01 Chemical Process
01 Chemical Process
01 Chemical Process
5 ANSI Pumps
325 (99)
0 0 425 (97)
15 ANSI Pumps
725 (221)
0 0 1700 (386)
Optimum Hydraulic Performance Fully Open Impeller Full 50/60 Hz Coverage 29 Sizes Pump Selection Software
9 ANSI Pumps
Safety Heavy Duty Casings Hydrostatic Testing of Pressure Retaining Components ANSI B15.1 Coupling Guard Ductile Iron Frame Adapter Optional Shaft Guard
310 (96)
Proven Performance
0 600 (136) 6000 (1363)
Every day in over 1,000,000 installations, Goulds process pumps prove why they are the industry standard for performance. Users in chemical, petrochemical, pulp & paper, primary metals, food & beverage and general industries know they can make no better choice than the best.
15
CHEM-1A
CASING
Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer. Contaminants directed away from bearings to magnetic drain plug.
Standard magnetic drain plug helps protect bearings and prolong life.
CONTINUOUS PERFORMANCE
Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings.
POWER END
i-FRAME
Designed for reliability and extended pump life, backed with a 5-year warranty.
POSITIVE SEALING
Acknowledged best design for CPI servicessolids handling, stringy material, corrosives, abrasives. Two times the wear area of closed type impellers for longer life. Back pump-out vanes reduce radial thrust loads and seal chamber pressure.
Fully confined gasket at casing joint protects alignment fit from liquid, makes disassembly easier.
SEALING FLEXIBILITY
CHEM-1A
16
A B C D
IMPELLER Must be designed for long-term, maintainable performance and minimum hydraulic loads for maximum reliability. SEAL CHAMBER Must be designed for favorable seal environmentproper heat dissipation and lubrication of seal faces. The design must also be able to handle tough services: liquids containing solids, air or vapors. POWER END Must be designed for optimum bearing life, effective oil cooling, minimum shaft deflection. Onboard condition monitoring provides early warning of potential failures, before they occur. BASEPLATE Must be rigid, and able to withstand forces and moments of plant piping systems.
A D
Best design for the Chemical Process Industries services. Ideally suited for corrosives and abrasives, handles solids and stringy fibers with ease. Allows for simple restoration of clearances when wear takes place. Back pump-out vanes reduce pressure on the shaft seal, reduce axial thrust on the bearings.
BigBoreTM and patented TaperBoreTM PLUS seal chambers allow seals to run cooler with better face lubrication. Keep solids, air and vapors away from the seal faces for extended seal life.
i-FRAME
TM POWER ENDS Patented design maximizes reliability and MTBF (Mean Time Between Failure). Severe-duty bearings increase bearing life 2-5 times, while onboard condition monitor gives visible indication of general pump health. Backed by a five-year standard warranty.
Critical for reliability. . .rigid baseplate prevents distortion, maintaining pump/motor alignment; corrosion resistant in severe environments. Designed for low vibration and to withstand pipe loads. Meets total range of plant requirements, easier installation and maintenance.
Consider the fact that over a 20-year ANSI pump life, 92% of the total costs are maintenance, operation and installation. Only 8% is the initial pump purchase cost. Select a process pump that maximizes reliability (low maintenance cost), has long-term maintainable hydraulic performance (low operating cost) and is installed on a rigid baseplate.
Energy and maintenance costs during the life of a process pump can be more than 10 times its purchase price.
17
CHEM-1A
Goulds i-FRAME Power Ends are the result of 160 years of design expericence, customer interaction, and continuous improvement. Customers get extened Mean Time Between Failure (MTBF) and lower life cycle costs (LCC)...quaranteed!
The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.
A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.
2
60
50
40 30 20 10 0
Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that Relative Life of Bearing Housing Protection Devices design by offering stainless steel Infinite rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are noncontacting and do not wear.
Single Lip Seal Magnetic Seal Bearing Lower Bearing Upper Labyrinth
OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.
CHEM-1A
18
The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life. Forty-degree contact angle on the MTi thrust bearing for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection
Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
Meets Exceeds Fatigue life more than double that of conventional bearing steels.
Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly
expands the limits for long, trouble-free bearing and seal life. On high load applications, the LTi power end improves bearing life 150%-200%; oil operating temperature reduced by 45F (25 C).
OVERSIZED SHAFT
FLINGER/CHANNEL OIL LUBRICATION SYSTEM Provides 30% increased L10 life; 15F (8C) reduced oil temperature.
With machined brass cages are ideally sized for high load applications.
Our Guarantee
We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i-FRAME ANSI Process Pump.
19
CHEM-1A
1 2
Open Impeller Enclosed-type Impeller
OPEN IMPELLER Wear is uniform throughout larger area; no concentrated life, reduced repair part cost.
ENCLOSED TYPE IMPELLER Less wear area with concentrated wear at nose of impeller...higher repair part cost.
Wear Area Calculation (10 inch dia. impeller) Area Wear Surface = r2 = (5)2 = 79in2
Area Nose Ring = 2 rW = 2 x x (.9) (.9) = 5 in2 Area Back Cover = r2 = (5)2 = 79 in2 Total Wear Area = 5 + 79 = 84 in2
CHEM-1A
20
Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.
OPEN IMPELLER Original performance can be re-set (at the bench or on-site) with external impetter adjustment using a common open-end wrench and feeler gauge. It is done in a matter of minutes.
ENCLOSED TYPE IMPELLER Front nose ring of impeller cannot be adjusted to provide as new performance. Parts must be replaced or repaired.
Back vane height/angle and shroud design are engineered to minimize hydraulic loads throughout the life of the pump. Bearing life is guaranteed. As the open impeller is adjusted and performance renewed, back pump-out vanes control axial thrust.
21
CHEM-1A
TYPE 1
Standard Bore
Designed for packing. Also accommodates mechanical seals.
TYPE 2
BigBoreTM
Enlarged chamber for increased seal life through improved lubrication and cooling.
TYPE 3
TYPE 4
TYPE 5
Jacketed BigBoreTM
Maintains proper temperature control (heating or cooling) of seal environment.
Service Water-Based Liquids with Flush Entrained Air or Vapor Solids 0-10%, no Flush Solids Greater than 10% with Flush Paper Stock 0-5%, no Flush Paper Stock 0-5%, with Flush
A C C B C B C C C C C C C
A B C A C A C C C A C C B
A A A C A A A C A C C A
A A A C A A A A A A A
Slurries 0-5%, no Flush High Boiling Point Liquids, no Flush Temperature Control Self-Venting and Draining Seal Face Heat Removal
C A C C A C A A A
A B
CHEM-1A
22
TM
How It Works
4 5 3
The unique flow path created by the patented Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed. On services with or without solids, air or vapors, Goulds patented TaperBoreTM PLUS is the effective solution for extended seal and pump life and lower maintenance costs. mixture flows toward mechanical 1 Solids/liquid seal/seal chamber. Turbulent zone. Some solids continue to flow toward 2 shaft. Other solids are forced back out by centrifugal force (generated by back pump-out vanes). 3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow away from seal. 4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit seal chamber bore. Flow in patented TaperBoreTM PLUS seal chamber 5 assures efficient heat removal (cooling) and lubrication. Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.
Dynamic Seal
For Elimination of Sealing Problems, Reduced Maintenance Costs
On tough pumping services, especially corrosives and slurries, mechanical seals require outside flush and constant, costly attention. Even then, seal failures are common, resulting in downtime. Goulds offers a solution: The Dynamic Seal which, simply by fitting a repeller between the stuffing box cover and impeller, eliminates the need for a mechanical seal.
Besides being available as a complete unit, any Goulds 3196 can be easily field-converted to Dynamic Seal. Retrofit kits are available.
Eliminate use of seal water Eliminate pumpage contamination and product dilution Reduce utility cost Eliminate problems associated with piping from a remote source Eliminate need to treat seal water Considerably less expensive than a slurry mechanical seal
Repeller
Repeller Plate
23
CHEM-1A
Sealless Solutions
Not all process pump applications can be sealed with optimum reliability. Goulds ANSI dimensional magnetic drive sealless process pumps are perfect solutions to mechanical seal or environmental sealing problems. The 3296 EZMAG metal magnetic drive process pump has a revolutionary bearing cartridge design for maximum reliability and ease of maintenance. For tough corrosive services Goulds also offers ETFE and PFA-lined magnetic drives available in horizontal, vertical or self-priming configurations to meet all your process needs.
Model 3299
Model 3298
Model V3298
Model SP3298
Options
Seal Flush Plans
All ANSI B73.1 seal flush and cooling plans are available to control emission levels and meet seal installation requirements. Goulds can also provide other special arrangements of user preference.
CHEM-1A
24
Options are readily available for high and low temperature applications or where pumpage temperature must be controlled.
HEAT JACKET
Economical clamp-on jacket provides practical method of heating or cooling the casing. Excellent heat transfer characteristics. Easy to install or remove for pump servicing.
Directly cools oil for lower bearing operating temperature. Requires minimum cooling water. Corrosion resistant construction. Recommended for temperatures over 350F (177C) when using conventional oil. When synthetic oil is used, pump can run up to 450F without cooling. Above 450F add for high temperature option.
Maintains proper temperature control of sealing environment. Ideal for maintaining temperature for services such as molten sulphur and polymerizing liquids. Available in BigBoreTM and patented TaperBoreTM designs.
[For operation to 700F (371C)] * Jacketed Stuffing Box/Seal Chamber * Finned Cooler * 316 Stainless Steel Shaft * Graphite Impeller O-ring * Graphite Casing Gasket
C-FACE ADAPTER i-FRAME Power Ends accommodate optional C-Face motor adapter - simplifies pump/motor alignment.
3196CC (Close Coupled) Certain sizes of the 3196 are available in a close coupled configuration which saves space,requires less maintenance and needs no alignment.
CENTERLINE-MOUNTED CASING For high temperature services (500to 700 F/260 to 370C).
SHAFT GUARD When a guard around all rotating shaft parts is required.
25
CHEM-1A
6.125
(156)
(213)
0.002 (0.05)
8.375
(213) 48
(253) 62
29
3306
2.875
3309
Temperature
Maximum Liquid Temperature Oil Lubrication with High Temp. Option Corrosion Allowance
1.1
3.5
7310
6311
(54)
2.5 9.25
25
6313
(64)*
(.82)
2.5
3.875
3316
3.4
(2.6)
2.875
5.6
(4.2)
3.375
4.75
(235) (86)*
(120)* (10.5)**
14
Casing
*
17 inch sizes have 21 4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23 4 inches (70) for packing and 21 2 inches (64) for mechanical seals. Seal chamber bore is 43 4 inches (121). Stuffing box bore is 35 8 inches (92). ** 17 inch sizes power limit per 100 RPM is 20HP (15kW).
CHEM-1A
26
Material
Glass-Filled TEFLON* TEFLON* Impregnated Fibers Ductile Iron Double Row Angular Contact** Alloy 20 Alloy 20 Steel Single Row Deep Groove Alloy 20 Alloy 20 Monel Monel Monel Monel Nickel Nickel Nickel Nickel Hastelloy Hastelloy Hastelloy Hastelloy Titanium Titanium Titanium Titanium Monel Monel Nickel Nickel Hastelloy Hastelloy Titanium Titanium 316SS
Cast Iron (Ductile Iron for STi Group) Alloy 20 Alloy 20 TEFLON* 304SS Glass /Steel Stainless Steel/Bronze Stainless Steel/Bronze Aramid Fiber with EPDM Rubber Alloy 20 Buna Cellulose Fiber with Binder Steel Glass-Filled TEFLON* 304SS Alloy 20 Steel Buna Rubber Stainless Steel/Epoxy Monel Nickel Hastelloy Titanium Monel Nickel Hastelloy Titanium
*E.I. DuPont reg. trademark **LTi Power End features standard Duplex Angular Contact: Optional STi, MTi, XLT-i Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.
Sectional View
Model 3196 STi
228 761B 168A 333A 250 370
100
101
27
CHEM-1A
100 101
332A 496
412A 184
100
112A 122
101
332A 412A
CHEM-1A
28
SP
DISCHARGE
SUCTION
DIMENSIONS
Group Pump Size ANSI Designation AB AA AA Discharge Size 11/2 11/2 1 1 Suction Size 11/2 11/2 3 3 4 2 X A B D SP Bare Pump Weight Lbs. (kg) 84 (38) 92 (42)
STi
11/2 x3-6 11/2 x3-8 2x3-8 3x4-8G 11/2 x3-10 1x2-10 2x3-10 3x4-8 3x4-7 1x11/2-8 2x3-6
1x11/2-6
13.5 (343)
4 (102)
5.25 (133)
3.75
A70
AB
100 (45)
108 (49) 220 (91)
95 (43)
A60
A70 A05
3 11/2 2
3 1
9.5 (242)
4 3 3
11 (280)
MTi/ LTi
4x6-10G 11/2 x3-13 2x3-13 3x4-13 4x6-13 8x10-13 8x10-15G 8x10-16H 6x8-17 8x10-17 4x6-17 8x10-15 6x8-15 6x8-13 4x6-10H
3x4-10H
3x4-10
3 3
4 4 3
9.5 (242)
19.5 (495)
4 (102)
8.25 (210)
A80
A80
11/2
12.5 (318) 10.5 (267) 13.5 (343) 19.5 (495) 4 (102) 10 (254)
3.75 (95)
265 (120)
230 (104)
200 (91)
2 3 4 6 8
3 4 6 10 10 10 10 8 10 6 8 8
12.5 (318) 13.5 (343) 18 (457) 19 (483) 16 (406) 18 (457) 19 (483) 16 (406)
11.5 (292)
245 (111)
305 (138)
XLT-i
8 8
27.875 (708)
6 (152)
14.5 (368)
5.25 (133)
710 (322)
740 (336)
610 (277)
670 (304)
6 8
850 (385)
29
CHEM-1A
20 100
40 200
150 700
200
0 GPM
800
3500/2850RPM
220
500
180
1 1/2 x3-13
120
140
300 80
100
60
20 0
11/2 x3-6
0 GPM 0 m 3/h
100 20 40
200
1100
1400
40 200
60
500 600
300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000
75 65 60 50 40 30 20 10 0
/
4x6-17 6x8-15 6x8-17
55
s
160 140
8x 10 -1
45 40
8x10-17
5G
120 100 80 60 40 20 20 30
2x
3-
3x4-13
13
8x10-16H 8x10-13
1 1/2 x3-8
7 4-
3x4-8 4x6-10G
10
3x 11/2 x3-6
30003400
CHEM-1A
30
95
1750/1450 RPM
310
160
CAMBER TOP CAST IRON Preferred standard of process industries. Rigid and corrosion resistant, it is the best value in the industry today.
CHEMBASE PLUSTM Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.
FABRICATED STEEL An economical choice that meets ANSI/ASME B73.1 dimensional requirements.
ENHANCED FEATURE FABRICATED STEEL Upgraded ANSI baseplate designed to maximize pump operation life and ease installation. Meets API-minded chemical pump users toughest requirements.
POLYSHIELD ANSI COMBO Heavy duty polymer concrete combination baseplate and foundation.
STANDARD
OPTIONAL
Bonus Interchangeability
Minimize inventory, reduce downtime.
31
CHEM-1A
Modular Interchageability
CHEM-1A
32
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model 3196
1 X 1.5 - 6
1 X 1.5 - 6
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
33
1.5 X 3 - 6
CHEM-1A
60 Hz Curves
Model 3196
2X3-6
2X3-6
2X3-6
2X3-6
1 X 1.5 - 8
1 X 1.5 - 8
34
CHEM-1A
60 Hz Curves
Model 3196
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 3 - 8
1.5 X 3 - 8
1.5 X 3 - 8
35
1.5 X 3 - 8
CHEM-1A
60 Hz Curves
Model 3196
2X3-8
2X3-8
2X3-8
2X3-8
3X4-7
3X4-7
36
CHEM-1A
60 Hz Curves
Model 3196
3X4-8
3X4-8
3 X 4 - 8G
3 X 4 - 8G
1 X 2 - 10
37
1 X 2 - 10
CHEM-1A
60 Hz Curves
Model 3196
1 X 2 - 10
1 X 2 - 10
1 X 2 - 10
1 X 2 - 10
1.5 X 3 - 10
1.5 X 3 - 10
38
CHEM-1A
60 Hz Curves
Model 3196
1.5 X 3 - 10
1.5 X 3 - 10
1.5 X 3 - 10
1.5 X 3 - 10
2 X 3 - 10
39
2 X 3 - 10
CHEM-1A
60 Hz Curves
Model 3196
2 X 3 - 10
3 X 4 - 10
3 X 4 - 10
3 X 4 - 10H
3 X 4 - 10H
4 X 6 - 10G
40
CHEM-1A
60 Hz Curves
Model 3196
4 X 6 - 10G
4 X 6 - 10G
4 X 6 - 10H
4 X 6 - 10H
4 X 6 - 10H
41
4 X 6 - 10H
CHEM-1A
60 Hz Curves
Model 3196
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
42
CHEM-1A
60 Hz Curves
Model 3196
2 X 3 - 13
2 X 3 - 13
2 X 3 - 13
3 X 4 - 13
3 X 4 - 13
43
3 X 4 - 13
CHEM-1A
60 Hz Curves
Model 3196
4 X 6 - 13
4 X 6 - 13
6 X 8 - 13
6 X 8 - 13
8 X 10 - 13
8 X 10 - 13
44
CHEM-1A
60 Hz Curves
Model 3196
6 X 8 - 15
6 X 8 - 15
8 X 10 - 15
8 X 10 - 15
8 X 10 - 15G
45
8 X 10 - 15G
CHEM-1A
60 Hz Curves
Model 3196
8 X 10 - 15G
8 X 10 - 16H
8 X 10 - 16H
8 X 10 - 16H
4 X 6 - 17
4 X 6 - 17
46
CHEM-1A
60 Hz Curves
Model 3196
6 X 8 - 17
6 X 8 - 17
8 X 10 - 17
8 X 10 - 17
8 X 10 - 17
47
CHEM-1A
NOTES
CHEM-1A
48
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model 3196
1 X 1.5 - 6
1 X 1.5 - 6
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
49
1.5 X 3 - 6
CHEM-1A
50 Hz Curves
Model 3196
2X3-6
2X3-6
2X3-6
2X3-6
1 X 1.5 - 8
1 X 1.5 - 8
50
CHEM-1A
50 Hz Curves
Model 3196
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 3 - 8
1.5 X 3 - 8
1.5 X 3 - 8
51
1.5 X 3 - 8
CHEM-1A
50 Hz Curves
Model 3196
2X3-8
2X3-8
2X3-8
2X3-8
3X4-7
3X4-7
52
CHEM-1A
50 Hz Curves
Model 3196
3X4-8
3X4-8
3 X 4 - 8G
3 X 4 - 8G
1 X 2 - 10
53
1 X 2 - 10
CHEM-1A
50 Hz Curves
Model 3196
1 X 2 - 10
1 X 2 - 10
1.5 X 3 - 10
1.5 X 3 - 10
1.5 X 3 - 10
1.5 X 3 - 10
54
CHEM-1A
50 Hz Curves
Model 3196
2 X 3 - 10
2 X 3 - 10
1.5 X 3 - 10
1.5 X 3 - 10
2 X 3 - 10
55
2 X 3 - 10
CHEM-1A
50 Hz Curves
Model 3196
2 X 3 - 10
3 X 4 - 10
3 X 4 - 10
3 X 4 - 10H
3 X 4 - 10H
4 X 6 - 10G
56
CHEM-1A
50 Hz Curves
Model 3196
4 X 6 - 10G
4 X 6 - 10G
4 X 6 - 10H
4 X 6 - 10H
4 X 6 - 10H
57
4 X 6 - 10H
CHEM-1A
50 Hz Curves
Model 3196
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
1.5 X 3 - 13
58
CHEM-1A
50 Hz Curves
Model 3196
2 X 3 - 13
2 X 3 - 13
2 X 3 - 13
3 X 4 - 13
3 X 4 - 13
59
3 X 4 - 13
CHEM-1A
50 Hz Curves
Model 3196
4 X 6 - 13
4 X 6 - 13
6 X 8 - 13
6 X 8 - 13
8 X 10 - 13
8 X 10 - 13
60
CHEM-1A
50 Hz Curves
Model 3196
6 X 8 - 15
6 X 8 - 15
8 X 10 - 15
8 X 10 - 15
8 X 10 - 15G
61
8 X 10 - 15G
CHEM-1A
50 Hz Curves
Model 3196
8 X 10 - 16H
8 X 10 - 16H
4 X 6 - 17
4 X 6 - 17
6 X 8 - 17
6 X 8 - 17
62
CHEM-1A
50 Hz Curves
Model 3196
8 X 10 - 17
8 X 10 - 17
63
CHEM-1A
NOTES
CHEM-1A
64
Goulds IC Series
Worldwide Solutions for Process Pumping and Controls
Reducing Pump Life Cycle Costs
Goulds Pumps IC family of ISO chemical process pumps is designed in accordance with ISO 5199 and ISO 2858, making it ideal for worldwide chemical or industrial process applications. The IC pump range includes:
The IC series represents over 150 years of process pump experience to define a solution which truly reduces your pumping Life Cycle Cost. Utilizing a modular design, the IC pump offers broad hydraulic coverage while minimizing the number of pump components for reduced maintenance and inventory cost.
34 hydraulic sizes Flows up to 450 m3/h (1980 GPM) Heads up to 160m (514 Feet) Temperatures from -40C to 280C (-40F to 530F) Pressures up to 25 Bar (360 PSI)
The IC series consists of multiple pump configurations, which have been engineered by ITT hydraulic specialists from Goulds Pumps, to meet both the pumping and environmental needs of customers in the Process Industry. Included in the range is: IC - 16 Bar, mechanically sealed version for most process fluid pumping. ICP - 25 Bar, centerline mounted unit for high pressure applications. ICB - compact, close-coupled design for economical, space-saving service. ICM - magnetic drive, sealless arrangement for the handling of hazardous or sensitive liquids.
ITT Goulds proven pump hydraulic designs utilize precision cast, enclosed impeller for maximum efficiency, low NPSH and reduced hydraulic loads. In addition, all mechanically sealed pumps have been engineered with our patented Cyclone Seal Chamber, a feature proven to provide the optimum sealing environment for extended seal life, critical in reducing Life Cycle Cost.
The IC series is available in a comprehensive range of materials which include ductile iron, 316 Stainless Steel, Duplex Stainless Steel, Alloy 20, Hastelloy B and C, and Titanium.
65
CHEM-1B
NOTES
CHEM-1B
66
Specifications
Capacities to 450 m3/h (1980 USgpm) Heads to 150 m (492 feet) Temperature Range -40C to 280C (-40F to 535F) Pressures to 25 Bar (363 PSIG) Materials - Carbon Steel (1.0619), Stainless Steel (1.4408), Duplex Stainless Steel (1.4517), Hastelloy C (2.4811)
Specifications
Goulds ICB Series
Capacities to 340 m3/h (1490 USgpm) Heads to 160 m (525 feet) Temperature Range -40C to 140C (-40F to 280F) Pressures to 16 Bar (235 PSIG) Materials - Ductile Iron (0.7043), Stainless Steel (1.4408), Duplex Stainless Steel (1.4517)
67
CHEM-1B
CHEM-1B
68
Goulds Reliability
Long-term Reliable Performance Means Lower Life-Cycle Costs.
Operating Cost
30%
Maintenance Cost
41%
When selecting a chemical process pump, look for the design features that help lower maintenance costs as well as operating and installation costs. Design features that maximize reliability and ensure long-term maintainable hydraulic performance help lower the total cost of pump ownership. In a typical process pump, over a 20 year pump life, 95% of the total costs are maintenance, operation and installation costs.
5%
Installation Cost
24%
Patented
Patented cyclone seal chamber design maximizes seal life. A tapered bore design enhanced with a helical groove removes suspended solids away from mechanical seal components resulting in extended seal life. Increased radial clearance and volume provides improved cooling for extended seal life. Seal venting design eliminates a build-up of vapors in the seal area. Patented design has been rigorously tested for reliable results.
FACT:
The second largest cause of pump downtime is bearing failures. Over 90% of all pump bearing failures are the result of inadequate or contaminated lubrication.
Rigid bearing frame extends pump life. Large capacity oil sump results in cooler, cleaner oil. The Model IC ISO chemical pump has the largest oil sump in its class! Heavy duty bearing sized for L10 bearing life in excess of 17,500 hours. Rigid, stainless steel shaft resists corrosion while maintaining shaft deflections below 0.05mm. Double lip oil seals maintain clean oil sump. O-ring seal between frame and lantern ensures clean oil environment.
69
CHEM-1B
At the heart of our program is the patented cyclone seal chamber that not only provides the optimum seal environment in the presence of solids and vapors, but also improves maintainability and reduces installation cost by eliminating seal flush piping.
Cast helical ribs act as a barrier to particles traveling within the inward boundary layer flow found on the tapered walls of the seal chamber.
Once caught in the grooves of the helical ribs, the cyclone-like rotational velocity created by the impeller carry particles out of the seal chamber away from the seal.
Solids removal is key to prevent seal and seal chamber wear as well as clogging of the mechanical seal for guaranteed reliability. Maximum seal flexibility
Because selecting the best seal for the application is key to extended pump reliability, seal chambers for the Model IC pump have been designed in accordance with ISO 3069 to support the use of a wide range of seals.
The shaft sealing arrangements possible include the use of any DIN 24960L 1K compliant seal arranged in single, single with quench, double (back-to-back) or tandem configurations. Sealing with cartridge type seals is also possible for customers seeking to obtain further reductions in downtime and maintenance costs.
Also available is a propriety mechanical seal engineered for optimum performance when installed in the cyclone seal chambers. Our mechanical seals feature balanced seal faces installed in a stationary spring design that has been integrated with the pump shaft sleeve. This arrangement extends seal reliability and reduces customer costs.
Unitized shaft sleeve and seal simplify installation and reduces spare parts.
CHEM-1B
70
Baseplate Design
Standard Baseplate Design
Rigid fabricated steel design. Machined pump and motor mounting surfaces make final alignments quick and accurate. Dimensions conform to ISO 3661 for easy installation. Suitable for grouted and ungrouted applications. Optional drip pan with 1" drain connection. Available in stilt mounted arrangement.
Structurally reinforced for maximum torsional and axial stiffness. Machined pump and motor mounting surfaces. Complies with ISO 3661. Includes value-added features:
Suction Inducer
Inducer benefits:
Reduces NPSHr by 35-50% ideal for marginal NPSH applications. Allows for use of smaller, faster pumps reducing costs. Eliminates pumping problems on services with entrained gas. No compromise to pump operating range. All sizes available in stainless steel and higher constructions. Proven design with over 30 years of application experience.
71
CHEM-1B
15
20
40
50 60
80
100
150
200
500
1000
100 80
40-25-250 50-32-250
60 50 40 30
200
40-25-200 50-32-200
80-5 0-20 0 10065-2 00
100
80-5 0-16 0 100 65-1 60 125 80-1 60
40-25-160 30 15
50-32-160
80 60 50 40
15
20
30
40 50 60
80 100
150 200
500
1000
300
200
150 100 80 60 50 40 30
20 15
40-25-250
125 150 12 200 80-3 - 100 5- 125- -315 315 150- 15 315 125 80-2 50 125 80-2 00 125 100- 250 1 15025-2 50 1 20050-2 50 125 100- 200
40-25-200 10 8 6 5 4 3 2 2 3 4 5 40-25-160
80-5 0-16 0
125 80-1 60
20 15 10 8
10
15
20
30
40 50
80 100
150 200
800
Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.
CHEM-1B
72
H (ft)
H (ft)
150
Dimensions IC Series
DIMENSIONS
Flanges Pump Size 40-25-160 40-25-200 40-25-250 50-32-160 50-32-200 50-32-250 50-32-315 65-40-160 65-40-200 65-40-250 65-40-315 80-50-160 80-50-200 80-50-250 100-65-160 100-65-200 100-65-250 100-65-315 125-80-160 125-80-200 125-80-250 125-80-315 125-100-200 125-100-250 125-100-315 125-100-400 150-125-250 150-125-315 150-125-400 200-150-250 200-150-315 200-150-400 125-80-400 80-50-315 Frame 24 24 32 24 24 32 32 24 24 32 32 24 24 32 32 32 32 42 32 32 32 42 32 42 42 42 42 42 42 42 48 48 42 32 DNs 40 40 40 50 50 50 50 65 65 65(1) 80 80 80(1) 100 100 100(1) 125 125 125(1) 125 125 125 150 150 150 200 200 200 125 125 100 80 65 DNd 25 25 25 32 32 32 32 40 40 40(1) 50 50 50(1) 65 65 65(1) 80 80 80(1) 100 100 125 125 125 150 150 150 80 80 80 65 50 40 80 175 80 80 80 100 100 100 100 100 125 100 100 125 125 125 125 125 140 125 140 140 140 140 140 160 160 160 125 125 125 80 a 385 500 385 385 385 385 500 f 132 180 160 132 160 132 200 h1 160 225 180 160 180 160 250 h2 100 100 100 100 100 100 100 X Bare Pump weights 42 50 43 52 44
79
210
500
200
250
100
85
121
500
225
280
100
530
225
280
140
125(1)
100(1)
140
530
250
315
140
174
Dimensions in mm Dimensions subject to change without notice Note: Flange drilling in accordance with ISO 7001/EN 27001 PN16 except where noted (1)-Flanges drilled PN25 Detailed pump dimensions in accordance with ISO 2858/EN22858 Detailed baseplate dimensions in accordance with ISO 3661/EN23661
MATERIAL SPECIFICATIONS
Casted Material Standards Approximate Equivalent Standards Cast Iron IC Series Standard EN-GJS-400-18-LT 1.4408 1.4517 1.4536 EN-GJL-250 Ductile Iron Duplex SS Alloy 20 0.7043 0.6025 DIN A536, grade 60-40-18 A744 CD4-MCu A494 N-12MV B367 Grade 2 A494CX 2MV A743 CN-7M A743, CF-8M A48, Class 35B ASTM
1.4408 2.4811
1.4517
V2.4810 3.7031
V2.4811
1.4536 3.7031
2.4810
73
CHEM-1B
901.11 400
161
344
320.51
330
102V 922
940.31
MATERIAL
Alloy 20 (AA)
Alloy 20 Alloy 20
Carbon Steel Stainless Steel (1.4021) Duplex SS Alloy 20 Hastelloy Titanium Single Row, Ball Bearing Double Row Angular Contact Ball Bearing Cast Iron Ductile Iron Non-Asbestos Aramid Fiber Teflon Buna Lip Seal (Buna & Steel) Lip Seal (Buna & Steel) Noryl 66 Alloy 20 Hastelloy Titanium
Other Parts Not Shown 236 452 458 461 502.11 642 Inducer (optional) Packing Gland Lantern Ring Packing Wear Ring (optional) Oil Level Sight Glass 316ss (1.4410) Duplex SS (1,4462) 316ss Glass Filled PTFE PTFE Impregnated DuplexSS Alloy 20 Glass/Plastic Hastelloy Titanium Alloy 20 Hastelloy Titanium
CHEM-1B
74
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
40 - 25 - 160
40 - 25 - 160
50 - 32 - 160
50 - 32 - 160
65 - 40 - 160
For larger ISO pumps, see 3185 Section. 75
65 - 40 - 160
CHEM-1B
50 Hz Curves
80 - 50 - 160
80 - 50 - 160
100 - 65 - 160
100 - 65 - 160
125 - 80 - 160
125 - 80 - 160
76
CHEM-1B
50 Hz Curves
40 - 25 - 200
40 - 25 - 200
50 - 32 - 200
50 - 32 - 200
65 - 40 - 200
77
65 - 40 - 200
CHEM-1B
50 Hz Curves
80 - 50 - 200
80 - 50 - 200
100 - 65 - 200
100 - 65 - 200
125 - 80 - 200
125 - 80 - 200
78
CHEM-1B
50 Hz Curves
40 - 25 - 250
40 - 25 - 250
50 - 32 - 250
79
50 - 32 - 250
CHEM-1B
50 Hz Curves
65 - 40 - 250
65 - 40 - 250
80 - 50 - 250
80 - 50 - 250
100 - 65 - 250
100 - 65 - 250
80
CHEM-1B
50 Hz Curves
125 - 80 - 250
125 - 80 - 250
CHEM-1B
50 Hz Curves
50 - 32 - 315
50 - 32 - 315
65 - 40 - 315
65 - 40 - 315
82
CHEM-1B
50 Hz Curves
80 - 50 - 315
80 - 50 - 315
100 - 65 - 315
100 - 65 - 315
125 - 80 - 315
83
125 - 80 - 315
CHEM-1B
50 Hz Curves
CHEM-1B
50 Hz Curves
125 - 80 - 400
125 - 80 - 400
CHEM-1B
50 Hz Curves
CHEM-1B
86
Ease of Maintenance Back Pull-out Design Parts Interchangeable with Goulds Model 3196 External Impeller Adjustment Easy Retrofit Safety ANSI B15.1 Coupling Guard Ductile Iron Frame Adapter Raised Face Flanges Optional Shaft Guard
Services
Model LF 3196 i-FRAME MTi/LTi (1x2-10 MTi/LTi, 1x3-13 LTi)
Specialty Chemicals Batch Chemical Process Reactor Feed Seal Water Shower Service Boiler Feed Condensate High Pressure Process
87
CHEM-1C
CONTINUOUS PERFORMANCE Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings. OPTIMIZED OIL SUMP DESIGN Increased oil capacity provides better heat transfer for reduced oil temperature. Bearings run cooler and last longer. Contaminants directed away from bearings to magnetic drain plug. HEAVY DUTY SHAFT AND BEARINGS
Rigid shaft designed for minimum deflection at seal faces less than 0.002 in. (.05 mm). Bearings sized for 10-year average life under tough operating conditions. Available with or without shaft sleeve.
RAISED FACE FLANGES Serrated for positive sealing against leakage. Meets ANS0I B16.5 requirements.Class 150 RF standard. Class 300 RF optional. (13 in. casing 300 RF flanges standard.) i-FRAME POWER END Designed for reliability and extended pump life, backed with a 5year warranty. MAGNETIC DRAIN PLUG Standard magnetic drain plug helps protect bearings and prolong life.
POSITIVE SEALING Fully confined gasket at casing joint protects alignment fit from liquid, makes disassembly easier.
CHEM-1C
88
LF 3196 i-FRAME Designed Specifically for Trouble-Free Operation At Low Flows Goulds LF 3196 i-FRAME concentric (circular volute) casing and open radial vane impeller are designed to eliminate hydraulic and mechanical problems at throttled low flows.
Reduced Radial Loads for Optimum Reliability Radial loads are reduced by as much as 85% compared to end suction expanding volute pumps at low flows. Bearing, mechanical seal and overall pump life are optimized.
89
CHEM-1C
Your Goulds representative will gladly recommend the best sealing solution for your service... some of which are illustrated below.
SINGLE INSIDE SEAL Flexibly Mounted Seal with Throat Bushing
TANDEM SEAL
Goulds i-FRAME Power Ends Designed for Reliability, Extended Pump Life
i-ALERT Condition Monitor
The heart of the i-FRAME , the i-ALERT condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs.
A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.
Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear.
CHEM-1C
90
Stuffing Box Packing (Not Illustrated) ShaftLess Sleeve (Optional) ShaftWith Sleeve Radial Bearing Bearing Locknut and Lockwasher Stuffing Box Cover (Packed Box) Bearing Frame Gland Seal Chamber (Mechanical Seal) Repeller/Sleeve (Dynamic Seal Option) Stud/Nut, Cover-to-Adapter Oil Sight Glass Casing Gasket Ductile Iron Ductile Iron 316SS SAE4140 316SS 316SS
Teflon* Impregnated Fibers Double Row Angular Contact Conrad** SAE4140 Steel 316SS Alloy 20 Alloy 20 Alloy 20 Hastelloy Hastelloy Hastelloy Hastelloy 316SS
316SS
Cast Iron (Ductile Iron for STX Group) CD4MCu Teflon* Stainless Steel/Bronze Glass/Steel 304SS
Alloy 20
Hastelloy
Gasket, Cover-to-Backplate (Dynamic Seal) Inpro vbxx-d Labyrinth Oil Seal (Outboard) Inpro vbxx-d Labyrinth Oil Seal (Inboard) Casing Drain Plug (Optional) Gasket, Frame-to-Adapter Jacking Bolt Dowel Pin Cap Screw, Adapter-to-Casing Backplate (Dynamic Seal Option) O-ring, Bearing Housing O-ring, Impeller i-ALERT Condition Monitor
**LTi Power End features Duplex Angular Contact
CD4MCu
Alloy 20
Alloy 20
Hastelloy
316SS
Aramid Fiber with EPDM Rubber CD4MCu 304SS Buna 304SS Steel
Stainless Steel/Bronze
Alloy 20
Hastelloy
316SS
Alloy 20
Hastelloy
Stainless Steel/Epoxy
6.125 1.375
(156)
8.375
6207
0.002
(213)
Bearings BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing
4.125
3306
6309
(45)
(0.05)
8.375
(213)
2.875 1.1 2
6.75
3309
Oil/Grease Lubrication without Cooling Oil Lubrication with Finned Cooler Oil Lubrication with High Temperature Option Corrosion Allowance
(.82)
2.5
3.5 3.4
6.875
7310
6311
350 F
500 F .125
(177 C)
(2.6)
2.875
3.875 5.6
(4.2)
700 F
(260 C)
(3)
(371 C)
91
CHEM-1C
TM
100 500
125 FT. 650 600 m 200 180 160 500 140 400 120 100
3500/2850 RPM
LF 11/2 x3-13
11/2 x3-13
300 80 200 60 40
LF 3196 3196
600 150 F = Scale Change
100 20 0 0
700
40 35 30
LF 3196 3196
20 10 0
CHEM-1C
92
60
1750/1450 RPM
260
STi
MTi
93
CHEM-1C
DIMENSIONS
Group 1x11/2-4 1x2-10 Pump Size ANSI Designation AA AA Discharge Size 1 1 Suction Size 11/2 11/2 X 6.5 (165) 6.5 (165) A 13.5 (343) 13.5 (343) 19.5 (495) B 4.0 (102) 4.0 (102) 4.0 (102) D 5.25 (133) 5.25 (133) SP 3.75 (95) 3.75 (95) 3.75 (95) Bare Pump Weight Lbs. (kg) 100 (45) 84 (38)
A05
A20
11/2
10.5 (267)
8.5 (216)
19.5 (495)
4.0 (102)
10.0 (254)
8.25 (210)
3.75 (95)
285 (129)
CHEM-1C
94
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model LF 3196
1 X 1.5 - 4
1 X 1.5 - 4
1 X 1.5 - 8
1 X 1.5 - 8
1 X 2 - 10
95
1 X 2 - 10
CHEM-1C
60 Hz Curves
Model LF 3196
1.5 X 3 - 13
1.5 X 3 - 13
CHEM-1C
96
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model LF 3196
1 X 1.5 - 4
1 X 1.5 - 4
1 X 1.5 - 8
1 X 1.5 - 8
1 X 2 - 10
97
1 X 2 - 10
CHEM-1C
50 Hz Curves
Model LF 3196
1.5 X 3 - 13
1.5 X 3 - 13
CHEM-1C
98
The CV 3196 i-FRAME is designed specifically to provide superior performance for process services containing solids. Goulds concentric volute casing with recessed open impeller provides non-clogging capability with minimal solids degradation. In addition, the CV 3196 can handle liquids entrained with air or gas.
Services
Model CV 3196 i-FRAME MTX/LTi (2 x 2 - 10, 3 x 3 - 10, 2 x 3 - 13, 3 x 4 - 13) Model CV 3196 LTi (4 x 6 - 13) Model CV 3196 XLT-i (6 x 8 - 15)
Filter slurries Latex Polystyrene beads Crystal suspensions Screen rejects Hydropulper pump Sodium chlorate slurry Fruit and vegetable suspensions Dye liquor Fibrous wastewater Long fibre white water Primary cleaner pump 99
CHEM-1D
Conventional end suction pumps have close clearances between impeller and casing to maintain efficiency and performance. However, when handling certain bulky, fibrous solids, they can clog. In addition, high velocities in the casing cause increased wear, and can degrade or shear pumpage.
<
CV 3196 i-FRAME end suction pump with circular volute casing and recessed impeller designed to prevent clogging and degradation of solids.
CV 3196 i-FRAME Designed Specifically For Non-Clog Pumping With Minimum Solids Degradation
Since the induced flow or vortex impeller is recessed from the casing, velocities are low, and solids contact with the impeller is reduced, wear rate, solids degradation and shearing of liquid are minimized. The casing design is well suited to handling solids in liquid suspension. Anything that can exit the discharge will pass through the pump.
A CV 3196 i-FRAME retrofit kit (casing and impeller) easily converts an existing 3196.
101
CHEM-1D
Stuffing Box Packing (Not Illustrated) ShaftLess Sleeve (Optional) ShaftWith Sleeve Radial Bearing Bearing Locknut and Lockwasher Stuffing Box Cover (Packed Box) Bearing Frame Gland Seal Chamber (Mechanical Seal) Repeller/Sleeve (Dynamic Seal Option) Stud/Nut, Cover-to-Adapter Oil Sight Glass Casing Gasket SAE4140 316SS Ductile Iron 316SS
Teflon* Impregnated Fibers Double Row Angular Contact Conrad** SAE4140 316SS Alloy 20 Alloy 20 Steel Alloy 20 Hastelloy Hastelloy Hastelloy 316SS
Ductile Iron
Cast Iron (Ductile Iron for STX Group) CD4MCuN CD4MCuN Teflon* Glass/Steel 304SS Alloy 20 Alloy 20
CD4MCuN
CD4MCuN
Alloy 20
Hastelloy
Gasket, Cover-to-Backplate (Dynamic Seal) INPRO Labyrinth Oil Seal (Outboard) Steel Steel Ductile Iron
Hastelloy
Hastelloy
INPRO Labyrinth Oil Seal (Inboard) Casing Drain Plug (Optional) Gasket, Frame-to-Adapter O-ring, Impeller Jacking Bolt Dowel Pin Cap Screw, Adapter-to-Casing Backplate (Dynamic Seal Option) O-ring, Bearing Housing i-ALERT Condition Monitor
Stainless Steel / Bronze Alloy 20 Aramid Fiber with EPDM Rubber 304SS Buna Alloy 20 Stainless Steel / Bronze Hastelloy
Buna Rubber
STi
MTi
LTi
1.5
XLTi
1.375
(38)
1.5
2.5 2.375
(22)
(54)
(29)
(64)
3.125
(213) (45)
0.002
8.375 2.125
(213) (54)
(253) (64)
6207
4.125
3306
6309
2.875
3309
1.1
3.5
6.875
6311
6313 3313
(.82)
2.5
3.875
3.4
(2.6)
2.875
500 F .125
350 F
(3)
(260 C)
(177 C)
6.6
(4.9)
3.375
4.75
(235) (86)
(121) (10.5)
14.0
CHEM-1D
102
333A
250
351
184M
Bonus Interchangeability
Minimize inventory, reduce downtime.
103
CHEM-1D
DIMENSIONS
Group Size 2x2-8 A 15.38 (391) 22.50 (572) 22.38 (568) 23.13 (588) 32.5 (826) B 2.75 (70) D 5.25 (133) 8.25 (210) X 6.50 (165) 9.00 (229) Bare Pump Weight Lbs. (kg) 260 (120) 140 (65)
4.25 (108) 4.12 (105) 6.5 (165) 4.12 (105) 4.75 (121)
3.50 (89)
8.25 (210)
8.50 (216)
280 (125)
Goulds offers a complete range of mounting systems to meet plant reliability requirements and to make alignment and maintenance easier.
CHEMBASE PLUS
Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.
FABRICATED STEEL
Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.
Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.
CHEM-1D
104
CAPACITY 50 Hz
200
250 300
350
400
450
550
650
750 m 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0
90 80 70 60 50 40 30 20 10 0
0 m3/h 20
40
60
900
CAPACITY 60 Hz
0 m 3/h m 50 45 40 FT. 140 130 120 110 35 30 25 20 15 10 5 0 100 90 80 70 60 50 40 30 20 10 0 0 GPM 2x2-8 0 GPM
20 100
40 200
60 300
CAPACITY 50 Hz
80 100 400 600
200 1000
300 1400
1180/960 RPM
TOTAL HEAD 60 Hz
20
50 40 30 20 10
15
10
100
200 40 60
300 80
400 100
800 200
1200 300
1600 400
2000 500
2200 600
0 m 3/h 20
CAPACITY 60 Hz
105
CHEM-1D
TOTAL HEAD 50 Hz
TOTAL HEAD 50 Hz
100
300 400 500 600 700 8001000 1200 1400 1600 1800 2000 2400 2800 3200 200 FT. 0 GPM 100 FT. 460 440 3500/2900 RPM 300 420 1750/1450 RPM 400 280 380 260 360 2x2-10 240 340 320 220 300 200 280 260 180 240 2x2-8 160 220 200 140 180 120 160 2x3-13 100 140 4x6-13 3x4-13 120 80 6x8-15 100 2x2-10 60 80 3x3-10 60 40 2x2-8 40 20 20 0 0 0 GPM 100 200 300 400 500 600 700 800 9001000 1400 1800 2400 3200 4000
TOTAL HEAD 60 Hz
NOTES
CHEM-1D
106
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model CV 3196
2X2-8
2X2-8
2X2-8
2 X 2 - 10
2 X 2 - 10
107
2 X 2 - 10
CHEM-1D
60 Hz Curves
Model CV 3196
3 X 3 - 10
3 X 3 - 10
3 X 3 - 10
2 X 3 - 13
2 X 3 - 13
2 X 3 - 13
108
CHEM-1D
60 Hz Curves
Model CV 3196
3 X 4 - 13
3 X 4 - 13
4 X 6 - 13
4 X 6 - 13
6 X 8 - 15
109
6 X 8 - 15
CHEM-1D
NOTES
CHEM-1D
110
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model CV 3196
2X2-8
2X2-8
2X2-8
2 X 2 - 10
2 X 2 - 10
111
2 X 2 - 10
CHEM-1D
50 Hz Curves
Model CV 3196
2 X 3 - 13
2 X 3 - 13
2 X 3 - 13
3 X 3 - 10
3 X 3 - 10
3 X 3 - 10
112
CHEM-1D
50 Hz Curves
Model CV 3196
3 X 4 - 13
3 X 4 - 13
4 X 6 - 13
4 X 6 - 13
6 X 8 - 15
113
6 X 8 - 15
CHEM-1D
NOTES
CHEM-1D
114
Goulds Model 3796 i-FRAME process pump line is specifically designed to provide superior performance for self-priming services of the Chemical Process Industries.
Ease of Maintenance Back pull-out design (one craft maintenance) Parts interchangeable with Goulds Model 3196 External impeller adjustment Easy retrofit Safety ANSI B15.1 coupling guard Ductile iron frame adapter Fully serrated flanges
Model 3796 i-FRAME MTi (2x2-10, 3x3-10, 4x4-10, 3x3-13, 4x4-13, 6x6-13)
Industrial Sump Mine Dewatering Chemical Transfer Bilge Water Removal Coal Pile Drainage Tank Car Unloading Filter Systems Petroleum Transfer Aircraft Fueling Column Bottoms and Reflux
Services
115
CHEM-1E
(Patented) Constantly measures vibration and temperature at the thrust bearing. Colored LEDs indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs.
Eliminates need for separate priming chamber, air separator or valves. Self-venting, centerline discharge. Back pull-out design.
Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings.
CONTINUOUS PERFORMANCE
Assures proper oil level critical to bearing life. Can be mounted on either side of pump for installation flexibility.
Standard magnetic drain plug helps protect bearings and prolong life.
SERRATED FLANGES
For positive sealing against leakage. Meets ANSI B16.5 requirements. Class 150 FF flanges standard, optional class 150 RF.
i-FRAMEPOWER END
Designed for reliability and extended pump life, backed with a 5-year warranty.
Acknowledged best design for CPI services solids handling, stringy material, corrosives, abrasives. Back pumpout vanes minimize seal chamber pressure.
CHEM-1E
116
Before any centrifugal pump will perform, it must first be primed; that is, air or gases expelled from the suction and impeller eye area, and replaced with liquid. This is no problem when the pump is submerged (submersible or vertical sump pumps) or when liquid supply is above the pump. However, when suction pressure is negative, air must be evacuated to accomplish pump priming*.
The 3796 is designed to insure that a sufficient quantity of liquid to reprime is always retained in the priming chamber...a compact, integral and completely functional self-priming pump.
* The one-piece casing is designed with integral priming and air separation chambers. Priming is accomplished within the casing, eliminating the need for auxiliary priming systems.
Dual volute design primes suction with only an initial charge of liquid in the casing. During priming cycle, the lower volute functions as an intake while upper volute discharges liquid and entrained air into separation chamber. Air is separated and expelled through pump discharge while liquid recirculates into lower volute. Once air is completely removed from suction and liquid fills impeller eye, pump is fully primed, and functions as a conventional centrifugal pump with both volutes performing as discharges. The casing is designed so that an adequate volume of liquid for repriming is always retained in pump even if liquid is allowed to drain back to source of supply from discharge and suction.
PRIMING
PUMPING
117
CHEM-1E
Lantern Ring
Stuffing Box Packing Thrust Bearing Shaft Sleeve Frame Adapter*** ShaftLess Sleeve (Optional) SAE4140 316SS Ductile Iron 316SS 316SS
Teflon* Impregnated Fibers 316SS Double Row Angular Contact** Alloy 20 Alloy 20 Steel Alloy 20 Ductile Iron Hastelloy Hastelloy Hastelloy Hastelloy Titanium Titanium Titanium Titanium
Glass-Filled Teflon*
112
136 184
126
122
122
ShaftWith Sleeve
SAE4140
316SS
168
Bearing Locknut and Lockwasher Seal Chamber (Mechanical Seal) Gland Repeller/Sleeve (Dynamic Seal Option) Stuffing Box Cover (Packed Box) Radial Bearing
228
Bearing Frame
Ductile Iron
316SS
Cast Iron (Ductile Iron for STi Group) CD4MCu CD4MCu Alloy 20 Teflon* Stainless Steel/Bronze Glass/Steel 304SS
CD4MCu
CD4MCu
Hastelloy
Titanium
264 319
265A
Gasket, Cover to Backplate (Dynamic Seal) Oil Sight Glass Casing Gasket Stud/Nut, Cover to Adapter INPRO VBXX-D Labyrinth Oil Seal (Outboard) Casing Drain Plug (Optional) Steel Steel Ductile Iron 316SS 316SS
Hastelloy
Titanium
332A 358A
INPRO VBXX-D Labyrinth Oil Seal (Inboard) Gasket, Frame-to-Adapter Jacking Bolt
Aramid Fiber with EPDM Rubber CD4MCu Vellumoid CD4MCu 304SS Steel 304SS Alloy 20 Buna Alloy 20
Stainless Steel/Bronze
Hastelloy
Titanium
360A
496A 761B
496
469B
444
O-ring, Impeller
Dowel Pin
Hastelloy
Titanium
Condition Monitor
Stainless Steel/Epoxy
Glass-Filled Teflon*
Buna Rubber
1 1.75 1.5
MTi
(25)
LTi
(32)
2.125
1.875
2.5
(54) (48)
(64)
Sleeve
(0.05)
(48)
(213) (54)
Bearings BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing
3306
6207
(105) (73)
3309
6309
7310
6311
(51)
(.82)
(2.6) (3)
(177 C) (260 C)
(4.2)
CHEM-1E
118
MTi
250
184M
351
358A
STi
LTi
119
CHEM-1E
3500/2850 RPM
400
125
75 2x2-10 300 3x3-10 75 200 50 11/2 x11/2 -8 100 25 25 100 1x11/2-6 50 4x4-10 200
100
0 0 GPM 0 m 3/h 100 20 40 200 60 300 80 400 100 500 120 600 140
0 m 3/h 10 m 60 50 0 GPM FT. 180 160 140 40 30 25 20 15 10 5 0 120 100 90 80 70 60 50 40 30 20 10 0 0 GPM 50 0 m 3/h 1x11/2-6 11/2 x11/2 -8 50
1750/1450 RPM
20
15
10
300 80
400
500 120
600
700 140
800 1000
1400
1800
CHEM-1E
120
110
Bonus Interchangeability
Minimize inventory, reduce downtime.
Sealing Solutions
Goulds engineered seal chambers are designed to accept a wide range of sealing arrangements to meet specific user requirements. Your Goulds representative will gladly recommend the best sealing solution for your service... some of which are illustrated here.
SINGLE INSIDE SEAL (with BigBore TM Seal Chamber) Non-corrosive to moderate corrosive liquids Moderate abrasives Liquids that have good lubrication qualities
CONVENTIONAL DOUBLE SEAL (with BigBore TM Seal Chamber) Liquids not compatible with single seal Toxic, hazardous, abrasive, corrosive When pump is operating under cavitation or low flows Meet environmental regulations
SINGLE CARTRIDGE SEAL (with TaperBoreTM PLUS Seal Chamber) Same application as conventional single seal Ease of maintenance No seal setting problems
DOUBLE CARTRIDGE SEAL (with BigBore TM Seal Chamber) Same applications as conventional double seal Reduced maintenance costs No seal setting errors
DOUBLE GAS BARRIER SEAL (with BigBoreTM Seal Chamber for Gas Seals) Toxic or hazardous liquids Meet environmental regulations When use of seal pot or external flush is not desirable When compatible seal flush liquid not available
121
CHEM-1E
The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.
A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.
Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now proves upon that design byoffering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear.
OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.
CHEM-1E
122
The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life. Forty-degree contact angle for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.
Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection Fatigue life more than double that of conventional bearing steels. Meets Exceeds
Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly
expands the limits for long, trouble-free bearing and seal life. On high load applications, the LTi power end improves bearing life 150%-200%; oil operating temperature reduced by 45F (25 C).
OVERSIZED SHAFT
FLINGER/CHANNEL OIL LUBRICATION SYSTEM Provides 30% increased L10 life; 15F (8C) reduced oil temperature.
With machined brass cages are ideally sized for high load applications.
Our Guarantee
We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i-FRAME ANSI Process Pump.
123
CHEM-1E
DIMENSIONS
Group STi Pump Size Discharge 11/2 2 4 1 3 Suction 11/2 2 4 3 11/2 A 151/2 (394) B 5 (127) D 7 1/2 (191) E 4 (102) X 7 7/8 (200) 71/4 (184) 10 (254) 111/2 (292) 14 (356) Bare Pump Weight Lbs. (kg) 170 (77)
1x11/2-6
213/4 (552) 225/8 (575) 233/8 (594) 151/4 (387) 233/8 (594) 225/8 (575)
MTi/LTi
3x3-13
4x4-13
6x6-13
63/4 (171)
61/2 (165)
270 (123)
10 (254) 14 (356)
6 (152) 8 (203)
Goulds offers a complete range of mounting systems to meet plant reliability requirements, and to make alignment and maintenance easier.
Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.
CHEMBASE PLUS
FABRICATED STEEL
Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.
Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.
CHEM-1E
124
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model 3796
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 1.5 - 8
1.5 X 1.5 - 8
1.5 X 1.5 - 8
125
2 X 2 - 10
CHEM-1E
60 Hz Curves
Model 3796
2 X 2 - 10
3 X 3 - 10
3 X 3 - 10
3 X 3 - 10
3 X 3 - 13
3 X 3 - 13
126
CHEM-1E
60 Hz Curves
Model 3796
4 X 4 - 10
4 X 4 - 10
4 X 4 - 10
4 X 4 - 13
4 X 4 - 13
127
6 X 6 - 13
CHEM-1E
60 Hz Curves
Model 3796
6 X 6 - 13
CHEM-1E
128
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model 3796
1 X 1.5 - 6
1.5 X 1.5 - 8
1.5 X 1.5 - 8
2 X 2 - 10
2 X 2 - 10
129
3 X 3 - 10
CHEM -1E
50 Hz Curves
Model 3796
3 X 3 - 10
3 X 3 - 13
4 X 4 - 10
4 X 4 - 13
6 X 6 - 13
CHEM -1E
130
Goulds 3996 process pump line is specifically designed to provide superior performance for in-line services of the Chemical Process Industries.
Safety ANSI B15.1 coupling guard Ductile iron frame and motor support Fully serrated flanges
Caustic transfer Acid unloading Monomer/Polymer transfer Liquid nitrogen Liquid ammonia Reflux and light tower bottoms Waste acid recovery Pickle liquor circulation Chilled water Filter feed Condensate return
Services
131
CHEM-1F
STANDARD NEMA C-FACE NORMAL THRUST MOTOR HIGH STRENGTH DUCTILE IRON MOTOR SUPPORT
Open on two sides for easy access to back pull-out assembly.
FLEXIBLY COUPLED
Conventional flexible spacer coupling.
MAXIMUM INTERCHANGEABILITY
Most parts (shaft, sleeve, mechanical seals, etc.) except casing are fully interchangeable with Goulds Model 3196 STi and MTi.
POSITIVE SEALING
Fully confined gasket at casing joint protects alignment fit from liquid.
STREAMLINED SUCTION
With contoured suction baffle reduces turbulence assuring low NPSH requirements.
CHEM-1F
132
The 3996 is designed for optimum reliable service ...shaft size and overhang are optimized to provide maximum seal and bearing life...precision fits provide built-in alignment between pump and motor (field alignment not required). Hydraulic and mechanical loads are carried by the pump, not by special motors (the 3996 uses standard C-face motors).
In-line pumps have become increasingly popular with users due to minimal floor space required and reduced installation costs. Installation is simple since the unit is mounted direct in the line like a valve. Field alignment is not required and the unit is not subject to misalignment due to pipe strain or temperature changes.
A variety of in-line pumps are available including closecoupled, rigid-coupled, and flexibly-coupled/integral bearing designs. Only the flexibly-coupled design such as the 3996 is built without compromise.
Close-coupled units are difficult to service and rigidcoupled models have long, unsupported shafts which are subject to runout, deflection and imbalance...leading to shortened bearing and seal life.
CLOSECOUPLED
RIGIDCOUPLED
133
CHEM-1F
Stuffing Box Packing Thrust Bearing ShaftLess Sleeve (Optional) Bearing End Cover SAE4140 316SS Ductile Iron 316SS
Double Row Angular Contact SAE4140 Alloy 20 Alloy 20 Monel Monel Monel Nickel Nickel Nickel 316SS Hastelloy Titanium Titanium Titanium
264
262
250
240
228
184M
184
333A
332A
265A
358A
412A
496
469B
Dowel Pin
Jacking Bolt
O-ring, Impeller
Casing Gasket
Gland
Motor Support
Bearing Frame
Ductile Iron
316SS
316SS
CD4MCu CD4MCu
CD4MCu
Single Row Deep Groove Alloy 20 Alloy 20 Alloy 20 Ductile Iron Monel
Steel
Hastelloy
Nickel Nickel
Hastelloy Hastelloy
Hastelloy
Titanium Titanium
316SS
CD4MCu
Alloy 20
Monel
Monel
Nickel
Hastelloy
Titanium
Steel
Steel
316SS
CD4MCu
Aramid Fiber with EPDM Rubber Alloy 20 Glass-Filled Teflon* 304SS Monel
Buna Rubber
Ductile Iron
316SS
CD4MCu
Alloy 20
304SS Steel
Monel
Nickel
Hastelloy
Titanium
Buna Rubber
ST
1 1.75 1.5
MT
(38)
1.125
Sleeve
Bearings
Thrust
Radial
6207 3306
6309 3309
(105)
BigBore Seal Chamber Stuffing Box Power Limits Maximum Liquid Temperature Casing
Bore
Grease Lubrication with Heat Flinger Oil Mist Lubrication with Heat Flinger and Cooling Corrosion Allowance
(51)
(73) (.82)
87,600 hours
(171)
(64)
(89) (2.6)
CHEM-1F
134
136 496 228 168 333A 126 265A 370 184M 351
Dynamic Seal
For Elimination of Sealing ProblemsReduced Maintenance Costs
On tough pumping services, especially corrosives and slurries, mechanical seals require outside flush and constant, costly attention. Even then, seal failures are common, resulting in downtime. Goulds offers the ANSI PLUSTM Dynamic Seal which, simply by fitting a repeller between the stuffing box and impeller, eliminates the need for a mechanical seal. Benefits of Goulds Dynamic Seal: External seal water not required Elimination of pumpage contamination and product dilution Reduces utility cost No need to treat seal water Eliminates problems associated with piping from a remote source At start-up, the repeller functions like an impeller, and pumps liquid and solids from the stuffing box. When pump is shut down, packing (illustrated) or other type of secondary seal prevents pumpage from leaking.
STUFFING BOX COVER REPELLER
Besides being available as a complete unit, any Goulds 3996 can be easily fieldconverted to Dynamic Seal. Retrofit kits are readily available.
REPELLER PLATE
135
CHEM-1F
BE SUCTION DISCHARGE BE E M
DIMENSIONS
Group Pump Size 11/2 x3-6 11/2 x3-8 2x3-10 2x3-13 3x4-13 11/2 x2-8 2x3-6 11/2 x2-6 ANSI Designation 2015 /15 3020 /17 2015 /17 3015 /19 3020/20 3020/24 4030/28 2015 /19 3015 /19 3015 /24 6040/30 4030/25 3015 /15 Discharge 11/2 11/2 11/2 11/2 11/2 11/2 11/2 2 2 3 4 3 2 Suction 2 3 3 2 3 2 3 3 3 3 4 6 4 E 41/4 (108) M 15 (381) N 63/4 (171) 8 (203) BE Pump Weight (Less Motor) Lbs. (kg) 190 200
ST
47/8 (124) 413/16 (122) 51/4 (133) 51/8 (130) 51 4 5 (127) 6 (152) 45/8 (118)
17 (432)
63/4 (171) 71/2 (191) 83/8 (213) 91/4 (235) 91/2 (241) 91/4 (235)
(86)
63/8 (162)
200
205
(91)
MT
/ (133)
19 (483) 25 (635)
(95)
(91)
(93)
(173)
111/2 (292)
10 (254)
430
(209) (223)
610
520 (236)
(277)
CHEM-1F
136
700
3500/2850 RPM
ST MT
200 180 160 140 120 100 300 80 60 40 100 20 0 0 0 0 GPM m3 /h 200 25 50 75 400 100 125 600 150 175 800 200 1000 225 11/2x2-6 2x3-6 200 11/2x2-8 400 11/2x2-10 600
500
m3 /h GPM
1750/1450 RPM
ST MT
125
40
100 40 125 100 75 20 50 10 25 0 0 0 0 GPM m3 /h 11/2x2-6 200 50 11/2x3-6 400 100 11/2x2-10 11/2x3-10 2x3-10 11/2x2-8 11/2x3-8 2x3-6 600 150 800 200 1000 250 1200 300 1400 3x4-10 50 11/2x3-13 2x3-13 4x6-13 30 75 3x4-13
30
20
10 25
0 1500
137
CHEM-1F
Sealing Solutions
CONVENTIONAL DOUBLE SEAL (with BigBoreTM Seal Chamber) Liquids not compatible with single seal Toxic, hazardous, abrasive, corrosive When pump is operating under cavitation or low flows Meet environmental regulations
Goulds engineered seal chambers are designed to accept a wide range of sealing arrangements to meet specific user requirements. Your Goulds representative will gladly recommend the best sealing solution for your service...some of which are illustrated here.
SINGLE INSIDE SEAL (with BigBoreTM Seal Chamber) Non-corrosive to moderate corrosive liquids Moderate abrasives Liquids that have good lubrication qualities
SINGLE CARTRIDGE SEAL (with TaperBoreTM PLUS Seal Chamber) Same application as conventional single seal Ease of maintenance No seal setting problems
DOUBLE CARTRIDGE SEAL (with BigBoreTM Seal Chamber) Same applications as conventional double seal Reduced maintenance costs No seal setting errors
DOUBLE GAS BARRIER SEAL (with BigBoreTM Seal Chamber for Gas Seals) Toxic or hazardous liquids Meet environmental regulations When use of seal pot or external flush is not desirable When compatible seal flush liquid not available
TM
The unique flow path created by the patented Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds TaperBoreTM PLUS is the effective solution for extended seal and pump life and lower maintenance costs.
1 Solids/liquid mixture flows toward mechanical seal/seal chamber. 2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced back out by centrifugal force (generated by back pump-out vanes). 3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow away from seal. 4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit seal chamber bore. 5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication. Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.
CHEM-1F
138
A B C
TYPE 1
Standard Bore
TYPE 2
Enlarged chamber for increased seal life through improved lubrication and cooling.
BigBoreTM
TYPE 3
TYPE 4
Lower seal face temperatures, self- venting and draining. Solids and vapors circulated away from seal faces.
TYPE 5
Jacketed BigBoreTM
Maintains proper temperature control (heating or cooling) of seal environment.
Paper Stock 0-5%, with Flush Slurries 0-5%, no Flush High Boiling Point Liquids, no Flush Temperature Control Self-Venting and Draining Seal Face Heat Removal Molten or Polymerized Liquid, no Flush Molten or Polymerized Liquid with Flush
Solids 0-10%, no Flush Solids Greater than 10% with Flush Paper Stock 0-5%, no Flush
A C C B C B C C C C C C C
A B C A C A C C C B A C C
C A A A C A A C C
A A A
C A A A A A A A
A A A
A B C A C C A C A A A
Bonus Interchangeability
TM
139
CHEM-1F
NOTES
CHEM-1F
140
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model 3996
1.5 X 2 - 6
1.5 X 2 - 6
1.5 X 3 - 6
1.5 X 3 - 6
2X3-6
141
2X3-6
CHEM-1F
60 Hz Curves
Model 3996
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 3 - 8
1.5 X 3 - 8
142
CHEM-1F
60 Hz Curves
Model 3996
1.5 X 3 - 8
1.5 X 3 - 8
1.5 X 2 - 10
1.5 X 2 - 10
1.5 X 3 - 10
143
1.5 X 3 - 10
CHEM-1F
60 Hz Curves
Model 3996
1.5 X 3 - 10
1.5 X 3 - 10
2 X 3 - 10
2 X 3 - 10
3 X 4 - 10
3 X 4 - 10
144
CHEM-1F
60 Hz Curves
Model 3996
1.5 X 3 - 13
1.5 X 3 - 13
2 X 3 - 13
2 X 3 - 13
3 X 4 - 13
145
3 X 4 - 13
CHEM-1F
60 Hz Curves
Model 3996
4 X 6 - 13
4 X 6 - 13
CHEM-1F
146
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model 3996
1.5 X 2 - 6
1.5 X 2 - 6
1.5 X 3 - 6
1.5 X 3 - 6
2X3-6
147
2X3-6
CHEM-1F
50 Hz Curves
Model 3996
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 3 - 8
1.5 X 3 - 8
148
CHEM-1F
50 Hz Curves
Model 3996
1.5 X 3 - 8
1.5 X 3 - 8
1.5 X 2 - 10
1.5 X 2 - 10
1.5 X 3 - 10
149
1.5 X 3 - 10
CHEM-1F
50 Hz Curves
Model 3996
1.5 X 3 - 10
1.5 X 3 - 10
2 X 3 - 10
2 X 3 - 10
3 X 4 - 10
3 X 4 - 10
150
CHEM-1F
50 Hz Curves
Model 3996
1.5 X 3 - 13
1.5 X 3 - 13
2 X 3 - 13
2 X 3 - 13
3 X 4 - 13
151
3 X 4 - 13
CHEM-1F
50 Hz Curves
Model 3996
4 X 6 - 13
4 X 6 - 13
CHEM-1F
152
Performance Features
Model HT 3196 LF 3 low flow pump sizes
Material of Construction
Carbon Steel Ductile Iron 316SS Stainless Steel Extended Pump Life
Centerline mounted design allows bi-directional thermal expansion which maintains shaft alignment for improved seal and bearing life Comprehensive range of seal chambers including patented TaperBore Plus and Big Bore designs maintain cool and clean seal environments critical for extended seal life i-FRA ME Power ends featuring heavy duty, large capacity oil sump with finned tube oil cooler maintains cooler oil temperatures for extended bearing life Interchangeability with 3196 reduces MRO inventories (All parts except casing are the same as 3196) Standard ANSI dimensions simplify installation and support pump retrofits of standard foot mounted design Back pull-out design facilitates safe and simple maintenance activities
Markets
Applications
Hot Water
153
CHEM-1G
CENTERLINE MOUNTING
Allows for bi-directional thermal growth which minimizes shaft deflection and flange loading for improved seal and bearing life.
CHEM-1G
154
ANSI Class 300 raised face flanges provide a positive sealing surface to prevent tough-to-seal liquids like hot hydrocarbons and heat transfer liquids from escaping into your regulated environment.
Thermal expansion due to high temperature process fluids handling is optimally controlled with centerline mounted casings. Centerline mounting minimizes shaft misalignment since the casing can expand bi-directionally. This same feature minimizes pipe strain as the casing is permitted to grow in two directions theoretically negating strain on suction piping.
Liquid ends are available in Carbon Steel, Ductile Iron, 316SS, CD4MCu, Alloy 20 and Hastelloy C constructions to provide materials flexibility for pumping heat transfer fluids, hot oils and moderate to highly aggressive hot chemicals. Completely interchangeable with the Goulds model 3196 i-FRAME, the worlds most installed ANSI process pump. All internal components are common between models except for the casing. The i-FRAME power end provides common inventory for models 3196, CV 3196, HT 3196, LF 3196, NM 3196, 3198 and 3796. Maximized parts interchangeability with the Goulds 3196 i-FRAME results in optimized lead-times with our ANSI product line for fast response to customer needs.
i-FRAME pumps feature a 5-year warranty that acknowledges superior performance, optimum run time, and extended pump life.
Interchangeability
Sealing Flexibility
Lead-times
155
CHEM-1G
The Goulds HT 3196 i-FRAME features superior chemical corrosion resistance through optimal manufacturability of high alloy wetted pump components. Offered in Carbon Steel, Ductile Iron, 316ss, CD4MCu, Alloy 20 and Hastelloy C, the HT 3196 i-FRAME provides a well-rounded selection of mate-
rials to maximize pump life when pumping hot, aggressive solvents, acids and chlorides. High temperature fluid applications include asphalt, tars, Naphtha, Naphthalene, aromatics, hydrocarbons, urethanes, epoxies, paints, zinc compounds, magnesium compounds, adhesives, plastisizers, polyols, polymers, monomers, resins, oxide slurries, pigments, dyes, inks and many more.
Bonus Interchangeability
TM
CHEM-1G
156
Goulds offers users a variety of options to meet specific plant and process requirements.
Economical clamp-on jacket provides practical method of heating or cooling the casing. Excellent heat transfer characteristics. Easy to install or remove for pump servicing.
HEAT JACKET
Maintains proper temperature control of sealing environment. Ideal for maintaining temperature for services such as molten sulphur and polymerizing liquids. Available in BigBoreTM and TaperBoreTM designs.
Insulates and provides thermal retention of the process fluid within the pump. Insulation jackets are custom fitted and easily removable for installing and servicing the pump.
Multiple high temperature sealing devices and mechanical seal flushing systems are designed and available for a multitude of challenging high temperature sealing applications. The standard HT 3196 i-FRAME configuration includes graphite packing rings in a standard bore box for basic high temperature fluid applications.
Single and dual cartridge mechanical seals for high temperature applications.
Big BoreTM
157
CHEM-1G
SERVICE
Slurries 0-5%, no Flush
Temperature Control
Standard Bore
Enlarged chamber for increased seal life through improved lubrication and cooling.
BigBoreTM
Lower seal face temperatures, self- venting and draining. Solids and vapors circulated away from seal faces.
Jacketed BigBoreTM
CHEM-1G
158
i -ALERT CONDITION MONITOR The heart of the i-FRAME, the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs. A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.
A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.
Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are noncontacting and do not wear.
OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.
159
CHEM-1G
The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life.
Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection Fatigue life more than double that of conventional bearing steels. Meets Exceeds
Forty-degree contact angle on the MTi thrust bearing for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.
Ideal for tough conditions when a power end is pushed beyond ANSI limits: operating at low flows and higher heads, pumping high specific gravity liquids, fluctuating process conditions, overhung belt drive. Oversized shaft and bearing assembly significantly
expands the limits for long, trouble-free bearing and seal life. On high load applications, the LTi power end improves bearing life 150%-200%; oil operating temperature reduced by 45F (25 C).
OVERSIZED SHAFT
FLINGER/CHANNEL OIL LUBRICATION SYSTEM Provides 30% increased L10 life; 15F (8C) reduced oil temperature.
With machined brass cages are ideally sized for high load applications.
Our Guarantee
We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i ANSI Process Pump.
160
CHEM-1G
761B 228
168A
333A
108
370
100
332A
Stuffing Box Packing ShaftLess Sleeve (Optional) ShaftWith Sleeve Shaft Sleeve Radial Bearing Bearing Locknut and Lockwasher Stuffing Box Cover (Packed Box) Thrust Bearing Frame Adapter
112A
Ductile Iron
Graphite
Alloy 20 Alloy 20
126
136
168A 184
Single Row Deep Groove Cast Iron (Ductile Iron for STi Group) Fabricated Steel Glass/Steel Graphite Buna 304SS CD4MCu 316SS CD4MCu CD4MCu
250
239
228
184
Stud/Nut, Cover-to-Adapter INPRO Labyrinth Oil Seal (Outboard) Casing Gasket INPRO Labyrinth Oil Seal (Inboard) Casing Drain Plug (Optional) Gasket, Bearing End Cover Oil Sight Glass
Gland
Casing Support
Bearing Frame
Alloy 20 Alloy 20
Alloy 20
Hastelloy C Hastelloy C
360C
Cellulose Fiber with Binder Graphite 304SS Steel CD4MCu Alloy 20 Hastelloy C 304SS
*LTi Power End features Duplex Angular Contact Teflon is a registered trademark for Fluoropolymer Resins, Films, Fibers manufactured by DuPont.
161
CHEM-1G
Dimensions
TM
DIMENSIONS
Group Pump Size ANSI Designation AB AA AA Discharge Size 11/2 1 1 2 Suction Size 11/2 11/2 3 X A B D SP Bare Pump Weight Lbs. (kg) 92 (42) 84 (38)
STi
11/2 x3-6 11/2 x3-8 2x3-8 3x4-8G 3x4-8 1x2-10 3x4-7 1x11/2-8 2x3-6
1x11/2-6
13.5 (343)
4 (102)
5.25 (133)
3.75 (95)
A70
AB
11/2
A60
3 4 3 4
A70
A70
9.5 (242)
MTi/ LTi
A50
A05
A60
11/2
4 2
11 (280)
220 (100)
108 (49)
100 (45)
95 (43)
220 (100)
A70
A40
9.5 (242)
11/2
3 6 8
3 6
265 (120)
4 8
13.5 (343)
330 (150)
405 (184)
6 8 8
10 10 10 10 6 8
560 (254) 610 (277) 710 (322) 740 (336) 850 (385)
10
19 (483)
830 (376)
730 (331)
CHEM-1G
162
Goulds offers a complete range of pump mounting systems to meet plant requirements; make installation and maintenance easier.
FABRICATED STEEL An economical choice that meets ANSI/ASME B73.1 dimensional requirements.
ENHANCED FEATURE FABRICATED STEEL Upgraded ANSI baseplate designed to maximize pump operation life and ease installation. Meets API-minded chemical pump users toughest requirements.
POLYSHIELD ANSI COMBO Heavy duty polymer concrete combination baseplate and foundation.
Lifting Feature
143 64 1.375
62 25 (64)*
17 inch sizes have 21 4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23 4 inches (70) for packing and 21 2 inches (64) for mechanical seals. Seal chamber bore is 43 4 inches (121). Stuffing box bore is 35 8 inches (92). ** 17 inch sizes power limit per 100 RPM is 20HP (15kW).
163
CHEM-1G
Hydraulic Coverage
TM
1x2-10
1x11/2-8 (LF )
Scale Change
1750/1450 RPM TOTAL HEAD 1700 RPM (60 Hz) TOTAL HEAD 1450 RPM (50 Hz) /
6x8-15 3x4-13
2x 313
4x6-13
1x11/2 -8 1x11/2 -6
2x3
-8
-10
6x8-13
8x10-13
2x3-6
11/2 x3-8
4x6-10H
Scale Change
For detailed hydraulic curves for the HT 3196 i-FRAME, please refer to the 3196 i-FRAME curves in section CHEM - 1A.
CHEM-1G
164
Curves
Model HT 3196
HT 3196 Performance Curves are the same as those for the Model 3196 i-FRAME pumps found in Section CHEM-1A
165
CHEM-1G
NOTES
CHEM-1G
166
Goulds NM 3196 pump line is designed specifically to provide superior performance for the corrosive services of the Chemical Process Industries.
Hydrochloric Acid Unloading Ferric Chloride Sulfuric Acid Transfer Sodium Sulphite Sulphate Liquors Plating Solution Filter Feed Aquarium Water Sea Water 167
Services
CHEM-2A
NON-METALLIC IMPELLER
The traditional choice of pump construction for handling moderate corrosive liquids has been high alloys such as Alloy 20 and Hastelloy. Today, minimizing plant costs and maximizing equipment reliability are priorities. High alloys can be expensive and difficult to select...pump users want an alternative. The NM 3196 is an economical solution. For little more than the price of a stainless steel ANSI pump, the NM 3196 is ideally
ALLOY IMPELLER
suited for corrosive services from hydrochloric acid to sulfuric acid to sodium hydroxide. Maintenance and downtime costs require a pump to be tough and provide service and reliability under adverse conditions for extended periods of time. The NM 3196 proves itself every day in demanding installations...standing up to tough services and lasting!
The NM 3196 casing and impeller are constructed of vinylester thermoset resinindustry's choice for moderate corrosives. Maximum strength is achieved by fiber reinforcement. No fillers are used which reduce corrosion resistance. Goulds utilizes our proprietary Process which permits a true volute to be molded in the casing, just like a metal ANSI pump. Other materials available upon request.
Application Flexibility
Goulds Model NM 3171 is a vertical version of the NM 3196. Liquid end parts are made of the same material high strength, corrosion resistant fiber reinforced vinylester. Refer to section CHEM-4C for details.
169
CHEM-2A
122 126
136
168 319
Shaft Sleeve
Bearing Frame Oil Sight Glass Labyrinth Seal (Outboard) Labyrinth Seal (Inboard) Gland Gasket Stud-Casing to Frame or Frame Adapter Gasket, Frame to Adapter Stud and NutBackplate/Frame or Frame Adapter
Radial Bearing
O-ringImpeller
Mechanical Seal
O-ringBearing Housing
STX
(19)
MTX
(25)
.875
1.5
(35) (29)
(38)
(22)
(156)
1.125 (29)
Sleeve
Bearings
SKF 6207
(35)
(.82)
Corrosion Allowance
200 F .125
(93 C) (3)
CHEM-2A
170
418
412V
444 100
101
MTX
383
250
360Q
Goulds offers a complete range of mounting systems to meet plant reliability requirements and to make alignment and maintenance easier.
CHEMBASE PLUS
Polymer concrete construction provides exceptional rigidity & corrosion resistance. ANSI 1991 dimensional.
FABRICATED STEEL
Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.
Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.
171
CHEM-2A
Sealing Flexibility
A TAPERBORETM SEAL Seal chamber B SINGLE OUTSIDE SEAL Flush gland By-pass flush (corrosives)
A wide range is readily available A wide range of sealing arrangements is readily available to meet specific service requirements. Your Goulds representative can recommend the best solution for any application. Some are illustrated here.
C CONVENTIONAL SINGLE SEAL Seal chamber By-pass flush Also accommodates cartridge designs CONVENTIONAL DOUBLE SEAL D Seal chamber External flush or Plan 7353 Also accommodates cartridge designs A
A reliablility program centered around walk-arounds captures equipment condition on average once a month; the faliure process, however, can begin and end quite frequently within this time period.
172
Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear. OPTIMIZED OIL SUMP DESIGN Internal sump geometry is optimized for longer bearing life. Sump size increased by 10%-20% results in better heat transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for safe removal.
The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. High purity steels have fewer inclusions than standard steel - better grain structure and wear resistance. Heat treatment of bearing elements increases hardness for increased fatigue life.
Every 3196 i-FRAME Power End is engineered and manufactured for optimal pump performance and increased MTBF.
ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Runout Deflection Fatigue life more than double that of conventional bearing steels. Meets Exceeds
Forty-degree contact angle on the MTi thrust bearing for higher thrust load capability. 35% higher dynamic load rating vs. major competitor. Increases L'10 bearing life 2X.
Our Guarantee
We are so confident that the i-FRAME is the most reliable Power End in the industry, that we are proud to offer a standard 5-year warranty on every i-FRAME ANSI Process Pump.
173
CHEM-2A
3500/2850 RPM
90 80
300
1x11/2-8
1x11/2-6
11/2x3-6
2x3-6 50
20 10 M 0 0
0 GPM 50 0 m3 /h 10
100 20 30
150 40
200 50
250 60
300 70
350 400 80 M
600 140
0 0 m 60 FT.
m3 /h GPM
1750/1450 RPM
200 11/2x3-13 100 90 80 70 60 50 40 10 30 1x11/2-6 20 5 11/2x3-6 2x3-6
120
40 30
60
20
4x6-10H
STX MTX
20
0 0 GPM 0 m 3/h 20 5 30 40 50 60 70 80 100 10 20 40 200 300 60 400 500 600 100 8001000 200 1500 300
CHEM-2A
174
DIMENSIONS
Group Pump Size 1x1-6 STX 1x3-6 1x1-8 1x3-8 3x4-8G 1x2-10 2x3-10 2x3-6 ANSI Designation AA AB AA A05 A40 A80 A20 A40 A80 A60 A70 AB Discharge 1 2 1 3 1 1 3 4 2 1 Suction 1 3 4 3 3 8 1/4 19 (495) 4 (102) (210) A B D X Bare Pump Weight Lbs. (kg) 55 (25) 57 (26) 67 (30) 69 (31)
1 2 4 6 3 3 4 6
13
(343)
(102)
5 1/4
(133)
6 11
(165) (279)
57 (26)
MTX
12 10 (254) 13 10 12 13
140 (64) 155 (70) 165 (75) 175 (80) 180 (82) 185 (84) 175 (80) 160 (73)
3 4
175
CHEM-2A
NOTES
CHEM-2A
176
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model NM 3196
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
1.5 X 3 - 6
2X3-6
177
2X3-6
CHEM-2A
60Hz Curves
Model NM 3196
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 3 - 8
1.5 X 3 - 8
3 X 4 - 8G
3 X 4 - 8G
178
CHEM-2A
60Hz Curves
Model NM 3196
1 X 2 - 10
1 X 2 - 10
2 X 3 - 10
2 X 3 - 10
3 X 4 - 10H
179
3 X 4 - 10H
CHEM-2A
60Hz Curves
Model NM 3196
4 X 6 - 10H
4 X 6 - 10H
1.5 X 3 - 13
1.5 X 3 - 13
3 X 4 - 13
3 X 4 - 13
180
CHEM-2A
60Hz Curves
Model NM 3196
4 X 6 - 13
4 X 6 - 13
181
CHEM-2A
NOTES
CHEM-2A
182
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model NM 3196
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
1.5 X 3 - 6
2X3-6
183
2X3-6
CHEM-2A
50 Hz Curves
Model NM 3196
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 3 - 8
1.5 X 3 - 8
3 X 4 - 8G
3 X 4 - 8G
184
CHEM-2A
50 Hz Curves
Model NM 3196
1 X 2 - 10
1 X 2 - 10
2 X 3 - 10
2 X 3 - 10
3 X 4 - 10H
185
3 X 4 - 10H
CHEM-2A
50 Hz Curves
Model NM 3196
4 X 6 - 10H
4 X 6 - 10H
1.5 X 3 - 13
1.5 X 3 - 13
3 X 4 - 13
3 X 4 - 13
186
CHEM-2A
50 Hz Curves
Model NM 3196
4 X 6 - 13
4 X 6 - 13
187
CHEM-2A
NOTES
CHEM-2A
188
PFA TEFLON -Lined Process Pumps Designed for Total Range of Severe Corrosive Services
Capacities to 800 GPM (182 m3/h) Heads to 450 feet (137 m) Temperatures to 300 F (149 C) Pressures to 225 PSIG (1552 kPa)
The 3198 i-FRAME PFA TEFLON -lined process pump line is specifically designed to provide superior performance for the severe corrosive services of the Chemical Process Industries.
Services
Model 3198 i-FRAME Hydrochloric Acid Hydrofluoric Acid Ferric Chloride Pickling Acid Plating Acid Plating Solutions Chlorinated Brine Chlorinated Hydrocarbons Sodium Hypochlorite Chlorine Dioxide
189
CHEM-2B
TEFLON IMPELLER
IMPELLER CASING
Goulds 3198 i-FRAME...An Economical Solution For severe corrosive services, users have traditionally specified pumps constructed of exotic alloys such as titanium, zirconium, and monel. The high cost of these alloys, plus the difficulty in making the proper selection, have prompted pump users to seek alternatives.
ALLOY IMPELLER
The 3198 i-FRAME is an economical solution. For less than the price of an exotic alloy ANSI process pump, the 3198 i-FRAME can be reliably used for handling a wide range of severe corrosives. The 3198 i-FRAME is constructed for optimum reliability. Every day it proves itself in demanding installations, standing up to tough servicesand lasting!
True volute casing provides performance and efficiencies similar to the standard of the industryGoulds Model 3196.
191
CHEM-2B
Part Name
Material
PFA Teflon Lined Ductile Iron PFA Teflon Lined Steel Ductile Iron Double Row Angular Contact Steel
Casing
Radial Bearing
Choice: PFA Teflon, 316SS, Alloy 20, Hastelloy B & C, Titanium, Zirconium Single Row Deep Groove Stainless Steel/Bronze Stainless Steel/Bronze Teflon Envelope Vellumoid (As Specified) PFA Teflon Lined Ductile Iron Buna Rubber Stainless Steel/Epoxy PFA Teflon Steel 304SS 304SS 316SS Glass/Steel 316SS
Labyrinth Seal (Outboard) StudCasing to Frame or Frame Adapter GasketFrame to Adapter Jacking Bolt Mechanical Seal Dowel Pin Backplate Stud and NutBackplate/Frame or Frame Adapter
Bearing Frame
496
469B 761B
496A
3198
1 3 3
3198
Shaft
Diameter in Seal Chamber (Less Sleeve) (With Sleeve) Diameter at Coupling Overhang Radial Diameter Between Bearings
.75 (19)
1.75 (45) 1.5 (38) 8.375 (213) SKF6309 2.6 (66) 134 (44.5) 1 18 (28.6) 2 18 (54)
1 (25)
Outer Diameter thru Seal Chamber Bearing Span Bore HP (kW) per 100 RPM Oil/Grease Lubrication Thrust
6.125 (156) 1 38 (34.9) 4.125 (105) 1.1 (.82) 2.1 (53) SKF5306 SKF6207
8 (22.2)
0.002 (0.05)
CHEM-2B
192
MTi
STi
193
CHEM-2B
DIMENSIONS
Group Pump Size
112 x3-7 3x4-10
ANSI Designation
AB
Discharge Size
112 3
Suction Size
3 4
A
1312 (343) 1912 (495)
B
4 (102) 4 (102)
C
3 34 (95) 3 34 (95)
D
5 14 (133) 8 14 (210) 10 (254)
X
6 12 (165) 8 12 (216) 11 (279)
A70
A50 A40
112 3
3 4
230 (104)
12 12 (318)
280 (127)
343 (156)
Goulds offers a complete range of mounting systems to meet plant reliability requirements and to make alignment and maintenance easier.
CHEMBASE PLUS
Polymer concrete construction provides exceptional rigidity and corrosion resistance. ANSI 1991 dimensional.
Economical baseplate that meets ANSI/ASME B73.1M current edition dimensional requirements.
FABRICATED STEEL
Upgraded ANSI baseplate designed to maximize pump operation life and ease installation by meeting API-minded chemical pump users toughest requirements.
CHEM-2B
194
CONVENTIONAL SINGLE SEAL Stuffing box design Flush gland By-pass flush
DOUBLE CARTRIDGE SEAL BigBoreTM seal chamber Flush gland Tefzel Lined
Goulds i-FRAME POWER ENDS Designed for Reliability, Extended Pump Life
Condition Monitor
The heart of the i-FRAME , the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs.
A visual indication of pump health makes walk-around inspections more efficient and accurate. The result is a more robust process to monitor and maintain all your ANSI pumps so that your plant profitability is maximized.
Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection. The i-FRAME now improves upon that design by offering stainless steel rotors, for maximum protection against contaminants and the corrosive effects of seal leakage or environmental conditions. These seals are non-contacting and do not wear.
195
CHEM-2B
CHEM-2B
196
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model 3198
1.5 X 3 - 7
1.5 X 3 - 7
1.5 X 3 - 10
1.5 X 3 - 10
3 X 4 - 10
197
3 X 4 - 10
CHEM-2B
60 Hz Curves
Model 3198
3 X 4 - 13
3 X 4 - 13
CHEM-2B
198
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model 3198
1.5 X 3 - 7
1.5 X 3 - 7
1.5 X 3 - 10
1.5 X 3 - 10
3 X 4 - 10
199
3 X 4 - 10
CHEM-2B
50 Hz Curves
Model 3198
3 X 4 - 13
CHEM-2B
200
Performance Features
3296 EZMAG Frame Mounted Design
Extended Pump Life Sealless design Enclosed Impeller Silicon carbide radial and thrust bearings Optional Dryguard bearings for dry run protection Reliable flush circuit Ease of Maintenance Bearing Cartridge design Double-back pull-out Close coupled option on S Group ANSI B73.1 dimensional standards No mechanical seal Minimum number of parts Safety Zero emissions One-piece Hastelloy C containment shell Drive and driven magnet clearances protect Bearing Cartridge design contains bearings in case
containment shell of failure
Services
Nitric Acid Caustic Heat Transfer Fluids Butodiene Methylene Chloride
Applications
Batch Chemical Process Specialty Chemicals Rail Car or Tank Unloading
201
CHEM-3A
Cartridge design eliminates measurements Optional Dryguard bearing enables safe High temperature cartridge is also available. Protects pump internals in the event of a bearing failure. operation in temporary dry run conditions.
PRESSURIZED RECIRCULATION Dual path internal recirculation prevents vaporization of product in circuit. Ensures lubrication of bearings and continuous cooling of containment shell.
OIL SIGHT GLASS For easy monitoring of actual oil level and condition. Bottle oiler is optional.
ENCLOSED IMPELLER Positively keyed and locked to shaft prevents catastrophic failure due to reverse rotation. Designed for minimum axial thrust, extended thrust bearing life.
CONTAINMENT SHELL Hastelloy C construction for superior corrosion resistance, high strength, minimal eddy current losses. Deep drawn (one piece) shell for safe, reliable operation.
OPTIONAL INDUCER
Reduces the NPSHr by 35-50%. Permits smaller pumps at higher speeds - lower costs. content. Is advantageous for media with gas
SIMPLIFIED ASSEMBLY AND DISASSEMBLY The number of loose components has been High component interchangeability within the No special tools required. No fitting measurements. Back pull-out design allows for maintenance assembled and pressurized. of the drive side while keeping the liquid end frame size groups. minimized due to its modular design concept. Heavy Duty Casing ANSI dimensional 1/8 corrosion allowance Optional tapped connections
CHEM-3A
202
In the event of bearing failure, the cartridge design contains the Installation and replacement of bearings is simple. Only one
Containment Shell
from the atmosphere.
The containment shell is the most important component isolating the pumpage The containment shell is a deep-drawn single piece design made from the The vortex-breaking bead at the bottom of the can prevents erosion. Burst pressure is greater than 2,175 psi. Hastelloy C for reliable corrosion resistance.
203
CHEM-3A
Dryguard Bearings
The heat generation from dry run conditions is the number one mode of failure for sealless pumps. Dryguard is a diamond-like carbon that reduces the coefficient of friction by over 70% enabling short periods of safe operation 2X harder than silicon carbide, ensuring its harshest conditions. benefits cannot be compromised in even the under dry run conditions. Dryguard is up to
CHEM-3A
204
Set Screw (backplate to adaptor) Set Screw (stub shaft to motor) Bearing Frame Foot, Frame Impeller Nut Sight Window
Washer, Distance
333D2,5
Labyrinth Oil Seal - outboard Labyrinth Oil Seal - inboard Gasket, Intermediate Ring Gasket (frame to adapter) Gasket (endcover) Gasket (backplate to casing) Hex Cap Screw (adapter to casing) Hex Cap Screw (frame to adapter) Hex Cap Screw (foot to frame) Lockwasher Plug, Drain Plug, Oiler Backplate Hex Cap Screw (end cover)
Aramid Fiber EPDM Aramid Fiber EPDM Stainless Steel Steel Steel Stainless Steel Steel Steel Steel Steel Stainless Steel Cast Iron Steel Steel Aramid Fiber EPDM Ductile Iron / NdFeB Hastelloy C Steel Stainless Steel Duplex SS / NdFeB 303SS Teflon Steel Steel Vellumoid
Aramid Fiber EPDM Aramid Fiber EPDM Stainless Steel Steel Steel Stainless Steel Steel Steel Steel Steel Hastelloy C Hastelloy C Cast Iron Steel Steel Teflon Steel Steel Vellumoid
Hex Cap Screw (backplate to adapter) Hex Cap Screw (motor to adapter) Key, Square Impeller Nut O-ring Pin (backplate to cartridge) Adapter, Ring (280 NEMA C-face motors) Driven Carrier / Shaft Assembly Drive Carrier Assembly Containment Shell Bearing Cartridge Socket Head Screw (carrier) Gasket, Containment Shell Washer, Wave Adapter, Close Coupled
408A2 408J2 412A 445A 5031 5041 540N6 740A 740B 791D 791E 849 750 5292 444
1 2 3 4 5
Close Coupled Configuration Only Frame Configuration Only 6 S Group Only M Group Frame Configuration Only Carbon-filled Teflon for S Group Only
Optional Gasket Material: White Gylon and Fawn Gylon EI Dupont reg. trademark
205
CHEM-3A
370C 360A 319 NEAR SIDE 408J 408A NEAR SIDE 360W 351X 112 529 412A 351X
400
370F
241
750
740A
849
370
444
351
S Group 6 Only
222E
CHEM-3A
206
Frame-Mounted Design
Bare Pump Dimensions Group Pump Size A in (mm) D in (mm) X in (mm) CloseCoupled Pump Weight lb (kg) 112 (51) 119 (54) FrameMounted Pump Weight lb (kg) S Group Close Coupled Motor Frame 143TC 145TC CP Approx in (cm) 25 (635) 24 (610) 26 (660)
13.5 (343) 13.5 (343) 13.5 (343) 13.5 (343) 13.5 (343) 19.5 (495) 19.5 (495) 19.5 (495) 19.5 (495) 19.5 (495) 19.5 (495)
5.25 (133) 5.25 (133) 5.25 (133) 5.25 (133) 5.25 (133) 8.25 (210) 8.25 (210) 8.25 (210) 8.25 (210) 8.25 (210) 8.25 (210)
6.5 (165) 6.5 (165) 6.5 (165) 6.5 (165) 6.5 (165) 9.5 (242) 11 (280) 11 (280)
133 (60.5) 136 (61.5) 142 (64.5) 144 (65.5) 158 (71.5) 154 (70)
8 M 10 M
244 (110.5) 255 (115.5) 271 (123) 276 (125) 300 (136)
284TSC 286TC
286TSC
207
CHEM-3A
m 3 /h 10 GPM
100
50 100
50
1x1.5-6
100
1.5x3-6
3x4-7
50 50 10
S Group
10
5 10 1000 200 2
5 3 10 10 2 GPM 5 10 50 100 50
M Group
500 100
m 3 /h
100 50 50 100
1x2-10 2x3-10 3x4-10 3x4-8G
100
50 10
50 10
1x1.5-8
1.5x3-8
2x3-8 2x3-6
1x1.5-6 1.5x3-6
3x4-7
5 10
1000 200
m 3 /h
CHEM-3A
208
Interchangeability Chart
Size Casing Impeller Back Bearing Frame Plate Cartridge Adapter Driven Magnet
A
Shell
Driven Magnet
A
Drive Shaft
Bearing Frame
S Group
D E F G H I J K
D E F G H I J K
M Group
Stub Shaft
A A
Motor Adapter
Adapter Plate
213 TC 215 TC
284 TSC
286 TSC
209
CHEM-3A
Reliable Recirculation
Temperature Controller
Used to measure signal from containment shell temperature sensor. Has adjustable trip point to sound alarm and/or stop the pump.
Power Monitoring
The PS20 Pump Load Monitors measure the motor input power in combination with a proprietary algorithm to accurately determine the pumps power draw. The devices can be set to automatically shutdown the pump or warn the operator when upset conditions occur, protecting the pump from damage.
CHEM-3A
210
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
1.5 X 3 - 6
2X3-6
211
2X3-6
CHEM-3A
60 Hz Curves
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 3 - 8
1.5 X 3 - 8
2X3-8
2X3-8
212
CHEM-3A
60 Hz Curves
3 X 4 - 8G
3 X 4 - 8G
1 X 2 - 10
1 X 2 - 10
2 X 3 - 10
213
2 X 3 - 10
CHEM-3A
60 Hz Curves
3 X 4 - 10
3 X 4 - 10
CHEM-3A
214
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
1.5 X 3 - 6
2X3-6
215
2X3-6
CHEM-3A
50 Hz Curves
3X4-7
3X4-7
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 3 - 8
1.5 X 3 - 8
216
CHEM-3A
50 Hz Curves
2X3-8
2X3-8
3 X 4 - 8G
3 X 4 - 8G
1 X 2 - 10
217
1 X 2 - 10
CHEM-3A
50 Hz Curves
2 X 3 - 10
2 X 3 - 10
3 X 4 - 10
3 X 4 - 10
CHEM-3A
218
Safety Drive and Driven Magnet Assembly Safety Clearances (Frame-Mounted Design) Adapter and Casing Drain Connections Zero Emissions
Services
Hydrochloric Acid Sodium Sulfate Sodium Hypochlorite Methane Sodium Hydroxide Sulfuric Acid
Applications
Rail Car or Tank Unloading Batch Chemical Process Specialty Chemicals Column Reflux or Bottoms Reactor Feed
219
CHEM-3B
CLAMP RING
Pressure retaining ductile iron for safety.
BEARING SPIDER
Fully supports silicon carbide shaft for maximum shaft rigidity. Protects the end of the silicon carbide shaft from damage. Smooth hydraulic flow path into the eye of the impeller, equal to that of a standard ANSI pump. Rounded spider hub and spider supports (flowstraighteners) reduce turbulence and pre-rotation for better hydraulic stability.
CASING DRAIN
Allows complete draining of fluid from pump for system maintenance. Blind flange and gasket ensure leak-free seal for safety.
CONTAINMENT SHELL
TEFZEL* lining with glass reinforced vinylester backing. Rugged design with burst pressure greater than 500 psi. Non-metallic construction provides efficiencies same as sealed ANSI pumps. RADIAL BEARING WITH TEFLON* SPACER (30% higher efficiencies Two-piece design with Teflon* spacer allows bearings to than metal sealless pumps.) self-align under load. Independent movement maximizes bearing life. Carbon bearing constructions standard; silicon carbide and Dryguard silicon carbide optional.
*E.I. DuPont Reg. Trademark
CHEM-3B
220
POWER MONITORS No pump is designed to run dry for an extended period of time. Goulds recommends that pumps be protected with a power monitor. Easy to install and easy to operate, power monitors will ensure extended time between planned maintenance for the 3298 or any other pump in the facility.
Magnetic drive pump failures are often due to dry running and closed discharge valve conditions. With DryguardTM silicon carbide bearings and a power monitor, you have the best protection technology can offer. Goulds always recommends the use of a power monitor because...FAILURE IS NOT AN OPTION!
Ultimate Protection
TEFZEL (ETFE) is inert to most chemicals, and has good abrasion resistance. TEFZEL lined casing and containment shell with solid TEFZEL impeller provide superior corrosion resistance and long life unequalled by alloy pumps.
The 3298 is available in close-coupled or framemounted designs for true installation or pump replacement flexibility. Since the 3298 meets ANSI dimensional standards, retrofitting mechanically sealed ANSI pumps is easy: simply replace the old pump with the equivalent close-coupled or frame-mounted ANSI size 3298.
221
CHEM-3B
RADIAL AND THRUST BEARINGS Carbon radial bearings, carbon-filled Teflon, and silicon carbide thrust bearings are standard. Pure sintered silicon carbide thrust and radial bearings are optional for superior corrosion and abrasion resistance. DryguardTM bearings also optional for dry run system upset conditions.
ENCLOSED ONE-PIECE IMPELLER/MAGNET ASSEMBLY Enclosed design minimizes axial thrust, extends thrust bearing life. One-piece construction eliminates front shroud failure possible with two-piece impellers. Neodymium iron magnets are molded in place, reducing the chance of permeation. STATIONARY SHAFT Silicon carbide construction eliminates shaft deflection. Fully supported stationary design maximizes radial bearing life. SIMPLE OPERATION Unlike most magnetic drive pumps, the 3298 is as easy to operate as any standard ANSI pump. Non-metallic construction with no heat build-up makes the 3298 ideally suited for tank transfer, tank unloading, or any batch type service. ZERO LEAKAGE The 3298 is sealless and environmentally safe. No mechanical seal assures zero leakage on moderate to severe corrosives, hazardous liquids. A great solution to pumps with mechanical seal problems.
CHEM-3B
222
Item Number
Part Name
Casing Impeller Assembly Bearing Spider Bearing End Cover (Frame-Mounted) Ball Bearing (Frame-Mounted) Plug Oil Fill (Frame-Mounted) Stationary Shaft Drive Shaft (Frame-Mounted) Clamp Ring Rub Ring (M&L Frame-Mounted) Bearing SpacerRadial Key, Impeller to Bearings Key, Drive Carrier Radial Bearing Bearing, Reverse Thrust Bearing, Impeller Thrust Rear Impeller Wear Ring (M and L Group only) Set Screw (Close-Coupled) Frame Frame Foot Retaining Ring, Impeller/Driven Magnet Assembly Labyrinth Seal (Frame-Mounted) Lip Seal (Frame-Mounted) Gasket, Case Drain Hex Nut (Frame-Mounted) Hex Cap Screw Clamp Ring to Case Flange, Case Drain Gasket Bearing End Cover to Frame (Frame-Mounted) GasketFrame to Clamp Ring Retaining Ring (L Group Only) Hex Cap ScrewFrame to Clamp Ring Hex Cap Screw End Cover to Frame (Frame-Mounted) Hex Cap Screw Frame Foot Hex Cap Screw Frame To Rub Ring (M & L Group Only) O-ringContainment Shell Hex Tap BoltJacking (M & L Group Only) Hex Cap ScrewCase Drain O-ringReverse Thrust Bearing Washer, Wave Spring (L Group Only) Driven Magnet Assembly (L Group Only) Drive Carrier Assembly Containment Shell
*Registered trademarks for fluoropolymer resins, films and fibers made by DuPont.
Ductile Iron/TEFZEL* TEFZEL TEFZEL/Silicon Carbide, Optional - TEFZEL/Dryguard Ductile Iron Steel Steel Silicon Carbide, Optional - Dryguard Steel Ductile Iron Cast Iron TEFLON* TEFLON Steel Standard-Carbon Graphite, OptionalSilicon Carbide or Dryguard Carbon-Filled TEFLON Standard-Carbon-Filled TEFLON, OptionalSilicon Carbide or Dryguard Carbon-Filled TEFLON Steel Cast Iron Cast Iron TEFZEL Carbon-Filled TEFLON Buna Rubber Gylon Steel 304 Stainless Steel Steel Varnished Kraft Aramid Fibers with EPDM Rubber TEFLON Encapsulated Silicon 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel Standard-Viton, Optional-EPDM, Optional-Viton Encapsulated in TEFLON 304 Stainless Steel 304 Stainless Steel Viton Encapsulated in TEFLON Steel TEFZEL Neodymium Iron Cast Iron/Neodymium Iron TEFZEL/Fiber Reinforced Vinyl Ester
Material
197B 100
The 3298 S provides additional low flow coverage below the hydraulics of the smallest traditional ANSI pump size. XS pumps meet user requirements for low flow capabilities. Applying an oversized ANSI pump is not required. Capacities to 120 GPM (27 m3/h) Heads to 160 feet (49 m) Temperatures to 250 F (121 C) Pressures to 150 PSIG (1034 kPa)
101A 122A 197D 426A 358 241 370F 370B 101 351G
3298 XS
223
CHEM-3B
3298 S Close-Coupled
3298 S Frame-Mounted
3298 M Close-Coupled
3298 M Frame-Mounted
3298 L Close-Coupled
CHEM-3B
225
CHEM-3B
3298 XS
DIMENSIONS (1 X 11/2 - 5)
Group Size 1 X 1.5 -5 Motor Frame 143-145TC 182-184TC 56C 143-145TC 182-184TC 213-215TC 56C
XS
16.9 (429) 18.9 (480) 19.9 (505) 16.6 (422) 18.6 (472) 19.6 (498) 25.0 (635)
CP Approx.
Y 3.15 (80)
Z 2.34 (59)
1.5 X 2 - 6
60 (27)
3.41 (87)
2.56 (65)
CLOSE-COUPLED
Motor Frame 143TC 145TC 182TC/184TC 213TC/215TC Group S M L S M L S M L S M L S M L S M L S M L S M L CP (Approx.) 19 (483) 18 (457) 22.1 (562) 25 (635) NA 25.6 (651) 28.5 (724) 30.1 (765) 33 (838) 37 (940) 40 (1016) 42.5 (1080) NA NA NA NA NA
Group
M L
10.00 (254)
CHEM-3B
226
Optimally-sized Casing
Retains enough liquid to prime but not too much to increase fluid temperature during priming. Temperature rise is half of the competition. Integrated suction gooseneck keeps all bearings fully submerged to ensure lubrication during priming cycles. By minimizing the amount of retained liquid, there is less churning of the liquid during priming, thus, minimizing temperature rise during priming.
Retained Liquid
227
CHEM-3B
Close-Coupled
143TC 145TC 182TC/184TC 213TC/215TC 254TC/256TC 284TSC/286TSC Motor Frame CP (Approx.) 21 (533) 20 (508) 24 (610) 27.63 (702) 32.12 (816) 32.12 (816
CHEM-3B
228
Vertical Configuration
With the vertical design, the front thrust bearing will always be submerged in liquid. This unique feature adds an extra measure of dry run protection.
Containment shell and magnet area expel all trapped air/gases completely and efficiently during start-up without adversely affecting the shaft and bearings.
Self-Venting Design
Allows complete draining of fluid from pump for system maintenance. Blind flange and gasket ensure leak-free seal for safety.
Drain Connection
Casing Support
Optional casing supports provide rigid pump support when a pipe hung pump is not an option.
Parts Interchangeability
All components fully interchangeable with 3298 and SP3298, except the casing. Reduces spare parts inventory requirements.
229
CHEM-3B
Close-Coupled
Motor Frame 143TC 145TC Group S S S M S M S M M M CP (Approx.) 19.00 (463) 18.00 (457) 22.12 (562) 25.03 (636) 25.62 (651) 28.53 (725) 30.12 (765) 33.03 (839) 36.78 (934) 40.00 (1016)
182TC/184TC Group S M Size 11/2 X 2-6 11/2 X 2-8 2 X 3-6 11/2 X 2-10 Y 4.50 (114.3) 5.06 (128.5) 4.88 (124) 5.12 (130) A 8.12 (206.2 8.88 (225.6) 9.39 (238.5) 9.69 (246.1) B 6.62 (168.1) 7.88 (200.2) 7.39 (187.7) 9.19 (233.4) Weight 79 lbs (35.9 kg) 91 lbs (41.4 kg) 100 lbs (45.5 kg) 188 lbs (85.5 kg) 213TC/215TC 254TC/256TC
284TSC-286TSC 324TSC-326TSC
CHEM-3B
230
Close-coupled SP 3298 in Sulfuric Acid (H2SO4) service at a southeastern US papermill. SP 3298 replaced a conventional self-priming pump that had corroded to the point of requiring a casing replacement. The yellow tape is leak detecting tape for safety.
Close-coupled 3298 replaced a standard horizontal ANSI pump at an upstate New York chemical plant that was consistently leaking through the mechanical seal due to corrosion. The pump has been operating for several years, since its initial installation, without failure.
A bank of 3298s installed in a Korean steel mill in pickling services. The 3298 is ideally suited for pickling services using various acids. Goulds has installations in pickling services worldwide including Korea, France and various US locations.
This V 3298 replaced a standard ANSI in-line sealed pump. The V 3298 was installed to eliminate the mechanical seal. It is used to transfer and load chloroform at a large Midwest chemical plant. Chloroform is a regulated liquid and all mechanical seals in chloroform service must be leak checked. The pump has been operating without a failure since its installation.
231
CHEM-3B
NOTES
CHEM-3B
232
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model 3298
1 X 1.5 - 5
1 X 1.5 - 5
1.5 X 2 - 6
1.5 X 2 - 6
1 X 1.5 - 6
233
1 X 1.5 - 6
CHEM-3B
60 Hz Curves
Model 3298
2X3-6
2X3-6
1.5 X 3 - 7
1.5 X 3 - 7
1 X 1.5 - 8
1 X 1.5 - 8
234
CHEM-3B
60 Hz Curves
Model 3298
1.5 X 3 - 8
1.5 X 3 - 8
2X3-8
2X3-8
3X4-7
235
3X4-7
CHEM-3B
60 Hz Curves
Model 3298
1 X 2 - 10
1 X 2 - 10
1.5 X 3 - 10
1.5 X 3 - 10
2 X 3 - 10
2 X 3 - 10
236
CHEM-3B
60 Hz Curves
Model 3298
3 X 4 - 10G
3 X 4 - 10G
3 X 4 - 10H
3 X 4 - 10H
4 X 6 - 10
237
4 X 6 - 10
CHEM-3B
NOTES
CHEM-3B
238
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model 3298
1 X 1.5 - 5
1 X 1.5 - 5
1.5 X 2 - 6
1.5 X 2 - 6
1 X 1.5 - 6
239
1 X 1.5 - 6
CHEM-3B
50 Hz Curves
Model 3298
2X3-6
2X3-6
1.5 X 3 - 7
1.5 X 3 - 7
1 X 1.5 - 8
1 X 1.5 - 8
240
CHEM-3B
50 Hz Curves
Model 3298
1.5 X 3 - 8
1.5 X 3 - 8
2X3-8
2X3-8
3X4-7
241
3X4-7
CHEM-3B
50 Hz Curves
Model 3298
1 X 2 - 10
1 X 2 - 10
1.5 X 3 - 10
1.5 X 3 - 10
2 X 3 - 10
2 X 3 - 10
242
CHEM-3B
50 Hz Curves
Model 3298
3 X 4 - 10G
3 X 4 - 10G
3 X 4 - 10H
3 X 4 - 10H
4 X 6 - 10
243
4 X 6 - 10
CHEM-3B
NOTES
244
CHEM-3B
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model SP 3298
1 X 1.5 - 6
1 X 1.5 - 6
2X3-6
2X3-6
245
CHEM-3B
NOTES
CHEM-3B
246
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model SP 3298
1 X 1.5 - 6
1 X 1.5 - 6
2X3-6
2X3-6
247
CHEM-3B
NOTES
CHEM-3B
248
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model V 3298
1.5 X 2 - 6
1.5 X 2 - 6
2X3-6
2X3-6
1.5 X 2 - 8
249
1.5 X 2 - 8
CHEM-3B
60 Hz Curves
Model V 3298
1.5 X 2 - 10
1.5 X 2 - 10
CHEM-3B
250
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model V 3298
1.5 X 2 - 6
1.5 X 2 - 6
2X3-6
2X3-6
1.5 X 2 - 8
251
1.5 X 2 - 8
CHEM-3B
50 Hz Curves
Model V 3298
1.5 X 2 - 10
1.5 X 2 - 10
CHEM-3B
252
The 3299 is designed specifically to handle corrosives that require the universal corrosion resistance of Virgin PFA. As a sealless design, its an effective alternative to pumps with mechanical seal problems. Meets strictest EPA regulations. The standard frame-mounted configuration provides rugged dependable service for the most severe applications.
Safety Drive Magnet Assembly Bump Ring Adapter Drain Connection Optional Casing Drain Zero Emissions
Services
Close-Coupled Hot Acids Acetic Acid Chlorinated Solvents Chloroform Freon 113 Acetone Hydrofluoric Acid Sodium Hypochlorite Nitric Acid Amines Carbon Tetrachloride Dichloroehtylene Ethers Bromine Chlorine Dioxide
253
CHEM-3C
CONTAINMENT SHELLS
PFA lining with carbon fiber reinforced plastic outer shell. Optional bonded shells for added safety on vacuum services. Non-metallic construction eliminates heat generated by eddy current losses common in metallic designs. 30% higher efficiencies than magnetic drive pumps with metallic containment shells.
RECIRCULATION CIRCUIT
Large internal passages provide better solids handling and recirculation flow for increased reliability and reduced risk of plugging.
Provide optimum dry-run protection and the ultimate in corrosion and abrasion resistance.
One-piece solid casing lined with minimum 3/16" (4 mm) transfer molded PFA. Ensures lining integrity, longer life and decreased maintenance costs.
VIRGIN PFA LINED DUCTILE IRON CONSTRUCTION TRANSFER MOLDED CASING Provides superior corrosion
Proprietary process ensures uniform thickness of lining throughout casing. Produces consistent lining integrity needed for severe services. resistance; inert to most chemicals. Temperatures to 360F (182C).
CHEM-3C
254
Assures containment shell integrity in the unlikely event of a ball bearing failure. Provides safe support of drive carrier in the clamp ring during assembly and disassembly.
Solids Handling
Standard configuration features large internal clearances allow the passage of solids up to 0.06 inches with a maximum concentration of 2%. Concentrations of up to 10% and sizes up to 0.1875 inches in diameter can be pumped with the External Bearing Flush option offered by Goulds Pumps.
The ductile iron casing and adapter with the carbon fiber reinforced containment shell are designed for pressure containment to 275 PSIG. The PFA lining resists permeation of the most corrosive materials in high pressure applications.
255
CHEM-3C
PS20 Pump Load Monitors measure the motor input power in combination with a a propreitary algorithm to accurately determine the pumps load. During dry-run conditions, pump power is reduced and recognized by the PumpSmart Pump Load Monitor. During run-out conditions, power increases, which is also a recognizable condition. Power increase is also experienced when internal war results from upset conditions. Customers may configure the devices to automatically shutdown the pump or warn the operator via integrated relay output(s).
PS20
The PS20 Offers two underload and two overload condition protection functions (four total) as well as the ability to output pump load through and integrated 4-20 mA output. A six-button keypad and LCD readout enable greater congifuration and operation options. The PS20 can be applied on motors up to 999 F.L. Amps. PS20 Pump Load Monitor
Magnetic drive pump failures are often due to dry running and closed discharge valve conditions. With DryguardTM silicon carbide bearings and a power monitor, you have the best protection technology can offer. Goulds always recommends the use of a power monitor becuase...FAILURE IS NOT AN OPTION!
Ultimate Protection
The 3299 is sealless and environmentally safe. No mechanical seal assures zero leakage on moderate to severe corrosives and hazardous liquids. A great solution to a pump with mechanical seal problems.
CHEM-3C
256
0 0
0 m3 /h m FT. 0 GPM 25
30
100 1x2-10 20
75 20 1x11/2 - 8 50 11/2 x3 - 8
50 15
10 25
10 25 1x11/2 - 6 2x3 -6
0 0
Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.
257
CHEM-3C
117A
112
109A 117B
Stationary Bearing, Outboard Stationary Bearing, Inboard Radial Bearing, Outboard Radial Bearing, Inboard Clamp Ring
Alpha Sintered Silicon Carbide with DryguardTM Alpha Sintered Silicon Carbide with DryguardTM Alpha Sintered Silicon Carbide with DryguardTM Alpha Sintered Silicon Carbide with DryguardTM Ductile Iron PTFE Steel Ductile Iron Steel/Nitrile PTFE Steel Steel/Nitrile Steel Steel
Stub Shaft (Close-Coupled) not illustrated Drive Shaft (Frame-Mounted) Bearing Spacer
Set Screw (Close-Coupled) not illustrated Lip Seal, Inboard (Frame-Mounted) Lip Seal, Outboard (Frame-Mounted)
355A
356A
Socket Head Cap Screw Drive magnet assy to shaft Hex Cap Screw Clamp Ring to Bearing Carrier not illustrated Gasket Bearing End Cover to Frame (Frame-Mounted) Gasket Frame or Motor Adapter to Clamp Ring Support Ring Hex Cap Screw Frame or Motor Adapter to Clamp Ring Inner Shaft O-Ring Hex Cap Screw Clamp Ring to Casing
304 Stainless Steel 304 Stainless Steel Nitrile Buna Rubber Bound Aramid Fiber Steel PTFE Steel Kraft Paper
Hex Cap Screw End Cover to Frame (Frame-Mounted) not illustrated Drive Carrier Assembly Drive Carrier Assembly Containment Shell, Inner Containment Shell, Outer
Std. Ductile Iron/Neodymium Iron Boron, Opt. Ductile Iron/Samarium Cobalt CFRP PTFE
Steel/Samarium Cobalt/PFA
Kalrez
CHEM-3C
258
Dimensions
Model 3299
CLOSE-COUPLED
Motor Frame
143TC 145TC 182TC 184TC 213TC 215TC 254TC
Group
S M S M S M S M S M S M S M S M S M S M S M S M
CP (Approx.)
25.96 (659) 29.73 (755) 24.96 (634) 28.73 (730)
Size
A
13.5 (343) 19.5 (495)
D
5.25 (133) 8.25 (210)
X
6.5 (165) 8.5 (216)
Close-Coupled
161 (73) 173 (79)
Frame-Mounted
171 (78) 183 (83) 180 (82) 243 (110) 263 (120)
175 (80)
259
CHEM-3C
NOTES
CHEM-3C
260
Design Features
Model ICM The model ICM/ICMB is a metallic magnetic drive chemical process pump made of Ductile Iron, 316 Stainless Steel, Duplex SS, Alloy 20, Hastelloy and Titanium designed for normal and demanding chemical process applications.
Single-stage, magnetic drive centrifugal pump Dimensions and technical design in accordance with
DIN EN 22858/ ISO 2858/ DIM ISO 5199, ISO 15783 Standard frame-mounted design, alternatively close coupled Sealless design eliminates the need for shaft sealing Flanges drilled to DIN/ISO, ANSI, BS, JS
Ease of Maintenance
Complies With ISO 2858/EN 22858 For
Retrofit Capability and Simple Between All 18 Pump Sizes
Modular Design for Maximum Interchangeability Back Pull-Out Design Makes Maintenance Safe
Services
Chemical Process Pharmaceutical and Petrochemical Industry Food Technology Pulp Preparation Metal Processing General Industry Nuclear Power Plants Waste Disposal/Recycling Industries Water Treatment OEM
261
CHEM-3D
CAN
Hastelloy C4 (2.4610) as standard Non-welded, deep-drawn one-piece construction Rated for an operating pressure of 25 bar (360 psi), burst pressure > 150 bar (2175 psi) Can monitors on request
STURDY FRAME
Standard greased-for-life bearings Options: flood oil lubrication with extra large oil volume, oil sump cooling, labyrinth oil seals
CASING
Minimum corrosion allowance: 3 mm Standard 3/8" housing drain connection Replaceable housing wear ring (optional) Integrated connections for pressure and temperature monitors Jacketed housing for media heating or cooling on request
BACKPLATE
Integrated possibilities for connecting plain bearing flushing feature with external medium, on request with can drain temperature monitoring
CHEM-3D
262
Plain bearings must run reliably. If, however, pump maintenance is required, it must be performed correctly and often as quickly as possible. The cartridge plain bearing system of the ICM is designed accordingly: Fast and simple installation and replacement of the plain bearings, no need for installation settings. Cartridge design can be rebuilt/refurbished with individual components to minimize spare parts and repair costs. Radial and thrust plain bearings made of highly abrasion-resistant pure silicon carbide (SSiC) with universal chemical resistance In case of a plain bearing failure the encapsulated cartridge design both will act to contain possible silicon carbide (SSiC) fragments and to prevent the inner magnet assembly from contacting the can. Optionally the Dryguard PLUS bearing system can be supplied to provide an optimized dry-running capability. Dryguard PLUS has proven its worth in thousands of operating chemical process pumps.
The can is the most important sealing element against the atmosphere. This component was thus carefully examined during the development phase. The pressure and flow conditions inside the can were illustrated, simulated and analyzed using a computer. The can is therefore optimally designed. Hastelloy C4 (2.4610) as standard, deep-drawn non-welded design for reliable corrosion resistance Vortex breaking bead at the bottom of the can prevents against erosion of the can Burst pressure >150 bar ( > 2,175 psi) Large clearances (1.5 mm/ 1/16") between the can and the inner magnet assembly allow for greater reliability in solid laden services or with higher viscous media
A reliable flush circuit is important for heat dissipation, lubrication of the plain bearings and solids handling without clogging. The heat produced in the metallic can by eddy currents must be controlled to prevent against flashing because dry-running/inadequate lubrication and overheating are the most important causes of sealless pump downtimes and failures. Coupling years of ITTs sealless pump experience and using modern CFD (computational fluid dynamics) methods, an effective and reliable flush circuit has been designed during the development stages of the ICM. The flush circuit is enhanced by special design features in the inner magnet assembly, can and plain bearing cartridge to guarantee reliable pumping even under the most demanding applications. Rigorous testing has been completed to confirm its reliability.
CHEM-3D
Pump Dimensions
DNS
h1
I a f a f1
Frame-mounted design
25
58 59
40-25-160
40-25-200
50-32-315
126
CHEM-3D
264
DNS
Close-coupled design
d1
Model ICM/ICMB
265
CHEM-3D
Safety First
1 4 1 4
6 2 3 10
8 5
The ICM has been designed such that most condition monitoring and speed control devices can be easily and economically installed and retrofitted. The following condition monitoring options are available:
When a sealless pump is specified the Number One user concern is safe and leak free operation, especially when noxious, toxic, carcinogenic and other hazardous materials are conveyed.
1. Pump speed control (Hydrovar, PumpSmart, etc) 2. Temperature monitor 3. Flow and filling level monitor 4. Pressure monitor 5. Motor load monitor 6. Can temperature monitor 7. Can leakage sensor in the lantern 8. Rolling bearing monitor 9. Connection for external flush supply. 10. Secondary sealing: The space around the can can be sealed against the rolling bearings by means of special shaft or labyrinth seals.
If the can is damaged, the drive side and atmosphere would be protected against the medium for a certain time. Therefore, in conjunction with one of the can monitors, this results in an effective preventive environmental protection in the case of critical media.
Inducer
As an option all ICM pumps can be fitted with a suction inducer. The inducer reduces the NPSHr by 35-50 % permits smaller pumps at higher speeds for lower installation costs is advantageous for media with entrained gas, high vapor pressures or specific heats ITTs inducer technology has been proven in practice for over thirty years.
CHEM-3D
266
Hydraulic Coverage
1450/1750 RPM
100 80 60 50 40 30 50-32-315 10 15 20 30
Model ICM/ICMB
SPEED 1450 RPM Q (US GPM)
80 100 150 200 500 1000
40 50 60
20 15
40-25-250
6540315 5 32- 0250 5 32- 0200 5 32- 0160 6540250 6540200 6540160
100 80 60 50 40
12 100- 5200
40-25-200 10 8 6 5 4 3 2 2 3 4 5 40-25-160
30 20 15 10 8
80-5 0-16 0
10
15
20
30
40 50
80 100
150 200
800
2900/3500 RPM
10 200 150 50-32-315 15 20 40 50 60
600 500
100 80
400 300
60 50 40 30
200
12 100 5-200
40-25-160 30 15
50-32-160
80-5 0-16 0
100 65-1 60
125 80-1 60
100 80 60 50 40
Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.
267
CHEM-3D
H (ft)
80-5 0-20 0
100 -65200
150
H (ft)
NOTES
CHEM-3D
268
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model ICM/ICMB
40 - 25 - 160
40 - 25 - 160
50 - 32 - 160
50 - 32 - 160
65 - 40 - 160
269
65 - 40 - 160
CHEM-3D
50 Hz Curves
Model ICM/ICMB
80 - 50 - 160
80 - 50 - 160
100 - 65 - 160
100 - 65 - 160
125 - 80 - 160
125 - 80 - 160
270
CHEM-3D
50 Hz Curves
Model ICM/ICMB
40 - 25 - 200
40 - 25 - 200
50 - 32 - 200
50 - 32 - 200
65 - 40 - 200
271
65 - 40 - 200
CHEM-3D
50 Hz Curves
Model ICM/ICMB
80 - 50 - 200
80 - 50 - 200
100 - 65 - 200
100 - 65 - 200
125 - 80 - 200
125 - 80 - 200
272
CHEM-3D
50 Hz Curves
Model ICM/ICMB
40 - 25 - 250
40 - 25 - 250
50 - 32 - 250
273
50 - 32 - 250
CHEM-3D
50 Hz Curves
Model ICM/ICMB
65 - 40 - 250
65 - 40 - 250
80 - 50 - 250
80 - 50 - 250
100 - 65 - 250
100 - 65 - 250
274
CHEM-3D
50 Hz Curves
Model ICM/ICMB
125 - 80 - 250
125 - 80 - 250
50 - 32 - 315
50 - 32 - 315
65 - 40 - 315
275
65 - 40 - 315
CHEM-3D
50 Hz Curves
Model ICM/ICMB
80 - 50 - 315
80 - 50 - 315
CHEM-3D
276
Design Features
Self-Priming Rugged Double Row Thrust Bearing Heavy Duty One-piece Shaft External Impeller Adjustment Available in a Wide Range of Alloys Open Impeller Design Vapor Proof Option: Choice of packing, or mechanical seal for containing sump vapors
Services
Industrial Process Industrial Sump Wastes Molten Sulfur Tank Unloading Corrosive and Non-Corrosive Liquids
The Veteran vertical sump and process pump. Thousands of installationsindustrial process, sump drainage, corrosive liquids, pollution control, molten saltsattest to the 3171s remarkable performance. Simple mounting.
277
CHEM-4A
C-FACE MOTOR MOUNTING Accommodates readily available C-face motors. Also available for P-base and IEC motors. CONTINUOUS HIGH PERFORMANCE Original high efficiency maintained by simple external adjustment resulting in long-term energy savings.
DOUBLE ROW THRUST BEARING Grease lubricatedcarries pump thrust load; sealed for outdoor installation. DISCHARGE LOCKED TO PUMP SUPPORT PLATE FOR STRENGTH OPTIONAL UPPER STUFFING BOX
HEAVY COLUMN PIPE Provides rigid support for pump and bearings. LINESHAFT STEADY BEARING Self-lubricating carbon/graphite bearing furnished as standard best for handling water, corrosives, solvents and high temperature liquids. RESTRICTOR BUSHING Close running bushing to prevent pressure loss from casing.
ANY MOUNTING REQUIREMENTS Met by support plate and optional pit cover. Float switches, alternators and other control devices can be easily mounted.
STEADY BEARING HOUSING Precision machined register fit of column, bearing housing and casing assures positive bearing and shaft alignment. Completely interchangeable with all lineshaft bearing options.
HEAVY DUTY ONE-PIECE SHAFT With closely spaced steady bearings assures long life and low maintenance.
HEAVY DUTY CASING Provides rigid support for shaftcloser to impeller loadresulting in longer steady bearing life.
FULLY OPEN IMPELLER WITH BACK PUMP-OUT VANES Acknowledged best design for process servicessolids handling, stringy material, corrosives, abrasives.
REMOVABLE SUCTION COVER Replaceable wear part for low operational costs.
CHEM-4A
278
Abrasive Liquids
Goulds sealed bearing arrangement is recommended for applications where abrasive solids are in the pumpage and no clean flush is available. A carbon bearing and lip seal is used for sealing the bearing housing. Spring loaded grease cup is provided.
SEALED BEARING ARRANGEMENT
JACKETED COLUMN
Balanced, low NPSH, semi-open impeller for optimum performance Multiple intermediate bearings permit overall settings to 20 feet (6 m)
Optional Bearings
Goulds offers the best choice of steady bearings to meet service requirements...optional fluted rubber with rigid shell, bronze, and (standard) carbon.
Mounting Systems
Goulds can provide optional mounting systems to meet specific user requirements including pit covers fabricated with float control mounting points, man holes for access, vapor-proof designs, and lube line holes.
Float Controls
The widest range of float controls is offered to suit the individual requirements of every installation. Ask your Goulds representative for a complete list of options.
Other Options
Complete line of controls and starters Enclosed lineshaft Other types of float controls ANSI tank mounting Flanged discharge connections
279
CHEM-4A
S
4x4-8 390 (177) 17 (8) 0.938 (24) 11/2x2-11 385 (175) 14 (6) 0.344 (9) 21/2x3-11 425 (193) 15 (7) 0.594 (15) 3x4-11 4x6-11H 540 (245) 20 (9) 0.594 (15) 590 (268) 20 (9) 1.125 (29)
M
11/2x3-13 21/2x3-13 535 (243) 19 (9) 0.250 (6) 550 (250) 19 (9) 0.594 (15) 3x4-13 4x6-13 570 (259) 20 (9) 0.594 (15) 600 (273) 20 (9) 0.594 (15) 11/2x2-8 325 (148) 14 (6) 0.281 (7)
MT
11/2x2-11 385 (175) 15 (7) 0.344 (9)
L
6x8-13 8x10-11 830 (377) 35 (16) 0.594 (15) 910 (414) 40 (18) 1.188 (30)
0.6875
5305 or Equal 1.125 I.D. x 1.625 O.D. (29x41) 150 PSI 210 F 450 F (1034 kPa) (99 C) (232 C)
CHEM-4A
280
189 Optional Upper Stuffing Box 122 195 192 213 123 190
155 199 197 100 Designed to Meet (or Exceed) Todays Tough Environmental Requirements
Installed in 1988 on hydrocarbon waste sump service, this 3171 was easily retrofitted with vapor-proof construction including a ferrofluidic seal (see page 7) to meet tougher EPA emission requirements. Readings were less than30 ppm exceeding EPA requirements
281
CHEM-4A
80 60
20 5
60 m
m3 /h 3 10 GPM
20
30
40 50 60
10
15
600 8001000
300 400
2000
600 800
50 m 40
40 30 20 10 0
11/2 x3-13
30
21/2 x 3-11
3x4-11
4x6-11H
8x10-11
20
4x4-8
10
40 50 60 10
11/2 x2-8 30
200
50
300 400 80
300 400
CHEM-4A
282
50
21/2 x3-13
60
25
15
Your Goulds representative will gladly recommend the best sealing solution for your service, some of which are illustrated here.
DRY RUNNING SEAL Dry running, non-contacting cartridge gas seal. Pressurized air barrier between seal faces prevents vapor leakage.
SINGLE OUTSIDE SEAL Mechanical seal with oil lubricator and sight glass. Outside mount has no metal parts in contact with vapors.
283
CHEM-4A
70
DIMENSIONS
ST 1x1-5 A B E G R * Q 3.6 1.5 (38) 8.1 (205) 22 (559) 6 (152) 4.3 (362) 1x11/2-6 11/2x3-6 1x11/2-8 11/2x2-8 21/2x3-8 3.6 2 (51) 8.4 (213) 22 (559) 5.8 (148) 15.3 (387) 3.6 (92) 3 (76) 9.2 (232) 22 (559) 5.3 (132) 16.8 (425) 3.6 (92) 2 (51) 10.1 (256) 22 (559) 4.3 (108) 17 (432) 3.6 (92) 2 (51) 9.6 (244) 22 (559) 4.4 (111) 17 (432) 3.6 (92) 3 (76) 10.3 (262) 22 (559) 3.8 (97) 18.5 (467) S 4x4-8 4 (92) 4 (102) 12.1 (306) 26.5 (673) 3.3 (84) 22.5 (572) 11/2x2-11 21/2x3-11 4 (92) 2 (51) 11.4 (289) 26.5 (673) 4.6 (116) 20.5 (521) 4 (102) 3 (76) 12.1 (306) 26.5 (673) 4.2 (106) 22.5 (572) 3x4-11 4.5 (102) 4 (102) 12.8 (325) 31 (787) 4 (102) 24 (610) M 4x6-11H 11/2x3-13 21/2x3-13 4.5 (102) 4 (102) 14.3 (362) 31 (787) 3.7 (94) 26.5 (673) 4.5 (114) 3 (76) 13.6 (346) 31 (787) 4.8 (121) 25 (635) 4.5 (114) 3 (76) 13.2 (335) 31 (787) 4.7 (119) 25 (635) 3x4-13 4.5 (114) 4 (102) 13.8 (351) 31 (787) 4.3 (109) 25.5 (648) 4x6-13 4.5 (114) 4 (102) 14.8 (375) 31 (787) 3.7 (94) 27.5 (699) MT 11/2x2-8 11/2x2-11 21/2x3-8 4 (114) 3 (76) 11.4 (289) 26.5 (673) 4.4 (111) 20 (508) 4 (102) 3 (76) 12.37 (314) 31 (787) 4.56 (116) 22 (559) 4.5 (114) 4 (102) 13.6 (346) 31 (787) 3.8 (97) 22.8 (578) 6x8-13 10.4 (102) 6 (152) 21.5 (546) 6.9 (174) 38.5 (978) L 6x8-13 10.4 (114) 8 (203) 21.5 (546) 6.9 (174) 8x10-11 10.4 (264) 8 (203) 24.3 (616) 5.3 (133) 8x10-11 10.4 (264) 10 (254) 24.3 (616) 5.3 (133) 43.5 (1105)
CHEM-4A
284
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model 3171
1X1-5
1X1-5
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
285
1.5 X 3 - 6
CHEM-4A
60 Hz Curves
Model 3171
1 X 1.5 - 8
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 2 - 8
286
CHEM-4A
60 Hz Curves
Model 3171
2.5 X 3 - 8
2.5 X 3 - 8
2.5 X 3 - 8
4X4-8
4X4-8
287
1.5 X 2 - 11
CHEM-4A
60 Hz Curves
Model 3171
1.5 X 2 - 11
1.5 X 2 - 11
2.5 X 3 - 11
2.5 X 3 - 11
2.5 X 3 - 11
3 X 4 - 11
288
CHEM-4A
60 Hz Curves
Model 3171
3 X 4 - 11
4 X 6 - 11H
4 X 6 - 11H
8 X 10 - 11
8 X 10 - 11
289
1.5 X 3 - 13
CHEM-4A
60 Hz Curves
Model 3171
1.5 X 3 - 13
2.5 X 3 - 13
2.5 X 3 - 13
3 X 4 - 13
3 X 4 - 13
4 X 6 - 13
290
CHEM-4A
60 Hz Curves
Model 3171
4 X 6 - 13
6 X 8 - 13
6 X 8 - 13
291
CHEM-4A
NOTES
CHEM-4A
292
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model 3171
1X1-5
1X1-5
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
293
1.5 X 3 - 6
CHEM-4A
50 Hz Curves
Model 3171
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 2 - 8
1.5 X 2 - 8
2.5 X 3 - 8
2.5 X 3 - 8
294
CHEM-4A
50 Hz Curves
Model 3171
4X4-8
4X4-8
1.5 X 2 - 11
1.5 X 2 - 11
2.5 X 3 - 11
295
3 X 4 - 11
CHEM-4A
50 Hz Curves
Model 3171
4 X 6 - 11H
8 X 10 - 11
1.5 X 3 - 13
2.5 X 3 - 13
3 X 4 - 13
4 X 6 - 13
296
CHEM-4A
50 Hz Curves
Model 3171
6 X 8 - 13
297
CHEM-4A
NOTES
298
CHEM-4A
Self-Priming Rugged Double Row Thrust Bearing Heavy Duty One-piece Shaft External Impeller Adjustment Available in a Wide Range of Alloys Recessed Impeller Design Sealless Design Optional Vapor Proof Construction
Design Features
Services
Fiberous Wastewater Industrial Process Industrial Sump Wastes Tank Unloading Corrosive and Non-Corrosive Liquids Food Processing Chemical Slurries
The CV 3171 is a recessed impeller, circular volute type sump pump. Ideal for large solids and shear sensitive fluids. It will pass any solid that will pass through the discharge pipe. Circular volute minimizes radial loads making this the ideal pump for low flow process applications.
299
CHEM-4B
RECESSED IMPELLER Since impeller is recessed in the casing, velocities are low and solids contact with the casing are reduced. Wear rate, solids degradation, and shearing of liquids are minimized. OPTIONAL STRAINER Recommended for services where solids larger than the discharge of the pump can potentially enter the casing.
CHEM-4B
300
DIMENSIONS
A 4.00 (102) 2.00 (51) 1.32 (34) 2x2-8 4.50 (114) 2.00 (51) 1.45 (37) 2x2-10 4.50 3x3-10 (114) (51) (43) 4.50 (114) 2.00 (51) 1.27 (32) 2x3-13 4.50 (114) 3.00 (76) 1.14 (29) 3x4-13
Q 18.11
G E
3.00
10.79 (274)
31.00
1.69
21.47
13.17
(787)
(583) 25.24
(335)
15.44 (392)
26.32
301
CHEM-4B
Material
CD4 CD4 Acrylic Yarn Steel C.I. CD4 Teflon CD4
GA-20 GA-20 GA-20 316SS or as Specified GA-20 Steel C-20 C.I. Acrylic Yarn Teflon
Lantern Ring
108A
Acrylic Yarn
Teflon
122
Deflector
Shaft
190
189
187
Column, Head
Plate, Support
Strainer (OPTIONAL)
Bushing (casing)
Locknut, Bearing
Shell, Bearing
EPDM Carbon Teflon Steel or as Specified Steel Steel C.I. Steel Steel Steel
EPDM Carbon Teflon Steel or as Specified C-20 C-20 C-20 C-20 Steel
240 315
221
Steady Bearing
Pipe, Discharge
Elbow, Discharge
Extension, Column
Teflon /Viton Steel/Nitrile Nitrile Steel Nitrile/Acrylic 316SS Teflon Steel Steel
Teflon /Viton Steel/Nitrile Viton Steel Nitrile/Acrylic 316SS Teflon Steel Steel
GA-20
412A
382
369A
369
O-Ring, Impeller
Gasket, Elbow
Gasket, Casing
Nitrile Acrylic
Nitrile/Acrylic
Nitrile/Acrylic Steel
Teflon
Steel
Diameter at Impeller Shaft Diameter at Coupling End Diameter at Steady Bearing of Solids Ball Bearing Bearings Steady Bearing (Sleeve Type)
0.6309 (16)
0.9008 (23)
0.9008 (23)
0.9008 (23)
Maximum Total Working PressureCasing Max. Liquid Temp. With Upper Stuffing Box
1.625 I.D. x 2.125 O.D. (41 I.D. x 54 O.D.) 4.00 LG. (102 LG.) 285 PSIG (1965 kPa) 450 F (232 C) 180 F (82 C)
5308 or Equal
General
CHEM-4B
302
240 136
333
351A
303
CHEM-4B
CAPACITY50 Hz
20 100 40 200 60 300 80 100 400 130 500 140 600 160 700 200 800 1000 300 1200 400 m 60 55 50 1800 FT. 200 190 180 3500/2900 RPM 170 1750/1450 RPM 160 150 140 130 120 110 100 90 80 3x4-13 70 60 50 40 30 20 10 0 800 900 1000 1400 1800 2000 180 200 220 300 400 800
TOTAL HEAD60 Hz
65 60 55 50 45 40 35 30 25 20 15 10 5 0
40 35 30 25 20 15 10 5 0
CAPACITY60 Hz
CAPACITY50 Hz
20 100 40 200 60 300 80 400 100 500 120 140 600 160 700 180 800 70 FT. 60 m 20
25
1180/960 RPM
50 2x3-13 3x4-13 40 10 15
TOTAL HEAD60 Hz
15
10
0 0 0 GPM 100 m3 /h 20 200 40 60 300 80 400 100 500 120 600 140 700 160 800 180 900 200 220
CAPACITY60 Hz
CHEM-4B
304
TOTAL HEAD50 Hz
TOTAL HEAD50 Hz
45
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
Model CV 3171
LF 1 X 1.5 - 8
LF 1 X 1.5 - 8
2X2-8
2X2-8
2X2-8
305
2 X 2 - 10
CHEM-4B
60 Hz Curves
Model CV 3171
2 X 2 - 10
3 X 3 - 10
3 X 3 - 10
2 X 3 - 13
2 X 3 - 13
3 X 4 - 13
306
CHEM-4B
60 Hz Curves
Model CV 3171
3 X 4 - 13
307
CHEM-4B
NOTES
CHEM-4B
308
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
50 Hz Curves
Model CV 3171
2X2-8
2X2-8
2X2-8
2 X 2 - 10
2 X 2 - 10
309
3 X 3 - 10
CHEM-4B
50 Hz Curves
Model CV 3171
3 X 3 - 10
2 X 3 - 13
2 X 3 - 13
3 X 4 - 13
3 X 4 - 13
LF 1 X 1.5 - 8
310
CHEM-4B
50 Hz Curves
Model CV 3171
LF 1 X 1.5 - 8
LF 1 X 2 - 10
LF 1 X 2 - 10
LF 1.5 X 3 - 13
LF 1.5 X 3 - 13
311
CHEM-4B
NOTES
312
CHEM-4B
Design Features
Compliant Thrust Bearing Arrangement Grease or oil mist compatible Duplex single row with machined brass cages INPRO bronze labyrinth seals Compliant Disc Coupling Balanced to AGMA 9 Fully Compliant Bearing Spans 300# Discharge Flanges as Standard 1/2" Diameter Lubelines for Steady Bearings Integral Lifting Eyes Many Interchangeable Parts with Model 3171
313
CHEM-4C
Discharge Elbow
Carbon Steel
A193 B8M
Optional Features
Single Seal Vaporproof Construction
Used where emissions control is required Gasketed fits and dry-running seal keep vapors in the sump
Single Seal
Common Options
Optional soleplate (pit cover) Jacketed construction Tank flange support plate
Double Seal
CHEM-4C
314
1x11/2-8
1x11/2-6
20 5 10
20 6
30
40 10
50 60 70 80 15 20
100 30
200 50
300 80
100
30
30
100 11/2x2-11 75 21/2x 3-11 3x4-11 4x6-11H 8x10-11 75 20 50 21/2x3-8 4x4-8 25 1x1-5 1x11/2-6 11/2X3-6 80 100 20 30 11/2x2-8 200 50 300 400 80 600 800 1000 120 150 200 2000 300 400 3000 5000 10
20 50 10 25
1x11/2-8
315
CHEM-4C
60
NOTES
CHEM-4C
316
The following curves are for reference only. Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current revision.
60 Hz Curves
1X1-5
1X1-5
1 X 1.5 - 6
1 X 1.5 - 6
1.5 X 3 - 6
317
1.5 X 3 - 6
CHEM-4C
60 Hz Curves
1 X 1.5 - 8
1 X 1.5 - 8
1 X 1.5 - 8
1.5 X 2 - 8
1.5 X 2 - 8
1.5 X 2 - 8
318
CHEM-4C
60 Hz Curves
2.5 X 3 - 8
2.5 X 3 - 8
2.5 X 3 - 8
4X4-8
4X4-8
319
1.5 X 2 - 11
CHEM-4C
60 Hz Curves
1.5 X 2 - 11
1.5 X 2 - 11
2.5 X 3 - 11
2.5 X 3 - 11
2.5 X 3 - 11
3 X 4 - 11
320
CHEM-4C
60 Hz Curves
3 X 4 - 11
4 X 6 - 11H
4 X 6 - 11H
8 X 10 - 11
8 X 10 - 11
321
1.5 X 3 - 13
CHEM-4C
60 Hz Curves
1.5 X 3 - 13
2.5 X 3 - 13
2.5 X 3 - 13
3 X 4 - 13
3 X 4 - 13
4 X 6 - 13
322
CHEM-4C
60 Hz Curves
4 X 6 - 13
6 X 8 - 13
6 X 8 - 13
323
CHEM-4C
NOTES
CHEM-4C
324
Curves
API 3171 Performance Curves are the same as those for the Pump Models 3171 (Section CHEM-4A) and CV 3171 (Section CHEM-4B).
325
CHEM-4C
NOTES
CHEM-4C
326
Design Features
Cost Effective Alternative to High Alloys Casing and Impeller Interchangeable with Goulds Model NM 3196 Thrust Bearing Sealed Against External Contamination Rugged Double Row Thrust Bearing Casing and Impeller Molded with High Strength, Corrosion Resistant GMP-2000* Corrosion Resistant RULON Column Bearings
Services
Chemical/Petrochemical Waste Acid, Hydrochloric Acid, Sodium Hydroxide; Ferric Chloride, Sulfuric Acid, Spinfinish Wastes Metal Finishing Spent pickling solutions, Electroplating rinses, Nickel plating bath Utility Coal pile runoff, Sea water, Demineralized water
RULON is a registered trademark of Dixon Industries Corp. * Proprietary molding process/material GMP-2000
327
CHEM-4D
OVERSIZED SHAFT
Available in 316 stainless steel, Alloy 20, Hastelloy B and C, Titanium.
CHEM-4D
328
Superior column bearing performance is assured by a special RULON bearing...a polymetric fluoropolymer material designed specially for use with high alloy shafting. RULON provides significant advantages: I I I I I Extremely low coefficient of friction. Chemically inert. Low wear rate. Minimum lubrication requirements. Ideal for non-metallic pumps and severe corrosive services.
Goulds utilizes our proprietary Process which permits a true volute to be molded in the casing, just like a metal ANSI pump. Other materials available upon request.
The NM 3171 casing and impeller are constructed of vinylester thermoset resinindustry's choice for moderate corrosives. Maximum strength is achieved by fiber reinforcement. No fillers are used which reduce corrosion resistance.
Application Flexibility
Goulds NM 3196 is a horizontal version of the Model NM 3171. Liquid end parts are made of the same materialhigh strength, corrosion resistant fiber reinforced vinylester. Performance and efficiency are the same. (Refer to Section CHEM-2A).
Model NM 3196 STX
329
CHEM-4D
Part Name
Casing Impeller with insert Adapter Bearing End Cover Ball Bearing Shaft Grease Relief Fitting (Optional) 316 SS AAlloy 20
Material
Fibergalss Reinforced Vinylester/Hastelloy C Cast Iron Cast Iron Hastelloy B Cast Iron Steel Polyester Steet Steel Hastelloy C Titanium Fiberglass Reinforced Vinylester
109 122
1 1 1 1 1
136
134
180
181 192
Bearing Locknut/Lockwasher Pump Cover Suction Tail Pipe Assembly Flush Tubing Mounting Plate
Bearing Housing
189 190
1-4 1 1 1
1-4
1-4 1 1 1
Column Bearing Assembly Protector Plate Vapor Seal Motor Support Pipe Collar Lip Seal/Lower Lip Seal-Upper 316 SS 316 SS Alloy 20 Alloy 20
Polyester/Rulon
Vinyl Ester
215A
332
372B
372A
371Z
371W
371H
360Y
356A
351A
333A
1 1
4-16 4-8 4 4 1
4-12 1 1 1 1
4-8
O-Ring-Impeller
Stud/Nut-Casing/Pump Cover
Steel/Buna
Polyester
316 SS
316 SS
316 SS
316 SS
Alloy 20
Alloy 20
Alloy 20
Alloy 20
Hastelloy B
Hastelloy B
Hastelloy B
Hastelloy C
Hastelloy C
Hastelloy C
Hastelloy C
Titanium
Titanium
Titanium
Titanium
445A
CHEM-4D
330
REGREASABLE OPTION
242
372B 192 122 371W 213 180 356A 412Z 101 100
COLUMN BEARING
360Y 371H
331
CHEM-4D
300 70 80
400 90 m 70 60 50
100 200
150 40 30 20 50
100
20
40 10
60
80
100 20 30
150 40
200 50
250 60
300
1000
GPM
70 80 100
80 70 60 50 40 30
70 60 50 40 11/2 x 3-13 3 x 4-13 4 x 6-13 30 20 2 x 3-10 11/2 x 3-8 3 x 4-10H 3 x 4-8G 4 x 6-10H 15 10 5
Scale Change
150
100 70 60 50 40
80 60 1 x 11/2 -8
30 20 10
100
150 30 40
200 50
250 60
300 70
350
500
700
0 GPM m3/h
80 90 100 150
CHEM-4D
332
20
40 10
60
80
100 20 30
150 40
200 50
250 60
300 70
350 80
400 90
450 100
550 130 m
GPM
m3/h FT.
20 3 x 4-13 11/2 x 3-13 4 x 6-13 10 1 x 2-10 2 x 3-10 11/2 x 3-8 3 x 4-3G 2 x 3-6 3 x 4-10H 4 x 6-10H 15
70 60
80
50 40
30
1 x 11/2 -8
100
150 30 40
200 50
250 60
300 70
350 80
400 90
450 100
0 GPM m3/h
Group
ST
3x4-10H 1x1-8 1x3-8 3x4-8G 1x2-10 2x3-10 2x3-6
MT
4x6-10H 1 3-13 3x4-13 4x6-13 210 (95) 1 (25.4)
Pump Size
Weight3 Ft. Depth Less MotorLb. (kg) Maximum Diameter SolidsIn. (mm) Diameter At Coupling EndIn. (mm) Diameter At ImpellerIn. (mm) Thrust Bearing First Critical Speed (minimum) Maximum SpacingCenter-To-CenterIn. (mm) Maximum Liquid Temperature Maximum DischargeHeadFt. (m) WeightAdd For Each 6 In. LengthLb. (kg)
Pump
125 (57)
135 (61)
140 (64)
155 (70)
Casing
11/32 (8.7)
170 (52)
7/16 (11.1)
3/8 (9.5)
11/32 (8.7)
290 (88)
76 (23)
7/32 (5.6)
15 (7)
160 (73)
170 (77)
200 (91)
Shaft
1 (25.4)
122 (37)
180 (55)
Bearings
200F (79C)
333
CHEM-4D
DIMENSIONS-PUMP SETTING
Set No.
A EXTERNAL BEARING FLUSH DISCHARGE (FLANGED150# ANSI F.F.) OPTIONAL INTERNAL FLUSH
01
02 03 04
05
06
07 08 09 11
10 12 14 15 13
3.00 (9.14) 3.50 (1.067) 4.00 (1.219) 4.50 (1.372) 5.00 (1.524) 5.50 (1.676) 6.00 (1.829) 6.50 (1.981) 7.00 (2.134) 7.50 (2.286) 8.00 (2.438) 8.50 (2.591) 9.00 (2.743) 9.50 (2.896) 10.00 (3.048)
28.50 (723.9) 34.50 (876.3) 46.50 (1028.7) 46.50 (1181.1) 54.50 (1384.3) 60.50 (1536.7) 66.50 (1689.1) 72.50 (1841.5) 78.50 (1993.9) 83.50 (2120.9) 89.50 (2273.3) 95.50 (2425.7) 101.50 (2578.1) 107.50 (2730.5) 112.50 (2857.5)
T B B/2
7.50 (190.5)
G
K-7.00 (177.8)
K S
6.50 (165.1)
J PIT DEPTH
7.50 (190.5)
12.00 ( 304.8) 18.00 ( 457.2) 24.00 ( 609.6) 30.00 ( 762.0) 36.00 ( 914.4) 42.00 (1066.8)
1x3-6 ST 1x1-8
2 3 2
6.50 (165.1)
8.00 (213.2)
12.88 (327.2)
7.25 (184.2)
.75 (19.1)
5.25 (133.4)
22.00 (558.8)
36.00 (914.4)
18.00 (457.2))
ST
3x4-10H
3 2 3
11.00 (279.4) 8.50 (215.9) 9.50 (241.3) 12.50 (317.5) 10.50 (266.7) 12.50 (317.5) 13.50 (342.9)
9.12 (231.6) 11.2 (282.4) 10.12 (257.1) 9.12 (231.6) 11.12 (282.4) 9.12 (231.6) 10.25 (260.4)
18.00 (457.2)
8.25 (209.6)
10.00 (254)
* Weight shown is for 36 in. pit depth. Weight increases by 30 lb. (13.6) for each additional 1 foot increment. Weights are approximate.
6.88 (174.7) 6.75 (171.5) 7.00 177.8) 7.62 (193.5) 8.62 (218.9) 9.62 (244.3) 8.00 (203.2) 10.38 (263.7)
140 (64) 155 31.00 (70) (787.4) 155 (70) 175 35.00 (79) (889) 200 (91) 34.00 200 (863.6) (91) 155 (70 36.00) 250 (914.4) (113)
For detailed hydraulic curves for the NM 3171, please refer to the 3196 curves in section CHEM-1A.
CHEM-4D
334
Curves
Model NM 3171
NM 3171 Performance Curves are the same as those for the Model 3196 Pumps found in Section CHEM-1A.
335
CHEM-4D
NOTES
CHEM-4D
336
Curves
Model NM 3171
NM 3171 Performance Curves are the same as those for the Model NM 3196 Pumps found in Section CHEM-2A.
337
CHEM-4D
NOTES
CHEM-4D
338
Goulds Model AF
Axial Flow Pumps Designed for Continuous Circulation of Corrosive/Abrasive Solutions, Slurries and Process Wastes
Cast design 6 - 36 Capacities to 200,000 GPM (35,000 m3/h) Heads from 2-30 feet (.6096-9.1440 m) Temperatures to 600F (315C) Available in cast iron, austenitic stainless steels,duplex alloys, nickel, nickel-chrome alloys, nickel-chrome-moly alloys, titanium, and other alloys as required for the service Available in 6-60 sizes
Design Features
Multiple impeller selections for optimum performance and efficiency. Tapered bore stuffing box for longest seal life. Back pullout construction as standard on sizes through 36". Robust bearing frame and shaft for long life on critical, continuous duty services.
Goulds line of axial flow pumps is unmatched in the industry for low head/high capacity pumping requirements. . .especially when corrosive and/or abrasive solutions are involved. Extended service life, mechanical reliability, custom engineering and a wide range of materials allow the Model AF to stand out as the leader in the field.
Services
Chemical - Evaporator and Crystallizer Circulation Mining and Minerals - Phosphate, Soda Ash, Potash and Sodium Chloride Processing. Petrochemical - Polymerization Reactors, Xylene Pulp & Paper - Black Liquor Evaporator, Chlorine Dioxide Generators Municipal - Sewage Digesters General - Raw Water Pumping, Flood Control, Marine Ballast Transfer
Fabricated design 42 - 60 Shown above is 42 size with optional spring mounted base. Fabricated designs can be built in larger and smaller sites if required.
339
CHEM-5A
CHEM-5A
340
199 198
332A
408
179
184
Description
Impeller Shaft Elbow Thrust Bearing Retainer Outboard bearing Inboard Bearing Impeller Key Drip Pan Bearing Housing
Cast Iron
Cast Iron
304
CF8
CF8
CF8M
CF8M
316
M-35-1 M-35-1
Inconel
CW-6MC CW-6MC
Nickel Titanium
CZ-100 CZ-100 Nickel 200 Nickel CZ-100 Nickel Nickel Gr. C-3 Gr. C-3 Tit. Gr. 2 Titanium Titanium Titanium Gr. C-3
Monel 400
CN7M C-20
316 standard. Other options available. CD4MCuN Hast C 2205 Monel 400 Monel 400 M-35-1
Hast C
Monel 400
CW-6MC
356A
332B
332A
215C
358U
496A 496
443X
408A
Spacer
Sensor plugs Stuffing Box Cover O-ring Thrust Bearing Retainer O-ring Buna-N
Drain Plug
Coupling Key
Filler Plug
Mechanical Seal
Adjusting Bolts
Non-contacting Bronze (optional materials available) As Specified Brass Steel Brass Steel Steel
Brass
Brass
787H
Adjusting Lug
Teflon
341
CHEM-5A
Hydraulic Coverage
m 12 FT. 40 35 10 30 45
TOTAL HEAD
25 20 15
10 0x1 10
12 2x1 12
6 66x
00 12
88x 8
42
54
6x3 36
4 x2 24
0x3 30
70 0x 70
60 0x x6 60
2x4
4x5
x1
-2
42
54
36
30
2 0-1 20
0-
0 70
m 00
4 10 2 5 0 10 GPM x 100 m3 /h
20 600
30
40
50
60
200
300
400 8000
500 600 700 800 900 1000 12000 15000 20000 30000
2000 40000
1000
1500
Please refer to the Pump Selection System (PSS) at www.gouldspumps.com for the most current curves.
CAPACITY
5000
Construction Details
Description in. (*mm) Impeller Number of Vanes Sphere Size (in.) WR2 (Lb-Ft2) Shaft Diameter At Impeller Stuffing Box w/Sleeve Stuffing Box w/o Sleeve Between Bearings Overhang Drive End Dia. Keyway (sq.) Bearing Configuration Inboard Outboard Oil Lube Grease Lube 6 1.5 .054 1.25 16.22 8 2.0 .67 10 2.5 1.74 12 3.0 3.50 14 3.5 6.64 16 4.0 10.20 18 4.5 21.90 20 5.0 36.80 3.62 4 24 6.0 89.50 700* 7.0 197.0 30 7.5 311.0 36 9.0 653.0 5.12 6.94 7.00 27.16 61.90 5.12 1.250 42 1200* 54 60 15.0 3586.0 8.50 11.625 11.500 32.11 93.26 7.00 10.5 12.0 13.5 1302.0 2131.0 3550.0 8.00 11.625 11.500 32.11 89.08 6.00 1.500 8.50 8.50 11.625 11.625 11.500 11.500 32.11 32.11 90.83 93.26 7.00 7.00 1.750 7LM 23156W33 22252W33 100TP144
2.00 2.44 2.50 14.28 28.12 30.50 2.25 .500 2MXR 213-S 7313 BEAGY Y
2.62 3.25 3.25 16.06 34.82 37.19 2.62 .625 3MXR 217-S 7316-BECBY
4.00 5.19 5.25 24.62 44.06 50.94 3.50 .875 4MXR 23124W33 HH224340 90073 Y 7.500 5.75 3/4 5 1.50 6.000 7.250 5.63 5.00 9.50 10.18 11.05
4.00 4.75 6.19 6.25 24.53 64.41 4.38 1.000 5MXR 23130W33 HH926749 90023
Packed Box Bore Depth Packing Size No. of Rings Lantern Ring Width Sleeve Diameter Mechanical Seal Box Bore Depth Taper Qty & Bolt Size 1.50
3/8
8.625 6.12
3/4
2.69
7.00
7.99
(4) 5/8-11
4.00
11.29
14.875
19.00 10.50
1.00
3/8 1.06
1.13
1/2 1.19
1.31
5/8 1.38
1.38
1.48
3/4 1.65
1.50
7/8 1.87
3/4 2.08
3/8 2.63
1/2 2.75
1/2 3.00
5/8 3.12
CHEM-5A
342
Dimensions Model AF
Dimensions
Pump Size 6 8 10 12 14 16 18 20 24 700mm 30 36 42 1200mm 54 60 37.81 34.56 31.62 A 12.50 10.00 7.75 B 9.38 7.50 6.13 C 9.00 9.00 9.00 D 10.00 8.00 6.00 E 33.34 26.10 24.03 F 5.00 4.00 3.00 H 10.00 8.00 7.00 I ~ ~ ~ J 2.00 2.00 1.50 K L ~ ~ ~ 2.25 2.25 2.25 M 3.00 3.00 3.00 N 1.50 1.50 1.50 O .375 .375 .375 P
107.12
91.12
84.37
65.75
62.47
55.18
51.38
30.00
25.00
22.50
20.00
17.50
15.00
157.93
60.88
39.94
36.50
36.81
22.50
18.75
16.88
15.00
13.12
11.25
164.62
60.93
43.25
28.00
25.00
25.50
17.00
16.00
13.00
13.00
11.00
11.00
167.18
67.00
43.25
32.00
26.00
22.00
20.00
24.00
18.00
18.00
16.00
14.00
12.00
68.00
54.00
32.00
40.00
33.00
30.00
24.00
70.19
74.19
58.40
47.14
42.03
39.27
48.00
39.00
40.00
124.18
81.00
76.00
16.50
18.44
15.00
17.56
11.00
7.00
9.00
8.00
7.00
6.00
24.00
24.50
18.00
16.00
14.00
12.00
40.00
48.00
48.00
20.19
16.75 19.03
67.13
33.00
30.00
28.00
39.63
38.50
26.58
26.58
24.14
24.14
45.77 ~ ~
43.50
43.50
5.00
3.50
3.00
3.00
2.75
2.75
67.25
67.25 73.15
6.00
5.00
5.00
4.00
5.00
4.00
3.00
3.00
2.75
2.75
5.00 ~ ~ ~
5.00
5.00
5.00
5.00
3.00
3.00
2.75
2.75
~ ~
6.50 7.50
6.00
11.87
5.75
5.00
5.00
6.50
6.50
5.00
5.00
4.00
4.00
11.87 11.87
11.87
10.00
8.50
9.75
9.75
3.50
3.50
2.62
2.62
2.25
2.25
5.12
4.38
4.38
10.00
6.00
1.250
1.000
1.000
.875
.875
.625
.625
.500
.500
10.00 10.00
7.00
1.500
7.00 7.00
1.750
1.750
1.750
Note: *Cast AF casing flanges per ANSI B16.5 150# for OD, bolt hole diameter, # of bolts and bolt circle diameter only. Flanges are flat faced with smooth finish as standard.
343
CHEM-5A
Back pullout feature provided as standard on sizes through 36. Allows for ease of maintenance. Impellers are available in 0 and 5 vane pitch along with CW or CCW rotation. MULTIPLE IMPELLERS FOR OPTIMUM PERFORMANCE
BACK PULLOUT
Adjusting bolts allow for precise, easy adjustment of both the impeller clearance and stuffing box runout. Precise alignments minimizes pump life cycle cost.
The bearing frame is designed as a one piece unitized frame with extra large capacity oil sump to provide optimum cooling. Bearing arrangement is now identical for top and end suction allowing for pump operation in either direction.
CHEM-5A
344
Optional Features
Goulds exclusive enclosed design protects the springs from corrosion and spillage. Springs are used to protect the pump from large flange loads imposed by thermal expansion of the piping.
Spring
Precision-made replaceable liners between impeller and casing are offered as an option to ensure continuous high efficiency.
ELBOW LINER
An oil cooling option is available on 12 and larger sizes. A coiled tube mounted inside the bearing housing circulates water to cool the oil bath. Used when process temperatures cause excessive heat build up in the bearing housing and or bearings.
OIL COOLING
Optional packed stuffing box with replaceable wear sleeve is available as a low cost alternative to mechanical seals.
PACKED BOX
An optional adapter is used for single mechanical seals requiring a restrictor bushing. The restrictor bushing minimizes product dilution that may be detrimental to the process.
345
CHEM-5A
Construction Options
DOUBLE ELBOW
SIDE BY SIDE
DIRECT CONNECT
PIPE MOUNTED
VERTICAL
CHEM-5A
346