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Norsok L-CR-003

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NORSOK STANDARD

COMMON REQUIREMENTS

PIPING DETAILS

L-CR-003 Rev. 1, January 1996

Please note that whilst every effort has been made to ensure the accuracy of the NORSOK standards neither OLF nor TBL or any of their members will assume liability for any use thereof.

Piping details

L-CR-003 Rev. 1, January 1996

CONTENTS
1 FOREWORD 2 SCOPE 3 NORMATIVE REFERENCES 4 DEFINITIONS AND ABBREVIATIONS 4.1 Definitions 4.2 Abbreviations 5 TECHNICAL REQUIREMENTS 5.1 General 5.2 Options 5.3 Double block 5.4 Modular compact valves 5.5 Valve legend 5.6 Drilling details 5.7 Hydraulic 5.8 Birdscreen ANNEX A TYPICAL DRAWINGS (NORMATIVE) 2 2 2 2 2 2 2 2 3 3 3 3 4 4 4 5

NORSOK standard

Page 1 of 6

Piping details

L-CR-003 Rev. 1, January 1996

FOREWORD

NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to add value, reduce cost and lead time and remove unnecessary activities in offshore field developments and operations. The NORSOK standards are developed by the Norwegian petroleum industry as a part of the NORSOK initiative and are jointly issued by OLF (The Norwegian Oil Industry Association) and TBL (The Federation of Norwegian Engineering Industries). NORSOK standards are administered by NTS (Norwegian Technology Standards Institution). The purpose of this industry standard is to replace the individual oil company specifications for use in existing and future petroleum industry developments, subject to the individual company's review and application. The NORSOK standards make extensive references to international standards. Where relevant, the contents of this standard will be used to provide input to the international standardization process. Subject to implementation into international standards, this NORSOK standard will be withdrawn.

SCOPE

The standard defines the installation requirements for piping details.

NORMATIVE REFERENCES
Piping and valves

NORSOK L-CR-001

DEFINITIONS AND ABBREVIATIONS


Shall mean normative in the application of NORSOK standards. Shall mean informative in the application of NORSOK standards. Shall is an absolute requirement which shall be followed strictly in order to conform with the standard. Should is a recommendation. Alternative solutions having the same functionality and quality are acceptable. May indicates a course of action that is permissible within the limits of the standard (a permission). Can-requirements are conditional and indicates a possibility open to the user of the standard.

4.1 Definitions Normative references Informative references Shall Should May Can

4.2 Abbreviations ASME American National Standards Institute

TECHNICAL REQUIREMENTS

5.1 General This document is based upon using components from L-CR-001. However, components not covered in L-CR-001 may be handled as special items. NORSOK standard Page 2 of 6

Piping details

L-CR-003 Rev. 1, January 1996

5.2 Options This standard contains individual piping details. It is the intention that each project shall compile a set of standard sheets from this document applicable for the particular project. Undesired sheets and options (E.g. 10A or 10B) should be subtracted by the project. 5.3 Double block Requirements for double block (& bleed if applicable) shall be in accordance with P-CR-001. The details shown in this document have been based on the assumption of applying double block arrangement for ANSI Class 600 and above. 5.4 Modular compact valves The philosophy for use of modular compact valves will be included when these valves have been included in the next revision of NORSOK standard for Piping and valves, L-CR-001. However, some of the details in this standard show Modular Compact Valves. The extent of use of these valves, is to be decided by project. 5.5 Valve legend Please note that this standard are not using the NORSOK symbols according to Z-CR-004, CAD legend. The required symbols were not available when this standard was made.

Gate valve, normally open

Gate valve, normally closed

Globe valve, normally open

Globe valve, normally closed

Check valve

Ball valve, normally open

Hex head plug

NORSOK standard

Page 3 of 6

Piping details

L-CR-003 Rev. 1, January 1996 Threaded reducing flange with temporary hex head plug. Alternatively, blind flange tapped and bored with hex head plug.

5.6 Drilling details Drilling related piping is not included in this revision. 5.7 Hydraulic Hydraulic related piping is not included in this revision. 5.8 Birdscreen Use standard flanges for optional closure solutions during construction. For larger sizes, if no pressure testing is required, consider use of other closure solutions for weight reduction.

NORSOK standard

Page 4 of 6

Piping details Annex A

L-CR-003 Rev. 1, January 1996

ANNEX A
Title

TYPICAL DRAWINGS (NORMATIVE)


PD
001 004 010A 010B 011A 011B 014 015 020 022 023 024 030 031 040 041 050A 050B 055 059 060 061 062 070 071

ANSI CLASS
150 TO 2500 150 TO 2500 150 TO 300 150 TO 300 600 TO 2500 600 TO 2500 150 TO 300 600 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 150 150 TO 300 600 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500

THERMOWELL CONNECTIONS EXTERNAL THERMOWELL CONNECTION INSTRUMENT PRESSURE CONNECTION (WELDED) INSTRUMENT PRESSURE CONNECTION (FLANGED) INSTRUMENT PRESSURE CONNECTION (WELDED, DB&B) INSTRUMENT PRESSURE CONNECTION (FLANGED, DB&B) INSTRUMENT PRESSURE CONNECTION TO VESSEL (WELDED) INSTRUMENT PRESSURE CONNECTION TO VESSEL (WELDED, DB&B) VESSEL TRIM LEVEL GAUGE VESSEL TRIM LEVEL TRANSMITTER (FLOAT TYPE) VESSEL TRIM LEVEL TRANSMITTER (D.P.) VESSEL TRIM LEVEL TRANSMITTER (D.P. INTRUSIVE TYPE) STILLING TUBE FOR ATM. TANK LEVEL TRANSM. (TOP ACCESS) ATMOSPHERIC TANK LEVEL LOGGING CONNECTING POINT ORIFICE FLANGE WITH FLAT AND RAISED FACE ORIFICE FLANGE WITH RTJ FLANGES LOCAL VENT & DRAIN (ALTERNATIVE 1) LOCAL VENT & DRAIN (ALTERNATIVE 2) HYDROSTATIC PRESSURE TESTING VENT & DRAIN BRACING DETAILS ANNUBAR CONNECTIONS ACCESS FITTING FOR SAND PROBE ACCESS FITTING FOR CORROSION MONITORING SAMPLE CONNECTION FOR PROCESS GAS/LIQUID SERV. (HAZ. FLUID) SAMPLE CONNECTION FOR UTILITY SERVICES (NON-HAZ. FLUID)

NORSOK standard

Page 5 of 6

Piping details Annex A

L-CR-003 Rev. 1, January 1996

TEMPORARY "CONICAL" STRAINER TEMPORARY "BATH TUB" STRAINER DAVIT FOR BLIND FLANGE DRIP RING DETAILS RF FLANGES DRIP RING DETAILS RTJ FLANGES INLINE CONDENSATE DRAIN POINTS FOR STEAM MAINS END OF MAIN CONDENSATE DRAIN POINTS FOR STEAM MAINS TYPICAL UTILITY STATION CONCEPT

080 081 085 090 091 093 094 129

150 TO 2500 150 TO 2500 150 TO 2500 150 TO 300 600 TO 2500 150 TO 2500 150 TO 2500 150 TO 2500

NORSOK standard

Page 6 of 6

WITHDRAWAL SPACE 1.5" REINFORCED NIPOFLANGE (2 for CL 2500) INSTRUMENT PIPING 150 mm (165mm for CL 2500) 4" PIPE ECCENTRIC BW REDUCERS TO SUIT LINE SIZE: ie 4" x 1.5" + 1.5" x 1"

min

LINE SIZE 1"


WITHDRAWAL SPACE 1.5" REINFORCED NIPOFLANGE (2" for CL 2500)

INSTRUMENT PIPING

4" PIPE ECCENTRIC BW REDUCER TO SUIT LINE SIZE

150mm (165mm for CL 2500)

min

LINE SIZE 1.5" TO 3"


WITHDRAWAL SPACE 1.5" REINFORCED NIPOFLANGE (2" for CL 2500)

INSTRUMENT PIPING

150mm (165mm for CL 2500)

LINE SIZE >= 4"


NOTES: 1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. 2. For installation in vertical lines use concentric buttweld reducers and 45 latroflange if required. 3. The Thermowell must be purchased to fit the inside diameter of the reinforced nipoflange which shall be machined according to the nominal inside diameter of the corresponding piping class. 4. Weldolet, nipple and flange to piping class may be used as an alternative to reinforced nipoflange where this can be documented to be more cost effective.

THERMOWELL CONNECTIONS CL 150 TO CL 2500

PD-001

Sht 1 of 1

Rev. 02

MINIMUM 250 MM FREE SPACE

TEMPORARY PLUG

1/2" NPT

100

NOTE 2 35 6.5 5 MM CONTINUOUS FILLET WELD TO BE WITHIN PIPING SCOPE OF WORK

INSTRUMENT PIPING

EXTERNAL THERMOWELL NOTE 1 FOR HORISONTAL AND VERTICAL PIPE

NOTES: 1. Material grade to be compatible with pipe & fittings. 2. Insulation thickness must be considered.

EXTERNAL THERMOWELL CONNECTION CL 150 TO CL 2500

PD-004

Sht 1 of 1

Rev. 02

TEMPORARY PLUG INSTRUMENT PIPING 3/4" GATE VALVE BW ONE END THREADED OTHER END

3/4" x 100 MM LONG NIPPLE, BBE FOR INSULATED LINES NOTE 3 BRANCH CONN. AS PER BRANCH SCHEDULE

HORIZONTAL LINES NOTE 4

45 MAXIMUM

45 MAXIMUM GAS LIQUID

ORIENTATION OF INSTRUMENT CONNECTION ON HEADER

NOTES: 1. 2. 3. 4. Rating and material of all items to be according to the relevant piping class. For bracing details, see PD-059. For vertical lines add elbow to achieve correct vertical orientation of instrument.

INSTRUMENT PRESSURE CONNECTION (WELDED) CL 150 TO CL 300

PD-010A Sht 1 of 1

Rev. 02

TEMPORARY PLUG INSTRUMENT PIPING 3/4" GATE VALVE FLANGED BOTH ENDS THR. RED. FLG 0.75 X 0.5 NPT (F)

3/4" FLANGE 3/4" x 100 MM LONG NIPPLE, BBE FOR INSULATED LINES NOTE 3 BRANCH CONN. AS PER BRANCH SCHEDULE

HORIZONTAL LINES NOTE 4

45 MAXIMUM

45 MAXIMUM GAS LIQUID

ORIENTATION OF INSTRUMENT CONNECTION ON HEADER

NOTES: 1. 2. 3. 4. Rating and material of all items to be according to the relevant piping class. For bracing details, see PD-059. For vertical lines add elbow to achieve correct vertical orientation of instrument.

INSTRUMENT PRESSURE CONNECTION (FLANGED) CL 150 TO CL 300

PD-010B Sht 1 of 1

Rev. 02

TEMPORARY PLUG INSTRUMENT PIPING 3/4" GLOBE VALVE BW ONE END THREADED OTHER END 3/4" GATE VALVE BW

3/4" x 100 MM LONG NIPPLE, BBE FOR INSULATED LINES NOTE 3 BRANCH CONN. AS PER BRANCH SCHEDULE

HORIZONTAL LINES NOTE 4

45 MAXIMUM

45 MAXIMUM GAS LIQUID

ORIENTATION OF INSTRUMENT CONNECTION ON HEADER

NOTES: 1. Rating and material of all items to be according to the relevant piping class. 2. 3. For bracing details, see PD-059. 4. For vertical lines add elbow to achieve correct vertical orientation of instrument.

INSTRUMENT PRESSURE CONNECTION (WELDED) CL 600 TO CL 2500

PD-011A Sht 1 of 1

Rev. 02

INSTRUMENT PIPING 3/4" GLOBE VALVE FLANGED

3/4" GATE VALVE FLANGED 3/4" FLANGE 3/4" x 100 MM LONG NIPPLE, BBE FOR INSULATED LINES NOTE 3 BRANCH CONN. AS PER BRANCH SCHEDULE

HORIZONTAL LINES NOTE 4

45 MAXIMUM

45 MAXIMUM GAS LIQUID

ORIENTATION OF INSTRUMENT CONNECTION ON HEADER

NOTES: 1. Rating and material of all items to be according to the relevant piping class. 2. 3. For bracing details, see PD-059. 4. For vertical lines add elbow to achieve correct vertical orientation of instrument.

INSTRUMENT PRESSURE CONNECTION (FLANGED) CL 600 TO CL 2500

PD-011B Sht 1 of 1

Rev. 02

TEMPORARY PLUG

INSTRUMENT

3/4" GATE VALVE BW ONE EN THREADED OTHER END 2" x 3/4" CONC. REDUCER 2" FLANGE WN 2" VESSEL FLANGE

PIPING

VESSEL

NOTES: 1. Rating and material of all items to be according to the relevant piping class.

INSTRUMENT PRESSURE CONNECTION TO VESSEL (WELDED), CL 150 TO CL 300

PD-014

Sht 1 of 1

Rev. 02

TEMPORARY PLUG

INSTRUMENT

3/4" GLOBE VALVE BW ONE END THREADED OTHER END

3/4" GATE VALVE BW BOTH ENDS

PIPING

2" x 3/4" CONC. REDUCER 2" FLANGE WN 2" VESSEL FLANGE

VESSEL

NOTES: 1. Rating and material of all items to be according to the relevant piping class.

INSTRUMENT PRESSURE CONNECTION TO VESSEL (WELDED), CL 600 TO CL 2500

PD-015

Sht 1 of 1

Rev. 02

VESSEL/ BRIDLE NOTE 5

NOTE 6

PIPING 1/2" NPT HEX HEAD PLUG

3/4" NIPPLE BOE/TOE & 0.75" WN FLANGE (TYP.) NOTE 3

0.75" x 1/2" NPT RED. FLANGE 0.75" GATE VALVE

2" GATE VALVE (TYP.) 2" WN FLANGE (TYP.) 2" x 0.75" ECC. REDUCER (TYP.) (NOTE 2) 0.75" WN FLANGE (TYP.) PIPING NOTE 5

0.75" GATE VALVE 0.75" x 1/2" NPT RED. FLANGE 1/2" NPT HEX HEAD PLUG 0.75" NOTE 4

0.75" GATE VALVE WHEN DRAIN AND VENT SHALL BE PERMANENTLY CONNECTED SEE SEPARATE DETAIL TO THE RIGHT 0.75" PIPING TO DRAIN/VENT AS PER P&ID 0.75" WN FLANGE (TYP)

NOTES: 1. 2. 3. 4. 5. 6. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Use ecc. reducers field welded to allow for alignment. Nipples to be seal welded by level gauge vendor for HC services only. Provide break flanges down stream first isolation valve when piped to drain/flare. Use double block for ANSI class 600 and above. Split between piping and instrument to be decided by project.

VESSEL TRIM LEVEL GAUGE CL 150 TO CL 2500

PD-020

Sht 1 of 1

Rev. 02

1/2" NPT HEX HEAD PLUG 0.75" x 1/2" NPT RED. FLANGE PIPING 0.75" 0.75" GATE VALVE

VESSEL

PIPING

INST.

2" GATE VALVE (TYP.)

NOTE 3

NOTE 3

INST.
PIPING 0.75" GATE VALVE 0.75" x 1/2" NPT RED. FLANGE 1/2" NPT HEX HEAD PLUG

0.75"

0.75" NOTE 4

0.75" GATE VALVE 0.75" WN FLANGE (TYP) WHEN DRAIN AND VENT SHALL BE PERMANENTLY CONNECTED SEE SEPARATE DETAIL TO RIGHT

0.75" PIPING TO DRAIN/VENT AS PER P&ID

NOTES: 1. 2. 3. 4. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Introduce 2" flanges, elbow and pipe to reduce overall standout and provide for adjustment if necessary. Use double block for ANSI class 600 and above. Provide break flanges down stream first isolation valve when piped to drain/flare.

VESSEL TRIM LEVEL TRANSMITTER (FLOAT TYPE), CL 150 TO CL 2500

PD-022

Sht 1 of 1

Rev. 02

Flanged pressure sensing INSTRUMENT PIPING 2" Double block bleed valve PIPING VESSEL NOTE 5 Drip

2" Double block bleed valve Drip

DP cell

3/4" EQUAL TEE & 3/4" x SWAGE NIPPLE 3/4" GATE VALVE BW VESSEL PIPING NOTE 3 & 4 INSTRUMENT

NOTES: 1. 2. 3. 4. 5. 6. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Introduce 2" flanges, elbow and pipe to reduce overall standout and provide for adjustment if necessary. Check P&ID for any hard pipe requirements to closed drain/flare. Provide break flanges downstream first isolation valve when piped to drain. Location on vessel to be advices by instrument. Support (if required) to be designed by support group.

VESSEL TRIM LEVEL TRANSMITTER (D.P.), CL 150 TO CL 2500

PD-023

Sht 1 of 1

Rev. 02

F la n g e d p re s s u r e s e n s in g IN S T R U M E N T P IP IN G 2 " D o u b le b lo c k & b le e d v a lv e a s s e m b ly P IP IN G V E S S E L NO TE 5 D rip r in g

2 " D o u b le b lo c k & b le e d v a lv e D rip r in g D P c e ll

L in e s lo p e d 1 0 to w a r d s v e s s e l N o te 5 3/4" EQ UAL TEE & 3/4" x 1/2" SW AG E N IP P L E (B O E / T O E ) 3/4" G ATE VALVE BW VESSEL P IP IN G NO TE 3 & 4 IN S T R U M E N T

NOTES: 1. 2. 3. 4. 5. 6. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Introduce 2" flanges, elbow and pipe to reduce overall standout and provide for adjustment if necessary. Check P&ID for any hard pipe requirements to closed drain/flare. Provide break flanges downstream first isolation valve when piped to drain. Location on vessel to be advices by instrument. Support (if required) to be designed by support group.

VESSEL TRIM LEVEL TRANSMITTER (D.P. INTRUSIVE TYPE), CL 150 TO CL 2500

PD-024

Sht 1 of 1

Rev. 02

INSTRUMENT 3"or 4 WN FLANGE TANK TOP PIPING 3" or 4 x 6" CONC. REDUCER

APPROX. 100

APPROX. 100 x 20 MM SLOTS IN 6" 6"OR 4 PIPE

150

WELD TO TANK BOTTOM TANK BOTTOM

OPEN PIPE

NOTES: 1. 2. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Hole in blind flange for sensing unit to be drilled and tapped by instrument.

STILLING TUBE FOR ATMOSPHERIC TANK LEVEL TRANSMITTER (TOP ACCESS), CL150

PD-030

Sht 1 of 1

Rev. 02

SPECIAL FULL BORE BALL VALVE automatic closing, foot operated to be used for manual level logging

INSTRUMENT PIPING 2" NOZZLE NOTE 2 & 3 500

APPROX. 100 NOTE 4

STILLING WELLTO BE SUPPORTED IF NECESSARY

APPROX. 100 x 10 MM SLOTS IN 2 PIPE

50

OPEN PIPE

NOTES: 1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. 2. Nozzle to be provided with a stilling well of equal I.D. over the full height of tank. 3. Bolts, nuts & gaskets by piping. 4. Slot to be located as close to tank top as possible.

ATMOSPHERIC TANK MANUAL LEVEL LOGGING CONNECTING POINT, CL 150

PD-031

Sht 1 of 1

Rev. 02

45 MAX (TYP)

45 MAX (TYP)

ORIENTATION OF TAPS GAS AND VAPOUR INSTRUMENT PIPING

NOTE 2

ORIENTATION OF TAPS LIQUID

PIPING 1/2" RF 1/2" NIPPLE BOE/TOE 100 MM LONG NOTE 4. SEAL WELDS TYP. INTERNAL WELD BEADS TO GROUND FLUSH WITH PIPE WALL FLOW

INSTRUMENT TAG TO BE READ UPSTREAM

ANSI B16.36 CLASS ORIFICE BORED TO MATCH NOM. INTERNAL DIA OF CONNECTING

PIPING

1/2" GATE VALVE ONE END RF FLANGE OTHER END NPT-F WITH TEMPORARY HEX HEAD

INSTRUMENT

NOTES: 1. 2. 3. 4. Rating and material grade of nipples and valves to be the same as for the flow elements and relevant piping class. If double tapping is required, taps must be offset or extended to avoid clash of tap flanges and valves. For vertical lines add 45 elbow and additional nipple between orifice flange and valve to achieve vertical orientation. Alternatively use nipoflange if feasable.

ORIFICE FLANGE WITH FLAT AND RAISED FACE CL 150 TO CL 300

PD-040

Sht 1 of 1

Rev. 02

45 MAX (TYP)

45 MAX (TYP)

ORIENTATION OF TAPS FOR GAS AND VAPOUR SERVICE

NOTE 2

ORIENTATION OF TAPS FOR LIQUID SERVICE

FULL PENETRATION WELD

INTERNAL WELD BEADS TO BE GROUND FLUSH WITH PIPE WALL

FLOW

ANSI B16.5 RTJ WN FLANGES BORED TO MATCH NOM ID OF CONNECTING PIPE 1/2" GATE VALVE BW PIPING PIPING 1/2" GLOBE VALVE ONE END BW OTHER END NPT-F WITH TEMPORARY HEX HEAD PLUG

INSTRUMENT

NOTES: 1. 2. 3. Rating and material grade of nipples and valves to be the same as for the flow elements and relevant piping class. If double tapping is required, taps must be offset or extended to avoid clash of tap flanges and valves. For vertical lines add 45 elbow and additional nipple between orifice flange and valve to achieve vertical orientation.

ORIFICE FLANGE WITH RTJ FLANGES CL 600 TO CL 2500

PD-041

Sht 1 of 1

Rev. 02

B L IN D F L A N G E G A T E V A LV E FLG D

B L IN D F L A N G E G A T E V A LV E FLG D

W N FLA N G E

R E IN F O R C E D P IP E (B B E ) 1 0 0 M M L O N G NOTE 3 N IP O F L A N G E NOTE 4

NOTE 4

E Q /R E D . T E E A S P E R B R A N C H S P E C IF IC A T IO N H E A D E R S IZ E S 0 .5 " - 1 " H E A D E R S IZ E S 1 .5 " A N D A B O V E

B L IN D F L A N G E G LO BE V A LV E FLG D

B L IN D F L A N G E G LO BE V A LV E FLG D

G A T E V A LV E FLG D

G A T E V A LV E FLG D

W N FLA N G E

R E IN F O R C E D P IP E (B B E ) 1 0 0 M M L O N G NOTE 3 N IP O F L A N G E NOTE 4

NOTE 4

E Q /R E D . T E E A S P E R B R A N C H S P E C IF IC A T IO N H E A D E R S IZ E S 0 .5 " - 1 " H E A D E R S IZ E S 1 .5 " A N D A B O V E

VENTS & DRAINS FOR LINE SIZE 3/4" TO 12" TO BE 3/4" SIZE VENTS & DRAINS FOR LINE SIZE ABOVE 12" TO BE 1" SIZE NOTES: 1. 2. 3. 4. 5. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Cut to suit. For bracing see PD-059. When clearance between face of valve/top of deck or ceiling is less than 200mm, use PD-050B.

LOCAL VENT & DRAIN (ALTERNATIVE 1) CL 150 TO CL 2500

PD-050A

Sht 1 of 1

Rev. 02

BLIND FLANGE BLIND FLANGE GATE VALVE FLGD WN FLANGE 90 ELBOW GATE VALVE FLGD 90 ELBOW WN FLANGE

REINFORCED PIPE (BBE) 100 MM LONG NOTE 3 NIPOFLANGE NOTE 4

NOTE 4

EQ/RED TEE AS PER BRANCH SPECIFICATION HEADER SIZES 0.5" - 1" HEADER SIZES 1.5" AND ABOVE

BLIND FLANGE GLOBE VALVE FLGD BLIND FLANGE GATE VALVE FLGD 90 ELBOW WN FLANGE 90 ELBOW GATE VALVE FLGD

WN FLANGE NOTE 4 GLOBE VALVE FLGD PIPE (BBE) 100 MM LONG NOTE 3 NOTE 4 REINFORCED NIPOFLANGE

EQ/RED TEE AS PER BRANCH SPECIFICATION HEADER SIZES 0.5" - 1" HEADER SIZES 1.5" AND ABOVE

VENTS & DRAINS FOR LINE SIZE 3/4" TO 12" TO BE 3/4" SIZE VENTS & DRAINS FOR LINE SIZE ABOVE 12" TO BE 1" SIZE NOTES: 1. 2. 3. 4. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Cut to suit. For bracing see PD-059.

LOCAL VENT & DRAIN (ALTERNATIVE 2) CL 150 TO CL 2500

PD-050B Sht 1 of 1

Rev. 02

BLIND FLANGE WN FLANGE 100 MM LONG NIPPLE, BBE FOR INSULATED LINES NOTE 2. BRANCH CONN. AS PER BRANCH SCHEDULE

Vents and drains on lines 3/4" to 12" to be 3/4" size. Vents and drains on lines above 12" to be 1" size.

NOTES: 1. 2. Rating and material of all items to be according to the relevant piping class. For bracing details, see PD-059.

HYDROSTATIC PRESSURE TESTING VENT & DRAIN, CL 150 TO CL 2500

PD-055

Sht 1 of 1

Rev. 02

MIN MAX 50 100

MIN 50

MIN 50

A A

PAD NOTE 2&4 25x25x4 MM ANGLE IRON

MIN 50

PAD NOTE 2&4 25x25x4 MM ANGLE IRON NOTE 3

HEADER SIZE 2" AND ABOVE MIN MAX 100 MIN

Pipe or pad

PAD NOTE 2&4 25x25x4 MM

ANGLE IRON TO BE CUT IN BOTH ENDS

ON PIPE, FLANGE OR VALVE BODY NOTE 4. ANGLE IRON DRILLED AND CUT TO SUIT FIXING AT BACK OF FLANGE

VALVE BODY

FLANGE PAIR

NOTES: 1. 2. 3. 4. 5. All material grades to be compatible with pipe and fittings. Pad cut to suit shall be used on SCH 10S headers. Headers 12" and above shall have additional bracing in lateral direction. As an alternative to welding, screwed clamps which fully surround the pipe can be used, as well as screwed or clamped solutions directly onto valve body or flange if feasible. Vents and drains <2 shall be supported from main pipe. Where this is not practical or possible, relative movement between main pipe and surrounding steel works need to be considered.

BRACING DETAILS CL 150 TO CL 2500

PD-059

Sht 1 of 1

Rev. 02

NOTE 4 FE

INSTRUMENT PIPING 150 165 FOR CL 2500

2" REINFORCED NIPOFLANGE

NOTE 2

1" REINFORCED NIPOFLANGE (TYP)

1" BLIND FLANGE

LINE 6" TO 24"

NOTES: 1. 2. 3. 4. 5. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Annubar supporting is only applicable where specified on instr. data sheet. The probe must be purchased to fit the inside diameter of reinforced nipoflange which shall be machined according to the nominal inside diameter of the corresponding piping class. Mounting position to be verified by process. Space requirement to be specified/verified by instrument department for individual case.

ANNUBAR CONNECTIONS CL 150 TO CL 2500

PD-060

Sht 1 of 1

Rev. 02

1000 CHOKE CHOKE

FLOW

1820 INSTRUMENT PIPING 150 165 FOR CL 2500 2" REINFORCED NIPOFLANGE NOTE 5

FLOW

5 x ID MIN. 10 x ID OPTIM.

5 x ID MIN. 10 x ID OPTIM.

MAX. 15 NOTE 2.

NOTES: 1. 2. 3. 4. 5. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Mounting position: Top mounting prefered. The probe must be purchased to fit the inside diameter of reinforced nipoflange which shall be machined according to the nominal inside diameter of the corresponding piping class. Space requirement, straight pipe requirement and distance from choke valves to be specified/verified by instrument department for individual case. Reinforced nipoflange as an integral part of a complex instrument assembly is acceptable.

ACCESS FITTING FOR SAND PROBE CL 150 TO CL 2500

PD-061

Sht 1 of 1

Rev. 02

1000

1500 NOTE 4 INSTRUMENT PIPING 150 165 FOR CL 2500 NOTE 6

2" REINFORCED NIPOFLANGE

NOTES: 1. 2. 3. 4. 5. 6. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. The probe must be purchased to fit the inside diameter of reinforced nipoflange which shall be machined according to the nominal inside diameter of the corresponding piping class. Mounting position: Any position, piping to decide. Space requirement and straight pipe requirements to be specified/verified by instrument department for individual case. Transverse space requirements: 500mm each side. Reinforced nipoflange as an integral part of a complex instrument assembly is acceptable.

ACCESS FITTING FOR CORROSION MONITORING CL 150 TO CL 2500

PD-062

Sht 1 of 1

Rev. 02

USE STD SPADE WITH HOLE TO CARRY SAMPLE QUILL 2" WN 2" x 0.75" RED.

2" WELDOLET

0.75" GATE VALVE BW ONE END THREADED OTHER END P SAMPLING STATION INSTR. PIPING Q u i l l P = 1/3 x D MARK ON FOR FLOW DIRECTION

1/2" PIPE END CUT 45 FACING UPSTREAM SUPPORT GRIND TO 3 OFF AT

Spade

FULL PENETRATION WELD AS SHOWN


AS ABOVE

2" CONNECTION TO HEADER AS PER BRANCH TABLES OR TO CLOSED DRAIN/FLARE SYSTEM AS PER P&ID

For header sizes 4" and below use 2" connection as per branch table and without quill.

NOTES: 1. 2. 3. 4. 5. Rating and material of all items to be according to the relevant piping class. Preferred location in vertical lines. Instrument and process departments to specify/verify sample probe details, nozzle orientation, special materials, 45 end etc. Support, if needed, by site. Insulation and heat tracing to be introduced upstream sampling station if required.

SAMPLE CONNECTION FOR PROCESS GAS/LIQUID SERVICES (HAZARDOUS FLUID), CL 150 TO CL 2500

PD-070

Sht 1 of 1

Rev. 02

2" WELDOLET USE STD SPADE WITH TO CARRY SAMPLE QUILL 2" FLANGE 2" x 0.75" RED.

0.75" GATE VALVE BW ONE END THREADED OTHER END P P = 1/3 x D NOTE 5 INSTR. PIPING MARK ON HANDLE FOR FLOW DIRECTION

Q u i l l Spade

1/2" PIPE END CUT 45 FACING UPSTREAM SUPPORT RIB GRIND TO FIT 3 OFF AT 120

FULL ENETRATION WELD AS SHOWN

ORIENTATION ON HORISONTAL HEADER

45 MAXIMUM

For header sizes 4" and below use 2" connection as per branch table and without quill.
NOTES: 1. 2. 3. 4. 5. 6. Rating and material of all items to be according to the relevant piping class. Preferred location in vertical lines. Instrument and process departments to specify/verify sample probe details, nozzle orientation, special materials, 45 end etc. Support, if needed, by site. Extra gate valve required at low point if no access to header. Sampling line to be heat traced and insulated if required.

SAMPLE CONNECTION FOR UTILITY SERVICES (NON-HAZARDOUS FLUID), CL 150 TO CL 2500

PD-071

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Rev. 02

STRUCTURAL CONICAL BODY: PERFORATED PLATE (THICKNESS "T") HOLES 5MM DIA ON TRIANGULAR PITCH OF 8MM GIVING 35.4% OPEN AREA EXTERNAL FILTER SCREEN: NOTE 8

G 10 RAD.
4" 300 LB

10 GAUGE WIRE LOOPS EQUALLY SPACED

(5)

FLOW A B T C

D L

E NOTE 7

FLOW

Min. D + 100 MM TYPICAL STRAINER INSTALLATION

Nom Size (in) 2 3 4 6 8 NOTES: 1. 2. 3. 4. 5. 6. 7. 8.

Class 150 102 132 170 218 276

A Class 300 108 146 178 248 304

35 68 92 140 186

20 30 40 60 80

125 180 220 320 400

70

25 30 2

80 35

Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. Dimensions in millimetres. Pipe size and flange class to be clearly die stamped on handle e.g. 6" - class 150. Only the side wall of the cone is perforated. Filter screen to be located on upstream side of cone and shall be securely welded or braced to cone. Filter may be subject to pulsating flow and flow reversal. Surface finish of gasket contact areas to be according to ANSI B16.5. Thickness E according to element data sheet NLB1 of the NORSOK standard Piping and valves (L-CR-001). Filter screen mesh to be based on requirements from relevant connected equipment. (i.e compressor)

TEMPORARY "CONICAL" STRAINER CL 150 TO CL 2500

PD-080

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Rev. 02

STANDARD TEE TO PIPING CLASS (1) ANY CAVITY BETWEEN TEE BODY AND RETAINING RODS SHALL BE FILLED WIT WELD METAL WITHOUT CREATING AN OBSTRUCTION TO THE BASKET SLIDING MOTION

(9) TYP.

SEE ENLARGED DETAIL SECTION AA STIFFENERS: 20mm x 5mm (2) SEAL PLATE: 5mm (2) GUIDE ROD (2)

15 FLOW

MAX GAP 0.5mm

L (ACTUAL) + 1mm FRAME MEMBERS TO BE EXTENDED 5 TO 10 mm AS SHOWN TO ALLOW GRINDING TO FIT FOR TIGHTNES FILTER SCREEN: 20 MESH (2) (3) SEE RELEVANT PDS FOR DETAILS OF DAVIT IF REQ. OR PROVIDE HANDLES AS SHOWN BELOW 40 BASKET (2): 3mm PERFORATED PLATE WITH 5mm DIA HOLES ON 8mm PITCH BASKET FRAME (2): 20mm x 5mm FLAT GUIDE ROD (2): SIZE =/< 14": 10mm DIA CL BRANCH SIZE =/>16": 12mm DIA. LEADING EDGE OF SCREEN TO BE FIXED USING M6 SCREWS TAPPED INTO BASKET FRAME (2) RETAINING BAR (1): 20 x 10 FLAT

DRAIN: (1) (8):

40 ROD 10 mm

RETAINING ROD (1): SIZE =/< 14": 10mm DIA SIZE =/>16": 12mmDIA.

NOTES: 1. 2. 3. 4. 5. 6. 7. 8. 9. Rating and material grade of pipe, fittings and parts shall be in accordance with the relevant piping class. All materials of bathtub to be stainless steel, type 316. Filter screen mesh to be based on requirements from relevant connected equipment (i.e compressor). Dimension L and radius R to be determined by vendor from dims. of BW tee and flanges stated by purchaser. Bolt lengths to account for bolt tensioning. Strainer will be subject to pulsating flow, and must be capable of withstanding reversed flow. Details shown are for piping layout and manufacturers guidance only. Fabricator to supply full dimensional and fabrication detail drawings. Drain/inspection nozzle according to the relevant piping class. Drain to be located at low point if side mounted. Differential pressure measurement to be installed as required by P&ID.

TEMPORARY "BATH TUB" STRAINERS 10"-24" NPS CL 150 TO CL 2500

PD-081

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Rev. 02

22 DIA.

GREASE NIPPLE

150 50

20 DIA. R =230 D 10 C 10 150 175 150 48 DIA. 35 35 B 60 90

130 300

3/4"

NOTE 4

20 215 SOLID BAR

115

SIZE (in) A 10 12 14 16 18 20 24 30 36 SIZE (in) 10 12 14 16 18 20 24 SIZE (in) 10 12 14 16 18 20 24 406 483 533 597 635 698 813 984 1168 B 300 340 365 397 415 447 505 592 685 C

CLASS 150 LB D E 85.0 81.0 79.6 77.9 77.1 69.6 68.0 74.6 57.2 F 2" SCH 160 2" SCH 160 2" SCH 160 2" SCH 160 2" SCH 160 2 SCH XXS 2 SCH XXS 2" SCH 80 3" SCH XXS A 444 521 584 648 711 775 915 1092 B 322 360 392 425 457 487 557 648 C 593 630 663 695 728 758 828 916

CLASS 300 LB D 44 44 44 44 44 44 48 72 CLASS 900 LB F 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 3" SCH XXS A 546 610 641 705 787 857 1041 B 378 412 430 462 505 540 640 C D E 643 58 65.0 675 58 63.4 690 58 62.7 723 58 61.6 763 58 60.4 798 58 59.6 890 72 58.0 CLASS 2500 LB C D E F 3" SCH XXS 3" SCH XXS 3" SCH XXS 3" SCH XXS 3" SCH XXS 3" SCH XXS 3" SCH 80 E 76.4 73.7 71.9 70.5 6.4 68.5 73.3 57.6 F 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 2" SCH 80 3" SCH 80

573 42 613 42 638 42 670 42 688 42 720 44 778 44 862 48 954 58 CLASS 600 LB

A 508 559 603 686 743 813 940

B 360 385 408 448 479 515 580

C D E 624 48 80.3 650 48 78.9 673 48 77.8 713 48 76.2 743 48 75.3 778 48 74.4 840 58 58.8 CLASS 1500 LB C 663 708 745 783 828 863 955 D 72 72 72 72 72 85 90 E 63.9 62.1 60.9 59.9 59.0 52.0 50.8

A 584 673 749 825 914 984 1168

B 410 460 500 542 590 628 726

F 3" SCH 80 3" SCH 80 3" SCH 80 3" SCH 80 3" SCH 80 3" SCH 80 3" SCH 80

NOTES: 1. 2. 3. 4. 5. Flange material grade as per the relevant piping class. Rods and plates welded to flanges shall be of identical material grade as the flanges. All other parts shall be carbon with min. yield strength 220 MPa. Eyebolt and nuts to be hot dip galvanised. Drain/inspection nozzle according to the relevant piping class. Details shown are for fabricators guidance. Other solutions with similar or higher strength and functional properties are acceptable.

DAVIT FOR BLIND FLANGE CL 150 TO CL 2500

PD-085

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Rev. 02

O ROD 1 x 45 GASKET CONTACT FACE SEE NOTE 4 E

50

C 20.7 NOTE 6 15.6 NOTE 5 1 1" B DIA A DIA 1 WELDING NIPPLE SEE DETAIL BELOW

50

45 G 2 3/4" 33.4 DIA NOTE 5

41 DIA NOTE 6 45 40

FLANGE WN SCH. 160

60 90 ROUNDED 33.4 NOTE 6 35 26.7 NOTE 5

20.7 NOTE 6

15.6 NOTE 5

Nominal pipe size 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" NOTES: 1. 2. 3. 4. 5. 6.

A Class 150 102 133 171 219 276 337 406 448 511 546 603 714 Class 300 108 146 178 247 305 359 419 483 536 594 651 772

60 89 114 168 219 273 324 356 406 457 508 610

40 40 40 40 40 40 60 60 60 60 70 70

180 185 190 200 210 235 248 260 267 279 286 317

38 38 38 38 38 38 58 58 58 58 68 68

4 4 4 4 4 4 5 5 5 5 5 5

6 10 10 10 10 10 16 16 16 16 16 16

To be used only where space does not allow conventional solution. Material shall be same as for line blinds according to relevant piping class. Lifting handle as shown or equivalent to be provided on all drip rings with size, rating & type of material stamped on lug. Gasket contact surface according to ANSI B16.5. 3/4" connection for pipesize 2" - 12". 1" connection for pipesize 14" - 24".

DRIP RING DETAILS RF FLANGES CL 150 TO CL 300

PD-090

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Rev. 02

O ROD 1 x 45 G A SK E T C O N T A C T FA C E SE E N O T E 4 50

50

20 .7 NOTE 6

15 .6 NOTE 5

45 G

1 1" B D IA 1 W E L D IN G N IPP L E SE E D E T A IL A D IA BE LOW 41 D IA NOTE 6 45 40 FL A N G E W N SC H . 1 60 60 90 RO UN D E D 33 .4 NOTE 6 35

2 3/4 " 33 .4 D IA NOTE 5

26 .7 NOTE 5

20 .7 NOTE 6

15 .6 NOTE 5

Nominal pipe size 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" NOTES: 1. 2. 3. 4. 5. 6.

Class 600 108 146 192 265 319 399 456 491 564 612 682 790

A Class 900 141 166 205 287 357 434 457 520 574 638 697 837

B Class 1500 141 173 208 281 351 434 519 579 641 702 756 900

60 89 114 168 219 273 324 356 406 457 508 610

60 60 60 75 75 75 75 75 80 80 80 90

180 185 190 200 210 235 248 260 267 279 286 317

58 58 58 72 72 72 72 72 78 78 78 88

4 4 4 7 7 7 7 7 7 7 7 7

10 10 10 16 16 16 16 16 16 16 16 16

To be used only where space does not allow conventional solution. Material shall be same as for line blinds according to relevant piping class. Lifting handle as shown or equivalent to be provided on all drip rings with size, rating & type of material stamped on lug. Groove, pitch diameter and surface finish to ANSI B16.5. 3/4" connection for pipesize 2" - 12". 1" connection for pipesize 14" - 24".

DRIP RING DETAILS RTJ FLANGES CL 600 TO CL 1500

PD-091

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Rev. 02

EQUAL

STEAM MAIN

FLOW

EQUAL TEE

1 x LINESIZE OR MIN 100 MM FOR 3" AND SMALLER 1/2" THERMODYN. STEAM TRAP, FLANGED, WITH BUILT IN STRAINER FLOW

1" WELDOLET 1" WN 1" GATE VALVE WITH BLIND REST OF DETAILS AS TO THE LEFT 1" x 1/2" SWAGE (TYP) 1/2" WN FLANGE (TYP) VISIBLE DISCHARGE TO OR OPEN DRAIN BOX

HORIZONTAL HEADER

VERTICAL HEADER

Nominal pipe size 2" 3" 4" 6" NOTES: 1. 2.

L (meters) 70 60 50 50

DISTANCE BETWEEN DRAIN POINTS ON HEADERS L (MAXIMUM SPACING)

Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. The above arrangement to be used in steam mains at intervals as in table and/or at the bottom of vertical up legs of 5 metres or more.

INLINE CONDENSATE DRAIN POINTS FOR STEAM MAINS, CL 150 TO CL 2500

PD-093

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Rev. 02

1/2" AUTOMATIC AIR RELEASE VALVE

1" GATE VALVE 1" WN 1" WELDOLET

EQUAL

FLOW

1 x LINESIZE OR MIN 100 MM FOR 3" AND SMALLER 1/2" THERMODYN. STEAM TRAP, FLANGED, WITH BUILT IN STRAINER

1" x 1/2" SWAGE (TYP) 1/2" WN FLANGE (TYP) VISIBLE DISCHARGE TO OR OPEN DRAIN BOX

NOTES: 1. 2. 3. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping class. The above arrangement to be used at the end of steam mains for 6", 4" and 3" sizes only. For use of automatic release valve, see P&ID.

END OF MAIN - CONDESATE DRAIN POINT FOR STEAM MAINS, CL 150 TO CL 2500

PD-094

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Rev. 02

Inert Gas 100 1" 200 Plant Air 1" 200 Capped Ends Typ.

NOT SCALED

Sea Water 500 1" 200 200 " HP Cleaning 100

Scd NPT Note 1. 350 Min.

Air Hose Reel

Note 3.

Flg'd

700

Sea Water Hose Reel Note 2.

Flg'd

700

HP Cleaning Hose Reel

350

700

NOTES: 1. Details of reels, hoses and couplings to be set out in separate document. 2. Main stand to be made from RHS 80x80 as shown with proper bracing to existing steel or floor as req. 3. Use 50x50 angle as required to obtain adequate piping support. 4. Rating and materials of all items to be in accordance with the relevant piping classes on the P&IDs. The required services for each utility station are given on the P&IDs.

TYPICAL UTILITY STATION CONCEPT

PD-129

Sht 1 of 1

Rev. 02

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