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Consider The Advantages of Digital Hydraulic Valves: Applications

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Ideas &

Applications

By Richard T. Schneider

Consider the advantages of digital hydraulic valves


nalog hydraulic valves both from reduced installation and servo and proportional wiring costs to greater functionalhave served industry well for sev- ity, increased flexibility, and simeral decades. Of course, for very plified valve setup. precise applications, system designToday, sectors of the hydraulics ers had to learn to make allowances industry are driving towards openfor their limitations. Among them: architecture components. Open ar susceptibility to electromagnetic chitecture calls for such developinterference and transmission ments as standardized cables and losses over long lengths of cable. connectors, clearly defined dataCare had to be taken to ensure in- exchange mechanisms, and pubtegrity of low-power analog signals. lished device profiles. Open archi only modest diagnostic and mon- tecture interfaces protect machine itoring capabilities. Typically, ana- builders investments in the devellog valves provide only an all or opment of digital device communinothing digital fault signal. With cation software. this limited information, tracking At the protocol layer, Moogs inidown a root-cause problem can be tial Digital Interface Valve (DIV) a time-and-money-consuming task. Moogs Digital Interface Valve is inflexibility. Functional- based on integral 32-bit, floatingity is set at the factory. point microprocessor that closes Analog valves need cen- all control loops. Extensive device tralized control-system ar- monitoring and fault detection are chitecture with a power- built in. Valve supports CANbus ful central controller, interface, one analog input, which must interface with and one analog each independent device output. on the machine. Today, electronic technology and miniaturization can bypass these limitations of analog valves. At conforms Moogs Industrial Controls to CANopen. This Div., we believe that the standard clearly defines the time for digital valves has arrived. Our experience with this new data-exchange mechanism so that product platform suggests that the the inter-operability between confuture will focus on configurable, forming devices is guaranteed. At outer-loop motion and pressure the application layer, the DIV comclosed-loop controls directly at plies with the Proportional Valve Device Profile (first proposed by the valve. Digital valves integral micro- the VDMA organization of Gerprocessors can close control loops many). This standard specifies the and provide extensive device-mon- functionality of all devices of the itoring, fault-detection, and com- same family. Detailed knowledge munication capabilities. They offer of the fieldbus is unnecessary with the many benefits of open and de- a human/machine interface in centralized system architecture place, so system designers can fo-

cus on the application. The DIV fits well into both centralized and decentralized systems. One benefit of decentralized architecture is that serial wiring to each component replaces parallel wiring. Serial wiring reduces installation and connection costs. It also enhances flexibility because systems can be changed or extended easily. Tasks of subsystems are assigned to local devices, reducing the complexity and required processing power of the main controller. The DIVs embedded digital microprocessor is the foundation for enhanced functionality and flexibility (as compared with its analog counterparts). Configurable valve functions enable users to define the valves dynamic behavior and adapt its characteristics to particular application requirements. Field-programmable functions include four-quadrant demand ramp conditioning, dead band compensation, demand limits, direction dependent gains, and access to valve tuning parameters. Detailed diagnostic status information, available over the digital bus, improves safety and reliability and simplifies maintenance. This information includes programmable control deviation monitoring, vendor name, model numbers and the like. Elimination of external analog demand conditioning boards and simplified P/Q valve setup save cost. Daniel Halloran, head of the Controls and Electronics Section at Moogs Industrial Controls Div., provided this discussion. Contact Moog at 800 / 272-6664 or visit www.moog.com/industrial.

8 Hydraulics & Pneumatics s September 2002

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