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    1 Tightening Torques For Engine M96/01: Crankshaft, Bearing Housing, Crankcase

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    WSMengine WSMengine
    This document provides tightening torque specifications for various engine components of model M96/01. It lists the component, location, thread type, and recommended tightening torque in newton meters and foot pounds for items like the crankshaft, bearing housing, cylinder head, accessories, sensors and other parts. Tightening should be done in multiple steps for some components and final tightening involves turning additional degrees for full specification.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    1 Tightening Torques For Engine M96/01: Crankshaft, Bearing Housing, Crankcase

    Uploaded by

    WSMengine WSMengine
    200 views4 pages
    This document provides tightening torque specifications for various engine components of model M96/01. It lists the component, location, thread type, and recommended tightening torque in newton meters and foot pounds for items like the crankshaft, bearing housing, cylinder head, accessories, sensors and other parts. Tightening should be done in multiple steps for some components and final tightening involves turning additional degrees for full specification.

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    c1xxxxx1

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    This document provides tightening torque specifications for various engine components of model M96/01. It lists the component, location, thread type, and recommended tightening torque in newton meters and foot pounds for items like the crankshaft, bearing housing, cylinder head, accessories, sensors and other parts. Tightening should be done in multiple steps for some components and final tightening involves turning additional degrees for full specification.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    200 views4 pages

    1 Tightening Torques For Engine M96/01: Crankshaft, Bearing Housing, Crankcase

    Uploaded by

    WSMengine WSMengine
    This document provides tightening torque specifications for various engine components of model M96/01. It lists the component, location, thread type, and recommended tightening torque in newton meters and foot pounds for items like the crankshaft, bearing housing, cylinder head, accessories, sensors and other parts. Tightening should be done in multiple steps for some components and final tightening involves turning additional degrees for full specification.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    c1xxxxx1 Page 1 of 4

    1 Tightening torques for engine M96/01


    – Crankshaft, bearing housing, crankcase
    – Cylinder head
    – Accessories sensors, sending units, switches and ancillaries

    Crankshaft, bearing housing, crankcase

    Location Thread Tightening torque


    Nm (ftlb.)

    Screws, bearing housing M9 x 129

    Initial tightening: 25 (19)

    Final tightening: 1 x 90° turn

    Connecting-rod screws M9 x 1.25

    Initial tightening: 20 (15)

    Final tightening: 1 x 90° turn

    Oil guide on M6 (micro-encaps.) 10 (7.5)


    bearing housing

    Screws for joining M6 13 (10.0)


    crankcase halves

    Additional bolts, M9 x 160 22 (16)

    crankcase/bearing housing M9 x 95 22 (16)

    Oil suction pipe to crankcase M6 10 (7.5)

    Air/oil separator to crankcase M6 10 (7.5)

    Oil pan to crankcase M6 10 (7.5)

    Oil drain plug to oil pan M18 x 1.5 50 (37)

    Oil filter to crankcase S80 x 3 25 ± 1 (19 ± 1)

    Coolant guide housing to M10 45 (33)


    crankcase

    Coolant drain plug M10 x 1 10 + 5 (7.5 + 3.5)

    Screw plug for oil relief valve M20 x 1.5 25 (19)

    Intermediate shaft flange to M6 (micro-encaps.) 10 (7.5)


    crankcase

    Lock nut on intermediate shaft M8 x 1 13 (10.0) or 11 (8.0) if


    flange

    special tool 9110 is used

    Screw plug for piston pin M27 x 2 80 (59)

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    assembly bore on cylinder bank


    4-6

    Engine carrier to engine M10 46 (34)

    Bolt for guide rail M6 10 (7.5)

    Pulley to crankshaft M16 x 15

    Initial tightening: 50 (37)

    Final tightening: 1 x 90° turn

    Double-mass flywheel to M10 x 1 x 50 (12.9)


    crankshaft

    Initial tightening: 25 (19)

    Final tightening: 1 x 90° turn

    Thrust plate to double-mass M8 23 (17)


    flywheel

    Drive plate on crankshaft M10 x 1 x 25 (12.9)


    (Tiptronic)

    Initial tightening: 25 (19)

    Final tightening: 1 x 90° turn

    Water pump to

    crankcase M6 10 (7.5)

    Chain tensioner to crankcase M27 x 2 80 (59)

    Belt tensioner roller on lever for M10 60 (44)


    tensioning element

    Belt deflection roller 1 to M10 x 145 (10.9) 65 (48)


    crankcase

    M10 x 145 (8.8) 46 (34)

    Belt deflection roller 2 on M8 x 55 23 (17)


    bracket for hydraulic pump

    Belt pulley to generator M16 x 1.5 65 ± 5 (48 ± 3.5)

    Belt pulley on hydraulic pump M8 x 12 23 (17)

    Cylinder head

    Location Thread Tightening torque


    Nm (ftlb.)

    Cylinder head to crankcase M10 x 230

    Initial tightening or tightening to flatten

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    1st step 30 (22)

    2nd step Cylinder head screws completely undone

    Final tightening

    1st step 20 (15)

    2nd step 60 ° turn

    3rd step 60 ° turn

    Flat-base tappet housing to M6 10 (7.5)


    cylinder head

    Camshaft bearing saddles to M6 10 (7.5)


    cylinder head

    Cylinder-head cover to cylinder M6 13 (10.0)


    head

    Spark plugs M14 x 1.25 30 (22) + 3 (2.0) first fitting


    25 (19) + 5 (3.5) re-fitting

    Camshaft drive pinion and drive M6 x 15 (10.9) 14 (10.5)


    plate to camshaft

    Chain tensioner on cylinder M27 x 2 80 (59)


    head

    Intake pipe on cylinder head M6 (micro-encaps.) 9.7 (7.5)

    Plug, oil-pressure duct to M10 x 1 10 (7.5)


    cylinder head

    Oil extraction pump on cylinder M6 10 (7.5)


    head

    Accessories sensors, sending units, switches and ancillaries

    Location Thread Tightening torque


    Nm (ftlb.)

    Oil-level sender to crankcase M14 x 1.25 max. 20 (15)

    Oxygen sensor to catalytic M18 55 ± 5 (41 ± 3.5)


    converter

    Knock sensor M8 20 ± 2 (15 ± 1.5)

    Hall sender M6 (micro-encaps.) 10 ± 0.5 (7.5 ± 0.5)

    Speed sender M6 (micro-encaps.) 10 ± 0.5 (7.5 ± 0.5)

    NTC- M14 x 1.5 25 ± 5 (19 ± 3.5)


    coolant temperature

    Oil-pressure switch M14 x 1.5 25 ± 5 (19 ± 3.5)

    Starter M10 45 (33)

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    Generator M10 45 (33)

    Ignition coil to cylinder head M6 10 (7.5)


    cover

    Power steering pump (hydraulic M8 23 (17)


    pump) to bracket

    Pressure pipe to power steering M16 24 (18)


    pump

    Oil reservoir to power steering M8 23 (17)


    pump

    Check valve for auxiliary air M22 x 1.5 32 (24)


    pump

    Coolant pump to crankcase M6 10 (7.5)

    996110, 996111, 996310, 996311, 996410, 996411, 996440, 996441, 996610, 996611

    file://C:\POSES\data\rl\2\996\c1xxxxx1.htm 05.05.2014

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