Cameron Orb Valve 01
Cameron Orb Valve 01
Cameron Orb Valve 01
ORBIT
TABLE OF CONTENTS
ORBIT
Little Rock, AR
Camerons Valves & Measurement (V&M) group is a leading provider of valves and measurement systems to the Oil and Gas industry. The groups products are primarily used to control, direct and measure the flow of oil and gas as it is moved from individual wellheads through flow lines, gathering lines and transmission systems to refineries, petrochemical plants and industrial centers for processing. The Engineered & Process Valves division provides a wide range of valves for use in natural gas, LNG, crude oil and refined products transmission lines. The division also provides critical service valves for refinery, chemical and petrochemical processing businesses and for associated storage terminal applications, particularly through the ORBIT and GENERAL VALVE lines which are manufactured at the Little Rock facility. This broad offering has significantly strengthened Camerons ability to serve as a single source for a wide scope of customer requirements. The ORBIT valves block valve technology provides valves with unmatched durability, safety and long term performance. In Camerons Valves & Measurement group Little Rock factory, production process teams are organized into manufacturing cells, each with responsibility for quality and on time delivery. Using Six Sigma lean methods the result is a finished product of unmatched excellence, built with precision and pride.
ORBIT
FRICTION FREE OPENING & CLOSING The tilt and turn action eliminates seal abrasion, which is the major cause of seat wear in conventional ball, gate and plug valves. INJECTABLE PACKING For in service maintenance, stem packing material is injected through the packing fitting, giving complete control of fugitive emissions. (Available on all enclosed bonnet models.) SINGLE SEAT DESIGN The single, stationary seat in the Orbit valve seals in both directions and avoids the problems of trapped pressure between seals. LONG LIFE Orbit valves replace troublesome ball valves, gate valves, globe valves and plug valves. The Orbit design has performance advantages that reduce plant outage and minimize the cost of ownership.
TOP ENTRY DESIGN In-line inspection and repair, after system depressurizing, simplifies maintenance. DUAL STEM GUIDES Hardened stem slots and tough guide pins control the lift and turn action of the stem. SELF CLEANING Tilting the core away from the seat before rotation causes immediate flow around 360 of the core face. Product flow flushes any foreign material away from the seat without localized, high velocity erosive flow. LOW TORQUE OPERATION Orbit valves turn easily because seal rubbing is eliminated. WEAR RESISTANT HARD FACING ON CORE The core face is a hard, polished material that will endure the most difficult service, without loss of sealing integrity. MECHANICAL CAM CLOSURE The cam angle at the lower end of the stem provides a mechanically energized seal.
OPTIMUM FLOW Full Port or Reduced Port openings give high CV figures. System pumping efficiency is enhanced and erosion problems are minimized.
NOTE: Never remove any part from an Orbit valve unless specifically instructed to do so in Orbit literature, or without first consulting an Orbit Representative. Incorrect procedure could result in personal injury and/or property damage.
ORBIT
Camerons Valves & Measurement group Six Sigma lean manufacturing philosophy and the standard 36 month warranty, assures that the design, materials and workmanship of all ORBIT products result in years of dependable operation. Certifications for hydrostatic test results and material properties are available on request.
Trevisan: The Little Rock facility has recently undergone a new six sigma layout reorganization and capital expenditure investment in state-of-the-art equipment.
Every ORBIT valve built is individually pressure tested to meet or exceed industry standards.
ORBIT
ORBIT
Meter isolation
Orbit valves are ideal where frequent cycling and a positive shut-off are required, conditions prevalent in molecular sieve applications in gas processing plants.
The ORBIT valve top entry design provides convenient access for inline inspection and repairs when required. For environmental protection, injectable packing can be replenished while valves are under full line pressure, on enclosed bonnet models.
Orbit display model at the customer show room in Little Rock, Arkansas.
ORBIT
ORBIT builds complete packages that may include valve, actuator and instrumentation. Single source responsibility removes any doubt about where to call for service.
CT-ORB-VALVE-01 08/10 SWP-2M
ORBIT
25
19 22 23 24 26
15 14 2
21 16 20 17 4 18 5
3 1 11 6 7 12 8 10 13
10 ORBIT
Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Orbit for detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements.
ORBIT 11
28
27
24 26 23 25 30 29 18 19 21 14 2 16 17 22
20 15 4 5 3
1 11 6 7 12 8 10 13
12 ORBIT
-29C/+260C
ASTM A216 Gr. WCC ASTM A216 Gr. WCC Stainless Steel & Graphite ASTM A193 Gr. B7 ASTM A194 Gr. 2H Stainless Steel Teflon ASTM A216 Gr. WCC Nickel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Alloy Steel Alloy Steel Alloy Steel Teflon Orbit GP6 Stainless Steel Stainless Steel Ductile Ni-Resist ASTM A216 Gr. WCC Alloy Steel Alloy Steel Ductile Iron Stainless Steel Aluminum Bronze Carbon Steel
Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Orbit for detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements.
ORBIT 13
27
24 25
18 28
26 2 14 15
23 21 19 22 16 17 20 4 5 3 1 11 6 12 8 10 13 7
14 ORBIT
-29C/+427C
ASTM A216 Gr. WCC ASTM A216 Gr. WCC Stainless Steel & Graphite ASTM A193 Gr. B7 ASTM A194 Gr. 2H Stainless Steel Stainless Steel ASTM A216 Gr. WCC Nickel Stainless Steel Stainless Steel Stainless Steel Alloy Steel Alloy Steel Graphite & Carbon Stainless Steel Carbon Steel ASTM A194 Gr. 2H Stainless Steel Stainless Steel Ductile Iron ASTM A216 Gr. WCC Ductile Ni-Resist Alloy Steel Alloy Steel Ductile Iron Alloy Steel
Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Orbit for detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements.
ORBIT 15
33 32
26 30 31 27 28 21 22 29 23 20
14 2
15 16 17 25
19 24 18
4 5
3 11 1 12 6 7
8 10 13
16 ORBIT
-29C/+427C
ASTM A216 Gr. WCC ASTM A216 Gr. WCC Stainless Steel & Graphite ASTM A193 Gr. B7 ASTM A194 Gr. 2H Stainless Steel Stainless Steel ASTM A216 Gr. WCC Nickel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Ductile Iron ASTM A216 Gr. WCC ASTM A193 Gr. B7 ASTM A194 Gr. 2H Carbon Steel Graphite & Carbon Stainless Steel Ductile Ni-Resist Alloy Steel Alloy Steel Carbon Steel ASTM A193 Gr. B7 ASTM A194 Gr. 2H Ductile Iron Stainless Steel
Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Orbit for detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements.
ORBIT 17
CLASS 150
CLASS 300
CLASS 600
Length of Stud RF in. RTJ in. *Length of Capscrew in. 5 3/4 -
Number Length *Length Number Length *Length Number Fastener Fastener Fastener of of of of of of of Diameter Diameter Diameter Fasteners Studs Capscrews Fasteners Studs Capscrews Fasteners in. in. in. Per Valve in. in. Per Valve in. in. Per Valve 8 8 8 8 8 8 8 16 16 16 16 16 12 4 20 4 24 24 24 24 32 32 32 40 32 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 7/8 7/8 7/8 7/8 7/8 1 1 1 1 1/8 1 1/8 1 1/8 3 3 1/4 3 1/4 3 1/4 3 1/4 3 1/2 2 1/2 2 3/4 2 3/4 4 3 4 1/4 4 1/4 4 1/2 4 1/2 4 1/2 4 3/4 4 3/4 5 1/4 5 1/4 5 1/4 5 3/4 6 1/4 6 1/4 1 1/2 1 3/4 1 3/4 2 1 1/2 2 2 1/4 8 8 16 16 16 16 16 12 4 24 16 8 24 16 8 28 4 32 32 32 40 40 40 40 48 48 48 48 48 5/8 3/4 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 7/8 7/8 7/8 1 1 1 1 1/8 1 1/8 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 3 1/4 3 1/2 3 1/2 3 1/2 4 1/4 4 1/4 4 1/2 4 1/2 4 3/4 4 3/4 5 1/2 5 1/2 6 1/4 6 1/4 6 3/4 6 3/4 7 7 7 1/2 7 1/2 7 3/4 8 7 3/4 9 9 2 1/4 2 1/2 3 3 3/4 8 8 16 16 16 16 16 16 24 24 24 24 32 32 40 40 40 40 40 40 40 48 36 12 48 48 5/8 3/4 5/8 5/8 3/4 3/4 7/8 7/8 1 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 1/4 1 3/8 1 3/8 1 1/2 1 1/2 1 5/8 1 5/8 1 5/8 1 5/8 1 7/8 1 7/8
5 3/4 5 3/4 5 3/4 5 3/4 6 3/4 6 3/4 6 3/4 6 3/4 7 1/2 7 3/4 7 1/2 7 3/4 8 1/2 8 1/2 8 1/2 8 1/2 8 3/4 8 3/4 8 3/4 8 3/4 9 1/4 9 1/4 9 1/4 9 1/4 10 10 10 3/4 13 13 10 10 11 13 1/4 13 1/4
* Space limitations prevent the use of through bolts in some of the holes in the End Flanges on these valves. These holes are drilled and tapped so that a shorter Stud Bolt or Capscrew can be used.
18 ORBIT
Number of Fastener Length of Studs Number of Fastener Fasteners Diameter Fasteners Diameter RF RTJ Per Valve in. Per Valve in. in. in. 8 8 16 16 16 16 16 24 24 24 24 32 32 40 40 40 40 40 40 40 40 3/4 1 7/8 7/8 7/8 1 1/8 1 1/8 1 1/8 1 1/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 1/2 1 5/8 1 5/8 1 7/8 2 2 5 5 1/2 5 3/4 5 3/4 5 3/4 6 3/4 6 3/4 7 1/2 7 1/2 8 3/4 8 3/4 9 1/4 9 1/4 10 10 10 3/4 11 1/4 11 1/4 12 3/4 13 3/4 13 3/4 5 5 1/2 5 3/4 5 3/4 5 3/4 6 3/4 6 3/4 7 1/2 7 3/4 8 3/4 8 3/4 9 1/4 9 1/4 10 10 11 11 1/2 11 1/2 13 1/4 14 1/4 14 1/4 8 8 16 16 16 16 16 24 24 24 24 24 24 32 32 32 32 32 32 7/8 1 7/8 1 1/8 1 1/8 1 1/4 1 1/4 1 3/8 1 3/8 1 5/8 1 5/8 1 7/8 1 7/8 2 2 2 1/4 2 1/2 2 1/2 3 -
ORBIT 19
Temperature
-50F to 250F (-46C to 121C) -50F to 250F (-46C to 121C) -155F to 500F (-46C to 260C) -155F to 800F (-104C to 427C) -155F to 800F (-104C to 427C) -50F to 570F (-46C to 300C)
Insert Material
Nylon Nylon Teflon TFE None Stainless Steel Tube PEEK
Support Ring
Carbon Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Seat Options
Type A, BB, GS Type A, BB, GS Type H Type H8 Type H8 Type PK
Temperature/Service
-50F to 500F (-46C to 260C) *-50F to 800F (*-46C to 427C) -30F to 550F (-34C to 288C) -20F to 400F (-29C to 204C) -30F to 275F (-34C to 135C)
Other Packing Materials Available.
Packing Material
Injectable Teflon Packing with Fire Safe Graphite Top Ring Graphite Rings with O.S. & Y. Packing *-155F (104C) For 316 SS Valve Injectable Teflon Packing with Fire Safe Graphite Top Ring Ammonia Service Injectable Teflon Packing with Teflon Rings M.T.B.E. Service Injectable Teflon Packing with Teflon Rings Oxygen Service
ORBIT Designation
GP6 GP20 GP19 GP27 GP7
20 ORBIT
MP35N Latrobe NICU Monel NI 17-4 CR13 718 316 PEEK Nickel
CO-U Cobalt-Based-Ultimet
COCR Stellite 17-4PH Stainless Steel 410 and 420 Stainless Steel (13% Chrome) Inconel 718 316 Stainless Steel Nylon Poly-Ether-Ether-Ketone Teflon
NYL TEF
ORBIT 21
Piston Actuator
Example: LS-185-D-5-X-S 1st Figure L = Low Pressure Cylinder Actuator, 80 psi maximum pressure 2nd Figure G= Double Cylinder Damping or No Damping S = Single Cylinder Damping 3rd Figures (12)(18)(20) etc. = Nominal Diameter of Actuator Piston (inches) 4th Figures (3)(4)(5) etc. = Nominal Piston Stroke (inches) 5th Figure (D)(T) etc. = Number of Cylinders (Double/Triple etc.) 6th Figures (1)(2)(3) etc. = A ctuator/Valve Mounting Configuration. (Consult Orbit for specific details) 7th Figure Accessory Features C = Mechanical Override-Close H = Hydraulic Override-Open, Mechanical Override Close L = Positive Close Locking Device M (N) = Mechanical Override Open and Close O = Hydraulic Override-Open and Closed X = No Accessory Features 8th Figure S = Spring Return
22 ORBIT
*Consult Factory
ASME/ANSI Valve Size in.
1 1 1/2 1 3/4 2 3 4 6 8 10 12 16
*Consult Factory
ELECTRIC ACTUATORS - Camerons Valves & Measurement group supplies Electric Actuated Valve Packages using many of the commercially available power actuators built by other companies. The Electric Actuator is selected, mounted, adjusted and tested by Orbit so that field performance of the entire valve assembly can be assured. Hydraulic Actuators - commercially available, Hydraulic Actuators built by other vendors are available upon request.
ORBIT 23
150 (20)
2 thru 30 (50 thru 750) 1 thru 24 (25 thru 600) 3 thru 20 (80 thru 500) 2 thru 16 (50 thru 400)
300 (50)
2 thru 30 (50 thru 750) 1 thru 24 (25 thru 600) 3 thru 20 (80 thru 500) 2 thru 16 (50 thru 400) 2 thru 16 (50 thru 400)
600 (100)
2 thru 26 (50 thru 650) 1 thru 24 (25 thru 600) 3 thru 20 (80 thru 500) 2 thru 16 (50 thru 400)
900 (150)
3 thru 24 (80 thru 600) 1 thru 20 (25 thru 500) 3 thru 20 (80 thru 500) 2 thru 16 (50 thru 400)
1500 (250)
3 thru 20 (80 thru 500) 1 thru 16 (25 thru 400) 3 thru 18 (80 thru 450) 2 thru 16 (50 thru 400)
2500 (420)
3 thru 16 (80 thru 400) 2 thru 12 (50 thru 300) 3 thru 12 (80 thru 300) 2 thru 10 (50 thru 250
1 (25) 1 (25)
TRIM*
0 - T3 MODIFIED 2 - T7 MODIFIED 3 - STANDARD (T3) 5 - SPECIAL PREPARATION 7 - SOUR CORROSIVE (T7) 8 - CORROSIVE (316 SS) (T8)
1
MODEL
3
PORT SIZE & CONNECTION
2 - Full Port, Flanged 3 - Reduced Port, Flanged 4 - Full Port, Threaded 5 - Reduced Port, Butt Weld 6 - Full Port, Butt Weld 6 - Full Port, Socket Weld 6 - Full Port, Butt Weld x RF
3
SUFFIX**
1 - Standard 2 - Low Temp -50F (-46C) 3 - Alloy Steel 4 - API 5 - National Grid (UK) 6 - Corrosive: 316 SS -155F (-104C) 7 - Duplex SS 8 - Drilling Valves 9 - High Nickley Alloy
EXAMPLE
1433H = Standard, ASME/ANSI Class 600, Reduced Port Flanged, Standard (T3)
A - Type of Seat 250F MAX (121C) H - Type of Seat 500F MAX (260C) H8 - Type of Seat 800F MAX (427C) PK - Type of Seat 570F MAX (299C) L - Adapted for Actuator BB - Block and Bleed Model GS - Grease Seal Model S - Non-Standard End to End Dimension SC - Chevron Special Trim NOTE: See page 16 for Seat Selection
* For a more complete explanation of Trims and Figure Numbers, consult your Orbit Representative. ** Valve Figure Number may use more that one suffix. Example 1433H8L Camerons Valves & Measurement group reserves the right to substitute materials listed on the following pages with alternate materials for the designated service.
24 ORBIT
AFTERMARKET SERVICES
Camerons Aftermarket Services goal is to help our customers lower the total cost of valve ownership. To that end we offer a full range of services from over twenty-five Service Centers worldwide and can provide experienced personnel trained to meet the specific service requirements of each valve type.
Aftermarket Services
Supplies replacement valves and parts: Maintains a full inventory of new and reconditioned valves for immediate delivery Provides factory warranty support for all Cameron OEM brands as well as service for most other valves Field Service & Technical Support Field service technicians on call 24 hours a day 7 days a week to handle service issues wherever they arise Provides equipment installation, field repairs, as well as track and perform scheduled maintenance Customer Property Repair The Customer Property Repair program allows Cameron valve customers to store assets at our service centers throughout the world Valves tracked in electronic database accessible through the Internet Remanufactured Products Offers a broad range of API-compliant reconditioned equipment with fast delivery Total Valve Management Supply and service automation and control packages Assist with valve installation, commissioning and start-up
CERTIFICATIONS
ORBIT 25
TRADEMARK INFORMATION
ORBIT is a registered trademark which is owned by Cameron. This document contains references to registered trademarks or product designations, which are not owned by Cameron.
Trademark Owner
Carpenter 450 Carpenter Technology Corp. Haynes International, Inc. INCO Nickel Sales, Inc. Timkin Latrobe Steel INCO Alloys International, Inc. Victrex PLC. Stoody Deloro Stellite, Inc. E.I. DuPont De Nemours & Company Haynes International, Inc. E.I. DuPont De Nemours & Company Hastelloy Inconel Latrobe Monel PEEK Stellite Teflon Ultimet Viton
26 ORBIT
VALVES & MEASUREMENT 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Toll 800 323 9160
For the most current contact and location information go to: www.c-a-m.com