Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 4K views

    ZD30

    Uploaded by

    Moaed Kanbar
    The document provides information about modifying the valve lifter of a ZD30DDT engine. The key points are: 1. The 1/4 valve lifter has been changed from a type without an adjusting shim to a type with an adjusting shim. 2. Instructions are provided on inspecting the valve lifter and adjusting shim for wear, adjusting valve clearance by changing the shim thickness, and specifications for clearance, lifter diameter and available shim thicknesses. 3. The procedure for adjusting valve clearance involves removing the current shim, measuring its thickness, calculating the thickness of the new shim needed to achieve the specified clearance, and installing the new shim.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    ZD30

    Uploaded by

    Moaed Kanbar
    4K views9 pages
    The document provides information about modifying the valve lifter of a ZD30DDT engine. The key points are: 1. The 1/4 valve lifter has been changed from a type without an adjusting shim to a type with an adjusting shim. 2. Instructions are provided on inspecting the valve lifter and adjusting shim for wear, adjusting valve clearance by changing the shim thickness, and specifications for clearance, lifter diameter and available shim thicknesses. 3. The procedure for adjusting valve clearance involves removing the current shim, measuring its thickness, calculating the thickness of the new shim needed to achieve the specified clearance, and installing the new shim.

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides information about modifying the valve lifter of a ZD30DDT engine. The key points are: 1. The 1/4 valve lifter has been changed from a type without an adjusting shim to a type with an adjusting shim. 2. Instructions are provided on inspecting the valve lifter and adjusting shim for wear, adjusting valve clearance by changing the shim thickness, and specifications for clearance, lifter diameter and available shim thicknesses. 3. The procedure for adjusting valve clearance involves removing the current shim, measuring its thickness, calculating the thickness of the new shim needed to achieve the specified clearance, and installing the new shim.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    4K views9 pages

    ZD30

    Uploaded by

    Moaed Kanbar
    The document provides information about modifying the valve lifter of a ZD30DDT engine. The key points are: 1. The 1/4 valve lifter has been changed from a type without an adjusting shim to a type with an adjusting shim. 2. Instructions are provided on inspecting the valve lifter and adjusting shim for wear, adjusting valve clearance by changing the shim thickness, and specifications for clearance, lifter diameter and available shim thicknesses. 3. The procedure for adjusting valve clearance involves removing the current shim, measuring its thickness, calculating the thickness of the new shim needed to achieve the specified clearance, and installing the new shim.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9
    At a glance
    Powered by AI
    The document discusses procedures for inspecting and adjusting valve clearance on a ZD30DDT engine, including removing and installing camshafts, inspecting valve lifters and shims, and adjusting clearance.

    The steps include removing the spill tube, rotating the crankshaft, removing the adjusting shim, selecting a new shim thickness, fitting the new shim, and verifying clearance.

    The specification for valve clearance when the engine is cold (approximately 20°C/68°F) is 0.30-0.40mm for both intake and exhaust valves.

    ENGINE MECHANICAL SECTION

    MODIFICATION NOTICE:
    Valve lifter of ZD30DDT engine has been changed from a type without shim to a type with adjusting shim. For information not included here, refer to information for ZD30DDT engines in NISSAN model D22 series SERVICE MANUAL Supplement-VIII 1st Revision (Publication No. SM3E-D22HG1).

    GI MA

    EM

    LC EC FE

    CONTENTS
    PREPARATION ................................................................2 Special Service Tools ..................................................2 ZD CAMSHAFT .....................................................................3 Removal and Installation .............................................3 Inspection.....................................................................4 VALVE CLEARANCE INSPECTIONS AND ADJUSTMENTS...............................................................5 Adjustments .................................................................5 CYLINDER HEAD ............................................................8 Disassembly and Assembly.........................................8 SERVICE DATA AND SPECIFICATIONS (SDS) ............9 Valve ............................................................................9

    CL MT AT TF PD FA RA BR ST RS BT HA EL IDX

    EM-1

    PREPARATION Special Service Tools


    Tool number Tool name KV101151S0 Lifter stopper set k 1 KV10115110 Camshaft pliers k 2 KV10115120 Lifter stopper
    NT041

    Description Changing adjusting shims

    EM-2

    CAMSHAFT Removal and Installation

    ZD

    GI MA

    LC EC FE CL MT AT TF PD
    SEM203HA

    FA RA BR ST RS BT HA EL IDX

    EM-3

    CAMSHAFT Inspection
    VISUAL INSPECTION OF VALVE LIFTER AND ADJUSTING SHIM

    ZD

    Check if surfaces of valve lifter and adjusting shim have any wear or cracks. Replace valve lifter or adjusting shim if necessary. Select the thickness of adjusting shim so that valve clearance is the standard when replacing. Refer to 5, Adjustments.

    SEM160D

    VALVE LIFTER OUTER DIAMETER


    Measure the outer diameter of the valve lifter with a micrometer. Standard: 34.450 - 34.465 mm (1.3563 - 1.3569 in)

    FEM018

    LIFTER GUIDE INNER DIAMETER


    Measure the lifter guide inner diameter of the cylinder head with an inside micrometer. Standard: 34.495 - 34.515 mm (1.3581 - 1.3589 in)

    PBIC0367E

    VALVE LIFTER CLEARANCE CALCULATIONS


    Clearance = Lifter guide inner diameter Valve lifter outer diameter Standard: 0.030 - 0.065 mm (0.0012 - 0.0026 in) If it exceeds the standard value, refer to the outer diameter and inner diameter standard values and replace valve lifter and/or cylinder head.

    EM-4

    VALVE CLEARANCE INSPECTIONS AND ADJUSTMENTS Adjustments

    ZD

    NOTE: Adjust valve clearance while engine is cold. Remove the adjusting shim for parts which are outside the specified valve clearance. 1. Remove the spill tube. Refer to BASIC SERVICE PROCEDURE in EC section.

    GI MA

    LC
    2. Rotate the crankshaft to face the cam nose for adjusting shims that are to be removed upward. 3. Thoroughly wipe off engine oil on the upper side of the cylinder head (for the air gun used in step 7). 4. Move the round hole of the adjusting shim to the front with an extra-fine screwdriver or like that. CAUTION: Perform (the above procedure) while camshaft do not contact with adjusting shim.
    PBIC0373E

    EC FE CL MT

    FEM029A

    5. Grip the camshaft with camshaft pliers (SST), then using the camshaft as a support point, push the adjusting shim downward to compress the valve spring. CAUTION: Do not damage the camshaft, cylinder head, and the outer circumference of the valve lifter. 6. With the valve spring in a compressed state, remove the camshaft pliers (SST) by securely setting the outer circumference of the valve lifter with the end of the lifter stopper (SST). Hold the lifter stopper by hand until the shim is removed. CAUTION: Do not retrieve the camshaft pliers forcefully, as the camshaft will be damaged.

    AT TF PD FA RA BR ST RS

    7. Remove the adjusting shim from the valve lifter by blowing air through the round hole of the adjusting shim with an air gun. CAUTION: When blowing, use goggles to protect your eye. To prevent any remaining oil from being blown around, thoroughly wipe the area clean.

    BT HA EL IDX

    PBIC0374E

    EM-5

    VALVE CLEARANCE INSPECTIONS AND ADJUSTMENTS Adjustments (Contd)


    8. Remove the adjusting shim by using a magnetic holder.

    ZD

    PBIC0375E

    SEM145D

    9. Measure the thickness of the adjusting shim using a micrometer. Measure near the center of the shim (the part that touches the camshaft). 10. Select the new adjusting shim from the following methods. Calculation method of the adjusting shim thickness: t = t1 + (C1 C2) t = Thickness of replacement adjusting shim t1 = Thickness of removed adjusting shim C1 = Measured valve clearance C2 = Specified valve clearance When engine is cold [Approximately 20C (68F)] 0.35 mm (0.014 in)

    New adjusting shims have the thickness stamped on the rear side.
    Stamped 2.35 2.40 . . . 3.05 Shim thickness 2.35 (0.0925) 2.40 (0.0945) . . . 3.05 (0.1201) mm (in)

    JEM184G

    The thickness of the adjusting shim ranges from 2.35 to 3.05 mm (0.0925 to 0.1201 in), where in the space of 0.05 mm (0.0020 in). There are 15 types of shims available. 11. Fit the selected adjusting shim to the valve lifter. CAUTION: Place the stamped side of the adjusting shim to the valve lifter.

    EM-6

    VALVE CLEARANCE INSPECTIONS AND ADJUSTMENTS Adjustments (Contd)

    ZD

    12. Compress the valve spring using the camshaft pliers (SST) and remove the lifter stopper (SST).

    GI MA

    FEM029A

    LC
    13. Rotate the crankshaft 2 to 3 times by hand. 14. Confirm that the valve clearance is within the specification. Valve clearance: When engine is cold [Approximately 20C (68F)] Intake and exhaust 0.30 - 0.40 mm (0.012 - 0.016 in) 15. Install remaining parts in the reverse order of removal.

    EC FE CL MT AT TF PD FA RA BR ST RS BT HA EL IDX

    EM-7

    CYLINDER HEAD Disassembly and Assembly

    ZD

    FEM081A

    EM-8

    SERVICE DATA AND SPECIFICATIONS (SDS) Valve


    VALVE CLEARANCE

    ZD

    GI
    Unit: mm (in) Cold* 0.30 - 0.40 (0.012 - 0.016)

    Items Intake and exhaust *: Approximately 20C (68F)

    MA

    AVAILABLE SHIMS

    LC
    Thickness mm (in) 2.35 (0.0925) 2.40 (0.0945) 2.45 (0.0965) 2.50 (0.0984) 2.55 (0.1004) 2.60 (0.1024) 2.65 (0.1043) 2.70 (0.1063) 2.75 (0.1083) 2.80 (0.1102) 2.85 (0.1122) 2.90 (0.1142) 2.95 (0.1161) 3.00 (0.1181) 3.05 (0.1201) Identification mark 2.35 2.40 2.45 2.50 2.55 2.60 2.65 2.70 2.75 2.80 2.85 2.90 2.95 3.00 3.05

    EC FE CL MT AT TF PD FA RA BR ST
    JEM184G

    RS
    VALVE LIFTER
    Unit: mm (in) Valve lifter outer diameter Lifter guide inner diameter Clearance between lifter and lifter guide 34.450 - 34.465 (1.3563 - 1.3569) 34.495 - 34.515 (1.3581 - 1.3589) 0.030 - 0.065 (0.0012 - 0.0026)

    BT HA EL IDX

    EM-9

    You might also like