 100 40 200 60 300 80 400 100 500 FT. 300 m 100

3500/2850 RPM
400

TOTAL HEAD3500 RPM (60 Hz)

125

75 2x2-10 300 3x3-10 75 200 50 11/2 x11/2 -8 100 25 25 100 1x11/2-6 50 4x4-10 200

100

0 0 GPM 0 m 3/h 100 20 40 200 60 300 80 400 100 500 120 600 140

CAPACITY3500 RPM (60 Hz)

0 m 3/h 10 m 60 50 0 GPM FT. 180 160 140 40 30 25 20 15 10 5 0 120 100 90 80 70 60 50 40 30 20 10 0 0 GPM 50 0 m 3/h 1x11/2-6 11/2 x11/2 -8 50

CAPACITY1450 RPM (50 Hz)


20 100 30 150 40 200 60 300 80 400 100 120 500 140 600 200 800 1000 300 1400 FT. 130 m 40

1750/1450 RPM

TOTAL HEAD1750 RPM (60 Hz)

30 90 3x3-13 70 4x4-13 6x6-13 60 50 2x2-10 3x3-10 40 4x4-10 30 20 10 0 100 20 150 40 200

20

15

10

300 80

400

500 120

600

700 140

800 1000

1400

1800

CAPACITY1750 RPM (60 Hz)

200 300 = Scale Change

CHEM-1E

120

TOTAL HEAD1450 RPM (50 Hz)

110

TOTAL HEAD2850 RPM (50 Hz)

Bonus Interchangeability
Minimize inventory, reduce downtime.

i-FRAME Power Ends Fit 7 Different Process Pumps

3196 i-FRAME Process Pumps

CV 3196 i-FRAME Non-Clog Process Pumps

HT 3196 i-FRAME High Temperature Process Pumps

LF 3196 i-FRAME Low Flow ANSI Process Pumps

3198 i-FRAME PFA TEFLON-Lined Process Pumps

3796 i-FRAME Self-Priming Process Pumps

NM 3196 i-FRAME Non-Metallic Process Pumps

Sealing Solutions
Goulds engineered seal chambers are designed to accept a wide range of sealing arrangements to meet specific user requirements. Your Goulds representative will gladly recommend the best sealing solution for your service... some of which are illustrated here.
SINGLE INSIDE SEAL (with BigBore TM Seal Chamber) Non-corrosive to moderate corrosive liquids Moderate abrasives Liquids that have good lubrication qualities

CONVENTIONAL DOUBLE SEAL (with BigBore TM Seal Chamber) Liquids not compatible with single seal Toxic, hazardous, abrasive, corrosive When pump is operating under cavitation or low flows Meet environmental regulations

SINGLE CARTRIDGE SEAL (with TaperBoreTM PLUS Seal Chamber) Same application as conventional single seal Ease of maintenance No seal setting problems

DOUBLE CARTRIDGE SEAL (with BigBore TM Seal Chamber) Same applications as conventional double seal Reduced maintenance costs No seal setting errors

DOUBLE GAS BARRIER SEAL (with BigBoreTM Seal Chamber for Gas Seals) Toxic or hazardous liquids Meet environmental regulations When use of seal pot or external flush is not desirable When compatible seal flush liquid not available

121

CHEM-1E

Goulds i-FRAME Power Ends


i-ALERT CONDITION MONITOR

Extended Pump Life Through Intelligent Design


Goulds i-FRAME Power Ends are the result of 160 years of design expericence, customer interaction, and continuous improvement. Customers get extened Mean Time Between Failure (MTBF) and lower life cycle costs (LCC)...quaranteed!

The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.

A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.

INPRO VBXXD HYBRID BEARING ISOLATORS

Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now proves upon that design byoffering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear.

OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

CHEM-1E

122

SHAFT AND BEARINGS ENGINEERED FOR MAXIMUM RELIABILITY

The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life. Forty-degree contact angle for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.

Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection   Fatigue life more than double that of conventional bearing steels. Meets Exceeds  

LTi POWER END FOR HIGH LOAD APPLICATIONS

Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly

expands the limits for long, trouble-free bearing and seal life. On high load applications, the LTi power end improves bearing life 150%-200%; oil operating temperature reduced by 45F (25 C).

With duplex thrustbearings provide increased L10 by 40%.

OVERSIZED SHAFT

FLINGER/CHANNEL OIL LUBRICATION SYSTEM Provides 30% increased L10 life; 15F (8C) reduced oil temperature.

With machined brass cages are ideally sized for high load applications.

DUPLEX THRUST BEARINGS

Our Guarantee

We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i-FRAME ANSI Process Pump.
123

CHEM-1E

Dimensions Model 3796 i-FRAME


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
Group STi Pump Size Discharge 11/2 2 4 1 3 Suction 11/2 2 4 3 11/2 A 151/2 (394) B 5 (127) D 7 1/2 (191) E 4 (102) X 7 7/8 (200) 71/4 (184) 10 (254) 111/2 (292) 14 (356) Bare Pump Weight Lbs. (kg) 170 (77)

11/2 x11/2-8 2x2-10 4x4-10 3x3-10

1x11/2-6

213/4 (552) 225/8 (575) 233/8 (594) 151/4 (387) 233/8 (594) 225/8 (575)

MTi/LTi

3x3-13

4x4-13

6x6-13

9 3/16 (233) 9 3/16 (233) 10 (254) 6 3/4 (171)

63/4 (171)

61/2 (165)

270 (123)

10 (254) 14 (356)

6 (152) 8 (203)

370 (168) 690 (314)

315 (143) 400 (182) 470 (214)

Baseplate Mounting Options

Goulds offers a complete range of mounting systems to meet plant reliability requirements, and to make alignment and maintenance easier.

Rigid and corrosion resistant, it is preferred by many plants.

CAMBER TOP CAST IRON

Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.

CHEMBASE PLUS

FABRICATED STEEL

Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.

Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.

ENHANCED FEATURE FABRICATED STEEL

Refer to section CHEM-1A (Model 3196) for Baseplate Selection Guide.

CHEM-1E

124

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3796

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 1.5 - 8

1.5 X 1.5 - 8

1.5 X 1.5 - 8
125

2 X 2 - 10

CHEM-1E

60 Hz Curves

Model 3796

2 X 2 - 10

3 X 3 - 10

3 X 3 - 10

3 X 3 - 10

3 X 3 - 13

3 X 3 - 13
126

CHEM-1E

60 Hz Curves

Model 3796

4 X 4 - 10

4 X 4 - 10

4 X 4 - 10

4 X 4 - 13

4 X 4 - 13
127

6 X 6 - 13

CHEM-1E

60 Hz Curves

Model 3796

6 X 6 - 13

CHEM-1E

128

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3796

1 X 1.5 - 6

1.5 X 1.5 - 8

1.5 X 1.5 - 8

2 X 2 - 10

2 X 2 - 10
129

3 X 3 - 10

CHEM -1E

50 Hz Curves

Model 3796

3 X 3 - 10

3 X 3 - 13

4 X 4 - 10

4 X 4 - 13

6 X 6 - 13

CHEM -1E

130

Goulds Model 3996


In-Line Process Pumps Designed for Total Range of Industry Services
Capacities to 1400 GPM (318 m3/h) Heads to 700 feet (213 m) Temperatures to 500 F (260 C) Pressures to 375 PSIG (2586 kPa)

Performance Features for In-Line Services


Ease of Maintenance In-line mounting Field alignment not required Back pull-out design External impeller adjustment Extended Pump Life Integral pump bearings TaperBore PLUS and BigBore seal chambers Precision fits for accurate alignment Flexibly coupled

Goulds 3996 process pump line is specifically designed to provide superior performance for in-line services of the Chemical Process Industries.

Safety ANSI B15.1 coupling guard Ductile iron frame and motor support Fully serrated flanges

Caustic transfer Acid unloading Monomer/Polymer transfer Liquid nitrogen Liquid ammonia Reflux and light tower bottoms Waste acid recovery Pickle liquor circulation Chilled water Filter feed Condensate return

Services

131

CHEM-1F

Model 3996 In-Line Process Pumps


Heavy Duty Design Features for a Wide Range of Process Services
FIELD ALIGNMENT NOT REQUIRED
Precision rabbet locks provide positive, built-in alignment between pump and motor.

STANDARD NEMA C-FACE NORMAL THRUST MOTOR HIGH STRENGTH DUCTILE IRON MOTOR SUPPORT
Open on two sides for easy access to back pull-out assembly.

FLEXIBLY COUPLED
Conventional flexible spacer coupling.

INTEGRAL PUMP BEARINGS


All hydraulic loads carried by pumpnot by motor. Bearings sized for 2-year minimum and 10-year average life under tough operating conditions. Regreaseable bearings standard available with greased-for-life or oil mist lubrication.

MAXIMUM INTERCHANGEABILITY
Most parts (shaft, sleeve, mechanical seals, etc.) except casing are fully interchangeable with Goulds Model 3196 STi and MTi.

POSITIVE SEALING
Fully confined gasket at casing joint protects alignment fit from liquid.

HEAVY DUTY SHAFT


Shaft designed for minimum deflection less than .002 in. (.05 mm) at seal faces.

HEAVY WALLED CASING


With ribbed suction and discharge nozzles support pump and driver and resist pipe strain without distortion. ANSI class 150 flanges standard, class 300 flanges optional.

ANSI B73.1M SHAFT SEALING


Choice of large or standard bore seal chambers for maximum sealing flexibility to meet service conditions. (See section CHEM-1A for details.)

FULLY OPEN IMPELLER


Acknowledged best design for CPI services solids handling, stringy material, corrosives, abrasives. Back pump-out vanes minimize stuffing box/seal chamber pressure and reduce thrust for longer bearing and seal life.

STREAMLINED SUCTION
With contoured suction baffle reduces turbulence assuring low NPSH requirements.

CHEM-1F

132

The 3996 is designed for optimum reliable service ...shaft size and overhang are optimized to provide maximum seal and bearing life...precision fits provide built-in alignment between pump and motor (field alignment not required). Hydraulic and mechanical loads are carried by the pump, not by special motors (the 3996 uses standard C-face motors).

Setting The Standards For Reliability

In-line pumps have become increasingly popular with users due to minimal floor space required and reduced installation costs. Installation is simple since the unit is mounted direct in the line like a valve. Field alignment is not required and the unit is not subject to misalignment due to pipe strain or temperature changes.

In-Line Design For Cost Savings

A variety of in-line pumps are available including closecoupled, rigid-coupled, and flexibly-coupled/integral bearing designs. Only the flexibly-coupled design such as the 3996 is built without compromise.

Goulds 3996...The Preferred In-Line Design

Close-coupled units are difficult to service and rigidcoupled models have long, unsupported shafts which are subject to runout, deflection and imbalance...leading to shortened bearing and seal life.

CLOSECOUPLED

RIGIDCOUPLED

INTEGRAL BEARING FLEXIBLYCOUPLED

133

CHEM-1F

Parts List and Materials of Construction


Material
100 Item Number Part Name Impeller Casing Ductile Iron Ductile Iron 316SS 316SS 316SS CD4MCu CD4MCu CD4MCu Alloy 20 Alloy 20 Alloy 20 Monel Monel Monel Nickel Nickel Nickel Hastelloy B&C Hastelloy Hastelloy Titanium Titanium Titanium 105 106 112 119 122 101 Lantern Ring Ductile Iron Glass-Filled Teflon* Steel

Stuffing Box Packing Thrust Bearing ShaftLess Sleeve (Optional) Bearing End Cover SAE4140 316SS Ductile Iron 316SS

Double Row Angular Contact SAE4140 Alloy 20 Alloy 20 Monel Monel Monel Nickel Nickel Nickel 316SS Hastelloy Titanium Titanium Titanium

Teflon* Impregnated Fibers

122 168 136 126

ShaftWith Sleeve Shaft Sleeve Radial Bearing

Bearing Locknut and Lockwasher

264

262

250

240

228

184M

184

351 370 444 418

333A

332A

265A

358A

412A

*E.I. DuPont reg. trademark

496

469B

O-ring, Bearing Housing

Dowel Pin

Backplate (Dynamic Seal Option)

Jacking Bolt

O-ring, Impeller

Cap Screw, Frame-to-Casing

Casing Drain Plug (Optional)

Casing Gasket

Grease Seal (Inboard)

Grease Seal (Outboard)

Stud/Nut, Cover to Frame

Gasket, Cover to Backplate (Dynamic Seal)

Repeller/Sleeve (Dynamic Seal Option)

Gland

Motor Support

Bearing Frame

Seal Chamber (Mechanical Seal)

Stuffing Box Cover (Packed Box)

Ductile Iron

316SS

316SS

CD4MCu CD4MCu

CD4MCu

Single Row Deep Groove Alloy 20 Alloy 20 Alloy 20 Ductile Iron Monel

Steel

Hastelloy

Nickel Nickel

Hastelloy Hastelloy

Hastelloy

Titanium Titanium

316SS

Ductile Iron Teflon* 304SS

CD4MCu

Alloy 20

Monel

Monel

Nickel

Hastelloy

Titanium

Steel

Steel

316SS

CD4MCu

Aramid Fiber with EPDM Rubber Alloy 20 Glass-Filled Teflon* 304SS Monel

Buna Rubber

Buna Rubber Nickel Hastelloy Titanium

Ductile Iron

316SS

CD4MCu

Alloy 20

304SS Steel

Monel

Nickel

Hastelloy

Titanium

Buna Rubber

Construction Details All dimensions in inches and (mm).


Shaft Diameter in Stuffing Box/Seal Chamber (Less Sleeve) (With Sleeve) Diameter at Coupling Overhang Diameter Between Bearings Maximum Shaft Deflection Diameter at Impeller .75 1.375 1.125 6.125 1.375 4.125 2.875 1.1 2 .875 1.5

ST

(19) (35) (29) (156) (35) (22)

1 1.75 1.5

MT

(25) (45) (38) (54) (29) (213) (45)

(38)

2.125 0.002 (0.05)

8.375 1.75 6.75 3.5 3.4

1.125

Sleeve

Bearings

Bearing Span Bore

Thrust

Radial

O.D. thru Stuffing Box/Seal Chamber

6207 3306

6309 3309

Average L'10 Bearing Life

(105)

BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing

Bore

Grease Lubrication with Heat Flinger Oil Mist Lubrication with Heat Flinger and Cooling Corrosion Allowance

Grease Lubrication without Cooling

HP (kW) per 100 RPM

(51)

(73) (.82)

87,600 hours

(171)

2.5 450 F .125 250 F 500 F (232 C) (3) (121 C) (260 C)

(64)

(89) (2.6)

CHEM-1F

134

Sectional View Model 3996

136 496 228 168 333A 126 265A 370 184M 351

240 332A 112 122 119 250 100 412A 101

Dynamic Seal
For Elimination of Sealing ProblemsReduced Maintenance Costs
On tough pumping services, especially corrosives and slurries, mechanical seals require outside flush and constant, costly attention. Even then, seal failures are common, resulting in downtime. Goulds offers the ANSI PLUSTM Dynamic Seal which, simply by fitting a repeller between the stuffing box and impeller, eliminates the need for a mechanical seal. Benefits of Goulds Dynamic Seal: External seal water not required Elimination of pumpage contamination and product dilution Reduces utility cost No need to treat seal water Eliminates problems associated with piping from a remote source At start-up, the repeller functions like an impeller, and pumps liquid and solids from the stuffing box. When pump is shut down, packing (illustrated) or other type of secondary seal prevents pumpage from leaking.
STUFFING BOX COVER REPELLER

Besides being available as a complete unit, any Goulds 3996 can be easily fieldconverted to Dynamic Seal. Retrofit kits are readily available.

REPELLER PLATE

135

CHEM-1F

Dimensions Model 3996

All dimensions in inches and (mm). Not to be used for construction.

MINIMUM HEADROOM REQUIRED TO REMOVE MOTOR 6 IN. (152)

BE SUCTION DISCHARGE BE E M

DIMENSIONS
Group Pump Size 11/2 x3-6 11/2 x3-8 2x3-10 2x3-13 3x4-13 11/2 x2-8 2x3-6 11/2 x2-6 ANSI Designation 2015 /15 3020 /17 2015 /17 3015 /19 3020/20 3020/24 4030/28 2015 /19 3015 /19 3015 /24 6040/30 4030/25 3015 /15 Discharge 11/2 11/2 11/2 11/2 11/2 11/2 11/2 2 2 3 4 3 2 Suction 2 3 3 2 3 2 3 3 3 3 4 6 4 E 41/4 (108) M 15 (381) N 63/4 (171) 8 (203) BE Pump Weight (Less Motor) Lbs. (kg) 190 200

ST

47/8 (124) 413/16 (122) 51/4 (133) 51/8 (130) 51 4 5 (127) 6 (152) 45/8 (118)

15 (381) 17 (432) 19 (483) 19 (483) 20 (508)

17 (432)

63/4 (171) 71/2 (191) 83/8 (213) 91/4 (235) 91/2 (241) 91/4 (235)

(86)

63/8 (162)

200

205

(91)

11/2 x2-10 11/2 x3-10 11/2 x3-13 4x6-13 3x4-10

210 370 390 380 460 490

MT

/ (133)

19 (483) 25 (635)

(168) (195) (177)

(95)

(91)

(93)

(173)

55/8 (143) 53/4 (146) 67/8 (175) 81/2 (216)

24 (610) 24 (610) 28 (711) 30 (762)

111/2 (292) 111/2 (292) 13 (330) 14 (356)

111/2 (292)

10 (254)

430

(209) (223)

610

520 (236)

(277)

CHEM-1F

136

Hydraulic Coverage Model 3996


0 m 240 220 FT. 0 800 m3 /h 20 GPM 100

CAPACITY2850 RPM (50 Hz)


40 200 60 300 80 400 100 500 120 140 600 160 700 180 800 FT. 500 m 160 140 400 11/2x3-13 300 120 100 80 11/2x3-10 200 2x3-10 11/2x3-8 100 11/2x3-6 3x4-10 40 20 0 0 60

700

3500/2850 RPM

ST MT

200 180 160 140 120 100 300 80 60 40 100 20 0 0 0 0 GPM m3 /h 200 25 50 75 400 100 125 600 150 175 800 200 1000 225 11/2x2-6 2x3-6 200 11/2x2-8 400 11/2x2-10 600

500

CAPACITY3500 RPM (60 Hz)

0 0 m 60 FT. 200 175 50 150

m3 /h GPM

CAPACITY1450 RPM (50 Hz)


40 200 80 400 120 600 160 800 200 1000 240 280 1200 FT. 150 m

1750/1450 RPM

ST MT
125

40

TOTAL HEAD1750 RPM (60 Hz)

100 40 125 100 75 20 50 10 25 0 0 0 0 GPM m3 /h 11/2x2-6 200 50 11/2x3-6 400 100 11/2x2-10 11/2x3-10 2x3-10 11/2x2-8 11/2x3-8 2x3-6 600 150 800 200 1000 250 1200 300 1400 3x4-10 50 11/2x3-13 2x3-13 4x6-13 30 75 3x4-13

30

20

10 25

0 1500

CAPACITY1750 RPM (60 Hz)

137

CHEM-1F

TOTAL HEAD1450 RPM (50 Hz)

TOTAL HEAD2850 RPM (50 Hz)

TOTAL HEAD3500 RPM (60 Hz)

Sealing Solutions
CONVENTIONAL DOUBLE SEAL (with BigBoreTM Seal Chamber) Liquids not compatible with single seal Toxic, hazardous, abrasive, corrosive When pump is operating under cavitation or low flows Meet environmental regulations

Goulds engineered seal chambers are designed to accept a wide range of sealing arrangements to meet specific user requirements. Your Goulds representative will gladly recommend the best sealing solution for your service...some of which are illustrated here.

SINGLE INSIDE SEAL (with BigBoreTM Seal Chamber) Non-corrosive to moderate corrosive liquids Moderate abrasives Liquids that have good lubrication qualities

SINGLE CARTRIDGE SEAL (with TaperBoreTM PLUS Seal Chamber) Same application as conventional single seal Ease of maintenance No seal setting problems

DOUBLE CARTRIDGE SEAL (with BigBoreTM Seal Chamber) Same applications as conventional double seal Reduced maintenance costs No seal setting errors

DOUBLE GAS BARRIER SEAL (with BigBoreTM Seal Chamber for Gas Seals) Toxic or hazardous liquids Meet environmental regulations When use of seal pot or external flush is not desirable When compatible seal flush liquid not available

Goulds Patented TaperBore


How It Works

TM

The unique flow path created by the patented Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed.

On services with or without solids, air or vapors, Goulds TaperBoreTM PLUS is the effective solution for extended seal and pump life and lower maintenance costs.

1 Solids/liquid mixture flows toward mechanical seal/seal chamber. 2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced back out by centrifugal force (generated by back pump-out vanes). 3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow away from seal. 4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit seal chamber bore. 5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication. Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.

CHEM-1F

138

A B C

Ideally Suited Acceptable Not Recommended

TYPE 1

Standard Bore

TYPE 2

Designed for packing. Also accommodates mechanical seals.

Enlarged chamber for increased seal life through improved lubrication and cooling.

BigBoreTM

TYPE 3

Patented TaperBoreTM PLUS

TYPE 4

Lower seal face temperatures, self- venting and draining. Solids and vapors circulated away from seal faces.

Jacketed Patented TaperBoreTM PLUS


Maintains proper temperature control (heating or cooling) of seal environment.

TYPE 5

Jacketed BigBoreTM
Maintains proper temperature control (heating or cooling) of seal environment.

Paper Stock 0-5%, with Flush Slurries 0-5%, no Flush High Boiling Point Liquids, no Flush Temperature Control Self-Venting and Draining Seal Face Heat Removal Molten or Polymerized Liquid, no Flush Molten or Polymerized Liquid with Flush

Solids 0-10%, no Flush Solids Greater than 10% with Flush Paper Stock 0-5%, no Flush

Service Water-Based Liquids with Flush Entrained Air or Vapor

A C C B C B C C C C C C C

A B C A C A C C C B A C C

C A A A C A A C C

A A A

C A A A A A A A

A A A

A B C A C C A C A A A

Bonus Interchangeability
TM

i-FRAME Power Ends Fit 7 Different Process Pumps


Minimize inventory, reduce downtime.

3196 i-FRAME Process Pumps

CV 3196 i-FRAME Non-Clog Process Pumps

HT 3196 i-FRAME High Temperature Process Pumps

LF 3196 i-FRAME Low Flow ANSI Process Pumps

3198 i-FRAME PFA TEFLON-Lined Process Pumps

3796 i-FRAME Self-Priming Process Pumps

NM 3196 i-FRAME Non-Metallic Process Pumps

139

CHEM-1F

NOTES

CHEM-1F

140

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3996

1.5 X 2 - 6

1.5 X 2 - 6

1.5 X 3 - 6

1.5 X 3 - 6

2X3-6
141

2X3-6

CHEM-1F

60 Hz Curves

Model 3996

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 3 - 8

1.5 X 3 - 8
142

CHEM-1F

60 Hz Curves

Model 3996

1.5 X 3 - 8

1.5 X 3 - 8

1.5 X 2 - 10

1.5 X 2 - 10

1.5 X 3 - 10
143

1.5 X 3 - 10

CHEM-1F

60 Hz Curves

Model 3996

1.5 X 3 - 10

1.5 X 3 - 10

2 X 3 - 10

2 X 3 - 10

3 X 4 - 10

3 X 4 - 10
144

CHEM-1F

60 Hz Curves

Model 3996

1.5 X 3 - 13

1.5 X 3 - 13

2 X 3 - 13

2 X 3 - 13

3 X 4 - 13
145

3 X 4 - 13

CHEM-1F

60 Hz Curves

Model 3996

4 X 6 - 13

4 X 6 - 13

CHEM-1F

146

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3996

1.5 X 2 - 6

1.5 X 2 - 6

1.5 X 3 - 6

1.5 X 3 - 6

2X3-6
147

2X3-6

CHEM-1F

50 Hz Curves

Model 3996

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 3 - 8

1.5 X 3 - 8
148

CHEM-1F

50 Hz Curves

Model 3996

1.5 X 3 - 8

1.5 X 3 - 8

1.5 X 2 - 10

1.5 X 2 - 10

1.5 X 3 - 10
149

1.5 X 3 - 10

CHEM-1F

50 Hz Curves

Model 3996

1.5 X 3 - 10

1.5 X 3 - 10

2 X 3 - 10

2 X 3 - 10

3 X 4 - 10

3 X 4 - 10
150

CHEM-1F

50 Hz Curves

Model 3996

1.5 X 3 - 13

1.5 X 3 - 13

2 X 3 - 13

2 X 3 - 13

3 X 4 - 13
151

3 X 4 - 13

CHEM-1F

50 Hz Curves

Model 3996

4 X 6 - 13

4 X 6 - 13

CHEM-1F

152

Model HT 3196 STi 5 pump sizes

Model HT 3196 i-FRAME


High Temperature Process Pump
I Capacities to 4,500 GPM (1023 m3/h) I Heads to 925 feet (282 m) I Temperatures to 700F (372C) I Pressures up to 450 PSIG (3102 kPa)

Performance Features
Model HT 3196 LF 3 low flow pump sizes

Material of Construction
Carbon Steel Ductile Iron 316SS Stainless Steel Extended Pump Life

Centerline mounted design allows bi-directional thermal expansion which maintains shaft alignment for improved seal and bearing life Comprehensive range of seal chambers including patented TaperBore Plus and Big Bore designs maintain cool and clean seal environments critical for extended seal life i-FRA ME Power ends featuring heavy duty, large capacity oil sump with finned tube oil cooler maintains cooler oil temperatures for extended bearing life Interchangeability with 3196 reduces MRO inventories (All parts except casing are the same as 3196) Standard ANSI dimensions simplify installation and support pump retrofits of standard foot mounted design Back pull-out design facilitates safe and simple maintenance activities

Performance Features for Extreme Temperatures

Duplex SS (CD4MCu) Alloy 20 Hastelloy C

Reduced Maintenance Cost

Model HT 3196 MTi/LTi 15 pump sizes

Markets

Chemical/Petrochemical Pharmaceutical Pulp & Paper Power/Utility Food & Beverage

Rubber & Plastic Manufacturing

Applications
Hot Water

Thermal Oils Pilot Plants Urea

Heat Transfer Fluids

Die/Mold Pre-Heating Systems Electronic Heating and Cooling Reactor Heating

Model HT 3196 XLTi 5 pump sizes

153

CHEM-1G

Model HT 3196 i-FRAME


HEAVY DUTY SHAFT AND BEARINGS
Rigid shaft designed for minimum deflection at seal faces - less than 0.002 in. (.05 mm). Bearings sized for 10-year average life under tough operating conditions. Available with or without shaft sleeve.

Design Features For High Temperatures


i-ALERT CONDITION MONITOR (Patented)
Constantly measures vibration and temperature at the thrust bearing. Colored LEDs indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs.

LOW-THERMAL CONDUCTIVITY 316SS SHAFT


Provides optimum heat dissipation to protect bearings. Minimizes heat transfer from pumpage through shaft to bearings. Bearings run cooler and last longer.

HIGH-STRENGTH A193 B7 STEEL BOLTS AND STUDS


Extends the pressure and temperature retaining capabilities while enhancing safety.

CARBON GRAPHITE CASE GASKET AND IMPELLER O-RING


For positive sealing at elevated temps.

ANSI CLASS 300 FLANGES


Raised face flanges for positive sealing and highpressure retention and stability at high operating temps comply with ANSI B16.5 requirements.

CONTINUOUS RENEWABLE PERFORMANCE


Original flow, pressure and efficiencey are maintained by simple external adjustment resulting in long-term energy and repair parts savings.

OPTIMIZED OIL SUMP DESIGN


Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer. Contaminants directed away from bearings to magnetic drain plug.

FINNED TUBE OIL COOLER


Delivers supplemental cooling to the oil sump for high process fluid operating temps.

i-FRAME POWER END


Designed for reliability, and extended pump life supported by a 5-year warranty.

FULLY OPEN IMPELLER


Preferred design for handling solids that also allows adjustment to maintain original efficiencies over time.

RIGID FRAME FOOT


Reduces effects of pipe loads on shaft alignment; pump vibration reduced. Especially significant for high process fluid operating temperatures.

CENTERLINE MOUNTING
Allows for bi-directional thermal growth which minimizes shaft deflection and flange loading for improved seal and bearing life.

HEAVY -DUTY STEEL CASING SUPPORT


Rigid design prevents against distortion caused by pipe strain to maintain shaft alignment. Mounting dimensions are identical to foot-mounted pumps, which makes retrofits simple and extends interchangebility.

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154

Optimized Performance At High Operating Temps Up To 700 F (372 C)


The HT 3196 is furnished with the following standard features:
Centerline-mounted casing ANSI Class 300 RF flanges Graphite casing gasket Graphite impeller O-ring High temperature bolting Stainless steel shaft Finned tube oil cooler i-FRAME Power Ends

ANSI Class 300 raised face flanges provide a positive sealing surface to prevent tough-to-seal liquids like hot hydrocarbons and heat transfer liquids from escaping into your regulated environment.

Thermal expansion due to high temperature process fluids handling is optimally controlled with centerline mounted casings. Centerline mounting minimizes shaft misalignment since the casing can expand bi-directionally. This same feature minimizes pipe strain as the casing is permitted to grow in two directions theoretically negating strain on suction piping.

The HT 3196 i-FRAME delivers...


ANSI and PIP Compliance
ANSI B73.1M and PIP RESP 73H-97 dimensional compliance and rugged construction for proven performance. Heavy duty centerline mounted casing stabilizes shaft alignment and minimizes piping strain while compensating for thermal expansion when pumping fluids up to process temperatures of 700 F (372 C). The HT 3196 i-FRAME offers the industrys greatest cartridge sealing flexibility with optimum seal environments including Standard Bore, Big Bore and Goulds patented Taper Bore Plus with VPE rings. Jacketed seal chambers are available for controlling the temperature of the mechanical seals environment and maximizing seal life. High performance, high temperature cartridge mechanical seals are available from nearly all manufacturers for optimum sealing reliability.

Liquid ends are available in Carbon Steel, Ductile Iron, 316SS, CD4MCu, Alloy 20 and Hastelloy C constructions to provide materials flexibility for pumping heat transfer fluids, hot oils and moderate to highly aggressive hot chemicals. Completely interchangeable with the Goulds model 3196 i-FRAME, the worlds most installed ANSI process pump. All internal components are common between models except for the casing. The i-FRAME power end provides common inventory for models 3196, CV 3196, HT 3196, LF 3196, NM 3196, 3198 and 3796. Maximized parts interchangeability with the Goulds 3196 i-FRAME results in optimized lead-times with our ANSI product line for fast response to customer needs.

High Alloy Availability

i-FRAME pumps feature a 5-year warranty that acknowledges superior performance, optimum run time, and extended pump life.

Five-Year Standard Warranty

Interchangeability

Sealing Flexibility

Lead-times

155

CHEM-1G

High Temperature Pumping Applications


High Temperature Oils and Heat Transfer Fluids
The use of synthetic heat transfer liquids continues to expand as these liquids offer chemical stability and efficient heat transfer properties. In addition, the use of these liquids allows system pressures to be reduced for added safety and lower design costs. Hot natural oils and synthetic oils are used in heat transfer, food processing, oil refining and petrochemical mining applications. Some applications for hot oils and heat transfer fluids include computer and power supply, energy storage, transformer cooling, recirculating chillers, train traction rectifiers, re-flow soldering, industrial processing, pharmaceutical processing and semiconductor processing.

High Temperature Chemical Processing

The Goulds HT 3196 i-FRAME features superior chemical corrosion resistance through optimal manufacturability of high alloy wetted pump components. Offered in Carbon Steel, Ductile Iron, 316ss, CD4MCu, Alloy 20 and Hastelloy C, the HT 3196 i-FRAME provides a well-rounded selection of mate-

rials to maximize pump life when pumping hot, aggressive solvents, acids and chlorides. High temperature fluid applications include asphalt, tars, Naphtha, Naphthalene, aromatics, hydrocarbons, urethanes, epoxies, paints, zinc compounds, magnesium compounds, adhesives, plastisizers, polyols, polymers, monomers, resins, oxide slurries, pigments, dyes, inks and many more.

Bonus Interchangeability
TM

i-FRAME Power Ends Fit 7 Different Process Pumps


Minimize inventory, reduce downtime.

3196 i-FRAME Process Pumps

CV 3196 i-FRAME Non-Clog Process Pumps

HT 3196 i-FRAME High Temperature Process Pumps

LF 3196 i-FRAME Low Flow ANSI Process Pumps

3198 i-FRAME PFA TEFLON-Lined Process Pumps

3796 i-FRAME Self-Priming Process Pumps

NM 3196 i-FRAME Non-Metallic Process Pumps

High Temperature Pumping Expertise


In addition to ANSI Process Pump Expertise, ITT-Goulds Pumps delivers decades of premier experience in centerline mounted, high temperature pump applications with thousands of pump models installed including the Models 3700, 3910, 3900, 3600, 3620, 3640, 3181, and high temperature vertical turbine pumps.

CHEM-1G

156

Goulds HT 3196 i-FRAME

Designed for High Temperature, Low Flow Services


Reduced Radial Loads For Optimum Reliability
Radial loads are reduced by as much as 85% compared to end suction expanding volute pumps at low flows. Bearing, mechanical seal and overall pump life are optimized.

HT 3196 LF i-FRAME PUMP CURVE

EXPANDING VOLUTE PUMP

HT 3196 LF i-FRAME CIRCULAR VOLUTE PUMP

Options High and Low Temperature Capability

Goulds offers users a variety of options to meet specific plant and process requirements.

Economical clamp-on jacket provides practical method of heating or cooling the casing. Excellent heat transfer characteristics. Easy to install or remove for pump servicing.

HEAT JACKET

Maintains proper temperature control of sealing environment. Ideal for maintaining temperature for services such as molten sulphur and polymerizing liquids. Available in BigBoreTM and TaperBoreTM designs.

JACKETED SEAL CHAMBER

Insulates and provides thermal retention of the process fluid within the pump. Insulation jackets are custom fitted and easily removable for installing and servicing the pump.

CUSTOM FITTED INSULATED FABRIC THERMAL JACKET

High Temperature Seal Selection


Shaft Sealing Systems
The most difficult challenge for pumping hot fluids is to effectively seal the rotating shaft from emitting excessive or undesirable fluids into the atmosphere for the purposes of safety and equipment reliability. The selection of the optimum sealing device for specific pumping systems is simplified by combining the worlds premier sealing suppliers with the perfect high temperature pumping system.
Single and dual cartridge mechanical seals for moderate temperature applications.

Multiple high temperature sealing devices and mechanical seal flushing systems are designed and available for a multitude of challenging high temperature sealing applications. The standard HT 3196 i-FRAME configuration includes graphite packing rings in a standard bore box for basic high temperature fluid applications.
Single and dual cartridge mechanical seals for high temperature applications.

Big BoreTM

Taper BoreTM Plus

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Seal Flush Plans


All ANSI B73.1 seal flush and cooling plans are available to control emission levels and meet seal installation requirements. Goulds can also provide other special arrangements of user preference.
CPI PLAN 7311 By-pass flush lubricates single seal faces. CPI PLAN 7353 Pressurized circulation lubricates double seal faces.

Engineered Seal Chamber Selection Guide


A C B
Ideally suited Acceptable Not Recommended
WaterBased Liquids with Flush Entrained Air or Vapor Solids 0-10%, no Flush Solids Greater than 10% with Flush Paper Stock Paper Stock 0-5%, 0-5%, with no Flush Flush

SERVICE
Slurries 0-5%, no Flush

High Boiling Point Liquids, no Flush

Temperature Control

Self-Venting and Draining

Seal Face Heat Removal

Molten or Polymerized Liquid, no Flush

Molten or Polymerized Liquid with Flush

Designed for packing. Also accommodates mechanical seals.

Standard Bore

Enlarged chamber for increased seal life through improved lubrication and cooling.

BigBoreTM

Patented TaperBoreTM PLUS

Lower seal face temperatures, self- venting and draining. Solids and vapors circulated away from seal faces.

Maintains proper temperature control (heating or cooling) of seal environment.

Jacketed Patented TaperBoreTM PLUS

Maintains proper temperature control (heating or cooling) of seal environment.

Jacketed BigBoreTM

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158

Goulds i-FRAME Power Ends


TM

Extended Pump Life Through Intelligent Design


Goulds i-FRAME Power Ends are the result of 160 years of design expericence, customer interaction, and continuous improvement. Customers get extened Mean Time Between Failure (MTBF) and lower life cycle costs (LCC)...quaranteed!

i -ALERT CONDITION MONITOR The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.

A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.

INPRO VBXXD HYBRID BEARING ISOLATORS

Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are noncontacting and do not wear.

OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

159

CHEM-1G

SHAFT AND BEARINGS ENGINEERED FOR MAXIMUM RELIABILITY

The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life.

Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection   Fatigue life more than double that of conventional bearing steels. Meets Exceeds  

Forty-degree contact angle on the MTi thrust bearing for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.

LTi POWER END FOR HIGH LOAD APPLICATIONS

Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly

expands the limits for long, trouble-free bearing and seal life. On high load applications, the LTi power end improves bearing life 150%-200%; oil operating temperature reduced by 45F (25 C).

With duplex thrustbearings provide increased L10 by 40%.

OVERSIZED SHAFT

FLINGER/CHANNEL OIL LUBRICATION SYSTEM Provides 30% increased L10 life; 15F (8C) reduced oil temperature.

With machined brass cages are ideally sized for high load applications.

DUPLEX THRUST BEARINGS

Our Guarantee

We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i ANSI Process Pump.
160

CHEM-1G

761B 228

168A

333A

108

370

100

101 112A 136 122 496

332A

412A 184 351 358 239

555 319 360F 469B 250 418 126

Parts List and Materials of Construction


Material
100 Item Number Casing Part Name Carbon Steel CS Ductile Iron Ductile Iron 316SS 316SS 316SS CD4MCu CD4MCu CD4MCu Alloy 20 Alloy 20 Alloy 20 Hastelloy C Hastelloy C Hastelloy C 101 Impeller 316SS

106 108 122 122

Stuffing Box Packing ShaftLess Sleeve (Optional) ShaftWith Sleeve Shaft Sleeve Radial Bearing Bearing Locknut and Lockwasher Stuffing Box Cover (Packed Box) Thrust Bearing Frame Adapter

112A

316SS 316SS 316SS

Double Row Angular Contact* 316SS Steel 316SS

Ductile Iron

Graphite

Alloy 20 Alloy 20

Hastelloy C Hastelloy C Hastelloy C

126

136

168A 184

Single Row Deep Groove Cast Iron (Ductile Iron for STi Group) Fabricated Steel Glass/Steel Graphite Buna 304SS CD4MCu 316SS CD4MCu CD4MCu

370H 332A 351 358 319 333A

250

239

228

184

Stud/Nut, Cover-to-Adapter INPRO Labyrinth Oil Seal (Outboard) Casing Gasket INPRO Labyrinth Oil Seal (Inboard) Casing Drain Plug (Optional) Gasket, Bearing End Cover Oil Sight Glass

Gland

Casing Support

Bearing Frame

Seal Chamber (Mechanical Seal)

Ductile Iron 316SS

Alloy 20 Alloy 20

Alloy 20

Hastelloy C Hastelloy C

Stainless Steel/Bronze Stainless Steel/Bronze 316SS CD4MCu Alloy 20 Hastelloy C

360F 370 418 496 555

360C

Gasket, Frame-to-Adapter O-ring, Impeller Jacking Bolt

412A 469B 761B 444

Cap Screw, Adapter-to-Casing Backplate (Dynamic Seal Option) 316SS

Cellulose Fiber with Binder Graphite 304SS Steel CD4MCu Alloy 20 Hastelloy C 304SS

Dowel Pin, Frame-to-Adapter O-ring, Bearing Housing Condition Monitor

Bearing Frame Finned Cooler

Buna Rubber Stainless Steel/Epoxy Steel/Copper

*LTi Power End features Duplex Angular Contact Teflon is a registered trademark for Fluoropolymer Resins, Films, Fibers manufactured by DuPont.

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Dimensions

Model HT 3196 i-FRAME

TM

DIMENSIONS
Group Pump Size ANSI Designation AB AA AA Discharge Size 11/2 1 1 2 Suction Size 11/2 11/2 3 X A B D SP Bare Pump Weight Lbs. (kg) 92 (42) 84 (38)

STi

11/2 x3-6 11/2 x3-8 2x3-8 3x4-8G 3x4-8 1x2-10 3x4-7 1x11/2-8 2x3-6

1x11/2-6

6.5 (165) 11 (280)

13.5 (343)

4 (102)

5.25 (133)

3.75 (95)

A70

AB

11/2

A60

3 4 3 4

A70

A70

9.5 (242)

MTi/ LTi

11/2 x3-10 2x3-10 3x4-10H 3x4-10

A50

A05

A60

11/2

4 2

11 (280)

220 (91) 19.5 (495) 4 (102) 8.25 (210) 200 (91)

220 (100)

108 (49)

100 (45)

95 (43)

220 (100)

A70

4x6-10G 11/2 x3-13 2X3-13 4x6-13 6x8-13 6x8-15 3x4-13 4x6-10H

A80 A20 A30 A80 A40 A90 A80

A40

9.5 (242)

8.5 (216) 11 (280)

(100) 220 3.75 (95)

230 (104) 275 (125) 245 (111)

11/2

3 6 8

3 6

10.5 (267) 12.5 (318

13.5 (343) 11.5 (292) 16 (406)

12.5 (318) 19.5 (495) 4 (102) 10 (254)

265 (120)

305 (138) 275 (125)

4 8

13.5 (343)

330 (150)

405 (184)

8x10-13 XLTi 8x10-15G 8x10-16H 4x6-17 8x10-17 6x8-17 8x10-15

A100 A120 A120 A110

6 8 8

10 10 10 10 6 8

18 (457) 19 (483) 16 (406 18 (457)


27.875 (708)

670 (304) 6 (152) 14.5 (368) 5.25 (133) 650 (295)

560 (254) 610 (277) 710 (322) 740 (336) 850 (385)

10

19 (483)

830 (376)

730 (331)

CHEM-1G

162

Baseplate Mounting Systems


Baseplate Selection Guide
PLANT REQUIREMENTS
ate) Corrosion Resistance (mild/moderCorrosion Resistance (severe)
CAMBER TOP CAST IRON Preferred standard of process industries. Rigid and corrosion resistant, it is the best value in the industry today. CHEMBASE PLUS TM Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.

Goulds offers a complete range of pump mounting systems to meet plant requirements; make installation and maintenance easier.

FABRICATED STEEL An economical choice that meets ANSI/ASME B73.1 dimensional requirements.

ENHANCED FEATURE FABRICATED STEEL Upgraded ANSI baseplate designed to maximize pump operation life and ease installation. Meets API-minded chemical pump users toughest requirements.

ADVANTAGE Heavy duty PIP compliant fabricated steel baseplate.

POLYSHIELD ANSI COMBO Heavy duty polymer concrete combination baseplate and foundation.

Machined Pump & Motor Parts Vent Holes (1 in. min.)

Circular Grout Holes (4 in. min.)

Non-Overhang Full Drain Rim

Vent Holes (1/2 in. min.)

Drain Pan Under Pump

Built-in Drain Pan (under pump)

Baseplate Leveling Screws Motor Alignment Adjusters

Lifting Feature

Continuous Welding Used Flexibly Mounted Spring Loaded*

ANSI B73.1-1991 Conformance API-610 Conformance STANDARD OPTIONAL


*Engineered optionrequires special baseplate

Available in 304 and 316 SS

Construction Details All dimensions in inches and (mm).


Shaft Diameter at Impeller Diameter in Stuffing Box/Seal Chamber (Less Sleeve) (With Sleeve) Diameter Between Bearings Diameter at Coupling Overhang Maximum Shaft Deflection Shaft Deflection Index (L3/D4) (With Sleeve) (Less Sleeve) O.D. thru Stuffing Box/Seal Chamber Radial Thrust Bearing Span Bore Bore HP (kW) per 100 RPM Maximum Liquid Temperature Oil/Grease Lubrication without Cooling Maximum Liquid Temperature Oil Lubrication with High Temp. Option Corrosion Allowance .75 1.375 1.125 1.5 .875 6.125 (19) (35) (29) (38) (22) (156) 1 1.75 1.5 2.125 1.125 8.375 (25) (45) (38) (54) (29) (213) 0.002 116 63 (35) 6207 3306 4.125 2.875 2 1.1 (105) (73) (51) (.82) 6.75 3.5 2.5 3.4 1.75 6309 3309 (171) (89) (64) (2.6) 350 F 700F .125 6.875 3.875 2.875 5.6 (177 C) (370 C) (3) (45) 2.125 6311 7310 (164) (98) (73) (4.2) 9.25 4.75 3.375 14 1.25 2.125 1.875 2.5 1.875 8.375 (0.05) 48 29 (54) 2.5 6313 3313 (235) (120)* (86)* (10.5)** (32) (54) (48) (64) (48) (213) 1.5 2.5 2 3.125 2.375 9.969 (38) (64) (51)* (79) (60) (253)

Sleeve Bearings BigBore Seal Chamber

143 64 1.375

62 25 (64)*

Stuffing Box Power Limits Temperature Casing


*

17 inch sizes have 21 4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23 4 inches (70) for packing and 21 2 inches (64) for mechanical seals. Seal chamber bore is 43 4 inches (121). Stuffing box bore is 35 8 inches (92). ** 17 inch sizes power limit per 100 RPM is 20HP (15kW).

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Hydraulic Coverage

Model HT 3196 i-FRAME


CAPACITY 2850 RPM (50 Hz)

TM

3500/2850 RPM TOTAL HEAD 3500 RPM (60 Hz) /


LF
11/2 x 3-13 (LF ) 11/2 x 3-13 1x2-10 (LF ) 2x3-13

1x2-10

11/2 x 3-10 3x4-10 2x3-8 2x3-10 3x4-7 3x4-8G 4x6-10 3x4-13

1x11/2-8 (LF )

1x11/2-8 1x11/2-6 11/2 x3-6

11/2 x 3-8 2x3-6

CAPACITY 3500 RPM (60 Hz)


CAPACITY 1450 RPM (50 Hz)

Scale Change

1750/1450 RPM TOTAL HEAD 1700 RPM (60 Hz) TOTAL HEAD 1450 RPM (50 Hz) /
6x8-15 3x4-13
2x 313

11/2 x3-13 (LF ) 1x2-10 11/2 x3-13

11/2 x3-10 2x3-10


3x 4

4x6-13

1x11/2 -8 1x11/2 -6

2x3

-8

-10

6x8-13

8x10-13

2x3-6

7 43x 11/2 x3-6

11/2 x3-8

3x4-10H 2x3-8 4x6-10

4x6-10H

CAPACITY 1750 RPM (60 Hz)

Scale Change

For detailed hydraulic curves for the HT 3196 i-FRAME, please refer to the 3196 i-FRAME curves in section CHEM - 1A.

CHEM-1G

164

TOTAL HEAD 2850 RPM (50 Hz)

Curves

Model HT 3196

HT 3196 Performance Curves are the same as those for the Model 3196 i-FRAME pumps found in Section CHEM-1A

165

CHEM-1G

NOTES

CHEM-1G

166

Goulds Model NM 3196 i-FRAME


FRP Process Pumps Designed for Corrosive Services
Capacities to 800 GPM (182 m3/h) Heads to 500 feet (152 m) Temperatures to 200 F (93 C) Pressures to 220 PSIG (1517 kPa)

Model NM 3196 STi

Performance Features for Corrosive Services


Extended Pump Life Fiberglass Reinforced Vinylester Construction o Random fiber orientation provides strength o equal to metal o Same flange loading capability as metallic o Model 3196 o Superior corrosion resistance TM i-FRAME power ends Ease of Maintenance Back pull-out ANSI standard dimensions External impeller adjustment Parts interchangeable with Model 3196 Easy retrofit Optimum Hydraulic Performance True volute casing Fully open impeller Safety ANSI B15.1 coupling guard No through-bolt fastening

Goulds NM 3196 pump line is designed specifically to provide superior performance for the corrosive services of the Chemical Process Industries.

Model NM 3196 MTi

Hydrochloric Acid Unloading Ferric Chloride Sulfuric Acid Transfer Sodium Sulphite Sulphate Liquors Plating Solution Filter Feed Aquarium Water Sea Water 167

Services

CHEM-2A

Designed for Corrosive Services


Goulds NM 3196 i-FRAME...An Economical Solution

NON-METALLIC IMPELLER

GLAND X-SERIES POWER END BACKPLATE IMPELLER CASING

The traditional choice of pump construction for handling moderate corrosive liquids has been high alloys such as Alloy 20 and Hastelloy. Today, minimizing plant costs and maximizing equipment reliability are priorities. High alloys can be expensive and difficult to select...pump users want an alternative. The NM 3196 is an economical solution. For little more than the price of a stainless steel ANSI pump, the NM 3196 is ideally

ALLOY IMPELLER

suited for corrosive services from hydrochloric acid to sulfuric acid to sodium hydroxide. Maintenance and downtime costs require a pump to be tough and provide service and reliability under adverse conditions for extended periods of time. The NM 3196 proves itself every day in demanding installations...standing up to tough services and lasting!

The NM 3196 casing and impeller are constructed of vinylester thermoset resinindustry's choice for moderate corrosives. Maximum strength is achieved by fiber reinforcement. No fillers are used which reduce corrosion resistance. Goulds utilizes our proprietary Process which permits a true volute to be molded in the casing, just like a metal ANSI pump. Other materials available upon request.

Corrosion Resistant Construction

Application Flexibility
Goulds Model NM 3171 is a vertical version of the NM 3196. Liquid end parts are made of the same material high strength, corrosion resistant fiber reinforced vinylester. Refer to section CHEM-4C for details.

169

CHEM-2A

Parts List and Materials of Construction


Item Number 101 100 Part Name Impeller (with insert) Casing 108 112 Frame Adapter Thrust Bearing Shaft Fiberglass Reinforced Vinylester (Hastelloy) SAE 4140 (Standard) Optional: 316SS, Alloy 20, Hastelloy B & C Choice: FRP, 316SS, Alloy 20, Hastelloy B & C, Titanium, Zirconium Fiberglass Reinforced Vinylester Cast Iron (Ductile Iron for STX Group) Fiberglass Reinforced Vinylester Bronze (ASTM) Bronze (ASTM) Viton A (Teflon Optional) Viton A (Teflon Optional) Viton A (Teflon Optional) Fiberglass Reinforced Vinylester Buna Rubber Steel 304SS (As Specified) 304SS Vellumoid 316SS Glass/Steel Single Row Deep Groove Steel Double Row Angular Contact Conrad Ductile Iron Fiberglass Reinforced Vinylester Material

122 126

159 228 250

136

168 319

Seal Chamber Gland

Bearing Locknut and Washer

Shaft Sleeve

Bearing Frame Oil Sight Glass Labyrinth Seal (Outboard) Labyrinth Seal (Inboard) Gland Gasket Stud-Casing to Frame or Frame Adapter Gasket, Frame to Adapter Stud and NutBackplate/Frame or Frame Adapter

Radial Bearing

332A 333A 356A 360

360Q 412A 383 370H

412V 444 496 418 469B

O-ringCasing/Backplate Backplate Jacking Bolt Dowel Pin

O-ringImpeller

Mechanical Seal

O-ringBearing Housing

Construction Details All dimensions in inches and (mm).


Diameter at Impeller Shaft Diameter in Seal Chamber (Less Sleeve) (With Sleeve) Diameter at Coupling Overhang Radial Diameter Between Bearings Maximum Shaft Deflection

.75 1.375 1.125

STX

(19)

MTX

(25)

6.125 1.375 4.125 2.07 1.1

.875

1.5

(35) (29)

(38)

(22)

2.125 (54) 0.002 (0.05)

1.75 (45) 1.5 (38)

(156)

1.125 (29)

8.375 (213) 1.75 (45) SKF 6309

Sleeve

O.D. thru Seal Chamber Bearing Span Bore Thrust

Bearings

SKF 5306 A/C3 (105) (53) 87,600 hours

SKF 6207

(35)

SKF 5309 A/C3 6.75 (171) 3.4 (2.6) 2.57 (65)

Seal Chamber Power Limits Maximum Liquid Temperature Casing

Average L'10 Bearing Life

HP (kW) per 100 RPM Oil/Grease Lubrication

(.82)

Corrosion Allowance

200 F .125

(93 C) (3)

CHEM-2A

170

Sectional View Model NM 3196 i-FRAME


496 333A 360 126 108 136 332A 112 122 319 228 168 469B

418

412V

444 100

101

MTX

383

250

360Q
Goulds offers a complete range of mounting systems to meet plant reliability requirements and to make alignment and maintenance easier.

Baseplate Mounting Options

Rigid and corrosion resistant, it is preferred by many plants.

CAMBER TOP CAST IRON

CHEMBASE PLUS

Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.

FABRICATED STEEL

Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.

Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.

ENHANCED FEATURE FABRICATED STEEL

For Baseplate Selection Guide, refer to section CHEM-1A (Model 3196).

171

CHEM-2A

Sealing Flexibility
A TAPERBORETM SEAL Seal chamber B SINGLE OUTSIDE SEAL Flush gland By-pass flush (corrosives)

A wide range is readily available A wide range of sealing arrangements is readily available to meet specific service requirements. Your Goulds representative can recommend the best solution for any application. Some are illustrated here.

C CONVENTIONAL SINGLE SEAL Seal chamber By-pass flush Also accommodates cartridge designs CONVENTIONAL DOUBLE SEAL D Seal chamber External flush or Plan 7353 Also accommodates cartridge designs A

Goulds i-FRAME Power Ends


1
i-ALERT CONDITION MONITOR

Extended Pump Life Through Intelligent Design


Goulds i-FRAME Power Ends are the result of 160 years of design expericence, customer interaction, and continuous improvement. Customers get extened Mean Time Between Failure (MTBF) and lower life cycle costs (LCC)...quaranteed!
The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.

A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.

172

Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear. OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

INPRO VBXXD HYBRID BEARING ISOLATORS

SHAFT AND BEARINGS ENGINEERED FOR MAXIMUM RELIABILITY

The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life.

Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection  Fatigue life more than double that of conventional bearing steels.  Meets Exceeds  

Forty-degree contact angle on the MTi thrust bearing for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.

Our Guarantee

We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i-FRAME ANSI Process Pump.
173

CHEM-2A

Hydraulic Coverage Model NM 3196 i-FRAME


0 m3 /h 0 GPM m 140 500 FT. 400 1x2-10 2x3-10 200

CAPACITY2850 RPM (50 Hz)


10 50 20 100 30 150 40 200 50 250 60 M 70 300 80 90 400 100 110 500 FT. m 90 70 60 50 11/2x3-8 3x4-8G 150 40 100 30

3500/2850 RPM

90 80

300

250 70 60 50 150 40 30 20 50 10 0 0 100 200

1x11/2-8

1x11/2-6

11/2x3-6

2x3-6 50

20 10 M 0 0

0 GPM 50 0 m3 /h 10

100 20 30

150 40

200 50

250 60

300 70

350 400 80 M

500 100 120 = Scale Change

600 140

CAPACITY3500 RPM (60 Hz)

0 0 m 60 FT.

m3 /h GPM

CAPACITY1450 RPM (50 Hz)


5 20 40 10 60 20 100 40 200 100 400 600 200 1000 FT. 200 m 90 100 3x4-13 4x6-13 1x2-10 2x3-10 40 40 3x4-10H 60

1750/1450 RPM
200 11/2x3-13 100 90 80 70 60 50 40 10 30 1x11/2-6 20 5 11/2x3-6 2x3-6

TOTAL HEAD1750 RPM (60 Hz)

TOTAL HEAD2850 RPM (50 Hz)


20 0

TOTAL HEAD3500 RPM (60 Hz)

120

STX 300 MTX

40 30

60

20

1x11/2-8 11/2x3 -8 3x4-8G

4x6-10H

STX MTX

20

0 0 GPM 0 m 3/h 20 5 30 40 50 60 70 80 100 10 20 40 200 300 60 400 500 600 100 8001000 200 1500 300

CAPACITY1750 RPM (60 Hz)

CHEM-2A

174

TOTAL HEAD2850 RPM (50 Hz)

Dimensions Model NM 3196 i-FRAME


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
Group Pump Size 1x1-6 STX 1x3-6 1x1-8 1x3-8 3x4-8G 1x2-10 2x3-10 2x3-6 ANSI Designation AA AB AA A05 A40 A80 A20 A40 A80 A60 A70 AB Discharge 1 2 1 3 1 1 3 4 2 1 Suction 1 3 4 3 3 8 1/4 19 (495) 4 (102) (210) A B D X Bare Pump Weight Lbs. (kg) 55 (25) 57 (26) 67 (30) 69 (31)

1 2 4 6 3 3 4 6

13

(343)

(102)

5 1/4

(133)

6 11

(165) (279)

57 (26)

MTX

3x4-10H 1x3-13 3x4-13 4x6-13 4x6-10H

12 10 (254) 13 10 12 13

(216) (241) (318) (343) (267) (318) (343)

140 (64) 155 (70) 165 (75) 175 (80) 180 (82) 185 (84) 175 (80) 160 (73)

3 4

175

CHEM-2A

NOTES

CHEM-2A

176

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model NM 3196

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6

1.5 X 3 - 6

2X3-6
177

2X3-6

CHEM-2A

60Hz Curves

Model NM 3196

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 3 - 8

1.5 X 3 - 8

3 X 4 - 8G

3 X 4 - 8G
178

CHEM-2A

60Hz Curves

Model NM 3196

1 X 2 - 10

1 X 2 - 10

2 X 3 - 10

2 X 3 - 10

3 X 4 - 10H
179

3 X 4 - 10H

CHEM-2A

60Hz Curves

Model NM 3196

4 X 6 - 10H

4 X 6 - 10H

1.5 X 3 - 13

1.5 X 3 - 13

3 X 4 - 13

3 X 4 - 13
180

CHEM-2A

60Hz Curves

Model NM 3196

4 X 6 - 13

4 X 6 - 13

181

CHEM-2A

NOTES

CHEM-2A

182

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model NM 3196

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6

1.5 X 3 - 6

2X3-6
183

2X3-6

CHEM-2A

50 Hz Curves

Model NM 3196

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 3 - 8

1.5 X 3 - 8

3 X 4 - 8G

3 X 4 - 8G
184

CHEM-2A

50 Hz Curves

Model NM 3196

1 X 2 - 10

1 X 2 - 10

2 X 3 - 10

2 X 3 - 10

3 X 4 - 10H
185

3 X 4 - 10H

CHEM-2A

50 Hz Curves

Model NM 3196

4 X 6 - 10H

4 X 6 - 10H

1.5 X 3 - 13

1.5 X 3 - 13

3 X 4 - 13

3 X 4 - 13
186

CHEM-2A

50 Hz Curves

Model NM 3196

4 X 6 - 13

4 X 6 - 13

187

CHEM-2A

NOTES

CHEM-2A

188

PFA TEFLON -Lined Process Pumps Designed for Total Range of Severe Corrosive Services
Capacities to 800 GPM (182 m3/h) Heads to 450 feet (137 m) Temperatures to 300 F (149 C) Pressures to 225 PSIG (1552 kPa)

Goulds Model 3198 i-FRAME

Model 3198 i-FRAME STi

Performance Features for Severe Corrosive Services


Extended Pump Life Virgin PFA TEFLON* Lining o Optimum lining thickness o Superior corrosion resistance i-FRAME Power Ends Fully open impeller Ease of Maintenance Back pull-out design External impeller adjustment Parts interchangeable with Goulds 3196 i-FRAME Easy retrofit ANSI standard dimensions Safety ANSI B15.1 coupling guard Ductile iron frame adapter

The 3198 i-FRAME PFA TEFLON -lined process pump line is specifically designed to provide superior performance for the severe corrosive services of the Chemical Process Industries.

Services
Model 3198 i-FRAME Hydrochloric Acid Hydrofluoric Acid Ferric Chloride Pickling Acid Plating Acid Plating Solutions Chlorinated Brine Chlorinated Hydrocarbons Sodium Hypochlorite Chlorine Dioxide

TEFLON is a registered trademark of E.I. DuPont

189

CHEM-2B

Designed for Severe Corrosive Services


Goulds 3198 i-FRAME...An Economical Solution

TEFLON IMPELLER

GLAND i-FRAME POWER END BACKPLATE

IMPELLER CASING

Goulds 3198 i-FRAME...An Economical Solution For severe corrosive services, users have traditionally specified pumps constructed of exotic alloys such as titanium, zirconium, and monel. The high cost of these alloys, plus the difficulty in making the proper selection, have prompted pump users to seek alternatives.

ALLOY IMPELLER

The 3198 i-FRAME is an economical solution. For less than the price of an exotic alloy ANSI process pump, the 3198 i-FRAME can be reliably used for handling a wide range of severe corrosives. The 3198 i-FRAME is constructed for optimum reliability. Every day it proves itself in demanding installations, standing up to tough servicesand lasting!

Virgin PFA Teflon-Lined Construction


Corrosion Resistance The PFA Teflon lining is resistant to most industrial chemicals and solvents with the exception of molten alkali metals and related compounds. Its the acknowledged material of choice for handling severe corrosives. Outstanding Strength Ductile iron and carbon steel backing provide strength equal to all-metal pump components. Outstanding strength reduces the effect of pipe loads on shaft alignment (flange loading capability is the same as all-metal Model 3196).

True volute casing provides performance and efficiencies similar to the standard of the industryGoulds Model 3196.

Baseplate Mounting Systems


TM

i-FRAME Power Ends Fit 7 Different Process Pumps


Minimize inventory, reduce downtime.

3196 Process Pumps

CV 3196 Non-Clog Process Pumps

HT 3196 High Temperature Process Pumps

LF 3196 Low Flow ANSI Process Pumps

3198 PFA TEFLON-Lined Process Pumps

3796 Self-Priming Process Pumps

NM 3196 i-FRAME Non-Metallic Process Pumps

191

CHEM-2B

Parts List and Materials of Construction


Item Number
108 112 126 101 100

Part Name

Material
PFA Teflon Lined Ductile Iron PFA Teflon Lined Steel Ductile Iron Double Row Angular Contact Steel

Frame Adapter Thrust Bearing Shaft Sleeve Shaft

Impeller (with insert)

Casing

122 159 136

168 319 228

Radial Bearing

Seal Chamber (Backplate Design)

Bearing Locknut and Washer

Choice: PFA Teflon, 316SS, Alloy 20, Hastelloy B & C, Titanium, Zirconium Single Row Deep Groove Stainless Steel/Bronze Stainless Steel/Bronze Teflon Envelope Vellumoid (As Specified) PFA Teflon Lined Ductile Iron Buna Rubber Stainless Steel/Epoxy PFA Teflon Steel 304SS 304SS 316SS Glass/Steel 316SS

316SS (Standard) Optional: Alloy 20, Hastelloy B & C

333A 351 360

332A 356A 383 370H 444 418

Labyrinth Seal (Inboard) Casing Gasket

Labyrinth Seal (Outboard) StudCasing to Frame or Frame Adapter GasketFrame to Adapter Jacking Bolt Mechanical Seal Dowel Pin Backplate Stud and NutBackplate/Frame or Frame Adapter

Oil Sight Glass

Bearing Frame

Cast Iron (Ductile Iron for STX)

496

469B 761B

496A

O-ringBearing Housing O-ringImpeller Condition Monitor

Construction Details All dimensions in inches and (mm).


Lining Thickness
Stuffing Box Cover Backplate Diameter at Impeller Shaft Sleeve Impeller Casing

3198

1 3 3

16 (4.8) 16 (4.8) 16 (4.8) 8 (3.2) 8 (3.2)

3198

Shaft

Diameter in Seal Chamber (Less Sleeve) (With Sleeve) Diameter at Coupling Overhang Radial Diameter Between Bearings

1.375 (35) 1.125 (29) 1 12 (38.1)


7

.75 (19)

1.75 (45) 1.5 (38) 8.375 (213) SKF6309 2.6 (66) 134 (44.5) 1 18 (28.6) 2 18 (54)

1 (25)

Sleeve Bearings Seal Chamber Power Limits Maximum Liquid Temperature

Outer Diameter thru Seal Chamber Bearing Span Bore HP (kW) per 100 RPM Oil/Grease Lubrication Thrust

Maximum Shaft Deflection

6.125 (156) 1 38 (34.9) 4.125 (105) 1.1 (.82) 2.1 (53) SKF5306 SKF6207

8 (22.2)

0.002 (0.05)

SKF5309 A/C3 6.75 (171) 3.4 (2.6) 300F (150C)

CHEM-2B

192

Sectional View Model 3198 i-FRAME


496 136 332A 112 122 168 319 469B 333A 360 444 761B 228 108 418 351 100 159 101 383 126

MTi

STi

193

CHEM-2B

Dimensions Model 3198 i-FRAME


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
Group Pump Size
112 x3-7 3x4-10

ANSI Designation
AB

Discharge Size
112 3

Suction Size
3 4

A
1312 (343) 1912 (495)

B
4 (102) 4 (102)

C
3 34 (95) 3 34 (95)

D
5 14 (133) 8 14 (210) 10 (254)

X
6 12 (165) 8 12 (216) 11 (279)

Bare Pump Weight Lbs. (kg)


108 (49)

3198 STi 3198 MTi

112 x3-10 3x4-13

A70

A50 A40

112 3

3 4

230 (104)

12 12 (318)

280 (127)

343 (156)

Baseplate Mounting Options

Goulds offers a complete range of mounting systems to meet plant reliability requirements and to make alignment and maintenance easier.

CAMBER TOP CAST IRON

Rigid and corrosion resistant, it is preferred by many plants.

CHEMBASE PLUS
Polymer concrete construction provides exceptional rigidity and corrosion resistance. ANSI 1991 dimensional.

Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.

FABRICATED STEEL

ENHANCED FEATURE FABRICATED STEEL

Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.

CHEM-2B

194

Maximum Sealing Flexibility


A wide range of sealing arrangements are readily available to meet specific user requirements. Your Goulds representative can recommend the best solution for any service. Some are illustrated here.
SINGLE OUTSIDE SEAL Stuffing box design Flush gland By-pass flush CONVENTIONAL DOUBLE SEAL Backplate design Seal chamber External flush or CPI Plan 7353

CONVENTIONAL SINGLE SEAL Stuffing box design Flush gland By-pass flush

DOUBLE CARTRIDGE SEAL BigBoreTM seal chamber Flush gland Tefzel Lined

Goulds i-FRAME POWER ENDS Designed for Reliability, Extended Pump Life
Condition Monitor
The heart of the i-FRAME , the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs.

Shaft and Bearings Engineered for Maximum Reliability

A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.

Fatigue life more than double that of conventional bearing steels.

Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear.

Inpro VBXX-D Hybrid Bearing Isolators

Optimized Oil Sump Design


Internal sump geometry is optimized for longer bearing life. Sump size increased by 10% -20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.

195

CHEM-2B

Hydraulic Coverage Models 3198 i-FRAME

CHEM-2B

196

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3198

1.5 X 3 - 7

1.5 X 3 - 7

1.5 X 3 - 10

1.5 X 3 - 10

3 X 4 - 10
197

3 X 4 - 10

CHEM-2B

60 Hz Curves

Model 3198

3 X 4 - 13

3 X 4 - 13

CHEM-2B

198

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3198

1.5 X 3 - 7

1.5 X 3 - 7

1.5 X 3 - 10

1.5 X 3 - 10

3 X 4 - 10
199

3 X 4 - 10

CHEM-2B

50 Hz Curves

Model 3198

3 X 4 - 13

CHEM-2B

200

Model 3296 EZMAG


Sealless Chemical Process Pump Designed for Difficult Liquids such as Corrosives, Pollutants, Ultra-Pure Liquids and Toxics
Capacities to 700 GPM (160 m3/h) Heads to 550 ft (168 m) Pressures to 275 PSIG Temperatures to 535F (280C)

Performance Features
3296 EZMAG Frame Mounted Design
Extended Pump Life Sealless design Enclosed Impeller Silicon carbide radial and thrust bearings Optional Dryguard bearings for dry run protection Reliable flush circuit Ease of Maintenance Bearing Cartridge design Double-back pull-out Close coupled option on S Group ANSI B73.1 dimensional standards No mechanical seal Minimum number of parts Safety Zero emissions One-piece Hastelloy C containment shell Drive and driven magnet clearances protect Bearing Cartridge design contains bearings in case
containment shell of failure

3296 EZMAG Close Coupled Design (S Group Only)

Adapter drain connection Optional casing drain

Services
Nitric Acid Caustic Heat Transfer Fluids Butodiene Methylene Chloride

Applications
Batch Chemical Process Specialty Chemicals Rail Car or Tank Unloading

201

CHEM-3A

Model 3296 EZMAG


LABYRINTH OIL SEAL Prevents premature bearing failure caused by lubricant contamination and loss of oil. CAST IRON BEARING FRAME Ideal constructions for safety and strength. Flood oil lubrication standard, regreasable bearings optional. Close coupled design is also an option on S Group sizes. BEARING CARTRIDGE resistance. Standard pure Silicon Carbide, highly RARE EARTH MAGNETS Neodymium iron standard. Optional Samarium Cobalt for higher temperatures. Rare earth material provides high torque capability. abrasion-resistant with universal chemical and fitting for simplified maintenance.

Cartridge design eliminates measurements Optional Dryguard bearing enables safe High temperature cartridge is also available. Protects pump internals in the event of a bearing failure. operation in temporary dry run conditions.

PRESSURIZED RECIRCULATION Dual path internal recirculation prevents vaporization of product in circuit. Ensures lubrication of bearings and continuous cooling of containment shell.

OIL SIGHT GLASS For easy monitoring of actual oil level and condition. Bottle oiler is optional.

ENCLOSED IMPELLER Positively keyed and locked to shaft prevents catastrophic failure due to reverse rotation. Designed for minimum axial thrust, extended thrust bearing life.

CONTAINMENT SHELL Hastelloy C construction for superior corrosion resistance, high strength, minimal eddy current losses. Deep drawn (one piece) shell for safe, reliable operation.

OPTIONAL INDUCER

Reduces the NPSHr by 35-50%. Permits smaller pumps at higher speeds - lower costs. content. Is advantageous for media with gas

SIMPLIFIED ASSEMBLY AND DISASSEMBLY The number of loose components has been High component interchangeability within the No special tools required. No fitting measurements. Back pull-out design allows for maintenance assembled and pressurized. of the drive side while keeping the liquid end frame size groups. minimized due to its modular design concept. Heavy Duty Casing ANSI dimensional 1/8 corrosion allowance Optional tapped connections

CHEM-3A

202

Reliable, Simple and EZ to Maintain


Bearing Cartridge
Individual bearings are contained in a single cartridge assembly. Bearings are made of highly abrasion and corrosion resistant against occasional dry run conditions. silicon carbide. Dryguard bearings are available for protection bearings and prevents further damage to pump internals. component to install.

In the event of bearing failure, the cartridge design contains the Installation and replacement of bearings is simple. Only one

Containment Shell
from the atmosphere.

The containment shell is the most important component isolating the pumpage The containment shell is a deep-drawn single piece design made from the The vortex-breaking bead at the bottom of the can prevents erosion. Burst pressure is greater than 2,175 psi. Hastelloy C for reliable corrosion resistance.

Maintenance Made Simple


The 3296 EZMAG was designed with the end user in mind. Fewer parts make planned maintenance faster sealed process pumps. The S Group is also available in a close pump and motor alignment. and easier than other sealless and coupled configuration, futher elimi-

nating the need for time-consuming

203

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3296 EZMAG Options


Inducer
An optional inducer can reduce the NPSHr by as much as er speeds resulting in lower installation costs. Great for media with low NPSHa, high vapor pressures for entrained air. 35-50%. This can allow smaller pumps to operate at high-

Dryguard Bearings

The heat generation from dry run conditions is the number one mode of failure for sealless pumps. Dryguard is a diamond-like carbon that reduces the coefficient of friction by over 70% enabling short periods of safe operation 2X harder than silicon carbide, ensuring its harshest conditions. benefits cannot be compromised in even the under dry run conditions. Dryguard is up to

High Temperature Applications


The 3296 EZMAG is perfect for applications up to 535F. For fluids between 350 and 535F, special design considerations are incorporated. A High Temperature bearing cartridge is used to handle the additional to ensure performance at elevated temperatures. rate of thermal expansion. Secondly, Samarium Cobalt magnets are used

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204

Parts List and Materials of Construction


Item Number 100 101 109A2 122A1 122B2 178 199 222E3 222L1 2282 2414 332A2 351X 360A 370B 370V 3711 4002 382 370 3516 3192 304 113A2 1122 108 Description Casing Material of Construction Stainless Steel Stainless Steel Ductile Iron Ductile Iron Steel Steel Steel 4140 Stainless Steel Stainless Steel Cast Iron Stainless Steel Steel/Glass Bronze Bronze Cast Iron Steel 303SS Steel Stainless Hastelloy C Hastelloy C Hastelloy C Ductile Iron Ductile Iron Steel Steel Hastelloy C Stainless Steel Cast Iron Hastelloy C Steel/Glass Bronze Bronze Cast Iron Steel Hastelloy C Steel 4140 Steel Frame Adapter Plug, Pipe Fill Impeller Key Drive Shaft StubShaft Ball Bearing End Cover Impeller

Set Screw (backplate to adaptor) Set Screw (stub shaft to motor) Bearing Frame Foot, Frame Impeller Nut Sight Window

Washer, Distance

333D2,5

Labyrinth Oil Seal - outboard Labyrinth Oil Seal - inboard Gasket, Intermediate Ring Gasket (frame to adapter) Gasket (endcover) Gasket (backplate to casing) Hex Cap Screw (adapter to casing) Hex Cap Screw (frame to adapter) Hex Cap Screw (foot to frame) Lockwasher Plug, Drain Plug, Oiler Backplate Hex Cap Screw (end cover)

Aramid Fiber EPDM Aramid Fiber EPDM Stainless Steel Steel Steel Stainless Steel Steel Steel Steel Steel Stainless Steel Cast Iron Steel Steel Aramid Fiber EPDM Ductile Iron / NdFeB Hastelloy C Steel Stainless Steel Duplex SS / NdFeB 303SS Teflon Steel Steel Vellumoid

Teflon (Glass Filled)

Aramid Fiber EPDM Aramid Fiber EPDM Stainless Steel Steel Steel Stainless Steel Steel Steel Steel Steel Hastelloy C Hastelloy C Cast Iron Steel Steel Teflon Steel Steel Vellumoid

Teflon (Glass Filled)

360W 370C2 370F4

Hex Cap Screw (backplate to adapter) Hex Cap Screw (motor to adapter) Key, Square Impeller Nut O-ring Pin (backplate to cartridge) Adapter, Ring (280 NEMA C-face motors) Driven Carrier / Shaft Assembly Drive Carrier Assembly Containment Shell Bearing Cartridge Socket Head Screw (carrier) Gasket, Containment Shell Washer, Wave Adapter, Close Coupled

408A2 408J2 412A 445A 5031 5041 540N6 740A 740B 791D 791E 849 750 5292 444

Hastelloy C / NdFeB Ductile Iron / NdFeB Hastelloy C Hastelloy C Steel

Aramid Fiber EPDM

Hex Cap Screw (cartridge to backplate) 6

1 2 3 4 5

Close Coupled Configuration Only Frame Configuration Only 6 S Group Only M Group Frame Configuration Only Carbon-filled Teflon for S Group Only

Alloy 20 and other materials available upon request.

Optional Gasket Material: White Gylon and Fawn Gylon EI Dupont reg. trademark

Duplex SS / Silicon Carbide

Hastelloy C / Silicon Carbide

205

CHEM-3A

Sectional View Model 3296 EZMAG


M Group Frame Mounted
113A 333D 382 791D 740B 445A 108 791E 370V 540N 100 199 178 304 412A 228

109A 332A 122B

370C 360A 319 NEAR SIDE 408J 408A NEAR SIDE 360W 351X 112 529 412A 351X

400

370F

241

750

740A

849

370

444

351

S Group Close Coupled


371 222L 122A 503

S Group 6 Only
222E

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206

Dimensions Model 3296 EZMAG


Not to be used for construction

Close Coupled Design

Frame-Mounted Design
Bare Pump Dimensions Group Pump Size A in (mm) D in (mm) X in (mm) CloseCoupled Pump Weight lb (kg) 112 (51) 119 (54) FrameMounted Pump Weight lb (kg) S Group Close Coupled Motor Frame 143TC 145TC CP Approx in (cm) 25 (635) 24 (610) 26 (660)

1x11/2-6 11/2x3-6 2x3-6

13.5 (343) 13.5 (343) 13.5 (343) 13.5 (343) 13.5 (343) 19.5 (495) 19.5 (495) 19.5 (495) 19.5 (495) 19.5 (495) 19.5 (495)

5.25 (133) 5.25 (133) 5.25 (133) 5.25 (133) 5.25 (133) 8.25 (210) 8.25 (210) 8.25 (210) 8.25 (210) 8.25 (210) 8.25 (210)

6.5 (165) 6.5 (165) 6.5 (165) 6.5 (165) 6.5 (165) 9.5 (242) 11 (280) 11 (280)

133 (60.5) 136 (61.5) 142 (64.5) 144 (65.5) 158 (71.5) 154 (70)

1x11/2-8 S/M 11/2x3-8 2x3-8 3x4-7

140 (63.5) 133 (60.5) 153 (69.5) NA NA NA NA NA 148 (67)

182TC/184TC 213TC/215TC 254TC/256TC 284TC

29.5 (749) 34 (864) 36 (914) 34 (864)

8 M 10 M

3x4-8G 1x2-10 2x3-10 3x4-10

244 (110.5) 255 (115.5) 271 (123) 276 (125) 300 (136)

284TSC 286TC

8.5 (216) 9.5 (242) 11 (280)

286TSC

37.5 (953) 34 (864)

207

CHEM-3A

Hydraulic Coverage 3600/2900 RPM


2 300 m 1000 FT. 500
1x2-10 1x1.5-8 1.5x3-8 2x3-10 2x3-8 2x3-6 3x4-10 3x4-8G

m 3 /h 10 GPM

CAPACITY2900 RPM (50 Hz)


5 10 50 100 50 100 500 200 FT. 500 m 200

TOTAL HEAD3600 RPM (60 Hz)

100

50 100

50
1x1.5-6

100

1.5x3-6

3x4-7

50 50 10
S Group

10

5 10 1000 200 2

5 3 10 10 2 GPM 5 10 50 100 50

M Group

500 100

m 3 /h

CAPACITY3600 RPM (60 Hz)

Hydraulic Coverage 1800/1450 RPM


2 150 m 1000 FT. 500 m 3 /h 10 GPM

CAPACITY1450 RPM (50 Hz)


5 10 50 100 50 100 500
S Group M Group

200 FT. 500 m 200

TOTAL HEAD1800 RPM (60 Hz)

100 50 50 100
1x2-10 2x3-10 3x4-10 3x4-8G

100

50 10

50 10

1x1.5-8

1.5x3-8

2x3-8 2x3-6

1x1.5-6 1.5x3-6

3x4-7

5 10

5 3 10 10 2 GPM 5 50 100 50 500 100

1000 200

m 3 /h

CAPACITY1800 RPM (60 Hz)

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208

TOTAL HEAD1450 RPM (50 Hz)

TOTAL HEAD2900 RPM (50 Hz)

Interchangeability Chart
Size Casing Impeller Back Bearing Frame Plate Cartridge Adapter Driven Magnet
A

Shell

Driven Magnet
A

Drive Shaft

Bearing Frame

S Group

D E F G H I J K

D E F G H I J K

M Group

Stub Shaft
A A

143 TC 145 TC 182 TC 184 TC

Motor Adapter

Adapter Plate

213 TC 215 TC

254 TC 256 TC 284 TC 286 TC

284 TSC

286 TSC

209

CHEM-3A

Reliable Recirculation

Simple, Reliable Recirculation Circuit


The 3296 EZMAGs reliable flush circuit features patented geometry to ensure the bearings receive proper lubrication. Axial vanes on the driven magnet move fluid around the back of the containment shell. Spiral grooves in the bearing cartridge transport fluid through the cartridge and back into the casing. Bearings stay lubricated and heat resulting from eddy current losses is carried away.

Optional Features Condition Monitoring


RTD or Thermocouple
Monitors containment shell temperature, provides basic pump protection by indicating system malfunctions such as dry-run conditions, plugged recirculation, flashing of pumpage or decoupling of magnets.
PS20

Temperature Controller

Used to measure signal from containment shell temperature sensor. Has adjustable trip point to sound alarm and/or stop the pump.

Power Monitoring

The PS20 Pump Load Monitors measure the motor input power in combination with a proprietary algorithm to accurately determine the pumps power draw. The devices can be set to automatically shutdown the pump or warn the operator when upset conditions occur, protecting the pump from damage.

CHEM-3A

210

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3296 EZMAG

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6

1.5 X 3 - 6

2X3-6
211

2X3-6

CHEM-3A

60 Hz Curves

Model 3296 EZMAG

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 3 - 8

1.5 X 3 - 8

2X3-8

2X3-8
212

CHEM-3A

60 Hz Curves

Model 3296 EZMAG

3 X 4 - 8G

3 X 4 - 8G

1 X 2 - 10

1 X 2 - 10

2 X 3 - 10
213

2 X 3 - 10

CHEM-3A

60 Hz Curves

Model 3296 EZMAG

3 X 4 - 10

3 X 4 - 10

CHEM-3A

214

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3296 EZMAG

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6

1.5 X 3 - 6

2X3-6
215

2X3-6

CHEM-3A

50 Hz Curves

Model 3296 EZMAG

3X4-7

3X4-7

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 3 - 8

1.5 X 3 - 8
216

CHEM-3A

50 Hz Curves

Model 3296 EZMAG

2X3-8

2X3-8

3 X 4 - 8G

3 X 4 - 8G

1 X 2 - 10
217

1 X 2 - 10

CHEM-3A

50 Hz Curves

Model 3296 EZMAG

2 X 3 - 10

2 X 3 - 10

3 X 4 - 10

3 X 4 - 10

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218

Goulds Model 3298


Medium Duty Sealless Pumps Designed for Chemical Services
Capacities to 1200 GPM (270 m3/h) Heads to 350 feet (162 m) Temperatures to 250F (121C) Pressures to 225 PSIG (1551 kPa)

3298 Close-Coupled Standard Design

Performance Features for Chemical Services


SP 3298 Self-Priming Extended Pump Life Tefzel (ETFE) Construction Sealless Design Stationary Silicon Carbide Shaft Optional Silicon Carbide DryguardTM Bearings Optimum Performance Non-slip Synchronous Drive Efficiency Equivalent to Sealed ANSI Pumps, 30% Higher than Metal Sealless Pumps Ease of Maintenance Minimum Parts No Pump/Motor Alignment Required with Close-Coupled Design ANSI Dimensional Optional Frame-Mounted Design No Mechanical Seal

V 3298 Space Saving Vertical In-Line

Safety Drive and Driven Magnet Assembly Safety Clearances (Frame-Mounted Design) Adapter and Casing Drain Connections Zero Emissions

Services
Hydrochloric Acid Sodium Sulfate Sodium Hypochlorite Methane Sodium Hydroxide Sulfuric Acid

Ideal for Moderate to Severe Corrosives!


The 3298 can handle the tough chemical services. As a sealless design, its an effective alternative to pumps with mechanical seal problems. Meets strictest EPA regulations.

Applications
Rail Car or Tank Unloading Batch Chemical Process Specialty Chemicals Column Reflux or Bottoms Reactor Feed

219

CHEM-3B

Model 3298 Chemical Process Pumps


Design Features for Wide Range of Process Services
CLOSE-COUPLED DESIGN
Arrangement eliminates need to perform pump/motor alignment. Single piece, dual bolt circle adapter accomodates all motor sizes for maximum application flexibility.

FULLY CONFINED O-RING


Sealed to casing for zero leakage. Acid-resistant Viton standard; other materials available.

TEFZEL* LINING WITH -DUCTILE IRON CASING


One-piece solid casing lined with minimum 1/8 inch (3 mm) TEFZEL*. Rotolining process assures mechanical integrity of lining.

CLAMP RING
Pressure retaining ductile iron for safety.

ONE-PIECE ENCLOSED IMPELLER


Minimizes axial thrust for extended thrust bearing life. Unlike two-piece designs, one-piece construction eliminates possibility of front shroud failure.

SOLID STATIONARY SHAFT


Pure sintered silicon carbide construction eliminates shaft detection. Fully supported stationary design maximizes radial bearing life. Straight geometry eliminates stress concentrations and possibility of failure during pump operation.

BEARING SPIDER
Fully supports silicon carbide shaft for maximum shaft rigidity. Protects the end of the silicon carbide shaft from damage. Smooth hydraulic flow path into the eye of the impeller, equal to that of a standard ANSI pump. Rounded spider hub and spider supports (flowstraighteners) reduce turbulence and pre-rotation for better hydraulic stability.

ANSI DIMENSIONS RARE EARTH MAGNETS


High strength neodymium iron, provide high torque and hard-start capability without slip. Drive is synchronous. Allows easy retrofit of problem ANSI pumps.

CASING DRAIN
Allows complete draining of fluid from pump for system maintenance. Blind flange and gasket ensure leak-free seal for safety.

CONTAINMENT SHELL
TEFZEL* lining with glass reinforced vinylester backing. Rugged design with burst pressure greater than 500 psi. Non-metallic construction provides efficiencies same as sealed ANSI pumps. RADIAL BEARING WITH TEFLON* SPACER (30% higher efficiencies Two-piece design with Teflon* spacer allows bearings to than metal sealless pumps.) self-align under load. Independent movement maximizes bearing life. Carbon bearing constructions standard; silicon carbide and Dryguard silicon carbide optional.
*E.I. DuPont Reg. Trademark

RIGID CASING FEET


Reduce effect of pipe loads on pump and motor shaft alignment.

TEFZEL* (ETFE) CONSTRUCTION


Provides superior corrosion resistance; inert to most chemicals. Tough material for superior solids handling/abrasion resistance (same or better than 316 SS).

CHEM-3B

220

Exceptional Performance for Chemical Services


10X More Dry Run Protection
10X MORE DRY RUN PROTECTION WITH DRYGUARD BEARINGS Goulds unique DryguardTM diamond-like carbon coating significantly reduces the coefficient of friction enabling periods of safe operation under dry run conditions. Dryguard is up to 1.5X harder than silicon carbide, ensuring its protection lasts throughout the life of the pump.

POWER MONITORS No pump is designed to run dry for an extended period of time. Goulds recommends that pumps be protected with a power monitor. Easy to install and easy to operate, power monitors will ensure extended time between planned maintenance for the 3298 or any other pump in the facility.

Magnetic drive pump failures are often due to dry running and closed discharge valve conditions. With DryguardTM silicon carbide bearings and a power monitor, you have the best protection technology can offer. Goulds always recommends the use of a power monitor because...FAILURE IS NOT AN OPTION!

Ultimate Protection

TEFZEL (ETFE) is inert to most chemicals, and has good abrasion resistance. TEFZEL lined casing and containment shell with solid TEFZEL impeller provide superior corrosion resistance and long life unequalled by alloy pumps.

TEFZEL Construction for Extreme Corrosion Resistance

Installation/Pump Replacement Flexibility

The 3298 is available in close-coupled or framemounted designs for true installation or pump replacement flexibility. Since the 3298 meets ANSI dimensional standards, retrofitting mechanically sealed ANSI pumps is easy: simply replace the old pump with the equivalent close-coupled or frame-mounted ANSI size 3298.

Frame Mounted Close-Coupled

221

CHEM-3B

Reliable, Simple Easy To Maintain


Design Features for Extended Pump Life
CASING WITH TEFZEL LINING One-piece solid ductile iron casing with Tefzel lining. Generous lining thickness of 1/8 inch (3 mm). Rotolining process assures integrity of lining. Rugged foot mounted design provides maximum resistance to and distortion from pipe loads. Flange loads are the same as metal ANSI pumps. Casing drain allows complete evacuation of pump fluid. CONTAINMENT SHELL TEFZEL lining with glass reinforced vinylester backing. Burst pressure greater than 500 psig. Fully confined O-ring seals containment shell to casing. Non-metallic construction provides efficiencies same or better than sealed ANSI pumps; 30% higher efficiencies than metal sealless pumps. Non-metallic construction eliminates magnet losses and heat generation. Heat sensitive liquids are easily pumped.

RADIAL AND THRUST BEARINGS Carbon radial bearings, carbon-filled Teflon, and silicon carbide thrust bearings are standard. Pure sintered silicon carbide thrust and radial bearings are optional for superior corrosion and abrasion resistance. DryguardTM bearings also optional for dry run system upset conditions.

ENCLOSED ONE-PIECE IMPELLER/MAGNET ASSEMBLY Enclosed design minimizes axial thrust, extends thrust bearing life. One-piece construction eliminates front shroud failure possible with two-piece impellers. Neodymium iron magnets are molded in place, reducing the chance of permeation. STATIONARY SHAFT Silicon carbide construction eliminates shaft deflection. Fully supported stationary design maximizes radial bearing life. SIMPLE OPERATION Unlike most magnetic drive pumps, the 3298 is as easy to operate as any standard ANSI pump. Non-metallic construction with no heat build-up makes the 3298 ideally suited for tank transfer, tank unloading, or any batch type service. ZERO LEAKAGE The 3298 is sealless and environmentally safe. No mechanical seal assures zero leakage on moderate to severe corrosives, hazardous liquids. A great solution to pumps with mechanical seal problems.

Extreme Ease of Maintenance


DESIGN CONCEPT The 3298 design concept is simple few parts and only one bolt size. One-craft maintenance is all thats required with one wrench! Planned maintenance is fast and easier than other process pumps sealed or sealless. Standard close-coupled model eliminates need to perform time consuming pump and motor alignment.

CHEM-3B

222

Parts List and Materials of Construction


100 101 101A 109A 112 113A 122A 122B 141C 144A 157A 178S 178Y 197B 197C 197D 203 222L 228 241 314H 332A 333D 351G 355A 356A 358 360A 360W 361H 370B 370C 370F 372Y 412M 418 426A 496D 529 740A 740B 750

Item Number

Part Name
Casing Impeller Assembly Bearing Spider Bearing End Cover (Frame-Mounted) Ball Bearing (Frame-Mounted) Plug Oil Fill (Frame-Mounted) Stationary Shaft Drive Shaft (Frame-Mounted) Clamp Ring Rub Ring (M&L Frame-Mounted) Bearing SpacerRadial Key, Impeller to Bearings Key, Drive Carrier Radial Bearing Bearing, Reverse Thrust Bearing, Impeller Thrust Rear Impeller Wear Ring (M and L Group only) Set Screw (Close-Coupled) Frame Frame Foot Retaining Ring, Impeller/Driven Magnet Assembly Labyrinth Seal (Frame-Mounted) Lip Seal (Frame-Mounted) Gasket, Case Drain Hex Nut (Frame-Mounted) Hex Cap Screw Clamp Ring to Case Flange, Case Drain Gasket Bearing End Cover to Frame (Frame-Mounted) GasketFrame to Clamp Ring Retaining Ring (L Group Only) Hex Cap ScrewFrame to Clamp Ring Hex Cap Screw End Cover to Frame (Frame-Mounted) Hex Cap Screw Frame Foot Hex Cap Screw Frame To Rub Ring (M & L Group Only) O-ringContainment Shell Hex Tap BoltJacking (M & L Group Only) Hex Cap ScrewCase Drain O-ringReverse Thrust Bearing Washer, Wave Spring (L Group Only) Driven Magnet Assembly (L Group Only) Drive Carrier Assembly Containment Shell

*Registered trademarks for fluoropolymer resins, films and fibers made by DuPont.

Ductile Iron/TEFZEL* TEFZEL TEFZEL/Silicon Carbide, Optional - TEFZEL/Dryguard Ductile Iron Steel Steel Silicon Carbide, Optional - Dryguard Steel Ductile Iron Cast Iron TEFLON* TEFLON Steel Standard-Carbon Graphite, OptionalSilicon Carbide or Dryguard Carbon-Filled TEFLON Standard-Carbon-Filled TEFLON, OptionalSilicon Carbide or Dryguard Carbon-Filled TEFLON Steel Cast Iron Cast Iron TEFZEL Carbon-Filled TEFLON Buna Rubber Gylon Steel 304 Stainless Steel Steel Varnished Kraft Aramid Fibers with EPDM Rubber TEFLON Encapsulated Silicon 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel Standard-Viton, Optional-EPDM, Optional-Viton Encapsulated in TEFLON 304 Stainless Steel 304 Stainless Steel Viton Encapsulated in TEFLON Steel TEFZEL Neodymium Iron Cast Iron/Neodymium Iron TEFZEL/Fiber Reinforced Vinyl Ester

Material

228 492A 740B 356A 412M 222L 178Y 141C 750

197B 100

The 3298 S provides additional low flow coverage below the hydraulics of the smallest traditional ANSI pump size. XS pumps meet user requirements for low flow capabilities. Applying an oversized ANSI pump is not required. Capacities to 120 GPM (27 m3/h) Heads to 160 feet (49 m) Temperatures to 250 F (121 C) Pressures to 150 PSIG (1034 kPa)

101A 122A 197D 426A 358 241 370F 370B 101 351G

3298 XS

223

CHEM-3B

3298 S Close-Coupled

3298 S Frame-Mounted

3298 M Close-Coupled

3298 M Frame-Mounted

3298 L Close-Coupled

3298 L Frame-Mounted 224

CHEM-3B

Hydraulic Coverage Model 3298

225

CHEM-3B

Dimensions Model 3298

All dimensions in inches and (mm). Not to be used for construction.

3298 XS

DIMENSIONS (1 X 11/2 - 5)
Group Size 1 X 1.5 -5 Motor Frame 143-145TC 182-184TC 56C 143-145TC 182-184TC 213-215TC 56C

XS

16.9 (429) 18.9 (480) 19.9 (505) 16.6 (422) 18.6 (472) 19.6 (498) 25.0 (635)

CP Approx.

Motor Weight lb (kg) 45 (21) 65 (30) 45 (21) 65 (30)

Pump Weight lb (kg) 46 (21)

Y 3.15 (80)

Z 2.34 (59)

105 (48) 105 (48) 150 (68)

1.5 X 2 - 6

60 (27)

3.41 (87)

2.56 (65)

3298 Close-Coupled Design

CLOSE-COUPLED
Motor Frame 143TC 145TC 182TC/184TC 213TC/215TC Group S M L S M L S M L S M L S M L S M L S M L S M L CP (Approx.) 19 (483) 18 (457) 22.1 (562) 25 (635) NA 25.6 (651) 28.5 (724) 30.1 (765) 33 (838) 37 (940) 40 (1016) 42.5 (1080) NA NA NA NA NA

3298 Frame-Mounted Design

254TC/256TC 284TSC/256TSC 324TSC/326TSC 364TSC

Group

M L

BARE PUMP DIMENSIONS


Size 1 X 1.5 - 6 2X3-6 1 X 1.5 - 8 1.5 X 3 - 7 1 X 2 - 10 1.5 X 3 - 8 2X3-8 3X4-7 1.5 X 3 - 10 2 X 3 - 10 3 X 4 - 10G 3 X 4 - 10H 4 X 6 - 10 A 13.50 (34.3) 19.50 (495) 19.50 (495) D 5.25 (133) 8.25 (210) 8.25 (210) X 6.50 (165) 8.47 (215) 8.47 (215) 9.47 (241) 10.97 (279) 8.47 (215) 9.47 (241) 10.97 (279) 12.47 (317) 13.47 (342) Close-Coupled 68 (31 kg) 79 (36 kg) 84 (38 kg) 89 (41 kg) 170 (78 kg) 176 (80 kg) 178 (81 kg) 193 (89 kg) 180 (82 kg) 184 (84 kg) 198 (91 kg) 198 (91 kg) 223 (103 kg) Frame Mounted 97 (44 kg) 108 (49 kg) 113 (52 kg) 118 (54 kg) 190 (87 kg) 194 (88 kg) 196 (90 kg) 214 (98 kg) 203 (92 kg) 207 (94 kg) 221 (102 kg) 221 (102 kg) 249 (115 kg)

10.00 (254)

CHEM-3B

226

Model SP 3298 for Self-Priming Applications


When suction lift conditions exist, air must be evacuated to effectively prime the pump.This air or vapor must be expelled each time the pump is started. The Goulds design incorporates a highly reliable one-piece casing without the use of an internal check valve or external gooseneck.

Optimally-sized Casing

Retains enough liquid to prime but not too much to increase fluid temperature during priming. Temperature rise is half of the competition. Integrated suction gooseneck keeps all bearings fully submerged to ensure lubrication during priming cycles. By minimizing the amount of retained liquid, there is less churning of the liquid during priming, thus, minimizing temperature rise during priming.

Retained Liquid

Design Features for Superior Self-Priming Performance


Provides reliable priming in all conditions. Eliminates the additional gooseneck component found on other brands. Retains proper amount of liquid in casing to prime without the use of a troublesome check valve. Check valves are commonly used to retain liquid in the casing to assist in priming on successive uses. However, these check valves wear quickly and contribute additional losses on the suction side due to induced drag. Goulds has eliminated the check valve and the SP 3298 out performs our competition in priming times. Completes the self-priming design. The volute separates the air from the liquid, expels the air through the discharge, and returns the liquid to the suction until all the air is removed and the pump is operating like a standard centrifugal pump.

One-Piece Casing without Check Valve

The Volute Insert

For Ease of Maintenance


Parts Interchangeability
All components fully interchangeable with 3298 and V 3298, except the casing, volute insert, and backplate. Reduces spare parts inventory requirements.

227

CHEM-3B

Dimensions Model SP 3298


All dimensions in inches and (mm). Not to be used for construction.

SP 3298 Close-Coupled Design

SP 3298 Frame-Mounted Design

Close-Coupled
143TC 145TC 182TC/184TC 213TC/215TC 254TC/256TC 284TSC/286TSC Motor Frame CP (Approx.) 21 (533) 20 (508) 24 (610) 27.63 (702) 32.12 (816) 32.12 (816

Bare Pump Dimensions


Size A D S X 1 X 11/2-6 15.5 (393.7) 11.5 (292.1) 4.0 (101.6) 7.25 (184.2) 2 X 3-6 15.5 (393.7) 13.5 (342.9) 6.0 (152.4) 10.75 (273.1) 12.12 (307.8) 198 lbs. (90 kg.) 213 lbs. (96.8 kg.) 7.5 (190.5) 160 lbs. (72.7 kg.) 175 lbs. (79.5 kg.) Y Close-Coupled Frame-Mounted

Hydraulic Coverage Model SP 3298

CHEM-3B

228

Model V 3298 In-Line Design for Cost Savings


In-line pumps have become increasingly popular due to minimal floor space required and reduced installation costs. Installation is simple since the unit is mounted directly in the line, like a valve. Field alignment is not required and the unit is not subject to misalignment due to pipe strain or temperature changes.

In-Line Design for Cost Savings

Vertical casing frees up additional floor space required for pump.

Vertical Configuration

With the vertical design, the front thrust bearing will always be submerged in liquid. This unique feature adds an extra measure of dry run protection.

Additional DryRun Protection

Containment shell and magnet area expel all trapped air/gases completely and efficiently during start-up without adversely affecting the shaft and bearings.

Self-Venting Design

Allows complete draining of fluid from pump for system maintenance. Blind flange and gasket ensure leak-free seal for safety.

Drain Connection

Casing Support

Optional casing supports provide rigid pump support when a pipe hung pump is not an option.

Parts Interchangeability

All components fully interchangeable with 3298 and SP3298, except the casing. Reduces spare parts inventory requirements.

229

CHEM-3B

Dimensions Model V 3298

All dimensions in inches and (mm). Not to be used for construction.

Close-Coupled
Motor Frame 143TC 145TC Group S S S M S M S M M M CP (Approx.) 19.00 (463) 18.00 (457) 22.12 (562) 25.03 (636) 25.62 (651) 28.53 (725) 30.12 (765) 33.03 (839) 36.78 (934) 40.00 (1016)

182TC/184TC Group S M Size 11/2 X 2-6 11/2 X 2-8 2 X 3-6 11/2 X 2-10 Y 4.50 (114.3) 5.06 (128.5) 4.88 (124) 5.12 (130) A 8.12 (206.2 8.88 (225.6) 9.39 (238.5) 9.69 (246.1) B 6.62 (168.1) 7.88 (200.2) 7.39 (187.7) 9.19 (233.4) Weight 79 lbs (35.9 kg) 91 lbs (41.4 kg) 100 lbs (45.5 kg) 188 lbs (85.5 kg) 213TC/215TC 254TC/256TC

284TSC-286TSC 324TSC-326TSC

Hydraulic Coverage Model SP 3298

CHEM-3B

230

Close-coupled SP 3298 in Sulfuric Acid (H2SO4) service at a southeastern US papermill. SP 3298 replaced a conventional self-priming pump that had corroded to the point of requiring a casing replacement. The yellow tape is leak detecting tape for safety.

Close-coupled 3298 replaced a standard horizontal ANSI pump at an upstate New York chemical plant that was consistently leaking through the mechanical seal due to corrosion. The pump has been operating for several years, since its initial installation, without failure.

A bank of 3298s installed in a Korean steel mill in pickling services. The 3298 is ideally suited for pickling services using various acids. Goulds has installations in pickling services worldwide including Korea, France and various US locations.

This V 3298 replaced a standard ANSI in-line sealed pump. The V 3298 was installed to eliminate the mechanical seal. It is used to transfer and load chloroform at a large Midwest chemical plant. Chloroform is a regulated liquid and all mechanical seals in chloroform service must be leak checked. The pump has been operating without a failure since its installation.

231

CHEM-3B

NOTES

CHEM-3B

232

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3298

1 X 1.5 - 5

1 X 1.5 - 5

1.5 X 2 - 6

1.5 X 2 - 6

1 X 1.5 - 6
233

1 X 1.5 - 6

CHEM-3B

60 Hz Curves

Model 3298

2X3-6

2X3-6

1.5 X 3 - 7

1.5 X 3 - 7

1 X 1.5 - 8

1 X 1.5 - 8
234

CHEM-3B

60 Hz Curves

Model 3298

1.5 X 3 - 8

1.5 X 3 - 8

2X3-8

2X3-8

3X4-7
235

3X4-7

CHEM-3B

60 Hz Curves

Model 3298

1 X 2 - 10

1 X 2 - 10

1.5 X 3 - 10

1.5 X 3 - 10

2 X 3 - 10

2 X 3 - 10
236

CHEM-3B

60 Hz Curves

Model 3298

3 X 4 - 10G

3 X 4 - 10G

3 X 4 - 10H

3 X 4 - 10H

4 X 6 - 10
237

4 X 6 - 10

CHEM-3B

NOTES

CHEM-3B

238

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3298

1 X 1.5 - 5

1 X 1.5 - 5

1.5 X 2 - 6

1.5 X 2 - 6

1 X 1.5 - 6
239

1 X 1.5 - 6

CHEM-3B

50 Hz Curves

Model 3298

2X3-6

2X3-6

1.5 X 3 - 7

1.5 X 3 - 7

1 X 1.5 - 8

1 X 1.5 - 8
240

CHEM-3B

50 Hz Curves

Model 3298

1.5 X 3 - 8

1.5 X 3 - 8

2X3-8

2X3-8

3X4-7
241

3X4-7

CHEM-3B

50 Hz Curves

Model 3298

1 X 2 - 10

1 X 2 - 10

1.5 X 3 - 10

1.5 X 3 - 10

2 X 3 - 10

2 X 3 - 10
242

CHEM-3B

50 Hz Curves

Model 3298

3 X 4 - 10G

3 X 4 - 10G

3 X 4 - 10H

3 X 4 - 10H

4 X 6 - 10
243

4 X 6 - 10

CHEM-3B

NOTES

244

CHEM-3B

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model SP 3298

1 X 1.5 - 6

1 X 1.5 - 6

2X3-6

2X3-6

245

CHEM-3B

NOTES

CHEM-3B

246

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model SP 3298

1 X 1.5 - 6

1 X 1.5 - 6

2X3-6

2X3-6

247

CHEM-3B

NOTES

CHEM-3B

248

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model V 3298

1.5 X 2 - 6

1.5 X 2 - 6

2X3-6

2X3-6

1.5 X 2 - 8
249

1.5 X 2 - 8

CHEM-3B

60 Hz Curves

Model V 3298

1.5 X 2 - 10

1.5 X 2 - 10

CHEM-3B

250

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model V 3298

1.5 X 2 - 6

1.5 X 2 - 6

2X3-6

2X3-6

1.5 X 2 - 8
251

1.5 X 2 - 8

CHEM-3B

50 Hz Curves

Model V 3298

1.5 X 2 - 10

1.5 X 2 - 10

CHEM-3B

252

Goulds Model 3299


Heavy Duty Lined Pumps for Chemical Services
Capacities to 425 GPM (95 m3/h) Heads to 490 feet (149 m) Temperatures to 360F (180C) Pressures to 275 PSIG (1896 kPa)

Performance Features for Chemical Services


Frame-Mounted Extended Pump Life Virgin PFA Construction Sealless Design PFA Lined Solid 316 Stainless Steel Shaft DryguardTM Bearings Optimum Performance Non-slip Synchronous Drive with Neodymium Iron Boron Outer Magnets and Samarium Cobalt Inner Magnets Optional Samarium Cobalt Outer Magnets Efficiency Equivalent to Sealed ANSI Pumps, 30% Higher than Metal Sealless Pumps Ease of Maintenance Minimum Parts ANSI Dimensional Optional Close-Coupled Design No Mechanical Seal

The 3299 is designed specifically to handle corrosives that require the universal corrosion resistance of Virgin PFA. As a sealless design, its an effective alternative to pumps with mechanical seal problems. Meets strictest EPA regulations. The standard frame-mounted configuration provides rugged dependable service for the most severe applications.

Safety Drive Magnet Assembly Bump Ring Adapter Drain Connection Optional Casing Drain Zero Emissions

Services
Close-Coupled Hot Acids Acetic Acid Chlorinated Solvents Chloroform Freon 113 Acetone Hydrofluoric Acid Sodium Hypochlorite Nitric Acid Amines Carbon Tetrachloride Dichloroehtylene Ethers Bromine Chlorine Dioxide

Teflon and KalrezTM are trademarks of E.I. DuPont.

253

CHEM-3C

Model 3299 Heavy Duty Lined Chemical Pumps


Design Features for Wide Range of High Temperature/ High Pressure Services
ANSI DIMENSIONS
Allow easy retrofit of problem ANSI pumps.

CONTAINMENT SHELLS
PFA lining with carbon fiber reinforced plastic outer shell. Optional bonded shells for added safety on vacuum services. Non-metallic construction eliminates heat generated by eddy current losses common in metallic designs. 30% higher efficiencies than magnetic drive pumps with metallic containment shells.

RARE EARTH MAGNETS


High-strength Neodymium Iron Boron drive and Samarium Cobalt driven assemblies, provide high torque and hard start capability without slipping. Synchronous drive. Optional Samarium Cobalt drive magnets provide additional margin of safety for high temperature services.

FULLY ENCAPSULATED OUTER MAGNETS


Provide protection from the environment and ease cleaning of magnet assembly.

RECIRCULATION CIRCUIT
Large internal passages provide better solids handling and recirculation flow for increased reliability and reduced risk of plugging.

HEAVY DUTY ONE-PIECE BEARING CARRIER


PFA lined ductile iron carries all bearing loads.

FULLY CONFINED PTFE CASING GASKET


Provides superior corrosion resistance with reliable sealing performance.

Provide optimum dry-run protection and the ultimate in corrosion and abrasion resistance.

DRYGUARDTM SILICON CARBIDE BEARINGS

OPTIONAL DRAIN CONNECTION


Allows easier draining and flushing of unit.

PFA LINING WITH DUCTILE IRON CASING

One-piece solid casing lined with minimum 3/16" (4 mm) transfer molded PFA. Ensures lining integrity, longer life and decreased maintenance costs.

ONE-PIECE SHAFT AND IMPELLER ASSEMBLY


Enclosed impeller minimizes axial thrust. PFA lined 316 stainless steel shaft and impeller core provide increased mechanical strength while retaining corrosion resistance.

VIRGIN PFA LINED DUCTILE IRON CONSTRUCTION TRANSFER MOLDED CASING Provides superior corrosion
Proprietary process ensures uniform thickness of lining throughout casing. Produces consistent lining integrity needed for severe services. resistance; inert to most chemicals. Temperatures to 360F (182C).

CHEM-3C

254

Heavy Duty Lined Chemical Pump


PFA Construction for Universal Corrosion Resistance to 360F (182C)
Virgin PFA is virtually inert to all chemicals and has excellent permeation resistance. PFA lined casing, bearing carrier, and one-piece impeller/shaft assembly provide superior corrosion resistance and long life, unequalled by alloy pumps.

Assures containment shell integrity in the unlikely event of a ball bearing failure. Provides safe support of drive carrier in the clamp ring during assembly and disassembly.

Non-Sparking Rub Ring

Designed for Safe Operation


DUAL CONTAINMENT SHELL
PFA lining with carbon fiber reinforced plastic (CFRP) shell. Non-metallic construction provides efficiencies the same or better than sealed ANSI pumps; 30% higher efficiencies than metal sealless pumps. Non-metallic construction eliminates magnet losses or heat generation. CFRP shell provides rigid support for the liner and acts as a secondary method of containment should the primary liner fail.

Integral Shaft and Impeller


Enclosed design minimizes axial thrust, extends thrust bearing life. One-piece construction eliminates front shroud failures possible with two-piece impellers. Large metal core improves mechanical strength. Integral PFA lined shaft and impeller optimizes corrosion resistance, strength, and durability of a stainless steel shaft, eliminating the chances of stress fractures associated with silicon carbide shafts.

Solids Handling

Standard configuration features large internal clearances allow the passage of solids up to 0.06 inches with a maximum concentration of 2%. Concentrations of up to 10% and sizes up to 0.1875 inches in diameter can be pumped with the External Bearing Flush option offered by Goulds Pumps.

The ductile iron casing and adapter with the carbon fiber reinforced containment shell are designed for pressure containment to 275 PSIG. The PFA lining resists permeation of the most corrosive materials in high pressure applications.

High Pressure Capability

255

CHEM-3C

Exceptional Performance for Chemical Services


Dry Run Protection with Dryguard
DRYGUARDTM BEARINGS AND SHAFT
Goulds unique DryguardTM diamond-like carbon coating provides extra protection for the silicon carbide bearings, allowing the pump to withstand tough conditions and system upsets. If your system cannot quarantee fluid 100% of the time, Goulds recommends DryguardTM.

PUMP LOAD MONITORS

PS20 Pump Load Monitors measure the motor input power in combination with a a propreitary algorithm to accurately determine the pumps load. During dry-run conditions, pump power is reduced and recognized by the PumpSmart Pump Load Monitor. During run-out conditions, power increases, which is also a recognizable condition. Power increase is also experienced when internal war results from upset conditions. Customers may configure the devices to automatically shutdown the pump or warn the operator via integrated relay output(s).

PS20
The PS20 Offers two underload and two overload condition protection functions (four total) as well as the ability to output pump load through and integrated 4-20 mA output. A six-button keypad and LCD readout enable greater congifuration and operation options. The PS20 can be applied on motors up to 999 F.L. Amps. PS20 Pump Load Monitor

Magnetic drive pump failures are often due to dry running and closed discharge valve conditions. With DryguardTM silicon carbide bearings and a power monitor, you have the best protection technology can offer. Goulds always recommends the use of a power monitor becuase...FAILURE IS NOT AN OPTION!

Ultimate Protection

Zero Leakage on Hard to Seal Hot Corrosives

The 3299 is sealless and environmentally safe. No mechanical seal assures zero leakage on moderate to severe corrosives and hazardous liquids. A great solution to a pump with mechanical seal problems.

CHEM-3C

256

Hydraulic Coverage Model 3299


0 m3 /h m 150 FT. 0 GPM 500 20 100 40 200 60 300 FT. m 100

300 125 400 75 100 300 75 200 50 100 25 100 25 200 50

0 0 GPM 0 m3 /h 100 20 40 200 60 300 80 400 100

0 0

0 m3 /h m FT. 0 GPM 25

L 10 50 75 20 100 30 125 150 40 200 FT. 75 m

30

100 1x2-10 20

75 20 1x11/2 - 8 50 11/2 x3 - 8

50 15

10 25

10 25 1x11/2 - 6 2x3 -6

0 0 GPM 0 m3 /h 50 10 L = Scale Change 20 100 30 150 L 40 200 50 250

0 0

Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.

257

CHEM-3C

Sectional View Model 3299


122B 332 228 750B 750A 360W 740A 370B 108 356A 351 112 109A 360A 740B 141C 333 355A 412M 496H 117C 117A 117B 101 117D 157A 100

Parts List and Materials of Construction


Item Number 101 100 Part Name Impeller/Shaft Assembly Casing 108 Bearing Carrier 316 Stainless Steel/PFA Ductile Iron/PFA Steel Steel Ductile Iron/PFA Material

117A

112

109A 117B

Stationary Bearing, Outboard Stationary Bearing, Inboard Radial Bearing, Outboard Radial Bearing, Inboard Clamp Ring

Ball Bearing (Frame-Mounted)

Bearing End Cover (Frame-Mounted)

Alpha Sintered Silicon Carbide with DryguardTM Alpha Sintered Silicon Carbide with DryguardTM Alpha Sintered Silicon Carbide with DryguardTM Alpha Sintered Silicon Carbide with DryguardTM Ductile Iron PTFE Steel Ductile Iron Steel/Nitrile PTFE Steel Steel/Nitrile Steel Steel

117C 117D 122A 157A 141C 122B

Stub Shaft (Close-Coupled) not illustrated Drive Shaft (Frame-Mounted) Bearing Spacer

222L 228 351 333 332

Set Screw (Close-Coupled) not illustrated Lip Seal, Inboard (Frame-Mounted) Lip Seal, Outboard (Frame-Mounted)

Frame (Frame-Mounted), Motor Adapter (Close-Coupled) Casing Gasket

355A

356B 360A 370B

356A

Socket Head Cap Screw Drive magnet assy to shaft Hex Cap Screw Clamp Ring to Bearing Carrier not illustrated Gasket Bearing End Cover to Frame (Frame-Mounted) Gasket Frame or Motor Adapter to Clamp Ring Support Ring Hex Cap Screw Frame or Motor Adapter to Clamp Ring Inner Shaft O-Ring Hex Cap Screw Clamp Ring to Casing

304 Stainless Steel 304 Stainless Steel Nitrile Buna Rubber Bound Aramid Fiber Steel PTFE Steel Kraft Paper

360W 370C 740A 740B 750A 750B 412M 496H

Hex Cap Screw End Cover to Frame (Frame-Mounted) not illustrated Drive Carrier Assembly Drive Carrier Assembly Containment Shell, Inner Containment Shell, Outer

Std. Ductile Iron/Neodymium Iron Boron, Opt. Ductile Iron/Samarium Cobalt CFRP PTFE

Steel/Samarium Cobalt/PFA

Kalrez

CHEM-3C

258

Dimensions

All dimensions in inches and (mm). Not to be used for construction.

Model 3299

CLOSE-COUPLED
Motor Frame
143TC 145TC 182TC 184TC 213TC 215TC 254TC

Group
S M S M S M S M S M S M S M S M S M S M S M S M

CP (Approx.)
25.96 (659) 29.73 (755) 24.96 (634) 28.73 (730)

BARE PUMP DIMENSIONS


Weight, lbs (kg) Group
S 1x1.5-6 1.5x3-8 1x2-10 1x1.5-8 2x3-6

256TC 284TSC 286TSC 324TSC 326TSC

Size

A
13.5 (343) 19.5 (495)

D
5.25 (133) 8.25 (210)

X
6.5 (165) 8.5 (216)

Close-Coupled
161 (73) 173 (79)

Frame-Mounted
171 (78) 183 (83) 180 (82) 243 (110) 263 (120)

225 (103) 245 (111)

175 (80)

N/A (N/A) 44.91 (1141)

N/A (N/A) 44.91 (1141)

N/A (N/A) 43.09 (1094)

40.95 (1040) 43.09 (1094)

36.76 (934) 38.9 (988)

35.06 (891) 37.2 (945)

32.39 (823) 34.53 (877)

30.89 (785) 33.03 (839)

29.09 (739) 31.23 (793)

28.09 (713) 30.23 (768)

259

CHEM-3C

NOTES

CHEM-3C

260

Goulds Models ICM/ICMB


ISO Dimensional Metallic Magnetic Drive Chemical Process Pump
Capacities to 340 m3/h (1490 USgpm) at 2900 rpm and 400 m3/h (1760 USgpm) at 3500 rpm Heads to 160 m (525 feet) at 2900 rpm and 210 m (685 feet) at 3500 rpm Temperature Range -40 C to 180 C (-40 F to 360 F), optional as ICMP up to 280 C (530 F) Pressures to 16 Bar (235 PSIG), optionally 25 bar (360 psi); sizes 65-40-315 and 80-50-315: 25 bar (360 psi) standard

Design Features
Model ICM The model ICM/ICMB is a metallic magnetic drive chemical process pump made of Ductile Iron, 316 Stainless Steel, Duplex SS, Alloy 20, Hastelloy and Titanium designed for normal and demanding chemical process applications.

Single-stage, magnetic drive centrifugal pump Dimensions and technical design in accordance with

DIN EN 22858/ ISO 2858/ DIM ISO 5199, ISO 15783 Standard frame-mounted design, alternatively close coupled Sealless design eliminates the need for shaft sealing Flanges drilled to DIN/ISO, ANSI, BS, JS

Ease of Maintenance
Complies With ISO 2858/EN 22858 For
Retrofit Capability and Simple Between All 18 Pump Sizes

Modular Design for Maximum Interchangeability Back Pull-Out Design Makes Maintenance Safe

Services

Chemical Process Pharmaceutical and Petrochemical Industry Food Technology Pulp Preparation Metal Processing General Industry Nuclear Power Plants Waste Disposal/Recycling Industries Water Treatment OEM

261

CHEM-3D

Goulds Models ICM/ICMB


Design Features For a Wide Range of Applications in the Chemical Process Industry
IMPELLER
Precision-cast stainless steel, optionally Hastelloy and other materials Back vanes or balance holes reduce axial thrust Optional suction inducer: - reduces the NPSHr by 35-50 % - permits smaller pumps at higher speeds = lower costs - is advantageous for media with gas content

INNER MAGNET ASSEMBLY


Inner magnet assembly with encapsulated magnets Integral axial vanes assure positive pressurized flushing flow to both lubricate and cool the plain bearings

PUMP CONDITION MONITORING


The ICM is prepared for the attachment/installation of a veriety of monitoring and control devices.

DRIVE MAGNET ASSEMBLY WITH HIGH-PERFORMANCE PERMANENT MAGNETS


Coupling ratings of up to 330 Nm ( 100 kW at 2900 rpm), variable through modular design Integral outer thrust ring prevents against contact with the can in the event of a roller bearing failure. Spark-free as an option

CAN
Hastelloy C4 (2.4610) as standard Non-welded, deep-drawn one-piece construction Rated for an operating pressure of 25 bar (360 psi), burst pressure > 150 bar (2175 psi) Can monitors on request

STURDY FRAME
Standard greased-for-life bearings Options: flood oil lubrication with extra large oil volume, oil sump cooling, labyrinth oil seals

CASING
Minimum corrosion allowance: 3 mm Standard 3/8" housing drain connection Replaceable housing wear ring (optional) Integrated connections for pressure and temperature monitors Jacketed housing for media heating or cooling on request

SIMPLIFIED ASSEMBLY AND DISASSEMBLY BEARING CARTRIDGE


Standard Pure Silicon Carbide SiC (SSiC), highly abrasionresistant, with universal chemical resistance Cartridge design eliminates measurements and fitting for simplified maintenance Optional Dryguard PLUS dryrunning bearing system provide added safety during upset conditions High level of safety even in the event of plain bearing failure The number of loose components has been minimized due to its modular design concept High component interchangeability within the frame size groups No special tools required No fitting measurements Split lantern/bearing pedestal design: Allows for maintenance of the drive side while keeping the liquid end assembled and pressurized (back pull out design)

EXCELLENT PUMP HYDRAULICS


The ICM utilizes the same hydraulic components offered on the mechanically sealed IC Series. Users benefit from reduced repair parts inventories due to this hydraulic design standardization.

BACKPLATE
Integrated possibilities for connecting plain bearing flushing feature with external medium, on request with can drain temperature monitoring

CHEM-3D

262

Reliable Bearing Cartridge

Plain bearings must run reliably. If, however, pump maintenance is required, it must be performed correctly and often as quickly as possible. The cartridge plain bearing system of the ICM is designed accordingly: Fast and simple installation and replacement of the plain bearings, no need for installation settings. Cartridge design can be rebuilt/refurbished with individual components to minimize spare parts and repair costs. Radial and thrust plain bearings made of highly abrasion-resistant pure silicon carbide (SSiC) with universal chemical resistance In case of a plain bearing failure the encapsulated cartridge design both will act to contain possible silicon carbide (SSiC) fragments and to prevent the inner magnet assembly from contacting the can. Optionally the Dryguard PLUS bearing system can be supplied to provide an optimized dry-running capability. Dryguard PLUS has proven its worth in thousands of operating chemical process pumps.

Hastelloy Containment Shell

The can is the most important sealing element against the atmosphere. This component was thus carefully examined during the development phase. The pressure and flow conditions inside the can were illustrated, simulated and analyzed using a computer. The can is therefore optimally designed. Hastelloy C4 (2.4610) as standard, deep-drawn non-welded design for reliable corrosion resistance Vortex breaking bead at the bottom of the can prevents against erosion of the can Burst pressure >150 bar ( > 2,175 psi) Large clearances (1.5 mm/ 1/16") between the can and the inner magnet assembly allow for greater reliability in solid laden services or with higher viscous media

Engineered Flush Circuit

A reliable flush circuit is important for heat dissipation, lubrication of the plain bearings and solids handling without clogging. The heat produced in the metallic can by eddy currents must be controlled to prevent against flashing because dry-running/inadequate lubrication and overheating are the most important causes of sealless pump downtimes and failures. Coupling years of ITTs sealless pump experience and using modern CFD (computational fluid dynamics) methods, an effective and reliable flush circuit has been designed during the development stages of the ICM. The flush circuit is enhanced by special design features in the inner magnet assembly, can and plain bearing cartridge to guarantee reliable pumping even under the most demanding applications. Rigorous testing has been completed to confirm its reliability.

Solids Handling Capability


Based on extensive testing the ICM has shown to be capable of pumping liquids which contain highly abrasive powders without any breakdowns or detectable signs of wear. Admissible solids contents need to be checked case by case. 263

CHEM-3D

Pump Dimensions

Model ICM/ICMB For Frame-Mounted and Close-Coupled Designs


DND

Material Comparison Tables


h2

DNS

h1

I a f a f1

Frame-mounted design

Weight min (kg)

40-25-160 40-25-200 5 40-25-250

25

58 59

40-25-160

119 25 25 24 64 115 145 60 69 119 155 63 70 121

40-25-200

50-32-315

107 112 132 114 120

126

CHEM-3D

264

DNS

Close-coupled design

d1

Parts List and Materials

Model ICM/ICMB

265

CHEM-3D

Safety First
1 4 1 4

Pump Control and Monitoring


3

6 2 3 10

8 5

The ICM has been designed such that most condition monitoring and speed control devices can be easily and economically installed and retrofitted. The following condition monitoring options are available:

When a sealless pump is specified the Number One user concern is safe and leak free operation, especially when noxious, toxic, carcinogenic and other hazardous materials are conveyed.

1. Pump speed control (Hydrovar, PumpSmart, etc) 2. Temperature monitor 3. Flow and filling level monitor 4. Pressure monitor 5. Motor load monitor 6. Can temperature monitor 7. Can leakage sensor in the lantern 8. Rolling bearing monitor 9. Connection for external flush supply. 10. Secondary sealing: The space around the can can be sealed against the rolling bearings by means of special shaft or labyrinth seals.

If the can is damaged, the drive side and atmosphere would be protected against the medium for a certain time. Therefore, in conjunction with one of the can monitors, this results in an effective preventive environmental protection in the case of critical media.

Customized solutions on request.

Inducer
As an option all ICM pumps can be fitted with a suction inducer. The inducer reduces the NPSHr by 35-50 % permits smaller pumps at higher speeds for lower installation costs is advantageous for media with entrained gas, high vapor pressures or specific heats ITTs inducer technology has been proven in practice for over thirty years.

CHEM-3D

266

Hydraulic Coverage
1450/1750 RPM
100 80 60 50 40 30 50-32-315 10 15 20 30

Model ICM/ICMB
SPEED 1450 RPM Q (US GPM)
80 100 150 200 500 1000

40 50 60

300 200 150


80-5 0-31 5 80-5 0-25 0 80-5 0-20 0 100 65-2 50 100 65-2 00 100 65-1 60 125 80-2 50 125 80-2 00 125 80-1 60

TOTAL HEAD H (m)

20 15

40-25-250

6540315 5 32- 0250 5 32- 0200 5 32- 0160 6540250 6540200 6540160

100 80 60 50 40
12 100- 5200

40-25-200 10 8 6 5 4 3 2 2 3 4 5 40-25-160

30 20 15 10 8

80-5 0-16 0

10

15

20

30

40 50

80 100

150 200

300 400 500

800

2900/3500 RPM
10 200 150 50-32-315 15 20 40 50 60

SPEED 2900 RPM Q (US GPM)


80 100 150 200 500 1000

600 500

100 80

40-25-250 50-32-250 40-25-200 50-32-200

65-4 0-31 5 65-4 0-25 0 65-4 0-20 0 65-4 0-16 0

80-5 0-31 5 80-5 0-25 0 100 -65250

400 300

TOTAL HEAD H (m)

60 50 40 30

125 80-2 50 125 80-2 00

200

12 100 5-200

40-25-160 30 15

50-32-160

80-5 0-16 0

100 65-1 60

125 80-1 60

100 80 60 50 40

10 3 4 5 8 10 15 20 30 40 50 80 100 150 200 300 400

Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.

267

CHEM-3D

H (ft)

80-5 0-20 0

100 -65200

150

H (ft)

NOTES

CHEM-3D

268

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model ICM/ICMB

40 - 25 - 160

40 - 25 - 160

50 - 32 - 160

50 - 32 - 160

65 - 40 - 160
269

65 - 40 - 160

CHEM-3D

50 Hz Curves

Model ICM/ICMB

80 - 50 - 160

80 - 50 - 160

100 - 65 - 160

100 - 65 - 160

125 - 80 - 160

125 - 80 - 160
270

CHEM-3D

50 Hz Curves

Model ICM/ICMB

40 - 25 - 200

40 - 25 - 200

50 - 32 - 200

50 - 32 - 200

65 - 40 - 200
271

65 - 40 - 200

CHEM-3D

50 Hz Curves

Model ICM/ICMB

80 - 50 - 200

80 - 50 - 200

100 - 65 - 200

100 - 65 - 200

125 - 80 - 200

125 - 80 - 200
272

CHEM-3D

50 Hz Curves

Model ICM/ICMB

125 - 100 - 200

125 - 100 - 200

40 - 25 - 250

40 - 25 - 250

50 - 32 - 250
273

50 - 32 - 250

CHEM-3D

50 Hz Curves

Model ICM/ICMB

65 - 40 - 250

65 - 40 - 250

80 - 50 - 250

80 - 50 - 250

100 - 65 - 250

100 - 65 - 250
274

CHEM-3D

50 Hz Curves

Model ICM/ICMB

125 - 80 - 250

125 - 80 - 250

50 - 32 - 315

50 - 32 - 315

65 - 40 - 315
275

65 - 40 - 315

CHEM-3D

50 Hz Curves

Model ICM/ICMB

80 - 50 - 315

80 - 50 - 315

CHEM-3D

276

Goulds Model 3171


Vertical Sump and Process Pumps Designed for the Total Range of Industry Services
Capacities to 3180 GPM (722 m3/h) Heads to 344 feet (105 m) Temperatures to 450 F (232 C) Pit Depths to 20 feet (6 m)

Design Features
Self-Priming Rugged Double Row Thrust Bearing Heavy Duty One-piece Shaft External Impeller Adjustment Available in a Wide Range of Alloys Open Impeller Design Vapor Proof Option: Choice of packing, or mechanical seal for containing sump vapors

Services
Industrial Process Industrial Sump Wastes Molten Sulfur Tank Unloading Corrosive and Non-Corrosive Liquids

The Veteran vertical sump and process pump. Thousands of installationsindustrial process, sump drainage, corrosive liquids, pollution control, molten saltsattest to the 3171s remarkable performance. Simple mounting.

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Model 3171 Vertical Sump and Process Pumps


Heavy Duty Design Features for a Wide Range of Services
LABYRINTH BEARING SEAL Prevents premature bearing failure due to lubricant contamination.

C-FACE MOTOR MOUNTING Accommodates readily available C-face motors. Also available for P-base and IEC motors. CONTINUOUS HIGH PERFORMANCE Original high efficiency maintained by simple external adjustment resulting in long-term energy savings.

DOUBLE ROW THRUST BEARING Grease lubricatedcarries pump thrust load; sealed for outdoor installation. DISCHARGE LOCKED TO PUMP SUPPORT PLATE FOR STRENGTH OPTIONAL UPPER STUFFING BOX

HEAVY COLUMN PIPE Provides rigid support for pump and bearings. LINESHAFT STEADY BEARING Self-lubricating carbon/graphite bearing furnished as standard best for handling water, corrosives, solvents and high temperature liquids. RESTRICTOR BUSHING Close running bushing to prevent pressure loss from casing.

ANY MOUNTING REQUIREMENTS Met by support plate and optional pit cover. Float switches, alternators and other control devices can be easily mounted.

STEADY BEARING HOUSING Precision machined register fit of column, bearing housing and casing assures positive bearing and shaft alignment. Completely interchangeable with all lineshaft bearing options.

HEAVY DUTY ONE-PIECE SHAFT With closely spaced steady bearings assures long life and low maintenance.

HEAVY DUTY CASING Provides rigid support for shaftcloser to impeller loadresulting in longer steady bearing life.

FULLY OPEN IMPELLER WITH BACK PUMP-OUT VANES Acknowledged best design for process servicessolids handling, stringy material, corrosives, abrasives.

REMOVABLE SUCTION COVER Replaceable wear part for low operational costs.

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Optional Features for Application Flexibility


Goulds offers a variety of options to meet users specific plant and application requirements. Your Goulds representative will be glad to recommend the features best suited to your particular service conditions to assure safe, efficient and reliable operation.

Molten Sulfur Pumps


Jacketed column and discharge pipes (tested to 150 PSIG [1034 kPa]) Available in all principal alloys One-piece, self-lubricating, graphite impregnated steady bearing Vapor-proof construction to seal sump vapors

Abrasive Liquids
Goulds sealed bearing arrangement is recommended for applications where abrasive solids are in the pumpage and no clean flush is available. A carbon bearing and lip seal is used for sealing the bearing housing. Spring loaded grease cup is provided.
SEALED BEARING ARRANGEMENT

JACKETED COLUMN

JACKETED DISCHARGE PIPE

Balanced, low NPSH, semi-open impeller for optimum performance Multiple intermediate bearings permit overall settings to 20 feet (6 m)

Optional Bearings
Goulds offers the best choice of steady bearings to meet service requirements...optional fluted rubber with rigid shell, bronze, and (standard) carbon.

Mounting Systems
Goulds can provide optional mounting systems to meet specific user requirements including pit covers fabricated with float control mounting points, man holes for access, vapor-proof designs, and lube line holes.

Float Controls
The widest range of float controls is offered to suit the individual requirements of every installation. Ask your Goulds representative for a complete list of options.

Other Options
Complete line of controls and starters Enclosed lineshaft Other types of float controls ANSI tank mounting Flanged discharge connections

BALL-OPERATED FLOAT SWITCH

DISPLACER TYPE LIQUID LEVEL SWITCH

PIPE-MOUNTED, DIRECT ACTING FLOAT SWITCH

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3171 Parts List and Materials of Construction


Material
Item Number 100 101 105 106 107 112 122 123 134 136 178 155 182 187 189 190 192 195 197 198 199 213 221 240 242 306 315 332A 351 369 Part Name Casing Impeller Upper Stuffing Box Lantern Ring Upper Stuffing Box Packing Upper Stuffing Box Gland Ball Bearing Pump Shaft Deflector Bearing Shell Bearing Locknut Impeller Key Restrictor Bushing Suction Cover Strainer Pump Support Plate Lubrication or Flush Pipe Head Column Discharge Pipe Steady Bearings Impeller Screw Impeller Washer Steady Bearing Housing Upper Stuffing Box (When Used) Motor Support Pipe Collar (Discharge Pipe) Column Extension Discharge Elbow Labyrinth Seal GasketSuction Cover to Casing Retaining RingSteady Bearing Stainless Cast Iron Steel Steel Steel Cast Iron Cast Iron Cast Iron 316SS 316SS 316SS Carbon-Filled Teflon with Viton O-ring Nitrile Acrylic Alloy 20 Hastelloy Alloy 20 Alloy 20 Alloy 20 Hastelloy Hastelloy Hastelloy 316SS 316SS 316SS Steel Steel Steel Carbon Alloy 20 Alloy 20 Alloy 20 Hastelloy Hastelloy Hastelloy Cast Iron Cast Iron 316SS Carbon-Filled Teflon Steel 316SS Steel 316SS 316SS 316SS Alloy 20 Alloy 20 Alloy 20 Hastelloy Hastelloy Hastelloy 316SS Alloy 20 Alloy 20 Hastelloy Hastelloy Steel EPDM Cast Iron Steel Alloy 20 Hastelloy Cast Iron Cast Iron Ductile Iron Bronze Bronze Fitted Carbon Steel Steel Steel Teflon Acrylic Graphite 316SS Double Row Angular Contact 316SS Alloy 20 Hastelloy 316SS 316SS 316SS Alloy 20 Alloy 20 Alloy 20 Hastelloy B&C Hastelloy Hastelloy

Construction Details All dimensions in inches and (mm).


ST
1x1-5 Weight (2 Foot Depth) Less Motor Lb (kg)* Pump WeightAdd to Each 6 of Length Lb (kg)* Maximum Diameter of Solids Diameter at Impeller Shaft Diameter at Coupling End Diameter at Steady Bearing Ball Bearing Bearings Steady Bearing (Sleeve Type) Maximum Total Working PressureCasing General Max. Liquid Temp. Without Upper Stuffing Box Max. Liquid Temperature Upper Stuffing Box 275 (125) 13 (6) 0.188 (5) 1x11/2-6 280 (127) 14 (6) 0.250 (6) (17) 11/2x3-6 295 (134) 15 (7) 0.500 (13) 1x11/2-8 305 (139) 14 (6) 0.281 (7) 11/2x2-8 315 (143) 14 (6) 0.281 (7) 21/2x3-8 325 (148) 15 (7) 0.938 (24)

S
4x4-8 390 (177) 17 (8) 0.938 (24) 11/2x2-11 385 (175) 14 (6) 0.344 (9) 21/2x3-11 425 (193) 15 (7) 0.594 (15) 3x4-11 4x6-11H 540 (245) 20 (9) 0.594 (15) 590 (268) 20 (9) 1.125 (29)

M
11/2x3-13 21/2x3-13 535 (243) 19 (9) 0.250 (6) 550 (250) 19 (9) 0.594 (15) 3x4-13 4x6-13 570 (259) 20 (9) 0.594 (15) 600 (273) 20 (9) 0.594 (15) 11/2x2-8 325 (148) 14 (6) 0.281 (7)

MT
11/2x2-11 385 (175) 15 (7) 0.344 (9)

L
6x8-13 8x10-11 830 (377) 35 (16) 0.594 (15) 910 (414) 40 (18) 1.188 (30)

0.6875

Tapered 1.1118 (28) Large End 0.875 1.125 (22) (29)

Tapered 1.585 (40) Large End 1.375 1.625 (35) (41)

Tapered 2.222 (56) Large End 1.875 2.25 (48) (57)

5305 or Equal 1.125 I.D. x 1.625 O.D. (29x41) 150 PSI 210 F 450 F (1034 kPa) (99 C) (232 C)

5308 or Equal 1.625 I.D. x 2.125 O.D. (41x54)

5311 or Equal 2.25 I.D. x 3.0 O.D. (57x75)

*L Group Pump Weights are based on a 3 ft (.9m) Setting

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Sectional View Model 3171

240 332A 221 107 105 106 242 136 134

189 Optional Upper Stuffing Box 122 195 192 213 123 190

155 199 197 100 Designed to Meet (or Exceed) Todays Tough Environmental Requirements
Installed in 1988 on hydrocarbon waste sump service, this 3171 was easily retrofitted with vapor-proof construction including a ferrofluidic seal (see page 7) to meet tougher EPA emission requirements. Readings were less than30 ppm exceeding EPA requirements

178 182 315 187

198 101 351

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3171 Hydraulic Coverage


3 m3 /h 3 m 125 100 10 500 400 FT. 300 200 1x11/2 -8 11/2 x2-8 40 30 20 15 40 10 20 5 0 0 10 GPM 3 m /h 3 20 6 30 40 10 50 60 70 80 15 20 100 30 200 50 300 80 400 500 600 120 150 800 1000 200 10 100 80 60 1x1-5 11/2 x3-6 1x11/2 -6 21/2 x3-8 40 100 80 60 40 10 20 15 30 GPM 20

CAPACITY 2850 RPM (50 Hz)


6 30 10 40 15 20 30 50 200 300 80 120 150 400 500 600 800 300 FT. 200 m 80 50 60 70 80 90100

TOTAL HEAD3500 RPM (60 Hz)

80 60

Group ST Group S Group MT

20 5

CAPACITY 3500 RPM (60 Hz)


3

60 m

200 175 150 125 100 75 50 25 0 FT.

m3 /h 3 10 GPM

20

30

40 50 60

10

15

CAPACITY1450 RPM (50 Hz)


80 100 20 30 200 50 300 400 80

120 150 200

600 8001000

300 400

2000

600 800

3000 4000 FT. 150 125 100 75 50

50 m 40

TOTAL HEAD1750 RPM (60 Hz)

40 30 20 10 0

11/2 x3-13

3x4-13 4x6-13 6x8-13

30

11/2 x2-11 1x11/2 -8

21/2 x 3-11

3x4-11

4x6-11H

8x10-11

20

21/2 x3-8 1x1-5 10 GPM m3 /h 3 20 1x11/2 -6 30 11/2X3-6 15 80 100 20

4x4-8

25 600 800 1000 2000 3000 5000

10

40 50 60 10

11/2 x2-8 30

200

CAPACITY1750 RPM (60 Hz)

50

300 400 80

120 150 200

300 400

600 800 1000

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TOTAL HEAD1450 RPM (50 Hz)

50

21/2 x3-13

Group ST Group S Group M Group L

TOTAL HEAD2850 RPM (50 Hz)

60

3171 Hydraulic Coverage


m3 /h 3 10 30 m 100 FT. 90 80 70 20 60 15 50 11/2 x2-11 40 10 30 1x11/2 -8 20 5 10 0 0 10 GPM m3 /h 3 20 6 30 40 50 60 10 15 80 100 20 30 200 50 300 400 80 600 800 1000 120 150 200 2000 300 400 3000 200 11/2 x2-8 21/2 x 3 -8 4x4-8 20 5 10 21/2 x3 -11 3x4-11 4x6-11H 8x10-11 30 11/2 x3 -13 21/2 x 3 -13 3x4-13 4x6-13 6x8-13 GPM 20

CAPACITY 950 RPM (50 Hz)


6 30 10 15 20 80 100 30 50 200 80 300 400 120 150 200 600 800 1000 300 400 2000 80 FT. 20 60 50 40 10 m 40 50 60

TOTAL HEAD1150 RPM (60 Hz)

25

15

CAPACITY1150 RPM (60 Hz)

Maximum Sealing Flexibility


Vapor-Proof Construction
Optional upper stuffing box allows use of wide range of sealing arrangements to meet specific user requirements for sealing toxic, hazardous, noxious or corrosive fumes. With this option, the discharge pipe and all fittings are sealed at the support plate.
PACKED BOX Standard vaporproof sealing option. Includes packing, lantern ring and grease lubricator (not illustrated).

Your Goulds representative will gladly recommend the best sealing solution for your service, some of which are illustrated here.

DOUBLE CARTRIDGE SEAL Available in wet or dry versions to control emissions.

DRY RUNNING SEAL Dry running, non-contacting cartridge gas seal. Pressurized air barrier between seal faces prevents vapor leakage.

SINGLE OUTSIDE SEAL Mechanical seal with oil lubricator and sight glass. Outside mount has no metal parts in contact with vapors.

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TOTAL HEAD950 RPM (50 Hz)

Group S Group M Group L

70

Dimensions Model 3171


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
ST 1x1-5 A B E G R * Q 3.6 1.5 (38) 8.1 (205) 22 (559) 6 (152) 4.3 (362) 1x11/2-6 11/2x3-6 1x11/2-8 11/2x2-8 21/2x3-8 3.6 2 (51) 8.4 (213) 22 (559) 5.8 (148) 15.3 (387) 3.6 (92) 3 (76) 9.2 (232) 22 (559) 5.3 (132) 16.8 (425) 3.6 (92) 2 (51) 10.1 (256) 22 (559) 4.3 (108) 17 (432) 3.6 (92) 2 (51) 9.6 (244) 22 (559) 4.4 (111) 17 (432) 3.6 (92) 3 (76) 10.3 (262) 22 (559) 3.8 (97) 18.5 (467) S 4x4-8 4 (92) 4 (102) 12.1 (306) 26.5 (673) 3.3 (84) 22.5 (572) 11/2x2-11 21/2x3-11 4 (92) 2 (51) 11.4 (289) 26.5 (673) 4.6 (116) 20.5 (521) 4 (102) 3 (76) 12.1 (306) 26.5 (673) 4.2 (106) 22.5 (572) 3x4-11 4.5 (102) 4 (102) 12.8 (325) 31 (787) 4 (102) 24 (610) M 4x6-11H 11/2x3-13 21/2x3-13 4.5 (102) 4 (102) 14.3 (362) 31 (787) 3.7 (94) 26.5 (673) 4.5 (114) 3 (76) 13.6 (346) 31 (787) 4.8 (121) 25 (635) 4.5 (114) 3 (76) 13.2 (335) 31 (787) 4.7 (119) 25 (635) 3x4-13 4.5 (114) 4 (102) 13.8 (351) 31 (787) 4.3 (109) 25.5 (648) 4x6-13 4.5 (114) 4 (102) 14.8 (375) 31 (787) 3.7 (94) 27.5 (699) MT 11/2x2-8 11/2x2-11 21/2x3-8 4 (114) 3 (76) 11.4 (289) 26.5 (673) 4.4 (111) 20 (508) 4 (102) 3 (76) 12.37 (314) 31 (787) 4.56 (116) 22 (559) 4.5 (114) 4 (102) 13.6 (346) 31 (787) 3.8 (97) 22.8 (578) 6x8-13 10.4 (102) 6 (152) 21.5 (546) 6.9 (174) 38.5 (978) L 6x8-13 10.4 (114) 8 (203) 21.5 (546) 6.9 (174) 8x10-11 10.4 (264) 8 (203) 24.3 (616) 5.3 (133) 8x10-11 10.4 (264) 10 (254) 24.3 (616) 5.3 (133) 43.5 (1105)

39.5 42.5 (1003) (1080)

*Add 3 in. (76) for float mounted option.

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The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model 3171

1X1-5

1X1-5

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6
285

1.5 X 3 - 6

CHEM-4A

60 Hz Curves

Model 3171

1 X 1.5 - 8

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 2 - 8
286

CHEM-4A

60 Hz Curves

Model 3171

2.5 X 3 - 8

2.5 X 3 - 8

2.5 X 3 - 8

4X4-8

4X4-8
287

1.5 X 2 - 11

CHEM-4A

60 Hz Curves

Model 3171

1.5 X 2 - 11

1.5 X 2 - 11

2.5 X 3 - 11

2.5 X 3 - 11

2.5 X 3 - 11

3 X 4 - 11
288

CHEM-4A

60 Hz Curves

Model 3171

3 X 4 - 11

4 X 6 - 11H

4 X 6 - 11H

8 X 10 - 11

8 X 10 - 11
289

1.5 X 3 - 13

CHEM-4A

60 Hz Curves

Model 3171

1.5 X 3 - 13

2.5 X 3 - 13

2.5 X 3 - 13

3 X 4 - 13

3 X 4 - 13

4 X 6 - 13
290

CHEM-4A

60 Hz Curves

Model 3171

4 X 6 - 13

6 X 8 - 13

6 X 8 - 13

291

CHEM-4A

NOTES

CHEM-4A

292

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model 3171

1X1-5

1X1-5

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6
293

1.5 X 3 - 6

CHEM-4A

50 Hz Curves

Model 3171

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 2 - 8

1.5 X 2 - 8

2.5 X 3 - 8

2.5 X 3 - 8
294

CHEM-4A

50 Hz Curves

Model 3171

4X4-8

4X4-8

1.5 X 2 - 11

1.5 X 2 - 11

2.5 X 3 - 11
295

3 X 4 - 11

CHEM-4A

50 Hz Curves

Model 3171

4 X 6 - 11H

8 X 10 - 11

1.5 X 3 - 13

2.5 X 3 - 13

3 X 4 - 13

4 X 6 - 13
296

CHEM-4A

50 Hz Curves

Model 3171

6 X 8 - 13

297

CHEM-4A

NOTES

298

CHEM-4A

Goulds Model CV 3171


Vertical Sump and Process Pumps Designed for the Total Range of Industry Services
Capacities to 1300 GPM (295 m3/h) Heads to 230 feet (126 m) Temperatures to 450 F (232 C) Pit Depths to 20 feet (6 m)

Self-Priming Rugged Double Row Thrust Bearing Heavy Duty One-piece Shaft External Impeller Adjustment Available in a Wide Range of Alloys Recessed Impeller Design Sealless Design Optional Vapor Proof Construction

Design Features

Services

Fiberous Wastewater Industrial Process Industrial Sump Wastes Tank Unloading Corrosive and Non-Corrosive Liquids Food Processing Chemical Slurries

The CV 3171 is a recessed impeller, circular volute type sump pump. Ideal for large solids and shear sensitive fluids. It will pass any solid that will pass through the discharge pipe. Circular volute minimizes radial loads making this the ideal pump for low flow process applications.

299

CHEM-4B

Model CV 3171 Vertical Sump and Process Pumps


Heavy Duty Design Features for a Wide Range of Services
LABYRINTH BEARING SEAL Prevents premature bearing failure due to lubricant contamination. C-FACE MOTOR MOUNTING Accommodates readily available C-face motors. Also available for P-base and IEC motors. CONTINUOUS HIGH PERFORMANCE Original high efficiency maintained by simple external adjustment resulting in long-term energy savings. DOUBLE ROW THRUST BEARING Grease lubricatedcarries pump thrust load; sealed for outdoor installation. DISCHARGE LOCKED TO PUMP SUPPORT PLATE FOR STRENGTH OPTIONAL UPPER STUFFING BOX HEAVY COLUMN PIPE Provides rigid support for pump and bearings. LINESHAFT STEADY BEARING Grease lubricating sealed bearings furnished as standardbest for handling fluids with solids. RESTRICTOR BUSHING Close running bushing to prevent pressure loss from casing. ANY MOUNTING REQUIREMENTS Met by support plate and optional pit cover. Float switches, alternators and other control devices can be easily mounted. STEADY BEARING HOUSING Precision machined register fit of column, bearing housing and casing assures positive bearing and shaft alignment. Completely interchangeable with all lineshaft bearing options. HEAVY DUTY ONE-PIECE SHAFT With closely spaced steady bearings assures long life and low maintenance. NON-CLOG CIRCULAR CASING Large open passageways prevent clogging when handling bulky, fibrous, or stringy liquids. Circular Volute reduces radial loads during low flow operation, extending steady bearing life.

RECESSED IMPELLER Since impeller is recessed in the casing, velocities are low and solids contact with the casing are reduced. Wear rate, solids degradation, and shearing of liquids are minimized. OPTIONAL STRAINER Recommended for services where solids larger than the discharge of the pump can potentially enter the casing.

CHEM-4B

300

Dimensions Model CV 3171

All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS
A 4.00 (102) 2.00 (51) 1.32 (34) 2x2-8 4.50 (114) 2.00 (51) 1.45 (37) 2x2-10 4.50 3x3-10 (114) (51) (43) 4.50 (114) 2.00 (51) 1.27 (32) 2x3-13 4.50 (114) 3.00 (76) 1.14 (29) 3x4-13

Q 18.11

*Add 3 in. (76) for float mounted option.

G E

3.00

26.50 (673) (460)

10.79 (274)

31.00 (787) (545) 13.01 (330) 22.97

31.00

1.69

21.47

13.17

(787)

(583) 25.24

(335)

31.00 (787) (641)

15.44 (392)

31.00 (787) (669) 15.22 (387)

26.32

301

CHEM-4B

CV 3171 Parts List and Materials of Construction


Item Number 100 101 106 112 105 107 Part Name Casing Impeller Packing Gland Cast Iron CD4 D.I.

Material
CD4 CD4 Acrylic Yarn Steel C.I. CD4 Teflon CD4

GA-20 GA-20 GA-20 316SS or as Specified GA-20 Steel C-20 C.I. Acrylic Yarn Teflon

Lantern Ring

108A

Adapter, Casing Bearing, Ball

316SS or as Specified Steel C.I. Steel D.I.

Acrylic Yarn

Teflon

316SS or as Specified 316SS EPDM Steel

123 155 136 134

122

Deflector

Shaft

192 213 197 195

190

189

187

Column, Head

Tubing, Lube Line

Plate, Support

Strainer (OPTIONAL)

Bushing (casing)

Locknut, Bearing

Shell, Bearing

EPDM Carbon Teflon Steel or as Specified Steel Steel C.I. Steel Steel Steel

EPDM Carbon Teflon Steel or as Specified C-20 C-20 C-20 C-20 Steel

Carbon Teflon Steel or as Specified 316SS 316SS 316SS 316SS

240 315

221

242 306 333

Support, Motor Nut, Pipe

Upper Stuffing Box

Steady Bearing Housing

Steady Bearing

Pipe, Discharge

Carbon/Bronze/Rubber/Viton Cast Iron or as Specified Steel D.I. Steel C.I.

Carbon/Bronze/Rubber/Viton Cast Iron or as Specified 316SS CD4 316SS C.I. 316SS

Carbon/Bronze/Rubber/Viton Cast Iron or as Specified C-20 C-20 C.I. GA-20

332A 333H 361A 351A 351

Seal, Labyrinth Seal, Lip Seal, Housing

Elbow, Discharge

Extension, Column

Teflon /Viton Steel/Nitrile Nitrile Steel Nitrile/Acrylic 316SS Teflon Steel Steel

Teflon /Viton Steel/Nitrile Viton Steel Nitrile/Acrylic 316SS Teflon Steel Steel

Teflon /Viton Steel/Nitrile Viton Steel C-20 Nitrile/Acrylic

GA-20

412A

382

369A

369

O-Ring, Impeller

Washer Lock Nut

Ring, Retaining Shaft

Ring, Retaining Steady Bearing

Ring, Retaining Ball Bearing

Gasket, Elbow

Gasket, Casing

Nitrile Acrylic

Nitrile/Acrylic

Nitrile/Acrylic Steel

Teflon

Steel

Construction Details All dimensions in inches and (mm).


Pump Maximum Diameter of Solids WeightAdd fo Each 6 of Length Lb (kg) Weight (3 Foot Depth) Less Motor Lb (kg)* 2x2-8 484 (220) 1.75 (45) 20 (9) 2x2-10 531 (241) 1.75 (45) 20 (9) 3x3-10 559 (254) 2.75 (70) 20 (9) 2x3-13 565 (257) 1.75 (45) 20 (9) 3x4-13 616 (280) 2.75 (70) 20 (9)

Diameter at Impeller Shaft Diameter at Coupling End Diameter at Steady Bearing of Solids Ball Bearing Bearings Steady Bearing (Sleeve Type)

0.6309 (16)

0.9008 (23)

0.9008 (23) 1.625 (41) 1.375 (35)

0.9008 (23)

0.9008 (23)

Maximum Total Working PressureCasing Max. Liquid Temp. With Upper Stuffing Box

1.625 I.D. x 2.125 O.D. (41 I.D. x 54 O.D.) 4.00 LG. (102 LG.) 285 PSIG (1965 kPa) 450 F (232 C) 180 F (82 C)

5308 or Equal

General

Max. Liquid Temp. Without Upper Stuffing Box

CHEM-4B

302

Sectional View Model CV 3171

221 107 105 106

332A 134 112

240 136

242 189 122 195

Upper Stuffing Box

369A 192 123

333

213 369 306 155 108A 351

333H 190 197

412A 101 100 187 315

351A

303

CHEM-4B

CV 3171 Hydraulic Coverage


0 m3 /h m 90 85 80 75 70 FT. 0 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 0 0 GPM m3 /h 100 20 200 40 60 300 80 400 100 500 600 700 120 140 160 2x2-8 2x2-10 3x3-10 2x3-13 2x2-8 GPM

CAPACITY50 Hz
20 100 40 200 60 300 80 100 400 130 500 140 600 160 700 200 800 1000 300 1200 400 m 60 55 50 1800 FT. 200 190 180 3500/2900 RPM 170 1750/1450 RPM 160 150 140 130 120 110 100 90 80 3x4-13 70 60 50 40 30 20 10 0 800 900 1000 1400 1800 2000 180 200 220 300 400 800

TOTAL HEAD60 Hz

65 60 55 50 45 40 35 30 25 20 15 10 5 0

40 35 30 25 20 15 10 5 0

CAPACITY60 Hz

0 m3 /h 0 30 m 100 FT. 90 80 70 20 60 GPM

CAPACITY50 Hz
20 100 40 200 60 300 80 400 100 500 120 140 600 160 700 180 800 70 FT. 60 m 20

25

1180/960 RPM
50 2x3-13 3x4-13 40 10 15

TOTAL HEAD60 Hz

15

50 40 30 2x2-10 30 2x2-8 20 3x3-10 20 5 10 10

10

0 0 0 GPM 100 m3 /h 20 200 40 60 300 80 400 100 500 120 600 140 700 160 800 180 900 200 220

CAPACITY60 Hz

CHEM-4B

304

TOTAL HEAD50 Hz

TOTAL HEAD50 Hz

45

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model CV 3171

LF 1 X 1.5 - 8

LF 1 X 1.5 - 8

2X2-8

2X2-8

2X2-8
305

2 X 2 - 10

CHEM-4B

60 Hz Curves

Model CV 3171

2 X 2 - 10

3 X 3 - 10

3 X 3 - 10

2 X 3 - 13

2 X 3 - 13

3 X 4 - 13
306

CHEM-4B

60 Hz Curves

Model CV 3171

3 X 4 - 13

307

CHEM-4B

NOTES

CHEM-4B

308

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

50 Hz Curves

Model CV 3171

2X2-8

2X2-8

2X2-8

2 X 2 - 10

2 X 2 - 10
309

3 X 3 - 10

CHEM-4B

50 Hz Curves

Model CV 3171

3 X 3 - 10

2 X 3 - 13

2 X 3 - 13

3 X 4 - 13

3 X 4 - 13

LF 1 X 1.5 - 8
310

CHEM-4B

50 Hz Curves

Model CV 3171

LF 1 X 1.5 - 8

LF 1 X 2 - 10

LF 1 X 2 - 10

LF 1.5 X 3 - 13

LF 1.5 X 3 - 13
311

CHEM-4B

NOTES

312

CHEM-4B

Goulds Model API 3171


API 610 Compliant VS4 Vertical Sump Pumps
Capacities to 3180 GPM (722 m3/h) Heads to 525 feet (160 m) Temperatures to 450 F (232 C) Pit Depths to 20 feet (6 m)

Design Features
Compliant Thrust Bearing Arrangement Grease or oil mist compatible Duplex single row with machined brass cages INPRO bronze labyrinth seals Compliant Disc Coupling Balanced to AGMA 9 Fully Compliant Bearing Spans 300# Discharge Flanges as Standard 1/2" Diameter Lubelines for Steady Bearings Integral Lifting Eyes Many Interchangeable Parts with Model 3171

API 3171The reliable performer for all API sump services

313

CHEM-4C

Parts List and Materials of Construction


Part Name Casing S-1/S-4 A536 65-45-12 S-3 A436 Type 2 Thrust Bearings Shaft Suction Cover Support Plate Flush Tubing Discharge Pipe Column Strainer Bearing Shell Impeller A743 A216 WCB CF8M A216 A487 A743 A743 WCB CA6NM CF8M CF8M 40 Degree Angular Contact with Machined Brass Cage A276 A582 S41600 S31600 A216WCB A743 A216 WCB CF8M 316 Plate Carbon Steel As Specified S-5 S-6 S-8 A-8 A890 Gr. 4A A890 Gr. 4A D-1 A890 Gr. 5A A890 Gr. 5A D-2

A276 S31803 A890 Gr. 4A A890 Gr. 4A

A479 S32750 A890 Gr. 5A A890 Gr. 5A

Labyrinth Seals Gaskets Bolt - Column to Casing Bolt - Elbow to Casing

Discharge Elbow

Steady Bearings Motor Support

Schedule 40, A53 Gr. F A216 WCB

Carbon Steel

Carbon or As Specified A48 Cast Iron

A312 316L A312 316L A351 CF3M

A790 S31803 A790 S31803 A890 Gr. 4A B574 S10276

A790 S32750 A790 S32750 A890 Gr. 5A

A193 B8M

Bronze INPRO Nitrile Acrylic

Optional Features
Single Seal Vaporproof Construction
Used where emissions control is required Gasketed fits and dry-running seal keep vapors in the sump

Double Seal Vaporproof Construction


Optional flush plans are available Optional bearings

Double seal offers additional protection for critical services

Single Seal

Common Options

Optional soleplate (pit cover) Jacketed construction Tank flange support plate

Double Seal

Tank Mount Flange

CHEM-4C

314

Hydraulic Coverage 3500/2850 RPM


m3 /h 3 m 125 100 10 500 400 FT. 300 200 GPM 20 11/ 2 x2-11

CAPACITY2850 RPM (50 Hz)


6 30 10 40 15 20 30 50 200 300 80 120 150 400 500 600 800 300 FT. 200 21/2x3-8 40 11/2x2-8 100 80 60 11/2x3-6 40 10 20 15 30 m 80 50 60 70 80 90100

80 60 40 30 20 15 40 10 20 5 0 0 10 GPM m3 /h 3 100 80 60 1x1-5

1x11/2-8

1x11/2-6

Group ST Group S Group MT

20 5 10

20 6

30

40 10

50 60 70 80 15 20

100 30

200 50

300 80

400 500 600 120 150

800 1000 200

CAPACITY3500 RPM (60 Hz)

Hydraulic Coverage 1750/1450 RPM


m3 /h 3 10 60 m 200 FT. 175 GPM 20

CAPACITY1450 RPM (50 Hz)


6 30 10 15 20 80 100 30 50 200 80 300 400 120 150 200 600 8001000 300 400 2000 600 800 3000 4000 FT. 150 21/2x3-13 50 m 40 125 40 50 60

50 150 11/2x3-13 40 125

3x4-13 4x6-13 6x8-13

Group ST Group S Group M Group L

100

30

30

100 11/2x2-11 75 21/2x 3-11 3x4-11 4x6-11H 8x10-11 75 20 50 21/2x3-8 4x4-8 25 1x1-5 1x11/2-6 11/2X3-6 80 100 20 30 11/2x2-8 200 50 300 400 80 600 800 1000 120 150 200 2000 300 400 3000 5000 10

20 50 10 25

1x11/2-8

0 10 GPM m3 /h 3 20 6 30 40 50 60 10 15 600 800 1000

CAPACITY1750 RPM (60 Hz)

315

CHEM-4C

TOTAL HEAD1450 RPM (50 Hz)

TOTAL HEAD1750 RPM (60 Hz)

TOTAL HEAD2850 RPM (50 Hz)

TOTAL HEAD3500 RPM (60 Hz)

60

NOTES

CHEM-4C

316

The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.

60 Hz Curves

Model API 3171

1X1-5

1X1-5

1 X 1.5 - 6

1 X 1.5 - 6

1.5 X 3 - 6
317

1.5 X 3 - 6

CHEM-4C

60 Hz Curves

Model API 3171

1 X 1.5 - 8

1 X 1.5 - 8

1 X 1.5 - 8

1.5 X 2 - 8

1.5 X 2 - 8

1.5 X 2 - 8
318

CHEM-4C

60 Hz Curves

Model API 3171

2.5 X 3 - 8

2.5 X 3 - 8

2.5 X 3 - 8

4X4-8

4X4-8
319

1.5 X 2 - 11

CHEM-4C

60 Hz Curves

Model API 3171

1.5 X 2 - 11

1.5 X 2 - 11

2.5 X 3 - 11

2.5 X 3 - 11

2.5 X 3 - 11

3 X 4 - 11
320

CHEM-4C

60 Hz Curves

Model API 3171

3 X 4 - 11

4 X 6 - 11H

4 X 6 - 11H

8 X 10 - 11

8 X 10 - 11
321

1.5 X 3 - 13

CHEM-4C

60 Hz Curves

Model API 3171

1.5 X 3 - 13

2.5 X 3 - 13

2.5 X 3 - 13

3 X 4 - 13

3 X 4 - 13

4 X 6 - 13
322

CHEM-4C

60 Hz Curves

Model API 3171

4 X 6 - 13

6 X 8 - 13

6 X 8 - 13

323

CHEM-4C

NOTES

CHEM-4C

324

Curves

Model API 3171

API 3171 Performance Curves are the same as those for the Pump Models 3171 (Section CHEM-4A) and CV 3171 (Section CHEM-4B).

325

CHEM-4C

NOTES

CHEM-4C

326

Goulds Model NM 3171


FRP Vertical Sump and Process Pumps Designed for Severe Corrosive Services
Capacities to 1250 GPM (284 m3/h) Heads to 300 Feet (92 m) Temperatures to 200 F (80 C) Pit Depths to 16 Feet (5 m)

Design Features
Cost Effective Alternative to High Alloys Casing and Impeller Interchangeable with Goulds Model NM 3196 Thrust Bearing Sealed Against External Contamination Rugged Double Row Thrust Bearing Casing and Impeller Molded with High Strength, Corrosion Resistant GMP-2000* Corrosion Resistant RULON Column Bearings

Heavy Duty One-Piece Solid Shaft External Impeller Adjustment

Services
Chemical/Petrochemical Waste Acid, Hydrochloric Acid, Sodium Hydroxide; Ferric Chloride, Sulfuric Acid, Spinfinish Wastes Metal Finishing Spent pickling solutions, Electroplating rinses, Nickel plating bath Utility Coal pile runoff, Sea water, Demineralized water

General Industrial process; Deionized water, Pollution control, Sump services

RULON is a registered trademark of Dixon Industries Corp. * Proprietary molding process/material GMP-2000

327

CHEM-4D

Model NM 3171 FRP Vertical Process Pumps


Design Features for Severe Corrosive Services
STANDARD NORMAL THRUST MOTORS
P-base, C-Face, I.E.C.

NON-SPACER FLEXIBLE COUPLING

SEALED SELFCONTAINED THRUST BEARING ASSEMBLY


Sealed at both ends to protect bearing from corrosive vapors.

DOUBLE ROW THRUST BEARING


Greased for lifestandard.

HEAVY DUTY FRP MOUNTING PLATE

VAPOR SEAL CONSTRUCTION


TEFLON U-cup seal assures product vapors are contained in column.

OVERSIZED SHAFT
Available in 316 stainless steel, Alloy 20, Hastelloy B and C, Titanium.

HIGH STRENGTH FRP COLUMN PIPE CORROSION RESISTANT RULON BEARINGS


Designed specifically for non-metallic pump services.

HIGH PERFORMANCE VOLUTE DESIGN


High efficiency, true volute design achieved by exclusive Greg Molding Process.

FULLY OPEN IMPELLER


Best design for CPI services. Duplicates Model NM 3196 hydraulic performance.

SUCTION BELL AND STRAINER


Supplied as standard.

OPTIONAL FRP TAIL PIPE


Available in lengths to 6 feet.

CHEM-4D

328

Designed for Reliability


Thrust Bearing Design
Mechanical Reliability Oversized double row thrust bearing accommodates entire range of NM 3171 sizes. Bearing is greased-for-life as standard for minimum maintenance. I Double lip shaft seals installed top and bottom. I O-ring seal between bearing housing and end cover. I Teflon U-cup vapor seal installed in shaft column. Protected from Contamination Three-way bearing protection:

Superior column bearing performance is assured by a special RULON bearing...a polymetric fluoropolymer material designed specially for use with high alloy shafting. RULON provides significant advantages: I I I I I Extremely low coefficient of friction. Chemically inert. Low wear rate. Minimum lubrication requirements. Ideal for non-metallic pumps and severe corrosive services.

Column Bearing Design

Goulds utilizes our proprietary Process which permits a true volute to be molded in the casing, just like a metal ANSI pump. Other materials available upon request.

The NM 3171 casing and impeller are constructed of vinylester thermoset resinindustry's choice for moderate corrosives. Maximum strength is achieved by fiber reinforcement. No fillers are used which reduce corrosion resistance.

Corrosion Resistant Construction

Application Flexibility

Goulds NM 3196 is a horizontal version of the Model NM 3171. Liquid end parts are made of the same materialhigh strength, corrosion resistant fiber reinforced vinylester. Performance and efficiency are the same. (Refer to Section CHEM-2A).
Model NM 3196 STX

329

CHEM-4D

Parts List and Materials of Construction


Part No.
100 101 112 108 113

Qty. per Pump


1 1 1

Part Name
Casing Impeller with insert Adapter Bearing End Cover Ball Bearing Shaft Grease Relief Fitting (Optional) 316 SS AAlloy 20

Material
Fibergalss Reinforced Vinylester/Hastelloy C Cast Iron Cast Iron Hastelloy B Cast Iron Steel Polyester Steet Steel Hastelloy C Titanium Fiberglass Reinforced Vinylester

109 122

1 1 1 1 1

136

134

180

181 192

Bearing Locknut/Lockwasher Pump Cover Suction Tail Pipe Assembly Flush Tubing Mounting Plate

Bearing Housing

189 190

193A 195 215 240 242 213 195C

1-4 1 1 1

1-4

Polyester Polyester Steel

Grease Fitting (Optional) Flange-Discharge Pipe

Column Pipe Assembly

Polypropylene Vinyl Ester Vinyl Ester Polyester Cast Iron Teflon

Discharge Pipe Assembly

1-4 1 1 1

Column Bearing Assembly Protector Plate Vapor Seal Motor Support Pipe Collar Lip Seal/Lower Lip Seal-Upper 316 SS 316 SS Alloy 20 Alloy 20

Polyester/Rulon

Vinyl Ester

215A

332

412A 412Z 496

372B

372A

371Z

371W

371H

360Y

356A

351A

333A

1 1

4-16 4-8 4 4 1

4-12 1 1 1 1

4-8

O-Ring-Impeller

H Cap Screw-Column/Column Tail O-Ring-Pump Cover Pin-Anti-Rotation O-Ring-Bearing Housing

H Cap Screw-Casing Suction Tail Pipe Assembly

H Cap Screw-Column Pipe Assembly/ Protector Plate

H Cap Screw-Column Pipe Assembly/ Pump Cover

H Cap Screw-Casing/ Discharge Pipe Assembly

Gasket-Casing/Tail Pipe Assembly

Stud/Nut-Casing/Pump Cover

Gasket-Casing/Discharge Pipe Assembly

Non-Asbestos Non-Asbestos Hastelloy B Hastelloy B Hastelloy B

Steel/Buna

Steel/Buna Hastelloy C Hastelloy C Titanium Titanium

Polyester

316 SS

316 SS

316 SS

316 SS

Alloy 20

Alloy 20

Alloy 20

Alloy 20

Acid-Resistant Viton Acid-Resistant Viton Nylon Buna

Hastelloy B

Hastelloy B

Hastelloy B

Hastelloy C

Hastelloy C

Hastelloy C

Hastelloy C

Titanium

Titanium

Titanium

Titanium

445A

NOTE: All hardware above mounting plate is 304 stainless steel.

CHEM-4D

330

Sectional View Model NM 3171


193A 113

240 496 108 215A 215 189

332 136 195C 109 112 134 333A 371Z

REGREASABLE OPTION

242

372B 192 122 371W 213 180 356A 412Z 101 100

190 195 351A

COLUMN BEARING

360Y 371H

412A 445A 372A 181

331

CHEM-4D

Hydraulic Coverage 50 & 60 Hz


0 0 m FT. 350 300 80 250 1 x 11/2 -8 60 200 150 40 100 11/2 x 3-6 20 10 10 0 0 0 0 20 0 100 40 200 60 300 80 400 100 500 0 GPM m3/h /1 11 xx 11 2/2 -6-6 1 2 x 3-6 11/2 x 3-8 10 20 100

CAPACITY 2850 RPM (50 Hz)


200 30 40 50 60

300 70 80

400 90 m 70 60 50

GPM m3/h FT.

3500 RPM/2850 RPM

TOTAL HEAD 2850 RPM (50 Hz)

TOTAL HEAD 3500 RPM (60 Hz)

100 200

150 40 30 20 50

100

CAPACITY 3500 RPM (60 Hz)

CAPACITY - 1450 RPM (50 Hz)


0 0 m 90 FT. 250 200 150 100 1 x 2-10 25 20 15 10 5 0 40 1 x 11/2 -6 20 0 0 0 20 40 10 60 80 20 11/2 x 3-6 2 x 3-6
Scale Change

20

40 10

60

80

100 20 30

150 40

200 50

250 60

300

400 500 600 700 800 150 200

1000

GPM

70 80 100

250 m3/h m FT.

1750 RPM/1450 RPM

TOTAL HEAD - 1450 RPM (50 Hz)

TOTAL HEAD - 1750 RPM (60 Hz)

80 70 60 50 40 30

70 60 50 40 11/2 x 3-13 3 x 4-13 4 x 6-13 30 20 2 x 3-10 11/2 x 3-8 3 x 4-10H 3 x 4-8G 4 x 6-10H 15 10 5
Scale Change

150

100 70 60 50 40

80 60 1 x 11/2 -8

30 20 10

0 800 200 1100 250 1300 300

100

150 30 40

200 50

250 60

300 70

350

500

700

0 GPM m3/h

80 90 100 150

CAPACITY - 1750 RPM (60 Hz)

CHEM-4D

332

Hydraulic Coverage 50 & 60 Hz


CAPACITY 950 RPM (50 Hz)
0 0 m 35 FT. 100 30 20 60 15 50 40 10 30 20 10 0 0 0 0 20 40 10 60 80 20 1 x 11/2 -6 11/2 x 3-6
Scale Change Scale Change

20

40 10

60

80

100 20 30

150 40

200 50

250 60

300 70

350 80

400 90

450 100

550 130 m

GPM

m3/h FT.

1150 RPM/950 RPM

TOTAL HEAD 950 RPM (50 Hz)

TOTAL HEAD 1150 RPM (60 Hz)

20 3 x 4-13 11/2 x 3-13 4 x 6-13 10 1 x 2-10 2 x 3-10 11/2 x 3-8 3 x 4-3G 2 x 3-6 3 x 4-10H 4 x 6-10H 15

70 60

80

50 40

30

1 x 11/2 -8

20 5 10 0 500 700 150 900 200

100

150 30 40

200 50

250 60

300 70

350 80

400 90

450 100

0 GPM m3/h

CAPACITY 1150 RPM (60 Hz)

Parts List and Materials of Construction


L
1x1-6 1x3-6

Group

ST
3x4-10H 1x1-8 1x3-8 3x4-8G 1x2-10 2x3-10 2x3-6

MT
4x6-10H 1 3-13 3x4-13 4x6-13 210 (95) 1 (25.4)

Pump Size
Weight3 Ft. Depth Less MotorLb. (kg) Maximum Diameter SolidsIn. (mm) Diameter At Coupling EndIn. (mm) Diameter At ImpellerIn. (mm) Thrust Bearing First Critical Speed (minimum) Maximum SpacingCenter-To-CenterIn. (mm) Maximum Liquid Temperature Maximum DischargeHeadFt. (m) WeightAdd For Each 6 In. LengthLb. (kg)

Pump

125 (57)

135 (61)

140 (64)

155 (70)

Casing

11/32 (8.7)

170 (52)

7/16 (11.1)

3/8 (9.5)

11/32 (8.7)

290 (88)

7/16 11/16 (11.1) 17.5)

76 (23)

7/32 (5.6)

15 (7)

160 (73)

170 (77)

200 (91)

Shaft

Diameter At Steady BearingsIn. (mm)

1 3/8 (34.9) 3/4 (19.1)

1 (25.4)

122 (37)

3/8 5/8 21 (9.5) (15.9) (25.4)

180 (55)

7/32 5/8 (5.6) (15.9)

1 3/4 (44.4) 1 (25.4)

Bearings

4500 RPM 5306 32 (813)

Steady BearingSleeve TypeIn. (mm)

1 3/8 I.D.x4 L. (34.9 I.D.x101.6.L.)

1 3/4 I.D.x4 L. (44.4 I.D.x101.6.L.)

200F (79C)

333

CHEM-4D

Dimensions Model NM 3171


All dimensions in inches and (mm). Not to be used for construction.

DIMENSIONS-PUMP SETTING
Set No.

A EXTERNAL BEARING FLUSH DISCHARGE (FLANGED150# ANSI F.F.) OPTIONAL INTERNAL FLUSH

01

02 03 04

05

06

07 08 09 11

10 12 14 15 13

3.00 (9.14) 3.50 (1.067) 4.00 (1.219) 4.50 (1.372) 5.00 (1.524) 5.50 (1.676) 6.00 (1.829) 6.50 (1.981) 7.00 (2.134) 7.50 (2.286) 8.00 (2.438) 8.50 (2.591) 9.00 (2.743) 9.50 (2.896) 10.00 (3.048)

Pit Depth J in Ft(m)

No. of Steady Bearings

28.50 (723.9) 34.50 (876.3) 46.50 (1028.7) 46.50 (1181.1) 54.50 (1384.3) 60.50 (1536.7) 66.50 (1689.1) 72.50 (1841.5) 78.50 (1993.9) 83.50 (2120.9) 89.50 (2273.3) 95.50 (2425.7) 101.50 (2578.1) 107.50 (2730.5) 112.50 (2857.5)

T B B/2

7.50 (190.5)

1.25 (31.8) 4.50 (114.3)


5.50 (139.7)

F E Q (MIN. PIT DIA. LESS FLOAT)

OPTIONAL SUCTION TAIL PIPE

G
K-7.00 (177.8)

K S

SUCTION TAILPIPE SUCTION BELL WITH STRAINER

6.50 (165.1)

J PIT DEPTH

7.50 (190.5)

16 (406.4) MINIMUM SUBMERGENCE H C D

12.00 ( 304.8) 18.00 ( 457.2) 24.00 ( 609.6) 30.00 ( 762.0) 36.00 ( 914.4) 42.00 (1066.8)

48.00 (1219.2) 54.00 (1371.6) 60.00,(1524.0) 66.00 (1676.4) 72.00 (1818.8)

DIMENSIONS DETERMINED BY PUMP


Grp. Size 1x1-6 2x3-6 Disch. 2 24.00 (609.6) A B C D E F G H T 4.50 (114.3) 4.88 (123.9) 4.88 (123.0) 5.50 (139.7) 5.50 (139.7) Weight* Lbs/(kg) 125 (57) 135 (61) Q

1x3-6 ST 1x1-8

1x3-8 3x4-8G 1X2-10 2x3-10

2 3 2

15.00 (381) 18.00 (457.2)

6.50 (165.1)

8.00 (213.2)

12.88 (327.2)

7.25 (184.2)

.75 (19.1)

5.25 (133.4)

22.00 (558.8)

36.00 (914.4)

18.00 (457.2))

ST

1x3-13 4x6-10H ST 4x6-13 3x4-13

3x4-10H

3 2 3

36.00 (914.4) 40.00 (1016)

30.00 (762) 30.00 (762)

11.00 (279.4) 8.50 (215.9) 9.50 (241.3) 12.50 (317.5) 10.50 (266.7) 12.50 (317.5) 13.50 (342.9)

9.12 (231.6) 11.2 (282.4) 10.12 (257.1) 9.12 (231.6) 11.12 (282.4) 9.12 (231.6) 10.25 (260.4)

18.00 (457.2)

11.75 (298.5) 1.00 (25.4)

8.25 (209.6)

19.50 (495.3) 21.12 (536.4)

12.00 (304.8) 13.00 (330.2)

10.00 (254)

* Weight shown is for 36 in. pit depth. Weight increases by 30 lb. (13.6) for each additional 1 foot increment. Weights are approximate.

6.88 (174.7) 6.75 (171.5) 7.00 177.8) 7.62 (193.5) 8.62 (218.9) 9.62 (244.3) 8.00 (203.2) 10.38 (263.7)

140 (64) 155 31.00 (70) (787.4) 155 (70) 175 35.00 (79) (889) 200 (91) 34.00 200 (863.6) (91) 155 (70 36.00) 250 (914.4) (113)

For detailed hydraulic curves for the NM 3171, please refer to the 3196 curves in section CHEM-1A.

CHEM-4D

334

Curves

Model NM 3171

NM 3171 Performance Curves are the same as those for the Model 3196 Pumps found in Section CHEM-1A.

335

CHEM-4D

NOTES

CHEM-4D

336

Curves

Model NM 3171

NM 3171 Performance Curves are the same as those for the Model NM 3196 Pumps found in Section CHEM-2A.

337

CHEM-4D

NOTES

CHEM-4D

338

Goulds Model AF
Axial Flow Pumps Designed for Continuous Circulation of Corrosive/Abrasive Solutions, Slurries and Process Wastes
Cast design 6 - 36 Capacities to 200,000 GPM (35,000 m3/h) Heads from 2-30 feet (.6096-9.1440 m) Temperatures to 600F (315C) Available in cast iron, austenitic stainless steels,duplex alloys, nickel, nickel-chrome alloys, nickel-chrome-moly alloys, titanium, and other alloys as required for the service Available in 6-60 sizes

Design Features
Multiple impeller selections for optimum performance and efficiency. Tapered bore stuffing box for longest seal life. Back pullout construction as standard on sizes through 36". Robust bearing frame and shaft for long life on critical, continuous duty services.

Goulds line of axial flow pumps is unmatched in the industry for low head/high capacity pumping requirements. . .especially when corrosive and/or abrasive solutions are involved. Extended service life, mechanical reliability, custom engineering and a wide range of materials allow the Model AF to stand out as the leader in the field.

Services

Chemical - Evaporator and Crystallizer Circulation Mining and Minerals - Phosphate, Soda Ash, Potash and Sodium Chloride Processing. Petrochemical - Polymerization Reactors, Xylene Pulp & Paper - Black Liquor Evaporator, Chlorine Dioxide Generators Municipal - Sewage Digesters General - Raw Water Pumping, Flood Control, Marine Ballast Transfer

Fabricated design 42 - 60 Shown above is 42 size with optional spring mounted base. Fabricated designs can be built in larger and smaller sites if required.

339

CHEM-5A

Model AF Axial Flow Pumps


Rugged Design Features for Wide Range of Services
BI-DIRECTIONAL THRUST BEARING
Allows standardized frame for both Top and End Suction arrangements.

NON-CONTACTING LABYRINTH OIL SEALS


Bronze standard - optional metallic and non-metalic materials are available.

ONE PIECE BEARING FRAME


Insures accurate alignment for optimum life.

THICK METAL SECTIONS


Elbow, stuffing box, and Impeller have extra thick metal sections for extended wear life.

OPTIONAL REPLACEABLE LINER


Location in highest wear area allows restoration of as-built clearance.

FOUR-POINT ADJUSTABLE POWER FRAME MOUNTING


Decreases the effects of pipe load on the pump. Provides a stable mounting arrangement for ease of installation and maintenance.

EXTRA LARGE OIL SUMP


Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer.

STAINLESS DRIP PAN


Standard pan catches any drips and connects to drain piping to eliminate damage from leaks.

OPTIONAL CLEANOUT HOLE


Allows removal of stringy contaminants.

BUILT-IN ADJUSTING LUGS


Allow precise easy adjustment of impeller clearance and stuffing box run out.

EXTRA HEAVY DUTY SHAFT


Long bearing span and large diameters reduce shaft deflection, extend mechanical seal and bearing life.

HIGH EFFICIENCY IMPELLER


Available in a wide variety of vane angles. Available in Top or End Suction configurations.

TAPERBORE STUFFING BOX


Designed specifically for todays cartridge seals. Optional packed box with sleeve available.

CHEM-5A

340

Sectional View Model AF


400 109 496A 112C 443X 122 134 358U 168C 332B 496 383 100 178 101

199 198

332A

408

179

184

Parts List and Materials of Construction


Item Number
101 109 100

Description
Impeller Shaft Elbow Thrust Bearing Retainer Outboard bearing Inboard Bearing Impeller Key Drip Pan Bearing Housing

Cast Iron Steel Steel Cast Iron Steel Steel

Cast Iron

Cast Iron

304

CF8

CF8

CF8M

CF8M

316

Material Duplex Alloy 20 Monel SS*


CN7M C-20 C-20 C-20 CN7M CD4MCuN CD4MCuN 2205 Cast Iron Steel

M-35-1 M-35-1

Inconel

CW-6MC CW-6MC

Nickel Titanium
CZ-100 CZ-100 Nickel 200 Nickel CZ-100 Nickel Nickel Gr. C-3 Gr. C-3 Tit. Gr. 2 Titanium Titanium Titanium Gr. C-3

112C 122 168C 178 184 198 179 199 134

304SS 304 CF8 304 304

316SS 316 CF8M 316 316

Cast Iron Steel

Monel 400

Inconel 625 Inc. 625 Inc. 625 Inc. 625

Stuffing Box Cover Impeller Screw Oiler Plug Impeller Lockplate

CN7M C-20

316 standard. Other options available. CD4MCuN Hast C 2205 Monel 400 Monel 400 M-35-1

Hast C

Monel 400

CW-6MC

383 408 400

356A

332B

332A

215C

358U

496A 496

443X

408A

Spacer

Sensor plugs Stuffing Box Cover O-ring Thrust Bearing Retainer O-ring Buna-N

Drain Plug

Coupling Key

Filler Plug

Mechanical Seal

Adjusting Bolts

Laby Seal Inboard

Laby Seal Outboard

Non-contacting Bronze (optional materials available) As Specified Brass Steel Brass Steel Steel

Non-contacting Bronze (optional materials available)

Brass

Brass

Brass-N EPDM Steel

*Super Duplex Available

787H

Adjusting Lug

Teflon

341

CHEM-5A

Hydraulic Coverage
m 12 FT. 40 35 10 30 45

TOTAL HEAD

25 20 15

10 0x1 10

12 2x1 12

20 0x2 20 18 8x1 18 16 6x1 16 14 4x1 14

6 66x

00 12

88x 8

42

54

6x3 36

4 x2 24

0x3 30

70 0x 70

60 0x x6 60

2x4

4x5

x1

-2

42

54

36

30

2 0-1 20

0-

0 70

m 00

4 10 2 5 0 10 GPM x 100 m3 /h

20 600

30

40

50

60

70 80 90 100 2000 3000

200

300

400 8000

500 600 700 800 900 1000 12000 15000 20000 30000

2000 40000

1000

1500

Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.

CAPACITY

5000

Construction Details
Description in. (*mm) Impeller Number of Vanes Sphere Size (in.) WR2 (Lb-Ft2) Shaft Diameter At Impeller Stuffing Box w/Sleeve Stuffing Box w/o Sleeve Between Bearings Overhang Drive End Dia. Keyway (sq.) Bearing Configuration Inboard Outboard Oil Lube Grease Lube 6 1.5 .054 1.25 16.22 8 2.0 .67 10 2.5 1.74 12 3.0 3.50 14 3.5 6.64 16 4.0 10.20 18 4.5 21.90 20 5.0 36.80 3.62 4 24 6.0 89.50 700* 7.0 197.0 30 7.5 311.0 36 9.0 653.0 5.12 6.94 7.00 27.16 61.90 5.12 1.250 42 1200* 54 60 15.0 3586.0 8.50 11.625 11.500 32.11 93.26 7.00 10.5 12.0 13.5 1302.0 2131.0 3550.0 8.00 11.625 11.500 32.11 89.08 6.00 1.500 8.50 8.50 11.625 11.625 11.500 11.500 32.11 32.11 90.83 93.26 7.00 7.00 1.750 7LM 23156W33 22252W33 100TP144

1MXR 210-S 7309 BECCM

1.38 1.69 1.75 7.88 17.44 19.47 1.50 .375

2.00 2.44 2.50 14.28 28.12 30.50 2.25 .500 2MXR 213-S 7313 BEAGY Y

2.62 3.25 3.25 16.06 34.82 37.19 2.62 .625 3MXR 217-S 7316-BECBY

4.00 5.19 5.25 24.62 44.06 50.94 3.50 .875 4MXR 23124W33 HH224340 90073 Y 7.500 5.75 3/4 5 1.50 6.000 7.250 5.63 5.00 9.50 10.18 11.05

4.00 4.75 6.19 6.25 24.53 64.41 4.38 1.000 5MXR 23130W33 HH926749 90023

6MXR 23134W33 HH932145 902A4

Packed Box Bore Depth Packing Size No. of Rings Lantern Ring Width Sleeve Diameter Mechanical Seal Box Bore Depth Taper Qty & Bolt Size 1.50

2.875 3.00 .88 2.125 2.750 2.69

3/8

3.750 3.25 1.00 3.000 3.750 4.50 4.25 5.50

4.750 4.00 1/2

8.625 6.12

1.25 3.750 4.375 4.38 5 deg.

1.62 7.125 8.250 5.50 5.50

3/4

9.250 5.12 7.750 9.000 6.88 10.50 11.49

14.875 8.00 ~12.00 1 3.00 12.875

Bolt Circle Diameter Nearest Obstruction

(2) 1/2-13 2.74

(4) 1/2-13 3.88 6.18 6.06

2.69

7.00

7.99

(4) 5/8-11

4.00

7.00 8.43 8.93 Std. N/A Y

(4) 3/4-10 10.00 13.50 13.75

11.29

Straight (8) 1.0-8 17.75 11.29 12.29 N/A Std. N

14.875

19.00 10.50

Elbow Cast Fabricated Wall Thickness (Nom) Flange Thickness Back-Pullout

1.00

3/8 1.06

1.13

1/2 1.19

1.31

5/8 1.38

1.38

1.48

3/4 1.65

1.50

7/8 1.87

3/4 2.08

3/8 2.63

1/2 2.75

1/2 3.00

5/8 3.12

CHEM-5A

342

Dimensions Model AF

Dimensions
Pump Size 6 8 10 12 14 16 18 20 24 700mm 30 36 42 1200mm 54 60 37.81 34.56 31.62 A 12.50 10.00 7.75 B 9.38 7.50 6.13 C 9.00 9.00 9.00 D 10.00 8.00 6.00 E 33.34 26.10 24.03 F 5.00 4.00 3.00 H 10.00 8.00 7.00 I ~ ~ ~ J 2.00 2.00 1.50 K L ~ ~ ~ 2.25 2.25 2.25 M 3.00 3.00 3.00 N 1.50 1.50 1.50 O .375 .375 .375 P

109.31 157.88 114.47

107.12

91.12

84.37

65.75

62.47

55.18

51.38

30.00

25.00

22.50

20.00

17.50

15.00

157.93

60.88

39.94

36.50

36.81

22.50

18.75

16.88

15.00

13.12

11.25

164.62

60.93

43.25

28.00

25.00

25.50

17.00

16.00

13.00

13.00

11.00

11.00

167.18

67.00

43.25

32.00

26.00

22.00

20.00

24.00

18.00

18.00

16.00

14.00

12.00

68.00

54.00

32.00

40.00

33.00

30.00

24.00

70.19

74.19

58.40

47.14

42.03

39.27

48.00

39.00

40.00

124.18

102.59 124.18 127.44 131.15

81.00

76.00

16.50

18.44

15.00

17.56

11.00

7.00

9.00

8.00

7.00

6.00

24.00

24.50

18.00

16.00

14.00

12.00

40.00

48.00

48.00

20.19

16.75 19.03

67.13

33.00

30.00

28.00

39.63

38.50

26.58

26.58

24.14

24.14

45.77 ~ ~

43.50

43.50

5.00

3.50

3.00

3.00

2.75

2.75

67.25

67.25 73.15

6.00

5.00

5.00

4.00

5.00

4.00

3.00

3.00

2.75

2.75

5.00 ~ ~ ~

5.00

5.00

5.00

5.00

3.00

3.00

2.75

2.75

~ ~

6.50 7.50

6.00

11.87

5.75

5.00

5.00

6.50

6.50

5.00

5.00

4.00

4.00

11.87 11.87

11.87

10.00

8.50

9.75

9.75

3.50

3.50

2.62

2.62

2.25

2.25

5.12

4.38

4.38

10.00

6.00

1.250

1.000

1.000

.875

.875

.625

.625

.500

.500

10.00 10.00

7.00

1.500

7.00 7.00

1.750

1.750

1.750

Note: *Cast AF casing flanges per ANSI B16.5 150# for OD, bolt hole diameter, # of bolts and bolt circle diameter only. Flanges are flat faced with smooth finish as standard.

343

CHEM-5A

Performance Features for Extended Pump Life


LABYRINTH SEALS For maximum chemical resistance, prevents premature bearing failure caused by lubricant contamination or loss of oil. Non-contacting unitized design for ease of maintenance assembly. TAPERBORE SEAL CHAMBER Enlarged, tapered bore for increased life of mechanical seals through improved lubrication and cooling. Accommodates current cartridge designs.

Back pullout feature provided as standard on sizes through 36. Allows for ease of maintenance. Impellers are available in 0 and 5 vane pitch along with CW or CCW rotation. MULTIPLE IMPELLERS FOR OPTIMUM PERFORMANCE

BACK PULLOUT

Adjusting bolts allow for precise, easy adjustment of both the impeller clearance and stuffing box runout. Precise alignments minimizes pump life cycle cost.

ADJUSTING LUGS FOR EASE OF ADJUSTMENT

The bearing frame is designed as a one piece unitized frame with extra large capacity oil sump to provide optimum cooling. Bearing arrangement is now identical for top and end suction allowing for pump operation in either direction.

LARGER OIL SUMP WITH BI-DIRECTIONAL THRUST BEARINGS

CHEM-5A

344

Optional Features

ENCLOSED SPRING POCKET

Adjusting Screw Jam Nut Stop Nut

Goulds exclusive enclosed design protects the springs from corrosion and spillage. Springs are used to protect the pump from large flange loads imposed by thermal expansion of the piping.

SPRING MOUNTED SUB-BASE

Spring

Spring Holder (welded to subbase)

Goulds exclusive design protects the springs from corrosion

Precision-made replaceable liners between impeller and casing are offered as an option to ensure continuous high efficiency.

ELBOW LINER

An oil cooling option is available on 12 and larger sizes. A coiled tube mounted inside the bearing housing circulates water to cool the oil bath. Used when process temperatures cause excessive heat build up in the bearing housing and or bearings.

OIL COOLING

Optional packed stuffing box with replaceable wear sleeve is available as a low cost alternative to mechanical seals.

PACKED BOX

An optional adapter is used for single mechanical seals requiring a restrictor bushing. The restrictor bushing minimizes product dilution that may be detrimental to the process.

RESTRICTOR BUSHING ADAPTER

345

CHEM-5A

Construction Options
DOUBLE ELBOW

SIDE BY SIDE

DIRECT CONNECT

PIPE MOUNTED

VERTICAL

CHEM-5A

346

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