ENGINE

ENGINE LUBRICATION SYSTEM

SECTION LU LU

E
CONTENTS
FUNCTION DIAGNOSIS ............................... 2 ON-VEHICLE REPAIR ................................. 11 F

DESCRIPTION .................................................... 2 OIL COOLER .................................................... 11

Engine Lubrication System ...................................... 2 Exploded View .........................................................11 G
Engine Lubrication System Schematic ...................... 3 Removal and Installation .........................................11
Inspection ................................................................12
PRECAUTION ............................................... 4
DISASSEMBLY AND ASSEMBLY .............. 13 H
PRECAUTIONS ................................................... 4
Precaution for Liquid Gasket ..................................... 4 OIL PUMP ......................................................... 13
Exploded View .........................................................13 I
PREPARATION ............................................ 5 Removal and Installation .........................................13
Disassembly and Assembly .....................................13
PREPARATION ................................................... 5 Inspection ................................................................14
Special Service Tool ................................................. 5 J
Commercial Service Tool .......................................... 5 SERVICE DATA AND SPECIFICATIONS
ON-VEHICLE MAINTENANCE ..................... 7 (SDS) ............................................................ 16
K
ENGINE OIL ........................................................ 7 SERVICE DATA AND SPECIFICATIONS
Inspection .................................................................. 7 (SDS) ................................................................. 16
Draining ..................................................................... 8 Periodical Maintenance Specification ....................16 L
Refilling ..................................................................... 9 Engine Oil Pressure ...............................................16
Oil Pump .................................................................16
OIL FILTER ........................................................10 Regulator Valve ......................................................16
Removal and Installation ......................................... 10 M
Inspection ................................................................ 10

LU-1
 DESCRIPTION
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS
DESCRIPTION
Engine Lubrication System INFOID:0000000003793114

JPBIA2239GB

LU-2
 DESCRIPTION
< FUNCTION DIAGNOSIS >
Engine Lubrication System Schematic INFOID:0000000003793115

LU

I
JPBIA2240GB

LU-3
 PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Liquid Gasket INFOID:0000000003793117

LIQUID GASKET APPLICATION PROCEDURE

1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent.
• Within 5 minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Never retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.

LU-4
 PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000003793119
LU

Tool number
(SPX North America No.) Description C
Tool name
ST25051001 Measuring oil pressure
(J25695-1) Maximum measuring range: 2,452 kPa D
Oil pressure gauge (24.52 bar, 25 kg/cm2, 356 psi)

NT050

ST25052000 Adapting oil pressure gauge to oil pan (upper) F

(J25695-2)
Hose
G

S-NT559
H

KV10115801 Removing oil filter

(J38956) a: 64.3 mm (2.531 in)
Oil filter wrench I

S-NT375

Commercial Service Tool INFOID:0000000003793120 K

Tool name Description L

Power tools Loosening nuts and bolts

N
PBIC0190E

LU-5
 PREPARATION
< PREPARATION >
Tool name Description
Tube presser Pressing the tube of liquid gasket

NT052

Deep socket Removing and installing oil pressure switch

a: 27 mm (1.06 in)

PBIC4066E

LU-6
 ENGINE OIL
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000003793121
LU

ENGINE OIL LEVEL

NOTE: C
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
D
2. Insert oil level gauge and check the engine oil level is within the
range shown in the figure.
3. If it is out of range, adjust it. E

G
PBIC4202E

ENGINE OIL APPEARANCE

• Check engine oil for white turbidity or heavy contamination. H
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE I
Check for engine oil leakage around the following areas:
• Oil pans (lower and upper)
• Oil pan drain plug J
• Oil pressure switch
• Oil filter
• Water pump cover
• Oil cooler K
• Valve timing control covers (bank 1 and bank 2)
• Mating surface between cylinder head and rocker cover
• Mating surface between front timing chain case and rear timing chain case L
• Mating surface between rear timing chain case and cylinder head
• Mating surface between rear timing chain case and cylinder block
• Mating surface between rear timing chain case and oil pan (upper)
M
• Mating surface between cylinder block and cylinder head
• Crankshaft oil seals (front and rear)
• Camshaft position sensor (PHASE)
N
OIL PRESSURE CHECK
WARNING:
• Be careful not to get burn yourself, as engine oil may be hot.
O
• Oil pressure check should be done in “Parking position”.
1. Check the engine oil level. Refer to LU-7, "Inspection".
2. Remove splash guard (RH). Refer to EXT-22, "FENDER PROTECTOR : Exploded View". P

LU-7
 ENGINE OIL
< ON-VEHICLE MAINTENANCE >
3. Disconnect harness connector at oil pressure switch (2), and
remove oil pressure switch using deep socket (commercial ser-
vice tool).
CAUTION:
Never drop or shock oil pressure switch.

1 : Oil filter
: Vehicle front

JPBIA1677ZZ

4. Install the oil pressure gauge [SST: ST25051001 (J25695-1)] (A)

and hose [SST: ST25052000 (J25695-2)] (B).

JPBIA0074ZZ

5. Start the engine and warm it up to normal operating temperature.

6. Check the engine oil pressure with engine running under no-load.
NOTE:
When the engine oil temperature is low, the engine oil pressure becomes high.

Engine oil pressure : Refer to LU-16, "Engine Oil Pressure".

If difference is extreme, check engine oil passage and oil pump for engine oil leakage.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and the mating surface.
b. Apply liquid gasket and tighten oil pressure switch to the specification.
Use Genuine Liquid Gasket or equivalent.

Tightening torque : Refer to EM-38, "Exploded View".

c. After warming up engine, check there is no leakage of engine oil with running engine.
Draining INFOID:0000000003793122

WARNING:
• Be careful not to get burn yourself, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-7, "Inspec-
tion".
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.

LU-8
 ENGINE OIL
< ON-VEHICLE MAINTENANCE >
4. Remove drain plug (1) and then drain engine oil.
A
: Vehicle front

LU

JPBIA1676ZZ

D
Refilling INFOID:0000000003793123

1. Install drain plug with new washer. Refer to EM-38, "Exploded View". E
CAUTION:
Be sure to clean drain plug and install with new washer.

F
Tightening torque : Refer to EM-38, "Exploded View".
2. Refill with new engine oil.
Engine oil specification and viscosity: Refer to MA-11, "Fluids and Lubricants".
G
Engine oil capacity : Refer to LU-16, "Periodical Maintenance Specification".
CAUTION: H
• When filling engine oil, never pull out oil level gauge.
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in engine. I
3. Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop the engine and wait for 10 minutes.
J
5. Check the engine oil level. Refer to LU-7, "Inspection".

LU-9
 OIL FILTER
< ON-VEHICLE MAINTENANCE >
OIL FILTER
Removal and Installation INFOID:0000000003793124

REMOVAL
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN oil filter or equivalent.
• Be careful not to get burned when engine and engine oil may be hot.
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Never allow engine oil to adhere to drive belt.
• Completely wipe off any engine oil that adheres to engine and vehicle.
1. Remove splash guard (RH). Refer to EXT-22, "FENDER PROTECTOR : Exploded View".
2. Using oil filter wrench [SST: KV10115801 (J38956)] (A), remove
oil filter.

: Vehicle front

JPBIA1678ZZ

INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply engine oil to the oil seal contact surface of new oil filter.

SMA010

3. Screw oil filter manually until it touches the installation surface,

then tighten it by 2/3 turn (A). Or tighten to the specification.

Oil filter:
: 17.6 N·m (1.8 kg-m, 13 ft-lb)

JPBIA0077ZZ

Inspection INFOID:0000000003793125

INSPECTION AFTER INSTALLATION

1. Check the engine oil level. Refer to LU-7, "Inspection".
2. Start the engine, and check there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-7, "Inspection".

LU-10
 OIL COOLER
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR A
OIL COOLER
Exploded View INFOID:0000000003793127
LU

JPBIA1679GB J

1. Connector bolt 2. Copper gasket 3. Water drain plug

4. Water pipe 5. Bracket 6. Clamp
K
7. Water hose 8. Relief valve 9. Oil cooler
10. Connector bolt 11. Oil filter 12. Water hose
13. Water pipe 14. Water hose L
A. To water connector B. Refer to LU-10
: Engine front
Refer to GI-4, "Components" for symbols in the figure. M

Removal and Installation INFOID:0000000003793128

N
REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot. O
NOTE:
When remove oil cooler only, step 2 is unnecessary.
1. Remove splash guard (RH). Refer to EXT-22, "FENDER PROTECTOR : Exploded View".
P
2. Drain engine coolant from radiator and cylinder block. Refer to CO-8, "Draining" and EM-110, "Disassem-
bly and Assembly".
NOTE:
Perform this step when removing water pipes.
3. Remove oil filter. Refer to LU-10, "Removal and Installation".
CAUTION:
Never spill engine oil on drive belt.

LU-11
 OIL COOLER
< ON-VEHICLE REPAIR >
4. Disconnect water hoses from oil cooler.
• When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant from spill-
ing out.
• Remaining engine coolant in piping will come out. Use a tray to collect it.
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.
5. Remove connector bolt, and remove oil cooler.
CAUTION:
Never spill engine oil to rubber parts such as drive belt.
6. Remove water pipes, as necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Check that no foreign objects are adhering to the installation surfaces of oil cooler and oil pan (upper).
• Align cutout (B) on oil cooler (2) with protrusion (A) on oil pan
(upper) side, and tighten connector bolt (1).

JPBIA1680ZZ

Inspection INFOID:0000000003793129

INSPECTION AFTER REMOVAL

Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
relief valve by prying it out with a suitable tool. Install a new relief valve in place by tapping it.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to
LU-7, "Inspection" and CO-8, "Inspection".
2. Start the engine, and check there is no leakage of engine oil or engine coolant.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-7, "Inspection" and CO-8,
"Inspection".

LU-12
 OIL PUMP
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY AND ASSEMBLY A
OIL PUMP
Exploded View INFOID:0000000003793130
LU

JPBIA1681GB
H
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve plug 6. Regulator valve spring
7. Regulator valve I
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000003793131

J

REMOVAL
1. Remove oil pan (lower and upper) and oil strainer. Refer to EM-38, "Exploded View". K
2. Remove front timing chain case and timing chain (primary). Refer to EM-52, "Exploded View".
3. Remove oil pump assembly.
L
INSTALLATION
Note the following, and install in the reverse order of removal.
• When installing, align crankshaft flat faces with oil pump inner rotor flat faces.
M
Disassembly and Assembly INFOID:0000000003793132

DISASSEMBLY N
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump body.
3. After removing regulator valve plug, remove regulator valve spring and regulator valve. O

ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
P

LU-13
 OIL PUMP
< DISASSEMBLY AND ASSEMBLY >
• Install oil pump inner rotor with the groove (C) faced to oil pump
cover side (B).

A : Oil pump body side

JPBIA0084ZZ

Inspection INFOID:0000000003793133

INSPECTION AFTER DISASSEMBLY

Oil Pump Clearance
• Measure the clearance with feeler gauge (C).
- Clearance between oil pump outer rotor and oil pump body. [Posi-
tion (B)]

Standard : Refer to LU-16, "Oil Pump".

- Tip clearance between oil pump inner rotor and oil pump outer
rotor. [Position (A)]

Standard : Refer to LU-16, "Oil Pump".

JPBIA0078ZZ

• Measure the clearance with feeler gauge and straightedge (A).

- Side clearance between oil pump inner rotor and oil pump body.
[Position (C)]

Standard : Refer to LU-16, "Oil Pump".

- Side clearance between oil pump outer rotor and oil pump body.
[Position (B)]

Standard : Refer to LU-16, "Oil Pump".

JPBIA0079ZZ

• Calculate the clearance between oil pump inner rotor and oil pump body as follows:
OIL PUMP BODY INNER DIAMETER
- Measure the inner diameter of oil pump body with inside microme-
ter. [Position (A)]
OIL PUMP INNER ROTOR OUTER DIAMETER
- Measure the outer diameter of protruded portion of oil pump inner
rotor (1) with micrometer. [Position (B)]

JPBIA0080ZZ

OIL PUMP INNER ROTOR TO OIL PUMP BODY CLEARANCE

- (Clearance) = (Oil pump body inner diameter) – (Oil pump inner rotor outer diameter)

LU-14
 OIL PUMP
< DISASSEMBLY AND ASSEMBLY >

Standard : Refer to LU-16, "Oil Pump". A

• If measured/calculated values are out of the standard, replace oil pump assembly.
Regulator Valve Clearance
LU
(Clearance) = (Regulator valve hole diameter) – (Regulator valve
outer diameter)

1 : Regulator valve C
2 : Oil pump body

Standard : Refer to LU-16, "Regulator Valve". D

• If the calculated value is out of the standard, replace oil pump
assembly.
CAUTION: E
JPBIA0081ZZ
• Coat regulator valve with engine oil.
• Check that it falls smoothly into valve hole by its own weight.
INSPECTION AFTER INSTALLATION F
1. Check the engine oil level. Refer to LU-7, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil.
G
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and adjust the level. Refer to LU-7, "Inspection".
H

LU-15
 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000003793134

ENGINE OIL CAPACITY (APPROXIMATE)

Unit: (lmp qt)

With oil filter change 4.6 (4)

Drain and refill
Without oil filter change 4.3 (3-3/4)
Dry engine (Overhaul) 5.3 (4-5/8)

Engine Oil Pressure INFOID:0000000003793135

Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*

Idle speed More than 98 (0.98, 1.0, 14)
2,000 rpm More than 294 (2.94, 3.0, 43)
*: Engine oil temperature at 80°C (176°F)

Oil Pump INFOID:0000000003793136

Unit: mm (in)

Clearance between oil pump outer rotor and oil pump body 0.114 - 0.260 (0.0045 - 0.0102)
Tip clearance between oil pump inner rotor and oil pump outer rotor Below 0.180 (0.0071)
Side clearance between oil pump inner rotor and oil pump body 0.030 - 0.070 (0.0012 - 0.0028)
Side clearance between oil pump outer rotor and oil pump body 0.050 - 0.110 (0.0020 - 0.0043)
Oil pump inner rotor to oil pump body clearance 0.045 - 0.091 (0.0018 - 0.0036)

Regulator Valve INFOID:0000000003793137

Unit: mm (in)

Regulator valve to oil pump body clearance 0.040 - 0.097 (0.0016 - 0.0038)

LU-16