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    ZF 2

    Uploaded by

    Silvio Roman

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    ZF 2

    Uploaded by

    Silvio Roman
    757 views49 pages

    Original Title

    Zf 2

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    © Attribution Non-Commercial (BY-NC)

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    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    757 views49 pages

    ZF 2

    Uploaded by

    Silvio Roman

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 49
    Overhaul HP 502 C/ HP 592 C/ HP 602 C 12 Insert new inductive sensor in test fixture 1X56 138150 and screw-tighten, = ‘Tightening torque: 7 ft-lbs (9.5 Nm) 13 Measure distance from contact surface of induc tive sensor to contact surface of inductive sensor holder and note down as dimension “c”. Inductive sensor distance “a” must be 0.024 - 0.03" (0.6 - 0.8 mm). Adjust with spacers. Measuring formula: c-b=d d+ a= thickness “S” of spacer Measuring example: Dimension “e” = 52.6 mm Dimension “b” = 50.9 mm Dimension “a” = 0.7 mm (0.6 - 0.8 mm) Calculation example: 52.6 mm ~ 50.9 mm = 1.7 mm 1.7mm+ 0.7 mm=2.4 mm Determined thickness “S” of spacer = 2.4 mm Spacers OTK 0769 143 377 are available from. 0.8 t0 6 mm, in steps of 0.1 mm. Sensor induction ring Mounting plate Inductive sensor Shim washers Socket-head bolt 2.20 ss HP 502 C/ HP 592 C/ HP 602 C 14 Insert TORX serew (1) and washer in bore on inductive sensor (2). Slide spacers as determi- ned (3) onto the TORX serew and secure with O- ring (4). 15 Insert inductive sensor and tighten with M6x45 socket-head serew (1). ‘Tightening torque: 7 ft-lbs (9.5 Nm) 16 Connect cable plug (1) to inductive sensor. 17 Screw M42x2 screw plug into duet plate and. tighten Tightening torque: 67 - 74 ft-lbs (90 - 100 Nm) Overhaul 2.21 Overhaul HP 502 C/ HP 592 C/ HP 602 C 18 Fitoil pan as described in Section 2.7. 19 Screw in oil drain plugs as described in Section 1.9. CAUTION ‘When working on a transmission with a converter drain valve, always use genuine oil drain plug. The drain plug controls and closes the converter drain valve. 20 Renew oil filter and fill transmission with oil as, described in Section 1 2.22

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