Service Manual C4000 - C4100 PDF
Service Manual C4000 - C4100 PDF
Service Manual C4000 - C4100 PDF
EPSON
SEPG01012
Notice
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof. EPSON is a registered trademark of SEIKO EPSON CORPORATION. General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2003 SEIKO EPSON CORPORATION. Imaging & Information Product Division TPCS Quality Assurance Department
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment. DANGER WARNING Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. 2. 3. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, BE SURE TO WEAR GLOVES TO AVOID INJURIES FROM METAL PARTS WITH SHARP EDGES.
4.
WARNING
1. 2. 3. 4. 5. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS. DO NOT REPLACE IMPERFECTLY FUNCTIONING COMPONENTS WITH COMPONENTS WHICH ARE NOT MANUFACTURED BY EPSON. IF SECOND SOURCE ICS OR OTHER COMPONENTS WHICH HAVE NOT BEEN APPROVED ARE USED, THEY COULD CAUSE DAMAGE TO THE EPSON PRODUCT, OR COULD VOID THE WARRANTY OFFERED BY EPSON.
Manual Configuration
This manual consists of six chapters and Appendix. CHAPTER 1. PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product. CHAPTER 2. OPERATING PRINCIPLES Describes the theory of electrical and mechanical operations of the product. CHAPTER 3. TROUBLESHOOTING Provides the step-by-step procedures for troubleshooting. CHAPTER 4. DISASSEMBLY AND ASSEMBLY Describes the step-by-step procedures for disassembling/assembling and adjusting the product. CHAPTER 5 ADJUSTMENT Provides Epson-approved methods for adjustment. CHAPTER 6. MAINTENANCE Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product. APPENDIX. Provides the following additional information for reference: Connector pin assignments Electric circuit boards components layout Exploded diagram Electrical circuit boards schematics
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages.
A D J U S T M E N T R E Q U IR E D
Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the products quality. Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment. May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action. Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life. Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected.
C A U T IO N
C H E C K P O IN T
W A R N IN G
Abbreviation
This manual uses unique abbreviations and acronyms which may differ from those in common use. Please note that they are used in the manual descriptions without explanation. The main abbreviations and acronyms are listed below. Because the following list was formed as a general reference, some items on the list may not appear in this manual. In principle most acronyms were formed from the capitalized first letters of the English term for the items (there are exceptions) and most single word abbreviations were formed either will all capitals or with only the first letter as a capital. [A] ADC ALM Assy Aux. [B] B/W BCR Bk BCR BRKT BTR BUR [C] C CCW Cl. Clk CHK CK Conpane Cont CR CRU CRUM CST CVR CW [D] DB Deve Diag dpi DTS Dup [E] Elec EP ESS [F] F FDR Charge Roll Customer Replaceable Unit CRU Memory Cassette Cover Clockwise FG FIP FRU FX [G] GG GND [H] H H/R HCF HCS Hex HVPS [I] I/F I/L ID [J] Jxx Frame Ground Fault Isolation Procedure Field Replaceable Unit Fuji Xerox
Black and White Bias Charge Roll Black Bias Charge Roll Bracket Bias Transfer Roll Back Up Roll
Developing Bias Developer Diagnostic dots per inch Detack Saw Duplex
High Heat Roll High Capacity Feeder High Capacity Stacker Hexadecimal High Voltage Power Supply
Cyan Counter Clockwise Clutch Clock Check Check Control Panel Controller
Front Feeder
Jack xx
Left Low Left Hand Low Paper Laser Diode Long Edge Feed Low Voltage Power Supply
[O] OHP OPC OPT [P] Pyy P/J P/H P/R PL PLT PPM PV PWB PWBA [R] R R R/H RDY Regi ROS RRP RTN
[M] M M/N Mag MCU Mech MOT MSI [N] N/F N/P NPS NV NVM
Magenta Multi National Magnetic Machine Control Unit Mechanical Motor Multi Sheet Inserter
Plug yy Plug and Jack Paper Handling Pressure Roll Plate Plate Print Per Minute Print Volume Printed Wiring Board PWB Assembly
[S] SEF SG SNR SNS Sol SOS SPI STD STK STND SW Sync [T] T Temp TR TTL [X] Xero [Y] Y YMCBk YMCK
Short Edge Feed Signal Ground Sensor Sensor Solenoid Start Of Scan Scan Per Inch Stamdard Stacker Standard Switch Synchronous
Normal Force No Paper No Paper Sensor Non Volatile Non Volatile Memory
Right Rear Right Hand Ready Registration Raster Output Scanner Removal and Replacement Procedure Return
Xerographic
Safety Information
To prevent accidents during a maintenance procedure, strictly observe the Warnings and Cautions. Do not do anything that is dangerous or not within the scope of this document. Do not do anything that is dangerous even if not specifically described in this manual. In addition to the descriptions below and those given in this manual, there are many situations and circumstances that are dangerous. Be aware of these when you are working with the printer.
Power Supply
Before starting any service procedure, switch off the printer power and unplug the power cord from the wall outlet. If you must service the printer when the power is applied, be aware of the potential for electrical shock and do all tasks by following the procedures in this manual.
W A R N IN G
Do not touch any live part unless you are instructed to do so by a service procedure. The LVPS power supply switch/inlet part is live even when the power switch has been turned off. Do not touch any live part. Do not touch electrified components except when instructions indicate it is permissible to do so.
Mechanical Components
If you service a driving assembly (e.g., gears), first turn off the power and unplug the power cord. Then manually rotate the assembly.
.
W A R N IN G
Do not touch the driving part (e.g., gears) while the assembly (printer) is being driven.
W A R N IN G
The high temperature Assembly is very hot immediately after any printer operations. Wait at least 40 minutes before you start working on the printer.
Laser Beam
W A R N IN G
Do not expose yourself to the laser beam to prevent injury (blindness). Do not open the cover that has the laser beam warning label. If you disassemble or assemble the printer, turn off the power. If you need to work on the printer with power applied, strictly follow the instructions in this manual. Understand how the laser beam functions and take maximum precautions not to injure yourself or anyone around you. Figure 0-2. Laser Beam
NOTE: The laser beam has a narrower frequency band and more coherent phases than any other light (sunlight, electric light). It has excellent monochromaticity and convergence. A thin laser beam reaches long distances. Because of its convergence characteristic, the laser beam converges into one point, causing high density and high temperature. A laser beam is harmful to the human body. NOTE: The laser beam in this printer is invisible.
Manual Contents
Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Appendix PRODUCT DESCRIPTIONS OPERATING PRINCIPLES TROUBLESHOOTING DISASSEMBLY AND ASSEMBLY ADJUSTMENT MAINTENANCE AcuLaser C4100
Revision Status
Revision A B Issued Date March 18, 2002 April 19, 2002 First Release Chapter 1 1.14.5 Panel Setting Item List PRINTER ADJUST MENU Cleaning Cycle and comment is added. Chapter 3 Reference page number in FIP is added. 3.3 Level 2 FIP 3.3.2 Self-Diagnostic Function by LCD Message is added. 3.3.2.1 List of Printer Messages is added. 3.3.2.2 Details of Status Message and Treatment is added. 3.3.2.3 Details of Error Message and Treatment is added. 3.3.2.4 Details of Warning Message and Treatment is added. 3.3.3 Service Call Error Messages is added. FIP-16 NV-RAM Error is added. FIP-28 Fuser Life Over is added. FIP-48 Engine Communication Error is added. FIP-49 Verify (DIMM Slot Related) Error is added. FIP-50 Error in Standard RAM (Slot 0, 1) is added. FIP-51 ROM Checksum Error (MASK ROM for Font) is added. FIP-52 ROM Checksum Error (CODE, IPL) is added. FIP-53 ROM Module (DIMM Slot A Related) Error is added. FIP-54 EEPROM Writing Error is added. FIP-55 CCNV Hardware Error is added. FIP-56 Engine Initialization Error is added. FIP-57 SRAM (for Compression) Initialization Hardware Error is added. FIP-58 Video System Hardware Error (including PWM Calibration Error IC) is added. FIP-59 Built-in Network Hardware Error is added. FIP-60 DIMM SPD Error is added. Chapter 6 6.2 Maintenance Menu Table 6-2. List of control information and control method The range of count is changed. A comment is added. Description
Revision C
Description Preface A misdescription deleted. Chapter3 3-1-4 Test print by engine itself added. Chapter 1 1.5.1 Reliability The value of MPBF is fixed 1.10 Consumable Components The value of Transfer Unit Lifetime is revised 1.14.5 Panel Setting Item List PRINTER ADJUST MENU is revised 1.14.6.7 Printer Adjust Menu Part of text is revised Chapter 6 6.1.2 Consumable components and components that require regular replacement The value of Transfer Unit Lifetime is revised The parts code of Roll Assy is fixed Chapter 7 Additional information added for AcuLaser C4100
August 4, 2003
CONTENTS
Chapter 1 Product Descriptions
1.1 Features ................................................................................................ 20 1.2 Specifications ...................................................................................... 22 1.2.1 Basic Specifications ...................................................................... 22 1.3 Various Sensors .................................................................................. 29 1.4 Paper Specifications ........................................................................... 31 1.4.1 Paper Types .................................................................................. 31 1.4.2 The paper that should not be used with this printer ...................... 31 1.4.3 Paper Source Classification .......................................................... 32 1.4.4 Printing Area .................................................................................. 32 1.5 Reliability and Durability ..................................................................... 33 1.5.1 Reliability ....................................................................................... 33 1.5.2 Durability ....................................................................................... 34 1.5.3 Maintenance .................................................................................. 34 1.6 Operating Conditions (Including Comsumables) ......................................................................... 35 1.7 Storage and Transport of the Printer Main Unit (Consumables Packaged), and Optional Products .......................................................... 36 1.8 Electrical Feature ................................................................................. 37 1.9 Compliance with Standards and Regulations .................................. 38 1.10 Consumable Components ................................................................ 38 1.11 Maintenance ....................................................................................... 39 1.12 Exterior View and Unit Names .......................................................... 40 1.13 Controller Unit Specifications .......................................................... 42 1.13.1 Controller Basic Specifications .................................................... 42 1.13.2 Controller Configuration .............................................................. 43 1.13.3 External Interface Specifications ................................................. 43 1.14 Control Panel ..................................................................................... 48 1.14.1 Exterior View and Names ............................................................ 48 1.14.2 Display Elements Description ..................................................... 49 1.14.3 Button Functions Description ...................................................... 50 1.14.4 Special Operations ...................................................................... 51 1.14.5 Panel Setting Item List ................................................................ 52 1.14.6 Explanation of Each Setting Menu and Setting Items ................. 62 1.15 About RAM Expansion ...................................................................... 69 1.16 Dimensions ........................................................................................ 69
2.5.7 Fuser Assy & BTR Assy (PL9.1) ................................................... 89 2.5.8 Xerographics (PL11.1) .................................................................. 92 2.5.9 TCRU Assy (PL12.1 ~ 3) ............................................................... 93 2.5.10 Frame (PL13.1) & Drive (PL14.1) ................................................ 94 2.5.11 Electrical (PL15.1 ~ 2) & CONTROLLER BOARD (ESS) (PL16.1) .. 94 2.6 Switches and Sensors ........................................................................ 96 2.7 Mode ..................................................................................................... 97 2.7.1 Print Mode ..................................................................................... 97 2.7.2 Operation Mode ............................................................................. 97 2.8 Control .................................................................................................. 98 2.8.1 Paper Size Control ........................................................................ 98 2.8.2 Paper Supply Selection Control .................................................... 98 2.8.3 ROS Light Control ......................................................................... 98 2.8.4 PROCESS CONTROL .................................................................. 99 2.8.5 Color Registration Control ........................................................... 102 2.8.6 BTR ASSY (PL9.1.2) Control ...................................................... 103 2.8.7 Toner Control .............................................................................. 104 2.8.8 Fuser Control ............................................................................... 105 2.9 Operating Principles for the Large Capacity Paper Unit (Option Feeder) 106 2.10 Drive Transmission Path ................................................................ 106 2.10.1 DRIVE ASSY FEEDER ............................................................. 106 2.10.2 Gear Layout ............................................................................... 107 2.11 Paper Feed ....................................................................................... 108 2.11.1 Paper Feed Path ....................................................................... 108 2.11.2 Paper Feed Path Diagram ......................................................... 108 2.12 Functions of Main Components ..................................................... 109 2.12.1 Two Tray Module II/III (PL17.2 ~ 3) .......................................... 109 2.12.2 Two Tray Module IV (PL17.4) ................................................... 111 2.13 Switches and Sensors .................................................................... 112 2.14 Controller Operating Principles ..................................................... 113
3.1.3 Precautions When Performing Work ........................................... 119 3.1.4 Test print by engine itself ............................................................ 120 3.1.5 Precautions When Using FIP ...................................................... 121 3.2 Level 1 FIP .......................................................................................... 122 3.2.1 Level 1 FIP Flowchart ................................................................. 122 3.3 Level 2 FIP .......................................................................................... 123 3.3.1 Level 2 FIP .................................................................................. 123 3.3.2 Self-Diagnostic Function by LCD Message ................................. 123 3.3.3 Service Call Error Messages ....................................................... 133 3.3.4 Image Quality Troubleshooting FIP ............................................. 261 3.3.5 Printer Operation Troubleshooting FIP ....................................... 282 3.3.6 Other FIP ..................................................................................... 294 3.4 Level 2 FIP Large Capacity Paper Unit ........................................ 299 3.4.1 Level 2 FIP .................................................................................. 299
Chapter 3 Troubleshooting
3.1 Overview ............................................................................................. 118 3.1.1 Troubleshooting Procedure ......................................................... 118 3.1.2 Preliminary Checks ..................................................................... 118
4.2.18 ELECTRICAL ............................................................................ 419 4.2.19 CONTROLLER BOARD ............................................................ 428 4.2.20 Large Capacity Paper Unit (Option FEEDER UNIT) ....................................................................... 430
7.1.6 Control Panel .............................................................................. 498 7.1.7 Status Sheet ................................................................................ 509 7.2 Panel Message For Troubleshooting .............................................. 7.2.1 List of Printer Messages .............................................................. 7.2.2 Details of Error Message and Treatment .................................... 7.2.3 Details of Warning Message and Treatment ............................... 7.3 Maintenance ....................................................................................... 7.3.1 Consumable components and regularly replaced parts .............. 7.3.2 Engine Status Sheet ................................................................... 7.3.3 List of control information and control methods .......................... 510 510 511 512 513 513 516 517
Chapter 5 Adjustment
5.1 USB ID Input ....................................................................................... 473 5.1.1 Installation Procedure for Program .............................................. 473 5.1.2 Procedure for program operation ................................................ 473 5.1.3 USB ID Confirmation ................................................................... 475
7.4 Parts List for AL-C4100 ..................................................................... 518 7.5 Exploded Diagram ............................................................................. 522 7.6 Circuit Schematic .............................................................................. 546
Chapter 6 Maintenance
6.1 Maintenance ....................................................................................... 478 6.1.1 Preparatory Maintenance ............................................................ 478 6.1.2 Consumable components and components that require regular replacement .......................................................................................... 478 6.1.3 Cleaning ...................................................................................... 480 6.2 Maintenance Menu ............................................................................ 481 6.2.1 Entry to the Maintenance Menu .................................................. 481 6.2.2 Engine Status Sheet .................................................................... 481 6.2.3 Clear Error Log ............................................................................ 482 6.3 Consumable components replacement .......................................... 484 6.3.1 Toner Cartridge replacement ...................................................... 484 6.3.2 Photoconductor Unit replacement ............................................... 486 6.3.3 Fuser Unit replacement ............................................................... 488 6.3.4 Transfer Unit replacement ........................................................... 489 6.4 Components that require regular replacement .............................. 489 6.5 Color Registration Adjustment ........................................................ 490
Chapter 8 Appendix
8.1 Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000 ........................................................................................................ 555 8.1.1 Attention on handling the parts list .............................................. 555 8.1.2 Parts List Tables ......................................................................... 556 8.1.3 Exploded Diagrams ..................................................................... 560 8.2 Wiring Diagrams ................................................................................ 8.2.1 P/J Locations ............................................................................... 8.2.2 Plug and Jack (P/J) Location Tables ........................................... 8.2.3 High-pressure electrode Location Tables ................................... 584 584 588 592
8.3 Wiring Diagrams and Signal Information ........................................ 594 8.3.1 Overall Wiring Connection Diagram ............................................ 594 8.3.2 Wiring and Signal Descriptions between Components ............... 596 8.3.3 Notation on the Diagrams for the Wiring and Signal Descriptions between Components .......................................................................... 598 8.4 Parts List and Exploded Diagram for Large Capacity Paper Unit of The AcuLaser C4000 ...................................................................................... 622 8.4.1 Attention on handling the part list ................................................ 622 8.4.2 Parts List Tables ......................................................................... 623 8.4.3 Exploded Diagrams ..................................................................... 624 8.5 Wiring Diagrams ................................................................................ 629 8.5.1 P/J Locations ............................................................................... 629 8.5.2 Plug and Jack (P/J) Location Tables ........................................... 630
8.6 Wiring Diagrams and Signal Information ........................................ 631 8.6.1 Overall Wiring Connection Diagram ............................................ 631 8.6.2 Wiring and Signal Descriptions between Components ............... 633 8.6.3 Notation on the Diagrams for the Wiring and Signal Descriptions between Components .......................................................................... 634 8.7 Component Layout ............................................................................ 641 8.8 Circuit Diagrams ................................................................................ 643
CHAPTER
PRODUCT DESCRIPTIONS
Revision D
1.1 Features
This printer is a non-impact color page printer that takes advantage of a laser and electrophotographic technologies. It provides 1200/600/300 dpi of resolution and 16 ppm (A4/LT) of printing speed for both color and monochrome printing. The main features of the printer are as follows:
CONTROLLER FEATURES
1. High-speed controller with a new CPU adopted 64-bit RISC CPU ---- PowerPC 750CX 400 MHz 64-bit high-speed memory ---- PC100 SDRAM DIMM 64 MB of standard RAM By installing additional RAM, the memory can be expanded up to 576 MB (64 MB + 512 MB) (Furthermore, by replacing the standard RAM with a 512 MB RAM, the memory can be expanded up to 1024 MB) 2. Enhanced ASIC is equipped (VIP2, CDMC) The color management technologies shown below have been incorporated into the hardware to achieve high-speed processing. CCNV3 CCMP CLRCTL (color conversion of RGB into CMYK) (color compression for RGBX or CMYKX and expansion) (color adjustment)
ENGINE FEATURES
1. A4 tandem engine, a high-speed engine which printing speed is 16 PPM for both color and monochrome printing (when printing A4/LT). Engine for True 1200 dpi of high resolution and full-color printing (however printing speed is reduced by half). 2. The Duplex Print Unit is equipped as standard. Special types of paper such as thick paper, OHP sheets (transparency), label sealing sheets, and envelopes cannot be printed in duplex. 3. By using high quality plain paper, higher quality printing is possible. 4. Capable of printing on thick paper and OHP sheets for laser printers. 5. Provides easy maintenance of a color laser printer. The users can replace all consumables. Toner cartridges (C, M, Y, K) Photoconductor Unit Transfer Unit Fuser Unit 6. Standard paper feed devices are the following 2-bin; the MP Tray (up to 100 sheets) and the Lower Cassette (up to 500 sheets, A4/LT). By adding the two optional Lower Cassette (up to 500 sheets * 2 cassettes, A4/LT), a maximum of 1600 sheets can be fed from the 4-bin in total. 7. Standard paper eject is up to 250 sheets into the Face-down tray.
3. Three types of standard interface are available IEEE 1284 compatible and ECP compatible parallel Interface Ethernet interface (100 Base-TX/10 Base-T) Universal Serial Bus (USB) 1.1 4. By expanding memory with RAM DIMMs, the following functions can be enhanced and speeded up CPGI drawing area Image creating speed Resolution 5. Firmware update function is possible (RCC compatible) when a Flash DIMM is installed 6. HDD can be installed
Product Descriptions
Features
1-20
Revision D
SOFTWARE FEATURES
1. Color technologies Smooth expanding of color images by ESC/ Page-Color 2. Reserve job function When the printer is equipped with Option HDD, the following "Reserve Job" can be used. Re-print Job Verify Job Stored Job Confidential Job Registration of job information is performed by the ESC/Page-Color driver. NOTE: Password protection is only available for "Confidential Jobs." 3. Monitoring of the printer status and printer environment by bi-directional EJL and MIB 4. Remote panel function through a Web browser (compatible with Java JDK1.1) 5. HDD (option) Electronic sorting I/F receive buffer expansion (only for Ethernet I/F) Font registration in the PostScript3 mode Registration of Reserve Job and Confidential Job Registering Form Overlay (only available for Windows environment) 6. Changing the Manual Feed specification. Same as EPL5900
ESC/Page-Color, PCL5e (B/W), GL-Like (B/W), FX (B/W), ESCP2(B/W), I239X (B/W), ESC/Page (B/W) Adobe Postscript3 EJL, PJL mode RCC mode (firmware update) DIAG mode (engine adjustment) Status Sheet (description of remaining levels of current consumables, warning occurrences, Part Numbers) Reserve Job List Form Overlay List Network Status Sheet AUX Status Sheet (only when Type-B Level 3 is installed) PS3 Status Sheet (only when PostScript 3 module is installed) Font Sample (for each mode) Hex dump Support Mode Standby Mode Setting Printer Adjust Menu Maintenance Mode (Engine Status sheet)
Options Others
Auxiliary software
Figure 1-1. Exterior View of the EPSON AcuLaser C4000 Product Descriptions Features 1-21
Revision D
1.2 Specifications
This section describes specifications for EPSON AcuLaser C4000.
RESOLUTION
600dpi and 1,200dpi
WARMING UP TIME
30 or less seconds : when printer is powered on, or standby mode (22C 55% RH environment, at rated voltage)
PRINT MODE
600dpi Mode (Normal paper): 600dpi Mode (Special paper): 1200dpi Mode: High gross Mode: Full speed Low speed Low speed Low speed
PRINTING MODE BY PAPER TYPE Table 1-1. Printing mode by paper type
Mode Normal (low temp) Normal (high temp) Normal paper High quality (low temp) High qality (high temp) <video I/F name> <Plain paper-L mode> <Plain paper-H mode> <Thicker paper-L mode> <Thicker paper-H mode) Paper type, thickness Plain paper: 60~75g/m2 Plain paer: 65~85g/m2 High quality paper: 76~99g/ m2 High quality paper: 85~105g/m2
Product Descriptions
Specifications
1-22
EPSON AcuLaser C4000/AcuLaser C4100 Table 1-1. Printing mode by paper type
Mode Thick1 Thick2 Special paper Label (low temp) Label (high temp) OHP Envelope <video I/F name> <Heavier paper-H mode> <Label-L mode> <Label-H mode> <OHP mode> <Envelope mode> Paper type, thickness Thick paper: 160g/216m2 Label Label OHP films Envelope <Heavier paper-L mode> Thick paper: 100~159g/m2
Revision D
A4 (SEF)
NOTE: Printing Speed values at full speed mode are stated upper rows of the each column, and values at low speed mode are in lower rows of each column.
NOTE 1: Speeds shown are for plain paper L and H modes. NOTE 2: Cleaning cycles occur during printing.
Product Descriptions
Specifications
1-23
Revision D
(1) MP Tray (100 sheets*1) Cassette 1 (500 Sheets) 500 Sheets x 2 Cassette Unit
(2)
Total Sheets
600
1,600
1 Sheet
A4, LT
Official Postcard Envelopes (Monarch, C10, DL, C5, C6*5, ISO-B5*5) (Yokei #2, 3, 4, Youchoukei #3)*5 Unspecified size Min size : 90mm (width) 143mm (length) (with flap opened)
---
500 sheets *2*3 A4, A5, B5, EXE, LT, GLG, LGL (58mm) 500 sheets *2*3 A4, A5, B5, EXE, LT, GLG, LGL (58mm)
*1: The values in ( ) is capable containing height *2: Standard Paper : at FX P Paper (64g/ m2) *3: Standard Paper : at Fuji XEROX 4024 DP 20lb (75 g/ m2) *4: Refer to 1.4 "Paper Specifications" *5: Paper size supported by the firmware (unsupported by the video I/F)
Product Descriptions
Specifications
1-24
Revision D
APPLICABLE PAPER SIZES, PAPER TYPES, AND PAPER ORIENTATION Table 1-6. Applicable Paper Sizes, Paper Types, and Paper Orientation 1
Paper Size A4 A5*6 B5 LT Normal Paper HLT GLG LGL EXE GLT*5 F4*5 Uncut Paper *1 Dimensions in mm (inches) 210.00 x 297.00 148.00 x 210.00 182.00 x 257.00 215.90 x 279.40 (8.50 x 11.00) 139.70 x 215.90 (5.50 x 8.50) 215.90 x 330.00 (8.50 x 13.00) 215.90 x 335.60 (8.50 x 14.00) 184.15 x 266.70 (7.25 x 10.50) 203.20 x 266.70 (8.00 x 10.50) 210.00 x 330.00 Width: 88.90 ~ 215.90 Length: 139.70 ~ 900.00
Duplex Printing *3
Paper Orientation SEF SEF SEF SEF SEF SEF SEF SEF SEF SEF SEF
*1: Paper of more than 355.60mm (14 inches) in length must be fed manually. *2: Supported envelope sizes differ by destinations. *3: Refer to "Envelope Orientation" for details on feeding direction of envelopes. *4: Flatten the curling paper. *5: Paper size supported by the firmware (unsupported by the video I/F) *6: When installing the A5 paper to cassette, set exclusive adapter in cassette. LEF (Long Edge Feed) : the long edge of the paper is fed to the printer. SEF (Short Edge Feed) : the short edge of the paper is fed to the printer. ---: Unsupported
Product Descriptions
Specifications
1-25
Revision D
Table 1-7. Applicable Paper Sizes, Paper Types, and Paper Orientation 2
Paper Size Dimensions in mm (inches) 100.00 x 148.00 A4:210 x 297, LT:215.9 x 279.4 A4:210 x 297, LT:215.9 x 279.4 Monarch Envelopes *2*3*4 Com-10 DL C5 C6*5 ISO-B5*5 98.43 x 190.50 (3 7/8 x 7 1/2) 104.78 x 241.30 (4 1/8 x 9 1/2) 110.00 x 220.00 162.00 x 229.00 114.00 x 162.00 176.00 x 250.00 Paper Tray Standard cassette (500 Sheets)
Duplex Printing *3
Paper Orientation SEF SEF SEF SEF*3 SEF*3 SEF*3 SEF*3 SEF*3 SEF*3
Official Postcard *4
Transparency
Special Applications
Labels
*1: Paper of more than 355.60mm (14 inches) in length must be fed manually. *2: Supported envelope sizes differ by destinations. *3: Refer to Section "Envelope Orientation" for details on feeding direction of envelopes. *4: Flatten the curling paper. *5: Paper size supported by the firmware (unsupported by the video I/F) *6: When installing the A5 paper to cassette, set exclusive adapter in cassette. LEF (Long Edge Feed) : the long edge of the paper is fed to the printer. SEF (Short Edge Feed) : the short edge of the paper is fed to the printer. ---: Unsupported
Product Descriptions
Specifications
1-26
Revision D
ENVELOPE ORIENTATION
Paper size: The regular size and unspecified size described in the Table 1-6 and 1-7 can be fed. Paper thikneess: 64 ~ 105g/m2 500 sheets x 2 unit (Large capacity paper unit)
Feeding Direction
Maximum of 250 sheets to face-down tray (at 22C, 55%RH, standard paper).
NOTE 1: Only envelopes without adhesive or adhesive tapes can be used. NOTE 2: Envelopes have to be set with flap opened, and should be fed by LEF if width dimension is longer than length dimension. NOTE 3: A printing side is set to the bottom.
DIMENSIONS
Stand Alone Outline Dimensions and Weights
Unit: mm, kg NOTE 1: Unpacked dimensions are stated. NOTE 2: Dimensions has 1%mm difference, weights are 1%kg difference. NOTE 3: Main unit weights do not including consumable items Outline Dimensions and Weights with Options installed
Paper thikneess: 60 ~ 216g/m2 (Uncut paper for length 355.6mm to 900.0mm are 64 ~ 105g/m2) Cassette Paper size: Only the regular size described in the Table 1-6 and 1-7 can be fed. Paper thikneess: 60 ~ 105g/m2
Unit: mm, kg NOTE 1: Unpacked dimensions are stated. NOTE 2: Dimensions has 1%mm difference, weights are 1%kg difference. NOTE 3: Main unit weights do not including consumable items.
Product Descriptions
Specifications
1-27
Revision D
CONSUMABLE COMPONENTS
Toner Cartridge: Black (K), Cyan (C), Magenta (M), Yellow (Y) Photoconductor Unit Transfer Unit Fuser Unit * Refer to Consumable Components on Page 38. NOTE: Refer to Ch6 about handling the consumable components.
PRODUCT LIFETIME
Main unit 300K printed pages or 5 years, whichever comes first. (with periodic part replacement. See Components that require regular replacement on Page 28)
Main Unit MP Tray Cassette 54.0 dB (A) 54.0 dB (A) 52.0dB (A) 55.0 dB (A)
With Options Installed MP Tray Cassette 54.0dB (A) 55.0 dB (A) 54.0dB (A) 55.0 dB (A)
NOTE: Refer to Ch6 about handling the components require regular replacement.
POWER SUPPLY
115V / 120V 10% 220V / 240V 10% Supply to controller: 50 to 60Hz 3Hz 50 to 60Hz 3Hz 3.3V/5.0A 5.0V/1.0A
NOTE 1: Values measured by ISO7779 9-point method. NOTE 2: Measured with MP tray closed. NOTE 3: Simplex and duplex printing are the same values.
Ozone Concentration: 0.01ppm or less (New Blue Angel standard compliance). Dust Concentration: 0.1mg/m3
HAZARDOUS MATERIALS
None of the OPC, toner or plastic contains hazardous materials.
Product Descriptions
Specifications
1-28
Revision D
Product Descriptions
Various Sensors
1-29
Revision D
*1: A used cartridge (with toner remaining) will be detected as a new cartridge if installed after Near End has been detected. Replacement of a toner cartridge before Near End has been detected will result in erroneous detection of Near End and End. *2: The following table describes detection consumables life end. Name Detection Sensor detection + Dispense Time Black Toner Cartridge*4 (Near End, End and Engine Stop sensor Dispense Time for reference only) *5 Printing page count Black Photoconductor Unit*5 Dispense Time Yellow Magenta Cyan Detection sensor Printing page count Dispense Time Yellow Magenta Cyan Near end ON (3,350) (2,975) (2,975) (2,975) 24k 39,040 32,800 32,800 32,800 ON (17.5k) 80k End Sensor ON + 75 (3,425) (3,050) (3,050) (3,050) 30k 48,800 41,000 41,000 41,000 Sensor ON + 500 Sensor ON + 1,875 (18.0k) 100k Engine stop*3 Sensor ON + 86 (3,436) (3,061) (3,061) (3,061) 45k 73,200 61,500 61,500 61,500 Sensor ON + 600 Sensor ON + 2,250 (18.1k) ---
Transfer
Unit*6
(Printing page count: reference only) Fuser Unit*8 Printing page count
*3: If the Engine Stop function activates, be sure to allow the engine to stop. Continued operation could damage the printer. *4: Near End and End activation times can be adjusted by the Controller. *5: Differs according to usage conditions. *6: Near End, End and Engine Stop will activate when either the page count or the Dispense Time for any color is reached. Near End and End activation times can be adjusted by the Controller. *7: End and Engine Stop will activate when either the page count or the Dispense Time for any color is reached. *8: After replacement, resetting the item in the control panel will detect the new part. *9: The shape of cartridge housing is unique to each color, and this prevents it from installing on the wrong cartridge holder.
Product Descriptions
Various Sensors
1-30
Revision D
Paper with punch holes or perforations. Creased, curled or torn paper. Irregularly shaped paper or paper with non-perpendicular corners. Labels that peel off easily. Paper with glue, staples or paper clips attached to it. Ink jet paper for special applications (super-fine, glossy, glossy film, etc.). Sheets already printed on other color/monochrome laser printers or photocopiers. OHP transparency sheets for color copiers or color laser printers. Iron applied cloth transfer materials (for ink jets, laser printers). Postcards of any type for ink jets. Sheets of paper stuck together. Sheets deteriorate or discolor by heat of the Fuser Unit (about TBD C or less). When non-official postcards with illustrations are used, paper feed roller may be soiled with paper dust, and these postcards are not fed properly. In this case cleaning is required following the 1.11 "Maintenance"
1.4.2 The paper that should not be used with this printer
The following types of paper should not be used with this printer. They could cause printing defects, paper jams or printer malfunctions. Copy paper (Carbon paper, non-carbon paper), thermal paper, impact paper, acid-based paper. Paper that was previously used in a thermal or ink jet printer. Paper that is too thin or too thick. Paper that is wet or damp. Paper with special coatings or colored printer paper with processed surfaces. Glossy (too slick on its surface) paper, or paper with too smooth / rough surfaces. Paper with significantly different roughness on each surface.
Product Descriptions
Paper Specifications
1-31
Revision D
Official Postcard
Labels
A A A A
B B B B
C D D D
C D D D
C D D D
C D D D
C D D D
4 mm 4 mm
4 mm
of paper.
D: Sheets cannot be fed.
4 mm
Product Descriptions
Paper Specifications
1-32
Revision D
Multiple-Sheet Feed Rate
NOTE 1: Based on the use of paper taken from a newly opened package. NOTE 2: Does not include multiple-sheet feed at the boundary. * Boundary means sheets boundary between original paper and replenished paper, occurring after paper is replenished.
(With standard paper fed from MP tray or paper cassette) Reference point of main scanning direction (c) 2.5mm Reference point of sub-scanning direction (a) 2.0mm
.
a c
Printing Area
NOTE 1: Based on the use of paper taken from a newly opened package. NOTE 2: Includes miss feeds, multiple-sheet feed, and other kind of jams. Does not include multiple-sheet feed at the boundary.
Product Descriptions
1-33
Revision D
SKEW
(With standard paper fed from MP tray or Paper cassette)
1.5.2 Durability
PRINTING VOLUME
Maximum
A4 1.23 1.78
Average
1.5.3 Maintenance
MTTR
Averages within 30 minutes. 95% is complete within 50 minutes. Time for examining malfunction is not included. (time required for service personnel to determine and correct the cause of the malfunction)
Duplex
Product Descriptions
1-34
Revision D
SPACE REQUIREMENTS
In order to ensure that the printer operates properly, provide at least as much space as shown in the diagram below. To open the cover and be able to replace the consumables easily, provide at least 350 mm of space above the top of the printer.
5 to 32
- 20 to 40
15 to 85
5 to 85
AIR PRESSURE
Altitudes : 0 to 3,100m
LEVEL
Front and Back : 5 degrees Left and Right : 5 degrees
LIGHTING
3,000 lx or less (no exposure to direct sunlight)
Product Descriptions
1-35
Revision D
1.7 Storage and Transport of the Printer Main Unit (Consumables Packaged), and Optional Products
TEMPERATURE AND HUMIDITY CONDITIONS
Main unit (Consumables packaged)
VIBRATION
Frequency Acceleration Time of application : 5 to 100Hz, 100 to 5Hz : 6.86m/s2 (0.7 G) : 50 minutes along each X, Y, Z axis, total of 150 minutes
Maximum of 48 hours
0 to 3,100
No condensation allowed
Product Descriptions
Storage and Transport of the Printer Main Unit (Consumables Packaged), and Optional Products
1-36
Revision D
DIELECTRIC STRENGTH
No break down during application of the voltages shown below for a one minute period.
INSTANTANEOUS OUTAGES
DIP 95% (at -10% of rated current) 0.5 cycle No effect on printing quality
INRUSH CURRENT
0.5 cycle 100 A or less (The time of heater inrush is included.)
INSULATION RESISTANCE
10M or more
Product Descriptions
Electrical Feature
1-37
Revision D
0.295
EMI
For 120V system models (US models) : FCC class B For 200V system models : EN55022
*1: The number of sheets is the approximate number of printable images using A4 landscape continuous printing at 5% image occupation rate. The first cartridge will Near End for TBD page count. (In order to fill the developer with toner.) *2: Work life will differ with usage conditions.
OTHERS
Toner : OPC : Ozone generation : Materials : No materials hazardous to human health (conform to OSHA, TSCA, EINECS) No materials hazardous to human health (OSHA compliance) Conform to UL 478, 5th printing Swiss Environmental Protection Standards compliance (contains no Cds)
Product Descriptions
1-38
Revision D
1.11 Maintenance
Table 1-26. Maintenance
Maintenance Item Period At the time of paper feed performance degradation Maintenance Method Wipe with a dry cloth.
VIBRATION
Frequency Acceleration Time of application : 5 to 100Hz, 100 to 5Hz : 6.86m/s2 (0.7 G) : 50 minutes along each X, Y, Z axis, total of 150 minutes
Product Descriptions
Maintenance
1-39
Revision D
Product Descriptions
1-40
Revision D
Product Descriptions
1-41
Revision D
HOST INTERFACE
Standard Parallel 1ch Bi-directional compatible with IEEE 1284 standard, B-type connector Compatibility, Nibble, ECP Ethernet USB 1.1 Option : Type-B1 slot (Level 3 compatible) 100 Base-TX/10 Base-T
PRINTER SETTINGS
Printer Settings : Panel settings, EJL, PJL, HTTP, SNMP and ENPC : EEPROM 32 Kbytes
RAM
SDRAM : 64-bit width DIMM (168 pins, 3.3V, PC100) 2 slots (the standard RAM must be installed to slot-1 and SDRAM DIMM must be installed to slot-0) : 64 MB : 32 MB, 64 MB, 128 MB, 256 MB, 512 MB A maximum of 1024 MB for both two slots by installing 512MB
Storage cell
CONTROL PANEL
20-digit LCD, 3 LEDs, 6 buttons
HDD
1 (optional) IDE type
ROM
32 - bit width Program Fonts Expansion ROM A slot : 4 MB (Flash ROM DIMM) : 4 MB : 1 slot (ROM DIMM slot) (can be installed and removed only when turning off the printer) : PS3, font ROM module
INSTALLATION METHOD
The slide drip method that inserts from the back of the main unit
Product Descriptions
1-42
Revision D
4. Optional Interface (Type-B) 1 slot The positions of the respective interfaces are shown in the Figure 1-8
.
Parallel Interface IEEEE 1284 B-Type 1) 2) Ethernet Interface (100 Base-TX/10 BaseT)
Product Descriptions
1-43
Revision D
DEVICE ID
The initial value of this printers Device ID is as shown below. In the following description, carriage returns have been added considering legibility, however in practice, the character string is continuous without carriage return codes being included. The CMD items are in random order. MODE and STATUS items are excluded. The contents of DES items consist of MFG and MDL connected by a space. MFG : EPSON ; CMD : PJL, EJL, ESCPL2, ESCP9, PRPXL24-01, PCL, HPGL2-01, ESCPAGE-04, ESCPAGECOLOR-01**1 ; MDL :**2 ; CLS : PRINTER; DES : EPSON **2 ; **1 : POSTSCRIPT is added only when the PostScript 3 module is installed. **2 : AL-C4000 Furthermore, the user can redefine the Device ID MFG, MDL, DES and CID. Also, the CID Field does not respond with the default value, but does respond with the defined character string only when it has been redefined. If DES is not redefined, it responses MFG and MDL with a space between them. The Device ID when redefined is as follows. The asterisks "*****" are the user defined character strings. MFG :*****; CMD :PJL,EJL,ESCPL2,ESCP9,PRPXL24-01,PCL,HPGL2-01,ESCPAGE04,ESCPAGECOLOR-01**1 ; MDL :*****; CLS :PRINTER; DES :*****; CID :*****;
OPERATING MODES
Compatibility, Nibble, ECP
COMPATIBLE PLUG
AMPHENOLE or comparable products.
Product Descriptions
1-44
Revision D
PRINTING PROTOCOLS
1. TCP/IP LPR, FTP, IPP, PORT2501, PORT9100 2. Microsoft Network SMB 3. NetWare Operating mode Standby (factory default), NDS Print Server, Bindery Print Server, Remote Printer 4. AppleTalk IPP : Internet Printing Protocol
MANAGEMENT PROTOCOLS
1. TCP/IP SNMP, ENPC, HTTP, TELNET, DHCP, BOOTP, PING 2. Microsoft Network Auto-IP, SSDP 3. NetBEUI SNMP, ENPC 4. NetWare SNMP, ENPC 5. AppleTalk SNMP, ENPC ENPC : EPSON Network Peripheral Control Protocol
Product Descriptions
1-45
Revision D
CONNECTOR NAME
RJ45
COMPATIBLE CABLE
2-pair STP (10 Base-T, 100 Base-TX) In order to conform to FCC Class B, EN55022 Class B and VCCI Class B, a shielded type cable must be used
DEVICE ID
This printer has an 18-digit of serial ID for USB1.1. The value for this ID is printed on the bottom of the Status Sheet. Each digit denotes information as shown below. **P++YYMMDDhhmmssR ** P ++ YY MM DD HH mm ss R : Model-unique number from 00 to 99. "11" for this printer. : Identifier indicating page printer. Always P for page printers. : PC number of the assembly belt (00 to 99) : Year of assembly (lower 2-digit. 00 to 99) : Month of assembly (1 to 12) : Day of assembly (0 to 31) : Hour of assembly (0 to 23) : Minute of assembly (0 to 59) : Second of assembly (0 to 59) : Reserved (normally 0)
PIN ASSIGNMENT Table 1-29. Pin Assignment for the Ethernet I/F
Pin # 1 2 3 4 5 6 7 8 I/O Tx+ TxRx+ N.C. N.C. RxN.C. N.C. Signal Names O O I I -
ADAPTABLE CONNECTOR
USB series B
ENTITY TYPE
See Section 1.13.3.4 "Optional Interface Specifications".
Product Descriptions
1-46
Revision D
PRINTER NAME
Same as the Product Name of the factory default
PRODUCT NAME
Product name is AL-C4000
Emulation type When Emulation is set to AUTO ; If PS is not started : AUTO (Emulation Types 1, 2, 3 . . .) If PS is started : EJL (POSTSCRIPT-00, other Emulation Types 1, 2, 3 . . .) : EJL (Default Emulation Type, other Emulation Types 1, 2, 3, . . .) Entity Type When Emulation is set to AUTO ; : Refer to the above list. When Emulation is fixed ; : The default Emulation Type and EPSONPAGECOLOR1 are returned.
Product Descriptions
1-47
Revision D
1 for password input *1 2 for password input *1 3 for password input *1 4 for password input *1
Color : yellow Color : green Color : red
NOTE: *1 : The key assignment of password is shown on the label for each bundling.
Product Descriptions
Control Panel
1-48
Revision D
FLASH 2 An error where an operator must release the error and press the Start/Stop button has occured. ON An error that cannot recover unless an operator clears the printer error has occured. Releasing the error allows the printer to recover automatically. NOTE: FLASH 1: The light is on and off alternately for 0.3 seconds each. FLASH 2: The light is on and off alternately for 0.6 seconds each.
Product Descriptions
Control Panel
1-49
Revision D
UP BUTTON (3)
In normal operations Shifts to the panel setting mode. In the panel setting mode Displays the value prior to the currently selected hierarchy (menus, items or values).
Product Descriptions
Control Panel
1-50
Revision D
SUPPORT MODE
This mode allows the Support Menu to be added to the settings menu.
INITIALIZATION OF EEPROM
This function first clears the EEPROM by overwriting it with 00h. Then the factory default settings are rewritten into the EEPROM. After this, a warm boot is performed and the printer will return to normal status.
Detailed Information Display in Press the Back, Enter, and Job Cancel buttons when a Service Call occurs a Service Call occurrence Printing of the Error Sheet Press the Enter button after resetting the CPU when a Service Call error occurs
Product Descriptions
Control Panel
1-51
Revision D
INFORMATION MENU
Item Status Sheet Reserve Job List *1 Form Overlay List *2 NetworkStatus Sheet *3 ColorRegist Sheet AUX Status Sheet *4 PS3 Status Sheet *5 PS3 Font Sample *5 ESC/Page Font Sample *6 LJ4 Font Sample ESCP2 Font Sample FX Font Sample I239X Font Sample C Toner *7 M Toner *7 Y Toner *7 K Toner *7 Photocondctr *7 Total Pages *7 Color Pages *7 B/W Pages *7 Value
MAINTENANCE MODE
This mode allows the Maintenance Menu to be added to the setting menu.
E****F, E*** F, E** E****F, E*** F, E** E****F, E*** F, E** E****F, E*** F, E** E****F, E*** F, E** 0 ~ 99999999 0 ~ 99999999 0 ~ 99999999
F, E* F, E* F, E* F, E* F, E*
F, E F, E F, E F, E F, E
F F F F F
*1: This is displayed only when a Job is registered in the Quick Print Job. *2: This is displayed and can be executed only when the Form Overlay is implemented. *3: This is displayed and can be executed only when the Network I/F = On. *4: This is displayed and can be executed only when the printer is equipped with Level 3 compatible Type-B host interface and AUX I/F = On is set at startup.
Product Descriptions
Control Panel
1-52
Revision D
EMULATION MENU
Item Value Auto, LJ4, ESCP2, FX, I239X, PS3 *1, GL2 Auto, LJ4, ESCP2, FX, I239X, PS3 *1, GL2 Auto, LJ4, ESCP2, FX, I239X, PS3 *1, GL2 Auto, LJ4, ESCP2, FX, I239X, PS3 *1, GL2
TRAY MENU
Item MP Tray Size LC1 Size *2 LC2 Size LC3 Size MP Type LC1 Type LC2 Type *3 LC3 Type *3 *2 *3 *2 * 3 Value A4 *1, A5, B5, LT *1, HLT, LGL, GLT, GLG, EXE, F4, MON, C10, DL, C5, C6, IB5 A4, A5, B5, LT, LGL, GLG, EXE A4, A5, B5, LT, LGL, GLG, EXE A4, A5, B5, LT, LGL, GLG, EXE Plain, Letterhead, Recycled, Color, Trnsprncy, Labels Plain, Letterhead, Recycled, Color Plain, Letterhead, Recycled, Color Plain, Letterhead, Recycled, Color
*1: This is displayed and can be selected only when the PostScript 3 module is installed. *2: This is displayed and can be specified only when the Type-B host interface is installed.
PRINTING MENU
Item Page Size Wide A4 Orientation Resolution RITech Toner Save Image Optimum Top Offset Left Offset T Offset B L Offset B Value A4 *1, A5, B5, LT *1, HLT, LGL, GLT, GLG, EXE, F4, MON, C10, DL, C5, C6, IB5, CTM *2 Off, On Port, Land 600, 1200 *3, 300 On, Off Off, On Auto, Off, On -99.0 ~ 0.0 ~ 99.0 mm step 0.5 mm -99.0 ~ 0.0 ~ 99.0 mm step 0.5 mm -99.0 ~ 0.0 ~ 99.0 mm step 0.5 mm -99.0 ~ 0.0 ~ 99.0 mm step 0.5 mm
*1: LT is the default value of the Letter type controller and A4 is the default value of the A4 type controller. *2: This item is only displayed, and its setting cannot be changed. *3: This item is displayed only when the optional lower cassette is installed. Also, Paper Size is display only.
*1: LT is the default value of the Letter type controller and A4 is the default value of the A4 type controller. *2: Paper sizes (width x length) for CTM (Custom) are min: 88.9 x 139.7 mm and max: 215.9 x 355.6 mm.
Product Descriptions
Control Panel
1-53
Revision D
0 ~ 8~ 15
-7 ~ 0 ~ 7 -7 0 7 -7 0 7 Off, On
SETUP MENU
Item Lang Lang Sprache LINGUA LENG SPRK Sprog Taal KIELI Lng. Time Out Paper Source MP Mode Copies Quantity Duplex Binding Start Page Paper Type Paper Side Skip Blank Page Auto Eject Page Size lgnore Auto Cont Page Protect *4 *2 *3 *1 Manual Feed Value English Franais Deutsch ITALIANO ESPAOL SVENSKA Dansk Nederl. SUOMI Portugus 0, 5 ~ 60 ~ 300 step1 Auto, MP, LC1, LC2 *1, LC3 *1 Normal, Last Off, On 1 ~ 999 1 ~ 999 Off, On Long Edge, Short Edge Front, Back Normal, Thick, ExtraThk, Trnsprnc, Coated Front, Back Off, On Off, On Off, On Off, On Auto, On
*1: This is displayed and can be selected only when the optional lower paper cassette is installed. *2: This is not displayed on the panel. It can be set in EJL or PJL. It is not stored in NVRAM. *3: Duplex printing is available only for A4, A5, B5, LT, HLT, LGL, EXE and GLG paper sizes. Use single-side printing for other sizes. *4: This is valid for PCL5e, ESC/Page, ESC/P2, FX and I239X. *5: This is not displayed, and not printed on the Status Sheet. It can be set by EJL, EpsonNet WebAssist,etc.
*1: This menu is not displayed when nothing is registered in the Verify Job, Reprint Job, and Stored Job. *2: By selecting the Value (User name) and pressing the Enter button when the User is displayed, this Item appears. *3: By selecting the Value (Job name) and pressing the Enter button when the Job is displayed, this Item appears and can be selected and executed. After executing this Item, the printer return to the status when recovering from the SelecType mode. *4: After activating Delete, display will return to Job. If there is no Job, display will return to User. If there is no User, display will return to previous condition after escaping from Select Type.
Product Descriptions
Control Panel
1-54
Revision D
PARALLEL MENU *1
Item Parallel I/F Speed Bi-D Buffer Size Value On , Off Fast , Normal Nibble , ECP , Off Normal , Maximum , Minimum
*1: This menu is not displayed when nothing is registered in the Confidential Job. *2: By selecting the Value (User name) and pressing the Enter button when the User is displayed, this Item appears. A password must be input pressing the 1 (Back), 2 (Up), 3 (Enter), and 4 (Down) buttons. *3: After entering a password when Enter Password is displayed, this item appears if a job with the matching password exists. *4: By selecting the Value (Job name) and pressing the Enter button when the Job is displayed, this Item appears and can be selected and executed. After executing this Item, the printer return to the status when recovering from the SelecType mode. *5: After activating Delete, display will return to Job. If there is no Job, display will return to User. If there is no User, display will return to previous condition after escaping from Select Type.
*1: When this setting is changed, the setting value becomes valid after warm boot or restarting the printer. The setting value is reflected immediately to the Status Sheet and EJL read-back, however it is changed in practice after warm boot or restarting the printer.
USB MENU *1
Item USB I/F Buffer Size Value On , Off Normal , Maximum , Minimum
RESET MENU
Item Value
*1: When this setting is changed, the setting value becomes valid after warm boot or restarting the printer. The setting value is reflected immediately to the Status Sheet and EJL read-back, however it is changed in practice after warm boot or restarting the printer.
Product Descriptions
Control Panel
1-55
Revision D
NETWORK MENU *1
Item Network I/F Network Config Get IPAddress *2 IP Byte 1 *2 *3 IP Byte 2 *2 *3 IP Byte 3 *2 *3 IP Byte 4 *2 *3 SM Byte 1 *2 SM Byte 2 *2 SM Byte 3 *2 SM Byte 4 *2 GW Byte 1 *2 GW Byte 2 *2 GW Byte 3 *2 GW Byte 4 *2 Buffer Size Value On , Off No , Yes Panel, Auto , PING 0 ~ 192 ~ 255 0 ~ 168 ~ 255 0 ~ 192 ~ 255 0 ~ 168 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 Normal , Maximum, Minimum
AUX MENU *1 *2
Item AUX I/F AUX Config *3 Get IPAddress *3 *4 IP Byte 1 *3 *4 *5 IP Byte 2 *3 *4 *5 IP Byte 3 *3 *4 *5 IP Byte 4 *3 *4 *5 SM Byte 1 *3 *4 SM Byte 2 *3 *4 SM Byte 3 *3 *4 SM Byte 4 *3 *4 GW Byte 1 *3 *4 GW Byte 2 *3 *4 GW Byte 3 *3 *4 GW Byte 4 *3 *4 NetWare *3 *4 AppleTalk *3 *4 NetBEUI *3 *4 AUX Init *3 *4 Buffer Size Normal , Maximum, Minimum Value On , Off No , Yes Panel, Auto, PING 0 255 0 255 0 255 0 255 0 255 0 255 0 255 0 255 0 255 0 255 0 255 0 255 On, Off On, Off On, Off
*1: When this setting is changed, the setting value becomes valid after warm boot or restarting the printer. The setting value is reflected immediately to the Status Sheet and EJL read-back, however it is changed in practice after warm boot or restarting the printer. *2: This is displayed and can be selected only when Network Config = Yes. *3: This is not displayed when Get IPAddress = Auto.
*1: When this setting is changed, the setting value becomes valid after warm boot or restarting the printer. The setting value is reflected immediately to the Status Sheet and EJL read-back, however it is changed in practice after warm boot or restarting the printer. *2: This is displayed only when the Type-B host interface is installed. *3: This is displayed and can be selected/executed only when Level 3 compatible Type-B host interface is installed. This automatically returns to "AUX Config = No" when the printer status changed to Online.
Product Descriptions
Control Panel
1-56
Revision D
ESC/PAGE MENU *1
Item Auto CR Auto FF CR Function LF Function FF Function Error Code Avoid Error PGI TriColorSpace CM Media Type Value On, Off On, Off CR, CR+LF CR+LF, LF CR+FF, FF Ignore, Space Off, On On, Off Normal, sRGB Off, Opt1, Opt2
*1: This is not displayed on the panel or the Status Sheet. It can be specified in EJL.
Product Descriptions
Control Panel
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Revision D
LJ4 MENU
Item Font Source Font Number Pitch *3 Height *3 SymSet Value Resident , Download *1 , ROM A *2 0 ~ available (Max 65535) 0.44 ~ 10.00 ~ 99.99 cpi step 0.01 cpi 4.00 ~ 12.00 ~ 999.75 pt step 0.25 pt IBM-US, ECM94-1, 8859-10ISO, IBM-DN, PcTk437, WiAnsi, WiBALT, VeInternati, Math-8, PiFont, ANSI ASCII, Spanish, French2, PcIcelandic, PcPortugues, PcCanFrench, 8859-3 ISO, WiEstonian, CodeMJK, PcGk437, 8859-7 ISO, PcCy855, PcUkr866, WiCyrillic, 8859-8 ISO, Arabic8, OCR A, Roman-8, 8859-2 ISO, 8859-15ISO, PcMultiling, PcEur858, WiE.Europe, DeskTop, VeUS, PsMath, Legal, Swedis2, German, Windows, PcLt774, PcEt850, PcSl437, 8859-4 ISO, WiLatvian, BpBRASCII, PcGk851, WiGreek, PcCy866, PcLit771, Bulgarian, Hebrew8, PcAr864, OCR B Roman-9, 8859-9 ISO, PcBlt775, PcE.Europe, Pc1004, WiTurkish, PsText, MsPublishin, VeMath, UK, Italian, Norweg1, McText, PcTurk1, PcTurk2, PcNordic, WiBaltic, Mazowia BpAbicomp, PcGk869, Europe3, PcLt866, 8859-5 ISO, Hebrew7, PcHe862, 8859-6 ISO,
Source SymSet *5 0 ~ 277 ~ 3199 Dest SymSet CR Function LF Function Tray Assign 0 ~ 277 ~ 3199 CR , CR+LF LF , CR+LF 4, 4K , 5S
*1: This is displayed only when some download fonts exist. *2: This is displayed only when an optional font is inserted to the ROM socket. *3: Either of these is displayed depending on the selected font type. In the case of a fixed pitch font, "Pitch" is displayed and in the case of a proportional pitch font, "Height" is displayed. Neither of these is displayed in the case of a bitmap font. Both Pitch and Height appears in some cases (such as changing Font Source or Font Number when PCL5 is not run internally). *4: 60 if A4/LT configuration is set to LT, 64 if it is set to A4. *5: When changing the Value of SymSet, and the font specified by Font Number does not include the Symbol Set, the settings are coupled to be Font Source = Resident and Font Number = 0, therefore when printing with this Symbol Set, set the Value of Font Source and Font Number to a font that supports this Symbol Set.
Form
5 ~ 60 *4 ~ 64 *4 ~ 128 Lines
Product Descriptions
Control Panel
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GL2 MENU
Item GLMode Scale Origin Pen End Join Pen0 Pen1 Pen2 Pen3 Pen4 Pen5 Pen6 *1 *1 *1 *1 *1 Value LJ4GL2, GLlike Off, A0, A1, A2, A3 Corner, Center Pen0, Pen, Pen2 *1, Pen3 *1, Pen4 *1, Pen5 *1, Pen6 *1 Butt, Square, Triangular, Round Mitered, Miteredbeveled, Triangualr, Round, Beveled, None 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm 0.05 ~ 0.35 ~ 5.00 mm step 0.05 mm
ESCP2 MENU
Item Font Pitch Condensed T.Margin Text CGTable Value Courier, Prestige, Roman, Sans serif, Roman T, Orator S, Sans H, Script, OCR A, OCR B 10 cpi , 12 cpi ,15 cpi , Prop. Off , On 0.40 ~ 0.50 ~ 1.50 inch step 0.05 inch 1 ~ 62 *1 ~ 66 *1 ~ available (Max : 67) Lines PcUSA, PcPortugue, PcTurkish2, BpBRASCII, PcEur858, PcSl437, Mazowia, PcGK851, PcCy855, PcLit 771, Hebrew8, Italic, PcCanFrenc, Pclcelandic BpAbicomp, ISO Latin 1, PcTurkish1, CodeMJK, PcGk869, PcCy866, Bulgarian, PcAr862, PcMultilin, PcNordic, PcE.Europe, Roman 8, 8859-15ISO, 8859-9 ISO, PcGk437, 8859-7 ISO, PcUkr866, Hebrew7, PcHe864
Country
USA, France, Germany, UK, Denmark, Sweden, Italy, Spain1, Japan, Norway, Denmark2, Spain2, LatinAmeric, Korea, Legal On , Off Off , On Dark , Light , Barcode 0,
PS3 MENU
Item Error Sheet Coloration Image Protect Value Off, On Color, Mono, TrueCol. Off, On
Product Descriptions
Control Panel
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FX MENU
Item Font Value Courier, Prestige, Roman, Sans serif, Script, Orator S, OCR A, OCR B 10 cpi, 12 cpi,15 cpi, Prop. Off, On 0.40 ~ 0.50 ~ 1.50 inch step 0.05 inch 1 ~ 62 *1 ~ 66 *1 ~ available (Max : 81) Lines PcUSA, PcPortugue, PcTurkish2, BpBRASCII, PcEur858, Italic, PcCanFrenc, Pclcelandic, BpAbicomp, ISO Latin1, PcMultilin, PcNordic, PcE.Europe, Roman-8, 8859-15ISO
1239X MENU
Item Font Pitch Code Page T. Margin Text Auto CR Auto LF Alt. Graphics Bit Image ZeroChar Character Set Value Courier, Prestige, Gothic, Orator, Script, Presentor, Sans serif 10cpi, 12cpi,15cpi, 17cpi, 20cpi, 24cpi, Prop. 437, 850, 858, 860, 863, 865 0.30 ~ 0.40 ~ 1.50 inch step 0.05 inch 1 ~ 63 *1 ~ 67 *1~ available (Max: 81) Lines Off, On Off, On Off, On Dark, Light 0, 1 *2, 2 *2
Country
USA, France, Germany, UK, Denmark, Sweden, Italy, Spain1, Japan, Norway, Denmark2, Spain2, LatinAmeric On, Off Off, On Dark, Light, Barcode 0,
*1: 62 if A4/LT configuration is set to LT, 67 if it is set to A4. *2: 1 if A4/LT configuration is set to LT, 2 if it is set to A4.
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Control Panel
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*1: This setting menu is displayed only when the Support Mode has been activated by hidden operation when the power is turned on. *2: The current changes 5% for each step. *3: Warm boot occurs after Enter key is pressed. The contents of this menu are not localized. When this menu is active, cover open/closed errors do not occur and printer data is not sent. *4: This setting menu sets cleaning cycle which is 32 pages or 48 pages in case the total printing number of sheets of Photoconductor Unit is 5000 or less sheets. This setting will be valid after power on cycle. *5: This menu makes the life counter of Toner Cartridge and Transfer Unit clear, when Toner Cartridge and Transfer Unit are replaced before life end.The printer is rebooted after executing this menu.
SUPPORT MENU *1
Item HDD Format *3 PS3 HDD Init *4 Standby *2 Enable , Disable Value
*1: This setting menu is displayed only when the Support Mode has been activated by hidden operation when the power is turned on. *2: STANDBYTIME command (nondisclosure) of EJL is also supported. When Disable is selected, Fuser is in the status where printing is immediately possible, except when any engine errors occur. *3: This is displayed and can be executed only when HDD is installed. *4: This is displayed and can be executed only when both of PS3 and HDD are installed.
MAINTENANCE MENU *1
Item Engine Status Sheet Clear Error Log Value
*1
Value -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 -15 ~ 0 ~ 15 32, 48 *3 *4 A step is one level *2*3 A step is one level *2*3 A step is one level *2*3 A step is one level *2*3 A step is one level *2*3 A step is one level *2*3 A step is one level *2*3 A step is one level *2*3
*1: This setting menu is displayed only when the Maintenance Mode has been activated by hidden operation when the power is turned on. Always displayed in English regardless of the Lang setting in the Setup Menu. A list of user setting items which are not included in the Setup Menu are shown below. Initialization by the initialization menu of the Panel does not clear these setting items. Setting Item
PrinterName MFG in the Device ID MDL in the Device ID DES in the Device ID CID in the Device ID
Setting Value 32-byte character string 32-byte character string 32-byte character string 32-byte character string 32-byte character string
Default Value Setting Method (TBD) (Undefined) (Undefined) (Undefined) (Undefined) EJL, PrinterName command EJL EJL EJL EJL
Product Descriptions
Control Panel
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Reference: (This cannot be included in the manual) The remaining toner is displayed according to the Dispense Time (3,050 Sec = 0 %) that is administrated by the engine. However, this value is not always accurate.
On (active)
inactive active
M TONER
The remaining M (Magenta) toner level is displayed in 5 steps (display only, exclusive readout). The specifications are the same as the C Toner.
Y TONER C TONER
The remaining C (Cyan) toner level is displayed in 5 steps (display only, exclusive readout). E****F : E*** F : E** F : E* E F: F: 100 % Remaining Toner > 75% 75 % Remaining Toner > 50% 50 % Remaining Toner > 25% 25 % Remaining Toner > 0% Remaining Toner = 0% The remaining Y (Yellow) toner level is displayed in 5 steps (display only, exclusive readout). The specifications are the same as the C Toner.
K TONER
The remaining K (Black) toner level is displayed in 5 steps (display only, exclusive readout). The specifications are the same as the C Toner.
Product Descriptions
Control Panel
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PHOTOCONDUCTOR
This displays the remaining life of the Photoconductor Unit in % (display only, exclusive readout). E****F : E*** F : E** F : E* E F: F: 100 % life cycle > 75 % 75 % life cycle > 50 % 50 % life cycle > 25 % 25 % life cycle > 0 % life cycle = 0 %
Contents of Setting Plain Paper (copy paper etc.) Letterform Recycled paper Color paper OHP transparency Label paper
Engine control Plain paper Plain paper Plain paper Plain paper OHP (half-speed) Label paper (half-speed)
Applicable Tray MP, LC1, LC2, LC3 MP, LC1, LC2, LC3 MP, LC1, LC2, LC3 MP, LC1, LC2, LC3 MP MP
Reference: (This cannot be included in the manual) The value is displayed according to the smallest remaining amount value among the number of copies printed by the Photoconductor read from the engine, the Dispense Time of each color, and the Work Time. The value is automatically reset when installing new Photoconductor Unit. Theremaining amount is assumed as 0% after activating PHD Life Over of the engine status (STSLIFE).
TOTAL PAGES
This displays the number of sheets printed by the printer up to present (display only).
When Paper Size = envelopes (IB5, C10, C5, DL, MON, C6), the Paper Source used is always the MP tray. Engine control is performed for envelopes. The printing speed is 8ppm. When Page Size = HLT, GLT, F4, CTM, the Paper Source used is always the MP tray. The engine control is performed giving priority to the Paper Type settings. When Paper Type is Normal, the engine control is performed according to the MP Type setting.
COLOR PAGES
This displays the number of sheets printed by the printer up to present (display only).
B/W PAGES
This displays only the number of sheets printed in monochrome by the printer up to present (display only).
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Control Panel
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QUANTITY
This menu sets the number of copies printed by collating a set of sequential pages (Collate printing), and it is specified prior to the Copies setting. Therefore, when Quantity is set to 2 or more, the setting value of Copies becomes invalid. Collate printing is performed by the RAM or HDD. Unless any HDD is installed, the driver uses the Quantity setting when the printer's RAM size is 64 MB or more. This setting is specified only by PJL and EJL, or the ESC/Page and ESC/PageColor commands, and the printer cannot store the setting value. If data for one job cannot be stored in the printer, the printer displays the "Collate was disabled" warning and prints only one copy.
TONER SAVE
During color printing, by controlling the halftone growth and by printing with a low density, toner consumption is reduced.
Product Descriptions
Control Panel
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PAPER TYPE
Set the Paper Type to match the change in the kind of paper to be used. Printing speed and CM (Color Matching) will be decided based on the setting.
*1: MON, C10, DL, C5, C6 *2: The Paper Type specified for the Paper Source that actually feeds paper. *3: For the actual printing spped, refer to Section 1.2.1.2 "Printer Basic Specification".
Table 1-36. CM 1
CM Media Type Off Option1 Option2 MP or LC1-3 Type*3 Plain, Letterhead, Recycled, Color, Labels Trnsprnc ----CM Plain paper OHP Option1 Option2 Off Option1 Option2
Table 1-37. CM 2
CM Media Type CM Plain paper Option1 Option2
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Control Panel
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PAGE SIDE
Front : Select this when printing on the front side of Paper Type = Thick or ExtraThk Back : Select this when printing on the back side of Paper Type = Thick or ExtraThk
LCD CONTRAST
This function adjusts the display density of LCD by adjusting the contrast voltage of LCD. When 0 is selected, the LCD display is lowest contrast and weakest. When 15 is selected, the LCD display is highest contrast and darkest. Selecting the Up button makes the contrast higher, while selecting the Down button makes it lower. Pressing the Up or Down button changes the contrast without pressing the Enter button. By pressing the Enter button, the setting is determined and becomes effective. The timing when this setting is made effective after turning the printer on is in the on-going system check, therefore the LCD shows the default value 7 just after powering on. When the panel setting value is set to 0 and the display is too light to be visible, initialize the panel setting by restarting the printer pressing the Job Cancel button.
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Control Panel
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COATED
Sets the Transfer Current for printing with the Paper Type = Coated setting. The rest of processing is same as Normal.
ENVELOPE
Sets the Transfer Current for printing the paper of the Envelope sizes. The rest of processing is same as Normal.
THICK BACK
Sets the Transfer Current for printing the back of the Paper Type = Thick setting. The rest of processing is same as Normal.
NORMAL
Sets the Transfer Current for printing with the Paper Type = Normal setting. The value can be set from -15 to 15 in units of 5. The current changes 5% for each step. (0 for default) Printing result is lightest when -15 is set, and darkest when 15 is set.
EXTRATHK BACK
Sets the Transfer Current for printing the back of the Paper Type = ExtraThk setting. The rest of processing is same as Normal.
THICK
Sets the Transfer Current for printing with the PaperType = Thick setting. The rest of processing is same as Normal.
EXTRATHK
Sets the Transfer Current for printing with the PaperType = ExtraThk setting. The rest of processing is same as Normal.
TRNSPRNC
Sets the Transfer Current for printing with the PaperType = Trnsprnc setting. The rest of processing is same as Normal.
Product Descriptions
Control Panel
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Product Descriptions
Control Panel
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1.16 Dimensions
Dimensions: Mann: 439mm x 638mm x 445mm (W x L x H) 439mm x 638mm x 781mm (Include the option feeder unit) Approx. 36.5kg (Printer body only)
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CHAPTER
OPERATING PRINCIPLES
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Operating Principles
Print Process
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All major components of the printing process are consolidated in the PHD ASSY (PL11.1.3), as shown in the diagram below.
Operating Principles
Print Process
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2.1.3.6 Cleaning
This process cleans the Primary Intermediate Transfer Drums (IDT1).
2.1.3.8 Cleaning
This process cleans the Secondary Intermediate Transfer Drum (IDT2).
Operating Principles
Print Process
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Operating Principles
Print Process
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Operating Principles
Print Process
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Operating Principles
Print Process
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Operating Principles
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Operating Principles
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Operating Principles
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Operating Principles
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Operating Principles
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Operating Principles
Paper Feed
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Operating Principles
Paper Feed
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Operating Principles
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SENSOR HUM TEMP (PL4.2.4) Detects temperature and humidity inside the printer. The printer adjusts the charge voltage, the supply voltage to each transfer roller, and the developer bias according to the detected temperature and humidity.
Operating Principles
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Figure 2-20. Housing Assy Retard Figure 2-21. Chute Assy In Operating Principles Functions of Main Components 2-86
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Operating Principles
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Operating Principles
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Operating Principles
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Operating Principles
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Operating Principles
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CHUTE ASSY REGI (CLUTCH REGI) (PL10.1.1) The CHUTE ASSY REGI is constructed of the CLUTCH REGI (PL10.1.12), the ROLL REGI RUBBER (PL10.1.10) and the ROLL REGI METAL. Driving force is transferred from the DRIVE ASSY MAIN (PL14.1.2) to the ROLL REGI RUBBER by the CLUTCH REGI (PL10.1.12), and the paper is conveyed toward the PHD ASSY from either the Tray path or the MSI path. In addition, when the leading edge of the paper reaches the CHUTE REGI (PL10.1.14), the CLUTCH REGI becomes a retaining loop for the paper until the ROLL REGI RUBBER begins rotating, and it corrects skew of the paper edge to ensure proper feed. SENSOR REGI (Regi Sensor) (PL10.1.20) Detects the leading edge of the paper when it reaches the CHUTE REGI. (Paper present: sensor receiving) SENSOR OHP (PL10.1.16) Regular paper scatters radiated light, and the SENSOR OHP catches that reflected light, detecting the paper. OHP (Over Head Projector) transparencies do not scatter much direct light, so the SENSOR OHP cannot catch any reflected light. This method determines if the sheet being fed from the MSI is an OHP transparency or regular paper.
Operating Principles
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HVPS SUB (PL12.1.9) Provides high voltage to the following components during 3rd Stage Transfer and De-electrification of the print process. The BTR inside the BTR ASSY (PL9.1.2) The Detack Saw inside the BTR ASSY (PL9.1.2)
Figure 2-29. TCRU Assy Operating Principles Functions of Main Components 2-93
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Operating Principles
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Operating Principles
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Operating Principles
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2.7 Mode
2.7.1 Print Mode
There are three print modes: Normal Mode, High Resolution Mode, and High Gloss Mode. These modes have sub-categories based on resolution (600 dpi/ 1200 dpi) and process speed (full speed/half speed). When process speed is set to half speed, video data transfer speed to the ROS is double the 600 dpi speed, yielding 1200 dpi resolution. 1. Use Normal Mode to print at 600 dpi 2. Use High Resolution Mode to print at 1200 dpi on plain paper 3. Use High Gloss Mode at 600 dpi with half speed to improve gloss on plain paper Relationships of resolution, process speed, paper and print mode are shown below.
Special Applications *1
High Resolution
Operating Principles
Mode
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2.8 Control
2.8.1 Paper Size Control
The table below shows Paper Size Switch ON/OFF conditions for SWITCH SIZE TRAY 1 (PL4.2.8) and corresponding Diagnostic Tool Display Data according to the paper size loaded. NOTE: Paper size switch order from the highest to lowest positions is SW1, SW2, SW3.
Operating Principles
Control
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An overview of POTENTIAL CONTROL is shown below. 1) Temperature and humidity is measured by the SENSOR HUM TEMP (PL4.2.4) and target values are set for drum charge voltage and developer DC voltage. 2) A POTENTIAL CONTROL patch for each color (yellow, magenta, cyan, black) is formed and transferred to the BTR surface. (The shape of the patches is shown below.)
Operating Principles
Control
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method determines the number of dispense rotations. ADC dispense rotation calculations are cancelled after 8 pages are printed. If ADC calculates that dispense rotations will be insufficient for 16 pages, the insufficient portion is used to print the first 8 pages, that amount is doubled (16 8 = 2) and added to the dispense rotations calculated by the PCDC. In the same way, if ADC calculates that dispense rotations will be excessive for 16 pages, the excess amount is used for the first 8 pages, and the amount of dispense rotations calculated by the PCDC is decreased. If the subtraction for 8 pages will not be enough to use up the excess amount, the remainder is subtracted from additional pages.
Operating Principles
Control
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Operating Principles
Control
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An overview of Color Registration Controls shown below. 1) SENSOR ASSY ADC (PL6.1.11) output is measured when there is no toner on the BTR, and the threshold is established. 2) A Color Registration Control patch is formed on the BTR surface. The patch consists of a leading black trigger followed by 10mm lines of color in K, C, K, M, K, Y order, repeated four times.
C H E C K P O IN T
The Color Registration Control explained in this section makes adjustments to avoid color gaps in the secondary scan direction (paper transport direction). During process control, adjustments are made according to moment by moment changes in printer internal temperature and number of print pages. Because control is based on conditions in the printer, adjustment by manual operation is not possible. To avoid color gaps in the primary scan direction that are not influenced by the printer's internal conditions, make adjustments from the control panel. (Refer to Chapter 6.6.5 "Color Registration Adjustment")
Operating Principles
Control
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4) Cancellation of BTR Worklife Warning and BTR Worklife Error The SENSOR TNR FULL does not detect that the collection space is full when the power is turned on or the front door is closed, the BTR Worklife Warning or BTR Worklife Error output will be cancelled.
Operating Principles
Control
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This condition is established to prevent erroneous detection that can occur due to position of the film as explained at 2.8.7.1 About SENSOR TONER LOW. 3) Output of No Toner Error After a No Toner Warning is output, the toner dispense time is calculated. If a predetermined value has been exceeded, No Toner Error is output. 4) Cancellation of No Toner Warning and No Toner Error After output of No Toner Error , toner dispense is activated for 1.5 seconds when the toner bottle installation is confirmed. After this, if SENSOR TONER LOW detects toner in accordance with toner presence/absence timing control, the No Toner Warning or No Toner Error will be cancelled. However, in this case, the printer continues to recognize this as a No Toner condition. When the SENSOR TONER LOW detects the presence of toner three times in a row while toner is dispensing, the printer will revert to the Toner Present condition.
Operating Principles
Control
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intervals are opened after a set number of pages, and because the number of pages output in one minute is reduced, this method is called PPM DOWN. PPM DOWN is activated on the basis of paper size or paper class.
Operating Principles
Control
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2.9 Operating Principles for the Large Capacity Paper Unit (Option Feeder)
The following sections describes Operating Principles for the Large Capacity Paper Unit.
Operating Principles
Operating Principles for the Large Capacity Paper Unit (Option Feeder)
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Operating Principles
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Operating Principles
Paper Feed
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ROLL ASSY FEED (Tray 2) (PL17.3.3) ROLL ASSY FEED (Tray 3) (PL17.3.3) When the SOLENOID FEED moves, force from the SPRING FEED (PL17.3.9, PL17.3.10) causes the GEAR FEED and GEAR IDLER FEED (PL4.3.14) to engage, the ROLL ASSY FEED begins rotating by receiving driving force from the DRIVE ASSY FEEDER, and the ROLL ASSY (PL17.3.25) feeds a sheet of paper from the tray. A notch in the GEAR FEED causes the GEAR FEED and GEAR IDLER FEED to disengage after one revolution, cutting the transfer of force and stopping rotation of the ROLL ASSY FEED. In this way, one sheet of paper is fed at a time. ROLL ASSY TURN (Tray 2) (PL17.3.20) ROLL ASSY TURN (Tray 2) (PL17.3.20) ROLL ASSY TURN begins turning by receiving driving force from DRIVE ASSY FEEDER through CLUTCH ASSY TURN TRAY 1 and conveys the paper fed from the tray to the Tray 1.
Operating Principles
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Operating Principles
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Operating Principles
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Operating Principles
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The following figure shows C470 MAIN circuit board components.
Operating Principles
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Operating Principles
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Model Number / Function E05B93BA / 352BGA Power supply voltage: 2.5V, 3.3V Manufactured by NEC This ASIC has the following functions: 1. Half Tone Gradation Control ASIC 2. Managing a data processing at CPGI and CRIT control C309PROG / Slot P IC3: Program, 16Mbit Flash PROM IC4: Program, 16Mbit Flash PROM IC1: Font, 16Mbit Mask ROM IC2: Font, 16Mbit Mask ROM Slot A Empty slot for option Slot S0 64Mbyte (Standard) 168pin Slot S1 168pin Empty slot for additional Max. 1Gbyte
Model Number / Function IBM25PPC750CX-DP20-3T / PowerPC 750CX 400MHz Manufactured by IBM E05B92NA / 480pin Manufactured by Toshiba This ASIC has the following functions: 1. Memory Control ASIC (relation to RAM/ ROM) 2. ACC (Image Accelerator) function supports the following processings: CCTL (color control) CCNV (color conversion) CCMP (color compression) With a built-in SRAM (data processing exclusive work area) E05B72BA / BGA-313pin, 2.54mm pich, Staggered, Full glid Power supply voltage: 3.3V, 5V Manufactured by NEC This ASIC has the following functions: 1. I/O Control ASIC (manages the following I/F) Parallel I/F USB I/F Engine I/F (connection to the Mechanical Controller) Control Panel I/F 2. Other Functions Interrupt Control DMA Control (11ch) Timer VIP2 IC601
IC102
ASIC
CDMC
IC101
ROM DIMM
CODE DIMM
CN300
OPTION
CN301
CN200
CN201
DIOC
IC402
Operating Principles
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EPSON AcuLaser C4000/AcuLaser C4100 Table 2-3. C470 Main Circuit Board Major Components
Name
Location
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Model Number / Function M51953BFP / 8SOP 340mS 4.25V SCGPWM4B / 1. IC for pulse width modulation for connection between the VIP2 and the Engine (Mechanical Controller) 2. A pulse width modulation based on Video Data generated by VIP2 AT25128 / 2MHz 128kbit
Reset IC
IC502
PWM
IC600
EEPROM
IC401
Operating Principles
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CHAPTER
TROUBLESHOOTING
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3.1 Overview
After confirming the problem and carrying out preliminary checks, you should take advantage of FIP (Fault Isolation Procedure), and the information in Chapter 2: OPERATING PRINCIPLE and Chapter 7: APPENDIX to troubleshoot efficiently.
3. 4.
Situation/problem confirmation DIAG Operation Writing Connection Diagram Writing Connection Diagram
5.
Preliminary check
6. 7.
Start
Level 1 FIP
Level 2 FIP
8. 9.
10. The paper used in the printer should be within the correct specifications. (Standard-sized paper is recommended.) 11. The printer should be handled correctly as described in the printer documentation. 12. Parts that need to be replaced periodically should be replaced after the prescribed number of pages have been printed.
Preventative maintenance
Complete
Troubleshooting
Overview
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5. When carrying out work, you should use a wrist band to ground your body in order to eliminate static electricity from your body.
When the printer power is turned on, never touch parts that power is being applied to other than when required to as a part of working. The power switch/inlet of the LVPS (PL15.1.10) has power applied even when the printer power is turned off, so never touch these parts at any time.
2.
When carrying out work with the covers off, the interlock and safety switches on and the power turned on, make sure that you disconnect the connector (P/ J151) of the ROS Assy (PL11.1.1) or remove the PHD Assy (PL11.1.3) to prevent laser radiation from being emitted, particularly when these components are not needed.
W A R N IN G
When carrying out work with the covers off, the interlock and safety switches on and the power turned on, dangerous laser radiation is emitted by the ROS Assy, so always be sure to disconnect the connector (P/J151) of the ROS Assy (PL11.1.1) or remove the PHD Assy (PL11.1.3) when these components are not needed.
3.
When carrying out work with the left cover removed and the power turned on, make sure that you disconnect the connector (P/J5011) of the HVPS SUB board (PL12.1.9), particularly when this component is not needed.
W A R N IN G
When carrying out work with the left cover removed and the power turned on, a voltage is output from the HVPS SUB board, so make sure that you disconnect the HVPS SUB connector (P/J5011). If FIP requires the HVPS SUB connector (P/J5011) to be connected, never touch the HVPS SUB board and other components that output high voltages.
4.
Be careful to avoid harmful burns when touching parts that may be hot.
Troubleshooting
Overview
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While performing the following step, absolutely DO NOT touch electrified or moving components.
3.
Short circuit the 2 pins of the test print connector (P31) on the PWBA MCU & HVPS. The location of the test print connector is shown in Figure 3-1.
NOTE: Use some conductive object; like a tip of screwdriber to shortcircuit the pins. 4. After the printer has switch to READY Mode, start the print operation. (A double-sided print operation will be performed.)
NOTE: Refer to Chapter 2.7.2 "Operation Mode" about READY Mode. 5. To stop the print operation, remove the conductive object from the pins.
NOTE: Tray 1 is set as the paper supply, so if there is no paper in Tray 1, the print operation cannot be performed. NOTE: If the printer is in error state after power on, the print operation will not start.
Troubleshooting
Overview
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10. When measuring voltages inside the FIP, the minus-side P/J3-4 at the rear is always set to SG (signal ground) or RTN (return). Because of this, after checking that both the SG and RTN lines are conducting correctly, the rear mines-side can be connected to some other SG and RTN terminals instead of the P/J3-4 connector. However, SG and RTN are not always necessarily at the same level, so be careful not to connect them incorrectly.
11. The special tool should be use to measure voltage for compact connectors. The tip of the tool is sharp, and so it should be handled with care.
2.
3.
12. When measuring voltages, install the PHD Assy, fuser Assy, BTR Assy and paper tray and close the front head cover Assy when turning on the power, unless specifically instructed otherwise. 13. The numeric values inside the FIP are intended as a guide only. Actual values can be considered satisfactory if they approximate these values. 14. There are no specific procedures for parts that must be removed or operations that must be carried out in order to carry out checks specified in the FIP.
15. The "Replace" section of the FIP indicates parts that are considered to be the source of the problem, and indicate that the part itself or the Assy which contains this part should be replaced in order to check the problem.
4. 5.
6.
16. In the FIP, paper supply from the paper tray at the bottom of the unit is indicated as "Tray 1", the first tray of the optional paper feed unit is "Tray 2" and the second tray is "Tray 3". 17. The FIP is divided into different sections based on specifications. Checking of problems should be carried out in accordance with the procedures given in these sections.
18. The instruction sections provided with optional units contain procedures for troubleshooting these units.
7.
: Connector P/J12 when it is connected : Plug side of connector P/J12 when the connector is disconnected (except when connected directly to circuit board) : Jack side of connector P/J12 when the connector is disconnected (except when connected directly to circuit board)
With the P/J1-2 <=> P/J3-4 connection inside the FIP, the plus side of the measuring instrument should be connected to terminal 2 of P/J1 and the minus side should be connected to terminal 4 of P/J3 when measurement is carried out.
9.
With the P/J1 <=> P/J2 connection inside the FIP, all corresponding terminals between P/J1 and P/J2 should be measured, while referring to the connection layout diagram.
Troubleshooting
Overview
3-121
Revision D
Level 2 FIP
Level 2 FIP
Other FIP
Troubleshooting
Level 1 FIP
3-122
Revision D
Face-down Tray
Top Cover
Toner Cartridge
Cover D
Troubleshooting
Level 2 FIP
3-123
Troubleshooting
Level 2 FIP
3-124
Revision D
The relevant values among the Values of Paper Source in the panel setting except for Auto are displayed. The relevant values among the Values for Paper Size in the panel setting are displayed. The relevant values among the Values for each paper feed Size in the Tray Menu in the panel setting are displayed.
C H E C K P O IN T
The Printer Message list are described in the order or descending priorities (the top item is the highest on the list or priorities).
Troubleshooting
Level 2 FIP
3-125
Revision D
Calibrating Printer
Description This is one of the READY messages. The engine is under adjustment. At the following timing, the engine is automatically calibrated. When turning the printer on Adjusting print quality LED The Error LED is off and the LCD display blinks. Treatment Wait for about 10 seconds to three minutes (TBD) and the printer will automatically resume. While calibrating, do not open any printer cover and do not turn the printer off.
Check Transparency
Description Paper apart from an OHP sheet is fed when OHP sheet is set to the Paper Type setting. Or, an OHP sheet s fed although OHP has not been selected in the Paper Type setting. A paper jam occurs in the Reg (paper feeding) area. LED The Ready LED is off and the Error LED is on. Treatment Remove set papers on MP tray then remove jammed paper from MP tray side. Open and close Cover A. Set the correct papers then the jammed print data will be print. Reference FIP FIP-9
Troubleshooting
Level 2 FIP
3-126
Revision D
Jam xxxx
Description A paper jam has occurred at the location indicated in X.
Engine Status Fuser Jam X (A B) --------X (A B) --Reg Jam --X (A) ----X (A) ----Feed Jam ----X (A C) ----X (A C) X (A C) Duplex Jam ------X (B) X (B) --X (B) Jam xxxx AB A AC B AB ABC ABC Status 4012 4008 4009 4017 4012 4009 4009
Face-down Full
Description When the printer ejects paper into the Face -down tray that has been full, printing stops. Paper that is being ejected just after the Face Down Full error occurs, the paper is ejected as it is. LED The Ready LED is off and the Error LED shows Blink 2. Treatment Remove paper in the Face -down tray and press the Start/Stop button to resume printing. Reference FIP FIP-41
NOTE: In some cases, a Jam occurs two locations at most simultaneously. LED The Ready LED is off and the Error LED is on. Treatment Jam A B: Open the Cover A and B and remove jammed paper (Fuser Jam). Jam A: Open the Cover A and remove jammed paper (Reg Jam). Open the Cover D, and detach the Photoconductor Unit to remove the paper if needed. Jam A C: Open the Cover A and the cassette C and remove jammed paper (Feed Jam). Jam B: Open the Cover B and remove jammed paper (Duplex Jam). Jam A B C: Open the Cover A and the cassette C and remove jammed paper (Feed Jam). When Fuser Jam or Duplex Jam is occurred, handle same as above Fuser Jam or Duplex Jam. Reference FIP FIP-10 ~ 13
Troubleshooting
Level 2 FIP
3-127
Revision D
Install Photocondctr
Description The Photoconductor Unit is not installed or is not set correctly. LED The Ready LED is off and the Error LED is on. Treatment Open the Cover A and then open the Cover D. Install the Photoconductor Unit. Closing the Cover D and A release the error automatically. Reference FIP FIP-5
Install TransferUnit
Description The Transfer Unit is not installed. LED The Ready LED is off and the Error LED is on. Treatment Opening the Cover A and closing it after installing the Transfer Unit releases the error automatically. Reference FIP FIP-6
Install Fuser
Description The Fuser U nit is not installed, or is not set correctly. Or the Fuser Unit is broken. LED The Ready LED is off and the Error LED is on. Treatment Turn the printer off, open the Cover A, then open the Cover D. Close the Cover A, open the Cover B, and install the Fuser Unit correctly. Close the Cover D and close the Cover B at the end. When Install Fuser massage is displayed in spite of above operation, the Fuser Unit is broken. Change to new Fuser Unit. Reference FIP FIP-7
Clean Sensor
Description The sensor window for calibrating the engine is soiled. LED The Ready LED is off and the Error LED is on. Treatment Open the Cover A, remove the Transfer Unit, and clean up the transparent plastic window on the backside. After that, set the Transfer Unit and close the Cover A to release the error automatically. Reference FIP FIP-29, 37
Troubleshooting
Level 2 FIP
3-128
Revision D
Wrong Photoconductor
Description The appropriate Photoconductor Unit is not installed. LED The Ready LED is off and the Error LED is on. Treatment By opening the Cover A and D to install the appropriate Photoconductor Unit and closing the covers, the error is automatically released. Reference FIP FIP-8
Replace Photocondctr
Description Printing stops since this error cause damages to the engine. NOTE: Do not open to an user this. PHD Life Over2 of the engine status STSLIFE2 is activated. LED The Ready LED is off and the Error LED is on. Treatment Open the Cover A, and then open the Cover D. Replace the Photoconductor Unit with a new one. Closing the Cover D and A automatically releases the error. Reference FIP FIP-26, 46
Replace TransferUnit
Description The Transfer Unit's life cycle has ended. NOTE: Do not open to an user this. Since the number of printed copies or Dispense Time after turning the Waste Toner sensor of the engine on has reached to the setting value, the printer detects that the life cycle of the Transfer Unit ends, and then printing stops. LED The Ready LED is off and the Error LED is on. Treatment By opening the Cover A, replacing the used Transfer Unit with a new Transfer Unit, and closing the Cover A, the error is automatically released. Reference FIP FIP-27, 46
Troubleshooting
Level 2 FIP
3-129
Revision D
Printer Open
Description One of the Cover A, Cover B, and Cover D is open. LED The Ready LED is off and the Error LED is on. Treatment Closing all the Covers (Cover A, Cover B, and Cover D) releases the error. Reference FIP FIP-30
Troubleshooting
Level 2 FIP
3-130
Revision D
Worn Photoconductor
Description This warning informs the user that the Photoconductor Unit has reached the end of its life cycle. The printing quality after that this message appears is not guaranteed. NOTE: Do not open to an user this. This warning occurs when PHD Life Over of the engine status STSLIFE is activated. Treatment The Photoconductor Unit can be used until the Replace Photocondctr error appears, however the printing quality after that the Worn Photoconductor message appears is not guaranteed. This warning display is released by performing any one of the following methods. Execute Clear Warning of the Reset Menu. Execute Reset of the Reset Menu. Replace the Photoconductor Unit with a new one. Reference FIP FIP-35
Troubleshooting
Level 2 FIP
3-131
Revision D
Worn Fuser
Description This warning message informs the user that the Fuser Unit has reached the end of its life cycle. The printing quality after that this message appears is not guaranteed. Treatment NOTE: Be sure to open to an user. Replace the Fuser Unit promptly. This warning display is released by performing any one of the following methods. Execute Clear Warning of the Reset Menu. Execute Reset of the Reset Menu. Reference FIP FIP-28
Troubleshooting
Level 2 FIP
3-132
Revision D
Controller Related Service-Call Error Table 3-3. List of Service-Call Errors (Controller Related)
Error Category C or D Error Code ffff 0017 0088 0089 0091 0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0800 0998 0999 1002 1010 Explanation CPU error (Interrupt exception) CPU error (System call exception) CPU error (Break point exception) CPU error (Disabled floating-point exception) CPU error (Reserved (undefined) exception) CPU error (Machine check exception) CPU error (Data access exception) CPU error (Instruction access exception) CPU error (Alignment exception) CPU error (Program exception) CPU error (Trace exception) CPU error (Performance monitor exception) CPU error (System administration interrupt exception) CPU error (Temperature management interrupt exception) IPL error (Controller defective) Engine communication error (Only when powering on) No Engine Flash ROM program data Standard RAM error (When the standard size is not determined, etc.) Verify error Reference FIP FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-48 FIP-16 FIP-16 FIP-50 FIP-49
Engine Related Service-Call Error Table 3-2. List of Service-Call Errors (Engine Related)
Error Category E E E E E E E E E Error Code ffff 100 101 102 103 104 105 106 107 998 ROS failure Fuser error NV-RAM error CTD sensor error Fan motor error Low density error Firmware error Environment sensor error Engine communication error Explanation Reference FIP FIP-14 FIP-15 FIP-16 FIP-17 FIP-18 FIP-19 FIP-20 FIP-21 FIP-48
C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D
Troubleshooting
Level 2 FIP
3-133
EPSON AcuLaser C4000/AcuLaser C4100 Table 3-3. List of Service-Call Errors (Controller Related)
Error Category C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D C or D Error Code ffff 1020 1021 1100 1101 1120 1121 1122 1123 1180 1185 1200 1210 1400 1500 1550 1600 1700 1800 1999 2000 Explanation RAM error (Slot 0) RAM error (Slot 1) ROM checksum error (bit 0 ~ 15) (Font) ROM checksum error (bit 16 ~31) (Font) ROM checksum error (bit 0 ~ 7) (Program) ROM checksum error (bit 8 ~ 15) (Program) ROM checksum error (bit 16 ~ 23) (Program) ROM checksum error (bit 24 ~ 31) (Program) Optional ROM module A checksum error Unsupported ROM module EEPROM write error EEPROM write count limit Engine initialization malfunction CCNV hardware error Compression SRAM initialization hardware error Video related hardware error (including PWM IC calibration error) Built-in network hardware error DIMM SPD error Other hardware error Software error Reference FIP FIP-50 FIP-50 FIP-51 FIP-51 FIP-52 FIP-52 FIP-52 FIP-52 FIP-53 FIP-53 FIP-54 FIP-54 FIP-56 FIP-55 FIP-57 FIP-58 FIP-59 FIP-60 FIP-56 FIP-56
Revision D
Troubleshooting
Level 2 FIP
3-134
Revision D
Go to step 3.
Go to step 4.
Go to step 6.
Go to step 5.
Troubleshooting
Level 2 FIP
3-135
Revision D
Step
Check PWB drive (PL15.1.15) continuity 1. Disconnect the connector (P/J42) and (P/J51) on the PWB Drive REGI. 2. Check the continuity between P42-4 <=> J51-11. Is the continuity between P42-4 <=> P51-11? Harness Assy DRV 2 (PL15.2.3) continuity check 1. Disconnect the P/J12 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity between J12-27 <=> J42-4. Is the continuity between J12-27 <=> J42-4 normal?
Go to step 7.
Troubleshooting
Level 2 FIP
3-136
Revision D
Go to step 3.
Go to step 4.
Go to step 6.
Go to step 5.
Go to step 7.
Troubleshooting
Level 2 FIP
3-137
Revision D
Go to step 3.
Go to step 4.
Go to step 6.
Go to step 5.
Go to step 7.
Troubleshooting
Level 2 FIP
3-138
Revision D
Go to step 3.
Go to step 4.
Go to step 6.
Go to step 5.
Go to step 7.
Troubleshooting
Level 2 FIP
3-139
Revision D
Go to step 3.
End of procedure
Go to step 4.
Reconnect or replace the harness Assy CRUM (PL12.3.8) or harness Assy EEPROM (PL15.2.10). Reconnect or replace the harness Assy CRUM (PL12.3.8).
Go to step 5.
Go to step 6.
Go to step 7.
Go to step 11.
Go to step 8.
Troubleshooting
Level 2 FIP
3-140
Revision D
Step
Check PWB Drive (PL15.1.15) power supply circuit continuity 1. Disconnect the P/J41 connector from the PWB drive. 2. Check the continuity for the following circuits. P61-5 <=> P41-21/22 P61-6 <=> P41-23 Is there continuity between P61 <=> P41? Harness Assy DRV1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J41-21/22 <=> J11-20/19 J41-23 <=> J11-18 Is the continuity between J41 <=> J11?
Treatment Yes No
Go to step 9.
Go to step 10.
Troubleshooting
Level 2 FIP
3-141
Revision D
Step
Check Harness Assy EEPROM (PL15.2.10) continuity check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. P71-2 <=> J140-5 P71-3 <=> J140-4 Is the continuity between P71 <=> J140 normal? Harness Assy CRUM (PL12.3.8) continuity check 1. Disconnect the P/J710 connector from the Conn Assy CRUM MC (PL12.3.10). (Refer to Ch4-4.2.15.1) 2. Disconnect the P/J71 relay connector between the harness Assy CRUM and the harness Assy EEPROM (PL15.2.10). 3. Check the continuity for the following lines. J71-2 <=> J710-5 J71-3 <=> J710-4 Is the continuity between J71 <=> J710 normal? Harness Assy EEPROM (PL15.2.10) continuity check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. P71-2 <=> J140-5 P71-3 <=> J140-4 P71-4 <=> J140-3 P71-5 <=> J140-2 Is the continuity between P71 <=> J140 normal?
Treatment Yes No
10
11
Go to step 12.
12
Troubleshooting
Level 2 FIP
3-142
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 4.
Go to step 5.
Go to step 11.
Go to step 6.
Go to step 7.
Go to step 8.
Troubleshooting
Level 2 FIP
3-143
Revision D
Step
Check PWB Drive (PL15.1.15) power supply circuit continuity 1. Disconnect the P/J41 connector from the PWB Drive. 2. Check the continuity between P61-8 <=> P41-24. Is there continuity between P61-8 <=> P41-24? Harness Assy DRV1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS P/J11. (Refer to Ch44.2.18.1) 2. Check the continuity for the following lines. J41-24 <=> J11-17 J41-22/21 <=> J11-19/20 Is the continuity between J41 <=> J11 normal? Harness Assy Front 1 (PL15.2.7) continuity check 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J13-13 <=> P1361-4 J13-14 <=> P1361-3 Is the continuity between J13 <=> J1361 normal?
Go to step 9.
Go to step 10.
10
Troubleshooting
Level 2 FIP
3-144
Revision D
Step
Check Harness Assy Front 1 (PL15.2.7) signal check Is there 0V DC between P/J136-5 <=> P/J136-3? Harness Assy CTD (PL6.1.10) continuity check 1. Disconnect the P/J1361 relay connector between the Harness Assy CTD and the Harness Assy Front 1 (PL15.2.7). 2. Check the continuity for the following lines. J136-1 <=> J1361-5 J136-2 <=> J1361-4 J136-3 <=> J1361-3 J136-5 <=> J1361-1 Is the continuity between P136 <=> J1361 normal? Harness Assy Front 1 (PL15.2.7) continuity check 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J13-12 <=> P1361-5 J13-14 <=> P1361-3 J13-15 <=> P1361-2 J13-16 <=> P1361-1 Is the continuity between J13 <=> J1361 normal?
Treatment Yes Replace the Sensor Assy ADC. (Refer to Ch4-4.2.9.2) Go to step 12. No
11
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-145
Revision D
Go to step 3.
Go to step 4.
Problem solved.
Go to step 5.
Troubleshooting
Level 2 FIP
3-146
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Reconnect or replace the Harness Assy CRUM (PL12.3.8) or Harness Assy EEPROM (PL15.2.10). Reconnect or replace the Harness Assy CRUM (PL12.3.8).
Go to step 5.
Go to step 6.
Go to step 7.
Go to step 11.
Troubleshooting
Level 2 FIP
3-147
Revision D
Step
Check 3.3V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between J61-6 <=> J61-5. Is there 3.3V DC between J61-6 <=> J61-5? PWB Drive (PL15.1.15) power supply circuit continuity 1. Disconnect the P/J61 connector from the PWB Drive. 2. Check the continuity for the following circuits. P41-21/22 <=> P61-5 P41-23 <=> P61-7 Is there continuity between P41 <=> P61?
Treatment Yes No
Go to step 9.
Harness Assy DRV 1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch44.2.18.1) 2. Check the continuity for the following lines. Go to step 10. J41-21/22 <=> J11-19/20 J41-23 <=> J11-18 Is the continuity between J41 <=> J11? PWBA MCU & HVPS (PL15.1.2) continuity 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. P140-4 <=> P11-18 P140-5 <=> P11-19/20 Is there continuity in all circuits? Harness Assy CRUM (PL12.3.8) continuity check 1. Disconnect the P/J710 connector from the Plate Assy Dispenser (PL12.3.1). 2. Disconnect the P/J71 relay connector between the harness Assy CRUM and the harness Assy EEPROM (PL15.2.10). 3. Check the continuity for the following lines. J710-4 <=> J71-3 J710-5 <=> J71-2 Is the continuity between J710 <=> J71 normal?
10
11
Go to step 12.
Troubleshooting
Level 2 FIP
3-148
Revision D
Step
Check Harness Assy EEPROM (PL15.2.10) continuity check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J140-2 <=> J71-5 J140-3 <=> J71-4 Is the continuity between P140 <=> J71 normal? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PHD Assy with a new part. 2. Turn on the power. Does the error still occur?
Treatment Yes No
12
Go to step 13.
13
Problem solved.
Troubleshooting
Level 2 FIP
3-149
Revision D
Go to step 3.
Go to step 4.
Go to step 6.
PWBA MCU & HVPS (PL15.1.2) signal check 1. Move normal-sized piece of paper into the sensor OHP (PL10.1.16) range. Go to step 5. 2. Measure the voltage between P/J321-2 <=> P/J321-3. Does the voltage change between 0V DC and +3.3V DC between P/J321-2 <=> P/J321-3? Harness Assy OHP (PL10.1.17) continuity 1. Disconnect the P/J321 connector from the Sensor OHP (PL10.1.16). 2. Disconnect the P/J32 connector from the PWBA MCU & HVPS (PL15.1.2). 3. Check the continuity between J32-2 <=> J321-2. Is there continuity between J32-2 <=> J321-2? Power supply to Sensor OHP (PL10.1.16) Measure the voltage between P/J321-1 <=> P/J321-3. Is the voltage between P/J321-1 <=> P/J321-3 5V DC? Harness Assy OHP (PL10.1.17) continuity 1. Disconnect P/J32 from the PWBA MCU & HVPS. 2. Disconnect the P/J321 connector from the Sensor OHP. 3. Check the continuity between J32-3 <=> J321-1. Is there continuity between J32-3 <=> J321-1?
Go to step 6.
Go to step 7.
Go to step 8.
Troubleshooting
Level 2 FIP
3-150
Revision D
Step
Check PWBA MCU & HVPS (PL15.1.2) power supply circuit continuity 1. Disconnect P/J11 from the PWBA MCU & HVPS. 2. Check the continuity for the following circuits. P32-3 <=> P11-17 Is there continuity between P32-3 <=> P11-17? Harness Assy DRV1 (PL15.2.2) continuity 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Check the continuity for the following lines. J41-24 <=> J11-18 Is there continuity in all lines between J41 <=> J11? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Check the continuity for the following lines. P41-24 <=> P61-8 Is there continuity in all circuits between P41 <=> P61? Harness Assy LVCN (PL15.2.1) continuity 1. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 2. Check the continuity for the following circuit. J165-1 <=> J61-8 Is there continuity in all lines between J165 <=> J61?
Treatment Yes No
Go to step 9.
Go to step 10.
10
Go to step 11.
11
Troubleshooting
Level 2 FIP
3-151
Revision D
Go to step 2.
Go to step 3. Replace the paper and go to step 4. Remove the foreign particles and go to step 5. Problem solved.
Go to step 10.
Go to step 7.
Go to step 8.
Go to step 12.
Go to step 9.
Troubleshooting
Level 2 FIP
3-152
Revision D
Step
Check 3.3V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between J61-6 <=> J61-5. Is there 3.3V DC between J61-6 <=> J61-5? PWB Drive (PL15.1.15) power supply circuit continuity 1. Disconnect the P/J41 connector from the PWB Drive. 2. Check the continuity for the following circuits. P61-6 <=> P41-23 P61-5 <=> P41-21/22 Is there continuity between P61-6 <=> P41-23? Harness Assy DRV1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J41-23 <=> J11-18 J41-22/21 <=> J11-19/20 Is there continuity in all lines? Clutch Regi (PL10.1.12) harness continuity check 1. Disconnect the P/J181 connector from the Sensor Regi (PL10.1.12). 2. Check the continuity for the following. J18-1 <=> J181-3 J18-2 <=> J181-2 J18-3 <=> J181-1 Is the continuity between J181 <=> J18 normal? Sensor Regi (PL10.1.20) 1. Replace the Sensor Regi. (Refer to Ch4-4.2.13.2) 2. Carry out a test print. Does the problem still occur? Drive Assy Main (PL14.1.2) operation check 1. Print a single page using the paper feed method that is giving the problem. 2. Listen for a sound to check if the Drive Assy Main is operating. (If it is difficult to tell, carry out the "No" procedure.) Is the Drive Assy Main operating?
Treatment Yes No
Go to step 10.
10
Go to step 11.
11
12
Go to step 13.
13
Go to step 14.
Problem solved.
14
With the tool: Go to step 15. Without the tool: Go to step 16.
Troubleshooting
Level 2 FIP
3-153
Revision D
Step
Check Drive Assy Main (PL14.1.10) check 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L switch of the PWB Drive (PL15.1.15). 3. Use the diagnosis tool to carry out a Digital Output Test to check if the Drive Assy Main is operating. Is the Drive Assy Main functioning normally? Power supply to Drive Assy Main (PL14.1.2) 1. Remove the PHD Assy (PL11.1.3). 2. Disconnect the P/J48 connector from the PWB Drive (PL15.1.15). 3. Close the I/L Switch. 4. Measure the voltage between P48-1 <=> P/J60-2. Is there +24V DC between P48-1 <=> P/J60-2? I/L Switch check 1. Remove the Cover Side R. (Refer to Ch4-4.2.4.9) 2. Open and close the Cover Assy Front Head (PL1.1.2). 3. Check the operation of the I/L Switch of the PWB Drive (PL15.1.15). Is the I/L Switch being pressed correctly? I/L Switch function check 1. Disconnect the P/J60 and P/J41 connectors of the PWB Drive (PL15.1.15). 2. While pressing and releasing the I/L Switch, check the continuity for the following. P60-1 <=> P41-17/18 P60-2 <=> P41-35 For each circuit, is there continuity when the I/L Switch is pressed and no continuity when it is released? PWB Drive (PL15.1.15) 24V DC power supply check 1. Disconnect the P/J60 connector from the PWB Drive (PL15.1.15). 2. Measure the voltage between J60-1 <=> J60-2. Is there +24V DC between P60-1 <=> P60-2?
Treatment Yes No
15
Go to step 16.
16
Go to step 22.
Go to step 17.
17
Go to step 18.
18
Go to step 19.
19
Go to step 20.
Troubleshooting
Level 2 FIP
3-154
Revision D
Step
Check Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J60 connector of the PWB Drive (PL15.1.15) and P/J63 connector of the LVPS (PL15.1.10). 2. Check the continuity for the following lines. J60-1 <=> J63-1 J60-2 <=> J63-2 Is there continuity in all lines between J60 <=> J63? PWB Drive (PL15.1.15) power supply circuit continuity 1. Disconnect the P/J47 connector from the PWB Drive. 2. With the Interlock Switch pressed, check the continuity between P47-13 <=> P60-1. Is there continuity between P47-13 <=> P60-1? PWB Drive (PL15.1.15) 5V DC power supply check 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltages between the following terminals. J61-8 <=> J61-7 (5V DC) J61-6 <=> J61-5 (3.3V DC) Are the voltages between the P/J61 <=> P/J61 terminals at the standard values? Harness Assy LVNC (PL15.2.1) continuity check 1. Disconnect the P/J61 connector of the PWB Drive (PL15.1.15) and P/J165 connector of the LVPS (PL15.1.10). 2. Check the continuity for the following lines. J61-5 <=> J165-4 J61-6 <=> J165-3 J61-7 <=> J165-2 J61-8 <=> J165-1 Is the continuity between J61 <=> J165 normal? Harness Assy Drive (PL15.2.2) continuity check 1. Disconnect the P/J41 connectors of the PWB Drive (PL15.1.15) and P/J11 connector of the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity for the following lines. J41-30 <=> J11-11 J41-31 <=> J11-10 J41-33 <=> J11-8 Is there continuity in the J41 <=> J11 lines?
Treatment Yes No
20
Go to step 21.
21
22
Go to step 24.
Go to step 23.
23
24
Go to step 25.
Troubleshooting
Level 2 FIP
3-155
Revision D
Step
Check PWB Drive (PL15.1.15) 1. Replace the PWB Drive. (Refer to Ch4-4.2.18.5) 2. Carry out a test print. Does the problem still occur? Drive Assy Main (PL14.1.2) 1. Replace the Drive Assy Main. (Refer to Ch4-4.2.18.5) 2. Carry out a test print. Does the problem still occur? Clutch Assy Turn Tray 1 (PL4.3.18) operation check 1. Carry out a test print. 2. Check the leading edge of the paper. Does the leading edge of the paper pass the Roll Assy Turn (PL4.3.21)? Clutch Assy Turn Tray 1 (PL4.3.18) operation check 1. Close the I/L Switch of the PWB Drive (PL15.1.15). 2. Use the diagnosis tool to carry out a Digital Output Test to check if the Clutch Assy Turn Tray 1 is operating. Is the Clutch Assy Turn Tray 1 functioning normally? 24V DC power supply to Clutch Assy Turn Tray 1 (PL4.3.18) Measure the voltage between P/J47-13 <=> P/J47-9 of the PWB Drive (PL15.1.15). Is there +24V DC between P/J47-13 <=> P/J47-9? Harness Assy Feeder (PL4.3.28) continuity check 1. Disconnect P/J47 connector of the PWB Drive (PL15.1.15) and P/J475 connector of the Clutch Assembly Turn Tray 1 (PL4.3.18). 2. Check the continuity for the following lines. J47-13 <=> P475-2 J47-14 <=> P475-1 Is there continuity in all lines between J47 <=> P475? PWD Drive (PL15.1.15) power supply circuit continuity 1. Disconnect P/J47 and P/J60 from the PWB Drive. 2. With the Interlock Switch pressed, check the continuity between P47-13 <=> P60-1. Is the continuity between P47-13 <=> P60-1?
Treatment Yes No
25
Go to step 26.
Problem solved.
26
Problem solved.
27
Go to step 35.
With the tool: Go to step 28. Without the tool: Go to step 29.
28
Check if the clutch is slipping or if the gears are damaged. If parts are damaged, replace appropriate parts.
Go to step 29.
29
Go to step 30.
Go to step 31.
30
Go to step 33.
31
Go to step 32.
Troubleshooting
Level 2 FIP
3-156
Revision D
Step
Check Harness Assy 24V (PL15.2.6) continuity 1. Disconnect P/J60 connector of the PWB Drive (PL15.1.15) and P/J163 connector of the LVPS (PL15.1.10). 2. Check the continuity for the following lines. J60-1 <=> J163-1 J60-2 <=> J163-2 Is there continuity in all lines normal? Clutch Assy Turn Tray 1 (PL4.3.18) resistance check 1. Disconnect the P/J475 connector from the Clutch Assy Turn Tray 1. 2. Measure the resistance between J475-1 <=> J475-2. Is the resistance 200 between J475-1 <=> J475-2? Harness Assy DRV 2 (PL15.2.3) continuity check 1. Disconnect the P/J42 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J11 connector from the PWBA MCU & HVPS (Refer to Ch4-4.2.18.1). Is the continuity normal between J12-9 <=> J42-22 normal? Solenoid Feed Tray1 (PL.4.3.17) operation check 1. Carry out a test print. 2. Check the operation of the Roll Assy Feed (PL4.3.3) from the rear of the printer. Is the Roll Assy Feed operating? Solenoid Feed Tray1 (PL.4.3.17) check 1. Close the I/L Switch of the PWB Drive (PL15.1.15). 2. Use the diagnosis tool to carry out a Digital Output Test to check if the Solenoid Feed Tray 1 is operating. Is the Solenoid Feed Tray 1 functioning normally? 24V DC power supply to Solenoid Feed Tray 1 (PL.4.3.17) Measure the voltage between P/J47-11 <=> P/J47-9 of the PWB Drive (PL15.1.15). Is there 24V DC between P/J47-11 <=> P/J47-9? Harness Assy Feeder (PL4.3.28) continuity check 1. Disconnect the P/J47 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J474 connector from the Solenoid Feed Tray 1 (Refer to Ch4-4.2.7.17). 3. Check the continuity for the following. J47-11 <=> P474-2 J47-12 <=> P474-1 Is there continuity in all lines normal?
Treatment Yes No
32
Go to FIP-DC.
33
Go to step 34.
34
Replace the Harness Assy DRV 2 (PL15.2.3). With the tool: Go to step 36. Without the tool: Go to step 37.
35
36
Go to step 37.
37
Go to step 38.
Go to step 39.
38
Go to step 44.
Troubleshooting
Level 2 FIP
3-157
Revision D
Step
Check I/L Switch check 1. Remove the Cover Side R. (Refer to Ch4-4.2.4.9) 2. Open and close the Cover Assy Front Head (PL1.1.2). 3. Check the operation of the I/L Switch of the PWB Drive (PL15.1.15). Is the I/L Switch being pressed correctly? I/L switch function check 1. Disconnect the P/J60 and P/J41 connectors of the PWB Drive (PL15.1.15). 2. While pressing and releasing the I/L Switch, check the continuity for the following. P60-1 <=> P47-13 P60-2 <=> P41-35 For each circuit, is there continuity when the I/L Switch is pressed and no continuity when it is released? PWB drive (PL15.1.15) 24V DC power supply check 1. Disconnect the P/J60 connector from the PWB Drive (PL15.1.15). 2. Measure the voltage between P60-1 <=> P60-2. Is there +24V DC between P60-1 <=> P60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J60 connectors of the PWB Drive (PL15.1.15) and P/J63 connector of the LVPS (PL15.1.10). 2. Check the continuity for the following lines. J60-1 <=> J63-1 J60-2 <=> J63-2 Is there continuity in all lines between J60 <=> J63? PWB Drive (PL15.1.15) power supply circuit continuity With the Interlock Switch pressed, check the continuity between P47-13 <=> P60-1. Is there continuity between P47-13 <=> P60-1? Solenoid Feed Tray 1(PL.4.3.17) resistance check Disconnect the P/J474 connector from the Solenoid Feed Tray 1 (Refer to Ch4-4.2.7.17). Is the resistance 100 between J474-1 <=> J474-2? Harness Assy DRV 2 (PL15.2.3) continuity check 1. Disconnect the P/J42 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J12 connector from the PWBA MCU & HVPS (Refer to Ch4-4.2.18.1). 3. Check the continuity between J12-10 <=> J42-21. Is the continuity between J12-10 <=> J42-21 normal?
Treatment Yes No
39
Go to step 40.
40
Go to step 41.
41
Go to step 42.
42
Go to step 43.
43
Replace the PWB Drive. (Refer to Ch4-4.2.18.5) Replace the Solenoid FeedTray 1 (PL.4.3.17).
44
Go to step 45.
45
Troubleshooting
Level 2 FIP
3-158
Revision D
Step
Check Clutch Turn MSI (PL5.1.9) operation check 1. Print while feeding paper from the MSI. 2. Check if the leading edge of the paper passes the Roll Turn (PL5.1.2). Does the leading edge of the paper pass the Roll Turn? Clutch Turn MSI (PL5.1.9) check 1. Close the I/L Switch of the PWB Drive (PL15.1.15). 2. Use the diagnosis tool to carry out a Digital Output Test to check if the Clutch Turn MSI is operating. Is the Clutch Turn MSI functioning normally? Clutch Turn MSI (PL5.1.9) resistance check 1. Disconnect the P/J19 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Measure the resistance between J19-1 <=> J19-2. Is the resistance 200 between J19-1 <=> J19-2? 24V DC power supply to Clutch Turn MSI (PL5.1.9) 1. Remove the PHD Assy (PL.11.1.3). 2. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 3. Close the I/L Switch of the PWB Drive. 4. Measure the voltage between P41-17/18 <=> P41-19/20. Is the voltage 24V DC between P41-17/18 <=> P41-19/20? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> P60-2. Is the voltage 24V DC between J60-1 <=> J60-2? Harness Assy DRV 1 (PL15.2.2) continuity Is there continuity in all lines? 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity for the following lines. J41-17 <=> J11-24 J41-18 <=> J11-23 J41-19/20 <=> J11-22/21 Solenoid Feed MSI (PL7.1.40) operation check 1. Print while feeding paper from the MSI. 2. Check if the leading edge of the paper is fed from the Roll Assy Feed (PL7.1.27). Is the paper fed?
Treatment Yes No With the tool: Go to step 47. Without the tool: Go to step 48.
46
Go to step 52.
47
Check if the clutch is slipping or if the gears are damaged. If parts are damaged, replace appropriate parts.
Go to step 48.
48
Go to step 49.
49
Go to step 51.
Go to step 50.
50
51
52
With the tool: Go to step 53. Without the tool: Go to step 54.
Troubleshooting
Level 2 FIP
3-159
Revision D
Step
Check Solenoid Feed MSI (PL7.1.40) check 1. Close the I/L Switch of the PWB Drive (PL15.1.15). 2. Use the diagnosis tool to carry out a Digital Output Test to check if the Solenoid Feed MSI is operating. Is the Solenoid Feed MSI functioning normally? Solenoid Feed MSI (PL7.1.40) resistance check 1. Disconnect the P/J132 connector from the Solenoid Feed MSI. (Refer to Ch4-4.2.10.12) 2. Measure the resistance between J132-1 <=> J132-2. Is the resistance 100 between J132-1 <=> J132-2? Harness Assy Front 2 (PL7.1.2) continuity check 1. Disconnect the P/J139 relay connector between the Harness Assy Front 2 and the Harness Assy Front 1 (PL15.2.7). 2. Check the continuity for the following lines. J132-1 <=> J139-11 J132-2 <=> J139-10 Is there continuity between P132 <=> J139? Harness Assy Front 1 (PL15.2.7) continuity check 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS (Refer to Ch4-4.2.18.1). 2. Check the continuity for the following lines. P139-1 <=> J13-11 P139-2 <=> J13-10 Is there continuity between P13 <=> J139? Solenoid Feed MSI (PL7.1.40) 24V DC power supply 1. Disconnect the P/J41 connector from the PWB Drive (PL 15.1.15). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P41-17/18 <=> P/J41-19/20. Is the voltage 24V DC between P41-17/18 <=> P/J41-19/20? Harness Assy DRV 1 (PL15.2.2) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between connectors P41-17/18 <=> P/J41-19/20 of the PWB Drive. Is the voltage 24V DC between P/J41-17/18 <=> P/J41-19/20?
Treatment Yes No
53
Go to step 54.
54
Go to step 55.
55
Go to step 56.
56
Go to step 57.
57
Go to step 58.
Go to step 59.
58
Troubleshooting
Level 2 FIP
3-160
Revision D
Step
Check PWB Drive (PL15.1.15) power supply circuit 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J60-1 <=> P/J60-2. Is the voltage 24V DC between P/J60-1 <=> P/J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between connectors P/J163-1 <=> P/J163-2 of the LVPS (PL15.1.10). Is the voltage 24V DC between P/J163-1 <=> P/J163-2?
Treatment Yes No
59
Go to step 60.
60
Troubleshooting
Level 2 FIP
3-161
Revision D
Go to step 2.
Go to step 3.
Replace the paper and go to step 3. Remove the foreign particles and go to step 4. Problem solved.
Go to step 4. With the tool: Go to step 5. Without the tool: Go to step 6. Go to step 13.
Go to step 6.
Go to step 7.
Go to step 8.
Go to step 9.
Troubleshooting
Level 2 FIP
3-162
Revision D
Step
Check PWBA MCU & HVPS (PL15.1.2) power supply circuit continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Check the continuity between P11-18 <=> P18-1. Is there continuity between P11-18 <=> P18-1? Harness Assy DRV 1 (PL15.2.2) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P41-23 <=> P/J41-22/21 of the PWB Drive (PL15.1.15). Is there 3.3V DC between P/J41-23 <=> P/J41-22/21? PWB Drive (PL15.1.15) power supply circuit continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P61-6 <=> P/J61-5 of the PWB Drive (PL15.1.15). Is there 3.3V DC between P/J61-6 <=> P/J61-5? Harness Assy LVNC (PL15.2.1) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P165-3 <=> P/J165-4 of the LVPS (PL15.1.10). Is there 3.3V DC between P/J165-3 <=> P/J165-4? Sensor Regi (PL10.1.20) 1. Replace the Sensor Regi. (Refer to Ch4-4.2.13.2) 2. Carry out a test print. Does the problem still occur? Clutch Regi (PL10.1.12) check Use the Clutch Regi diagnosis tool to carry out a Digital Input Test. The interlock switch should be closed. Is the Clutch Regi functioning normally? Clutch Regi (PL10.1.12) resistance check Disconnect the J18 connector from the Clutch Regi. Is the resistance 200 between J18-4 <=> J18-5? Clutch Regi (PL10.1.12) power supply 1. Remove the PHD Assy (PL11.1.3). 2. Close the Interlock SW. 3. Measure the voltage between connectors P/J41-17/18 <=> P41-19/20 of the PWB Drive (PL15.1.15). Is there +24V DC between P41-17/18 <=> P41-19/20?
Treatment Yes No Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
Go to step 10.
10
Go to step 11.
11
Go to step 12.
12
Replace the Harness Assy LVNC (PL15.2.1). With the tool: Go to step 14. Without the tool: Go to step 15.
13
Problem solved.
14
Go to step 19.
Go to step 15.
15
Go to step 16.
16
Go to step 17.
Go to step 20.
Troubleshooting
Level 2 FIP
3-163
Revision D
Step
Check Harness Assy DRV 1 (PL15.2.2) continuity 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J11 connector from the PWBA MCU & HVPS (PL15.1.2). 3. Check the continuity for the following lines. J41-17/18 <=> J11-24/23 J41-19/20 <=> J11-22/21 Is there continuity in all lines? PWBA MCU & HVPS (PL15.1.2) power supply circuit 1. Disconnect the P/J18 connector from the PWBA MCU & HVPS. 2. Check the continuity between P11-23/24 <=> P18-4. Is there continuity between P11-23/24 <=> P18-4? Roll Regi Metal (PL10.1.9) and Roll Regi Rubber (PL10.1.10) Manually turn the Roll Regi Metal and Roll Regi Rubber. Do both rollers turn smoothly? PWB Drive (PL15.1.15) power supply circuit 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J60-1 <=> P/J60-2. Is the voltage 24V DC between P/J60-1 <=> P/J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between connectors P/J163-1 <=> P/J163-2 of the LVPS (PL15.1.10). Is the voltage 24V DC between P/J163-1 <=> P/J163-2?
Treatment Yes No
17
Go to step 18.
18
Go to step 21.
Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) Replace the parts that are preventing the rollers from turning.
19
20
Go to step 21.
21
Troubleshooting
Level 2 FIP
3-164
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Replace the paper and go to step 3. Remove the foreign particles and go to step 4. Problem solved.
Go to step 5.
Go to step 6.
Go to step 14.
Go to step 8.
Troubleshooting
Level 2 FIP
3-165
Revision D
Step
Check Power supply to Sensor Exit 1. Remove the PHD Assy (PL11.1.3). 2. Remove the Sensor Exit from the Fuser Assy. (Refer to Ch4-4.2.12.1) 3. Connect the P/J232 of the Sensor Exit connector. 4. Measure the voltage between J232-A5 <=> J232-A4 of the Harness Assy FSR2 (PL6.1.9) connector. Is the voltage 3.3V DC between J232-A5 <=> J232-A4? Harness Assy FSR2 (PL6.1.9) and the Harness Assy Front 1 (PL15.2.7) continuity 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity for the following lines. J13-17 <=> J138-5 / P138-1 <=> J232-A5 J13-18 <=> J138-4 / P138-2 <=> J232-A4 J13-19 <=> J138-3 / P138-3 <=> J232-A3 Is there continuity in all lines? PWBA MCU & HVPS (PL15.1.2) power supply circuit continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Check the continuity between P11-18 <=> P13-17. Is there continuity between P11-18 <=> P/J13-17? Harness Assy DRV 1 (PL15.2.2) power supply circuit continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P41-23 <=> P/J41-22/21 of the PWB Drive (PL15.1.15). Is there 3.3V DC between P/J41-23 <=> P/J41-22/21? PWB Drive (PL15.1.15) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P61-6 <=> P/J61-5 of the PWB Drive (PL15.1.15). Is there 3.3V DC between P/J61-6 <=> P/J61-5? Harness Assy LVNC (PL15.2.1) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P165-3 <=> P/J165-4 of the LVPS (PL15.1.10). Is there 3.3V DC between P/J165-3 <=> P/J165-4?
Treatment Yes No
Go to step 14.
Go to step 9.
Go to step 10.
10
Go to step 11.
11
Go to step 12.
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-166
Revision D
Step
Check Sensor Exit signal check 1. Move a piece of paper into and away from the sensor element of the exit sensor. 2. Measure the voltage between P/J327-3 <=> P/J327-2. Is the voltage between P/J327-3 <=> P/J327-2 0V DC when the paper is in the sensor element, and 3.3V DC when it is away? Harness Assy FSR 2 (PL6.1.9) continuity check 1. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) 2. Disconnect the P/J138 relay connector between the Harness Assy FSR2 and the Harness Assy Front 1 (PL15.2.7). 3. Check the continuity for the following lines. J232-A4 <=> P138-2 J232-A3 <=> J138-3 Is the continuity between J232 <=> J138 normal? Harness Assy Front 1 (PL15.2.7) continuity check 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity for the following lines. J13-19 <=> J138-3 J13-18 <=> J138-4 Is the continuity between J13 <=> J138 normal? Drive Assy Fuser (PL6.1.18) operation check 1. Carry out a test print. 2. Check if the leading edge of the paper passes in between the Heat Roller and Belt Assy. Has the edge of the single printed page passed in between the heat roller and belt Assy? Drive Assy Fuser (PL6.1.18) check Use the Drive Assy Fuser diagnosis tool to carry out a Digital Input Test. Is the Drive Assy Fuser functioning normally? Drive Assy Fuser (PL6.1.18) power supply 1. Remove the PHD Assy (PL11.1.3). 2. Turn ON the I/L Switch. 3. Measure the voltage between P/J52-1 <=> P/J60-2 of the PWB Drive. Is there +24V DC between P/J52-1 <=> P/J60-2?
Treatment Yes No
14
Go to step 15.
Go to step 17.
15
Go to step 16.
16
Go to step 17.
17
With the tool: Go to step 18. Without the tool: Go to step 19.
18
Go to step 19.
19
Go to step 22.
Go to step 20.
Troubleshooting
Level 2 FIP
3-167
Revision D
Step
Check PWB Drive (PL15.1.15) power supply circuit continuity 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the I/L switch. 3. Measure the voltage between P60-1 <=> P/J60-2 of the PWB Drive. Is there 24V DC between P/J60-1 <=> P/J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Disconnect the P/J60 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following. J60-1 <=> J163-1 J60-2 <=> J163-2 Is there continuity in all lines between J60 <=> J163? Drive Assy Fuser (PL6.1.18) check 1. Replace the Drive Assy Fuser. (Refer to Ch4-4.2.9.4) 2. Carry out a test print. Does the problem still occur?
Treatment Yes No
20
Go to step 21.
21
22
End of procedure
Troubleshooting
Level 2 FIP
3-168
Revision D
Go to step 2.
Go to step 3.
Replace the paper and go to step 3. Remove the foreign particles and go to step 4. Problem solved.
Go to step 4. With the tool: Go to step 5. Without the tool: Go to step 6. Go to step 7.
Go to step 6.
Go to step 12.
Go to step 7.
Go to step 8.
Troubleshooting
Level 2 FIP
3-169
Revision D
Step
Check PWBA MCU & HVPS (PL15.1.2) power supply circuit continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Check the continuity between P11-18 <=> P/J13-1. Is there continuity between P11-18 <=> P13-1? Harness Assy DRV 1 (PL15.2.2) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P41-23 <=> P/J41-22/21 of the PWB Drive (PL15.1.15). Is there 3.3V DC between P/J41-23 <=> P/J41-22/21? PWB Drive (PL15.1.15) power supply circuit continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P61-6 <=> P/J61-5 of the PWB Drive (PL15.1.15). Is there 3.3V DC between P/J61-6 <=> P/J61-5? Harness Assy LVNC (PL15.2.1) continuity 1. Remove the PHD Assy (PL11.1.3). 2. Measure the voltage between P165-3 <=> P/J165-4 of the LVPS (PL15.1.10). Is there 3.3V DC between P/J165-3 <=> P/J165-4? Sensor Paper (PL7.1.4) (Dup Jam) signal check 1. Remove the PHD Assy (PL11.1.3). 2. Remove the Sensor Paper (Dup Jam), and then reconnect the connector. 3. Move a piece of paper into and away from the sensor element of the Sensor Paper (Dup Jam). 4. Measure the voltage between P/J133-1 <=> P/J133-2. Is the voltage between J133-1 <=> J133-2 0V DC when the paper is inserted, and 3.3V DC when the paper is removed? Harness Assy Front 2 (PL7.1.2) continuity check 1. Disconnect the P/J133 connector from the Sensor Paper (PL7.1.4) (Dup Jam). 2. Disconnect the P/J139 relay connector between the Harness Assy Front 1 (PL15.2.7) and the Harness Assy Front 2. 3. Check the continuity for the following lines. J133-1 <=> J139-3 J133-2 <=> J139-2 J133-3 <=> J139-1 Is the continuity between J133 <=> J139 normal?
Treatment Yes No Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
Go to step 9.
Go to step 10.
10
Go to step 11.
11
12
Go to step 13.
Go to step 15.
13
Go to step 14.
Troubleshooting
Level 2 FIP
3-170
Revision D
Step
Check Harness Assy Front 1 (PL15.2.7) continuity check 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity for the following lines. J13-1 <=> J139-11 J13-2 <=> J139-10 J13-3 <=> J139-9 Is the continuity between J139 <=> J13 normal? Sensor Paper (PL7.1.4) (Dup Jam) check 1. Replace the Sensor Paper. (Refer to Ch4-4.2.10.2) 2. Carry out duplex printing. Does the error still occur? Exit Roll Turn the Exit Roll of the Fuser Assy (PL.9.1.1) manually. Does the Exit Roller turn smoothly when it is turned manually? Motor Assy Dup (PL8.1.8) operation check Carry out duplex printing. Does the paper turn over when duplex printing is carried out? Motor Assy Dup (PL8.1.8) check 1. Install the PDH Assy. 2. Use the Motor Assy Dup diagnosis tool to carry out a Digital Input Test. Is the Motor Assy Dup functioning normally? Motor Assy Dup (PL8.1.8) power supply 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the I/L Switch. 3. Measure the voltage between P/J50-1 <=> P/J60-2 of the PWB Drive. Is there +24V DC between P/J50-1 <=> P/J60-2? PWB Drive (PL15.1.15) power supply circuit continuity 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the I/L switch. 3. Measure the voltage between P60-1 <=> P/J60-2 of the PWB Drive. Is there 24V DC between P/J60-1 <=> P/J60-2?
Treatment Yes No
14
Go to step 16.
15
Go to step 16.
End of procedure
16
Go to step 17.
Replace the parts that are preventing the rollers from turning. With the tool: Go to step 18. Without the tool: Go to step 19.
17
Go to step 23.
18
Go to step 22.
Go to step 19.
19
Go to step 20.
20
Go to step 21.
Troubleshooting
Level 2 FIP
3-171
Revision D
Step
Check Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Disconnect the P/J60 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following. J60-1 <=> J163-1 J60-2 <=> J163-2 Is there continuity in all lines between J60 <=> J163? Harness Assy Dup (PL7.1.23) continuity check 1. Disconnect the P/J131 connector from the Motor Assy Dup (PL8.1.8). 2. Disconnect the P/J50 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J131-1 <=> J50-6 J131-2 <=> J50-5 J131-3 <=> J50-4 J131-4 <=> J50-3 J131-5 <=> J50-2 J131-6 <=> J50-1 Is the continuity between J131 <=> J50 normal? Motor Assy Dup (PL8.1.8) check 1. Replace the Motor Assy Dup. (Refer to Ch4-4.2.11.4) 2. Carry out duplex printing. Does the error occur even when the Motor Assy Dup is replaced with a new one?
Treatment Yes No
21
22
Go to step 23.
23
End of procedure
Troubleshooting
Level 2 FIP
3-172
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Go to step 5.
Go to step 6.
Go to step 8.
Troubleshooting
Level 2 FIP
3-173
Revision D
Step
Check Harness Assy DRV1 (PL15.2.2) continuity 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J11 connector from the PWBA MCU & HVPS (PL15.1.2). 3. Check the continuity for the following lines. J41-17/18 <=> J11-24/23 J41-19/20 <=> J11-22/21 J41-24 <=> J11-17 J41-23 <=> J11-18 J41-21/22 <=> J11-20/19 Is there continuity in all lines? PWBA MCU & HVPS (PL15.1.2) continuity 1. Disconnect the P/J15 and P/J140 connector from the PWBA MCU & HVPS. 2. Check the continuity for the following lines. P11-23/24 <=> P15-4 P11-17 <=> P15-7 <=> P140-6 P/J15-6 <=> P/J1401 Is there continuity in all circuits? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 and P/J61 connector from the PWB Drive. 2. Check the continuity for the following lines. P60-1 <=> P41-17/18 (Press the interlock switch) P61-8 <=> P41-24 Is there continuity in all circuits? Harness Assy 24V (PL15.2.6), Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J163 and P/J165 connector from the LVPS (PL15.1.10). 2. Check the continuity for the following lines. J163-1 <=> J60-1 J165-1 <=> J61-8 Is there continuity in all lines?
Treatment Yes No
Go to step 7.
Go to step 10.
Go to step 9.
Troubleshooting
Level 2 FIP
3-174
Revision D
Step
Check ROS Assy (PL11.1.1) 1. Replace the ROS Assy with a new part. (Refer to Ch4-4.2.14.1) 2. Turn On the power. Does the problem still occur? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur? Conn Assy CRUM MC (PL12.3.10) 1. Replace the Conn Assy CRUM MC. 2. Turn On the power. Does the problem still occur?
Treatment Yes No
10
Go to step 11.
Problem solved.
11
Go to step 12.
Problem solved.
12
Problem solved.
Troubleshooting
Level 2 FIP
3-175
Revision D
Go to step 3.
Go to step 4.
End of procedure
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-176
Revision D
Step
Check Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J61 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 3. Check the continuity between J61-4 <=> J165-5. Is there continuity between J61-4 <=> J165-5? Harness Assy DRV 2 (PL15.2.3) continuity 1. Disconnect the P/J12 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J42 connector from the PWB Drive (PL15.1.15). 3. Check the continuity between J12-20 <=> J42-11. Is there continuity between J12-20 <=> J42-11? PWB Drive (PL15.1.15) continuity Check the continuity between P42-11 <=> P61-4 of the PWB Drive. Is there continuity between P42-11 <=> P61-4? LVPS (PL15.1.10) 1. Replace the LVPS with a new part. (Refer to Ch4-4.2.18.3) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 7.
Go to step 8.
Go to step 9.
Problem solved.
Troubleshooting
Level 2 FIP
3-177
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-178
Revision D
Go to step 3.
End of procedure
Go to step 4.
End of procedure
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-179
Revision D
Step
Check Replace the Sensor Assy ADC (Refer to Ch4-4.2.9.2) 1. Replace the Sensor Assy ADC. (Refer to Ch4-4.2.9.2) 2. Turn On the power. Does the error still occur? 5V DC power supply 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Measure the voltage between P41-24 <=> P41-21/22. Is there 5V DC between P41-24 <=> P41-21/22? Harness Assy DRV 1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity between J41-24 <=> J11-17. Is the continuity normal between J41-24 <=> J11-17 normal? Sensor Assy ADC (PL6.1.11) 1. Replace the Sensor Assy ADC. (Refer to Ch4-4.2.9.2) 2. Turn On the power. Does an error occur even when a new Sensor Assy ADC is installed? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between J61-8 <=> J61-7. Is there 5V DC between J61-8 <=> J61-7. Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P165-1 <=> P165-2. Is there 5V DC between P165-1 <=> P165-2.
Treatment Yes No
Go to step 7.
End of procedure
Go to step 8.
Go to step 10.
Go to step 9.
End of procedure
10
Go to step 11.
11
Troubleshooting
Level 2 FIP
3-180
Revision D
Go to step 2.
Go to step 3.
Go to step 5.
Go to step 4.
Problem solved.
Go to step 6.
Go to step 7.
Problem solved.
Troubleshooting
Level 2 FIP
3-181
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 4.
End of procedure
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-182
Revision D
Step
Check Harness Assy Front 1 (PL15.2.7) continuity check 1. Disconnect the P/J13 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. P1361-1 <=> J13-16 P1361-2 <=> J13-15 P1361-3 <=> J13-14 P1361-4 <=> J13-13 P1361-5 <=> J13-12 Is the continuity between P1361 <=> J13 normal? 5V DC power supply 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Measure the voltage between P41-24 <=> P41-21/22. Is there 5V DC between P41-24 <=> P41-21/22? Harness Assy DRV 1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity between J41-24 <=> J11-17. Is the continuity normal between J41-24 <=> J11-17 normal? Sensor Assy ADC (PL6.1.11) 1. Replace the Sensor Assy ADC. (Refer to Ch4-4.2.9.2) 2. Turn On the power. Does an error occur even when a new Sensor Assy ADC is installed? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between J61-8 <=> J61-7. Is there 5V DC between J61-8 <=> J61-7. Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P165-1 <=> P165-2. Is there 5V DC between P165-1 <=> P165-2.
Treatment Yes No
Go to step 7.
Go to step 8.
Go to step 10.
Go to step 9.
End of procedure
10
Go to step 11.
11
Troubleshooting
Level 2 FIP
3-183
Revision D
Go to step 3.
Go to step 7.
Go to step 4.
Go to step 5.
Go to step 6.
Go to step 8.
Problem solved.
Troubleshooting
Level 2 FIP
3-184
Revision D
Step
Check Harness Assy EEPROM (PL15.2.10) connection 1. Remove the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the connection of the P/J140 connector of the PWBA MCU & HVPS (PL15.1.2). Is P/J140 correctly connected? Harness Assy EEPROM (PL15.2.10) continuity 1. Remove the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). 3. Check the continuity for the following lines. J140-7 <=> J144-4 J140-8 <=> J144-3 Is there continuity in all lines between J140 <=> J144? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 9.
Go to step 10.
10
Problem solved.
Troubleshooting
Level 2 FIP
3-185
Revision D
Go to step 3.
Go to step 5.
Go to step 4.
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-186
Revision D
Step
Check Harness Assy TMPA (PL4.2.3), Harness Assy TMPB (PL15.2.12) continuity Check the continuity for the following lines. J24-1 <=> P2361-4/J2361-1 <=> J231-4 J24-2 <=> P2361-3/J2361-2 <=> J231-3 J24-3 <=> P2361-2/J2361-3 <=> J231-2 J24-4 <=> P2361-1/J2361-4 <=> J231-1 Is there continuity in all lines? PWBA MCU & HVPS (PL15.1.2) continuity 1. Disconnect the P/J11 and P/J24 connector from the PWBA MCU & HVPS. (Refer to Ch44.2.18.1) 2. Check the continuity between P11-17 <=> P24-4. Is the continuity normal between P11-17 <=> P24-4 normal? Harness Assy DRV 1 (PL15.2.2) continuity 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Measure the voltage between connectors P41-24 <=> P42-14/15 of the PWB Drive. Is there 5V DC between P41-24 <=> P42-14/15. PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between J61-8 <=> J61-7. Is there 5V DC between J61-8 <=> J61-7. Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P165-1 <=> P165-2. Is there 5V DC between P165-1 <=> P165-2.
Treatment Yes No
Go to step 7.
Go to step 8.
Go to step 9.
Go to step 10.
10
Troubleshooting
Level 2 FIP
3-187
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-188
Revision D
Step
Check Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (Y) of Holder Assy (Y) (PL12.2.5) 1. Remove the PHD Assy (PL11.1.3). 2. Turn on the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-1 <=> P/J60-2. Is there +24V DC between P/J51-1 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J511-1 <=> J51-5 J511-2 <=> J51-4 J511-3 <=> J51-3 J511-4 <=> J51-2 J511-5 <=> J51-1 Is the continuity between J511 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (Y). (Refer to Ch4-4.2.15.2) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed?
Treatment Yes Check the toner mixing Auger and the Gears for damage. No
Go to step 8.
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
Troubleshooting
Level 2 FIP
3-189
Revision D
Step
Check Harness Assy Drive 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-25 <=> J41-16 J11-26 <=> J41-15 J11-27 <=> J41-14 J11-28 <=> J41-13 Is there continuity in all lines? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
Treatment Yes Replace the PWB Drive (Refer to Ch4-4.2.18.5). If this does not solve the problem, replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) No
11
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-190
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-191
Revision D
Step
Check Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (M) of Holder Assy (M) (PL12.2.6) 1. Remove the PHD Assy (PL11.1.3). 2. Turn on the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-6 <=> P/J60-2. Is there +24V DC between P/J51-6 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J513-1 <=> J51-10 J513-2 <=> J51-9 J513-3 <=> J51-8 J513-4 <=> J51-7 J513-5 <=> J51-6 Is the continuity between J512 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (M). (Refer to Ch4-4.2.15.3) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy Drive 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-29 <=> J41-12 J11-30 <=> J41-11 J11-31 <=> J41-10 J11-32 <=> J41-9 Is there continuity in all lines?
Treatment Yes Check the toner mixing Auger and the Gears for damage. No
Go to step 8.
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Replace the PWB Drive (Refer to Ch4-4.2.18.5). If this does not solve the problem, replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
Troubleshooting
Level 2 FIP
3-192
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-193
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Check the toner mixing Auger and the Gears for damage.
Go to step 8.
Troubleshooting
Level 2 FIP
3-194
Revision D
Step
Check Power supply to Toner Motor (C) of Holder Assy (M) (PL12.2.7) 1. Remove the PHD Assy (PL11.1.3). 2. Turn on the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-19 <=> P/J60-2. Is there +24V DC between P/J51-19 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J513-1 <=> J51-23 J513-2 <=> J51-22 J513-3 <=> J51-21 J513-4 <=> J51-20 J513-5 <=> J51-19 Is the continuity between J513 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (C). (Refer to Ch4-4.2.15.4) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy Drive 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-33 <=> J41-8 J11-34 <=> J41-7 J11-35 <=> J41-6 J11-36 <=> J41-5 Is there continuity in all lines? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
Treatment Yes No
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Replace the PWB Drive (Refer to Ch4-4.2.18.5). If this does not solve the problem, replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-195
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Check the toner mixing Auger and the Gears for damage.
Go to step 8.
Troubleshooting
Level 2 FIP
3-196
Revision D
Step
Check Power supply to Toner Motor (K) of Holder Assy (K) (PL12.2.8) 1. Remove the PHD Assy (PL11.1.3). 2. Turn on the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-24 <=> P/J60-2. Is there +24V DC between P/J51-24 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J514-1 <=> J51-28 J514-2 <=> J51-27 J514-3 <=> J51-26 J514-4 <=> J51-25 J514-5 <=> J51-24 Is the continuity between J514 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (K). (Refer to Ch4-4.2.15.5) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy Drive 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-37 <=> J41-4 J11-38 <=> J41-3 J11-39 <=> J41-2 J11-40 <=> J41-1 Is there continuity in all lines? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
Treatment Yes No
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Replace the PWB Drive (Refer to Ch4-4.2.18.5). If this does not solve the problem, replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-197
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Reconnect or replace the Harness Assy CRUM (PL12.3.8) or Harness Assy EEPROM (PL15.2.10).
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-198
Revision D
Step
Check Harness Assy EEPROM (PL15.2.10) continuity check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS. 2. Check the continuity for the following lines. P71-2 <=> J140-5 P71-3 <=> J140-4 P71-4 <=> J140-3 P71-5 <=> J140-2 Is the continuity between P71 <=> J140 normal? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 7.
Problem solved.
Troubleshooting
Level 2 FIP
3-199
Revision D
Go to step 2.
Go to step 3.
Go to step 4.
End of procedure
Go to step 9.
Go to step 6.
Go to step 9.
Go to step 7.
Troubleshooting
Level 2 FIP
3-200
Revision D
Step
Check Power supply to Sensor TNR Full (PL6.1.13) Measure the following voltage at the relay connector between the Harness Assy TFLSNS and the Harness Assy EEPROM (PL15.2.10). P/J141-3 <=> P/J141-1 Is there +5V DC between P/J141-3 <=> P/J141-1? Harness Assy TFLSNS (PL6.1.14) continuity check 1. Disconnect the P/J142 connector from the Sensor TNR Full. 2. Disconnect the P/J141 relay connector between the Harness Assy TFLSNS and the Harness Assy EEPROM (PL15.2.10). 3. Check the continuity for the following lines. J142-1 <=> J141-3 J142-2 <=> J141-2 J142-3 <=> J141-1 Is the continuity between J142 <=> J141 normal? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 8.
Problem solved.
Troubleshooting
Level 2 FIP
3-201
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-202
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-203
Revision D
Step
Check Sensor Assy ADC (PL6.1.11) signal check Measure the following voltage at the relay connector between the Harness Assy Front 1 (PL15.2.7) and the Harness Assy CTD (PL6.1.10). P/J1361-1 <=> P/J1361-3 Is there 0V DC between P/J1361-1 <=> P/J1361-3?
Treatment Yes No
Troubleshooting
Level 2 FIP
3-204
Revision D
Go to step 3.
Go to step 4.
Replace the parts that are causing the obstruction, or replace the PWB Drive (Refer to Ch4-4.2.18.5).
Troubleshooting
Level 2 FIP
3-205
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-206
Revision D
Step
Check Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (Y) of Holder Assy (Y) (PL12.2.5) Measure the following voltages at the PWB Drive (PL15.1.15) connector. P/J51-1 <=> P/J60-2 Is there + 24V DC between P/J51-1 <=> P/J60-2. 24V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there + 24V DC between J60-1 <=> J60-2? Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J511 connector from the Holder Assy (Y) (PL12.2.5). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J511-1 <=> J51-5 J511-2 <=> J51-4 J511-3 <=> J51-3 J511-4 <=> J51-2 J511-5 <=> J51-1 Is the continuity between J511 <=> J51 normal? Toner Motor check 1. Replace the Holder Assy (Y). (Refer to Ch4-4.2.15.2) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed?
Treatment Yes Check the toner mixing Auger and the Gears for damage. No
Go to step 8.
Go to step 10.
Go to step 9.
10
Go to step 11.
11
Go to step 12.
End of procedure
Troubleshooting
Level 2 FIP
3-207
Revision D
Step
Check Harness Assy Drive 1 (PL15.2.2) continuity check 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following. J11-25 <=> J41-16 J11-26 <=> J41-15 J11-27 <=> J41-14 J11-28 <=> J41-13 Is there continuity in all lines? PWB Drive (PL15.1.15) continuity 1. Replace the PWB Drive. (Refer to Ch4-4.2.18.5) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
12
Go to step 13.
13
Problem solved.
Troubleshooting
Level 2 FIP
3-208
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-209
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (M) of Holder Assy (M) (PL12.2.6) Measure the following voltages at the PWB Drive (PL15.1.15) connector. P/J51-6 <=> P/J60-2 Is there +24V DC between P/J51-6 <=> P/J60-2. 24V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there +24V DC between J60-1 <=> J60-2? Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J512 connector from the Holder Assy (M) (PL12.2.6). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J512-1 <=> J51-10 J512-2 <=> J51-9 J512-3 <=> J51-8 J512-4 <=> J51-7 J512-5 <=> J51-6 Is the continuity between J512 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (M). (Refer to Ch4-4.2.15.3) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed?
Go to step 8.
Go to step 10.
Go to step 9.
10
Go to step 11.
11
Go to step 12.
End of procedure
Troubleshooting
Level 2 FIP
3-210
Revision D
Step
Check Harness Assy Drive 1 (PL15.2.2) continuity check 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following. J11-29 <=> J41-12 J11-30 <=> J41-11 J11-31 <=> J41-10 J11-32 <=> J41-9 Is there continuity in all lines? PWB Drive (PL15.1.15) 1. Replace the PWB Drive. (Refer to Ch4-4.2.18.5) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
12
Go to step 13.
13
Problem solved.
Troubleshooting
Level 2 FIP
3-211
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-212
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (C) of Holder Assy (C) (PL12.2.7) Measure the following voltages at the PWB Drive (PL15.1.15) connector. P/J51-19 <=> P/J60-2 Is there + 24V DC between P/J51-19 <=> P/J60-2. 24V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there + 24V DC between J60-1 <=> J60-2? Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J513 connector from the Holder Assy (C) (PL12.2.7). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J513-1 <=> J51-23 J513-2 <=> J51-22 J513-3 <=> J51-21 J513-4 <=> J51-20 J513-5 <=> J51-19 Is the continuity between J513 <=> J51 normal? Toner Motor check 1. Replace the Holder Assy (C). (Refer to Ch4-4.2.15.4) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed?
Go to step 8.
Go to step 10.
Go to step 9.
10
Go to step 11.
11
Go to step 12.
End of procedure
Troubleshooting
Level 2 FIP
3-213
Revision D
Step
Check Harness Assy Drive 1 (PL15.2.2) continuity check 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following. J11-33 <=> J41-8 J11-34 <=> J41-7 J11-35 <=> J41-6 J11-36 <=> J41-5 Is there continuity in all lines? PWB Drive (PL15.1.15) 1. Replace the PWB Drive. (Refer to Ch4-4.2.18.5) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
12
Go to step 13.
13
Problem solved.
Troubleshooting
Level 2 FIP
3-214
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-215
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (K) of Holder Assy (K) (PL12.2.8) Measure the following voltages at the PWB Drive (PL15.1.15) connector. P/J51-24 <=> P/J60-2 Is there +24V DC between P/J51-24 <=> P/J60-2. 24V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there +24V DC between J60-1 <=> J60-2? Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J514-1 <=> J51-28 J514-2 <=> J51-27 J514-3 <=> J51-26 J514-4 <=> J51-25 J514-5 <=> J51-24 Is the continuity between J514 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (K). (Refer to Ch4-4.2.15.5) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed?
Go to step 8.
Go to step 10.
Go to step 9.
10
Go to step 11.
11
Go to step 12.
End of procedure
Troubleshooting
Level 2 FIP
3-216
Revision D
Step
Check Harness Assy Drive 1 (PL15.2.2) continuity check 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. 2. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following. J11-37 <=> J41-4 J11-38 <=> J41-3 J11-39 <=> J41-2 J11-40 <=> J41-1 Is there continuity in all lines? PWB Drive (PL15.1.15) 1. Replace the PWB Drive. (Refer to Ch4-4.2.18.5) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
12
Go to step 13.
13
Problem solved.
Troubleshooting
Level 2 FIP
3-217
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Reconnect or replace the Harness Assy CRUM (PL12.3.8) or Harness Assy EEPROM (PL15.2.10).
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-218
Revision D
Step
Check Harness Assy EEPROM (PL15.2.10) continuity check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS. 2. Check the continuity for the following lines. P71-2 <=> J140-5 P71-3 <=> J140-4 P71-4 <=> J140-3 P71-5 <=> J140-2 Is the continuity between P71 <=> J140 normal? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 7.
Problem solved.
Troubleshooting
Level 2 FIP
3-219
Revision D
Go to step 2.
End of procedure
Go to step 7.
Go to step 4.
Go to step 11.
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-220
Revision D
Step
Check 5V DC power supply to PWB Drive (PL15.1.15) 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between P61-8 <=> J61-7. Is there +24V DC between J61-8 <=> J61-7? PWB drive (PL15.1.15) power supply circuit continuity 1. Disconnect the P/J41 connector from the PWB Drive. 2. Check the continuity between P61-8 <=> P41-24. Is there continuity between P61-8 <=> P41-24? Harness Assy DRV1 (PL15.2.2) continuity 1. Disconnect the P/J11 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J11-17 <=> J41-24 J11-19/20 <=> J41-22/21 Is there continuity in all lines? Harness Assy EEPROM (PL15.2.10) continuity 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity for the following lines. J140-12 <=> J141-2 J140-11 <=> J141-3 Is there continuity in all lines? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 8.
Go to step 9.
Go to step 10.
10
11
Problem solved.
Troubleshooting
Level 2 FIP
3-221
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-222
Revision D
Step
Check Sensor Assy ADC (PL6.1.11) signal check Measure the following voltage at the relay connector between the Harness Assy Front 1 (PL15.2.7) and the Harness Assy CTD (PL6.1.10). P/J1361-1 <=> P/J1361-3 Is there 0V DC between P/J1361-1 <=> P/J1361-3?
Treatment Yes No
Troubleshooting
Level 2 FIP
3-223
Revision D
Go to step 2.
With the tool: Go to step 3. Without the tool: Go to step 4. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
End of procedure
Go to step 4.
Go to step 5.
Go to step 6.
Go to step 10.
Go to step 7.
Sensor No/Low Paper (PL4.3.4) (L/P) sensor signal check 1. Remove the PHD Assy (PL11.1.3). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. While operating the Lever Low Paper (PL4.2.10) manually, measure the following voltage. Go to step 8. P/J47-10 <=> P/J47-9 Is the voltage between P/J47-10 <=> P/J47-9 +3.3V DC at the Low Paper condition, and 0V DC when the lever is released?
Troubleshooting
Level 2 FIP
3-224
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J42 and P/J47 connector from the PWB Drive. 2. Measure the voltage between P47-10 <=> P42-20. Is there continuity between P47-10 <=> P42-20? Harness Assy DRV 2 (PL15.2.3) continuity check Check the continuity for the following. J42-20 <=> J12-11 Is there continuity between each terminal? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J61 and P/J47 connector from the PWB Drive. 2. Check the continuity between P47-8 <=> P61-6. Is there continuity between P47-8 <=> P61-8? Harness Assy LVNC (PL15.2.1) continuity check 1. Disconnect the P/J61 connector from the PWB Drive (PL15.1.15). 2. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 3. Check the continuity for the following lines. J61-6 <=> J165-3 J61-5 <=> J165-4 Is there continuity between each terminal?
Go to step 9.
10
Go to step 11.
11
Troubleshooting
Level 2 FIP
3-225
Revision D
Go to step 2.
2 3
Go to step 3. With the tool: Go to step 4. Without the tool: Go to step 5. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
End of procedure Replace the part that is causing the problem. (Refer to Ch44.2.7.15, 4.2.7.16) Go to step 5.
Go to step 6.
Go to step 10.
Go to step 7.
Go to step 8.
Troubleshooting
Level 2 FIP
3-226
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J42 connector from the PWB Drive. 2. Measure the voltage between P47-7 <=> P42-19. Is there continuity between P47-7 <=> P42-19? Harness Assy DRV 2 (PL15.2.3) continuity 1. Disconnect the P/J12 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Check the continuity between P42-19 <=> J12-12. Is there continuity between P42-19 <=> J12-12? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J61 connector from the PWB Drive. 2. Check the continuity between P47-5 <=> P61-6. Is there continuity between P47-5 <=> P61-6? Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 2. Check the continuity between J61-6 <=> J1165-3. Is there continuity between J61-6 <=> J1165-3?
Go to step 9.
10
Go to step 11.
11
Troubleshooting
Level 2 FIP
3-227
Revision D
Go to step 2.
Go to step 3.
Switch Size Tray 1 (PL4.2.8) continuity While operating the Switch Assy Tray 1 actuators manually, check the following continuities. P/J47-1 <=> P/J47-3 Go to step 5. P/J47-2 <=>P/J47-3 P/J47-4 <=> P/J47-3 For each circuit, is there continuity when the actuator is operated, and no continuity when it is released? Harness Assy Feeder (PL4.3.28) continuity Check the continuity for the following lines. P/J47-1 <=> J471-4 P/J47-2 <=> J471-3 P/J47-3 <=> J471-2 P/J47-4 <=> J471-1 Is there continuity in all lines? PWB Drive (PL15.1.15) continuity Check the continuity for the following circuits. P47-1 <=> P42-16 P47-2 <=> P42-17 P47-4 <=> P42-18 Is there continuity in all circuits?
Go to step 4.
Go to step 6.
Troubleshooting
Level 2 FIP
3-228
Revision D
Step
Check Harness Assy DRV 2 (PL15.2.3) continuity Check the continuity for the following lines. J42-16 <=> J12-15 J42-17 <=> J12-14 J42-18 <=> J12-13 Is there continuity in all lines? Actuator Size (PL3.2.21) While changing the paper size settings, check the Actuator Size operation. (Refer to Ch7.) Does the Actuator Size operate correctly? Switch size tray 1 (PL4.2.8) signal 1. Insert a Cassette Assy (PL2.1.4) that contains paper. 2. Check the voltages between the following terminals, and compare them with the specified paper size values. (Refer to Ch7.) P/J47-1 <=> P/J47-3 P/J47-2 <=> P/J47-3 P/J47-4 <=> P/J47-3 Do the signals match the paper size settings?
Treatment Yes No
Go to step 7.
Go to step 8.
Troubleshooting
Level 2 FIP
3-229
Revision D
Go to step 2.
Go to step 4.
Go to step 5.
Go to step 6.
Go to step 7.
Go to step 8.
Troubleshooting
Level 2 FIP
3-230
Revision D
Step
Check PWBA MCU & HVPS (PL15.1.2) continuity 1. Disconnect the P/J11 and P/J13 connectors of the PWBA MCU & HVPS. 2. Check the continuity between P11-18 <=> P13-4. Is there continuity between P11-18 <=> P13-4? Harness Assy DRV 1 (PL15.2.2) continuity 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Measure the voltage between P41-23 <=> P41-21/22. Is there 3.3V DC between P41-23 <=> P41-21/22? PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J61 connector from the PWB Drive. 2. Measure the voltage between J61-6 <=> J61-5. Is there 3.3V DC between J61-6 <=> J61-5? Harness Assy LVNC (PL15.2.1) continuity 1. Disconnect the P/J165 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P165-3 <=> J165-4. Is there 3.3V DC between P165-3 <=> P165-4?
Treatment Yes No Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
Go to step 9.
Go to step 10.
10
Go to step 11.
11
Troubleshooting
Level 2 FIP
3-231
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-232
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Input Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (Y) of Holder Assy (Y) (PL12.2.5) 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-1 <=> P/J60-2. Is there +24V DC between P/J51-1 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J511-1 <=> J51-5 J511-2 <=> J51-4 J511-3 <=> J51-3 J511-4 <=> J51-2 J511-5 <=> J51-1 Is the continuity between J511 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (Y). (Refer to Ch4-4.2.15.2) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy Drive 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-25 <=> J41-16 J11-26 <=> J41-15 J11-27 <=> J41-14 J11-28 <=> J41-13 Is there continuity in all lines?
Go to step 8.
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Go to step 12.
Troubleshooting
Level 2 FIP
3-233
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-234
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-235
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (M) of Holder Assy (M) (PL12.2.6) 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-6 <=> P/J60-2. Is there +24V DC between P/J51-6 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J512-1 <=> J51-10 J512-2 <=> J51-9 J512-3 <=> J51-8 J512-4 <=> J51-7 J512-5 <=> J51-6 Is the continuity between J512 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (M). (Refer to Ch4-4.2.15.3) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy DRV 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-29 <=> J41-12 J11-30 <=> J41-11 J11-31 <=> J41-10 J11-32 <=> J41-9 Is there continuity in all lines?
Go to step 8.
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Go to step 12.
Troubleshooting
Level 2 FIP
3-236
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-237
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-238
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Input Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (C) of Holder Assy (C) (PL12.2.7) 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-19 <=> P/J60-2. Is there +24V DC between P/J51-19 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J513-1 <=> J51-23 J513-2 <=> J51-22 J513-3 <=> J51-21 J513-4 <=> J51-20 J513-5 <=> J51-19 Is the continuity between J513 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (C). (Refer to Ch4-4.2.15.4) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy DRV 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-33 <=> J41-8 J11-34 <=> J41-7 J11-35 <=> J41-6 J11-36 <=> J41-5 Is there continuity in all lines?
Go to step 8.
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Go to step 12.
Troubleshooting
Level 2 FIP
3-239
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-240
Revision D
Go to step 2.
Go to step 3.
End of procedure
Go to step 6.
Go to step 4.
Go to step 5.
Go to step 6.
End of procedure
Troubleshooting
Level 2 FIP
3-241
Revision D
Step
Check
Treatment Yes Check the toner mixing Auger and the Gears for damage. If there is damaged part, replace the applicable part and if there is nothing, replace the PWBA MCU & HVPS. No
Toner Motor check Use the Toner Motor diagnosis tool to carry out a Digital Output Test. The Interlock SW should be closed. Is the Toner Motor functioning normally? Power supply to Toner Motor (K) of Holder Assy (K) (PL12.2.8) 1. Remove the PHD Assy (PL11.1.3). 2. Turn On the Interlock Switch of the PWB Drive (PL15.1.15). 3. Measure the voltage between P/J51-24 <=> P/J60-2. Is there +24V DC between P/J51-24 <=> P/J60-2. Harness Assy TNR (PL12.1.6) continuity check 1. Disconnect the P/J514 connector from the Holder Assy (K) (PL12.2.8). 2. Disconnect the P/J51 connector from the PWB Drive (PL15.1.15). 3. Check the continuity for the following lines. J514-1 <=> J51-28 J514-2 <=> J51-27 J514-3 <=> J51-26 J514-4 <=> J51-25 J514-5 <=> J51-24 Is the continuity between J514 <=> J51 normal? Toner Motor check 1. Replace the Holder Toner Assy (K). (Refer to Ch4-4.2.15.5) 2. Turn On the power. Does an error occur even when a new Toner Motor is installed? Harness Assy Drive 1 (PL15.2.2) continuity check Check the following. Are the continuities normal? J11-37 <=> J41-4 J11-38 <=> J41-3 J11-39 <=> J41-2 J11-40 <=> J41-1 Is there continuity in all lines?
Go to step 8.
Go to step 9.
Go to step 12.
Go to step 10.
10
Go to step 11.
End of procedure
11
Go to step 12.
Troubleshooting
Level 2 FIP
3-242
Revision D
Step
Check PWB Drive (PL15.1.15) continuity 1. Disconnect the P/J60 connector from the PWB Drive. 2. Measure the voltage between J60-1 <=> J60-2. Is there 24V DC between J60-1 <=> J60-2? Harness Assy 24V (PL15.2.6) continuity 1. Disconnect the P/J163 connector from the LVPS (PL15.1.10). 2. Measure the voltage between P163-1 <=> P163-2. Is there 24V DC between P163-1 <=> P163-2?
12
Go to step 13.
13
Troubleshooting
Level 2 FIP
3-243
Revision D
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Reconnect or replace the Harness Assy CRUM (PL12.3.8) or Harness Assy EEPROM (PL15.2.10).
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-244
Revision D
Step
Check Harness Assy EEPROM (PL15.2.10) continuity check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS. 2. Check the continuity for the following lines. P71-2 <=> J140-5 P71-3 <=> J140-4 P71-4 <=> J140-3 P71-5 <=> J140-2 Is the continuity between P71 <=> J140 normal? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Go to step 7.
Problem solved.
Troubleshooting
Level 2 FIP
3-245
Revision D
Go to step 2.
End of procedure
Go to step 7.
Go to step 4.
Go to step 7.
Go to step 5.
Go to step 6.
Troubleshooting
Level 2 FIP
3-246
Revision D
Step
Check PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS with a new part. (Refer to Ch4-4.2.18.1) 2. Turn On the power. Does the problem still occur?
Treatment Yes No
Problem solved.
Troubleshooting
Level 2 FIP
3-247
Revision D
Go to step 2.
2 3
Troubleshooting
Level 2 FIP
3-248
Revision D
Go to step 2.
Problem solved.
Troubleshooting
Level 2 FIP
3-249
Revision D
Checking the SD-RAM: Remove all SD-RAMs from the RAM slots and then reinsert them in the RAM slots. Be sure to insert the SD-RAMs one by one (S0 and S1) in order so that the SD-RAM error can be identified. Every time you insert an SD-RAM, follow the procedures below and repeat it for each one. Replace or reinstall the relevant 1. Turn the power off. part. 2. Add the SD-RAM. 3. Turn the power on. Insert the SD-RAM in the socket until it is locked securely. NOTE: Since the SD-RAM has the right direction to insert, be sure to insert it in the correct direction.
Problem solved.
Troubleshooting
Level 2 FIP
3-250
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-251
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-252
Revision D
Troubleshooting
Level 2 FIP
3-253
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-254
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-255
Revision D
2 3
Troubleshooting
Level 2 FIP
3-256
Revision D
Checking the SD-RAM: Remove all SD-RAMs from the RAM slots and then reinsert them in the RAM slots. Be sure to insert the SD-RAMs one by one (S0 and S1) in order so that the SD-RAM error can be identified. Every time you insert an SD-RAM, follow the procedures below and repeat it for each one. Replace or reinstall the relevant 1. Turn the power off. part. 2. Add the SD-RAM. 3. Turn the power on. Insert the SD-RAM in the socket until it is locked securely. NOTE: Since the SD-RAM has the right direction to insert, be sure to insert it in the correct direction. Replacing the IC concerned: Replace IC601 (VIP2: E05B93BA). Replace IC600 (PWM). In cases other than above, replace the CONTROLLER PWB. Replace or reinstall the relevant part.
Go to step 3.
Problem solved.
Troubleshooting
Level 2 FIP
3-257
Revision D
FIP-58 Video System Hardware Error (including PWM Calibration Error IC)
Step Check Initial setting: Remove all the optional units and modules related to the electrical system and bring the printer back to the standard status. Check if all connectors are properly connected to the CONTROLLER PWB. Replacing the IC concerned: Replace IC601 (VIP2: E05B93BA). Replace IC600 (PWM). In cases other than above, replace the CONTROLLER PWB. Treatment Yes Replace or reinstall the relevant part. Go to step 2 No
Problem solved.
Troubleshooting
Level 2 FIP
3-258
Revision D
Problem solved.
Go to step 3.
Problem solved.
Troubleshooting
Level 2 FIP
3-259
Revision D
Problem solved.
Troubleshooting
Level 2 FIP
3-260
Revision D
FIP-P5 "Dropout, thin areas, stripes or bands in the direction perpendicular to the paper feed direction" FIP-P6 "Black Dots" FIP-P7 "Fogging" FIP-P8 "Paper Skew" FIP-P9 "Wrinkles" FIP-P10 "Unsatisfactory Fixing" NOTE: The types of rollers that relate to image quality troubleshooting and their spacing in the printer are given in the following table.
Part Magnet Roll Drum BTR Padolle HTC IDT 1 IDT 2 Heat Roll Cycle 29mm 63mm 65mm 7.5mm 23mm 132mm 132mm 82mm
Troubleshooting
Level 2 FIP
3-261
Revision D
Description / initial check Dropout in print image This means that there are patches in the printed image where the ink is missing or is coated very lightly. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. Parts connected to Fuser Assy (PL9.1.1), HVPS Sub (PL12.1.9) and PHD Assy (PL11.1.3) Item Paper condition 1. Insert a fresh, dry piece of paper. 2. Carry out a test print. Is the image density normal? PHD Assy (PL11.1.3) Replace the PHD Assy. Is the image density normal? Drum grounding Check the Drum grounding circuit. Is the Drum grounding normal? Check Yes No
Problem solved.
Go to step 2.
Problem solved.
Go to step 3.
Go to step 4.
Troubleshooting
Level 2 FIP
3-262
Revision D
Item
Check Laser beam path 1. Check that thee are no obstructions to the laser beam path between the ROS Assy (PL11.1.1) and the Drum. 2. Check that the window of the ROS Assy is not dirty. Is the laser beam path free from obstructions, and is the window of the ROS Assy clean? ROS Assy (PL11.1.1) 1. Replace the ROS Assy. (Refer to Ch4-4.2.14.1) 2. Carry out a test print. Is the image density normal? BTR Assy (PL9.1.2) Check the BTR Assy roller. Is the BTR Assy roller dirty or worn? Wire Assy BTR2 (PL6.1.2), Spring BTR R2 (PL6.1.3), Shaft BTR In (PL6.1.4) Check the continuity between Wire Assy BTR2 <=> Shaft BTR In. Is there continuity between Wire Assy BTR2 <=> Shaft BTR In?
Yes
No
Go to step 5.
Remove the obstruction or clean the window of the ROS Assy (PL11.1.1).
Problem solved.
Go to step 6.
Replace the BTR Assy. (Refer to Ch4-4.2.12.2) Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
Go to step 7.
Troubleshooting
Level 2 FIP
3-263
Revision D
Description / initial check Printout is completely white (on white paper) This means that no printing image is appearing at all, so that the whole page remains white. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. Fuser Assy (PL9.1.1), HOLDER TONER ASSY (Y/M/C/K) (PL12.1/2/3/4) and HVPS Sub (PL12.1.9) Item 1 Check Toner Cartridge (Y/M/C/K) (PL12.1.1/2/3/4) Is there enough toner inside the Toner Cartridge? PHD Assy (PL11.1.3) Replace the PHD Assy. Does this solve the problem? Drum grounding Check the Drum grounding circuit. Is the Drum grounding normal? Go to step 2. Yes No Replace the TONER CARTRIDGE. Go to step 3.
Problem solved.
Go to step 4.
Troubleshooting
Level 2 FIP
3-264
Revision D
Item
Check Laser path 1. Check the laser path from the ROS Assy (PL11.1.1) to the drum inside the PHD Assy (PL11.1.3). 2. Check that the window of the ROS Assy is not dirty. Are there any foreign particles or dirt in the laser path? ROS Assy (PL11.1.1) 1. Replace the ROS Assy. (Refer to Ch4-4.2.14.1) 2. Carry out a test print. Does this solve the problem? BTR Assy (PL9.1.2) Check the BTR Assy roller. Is the BTR Assy roller dirty or worn? Wire Assy BTR2 (PL6.1.2), Spring BTR R2 (PL6.1.3), Shaft BTR In (PL6.1.4) Check the continuity between Wire Assy BTR2 <=> Shaft BTR In. Is there continuity between Wire Assy BTR2 <=> Shaft BTR In?
Yes
No
Go to step 5.
Problem solved.
Go to step 6.
Replace the BTR Assy. (Refer to Ch4-4.2.12.2) Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
Go to step 7.
Troubleshooting
Level 2 FIP
3-265
Revision D
Description / initial check Printout is completely black This means that the whole image appears solid black. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. Fuser Assy (PL9.1.1), BTR Assy (PL9.1.2), HVPS Sub (PL12.1.9) and LVPS (PL15.1.10) Item PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Carry out a test print. Is printing normal? PWBA MCU & HVPS (PL15.1.2) 1. Cover the whole of the laser beam output window of the ROS Assy (PL11.1.1) with a piece of paper. 2. Carry out a test print. Is the printout completely black? Check Yes No
Problem solved.
Go to step 2.
Go to step 3.
Troubleshooting
Level 2 FIP
3-266
Revision D
Item
Check ROS Assy (PL11.1.1) 1. Cover half of the laser beam output window of the ROS Assy (PL11.1.1) with a piece of paper. 2. Carry out a test print. Is the printout half white and half black?
Yes
No
Troubleshooting
Level 2 FIP
3-267
Revision D
Description / initial check Printout contains white dropout or black stripes. This means that there are white or thin stripes or dark stripes in the printout in the paper feed direction. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. PWBA MCU & HVPS (PL15.1.2) and HVPS Sub (PL12.1.9) Item Check Paper 1. Insert some fresh standard-sized paper. 2. Carry out a test print. Does the same problem still occur? PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Carry out a test print. Does the same problem still occur? Yes No
Go to step 2.
Problem solved.
Go to step 3.
Problem solved.
Troubleshooting
Level 2 FIP
3-268
Revision D
Item
Check Laser path 1. Check the laser path from the ROS Assy (PL11.1.1) to the drum inside the PHD Assy (PL11.1.3). 2. Check that the window of the ROS Assy is not dirty. Are there any foreign particles or dirt in the laser path? Paper feed path Check the paper feed path for foreign particles or obstructions. Are there any obstructions in the paper feed path? BTR Assy (PL9.1.2) Check the BTR Assy roller. Is the BTR Assy roller dirty or worn? Fuser Assy (PL9.1.1) 1. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) Wait for the Fuser Assy to cool down before starting. W A R N IN G
Yes
No
Go to step 4.
Remove the obstructions from the paper feed path. Replace the BTR Assy. (Refer to Ch4-4.2.12.2)
Go to step 5.
Go to step 6.
6 2. Check if there is any damage, dirt or foreign particles on the Belt Assy or Heat Roll. Is the Belt Assy or Heat Roll dirty or damaged?
Troubleshooting
Level 2 FIP
3-269
Revision D
FIP-P5 "Dropout, thin areas, stripes or bands in the direction perpendicular to the paper feed direction"
Description / initial check Printout contains white dropout or black stripes. This means that there are white or thin stripes or dark stripes in the printout in the direction that is perpendicular to the paper feed direction. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. Parts connected to ROS Assy (PL11.1.1), HVPS Sub (PL12.1.9) and PHD Assy (PL11.1.3) Item Check Paper 1. Insert some fresh standard-sized paper. 2. Carry out a test print. Does the same problem still occur? PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Carry out a test print. Does the same problem still occur? Yes No
Go to step 2.
Problem solved.
Go to step 3.
Problem solved.
Troubleshooting
Level 2 FIP
3-270
Revision D
Item 3 BTR Assy (PL9.1.2) Check the BTR Assy roller. Is the BTR Assy roller dirty or worn? Periodicity check Does the problem show periodicity?
Check
Yes Replace the BTR Assy. (Refer to Ch4-4.2.12.2) Replace the applicable parts. Go to step 4.
No
Go to step 5.
Fuser Assy (PL9.1.1) 1. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) Wait for the Fuser Assy to cool down before starting. W A R N IN G 5 2. Check if there is any damage, dirt or foreign particles on the Belt Assy or Heat Roll. Is the Belt Assy or Heat Roll dirty or damaged? Drive Assy Deve (PL14.1.1) 1. Replace the Drive Assy Deve. (Refer to Ch4-4.2.17.2) 2. Reprint the problem image. Does the problem still occur? Drive Assy Main (PL14.1.2) 1. Replace the Drive Assy Main. (Refer to Ch4-4.2.17.2) 2. Reprint the problem image. Does the problem still occur? PHD Assy (PL11.1.3) connection Check the connections of each circuit in the PHD Assy. Are all circuits in the PHD Assy connected correctly? Drum grounding Check the Drum grounding circuit. Is the Drum grounding normal?
Go to step 6.
Go to step 7.
Problem solved.
Go to step 8.
Problem solved.
Go to step 9.
Troubleshooting
Level 2 FIP
3-271
Revision D
Description / initial check Black dots appear on print. This means that there are round black (colored) spots in the printout. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. ROS Assy (PL11.1.1) and HVPS Sub (PL12.1.9) Item PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Carry out a test print. Does the same problem still occur? Check Yes No
Go to step 2.
Problem solved.
Troubleshooting
Level 2 FIP
3-272
Revision D
Item
Check Fuser Assy (PL9.1.1) 1. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) Wait for the Fuser Assy to cool down before starting. W A R N IN G
Yes
No
2 2. Check if there is any damage, dirt or foreign particles on the Belt Assy or Heat Roll. Is the Belt Assy or Heat Roll dirty or damaged? 3 BTR Assy (PL9.1.2) Check the BTR Assy roller. Is the BTR Assy roller dirty or worn?
Go to step 3.
Troubleshooting
Level 2 FIP
3-273
Revision D
FIP-P7 "Fogging"
Description / initial check Printout is blurry. This means that toner is adhering to the white areas of the printout. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. BTR Assy (PL9.1.2), ROS Assy (PL11.1.1), HVPS Sub (PL12.1.9) and PWB Controller (PL16.1.5) Item PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Carry out a test print. Does the same problem still occur? Chute Assy In (PL6.1.1) grounding Check the Chute Assy In grounding circuit. Is the in Chute Assy In grounded? Chute Assy Out (PL7.1.1) grounding Check the Chute Assy Out grounding circuit. Is the in Chute Assy Out grounded? Check Yes No
Go to step 2.
Problem solved.
Go to step 3.
Repair the location of the grounding fault. Repair the location of the grounding fault.
Go to step 4.
Troubleshooting
Level 2 FIP
3-274
Revision D
Item 4
Check Chute Assy Exit (PL8.1.1) grounding Check the Chute Assy Exit grounding circuit. Is the in Chute Assy Exit grounded? Fuser Assy (PL9.1.1) grounding Check the Fuser Assy grounding circuit. Is the in Fuser Assy grounded? Go to step 5.
Yes
No Repair the location of the grounding fault. Repair the location of the grounding fault.
Troubleshooting
Level 2 FIP
3-275
Revision D
Description / initial check Printing skewed This means that the image is printed at an angle. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. PAPER FEEDER, Chute Assy Regi (PL10.1.1), Chute Assy Out (PL7.1.1), BTR Assy (PL9.1.2) and Fuser Assy (PL9.1.1) Item Check Paper setting/Cassette Assy (PL2.1.4) 1. Remove the Cassette Assy where the problem occurred. 2. Reinsert the paper. 3. Reprint the page that caused the problem. Does the problem still occur? Yes No
Go to step 2.
Problem solved.
Paper feed path Clean or replace the applicable Check if there are any problems such as burring, foreign matter or dirt in the paper feed path. part. Are there any obstacles in the paper feed path?
Go to step 3.
Troubleshooting
Level 2 FIP
3-276
Revision D
Item 3
Check Paper supply rollers Check the paper supply rollers. Are the paper supply rollers worn or damaged? Paper feed rollers Check all rollers in the paper feed path. Are there any problems with the paper feed rollers such as foreign particles or dirty, bent or malfunctioning rollers? ROS Assy (PL11.1.1) Check the installation of the ROS Assy. Is there a problem with the installation of the ROS Assy? PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Carry out a test print. Does the same problem still occur?
No
Go to step 5.
Go to step 6.
Problem solved.
Troubleshooting
Level 2 FIP
3-277
Revision D
FIP-P9 "Wrinkles"
Description / initial check Wrinkles in printout This means that there are wrinkles in the paper after printing. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. PAPER FEEDER, Chute Assy Regi (PL10.1.1), Chute Assy Out (PL7.1.1), BTR Assy (PL9.1.2) and PHD Assy (PL11.1.3) Item Check Paper moisture 1. Replace with fresh paper from a packet that has just been opened. 2. Carry out a test print. Does the problem still occur? Yes No
Go to step 2.
Problem solved.
Troubleshooting
Level 2 FIP
3-278
Revision D
Item
Check Fuser Assy (PL9.1.1) 1. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) Wait for the Fuser Assy to cool down before starting. W A R N IN G
Yes
No
2 2. Check if there is any damage, dirt or foreign particles on the Belt Assy or Heat Roll. Is the Belt Assy or Heat Roll dirty or damaged? 3 Paper skew Is the paper being fed at an angle?
Go to step 3.
Go to step 4.
Paper feed path Clean or replace the applicable Check if there are any problems such as burring, foreign matter or dirt in the paper feed path. part. Are there any obstacles in the paper feed path? Paper feed rollers Check all rollers in the paper feed path. Are there any problems with the paper feed rollers such as foreign particles or dirty, bent or malfunctioning rollers? Clean or replace the applicable part.
Go to step 5.
Troubleshooting
Level 2 FIP
3-279
Revision D
Description / initial check Poor toner fixing This means that when the image is rubbed it a finger, the printed image can be removed easily. initial check Are any parts being used that have incorrect specifications, or that are installed incorrectly, damaged, bent, dirty or that have foreign particles adhering to them? Related parts The following parts are related to this problem. There may be a problem with one of these parts, so if the problem cannot be solved by following this FIP, replace the following parts one by one and check. LVPS (PL15.1.10), PWBA MCU & HVPS (PL15.1.2) and Harness Assy AC SW (PL15.1.11) Item Check Paper moisture 1. Replace with fresh paper from a packet that has just been opened. 2. Carry out a test print. Does the problem still occur? Fuser Assy (PL9.1.1) 1. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) Wait for the Fuser Assy to cool down before starting. W A R N IN G 2 2. Check if there is any damage, dirt or foreign particles on the Belt Assy or Heat Roll. Is the Belt Assy or Heat Roll dirty or damaged? Yes No
Go to step 2.
Problem solved.
Go to step 3.
Troubleshooting
Level 2 FIP
3-280
Revision D
Item
Check Fuser Assy (PL9.1.1) Turn the Gear Idler by hand and check that the Heat Roll and the Belt Assy contact each other evenly. Are the Heat Roll and Belt Assy contacting each other evenly?
Troubleshooting
Level 2 FIP
3-281
Revision D
Step
Check Initial setting Do the following checks show a problem? Power Cord (PL15.1.9) and cord connection Mains power supply voltage LVPS (PL15.1.10) PWBA MCU & HVPS (PL15.1.2) PWB Drive (PL15.1.15) PWB Controller (PL16.1.5) HVPS Sub (PL12.1.9) PWBA Feeder (PL17.4.1) Fan Fuser (PL1.1.9) Fan Rear (PL15.1.3) Fuser Assy (PL9.1.1) ROS Assy (PL11.1.1) Drive Assy Fuser (PL6.1.18) Motor Assy Dup (PL8.1.8) Holder Assy (Y/M/C/K) (PL12.2.5/6/7/8) Drive Assy Deve (PL14.1.1) Drive Assy Main (PL14.1.2) Drive Assy Feeder (PL17.4.5) Solenoid Feed Tray 1 (PL4.3.17) Solenoid Feed MSI (PL7.1.40) Solenoid Feed (PL17.3.17) Clutch Assy Turn Tray 1 (PL4.3.18) Clutch Turn MSI (PL5.1.9) Clutch Regi (PL10.1.12) Clutch Assy Turn (PL17.3.18) Harness Assy FSR2 (PL6.1.9) Harness Assy Feeder (PL4.3.28)
Go to step 2.
Troubleshooting
Level 2 FIP
3-282
Revision D
Step Harness Assy Front 2 (PL7.1.2) Harness Assy TNR (PL12.1.6) Harness Assy DRV 1 (PL15.2.2) Harness Assy SOS (PL15.2.5) Harness Assy Front 1 (PL15.2.7) Harness Assy OPF Main (PL15.2.8) Harness Assy OPFREC (PL4.2.9) Harness Assy OPF PLG (PL17.4.2)
Check
Treatment Yes No
Go to step 2.
Power Cord (PL15.1.9) continuity Check the continuity in Power Cord. Is there continuity in Power Cord? AC power supply Measure the AC power supply voltage. Is the AC power supply voltage within the specifications? Fuse Check the fuse in the LVPS (PL15.1.10). Is the fuse blown? Harness Assy FSR2 (PL6.1.9) 1. Disconnect the P/J162 connector from the LVPS (PL15.1.10). 2. Remove the Fuser Assy. (Refer to Ch4-4.2.12.1) 3. Check the insulation between J162-1 <=> J162-3. Is there a short-circuit between J162-1 <=> J162-3? Heater Measure the resistance between P232-1 <=> P232-3. Is the resistance around 10 between P232-1 <=> P232-3? 24V power supply 1. Disconnect the P/J60 connector from the PWB Drive (PL15.1.15). 2. Turn on the I/L Switch of the PWB Drive. 3. Turn on the power and measure the following voltage. J60-1 <=> J60-2 Is there 24V DC between J60-1 <=> J60-2?
Go to step 3.
Replace the Power Cord (PL15.1.9). Ask the customer to fix the power supply.
Go to step 4.
Go to step 5.
Go to step 7.
Go to step 6.
Go to step 8.
Troubleshooting
Level 2 FIP
3-283
Revision D
Step
Check PWB Drive (PL15.1.15) 1. With the P/J60 connector of the PWB Drive connected, turn on the power. 2. Check if the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Fan Rear (PL15.1.3) 1. Connect the P/J60 connector of the PWB Drive (PL15.1.15). 2. Remove the Fan Rear. (Refer to Ch4-4.2.18.2) 3. Turn on the power and check that the Fan Fuser (PL1.1.9) operates. Does the Fan Fuser operate? Two Tray Module 1. Remove the Two Tray Module. 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? PWBA Feeder (PL17.4.1), Solenoid Feed (PL17.3.17), Clutch Assy Turn (PL17.3.18) 1. Install the Two Tray Module. 2. Remove the following parts one by one, and turn the power on after each part is removed and check if the Fan Rear (PL15.1.3) operates. Drive Assy Feeder (Refer to Ch4-4.2.20.7) PWBA Feeder (Refer to Ch4-4.2.20.10) Solenoid Feed (Refer to Ch4-4.2.20.22) Clutch Assy Turn (Refer to Ch4-4.2.20.30) Does the Fan Rear operate when a part is removed? Harness Assy OPF PLG (PL17.4.2), Harness Assy FDR 3T (PL17.4.4) 1. Disconnect the P/J81 and P/J83 connectors one by one from the PWBA Feeder (PL17.4.1). 2. Turn the power on after each connector is disconnected and check if the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate when a harness is disconnected? PWBA MCU & HVPS (PL15.1.2) related check 1. Disconnect the P/J41 connector from the PWB Drive (PL15.1.15). 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate?
Go to step 9.
Go to step 10.
10
Go to step 11.
Go to step 13.
11
Replace applicable parts. (Refer to Ch4-4.2.20.7) (Refer to Ch4-4.2.20.10) (Refer to Ch4-4.2.20.22) (Refer to Ch4-4.2.20.30)
Go to step 12.
12
13
Go to step 14.
Go to step 22.
Troubleshooting
Level 2 FIP
3-284
Revision D
Step
Check ROS Assy (PL11.1.1) 1. Remove the ROS Assy. (Refer to Ch4-4.2.14.1) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Solenoid Feed MSI (PL7.1.40) 1. Remove the Solenoid Feed MSI. (Refer to Ch4-4.2.10.12) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Clutch Turn MSI (PL5.1.9) 1. Remove the Clutch Turn MSI. (Refer to Ch4-4.2.8.4) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Clutch Regi (PL10.1.12) 1. Remove the Clutch Regi. (Refer to Ch4-4.2.13.1) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? HVPS Sub (PL12.1.9) 1. Remove the HVPS Sub. (Refer to Ch4-4.2.15.9) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Harness Assy SOS (PL15.2.5) 1. Disconnect P/J15 from the PWBA MCU & HVPS (PL15.1.2). 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Harness Assy Front 1 (PL15.2.7) and Harness Assy Front 2 (PL7.1.2) 1. Disconnect P/J13 from the PWBA MCU & HVPS (PL15.1.2). 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate?
14
Go to step 15.
15
Go to step 16.
16
Go to step 17.
17
Go to step 18.
18
Go to step 19.
19
Go to step 20.
20
Go to step 21.
Troubleshooting
Level 2 FIP
3-285
Revision D
Step
Check Harness Assy Front 2 (PL7.1.2) 1. Connect P/J15 of the PWBA MCU & HVPS (PL15.1.2). 2. Disconnect the P/J139 relay connector between the Harness Assy Front 1 (PL15.2.7) and the Harness Assy Front 2. 3. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Solenoid Feed Tray 1 (PL4.3.17) 1. Remove the Solenoid Feed Tray 1. (Refer to Ch4-4.2.7.17) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Clutch Assy Turn Tray 1 (PL4.3.18) 1. Remove the Clutch Assy Turn Tray 1. (Refer to Ch4-4.2.7.18) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Harness Assy Feeder (PL4.3.28) 1. Disconnect P/J47 from the PWB Drive (PL15.1.15). 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Drive Assy Main (PL14.1.2) 1. Remove the Drive Assy Main. (Refer to Ch4-4.2.17.2) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Drive Assy Deve (PL14.1.1) 1. Remove the Drive Assy Deve. (Refer to Ch4-4.2.17.1) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Drive Assy Fuser (PL6.1.18) 1. Remove the Drive Assy Fuser. (Refer to Ch4-4.2.9.4) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate?
Treatment Yes No
21
22
Go to step 23.
23
Go to step 24.
24
Go to step 25.
25
Go to step 26.
26
Go to step 27.
27
Go to step 28.
Troubleshooting
Level 2 FIP
3-286
Revision D
Step
Check Motor Assy Dup (PL8.1.8) 1. Remove the Motor Assy Dup. (Refer to Ch4-4.2.11.4) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Fan Fuser (PL1.1.9) 1. Remove the Fan Fuser. (Refer to Ch4-4.2.4.3) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Harness Assy Dup (PL7.1.23) 1. Disconnect P/J50 connector from the PWB Drive (PL15.1.15). 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Holder Assy (Y/M/C/K) (PL12.2.5/6/7/8) 1. Remove the Holder Assy (Y/M/C/K) one by one. (Refer to Ch4-4.2.15.2, 4.2.15.3,4.2.15.4, 4.2.15.5) 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate? Harness Assy TNR (PL12.1.6) 1. Disconnect P/J51 from the PWB Drive (PL15.1.15). 2. Turn on the power and check that the Fan Rear (PL15.1.3) operates. Does the Fan Rear operate?
28
Go to step 29.
29
Go to step 30.
30
Go to step 31.
31
Go to step 32.
32
Troubleshooting
Level 2 FIP
3-287
Revision D
Step Initial setting Do the following checks show a problem? Control Panel (PL TBD) PWBA MCU & HVPS (PL15.1.2) PWB Controller (PL16.1.5) LVPS (PL15.1.10) Harness Assy LVRPG (PL15.2.4) Harness Assy Opepane (PL15.2.9) Harness Assy Opepane BS (PL7.1.3)
Check
Go to step 2.
3.3V DC power supply Measure the voltage between connectors P/J164-1 <=> P/J164-2 of the LVPS. Is the voltage 3.3V DC between P/J164-1 <=> P/J164-2? Harness Assy LVRPG (PL15.2.4) continuity 1. Disconnect P/J164 from the LVPS (PL15.1.10). 2. Disconnect P/J311 from the PWBA MCU & HVPS (PL15.1.2). 3. Check the continuity for the following lines. J164-1 <=> J311-1 J164-2 <=> J311-2 Is there continuity in all lines between J164 <=> J311?
Go to step 3.
Go to step 4.
Troubleshooting
Level 2 FIP
3-288
Revision D
Step
Check Harness Assy Opepane (PL15.2.9) and Harness Assy Opepane BS (PL7.1.3) 1. Disconnect P/J22 controller from the PWBA MCU & HVPS (PL15.1.2). 2. Disconnect P/J220 controller from the Control Panel (PL TBD). 3. Check the continuity for the following lines. J22-1 <=> J221-1 <=> J2211-1 J22-2 <=> J221-2 <=> J2211-2 J22-3 <=> J221-3 <=> J2211-3 J22-4 <=> J221-4 <=> J2211-4 J22-5 <=> J221-5 <=> J2211-5 J22-6 <=> J221-6 <=> J2211-6 J22-7 <=> J221-7 <=> J2211-7 J22-8 <=> J221-8 <=> J2211-8 J22-9 <=> J221-9 <=> J2211-9 J22-10 <=> J221-10 <=> J2211-10 J22-11 <=> J221-11 <=> J2211-11 J22-12 <=> J221-12 <=> J2211-12 J22-13 <=> J221-13 <=> J2211-13 J22-14 <=> J221-14 <=> J2211-14 J22-15 <=> J221-15 <=> J2211-15 J22-16 <=> J221-16 <=> J2211-16 J22-17 <=> J221-17 <=> J2211-17 J22-18 <=> J221-18 <=> J2211-18 J22-19 <=> J221-19 <=> J2211-19 J22-20 <=> J221-20 <=> J2211-20 Is there continuity in all lines? Control Panel (PL TBD) 1. Replace the Control Panel. (Refer to Ch4-4.2.4.1) 2. Turn on the power. Is the display still unstable? PWB Controller (PL16.1.5) 1. Replace the PWB Controller. (Refer to Ch4-4.2.19.1) 2. Turn on the power. Is the display still unstable?
Treatment Yes No
Go to step 5.
Go to step 6.
Problem solved.
Problem solved.
Troubleshooting
Level 2 FIP
3-289
Revision D
Step Initial setting Do the following checks show a problem? Control Panel (PL TBD) PWBA MCU & HVPS (PL15.1.2) PWB Controller (PL16.1.5) LVPS (PL15.1.10) Harness Assy LVRPG (PL15.2.4) Harness Assy Opepane (PL15.2.9) Harness Assy Opepane BS (PL7.1.3)
Check
Go to step 2.
3.3V DC power supply 1. Disconnect P/J164 from the LVPS (PL15.1.10). 2. Measure the voltages between the following terminals. P164-1 <=> P164-4 (3.3V DC) P164-3 <=> P164-4 (5V DC) Are the voltages between all terminals at the standard values? Harness Assy LVRPG (PL15.2.4) continuity 1. Disconnect P/J311 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch44.2.18.1) 2. Check the continuity for the following lines. J164-1 <=> J311-1 J164-2 <=> J311-2 Is there continuity in all lines between J164 <=> J311?
Go to step 3.
Go to step 4.
Troubleshooting
Level 2 FIP
3-290
Revision D
Step
Check Harness Assy Opepane (PL15.2.9) and Harness Assy Opepane BS (PL7.1.3) 1. Disconnect P/J22 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch44.2.18.1) 2. Disconnect P/J220 connector from the Control Panel (PL TBD). 3. Check the continuity for the following lines. J22-1 <=> J221-1 <=> J2211-1 J22-2 <=> J221-2 <=> J2211-2 J22-3 <=> J221-3 <=> J2211-3 J22-4 <=> J221-4 <=> J2211-4 J22-5 <=> J221-5 <=> J2211-5 J22-6 <=> J221-6 <=> J2211-6 J22-7 <=> J221-7 <=> J2211-7 J22-8 <=> J221-8 <=> J2211-8 J22-9 <=> J221-9 <=> J2211-9 J22-10 <=> J221-10 <=> J2211-10 J22-11 <=> J221-11 <=> J2211-11 J22-12 <=> J221-12 <=> J2211-12 J22-13 <=> J221-13 <=> J2211-13 J22-14 <=> J221-14 <=> J2211-14 J22-15 <=> J221-15 <=> J2211-15 J22-16 <=> J221-16 <=> J2211-16 J22-17 <=> J221-17 <=> J2211-17 J22-18 <=> J221-18 <=> J2211-18 J22-19 <=> J221-19 <=> J2211-19 J22-20 <=> J221-20 <=> J2211-20 Is there continuity in all lines? Control Panel (PL TBD) 1. Replace the Control Panel. (Refer to Ch4-4.2.4.1) 2. Turn on the power. Do the keypad switches still not work? PWB Controller (PL16.1.5) 1. Replace the PWB Controller. (Refer to Ch4-4.2.19.1) 2. Turn on the power. Do the keypad switches still not work?
Treatment Yes No
Go to step 5.
Go to step 6.
Problem solved.
Problem solved.
Troubleshooting
Level 2 FIP
3-291
Revision D
Step Initial setting Do the following checks show a problem? PWBA MCU & HVPS (PL15.1.2) PWB Controller (PL16.1.5) LVPS (PL15.1.10) Harness Assy LVNC (PL15.2.1) Printer engine Carry out a test print. Does the test print complete normally?
Check
Go to step 2.
Go to step 7.
Go to step 3.
5V DC power supply 1. Disconnect P/J61 from the PWB Drive (PL15.1.15). 2. Measure the voltage between P61-8 <=> P61-7. Is the voltage 5V DC between J61-8 <=> J61-7? 3.3V DC power supply 1. Leave the P/J61 connector of the PWB Drive (PL.15.1.15) disconnected. 2. Measure the voltage between P61-6 <=> P61-5. Is the voltage 3.3V DC between J61-6 <=> J61-5? Harness Assy LVNC (PL15.2.1) 1. Leave the P/J61 connector of the PWB Drive (PL.15.1.15) disconnected. 2. Disconnect P/J165 from the LVPS (PL15.1.10). 3. Check the continuity for the following lines. P165-1 <=> P61-8 P165-2 <=> P61-7 P165-3 <=> P61-6 P165-4 <=> P61-5 Is there continuity in all lines between P165 <=> P61? Reset Carry out a test print. Is the printer Reset after test printing is carried out?
Go to step 4.
Go to step 5.
Go to step 6.
Go to step 5.
Go to step 7.
Troubleshooting
Level 2 FIP
3-292
Revision D
Step
Check Interface Cable 1. Replace the Interface Cable connecting the host computer and the printer. 2. Send a print command from the host computer. Is the printer operation still unstable? PWB Controller (PL16.1.5) 1. Replace the PWB Controller. (Refer to Ch4-4.2.19.1) 2. Send a print command from the host computer. Is the printer operation still unstable? PWBA MCU & HVPS (PL15.1.2) 1. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Send a print command from the host computer. Is the printer operation still unstable?
Treatment Yes No
Go to step 8.
Problem solved.
Go to step 9.
Problem solved.
Notify the customer that the problem is probably with the host computer.
Problem solved.
Troubleshooting
Level 2 FIP
3-293
Revision D
FIP-AC
Step Check Initial setting Do the following checks show a problem? Power Cord (PL15.1.9) disconnection or breakage Incorrect mains power supply voltage Harness Assy AC SW (PL15.1.11) continuity check 1. Disconnect the Power Cord (PL15.1.9) and wait 10 seconds. 2. With the Power Cord disconnected, turn on the Harness Assy AC SW. Is the continuity normal between J161-1 <=> J161-2? Treatment Yes No
Repair
Go to step 2.
Troubleshooting
Level 2 FIP
3-294
Revision D
FIP-DC
Step Initial setting Do the following checks show a problem? Blown fuse inside LVPS (PL15.1.10) AC power supply problem LVPS (PL15.1.10) check 1. Disconnect the LVPS connectors J163, J165 and J164. 2. Turn on the Harness Assy AC SW (PL15.1.11). 3. Measure the voltages between the following terminals. P163-1 <=> P163-2 (24V DC) P165-1 <=> P165-2 (5V DC) P165-3 <=> P165-4 (3.3V DC) Are the voltages normal between each terminal? Harness Assy LVRPG (PL15.2.4) check 1. Turn off the Harness Assy AC SW (PL15.1.11), and then connect J164 to the LVPS (PL15.1.10). 2. After connecting the connector, turn on the Harness Assy AC SW (PL15.1.11). Is the voltage +3.3V DC between P/J164-1 <=> P/J164-2? Harness Assy LVNC (PL15.2.1) check 1. Turn off the Harness Assy AC SW (PL15.1.11), and then connect J165 to the LVPS (PL15.1.10). 2. After connecting the connector, turn on the Harness Assy AC SW. Is the voltage +5V DC between P/J165-1 <=> P/J165-2? Harness Assy 24V (PL15.2.6) check 1. Turn off the Harness Assy AC SW (PL15.1.11), and then connect J163 to the LVPS (PL15.1.10). 2. After connecting the connector, turn on the Harness Assy AC SW. Is the voltage +24V DC between P/J163-1 <=> P/J163-2? Check Treatment Yes No
Repair.
Go to step 2.
Go to step 3.
Go to step 4.
Go to step 5.
End of procedure
Troubleshooting
Level 2 FIP
3-295
Revision D
FIP-Noise
Step Initial setting Do the following checks show a problem? PWBA MCU & HVPS (PL15.1.2) HSG Assy Bias (PL11.1.4) PHD Assy (PL11.1.3) Harness Assy AC SW (PL15.1.11) Fuser Assy (PL9.1.1) Chute Assy In (PL6.1.1) Chute Assy Out (PL7.1.1) Chute Assy Exit (PL8.1.1) Harness Assy LVNC (PL15.2.1) Harness Assy Front 1 (PL15.2.7) Wire Assy BTR2 (PL6.1.2) Wire Assy DTSK (PL6.1.5) Wire Assy FSR Earth (PL6.1.20) Wire Assy Dup Earth (PL7.1.43) Harness Assy FSR2 (PL6.1.9) Incorrect mains power supply voltage External interference 1. Check if there is any electrical equipment such as generators, wireless transmitters and motors that may generate interference being used within 3 meters of the printer. 2. Turn off the power for any electrical equipment that may be generating interference, or move the printer at least 6 meters away from such equipment. Does the electrical interference problem still occur? AC ground Check the AC power supply outlet. Is the AC power supply outlet positioned correctly and grounded? PHD Assy (PL11.1.3) 1. Replace the PHD Assy. 2. Turn on the power. Does the electrical interference problem still occur? Check Treatment Yes No
Go to step 2.
Go to step 3.
Problem solved.
Go to step 4.
Go to step 5.
Problem solved.
Troubleshooting
Level 2 FIP
3-296
Revision D
Step
Check Harness Assy AC SW (PL15.1.11) Check the grounding screw for the grounding cable of the Harness Assy AC SW. (Refer to Ch4-4.2.18.4) Is the cable grounded correctly? HSG Assy Bias (PL11.1.4) Check the spring and Stud Plunger (PL11.1.5) of the HSG Assy Bias. (Refer to Ch44.2.14.2) Are the spring and Stud Plunger not bent or dirty, and are they contacting correctly? Wire Assy BTR2 (PL6.1.2) and Wire Assy DTSK (PL6.1.5) connection Check the connection of the Wire Assy BTR2 connector (P/J5020) and the Wire Assy DTSK connector (P/J5030) on the HVPS Sub (PL12.1.9). Are the Wire Assy BTR2 and Wire Assy DTSK connected correctly? Wire Assy BTR2 (PL6.1.2) and Wire Assy DTSK (PL6.1.5) connection 1. Disconnect the connector (P/J5020) and (P/J5030) on the HVPS Sub (PL12.1.9). 2. Check the continuity for the following lines. J5020 <=> Shaft BTR In (PL6.1.4) J5030 <=> Stud BTR (PL6.1.7) Is there continuity in both the Wire Assy BTR2 and the Wire Assy DTSK? Ground harnesses Check that the following harnesses are grounded and that they have continuity. Wire Assy Dup Earth (PL7.1.43) Wire Assy FSR Earth (PL6.1.20) Harness Assy FSR2 (PL6.1.9) Are all harnesses connected correctly and do they have continuity? Chute Assy In (PL6.1.1) 1. Remove the Chute Assy In. (Refer to Ch4-4.2.9.1) 2. Check the shape and installation of all blades in the Chute Assy In. Are all blades free from bends and contamination and are they correctly installed? Chute Assy Out (PL7.1.1) 1. Remove the Chute Assy Out. (Refer to Ch4-4.2.10.1) 2. Check the shape and installation of all blades in the Chute Assy Out. Are all blades free from bends and contamination and are they correctly installed?
Go to step 6.
Go to step 7.
Go to step 8.
Connect correctly.
Go to step 9.
Go to step 10.
10
Go to step 11.
Repair or replace any blades that are bent or contaminated, or replace the Chute Assy In. (Refer to Ch4-4.2.9.1) Repair or replace any blades that are bent or contaminated, or replace the Chute Assy Out. (Refer to Ch4-4.2.10.1)
11
Go to step 12.
Troubleshooting
Level 2 FIP
3-297
Revision D
Step
Check Chute Assy Exit (PL8.1.1) 1. Remove the Chute Assy Exit. (Refer to Ch4-4.2.11.1) 2. Check the shape and installation of all blades in the Chute Assy Exit. Are all blades free from bends and contamination and are they correctly installed? Circuit board grounding Check that all of the circuit board mounting screws that are used as grounding screws are securely tightened. Are all circuit boards grounded correctly? Fuser Assy (PL9.1.1) 1. Replace the Fuser Assy. (Refer to Ch4-4.2.12.1) 2. Turn on the power. Does the electrical interference problem still occur?
Treatment Yes No Repair or replace any blades that are bent or contaminated, or replace the Chute Assy Exit. (Refer to Ch4-4.2.11.1) Repair any poor ground connections.
12
Go to step 13.
13
Go to step 14.
14
Problem solved.
Troubleshooting
Level 2 FIP
3-298
Revision D
Go to step 2.
Go to step 5.
Go to step 3.
Go to step 33.
Go to step 5.
Go to step 34.
Go to step 19.
Go to step 6.
Troubleshooting
3-299
Revision D
Step 6
Check Is the paper in TRAY 2 normal with no curl, wrinkles or moisture? Paper feed path Check the paper feed path. Are there any foreign particles in the paper feed path? Print while feeding paper from the TRAY 2. Does the problem still occur? Clutch Assy Turn TRAY 2 (PL17.3.18) operation check 1. Print a single page while feeding paper from the TRAY 2. 2. Check if the leading edge of the paper passes the Roll Assy Turn (PL17.3.20). Does the leading edge of the paper pass the Roll Assy Turn when a single page is printed? Clutch Assy Turn TRAY 2 (PL17.3.18) check Use the Clutch Assy Turn TRAY 2 diagnosis tool to carry out a Digital Output Test. The INTERLOCK SW should be closed. Is the Clutch Assy Turn TRAY 2 functioning normally? Power supply to Clutch Assy Turn TRAY 2 (PL17.3.18) 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Disconnect the P/J82 connector from the PWBA Feeder. 3. Close the I/L Switch of the PWB Drive (PL15.1.15). 4. Measure the voltage between P82-13 <=> P/J81-1. Is there +24V DC between P82-13 <=> P/J81-1? Harness Assy FDR 2T (PL17.4.3) continuity check 1. Disconnect the P/J825 connector from the Clutch Assy Turn (Tray 2) (PL17.3.8). (Refer to Ch4-4.2.20.4) 2. Disconnect the P/J82 connector from the PWBA Feeder. (Refer to Ch4-4.2.20.10) 3. Check the continuity for the following lines. J82-13 <=> P825-2 J82-14 <=> P825-1 Is the continuity between J82 <=> P825 normal? Go to step 7.
Treatment Yes No Replace the paper and go to step 7. Remove the foreign particles and go to step 8. Go to step 19. With the tool: Go to step 10. Without the tool: Go to step 11.
Go to step 8.
Go to step 9.
Go to step 14.
10
Check if the Clutch Assy Turn TRAY 2 (PL17.3.18) is slipping or if the gears are damaged and go to step 14.
Go to step 11.
11
Go to step 12.
Go to step 33.
12
Go to step 13.
Troubleshooting
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Step
Check Clutch Assy Turn TRAY 2 (PL17.3.18) resistance check 1. Disconnect the J825 connector from the Clutch Assy Turn. 2. Measure the resistance between the terminals. Is the resistance 200 between J825-1 <=> J825-2? Solenoid Feed TRAY 2 (PL17.3.17) operation check 1. Print a single page while feeding paper from the TRAY 2. 2. Check if the leading edge of the paper is fed from the Cassette Assy (PL2.1.4). Is the paper fed from the Cassette Assy when a single page is printed? Solenoid Feed TRAY 2 (PL17.3.17) check Use the Solenoid Feed TRAY 2 diagnosis tool to carry out a Digital Output Test. The INTERLOCK SW should be closed. Is the Solenoid Feed TRAY 2 functioning normally? Power supply to Solenoid Feed TRAY 2 (PL17.3.17) 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Disconnect the P/J82 connector from the PWBA Feeder. 3. Close the I/L Switch of the PWB Drive (PL15.1.15). 4. Measure the voltage between P82-11 <=> P/J81-1. Is there +24V DC between P82-11 <=> P/J81-1? Harness Assy FDR 2T (PL17.4.3) continuity check 1. Disconnect the P/J824 connector from the Solenoid Feed (Tray 2). (Refer to Ch44.2.20.22) 2. Disconnect the P/J82 connector from the PWBA Feeder. (Refer to Ch4-4.2.20.10) 3. Check the continuity for the following lines. J82-11 <=> P824-2 J82-12 <=> P824-1 Is there continuity between each terminal? Solenoid Feed TRAY 2 (PL17.3.17) resistance check 1. Disconnect the P/J824 connector from the Solenoid Feed (Tray 2). (Refer to Ch44.2.20.22) 2. Measure the resistance between J824-1 <=> J824-2. Is the resistance 100 between J824-1 <=> J824-2? Does the problem only occur when paper is fed from TRAY 2?
Treatment Yes Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) No Replace the Clutch Assy Turn TRAY 2. (Refer to Ch4-4.2.20.4) With the tool: Go to step 15. Without the tool: Go to step 16.
13
14
Go to step 19.
15
Check if the Solenoid Feed (PL17.3.17) spring or stopper is loose and go to step 19.
Go to step 16.
16
Go to step 17.
Go to step 33.
17
Go to step 18.
18
Go to step 19.
19
Go to step 20.
Troubleshooting
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Step 20
Check Is the paper in TRAY 3 normal with no curl, wrinkles or moisture? Paper feed path Check the paper feed path. Are there any foreign particles in the paper feed path? Print while feeding paper from the TRAY 3. Does the problem still occur? Clutch Assy Turn TRAY 3 (PL17.3.18) operation check 1. Print while feeding paper from the TRAY 3. 2. Check if the leading edge of the paper passes the Roll Assy Turn (PL17.3.20) Does the leading edge of the paper pass the Roll Assy Turn when a single page is printed? Clutch Assy Turn TRAY 3 (PL17.3.18) check Use the Clutch Assy Turn TRAY 3 diagnosis tool to carry out a Digital Output Test. The INTERLOCK SW should be closed. Is the Clutch Assy Turn TRAY 3 functioning normally? Power supply to Clutch Assy Turn TRAY 3 (PL17.3.18) 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Disconnect the P/J83 connector from the PWBA Feeder. 3. Close the I/L Switch of the PWB Drive (PL15.1.15). 4. Measure the voltage between P83-13 <=> P/J81-1. Is there +24V DC between P83-13 <=> P/J81-1? Harness Assy FDR 3T (PL17.4.4) continuity check 1. Disconnect the P/J835 connector from the Clutch Assy Turn (Tray 3) (PL17.3.18). (Refer to Ch4-4.2.20.30) 2. Disconnect the P/J83 connector from the PWBA Feeder. (Refer to Ch4-4.2.20.10) 3. Check the continuity for the following lines. J83-13 <=> P835-2 J83-14 <=> P835-1 Is there continuity between each terminal?
Treatment Yes Go to step 21. No Replace the paper and go to step 21. Remove the foreign particles and go to step 22. Problem solved. With the tool: Go to step 24. Without the tool: Go to step 25.
21
Go to step 22.
22
Go to step 23.
23
Go to step 28.
24
Check if the Clutch is slipping or if the gears are damaged and go to step 28.
Go to step 25.
25
Go to step 26.
Go to step 33.
26
Go to step 27.
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Step
Check Clutch Assy Turn TRAY 3 (PL17.3.18) resistance check 1. Disconnect the P/J835 connector from the Clutch Assy Turn TRAY 3 (PL17.3.18). (Refer to Ch4-4.2.20.30) 2. Measure the resistance between J835-1 <=> J835-2. Is the resistance 200 between J835-1 <=> J835-2? Solenoid Feed TRAY 3 (PL17.3.17) operation check 1. Print a single page while feeding paper from the TRAY 3. 2. Check if the leading edge of the paper is fed from the Cassette Assy (PL2.1.4). Is the paper fed from the Cassette Assy when a single page is printed? Solenoid Feed TRAY 3 (PL17.3.17) check Use the Solenoid Feed TRAY 3 diagnosis tool to carry out a Digital Output Test. The INTERLOCK SW should be closed. Solenoid Feed TRAY 3 functioning normally? Power supply to Solenoid Feed TRAY 3 (PL17.3.17) 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Disconnect the P/J83 connector from the PWBA Feeder. 3. Close the I/L Switch of the PWB Drive (PL15.1.15). 4. Measure the voltage between P83-11 <=> P/J81-1. Is there +24V DC between P83-11 <=> P/J81-1? Harness Assy FDR 3T (PL17.4.4) continuity check 1. Disconnect the P/J834 connector from the Solenoid Feed (Tray 3) (PL17.3.17). (Refer to Ch4-4.2.20.22) 2. Disconnect the P/J83 connector from the PWBA Feeder. (Refer to Ch4-4.2.20.10) 3. Check the continuity for the following lines. J83-11 <=> P834-2 J83-12 <=> P834-1 Is there continuity between each terminal?
Treatment Yes No Replace the Clutch Assy Turn TRAY 3. (Refer to Ch4-4.2.20.30)
27
28
Check that no parts are missing. If all parts are okay, replace the paper and replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) Check if the Solenoid Feed (PL17.3.17) spring or stopper is loose.
With the tool: Go to step 29. Without the tool: Go to step 30.
29
Go to step 30.
30
Go to step 31.
Go to step 33.
31
Go to step 32.
32
Solenoid Feed TRAY 3 (PL17.3.17) resistance check 1. Disconnect the J834 connector from the Solenoid Feed (Tray 3). (Refer to Ch4-4.2.20.22) Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Measure the resistance between J834-1 <=> J834-2. Is the resistance 100 between J834-1 <=> J834-2?
Troubleshooting
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Step
Check PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J82 connectors of the PWBA Feeder. 2. Check the continuity for the following circuits. P81-2/25 <=> P82-11 <=> P82-13 <=> P83-11 <=> P83-13 <=> P84-3/4 P81-22 <=> P82-14 P81-21 <=> P83-14 P81-20 <=> P82-12 P81-19 <=> P83-12 Is there continuity in all circuits between P82 <=> P81? Harness Assy OPF Main (PL15.2.8), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF PLG (PL17.4.2) continuity 1. Disconnect the P/J21 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Check the continuity for the following lines. J81-1 <=> J21-26 J81-2 <=> J21-25 J81-4 <=> J21-23 J81-5 <=> J21-22 J81-6 <=> J21-21 J81-7 <=> J21-20 J81-14 <=> J21-13 J81-19 <=> J21-8 J81-20 <=> J21-7 J81-21 <=> J21-6 J81-22 <=> J21-5 J81-25 <=> J21-2 J81-26 <=> J21-1 Is there continuity in all lines between J81 <=> J21?
Treatment Yes No
33
Go to step 34.
34
Go to step 35.
Troubleshooting
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Step
Check Harness Assy OPF Main (PL15.2.8) continuity 1. Disconnect the J210/P810 relay connector between the Harness Assy OPT Main and the Harness Assy OPFREC (PL4.2.9). 2. Check the continuity for the following lines. J21-26 <=> P210-A1 J21-25 <=> P210-A2 J21-23 <=> P210-A4 J21-22 <=> P210-A5 J21-21 <=> P210-A6 J21-20 <=> P210-A7 J21-13 <=> P210-B1 J21-8 <=> P210-B6 J21-7 <=> P210-B7 J21-6 <=> P210-B8 J21-5 <=> P210-B9 J21-2 <=> P210-B12 J21-1 <=> P210-B13 Is there continuity in all lines between J21 <=> P210?
Treatment Yes No
35
Go to step 36.
Troubleshooting
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Step
Check Harness Assy OPFREC (PL4.2.9) continuity 1. Remove the Option Feeder (Refer to Ch2), and then disconnect the P/J810 relay connector between the Harness Assy OPF REC and the Harness Assy OPF PLG (PL17.4.2). 2. Check the continuity for the following lines. J210-A13 <=> P810-B1 J210-A12 <=> P810-B2 J210-A10 <=> P810-B4 J210-A9 <=> P810-B5 J210-A8 <=> P810-B6 J210-A7 <=> P810-B7 J210-B13 <=> P810-A2 J210-B8 <=> P810-A7 J210-B7 <=> P810-A8 J210-B6 <=> P810-A9 J210-B5 <=> P810-A10 J210-B2 <=> P810-A13 J210-B1 <=> P810-A14 Is there continuity in all lines between J210 <=> P810?
Treatment Yes No
36
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Go to step 2.
With the tool: Go to step 3. Without the tool: Go to step 4. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) Go to step 5.
End of procedure
Go to step 6.
Go to step 10.
Go to step 7.
Go to step 8.
Troubleshooting
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Step
Check PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J82 connectors of the PWBA Feeder. 2. Check the continuity between P81-18 <=> P82-10. Is there continuity between P81-18 <=> P82-10? Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J81 connector from the PWBA Feeder (PL17.4.1). 2. Disconnect the P/J21 connector from the PWBA MCU & HVPS. 3. Check the continuity for the following lines. J81-18 <=> J810-A9/P810-A6 <=> J210-B9/P210-B5 <=> J21-9 Is there continuity between each terminal? PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J82 connectors of the PWBA Feeder. 2. Check the continuity between P82-8 <=> P81-24. Is there continuity between P82-8 <=> P81-24? Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J81 connector from the PWBA Feeder (PL17.4.1). 2. Disconnect the P/J21 connector from the PWBA MCU & HVPS. 3. Check the continuity for the following lines. J81-24 <=> J810-A3/P810-A12 <=> J210-B3/P210-B11 <=> J21-3 Is there continuity between each terminal?
Go to step 9.
10
Go to step 11.
11
Troubleshooting
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Go to step 2.
With the tool: Go to step 3. Without the tool: Go to step 4. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) Go to step 5.
End of procedure
Go to step 6.
Go to step 10.
Go to step 7.
Sensor Low Paper (PL17.4.7) sensor signal check 1. Disconnect the P/J140 connector from the PWBA MCU & HVPS (PL15.1.2). 2. Close the I/L Switch of the PWB Drive (PL15.1.15). 3. While operating the Lever Low Paper (PL17.4.9) manually, measure the following voltage. Go to step 8. P/J83-10 <=> P/J83-9 Is the voltage between P/J83-10 <=> P/J83-9 +3.3V DC at the low paper condition, and 0V DC when the lever is released?
Troubleshooting
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Revision D
Step
Check PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J83 connectors of the PWBA Feeder. 2. Check the continuity between P81-19 <=> P83-10. Is there continuity between P81-19 <=> P83-10? Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J21 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J81 connector from the PWBA Feeder (PL17.4.1). 3. Check the continuity for the following lines. J81-17 <=> J810-A10/P810-A5 <=> J210-B10/P210-B4 <=> J21-10 Is there continuity between each terminal? PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J83 connectors of the PWBA Feeder. 2. Check the continuity between P83-8 <=> P81-24. Is there continuity between P83-8 <=> P81-24? Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J21 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J81 connector from the PWBA Feeder (PL17.4.1). 3. Check the continuity for the following lines. J81-24 <=> J810-A3/P810-A12 <=> J210-B3/P210-B11 <=> J21-3 Is there continuity between each terminal?
Go to step 9.
10
Go to step 11.
11
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Revision D
Go to step 2.
2 3
Go to step 3. With the tool: Go to step 4. Without the tool: Go to step 5. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
End of procedure Replace the part that is causing the problem. (Refer to Ch4-4.2.20.35) Go to step 5.
Go to step 6.
Go to step 10.
Go to step 7.
Go to step 8.
Troubleshooting
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Revision D
Step
Check PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J82 connectors of the PWBA Feeder. 2. Check the continuity between P81-16 <=> P82-7. Is there continuity between P81-16 <=> P82-7? Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J81 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J21 connector from the PWBA Feeder (PL17.4.1). 3. Check the continuity for the following lines. J81-16 <=> J810-A11/P810-A4 <=> J210-B11/P210-B3 <=> J21-11 Is there continuity between each terminal? PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J82 connectors of the PWBA Feeder. 2. Check the continuity between P81-24 <=> P82-5. Is there continuity between P81-24 <=> P82-5? Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J81 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J21 connector from the PWBA Feeder (PL17.4.1). 3. Check the continuity for the following lines. J81-24 <=> J810-A3/P810-A12 <=> J210-B3/P210-B11 <=> J21-3 Is there continuity between each terminal?
Go to step 9.
10
Go to step 11.
11
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Go to step 2.
2 3
Go to step 3. With the tool: Go to step 4. Without the tool: Go to step 5. Replace the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1)
End of procedure Replace the part that is causing the problem. (Refer to Ch4-4.2.20.35) Go to step 5.
Go to step 6.
Go to step 10.
Go to step 7.
Go to step 8.
Troubleshooting
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Revision D
Step
Check PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J83 connectors of the PWBA Feeder. 2. Check the continuity between P81-15 <=> P83-7. Is there continuity between P81-15 <=> P83-7?
Go to step 9.
Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J21 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch44.2.18.1) Replace the PWBA MCU & 2. Disconnect the P/J81 connector from the PWBA Feeder. HVPS. 3. Check the continuity for the following lines. J81-15 <=> J810-A12/P810-A3 <=> J210-B12/P210-B1 <=> J21-12 Is there continuity between each terminal? PWBA Feeder (PL17.4.1) continuity 1. Disconnect the P/J81 and P/J83 connectors of the PWBA Feeder. 2. Check the continuity between P81-24 <=> P83-5. Is there continuity between P81-24 <=> P83-5?
10
Go to step 11.
11
Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J21 connector from the PWBA MCU & HVPS (PL15.1.2). (Refer to Ch44.2.18.1) Replace the PWBA MCU & 2. Disconnect the P/J81 connector from the PWBA Feeder. HVPS. (Refer to Ch4-4.2.18.1) 3. Check the continuity for the following lines. J81-24 <=> J810-A3/P810-A12 <=> J210-B3/P210-B11 <=> J21-3 Is there continuity between each terminal?
Troubleshooting
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Go to step 2.
Go to step 3.
Go to step 5.
Go to step 4.
Go to step 6.
Troubleshooting
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Step
Check Harness Assy OPF PLG (PL17.4.2), Harness Assy OPFREC (PL4.2.9) and Harness Assy OPF Main (PL15.2.8) continuity check 1. Disconnect the P/J21 connector from the PWBA MCU & HVPS. (Refer to Ch4-4.2.18.1) 2. Disconnect the P/J81 connector from the PWBA Feeder (PL17.4.1). 3. Check the continuity for the following lines. J81-11 <=> J810-B3/P810-B11 <=> J210-A3/P210-A11 <=> J21-16 J81-12 <=> J810-B2/P810-B12 <=> J210-A2/P210-A12 <=> J21-15 J81-13 <=> J810-B1/P810-B13 <=> J210-A1/P210-A13 <=> J21-14 Is there continuity between each terminal? Actuator Size (PL3.2.21) While changing the paper size settings, check the Actuator Size operation. (Refer to Ch7.) Does the Actuator Size operate correctly? Switch Assy Size (PL17.2.7) signal 1. Insert a Cassette Assy (PL2.1.4) that contains paper. 2. Check the voltages between the following terminals, and compare them with the specified paper size values. (Refer to Ch7.) P/J82-1 <=> P/J82-3 P/J82-2 <=> P/J82-3 P/J82-4 <=> P/J82-3 Do the signals match the paper size settings?
Treatment Yes No
Go to step 7.
Go to step 8.
Troubleshooting
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CHAPTER
Revision D
4.1 Overview
This chapter describes procedures for disassembly and assembly of the AcuLaser C4000. Note the procedures are applicable only when the printer has no options installed. For information on removing/installing the options, please see the AcuLaser C4000 Setup Guide.
4.1.2 Tools
The table below shows the tools used for servicing.
Before starting, be sure to turn the printer off and unplug the power cable from the AC power socket. As this printer weighs as much as 36.5 Kg , make sure that it is always carried carefully by 4 people or more. When working on the FUSER ASSY or nearby parts, be sure to wait until the temperature of the parts cool down to a safe level. When printing, make sure that all the outer covers are installed. In case you need to print before assembling, note the cautions below: 1. Be careful not to get your hands and clothes caught in the rotating parts such as rollers and cooling fans. 2. Never touch any electrical terminal or high voltage components such as HVPS and LVPS. Use anti-static devices such as wrist straps in order to avoid static electric discharges when touching internal components, in order to protect the microprocessor and order circuits. When servicing, avoid handling any parts forcibly. Doing so might damage the parts and cause printer malfunction. Various types of screws are used to assemble the printer, and wrong usage might crush tapped hole and cause troubles. Therefore, be sure to mount the right screws to the specified positions.
C A U T IO N
Overview
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Refer to the followings which explain descriptions used in this chapter. Regarding (PL X, Y, Z) at the end of each heading of removal sections, it corresponds to the numbers in the part list in Appendix. Referring to the numbers, you can find the appearance and location of the parts efficiently. Directions are described as mentioned below. (See Figure 4-1.) Front: Front side viewing the printer toward its front side Back: Rear side viewing the printer toward its front side Left: Left hand side viewing the printer toward its front side Right: Right hand side viewing the printer toward its front side Screws are mentioned with descriptions including (mounting location, color, feature, thread part length, and so on). The number in drawing corresponds to the step number in the section. Secre the screws in the drawings using a Philips screw driver if no instruction is given. If black arrows are shown with numbers, they show the order to act for the step. Refer to Appendix for the connector (P/J) locations and harness routings.
Some parts are listed as spare parts but not mentioned in disassembly/assembly procedure. Therefore, look carefully how they are installed before you removing them.
NOTE: Directions used in this section are defined as shown in the figure below: Rear
Left
Right Front
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Be sure to lock both casters before removing the unit from the printer. Otherwise, the unit may move and cause an accident.
3. Remove the standard lower cassette from the printer. 4. Remove the two screws securing the front of the unit to the printer.
HANABI_BE_CHAP03_201FA
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PROCEDURE
1. Print a status sheet, and make sure of current program version. 2. Turn off the printer and the personal computer, and connect an interface to each of them. Be sure to disconnect all interface cables except for the parallel interface cable so the printer will not receive data from any other interfaces. 3. Turn on the printer while pressing the DOWN, JOB CANCEL and START/ STOP buttons. 4. The LCD panel of the printer will indicate the messages as follows: Program Device Ver. xx.xx Please Send Data
RAM CHECK**MB
3. When the RAM CHECK finishes, the printer will enter the program ROM copy mode. The LCD message show below appears.
5. Check that the message Please Send Data is indicated on the LCD panel of the printer. 6. To transfer the program data file from the computer to the printer, type the command (shown below) on the DOS prompt (from the directory that has ****.crb) and press the ENTER key of the computer. copy /b pic****. crb 1ptl 7. The LCD panel of the printer will indicate the message as follow: OLD: xxxx NEW: xxxx 8. Press the ENTER button on the controller panel of the printer. 9. You see the messages changing as follow: Erasing Device PRG FF XXXXC0
ROM Copy Mode Then press the Enter button. You see the message below: DIMM P>A COPYING
4. When the program has been properly updated, the printer enters the Ready status. 5. Turn the printer power off and remove the ROM module from the socket A.
10. When the check sum is indicated on the LCD panel, the program has been downloaded. Then turn the printer off. 11. Turn the printer back on and print a status sheet. Then referring to the status sheet you printed in step 1, check that the program firmware version was updated.
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DIMM A ERASING
Release the buttons at this point. The LCD message below appears.
DIMM A ERASING
3. After while, the message below appears and the ROM has been formatted.
DIMM A ERASED
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4.2.4 COVER
4.2.4.1 CONTROL PANEL (PL1.1.1) Removal
1. Remove the COVER ASSY FRONT HEAD (PL1.1.2). (See Section 4.2.4.2.) 2. Remove the HOLDER LEVER OUT. (See Section 4.2.4.3.) 3. Release the 2 hooks securing the CONTROL PANEL (PL.1.1.1) to the COVER ASSY FRONT HEAD. And then push the upper part of control panel to outside a little bit. 4. Pull up the control panel to direction of allows on the figure, then remove the CONTROL PANEL from the COVER ASSY FRONT HEAD.
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Attach the COVER ASSY FRONT HEAD in condition without the B latch button being pushed in.
In the following step, the CHUTE ASSY OUT and the COVER ASSY FRONT HEAD are kept connected to the printer body with a harness. Therefore, does not move the CHUTE ASSY OUT and the COVER ASSY FRONT HEAD too far from the printer.
2. Free the 2 hooks securing the COVER ASSY FRONT HEAD to the CHUTE ASSY OUT and remove the hooks from the upper locations. 3. Move the COVER ASSY FRONT HEAD a little way from the CHUTE ASSY OUT. 4. Disconnect the connector (P/J220) on the CONTROL PANEL (PL1.1.1). 5. Free the HARNESS ASSY DUP (PL7.1.23) from the hooks of the COVER ASSY FRONT HEAD. 6. Disconnect the connector (P/J137) on the HOLDER LEVER OUT (PL1.1.5). 7. Remove the COVER ASSY FRONT HEAD from the CHUTE ASSY OUT. Follow the steps below when assembling the COVER ASSY FRONT HEAD. 1. Press the latch B and open the CHUTE ASSY OUT. 2. Connect the connector (P/J137) of the HOLDER LEVER OUT. 3. Secure the HARNESS ASSY DUP to the hooks of COVER ASSY FRONT HEAD. 4. Connect the connector of the CONTROL PANEL. 5. Close the CHUTE ASSY OUT. 6. Place the COVER ASSY FRONT HEAD over its installation location and press down to set the retaining hooks.
HANABI_BE_CHAP03_001FC
Figure 4-7. COVER ASSY FRONT HEAD (PL1.1.2) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-325
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HANABI_BE_CHAP03_103FA
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HANABI_BE_CHAP03_107FA
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It is better to Spread the SPRING PLATE LINK by using the small screwdriver.
It is better to Spread the SPRING PLATE LINK by using the small screwdriver.
HANABI_BE_CHAP03_109FB
HANABI_BE_CHAP03_108FB
Revision D
In the next procedure, it is easy to remove by moving the front of the COVER SIDE R with pushing and spreading COVER ASSY FRONT (PL 1.2.6) to outside a little bit.
4. Lift the upper part of the COVER SIDE R while pulling it to the right, then remove it from the printer body.
It is better to Spread the SPRING PLATE LINK by using the small screwdriver.
LINK R
HANABI_BE_CHAP03_018FC
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HANABI_BE_CHAP03_114FB
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It is better to Spread the SPRING PLATE LINK by using the small screwdriver.
HANABI_BE_CHAP03_005FB
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In the next procedure, it is easy to remove by moving the front of the COVER SIDE L with pushing and spreading COVER ASSY FRONT IN (PL 1.2.10) to outside a little bit.
HANABI_BE_CHAP03_007FD
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J47
P/J2361
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
HANABI_BE_CHAP03_008FE
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. When the FEEDER ASSY is placed on the upper unit of the printer body, do not constrict the left side HARNESS ASSY TEMP B and right side HARNESS ASSY OPF MAIN and the HARNESS ASSY FEEDER.
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2 1
HANABI_BE_CHAP03_088FA
Figure 4-21. STRAP (PL2.1.8) Removal
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HANABI_BE_CHAP03_138FA
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
Figure 4-27. HOUSING FDR L (PL4.2.1) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-339
Revision D
W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY.
C H E C K P O IN T
In case of removing the HOUSING FDR L as a unit, removing the SENSOR HUM TEMP is not necessary.
14. Remove the SENSOR HUM TEMP. (See Section 4.2.7.5.) 15. Remove the CHUTE ASSY TURN. (See Section 4.2.7.1.) 16. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 17. Remove the 4 screws (gold, tapped, 10mm) securing the HOUSING FDR L to the FRAME FEEDER BOTTOM (PL4.1.5). 18. Move the HOUSING FDR L toward the interior, and remove the 3 hooks from the holes in the FRAME FEEDER BOTTOM. 19. Remove the HOUSING FDR L upward from the FRAME FEEDER BOTTOM.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
Figure 4-28. HOUSING FDR L (PL4.2.1) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-341
Revision D
W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY.
C H E C K P O IN T
In case of removing the HOUSING FDR R as a unit, removing the SWITCH SIZE TRAY 1 is not necessary.
14. Remove the SWITCH SIZE TRAY 1. (See Section 4.2.7.5.) 15. Remove the CHUTE ASSY TURN. (See Section 4.2.7.1.) 16. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 17. Remove the 4 screws (gold, tapped, 10mm) securing the HOUSING FDR R from the base of the FRAME FEEDER BOTTOM (PL4.1.5). 18. Move the HOUSING FDR R toward the interior, and remove the 3 hooks from the holes in the FRAME FEEDER BOTTOM. 19. Remove the HOUSING FDR R upward from the FRAME FEEDER BOTTOM.
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Lifting the upper unit of the printer body should be done by 2 people.
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the 1 screw (gold, tapped, 8mm) securing the SENSOR HUM TEMP to the HOUSING FDR L (PL4.2.1) and remove the SENOR HUM TEMP along with the HARNESS ASSY TMPA (PL4.2.3). 15. Disconnect the connector (P/J231) on the SENSOR HUM TEMP and remove the HARNESS ASSY TMPA.
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
Figure 4-29. SENSOR HUM TEMP (PL4.2.4) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-343
Revision D
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Release the harness of the HARNESS ASSY OPFREC from the HOUSING FDR R (PL4.2.2) of the FEEDER ASSY (PL2.1.3). 15. Release the 2 hooks securing the HARNESS ASSY OPFREC to the HOUSING FDR R. 16. Remove the HARNESS ASSY OPFREC by pulling it downward from the HOUSING FDR R.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the 1 screw (gold, tapped, 10mm) securing the SWITCH SIZE TRAY1 from the HOUSING FDR R (PL4.2.2) of FEEDER ASSY (PL2.1.3) and remove the SWITCH SIZE TRAY1 from the HOUSING FDR R. 15. Disconnect the connector (P/J471) on the SWITCH SIZE TRAY1.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the INDICATOR. (See Section 4.2.7.9.) 15. Remove the GUIDE INDICATOR. (See Section 4.2.7.10.) 16. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 17. Remove the HOUSING FDR R. (See Section 4.2.7.4.) 18. Shift the shaft socket of the HOUSING FDR R secured to right side shafts of the LEVER LOW PAPER away from lower surface of the HOUSING FDR R (PL4.2.2), then release the right side shafts. 19. From the left side of the HOUSING FDR R, insert the actuator of the LEVER LOW PAPER into the HOUSING FDR R. 20. From the upper surface of the HOUSING FDR R, position the LEVER LOW PAPER so that it is perpendicular, then remove it in an upward direction.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. From the HOUSING FDR R (PL4.2.2) of the FEEDER ASSY (PL2.1.3), grab the front end of the INDICATOR with needle nose pliers and pull out the INDICATOR. When installing the INDICATOR, do so while pressing on the GUIDE INDICATOR (PL4.2.13).
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the INDUCATOR. (See Section 4.2.7.9.) 15. Release the 2 hooks securing the HOLDER L-PAPER (PL4.2.12) to the HOUSING FDR R (PL4.2.2) of the FEEDER ASSY (PL2.1.3). 16. Pull out the GUIDE INDICATOR along with the SPRING INDICATOR (PL4.2.14) and the SHAFT INDICATOR (PL4.2.15) from the HOUSING FDR R. 17. Pull out the GUIDE INDICATOR from the SHAFT INDICATOR. When ready to install the GUIDE INDICATOR, let the front end of the LEVER LOW PAPER ride on the convex portion on the left side of the GUIDE INDICATOR. Install the HOLDER L PAPER in the direction from which the corner drops down.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Disconnect the connector (P/J471) for the SWITCH SIZE TRAY1 (PL4.2.8). 15. Release the PICKUP ASSY harness from the hook at the right side of the FEEDER ASSY (PL2.1.3). 16. Remove the 2 screws (gold, tapped, 10mm) securing the PICKUP ASSY from the FEEDER ASSY. 17. Lift the PICKUP ASSY upward and remove it from the FEEDER ASSY.
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HANABI_BE_CHAP03_137FB
HANABI_BE_CHAP03_122FB
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RIGHT
LEFT
TOP
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 15. Remove the ACTUATOR NO PAPER. (See Section 4.2.7.15.) 16. Disconnect the connector (P/J472) on the SENSOR NO/LOW PAPER (Tray1 N/P). 17. Release the hooks securing the SENSOR NO/LOW PAPER (Tray1 N/P) from the PICKUP ASSY, and remove the SENSOR NO/LOW PAPER.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 15. Disconnect the connector (P/J473) on the SENSOR NO/LOW PAPER (Tray1 L/P). 16. Release the 3 hooks securing the SENSOR NO/LOW PAPER (Tray1 L/P) to the PICKUP ASSY (PL4.3.1), and remove the SENSOR NO/LOW PAPER(Tray1 L/P) from the PICKUP ASSY.
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RIGHT
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 15. Place the PICKUP ASSY on the workbench with its bottom surface facing upward. 16. Open toward the front and release the 1 hook securing the ACTUATOR NO PAPER to the PICKUP ASSY (PL4.3.1), then remove the shaft part at the left side of the ACTUATOR NO PAPER. 17. Remove the ACTUATOR NO PAPER from the PICKUP ASSY by pulling it the upper left direction.
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HANABI_BE_CHAP03_140FA
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C A U T IO N
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 15. Disconnect the connector (P/J474) of SOLENOID FEED TRAY 1 from the PICKUP ASSY, and free the SOLENOID FEED TRAY 1 harness from the PICKUP ASSY. 16. Remove the 1 screw (gold, 4mm) securing the SOLENOID FEED TRAY1 from the PICKUP ASSY (PL4.3.1).
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Revision D
When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 15. Disconnect the intermadiate connector (P/J475) of CLUTCH ASSY TURN TRAY 1 from the PICKUP ASSY. 16. Release the 1 hook securing the STOPPER CLUTCH (PL4.3.16) to the shaft at the left side of the PICKUP ASSY (PL4.3.1), then shift it to the left and remove it. 17. Remove the CLUTCH ASSY TURN TRAY 1 from the shaft at the left side of the PICKUP ASSY.
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When performing the following step, the 1 screw (L85) (PL4.1.13) at the left side of the FEEDER ASSY can scrape against the printer body housing as it is being removed, so it is better to also remove the other 3 long screws and hold the body parts to the side while removing the FEEDER ASSY. When performing the following step, the Washer (PL4.1.14) can easily fall out, so this may be prevented by using a punch or other tool to hold the washer while removing the part or by using a screwdriver with a strong magnetic tip.
12. Remove the 4 screws (L85) with a washer securing the FEEDER ASSY to the printer body.
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W A R N IN G
Lifting the upper unit of the printer body should be done by 2 people.
C A U T IO N
When removing the FEEDER ASSY from the printer body upper unit, be careful not to drop the upper unit or damage the components. When lifting the printer body, remove it by allowing the left side HARNESS ASSY TEMP B (PL15.2.12) and right side HARNESS ASSY OPF MAIN (PL15.2.8) and the HARNESS ASSY FEEDER (PL4.3.28) to come free of the square holes in the printers main frame.
13. Lift the printer body and clear it from the FEEDER ASSY. 14. Remove the PICKUP ASSY. (See Section 4.2.7.11.) 15. Remove the CLUTCH ASSY TURN TRAY1. (See Section 4.2.7.18.) 16. Release the 1 hook securing the GEAR FEED 2 (PL4.3.13) to the shaft of the PICKUP ASSY (PL4.3.1), the remove GEAR FEED 2. 17. Remove the GEAR IDLER (PL4.3.15) from the shaft of the PICKUP ASSY. 18. Remove the GEAR IDLER IN (PL4.3.19) from the shaft of the PICKUP ASSY. 19. Remove the left and right E-rings securing the shaft of the ROLL ASSY TURN to the PICKUP ASSY. 20. Remove the BEARING (PL4.3.7) securing the shaft at the left side of the ROLL ASSY TURN from the PICKUP ASSY. 21. Remove the BEARING SLEEVE (PL4.3.22) securing the shaft at the left side of the ROLL ASSY TURN from the PICKUP ASSY. 22. From the PICKUP ASSY, let the ROLL ASSY TURN slide to the left, remove the left end of the ROLL ASSY TURN from the shaft socket hole, then remove the ROLL ASSY TURN by pulling it up and to the left.
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When operating the following procedures, operate holding the FRONT COVER by hand.
FRONT
LINK L
3. Release the hooks of the SPRING PLATE LINK (PL1.7, 1.8) side of the LINK (PL1.2.5). 4. Remove the 3 screws (gold, tapped, 8mm) securing the HOUSING ASSY RETARD to the printer body. 5. Lift the HOUSING ASSY RETARD to the left, and remove the CLUTCH TURN MSI (PL5.1.9) by shifting it to the left and pulling it from the CHASSIS MAIN. If the HOUSING ASSY RETARD will not go in easily, pull it to the left side a little and let it fall in.
LINK R
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Before performing the following step, lock the printer body with latch A in order to prevent the CHUTE ASSY IN from falling.
J52
12. Disconnect the connector (P/J5030) and the connector (P/J5020) on the HVPS SUB (PL12.1.9) from the printer body left side. 13. Disconnect the connector (P/J141), connector (P/J1361) and connector (P/ J138) from the connector bracket of the printer body left side. 14. Free the connector harness that was removed by the instructions above from the lower part of the HSG ASSY BIAS (PL11.1.4) of the printer body left side. 15. Disconnect the connector (P/J52) on the HWB DRIVE (PL15.1.15) from the printer body right side. 16. Disconnect the connector (P/J162) on the LVPS (PL15.1.10) from the printer body right side.
J162
HANABI_BE_CHAP03_032FC
Figure 4-51. CHUTE ASSY IN (PL6.1.1) Removal (1) Disassembly and Assembly Disassembly Assembly Procedures 4-375
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In the next step, it may help to insert a screwdriver into the upper part of the connector when removing the hook from the right side. (See illustration.)
3. Release the 2 hooks securing the left and right sides of the SENSOR TONER FULL to the CHUTE ASSY IN by using a tool such as a small screwdriver. 4. Disconnect the connector (P/J142) on the SENSOR TONER FULL. 5. Remove the SENSOR TONER FULL from the CHUTE ASSY IN.
Figure 4-54. SENSOR TONER FULL (PL6.1.13) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-377
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If LATCH L is hard to remove from the SHAFT LATCH (PL6.1.23), remove the SHAFT LATCH then separate the parts.
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When performing the following step, prevent parts from falling by locking CHUTE ASSY IN (PL6.1.1) and CHUTE ASSY OUT to the printer body with latches A and B.
11. Disconnect the connector (P/J221) from the connector bracket of the printer body left side. 12. Disconnect the connector (P/J139) from the connector bracket of the printer body left side. 13. Remove the TCRU ASSY earth screw (gold, tapped, 10mm), then release the harness from the printer body left side. 14. From the bottom of the HSG ASSY BIAS (PL11.1.4) at the printer body left side, release the HARNESS ASSY OPEPANE BS (PL7.1.3) removed at Step 11 and the HARNESS ASSY FRONT 2 (PL7.1.2) removed at Step 12. 15. Disconnect the connector (P/J50) on the PWB DRIVE (PL15.1.15) from the printer body right side. 16. Free the HARNESS ASSY DUP (PL7.1.23) from the printer body right side.
J50
HANABI_BE_CHAP03_039FC
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When performing the following step, be careful not to cut your hands on sharp edges of the PLATE ASSY BOTTOM MSI (PL7.1.42).
18. Release LATCH B, open CHUTE ASSY OUT, use a finger to rotate the rubber surface of the ROLL ASSY FEED rearward, then use needle-nosed pliers to remove the left side SHAFT PIVOT from the CHUTE ASSY OUT toward the interior. 19. Use needle nose pliers to pull the right side of the SHAFT PIVOT toward the interior from the CHUTE ASSY OUT. 20. Release latch B of the printer body, then remove the CHUTE ASSY OUT by pulling it up and out.
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Figure 4-61. ACTUATOR FULL STACK (PL7.1.5) Removal Figure 4-60. SENSOR PAPER (Full Stack) (PL7.1.4) Removal
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When performing the following step, be careful not to interfer with SPRING DUP.
7. Remove the COVER ACTUATOR from the CHUTE ASSY OUT. 8. While pushing the actuator of the ACTUATOR DUP down into the interior and away from the CHUTE ASSY OUT, let the ACTUATOR DUP slide to the left, then pull out the ACTUATOR DUP right side shaft of the right side shaft socket. 9. Pull out the ACTUATOR DUP along with the SPRING SNR DUP (PL7.1.15) from the CHUTE ASSY OUT. 10. Remove the SPRING SNR DUP from the ACTUATOR DUP.
HANABI_BE_CHAP03_166FA
Figure 4-66. ACTUATOR DUP (PL7.1.13) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-385
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C A U T IO N
Be careful of the installation direction of the ROLL ASSY FEED during assembly. Installation in the wrong direction can cause problems with functions such as paper feeding. See Figure 4-69.
REAR
FRONT
HANABI_BE_CHAP03_045FC
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.
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When performing the following step, release the actuator of the ACTUATOR MSI (PL7.1.37) from the hole in the PLATE ASSY BOTTOM MSI (PL7.1.42).
15. Remove the PLATE OUT MSI along with the PLATE ASSY BOTTOM MSI from the CHUTE ASSY OUT. 16. Remove the PLATE ASSY BOTTOM MSI from the PLATE OUT MSI.
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When installing the CHUTE ASSY EXIT, do not jam the ACTUATOR FULL STACK (PL7.1.5) above the CHUTE ASSY OUT in the ROLL EXIT (PL8.1.4).
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The FUSER is very hot, so to avoid burns use great caution when it is operating.
1. Release the latch A and open the CHUTE ASSY IN (PL7.1.1). 2. Open the COVER ASSY TOP PHD (PL1.1.15) from the printer body. 3. Close the CHUTE ASSY IN. 4. Release the latch B of the printer body and open the CHUTE ASSY OUT (PL7.1.1). 5. Release the 2 lock of right and left side on the FUSER ASSY upper side. 6. Remove the FUSER ASSY from the printer body.
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HANABI_BE_CHAP03_052FB
HANABI_BE_CHAP03_053FB
Figure 4-79. BTR ASSY (PL9.1.2) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-397
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4.2.13 REGISTRATION
4.2.13.1 CHUTE ASSY REGI (PL10.1.1) Removal
1. Release the latch A of the printer body and open the CHUTE ASSY IN (PL6.1.1). 2. Release the 2 hooks securing the HOUSING ASSY ELEC (PL10.1.23), then remove the HOUSING ASSY ELEC upward. 3. Disconnect the connector (P/J18) of the CHUTE ASSY REGI from the printer body. 4. Remove the 4 screws (gold, tapped, 10mm) securing the CHUTE ASSY REGI to the printer body. 5. After lifting the left end of the CHUTE ASSY REGI upward, remove the CHUTE ASSY REGI from the printer body by pulling it to the left. While carefully watching the MYLAR insertion, install the CHUTE ASSY REGI by lowering it straight down. (See Figure 4-80)
HANABI_BE_CHAP03_191FA
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HANABI_BE_CHAP03_054FB
Figure 4-81. SENSOR REGI (PL10.1.20) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-399
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When performing the following step, be careful that the SPRING REGI:R and SPRING REGI:L do not jump away and become lost.
5. Using a tool like a screwdriver, remove the SPRING REGI: R (PL10.1.8) from the left side of the CHUTE ASSY REGI. 6. Using a tool like a screwdriver, remove the SPRING REGI: L (PL10.1.8) from the right side of the CHUTE ASSY REGI. 7. Remove the 1 screw securing the PLATE SIDE REGI (PL10.1.6) from the left side of the CHUTE ASSY REGI. 8. Pull out the BEARING METAL L (PL10.1.7) (black) securing the left side shaft of the ROLL REGI METAL (PL10.1.9) on the CHUTE ASSY REGI.
HANABI_BE_CHAP03_133FA
HANABI_BE_CHAP03_055FB
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4.2.14 XEROGRAPHICS
4.2.14.1 ROS ASSY (PL11.1.1) Removal
1. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 2. Remove the COVER SIDE L. (See Section 4.2.4.14.) 3. Remove the COVER SIDE R. (See Section 4.2.4.9.) 4. Remove the HOLDER TCRU ASSY UNIT. (See Section 4.2.15.1.) 5. Disconnect the connector (P/J151) on the ROS ASSY. 6. Release the SPRING ROS (PL11.1.2) hooks securing the left and right sides shaft of the ROS ASSY from the printer body. 7. Remove the 1 screw (gold, tapped, 10mm) securing the ROS ASSY to the printer body. 8. Remove the ROS ASSY from the printer body. When installing the ROSS ASSY, carry out the following pocedure.
1. Align the ROS ASSY in the position for installation on the printer body. 2. Secure the left and right sides shaft of the ROS ASSY to the printer body by using the hooks on the upper part of the SPRING ROS. 3. Secure the ROSS ASSY with the 1 screw to the printer. 4. Connect the connector (P/J151) to the ROS ASSY. 5. Install the HOLDER TCRU ASSY UNIT. (See Section 4.2.15.1.) 6. Install the COVER SIDE R. (See Section 4.2.4.9.) 7. Install the COVER SIDE L. (See Section 4.2.4.14.) 8. Install the COVER ASSY TOP MAIN. (See Section 4.2.4.4.)
C A U T IO N
When removing the ROS ASSY, perform color registration adjustment without fail. (Refer to Section 6.5)
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When disassembling the HOLDER TCRU ASSY UNIT, use as vacuum or other cleaning device to remove the residual toner left on the HOLDER TONER ASSY before proceeding. When using a cleaning device like a vacuum cleaner to remove residual toner from around the HOLDER TONER ASSY, prevent static electrical discharge from the tip of the cleaning device by attaching a grounding wire to the tip of the device. When using a cleaning device like a vacuum cleaner to remove residual toner from around the HOLDER TONER ASSY, be careful that toner is not propelled by static electricity onto the sensors on the HOLDER TONER ASSY.
J166
1. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 2. Remove the COVER SIDE L. (See Section 4.2.4.14.) 3. Remove the COVER SIDE R. (See Section 4.2.4.9.) 4. Remove the COVER REAR. (See Section 4.2.4.6.) 5. Disconnect the connector (P/J166) of the FAN REAR (PL15.1.3) on the LVPS (PL15.1.10) from the right side surface of the printer body. 6. Free the FAN REAR harness (J166) from the hook on the HOLDER TONER ASSY (PL12.2.1, 2, 3, 4) at the right side surface of the printer body.
P/J5011 P/J5020 P/J5030
C H E C K P O IN T
Instead of releasing the FAN REAR harness, remove the FAN REAR and set in on the HOLDER TCRU ASSY UNIT, then remove the 2 parts together.
P/J144
P/J71
HANABI_BE_CHAP03_059FC
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In the following step, the HOLDER TCRU ASSY UNIT and the HOLDER TONER ASSY (M) are kept connected to the printer body with a harness. Therefore, does not move too far.
10. Release the hook fixing the HOLDER TONER ASSY (M) to the PLATE ASSY DISPENSER, slide it to the right side and release the motor side hook, shift the motor side toward the rear and open a gap between it and the HOLDER TONER ASSY (Y). 11. Pull out the connectors (P/J442, P/J432) from the HOLDER TONER ASSY (M). 12. Free the HARNESS ASSY TNR (PL12.1.6) from the hook of the HOLDER TONER ASSY (M) and remove HOLDER TONER ASSY (M).
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In the following step, the HOLDER TCRU ASSY UNIT and the HOLDER TONER ASSY (C) are kept connected to the printer body with a harness. Therefore, does not move too far.
9. Release the hook fixing the HOLDER TONER ASSY (C) to the PLATE ASSY DISPENSER, slide it to the right side and release the motor side hook, shift the motor side toward the rear and open a gap between it and the HOLDER TONER ASSY (M). 10. Pull out the connectors (P/J443, P/J433) from the HOLDER TONER ASSY (C). 11. Free the HARNESS ASSY TNR (PL12.1.6) from the hook on the HOLDER TONER ASSY (C) and remove the HOLDER TONER ASSY (C). Be sure to attach the hook of motor side.
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In the following step, the HOLDER TCRU ASSY UNIT and the HOLDER TONER ASSY (K) are kept connected to the printer body with a harness. Therefore, does not move too far.
8. Release the hook fixing the HOLDER TONER ASSY (K) to the PLATE ASSY DISPENSER, slide it to the right side and release the motor side hook, shift the motor side toward the rear and open a gap between it and the HOLDER TONER ASSY (C). 9. Pull out the connectors (P/J444, P/J434) from the HOLDER TONER ASSY (K). 10. Free the HARNESS ASSY TNR (PL12.1.6) from the hook on the HOLDER TONER ASSY (K) and remove the HOLDER TONER ASSY (K). Be sure to attach the hook of motor side.
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PWB EEPROM
J5030
HARNESS ASSY EEPROM HARNESS ASSY CRUM
J5011
J5020
HANABI_BE_CHAP03_066FB
HANABI_BE_CHAP03_065FC
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4.2.16 FRAME
4.2.16.1 LEVER DRUM: L (PL13.1.4) Removal
1. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 2. Remove the COVER SIDE L. (See Section 4.2.4.14.) 3. Remove the LINK: L. (See Section 4.2.4.7.) 4. Remove the HSG ASSY BIAS. (See Section 4.2.14.2.) 5. Remove the 4 screws (gold, tapped, 10mm) securing the PLATE LEVER L (PL13.1.1) from the left side of the printer body. 6. Remove the PLATE LEVER L from the printer body. 7. From the left side surface of the printer body, release the 4 hooks of the SPRING LEVER 30N (PL13.1.5) hanging from the convex part of the LEVER DRUM. 8. Remove the LINK LEVER: L (PL13.1.3) along with the SPRING LEVER 30N from the printer body. 9. Remove the LEVER DRUM: L from the printer body.
HANABI_BE_CHAP03_067FB
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When installing the LINK LEVER L, do so after aligning the GEAR IDL PRL (PL13.1.18) and lower part of the LINK LEVER L to the positions shown in the drawing.
HANABI_BE_CHAP03_069FB
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Figure 4-99. LEVER DRUM:R (PL13.1.4) Removal (1) Disassembly and Assembly Disassembly Assembly Procedures 4-414
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When installing the LINK LEVER R (PL13.1.6), do so after aligning the GEAR IDL PRR (PL13.1.11) and lower part of the LINK LEVER R to the positions shown in the drawing.
HANABI_BE_CHAP03_071FB
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4.2.17 DRIVE
4.2.17.1 DRIVE ASSY DEVE (PL14.1.1) Removal
1. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 2. Remove the COVER SIDE R. (See Section 4.2.4.9.) 3. Remove the PWB DRIVE. (See Section 4.2.18.5.) 4. Remove the 5 screws (gold, tapped, 10mm) securing the DRIVE ASSY DEVE from the right side of the printer body. 5. Remove the DRIVE ASSY DEVE from the printer body.
J52 J48
HANABI_BE_CHAP03_074FB
HANABI_BE_CHAP03_075FC
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4.2.18 ELECTRICAL
4.2.18.1 PWBA MCU & HVPS (PL15.1.2) Removal
1. Remove the PWB Controller (PWB ESS). (See Section 4.2.19.1.) 2. Remove the CHUTE ASSY REGI. (See Section 4.2.13.1.)
C A U T IO N
Be sure that the CHUTE ASSY REGI is removed when performing the following step. If the step is performed with the CHUTE ASSY REGI installed, it may cause deformation of the SPRING DRUM EARTH.
3. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 4. Remove the COVER SIDE L. (See Section 4.2.4.14.) 5. Remove the HSG ASSY BIAS. (See Section 4.2.14.2.)
C A U T IO N
Be sure that the HSG ASSY BIAS is removed when performing the following step. If the step is performed with the HSG ASSY BIAS installed, it may cause deformation of the HSG ASSY BIAS.
6. Remove the COVER SIDE R. (See Section 4.2.4.9.) 7. Remove the COVER REAR. (See Section 4.2.4.6.) 8. Remove the HOLDER TCRU ASSY UNIT. (See Section 4.2.15.1.) 9. Remove the BOX ASSY ELEC. (See Section 4.2.18.6.) 10. Remove the HOUSING ASSY CONTACT. (See Section 4.2.18.7.) 11. Remove the 4 screws securing the COVER MCU (PL15.1.1) to the BOX ASSY ELEC (PL15.1.6). 12. Remove the COVER MCU from the BOX ASSY ELEC.
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P/J166
P/J163
P/J167
P/J161
P/J162
HANABI_BE_CHAP03_077FC
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Be sure that the CHUTE ASSY REGI is removed when performing the following step. If the step is performed with the CHUTE ASSY REGI installed, it may cause deformation of the SPRING DRUM EARTH.
3. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 4. Remove the COVER SIDE L. (See Section 4.2.4.14.) 5. Remove the HSG ASSY BIAS. (See Section 4.2.14.2.)
C A U T IO N
Be sure that the HSG ASSY BIAS is removed when performing the following step. If the step is performed with the HSG ASSY BIAS installed, it may cause deformation of the HSG ASSY BIAS.
6. Remove the COVER SIDE R. (See Section 4.2.4.9.) 7. Remove the COVER REAR. (See Section 4.2.4.6.) 8. Remove the HOLDER TCRU ASSY UNIT. (See Section 4.2.15.1.) 9. Disconnect the connector (P/J210) connecting the printer body and the FEEDER from the right side surface of the printer body. 10. Disconnect the connector (P/J151) on the ROS ASSY (PL11.1.1) from the right side surface of the printer body. 11. Disconnect the connector (P/J2361) connecting the printer body and the FEEDER from the left side surface of the printer body. 12. Disconnect the connectors (P/J141, P/J1361, P/J138, P/J221, P/J139) on the BRACKET CONNECTOR (PL15.1.16) from the left side surface of the printer body. 13. Disconnect the connectors (P/J19) on the PWBA MCU & HVPS (PL15.1.2) from the inside of the printer body. 14. Remove the 1 screw securing the earth cable from the left side surface of the printer body.
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HANABI_BE_CHAP03_082FC
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Be sure that the CHUTE ASSY REGI is removed when performing the following step. If the step is performed with the CHUTE ASSY REGI installed, it may cause deformation of the SPRING DRUM EARTH.
3. Remove the COVER ASSY TOP MAIN. (See Section 4.2.4.4.) 4. Remove the COVER SIDE L. (See Section 4.2.4.14.) 5. Remove the HSG ASSY BIAS. (See Section 4.2.14.2.)
C A U T IO N
Be sure that the HSG ASSY BIAS is removed when performing the following step. If the step is performed with the HSG ASSY BIAS installed, it may cause deformation of the HSG ASSY BIAS.
6. Remove the COVER SIDE R. (See Section 4.2.4.9.) 7. Remove the COVER REAR. (See Section 4.2.4.6.) 8. Remove the HOLDER TCRU ASSY UNIT. (See Section 4.2.15.1.) 9. Remove the COVER CASSETTE REAR. (See Section 4.2.7.2.) 10. Remove the BOX ASSY ELEC. (See Section 4.2.18.6.) 11. Remove the 2 screws securing the HOUSING ASSY CONTACT to the BOX ASSY ELEC (PL15.1.6). 12. Pull out the HOUSING ASSY CCONTACT from the BOX ASSY ELEC, and remove HOUSING ASSY CCONTACT.
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When performing the following step, eliminate static electricity from your body by using a grounding wristband or other static eliminator. A discharge of static electricity can damage the PWB CONTROLLER or the OPTION BOARDS.
3. When OPTION BOARDS are installed in the slots on the PWB CONTROLLER, remove them. 4. Remove the 1 screw securing the USB connector to the PLATE REAR ESS. 5. Remove the 2 screws securing the parallel connector to the PLATE REAR ESS. 6. Remove the 5 screws securing the PLATE REAR ESS to the BASE PLATE. 7. Remove the 2 screws (silver, 8mm) securing the rear of the PWB Controller (PWB ESS) to the GUIDE L ESS, GUIDE R ESS (PL16.1.12), (PL16.1.13). 8. Shift the PLATE REAR ESS to the rear to remove it. 9. Open the GUIDE L ESS and the GUIDE R ESS to the left and right, and then remove it. 10. Remove the 12 screws securing the PWB Controller to the BASE PLATE. 11. Remove the 3 prop screws for HDD to the BASE PLATE, and then remove the PWB Controller. USB Connector Parallel Connector
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C A U T IO N
When removing the PWB Controller, perform USB ID input without fail. (Refer to Section 5.1)
Step 7
When installing the PWB CONTROLLER into the printer body, be sure the PWB CONTROLLER front edge connectors are properly connected to the connectors of the PWBA MCU & HVPS (PL15.1.2).
Step 11
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When removing the lower COVER FRONT, release the 3 hooks with a tool like a screwdriver.
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REAR
HANABI_BE_CHAP03_045FC
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1. Remove the CASSETTE ASSY (PL2.1.3). (See Section 4.2.20.1.) 2. Press in on both ends of the CHUTE ASSY TURN at the handhold spots, then by adding a little power in the downward direction release the 2 hooks of the CHUTE ASSY TURN from the holes in the FRAME ASSY OPF (PL17.1.3). 3. Release the hooks on GUIDE CASSETTE L (PL17.2.3) and GUIDE CASSETTE R (PL17.2.6) that are securing the cassettes to the CHUTE ASSY TURN, then remove the CHUTE ASSY TURN.
1 4 2 1 4 4
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Disconnect the connector (J82) on the PWBA FEEDER (PL17.4.1) while holding the circuit board with your hand.
4. Disconnect the connector (P/J82) on the PWBA FEEDER. 5. Disconnect the relay connector (P/J8220) between the HARNESS ASSY FDR2T and the HARNESS ASSY NPRSJ (PL17.4.11). 6. Disconnect the connector (P/J824) of the SOLENOID FEED (PL17.3.17) (TRAY 2). 7. Disconnect the connector (P/J825) of the CLUTCH ASSY TURN (PL17.3.18) (TRAY 2). 8. Disconnect the connector (P/J823) of the SENSOR LOW PAPER (PL17.4.7) (TRAY 2). 9. Remove the HARNESS ASSY FDR 2T from the 6 CLAMPs. See the illustration for details on the installation of the HARNESS ASSY FDR 2T (gray) connector and routing of the harness.
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Disconnect the connector (J83) on the PWBA FEEDER (PL17.4.1) while holding the circuit board with your hand.
4. Disconnect the connector (P/J83) on the PWBA FEEDER. 5. Disconnect the relay connector (P/J8220) between the HARNESS ASSY FDR2T and the HARNESS ASSY NPRSJ (PL17.4.11). 6. Disconnect the connector (P/J834) of the SOLENOID FEED (PL17.3.17) (TRAY 3). 7. Disconnect the connector (P/J835) of the CLUTCH ASSY TURN (PL17.3.18) (TRAY 2). 8. Disconnect the connector (P/J833) of the SENSOR LOW PAPER (PL17.4.7) (TRAY 2). 9. Remove the HARNESS ASSY FDR 2T from the 4 CLAMPs. See the illustration for details on the installation of the HARNESS ASSY FDR 2T (blue) connector and routing of the harness.
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HANABI_FDR_CHAP03_009FC
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TRAY 3 Disassembly 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the CHUTE ASSY TURN. (See Section 4.2.20.4.) 4. Disconnect the harness (P/J831). 5. Remove the 1 screw securing the BRACKET LOW PAPER (PL17.4.8) to the FRAME ASSY OPF (PL17.1.3), and remove the BRACKET LOW PAPER. 6. Remove the 5 screws securing the GUIDE ASSY CASSETTE R to the FRAME ASSY OPF. 7. Release the 8 hooks securing the GUIDE ASSY CASSETTE R to the FRAME ASSY OPF. 8. While pulling the back end of the LEVER LOW PAPER (PL17.4.9) from the slit of the GUIDE ASSY CASSETTE R, remove it to forward. 9. Remove the GUIDE ASSY CASSETTE R while leaning top of that to left.
Figure 4-129. GUIDE ASSY CASSETTE R (PL17.2.2) Removal (2) Disassembly and Assembly Disassembly Assembly Procedures 4-440
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HANABI_FDR_CHAP03_136FA
Figure 4-130. GUIDE ASSY CASSETTE L (PL17.1.5) Removal) Disassembly and Assembly Disassembly Assembly Procedures 4-442
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HANABI_FDR_CHAP03_014FC
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When assembling the screws, be careful not to damage the GEAR or SPRING with the screwdriver. Also, be careful not the damage rubber components when placing the PICK UP ASSY TR 2 through the window of the FRAME ASSY OPF.
When disassembling the screws, be careful not to damage the GEAR or SPRING with the screwdriver.
11. Remove the 2 screws securing the PICK UP ASSY TR2 to the right side of the FRAME ASSY OPF (PL17.1.3). 12. Shift the PICK UP ASSY TR2 to right, remove the 2 hooks of the PICK UP ASSY TR2 and the leading edge of the ROLL ASSY TURN (PL17.3.20) from the 2 slots in the left side of the FRAME ASSY OPF and the window.
C A U T IO N
Be careful not the damage rubber components when placing the PICK UP ASSY TR 2 through the window of the FRAME ASSY OPF.
13. Remove the PICK UP ASSY TR2 from the right side window part while being careful to avoid interference with the FRAME ASSY OPF.
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When assembling the screws, be careful not to damage the GEAR or SPRING with the screwdriver. Also, be careful not the damage rubber components when placing the PICK UP ASSY TR3 through the window of the FRAME ASSY OPF.
When disassembling the screws, be careful not to damage the GEAR or SPRING with the screwdriver.
9. Remove the 2 screws (silver, 6mm) securing the PICK UP ASSY TR 3 to the right side of the FRAME ASSY OPF (PL17.1.3). 10. Shift the PICK UP ASSY TR 3 to right, remove the 2 hooks of the PICK UP ASSY TR2 and the leading edge of the ROLL ASSY TURN (PL17.3.20) from the 2 slots in the left side of the FRAME ASSY OPF and the window.
C A U T IO N
Be careful not the damage rubber components when placing the PICK UP ASSY TR 2 through the window of the FRAME ASSY OPF.
11. Remove the PICK UP ASSY TR 3 from the right side window part while being careful to avoid interference with the FRAME ASSY OPF.
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TRAY 3 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the CHUTE ASSY TURN. (See Section 4.2.20.4.) 4. Remove the GUIDE ASSY CASSETTE R. (See Section 4.2.20.11.) 5. Release the 3 hooks securing the SENSOR LOW PAPER to the FRAME ASSY OPF (PL17.1.3), and remove the SENSOR LOW PAPER. 6. Disconnect the connector (P/J 833) of the SENSOR LOW PAPER. When installing the SENSOR LOW PAPER, install the right hook after you secure the left hook.
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When performing the next step, be careful not to damage the position alignment pin of the TOW TRAY MODULE. In addition, the module may be scratched by the surface of the workbench, so spread out some cardboard before setting down the module. Be sure that 2 people work together to handle TWO TRAY MODULE.
When performing the next step, be careful not to damage the position alignment pin of the TOW TRAY MODULE. In addition, the module may be scratched by the surface of the workbench, so spread out some cardboard before setting down the module. Be sure that 2 people work together to handle TWO TRAY MODULE.
2. Put the TWO TRAY MODULE upside-down on the work table. 3. Remove the 3 screws (black, with a brim, 8mm) securing the CASTER ASSY S to the FRAME ASSY OPF (PL17.1.3). 4. Remove the CASTER ASSY S from the FRAME ASSY OPF.
2. Put the TWO TRAY MODULE upside-down on the work table. 3. Remove the 3 screws (black, with a brim, 8mm) securing the CASTER ASSY to the FRAME ASSY OPF (PL17.1.3). 4. Remove the CASTER ASSY from the FRAME ASSY OPF.
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1. Remove CASSETTE TRAY, and any others of the type that can be withdrawn, by pulling them straight out then tilting them up to take them all the way out. 2. Remove the 1 screw (gold, tapped, 8mm) securing the STOPPER CST to the GUIDE CASSETTE L (PL17.2.3), and remove the STOPPER CST.
Figure 4-138. SWITCH ASSY SIZE (PL17.2.7) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-449
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1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the SPRING FEED H.
1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the SPRING FEED 1.
HANABI_FDR_CHAP03_024FD
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TRAY 3 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the SPRING FEED H. (See Section 4.2.20.23.) 4. Free the armature of the SOLENOID FEED (PL17.3.17) while releasing the hook, and then remove the GEAR FEED H2 downward.
HANABI_FDR_CHAP03_026FC
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1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the SPRING FEED 1. (See Section 4.2.20.24.) 4. Remove the GEAR FEED 1 while releasing the hook.
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TRAY 2 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the SPRING FEED H. (See Section 4.2.20.23.) 4. Remove the SOLENOID FEED. (See Section 4.2.20.22.) 5. Remove the SPRING FEED 1. (See Section 4.2.20.24.) 6. Remove the GEAR FEED H2. (See Section 4.2.20.25.) 7. Remove the GEAR FEED H1.
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1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Release the hook securing the GEAR FEED 2 to the PICK UP ASSY (PL17.3.1), and remove the GEAR FEED 2.
1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the STOPPER CLUTCH while releasing the hook. When installing the STOPPER CLUTCH, combine the top of the STOPPER CLUTCH (PL17.3.16) to the hook of CLUTCH ASSY TURN (PL17.3.18) to secure the CLUTCH ASSY TURN.
HANABI_FDR_CHAP03_029FD
Figure 4-146. GEAR FEED 2 (PL17.3.13) Removal Figure 4-147. STOPPER CLUTCH (PL17.3.16) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-455
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Figure 4-148. CLUTCH ASSY TURN (PL17.3.18) Removal Disassembly and Assembly Disassembly Assembly Procedures 4-456
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TRAY 3 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the STOPPER CLUTCH. (See Section 4.2.20.29.) 4. Remove the CLUTCH ASSY TURN. (See Section 4.2.20.30.) 5. Remove the GEAR FEED 2. (See Section 4.2.20.28.) 6. Remove the GEAR IDLER.
HANABI_FDR_CHAP03_032FD
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TRAY 3 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.)
HANABI_FDR_CHAP03_033FD
3. Remove the STOPPER CLUTCH. (See Section 4.2.20.29.) 4. Remove the CLUTCH ASSY TURN. (See Section 4.2.20.30.) 5. Remove the GEAR IDLER. (See Section 4.2.20.31.) 6. Remove the GEAR IDLER FEED.
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TRAY 3 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the STOPPER CLUTCH. (See Section 4.2.20.29.) 4. Remove the CLUTCH ASSY TURN. (See Section 4.2.20.30.) 5. Remove the GEAR IDLER. (See Section 4.2.20.31.) 6. Remove the GEAR IDLER IN.
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TRAY 3 1. Pull out the CASSETTE of the TRAY 3. 2. Rotate SHAFT FEED 1 (PL17.3.2) away from the FEEDER of TRAY 3 so that the rubber part of ROLL ASSY FEED is facing downward. 3. Pull out the ROLL ASSY FEED downward, and remove it from SHAFT FEED 1. When assembling, do so from the side of SHAFT FEED 1 (PL17.3.2) that has the large holes. The ROLL ASSY FEED may be done in the way you prefer.
HANABI_FDR_CHAP03_135FA
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9. Remove the PICK UP ASSY TR 3. (See Section 4.2.20.14.) 10. Put the PICK UP ASSY TR 3 bottom faced up on the work table. 11. Remove the ACTUATOR NO PAPER (PL17.3.5). (See Section 4.2.20.35.) 12. Release the HARNESS ASSY NPRSJ (PL17.3.5) from the clamps (2 places). 13. Disconnect the connector (P/J832) of the HARNESS ASSY NPRSJ. 14. Release the 3 hooks of the SENSOR NO PAPER, and remove the SENSOR NO PAPER. When installing the SENSOR NO PAPER, install the right hook after you secure the left hook.
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See Section 4.2.20.42 about the procedure to remove the BEARING SLEEVE securing the SHAFT FEED 2.
TRAY 2 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the COVER L. (See Section 4.2.20.3.) 4. Remove the CHUTE ASSY TURN of the TRAY 2. (See Section 4.2.20.4.) 5. Remove the HARNESS ASSY FDR 2T (gray). (See Section 4.2.20.5.) 6. Remove the DRIVE ASSY FEEDER. (See Section 4.2.20.7.) 7. Remove the PWBA FEEDER. (See Section 4.2.20.10.) 8. Remove the GUIDE ASSY CASSETTE R of the TRAY 2. (See Section 4.2.20.11.) 9. Remove the GUIDE ASSY CASSETTE L of the TRAY 2. (See Section 4.2.20.12.) 10. Remove the LINK ACTUATOR of the TRAY 2. (See Section 4.2.20.13.) 11. Remove the PICK UP ASSY TR 2. (See Section 4.2.20.14.) 12. Remove the E-ring securing the BEARING SLEEVE to the PICK UP ASSY (PL17.3.1). 13. Remove the BEARING SLEEVE. TRAY 3 1. Remove the COVER FRONT. (See Section 4.2.20.1.) 2. Remove the COVER R. (See Section 4.2.20.2.) 3. Remove the E-ring securing the BEARING SLEEVE to the PICK UP ASSY (PL17.3.1). 4. Remove the BEARING SLEEVE.
HANABI_FDR_CHAP03_040FC
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6. Remove the GUIDE ASSY CASSETTE R. (See Section 4.2.20.11.) 7. Remove the GUIDE ASSY CASSETTE L. (See Section 4.2.20.12.) 8. Remove the LINK ACTUATOR. (See Section 4.2.20.13.) 9. Remove the PICK UP ASSY TR3. (See Section 4.2.20.15.) 10. Remove the SPRING FEED H. (See Section 4.2.20.23.) 11. Remove the SOLENOID FEED. (See Section 4.2.20.22.) 12. Remove the SPRING FEED 1. (See Section 4.2.20.24.) 13. Remove the GEAR FEED 1. (See Section 4.2.20.26.) 14. Remove the ROLL ASSY FEED. (See Section 4.2.20.34.) 15. Remove the BEARING of the SHAFT FEED 1. (See Section 4.2.20.38.) 16. Remove the BEARING SLEEVE of the SHAFT FEED 1. (See Section 4.2.20.39.) 17. Shift the SHAFT FEED 1 to the right and left side, remove the SHAFT FEED 1 from the shaft hole of the FRAME ASSY DRIVE (PL17.3.25).
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ADJUSTMENT
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Since this USB ID information is stored on EEPROM on the MAIN Board of the printer, you have to re-define the ID information by the procedure described below when you have replaced the MAIN Board for repair.
C A U T IO N
When you repair the printer and re-define the USB ID information, you have to tell the user to uninstall the previously installed printer driver as it is referring to the old USB ID information.
DO not start the adjustment program before connecting the parallel cable to the printer. This program can not be executed together with EPW (EPSON Printer Window) on Windows 95/98. Be sure to terminate the EPW before starting the adjustment program. If the power to the printer is turned off or the parallel cable is disconnected during running of the adjustment program, be sure to restart the program. On the Details of Display tab of Property of Screen, do not change font size.
1. When you execute the program EJL BasePagePrinter_14.exe, the menu window shown Figure 5-1 will apper. 2. Select the model name AL-C4000, then click OK button.
The program for USB ID input and the supported operating environment are as follows: Program EJL BasePagePrinter_14.exe Operating environment OS: Windows95 OSR 2.0 or later or Windows98 Port used: LPT1 - LPT3 (Windows95/98)
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USB ID Input
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EPSON AcuLaser C4000/AcuLaser C4100 3. When the window as shown in Figure 5-2 is displayed, check USB ID Input and click OK button.
Revision D 4. When the window as shown Figure 5-3 appears, input the serial nember (10 digits) of the printer and click OK button to store the USB ID information (18 digits in total) in EEPOM on the Main Board of the printer. The USB ID value will be displayed in the status window in the bottom area of the program for your later check of the inputted USB ID.
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USB ID Input
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Revision D 3. The window as shown Figure 5-5 appears and a status sheet will be printed automatically.
Once you have input a new USB ID, never forget to confirm it on the status sheet.
1. Execute the program EJL BasePagePrinter_14.exe which was used to write the USB ID, and select the model name. 2. When the window as shown Figure 5-4 appears, check USB ID Verify and click OK button.
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USB ID Input
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EPSON AcuLaser C4000/AcuLaser C4100 4. Check that the USB ID printed on the status sheet is identical with that shown on the window. After completion of confirmation, press button.
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USB ID
IC0 0 0 011P210202072024460MC010303
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USB ID Input
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CHAPTER
MAINTENANCE
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6.1 Maintenance
This chapter explains the maintenance of the EPSON AcuLaser C4000. The maintenance of this product is designed for users to do maintenance. No lubrication or adhesion is repuired for this product.
Magenta toner cartridge 6,000 sheets Cyan toner cartridge Photoconductor unit Fuser unit Transfer unit Components that require regular replacement 6,000 sheets 30,000 sheets
Roll assy
NOTE: Lifetime of the replacement parts is calculated in consideration for the product reliability and thereby it does not force the replacement at the described timing which is recommended for the product quality maintenance.
Maintenance
Maintenance
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Maintenance
Maintenance
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6.1.3 Cleaning
1. Clean the outer dirt using a dry and soft clean cloth. If the dirt is not easy to remove, use the neutral detergent. 2. Remove the paper dust, the spilt toner and so on inside the printer, and clean the dirt using a brush or dry soft cloth. NOTE: To remove severe dirt, remove it with a moistened cloth then wipe with a dry cloth. Be sure not to mar the dirty part during cleaning. 3. Clean the fan ducts. Remove the COVER ASSY FRONT HEAD and COVER REAR, and remove the dust adhered to the FAN FUSER and FAN REAR with a brush. NOTE: Clogged dust around the fan ducts and fans can heat up the air inside of the printer, which may cause a printer malfunction. 4. Clean the window of the ROS ASSY, SENSOR ASSY ADC and ROLL ASSY. Remove the paper dust and so on with a dry soft cloth or cotton swab. Cleaning point
Cleaning point
Do not use thinner or benzine since it may deteriorate the plastic and rubber parts.
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C H E C K P O IN T
All replacement parts of the AcuLaser C4000 (except the ROLL ASSY) can be replaced by user. Therefore, it is unnecessity for resetting the counter value which shows progress of the operation time, and which is automatically reset at the time of replacement.
2. Jam Counts 3. ET Cartridge C Toner C Toner Change M Toner M Toner Change Y Toner Y Toner Change K Toner K Toner Change 4. Photoconductor
5. Photoconductor Change : Counted up by detecting a new Photoconductor Unit. 6. Fuser 7. Fuser Change 8. Transfer Unit : The life cycle of the Fuser ends. : Counted up by detecting a new Fuser unit. : Number of printed copies of the Transfer Unit. Installing a new Transfer Unit will reset it.
Maintenance
Maintenance Menu
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Maintenance
Maintenance Menu
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NOTE 1: The values in parentheses of the Clear Conditions indicate that the values are cleared as the result. NOTE 2: When exceeding the ranges, the items controlled by the controller are not guaranteed beyond the maximum limit. NOTE 3: When counting value which storage in engine over the range, it will be 0 and continue to count and work.
Maintenance
Maintenance Menu
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1. Confirm the color of the toner cartridge that needs to be replaced by checking the LCD panel or EPSON Status Monitor 3. 2. Remove the top cover. 3. Turn the toner cartridge knobs to the unlocked position.
Do not install used toner cartridges. Do not remove toner cartridges except when replacing them; otherwise, toner may spill. Wait for at least one hour before installing a toner cartridge after moving it from a cool to a warm environment to prevent damage from condensation. Do not touch the toner and avoid getting toner in your eyes. If toner gets on your skin or clothes, wash it off with soap and water immediately. Do not dispose of used toner cartridges in fire, as they may explode and cause injury. Dispose of them according to local regulations.
W A R N IN G
C A U T IO N
Be careful not to spill the toner remaining in the cartridge. Put the used cartridge on a flat surface with the toner spout facing up to avoid spilling the toner. Dispose of the used toner cartridge by putting it into its disposal bag.
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C A U T IO N C A U T IO N
Be sure to turn the knob all the way to the locked position. Otherwise, you may have toner problems or leakage.
8. Remove the protective tape from the toner cartridge. 6. Hold the toner cartridge as shown below, and lower it into the slot.
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3. Raise cover D.
The photoconductor unit weighs 4.5 kg (9.9 lb). Be sure to hold it firmly by the handle when carrying it. When replacing the photoconductor unit, avoid exposing it to room light any longer than necessary. Be careful not to scratch the surface of the drum. Also, avoid touching the drum, since oil from your skin may permanently damage its surface and affect print quality. To get the best print quality, do not store the photoconductor unit in an area subject to direct sunlight, dust, salty air, or corrosive gases (such as ammonia). Avoid locations subject to extreme or rapid changes in temperature or humidity.
W A R N IN G
Do not dispose of the used photoconductor unit in fire, as it may explode and cause injury. Dispose of it according to local regulations.
4. Hold the photoconductor unit by the handle, and slowly lift it straight out of the printer.
1. Turn off the printer. 2. Press the latch on cover A and open the cover.
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C A U T IO N
Be careful not to touch or scratch the surface of the drum. Avoid touching the drum, since oil from your skin may permanently damage its surface and affect print quality.
C A U T IO N
8. Holding the handle firmly, lower the photoconductor unit into the printer, making sure the posts on the sides of the unit slide into the slots. 6. Unwrap the protective sheet and material while holding the handle as shown below.
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Do not touch the surface of the fuser unit. Doing so may impair print quality.
W A R N IN G
The fuser unit can be very hot if the printer has been in use. Turn the printer off and wait for 30 minutes until the temperature has returned to normal before replacing the fuser unit. Do not dispose of the used fuser unit in fire, as it may explode and cause injury. Dispose of it according to local regulations.
NOTE: For replacing the Fuser Unit (Fuser Assy), refer to Chapter 4 "Fuser Assy Removal".
Figure 6-9. Fuser Unit replacement Maintenance Consumable components replacement 6-488
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Do not touch the surface of the transfer unit. Doing so may impair the print quality.
W A R N IN G
Do not dispose of the used transfer unit in fire, as it may explode and cause injury. Dispose of it according to local regulations.
NOTE: For replacing the Transfer Unit (BTA ASSY), refer to Chapter 4 "Transfer Unit (BTR Assy) Removal".
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Straightest lines
C H E C K P O IN T
The Color Registration Adjustment explained in this section makes adjustments to avoid color gaps in the primary scan direction. Related color gaps in the secondary scan direction are dependent on the printer's internal conditions, so these adjustments cannot be made from the control panel. (Refer to Chapter 2. 2.8.5 "Color Registration Control")
6. Select the Set Up Menu. 7. Select the Yellow Regist = xx, Cyan Regist = xx and Magenta Regist = xx in the Set Up Menu, and set up the values which are found in step 5. 8. Exit the menu on the control panel.
The following explains the method of the color registration adjustment. Follow the procedure below to adjust the color registration, when first installing the printer or after moving it to a new location. 1. Turn on the printer. 2. Select the Information Menu. 3. Select the Color Regist Sheet in the Information Menu, and press the ENTER button. 4. The color registration sheet is printed. The arrow indicates the current setting values of each color. 5. Find the values of the straightest lines by comparing the lines of each color with the black line on the both sides.
Figure 6-10. Color Registration Sheet Sample Maintenance Color Registration Adjustment 6-490
CHAPTER
AcuLaser C4100
EPSON AcuLaser C4000/AcuLaser C4100 This chapter describes information that is unique to the EPSON AcuLaser C4100. The chapter structures information by following section. Product Descriptions Panel Message For Troubleshooting Maintenance
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Symbol set additional ESC/Page Color Mode: 84 Scalable Fonts + 7 Bitmap Fonts PCL5e Mode: ESC/P2 Mode: FX Mode: I239X Mode: 93 Scalable Fonts + 7 Bitmap Fonts 10 Typefaces 8 Typefaces 8 Typefaces
Paper Feeding: By adding the optional cassette unit, a maximum of 1600 sheets can be fed from 4-bin in total.
Standard Option MP Tray Lower Cassette 500-Sheet Paper Cassette Unit 1000-Sheet Paper Cassette Unit 100 Sheets/A4, LT 500 Sheets/A4, LT 500 Sheets/A4, LT 1000 Sheets/A4, LT
Display remaining amount of C, M, Y, K toner on the panel (when Ready, Offline and Sleep display) Corresponding Job Monitoring MIB A part of functions is restricted before WebManager 3.1a version Restrictions EpsonNet WebManager JOB items are disappeared EpsonNet Direct Print 2 A JOB in HDD can not be canceled Network DDNS (Dynamic Domain Name System) Rendezvous SNTP (Simple Network Time Protocol) Link Speed Corresponding ENES (EpsonNet Event Sender) Corresponding EpsonNet ASP
CONTROLLER FEATURES A large capacity HDD (20GB) can be installed. SOFTWARE FEATURES Function of update the engine controller ROM (only with flash memory version). WebAssist Renewal design Reserve Job and Form Overlay is displayed by thumbnail. Information Sheet, Job View and Form Overlay is located on left index as another menu.
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Product Descriptions
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Low2
Low speed2
Low2
Low1
Label Label-H Mode (High Temperature) Label-H Super High Gloss OHP Transparency Mode Transparency Super High Gloss Envelope Envelope Mode Envelope Back Face Envelope Super High Gloss Envelope Super High Gloss Back Face
AcuLaser C4100
Product Descriptions
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A4, A5, B5, EXE, LT, GLG, Standard Paper LGL, GLT*4, HLT, F4*4 Normal Paper Unspecified sizes Min size: 88.9 x 139.7 mm Max size: 215.9 x 355.6 mm 900 mm in length 64~105 g/m2 Standard Paper Normal Paper Special Applications (Labels, Transparencies) Envelopes
1 Sheet
TBD Sheets
A4, LT
NOTE 1:Speeds shown are for plain paper (Low Temperature) mode. NOTE 2:Cleaning cycle occurs during printing.
Cassette 500 Sheets*2*3 (58 mm) 350 Sheets*2*3 (58 mm) 100 Sheets Option 500 Sheets*2*3 (58 mm) 1000 Sheets Unit 500 Sheets Unit
Envelopes (Monarch, C10, DL, C5, C6*4, ISO-B5*4) Unspecified size Min size: 88.9mm (width) x 139.7mm (length) (with flap opened) A4, A5, B5, EXE, LT, GLG, LGL A5 A4, LT A4, A5, B5, EXE, LT, GLG, LGL
Standard Paper Normal Paper Standard Paper Normal Paper Labels, Transparencies Standard Paper Normal Paper
*1: The value in () is capable containing height *2: Standard Paper: at RX-80 (80 g/m2) *3: Refer to 1.4. "Paper Specifications" Refer to 1.4. "Paper Specifications" *4: Paper size supported by the firmware (unsupported by the video I/F)
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Product Descriptions
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Background Noise
Background Noise
PRODUCT LIFETIME (MAIN UNIT) 600K printed pages or 5 years, whichever comes first.
NOTE 1:values measured by ISO7779 9-point method NOTE 2:measured with MP Tray closed NOTE 3:both simplex printing and duplex printing have the same values
*1: The fan is rotating at a half velocity. *2: In standby mode, a fan may stop according to the condition of a fuser. When the fan stops, noise becomes background only.
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Product Descriptions
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--The shape of cartridge housing is unique to each color, and this prevents it from installing on the wrong cartridge holder. -----
*1: The number of sheets is the approximate number of printable images using A4 landscape continuous printing at 5% image occupation rate. The first cartridge will Near End for TBD page count. (In order to fill the developer with toner.) *2: Work life will differ with usage conditions.
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Product Descriptions
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ROM MODULE COPY 1. Make sure that the printer is turned off. Insert a blank ROM module into the slot A on the main controller and this is a destination module. (The source module is the one inserted in the slot P.) 2. Turn the printer on while holding down the buttons; [Start/Stop], [Job Cancel], [Down]. 3. As soon as the message Program Device is appeared on a LCD panel, release all other buttons and press the [Up] button and holding it untill Complex Exe is displayed. 4. Press [Up] button until the message Copy MENU is displayed.
C A U T IO N
Ignore EpsonNet ASP in HDD Turn the power on pressing the Back, Enter and Job Cancel buttons. Hex Dump Support Mode Initialization of EEPROM Panel Setting Value Initialization Forced Deleting of the Flash ROM A Module Program ROM Update Maintenance Mode CPU reset in a Service Call occurrence. Detailed Information Display in a Service Call occurrence Printing of the Error Sheet
The special menu items; other than Copy MENU, are only for development purpose and not intend to be operated for field service & support purpose. Never attempt to use other menu items unless specifically instructed to do so.
5. Press [Enter] button to enter Copy MENU. 6. Press [Up] buttons until the message Copy FONT + CODE] is displayed. 7. Press [Enter] button to start copying the ROM module. When the message Copy END is displayed, the copy operation is completed. 8. Turn the printer off and remove the ROM module from the slot A.
AcuLaser C4100
Product Descriptions
7-498
Revision D
*3: This is displayed and can be executed only when the Network I/F = On. *4: This is displayed and can be executed only when the printer is equipped with Level 3 compatible Type-B host interface and AUX I/F = On is set at startup. *5: This is displayed and can be executed only when the PostScript 3 module is installed. *6: This is not displayed on the panel. It can be executed in EJL. It is not open to users.
*7: This item is only displayed, and cannot be changed in the setting.
Explanation C, M, Y, K Toner The remaining toner (C, M, Y, K) level is displayed in 7 steps (display only, exclusive readout).
E******F E***** F E**** F E*** E** E* E F F F F : 100% Remaining Toner > 83% : : : : : : 83% Remaining Toner > 66% 66% Remaining Toner > 50% 50% Remaining Toner > 33% 33% Remaining Toner > 16% 16% Remaining Toner > Remaining Toner = 0% 0%
Photocon
* * * * *
* * * * *
* * * * *
* * * * *
*F ~ E *F ~ E *F ~ E *F ~ E *F ~ E
F F F F F
The Photoconductor Unit Life level is displayed in 7 steps (display only, exclusive readout).
E******F E***** F E**** F E*** E** E* E F F F F : 100% Remaining Toner > 83% : : : : : : 83% Remaining Toner > 66% 66% Remaining Toner > 50% 50% Remaining Toner > 33% 33% Remaining Toner > 16% 16% Remaining Toner > Remaining Toner = 0% 0%
*1: This is displayed only when a Job is registered in the Quick Print Job. *2: This is displayed and can be executed only when the Form Overlay is implemented.
AcuLaser C4100
Product Descriptions
7-499
Revision D
STATUS MENU When a warning message occurs, all warnings occurred at the entering SelecType is displayed.
*1: LT is the default value of the Letter type controller and A4 is the default value of the A4 type controller. *2: Paper sizes (width x length) for CTM (Custom) are min: 88.9 x 139.7 mm and max: 215.9 x 355.6 mm.
AcuLaser C4100
Product Descriptions
7-500
Revision D
Value -7 0 7 -7 0 7 Off, On
Panel
Lock*6
*1: This is displayed and can be selected only when the optional 500-sheets lower paper cassette is installed. *2: This is displayed and can be selected only when the optional 1000-sheets lower paper cassette is installed. *3: This is not displayed on the panel. It can be set in EJL or PJL. It is not stored in NVRAM. *4: Duplex printing is available only for A4, A5, B5, LT, HLT, LGL, EXE and GLG paper sizes. Use single-side printing for other sizes. *5: This is valid for PCL5e, ESC/Page, ESC/P2, FX and I239X. *6: This is not displayed, and not printed on the Status Sheet. It can be set by EJL, EpsonNet WebAssist,etc.
-7 ~ 0 ~ 7
AcuLaser C4100
Product Descriptions
7-501
Revision D
*1: When this setting is changed, the setting value becomes valid after warm boot or restarting the printer. The setting value is reflected immediately to the Status Sheet and EJL read-back, however it is changed in practice after warm boot or restarting the printer. *2: This is displayed and can be selected only when Network Config = Yes. *3: This is displayed current values and can not be changed when Get IPAddress = Auto is set. When the setting Get IPAddress = Auto is changed to Panel or PING, the value set up at the time of Panel or PING set before Panel is displayed.
AcuLaser C4100
Product Descriptions
7-502
Revision D
*1: When this setting is changed, the setting value becomes valid after warm boot or restarting the printer. The setting value is reflected immediately to the Status Sheet and EJL read-back, however it is changed in practice after warm boot or restarting the printer. Value *2: This is displayed only when the Type-B host interface is installed. *3: This is displayed and can be selected/executed only when Level 3 compatible TypeB host interface is installed. This automatically returns to "AUX Config = No" when the printer status changed to Online. *4: This is displayed and can be selected/executed only when "AUX Config = Yes" is selected. The setting value switches to the Online status, and becomes valid when the network card restarts. Therefore, when changing the setting value, executing AUX Status Sheet of the Test print menu before recovering from the Panel setting mode prints the previous setting value. *5: This is displayed current values and can not be changed when Get IPAddress = Auto is set. When the setting Get IPAddress = Auto is changed to Panel or PING, the value set up at the time of Panel or PING set before Panel is displayed. *6: This is displayed and can be set only when Rendezvous compatible Type-B host interface is installed.
AcuLaser C4100
Product Descriptions
7-503
Revision D
*1: This is not displayed on the panel or the Status Sheet. It can be specified in EJL.
AcuLaser C4100
Product Descriptions
7-504
Revision D
Value *4
~ 128 Lines
*1: This is displayed only when some download fonts exist. *2: This is displayed only when an optional font is inserted to the ROM socket. *3: Either of these is displayed depending on the selected font type. In the case of a fixed pitch font, Pitch is displayed and in the case of a proportional pitch font, Height is displayed. Neither of these is displayed in the case of a bitmap font. Both Pitch and Height appears in some cases (such as changing Font Source or Font Number when PCL5 is not run internally). *4: 60 if A4/LT configuration is set to LT, 64 if it is set to A4. *5: When changing the Value of SymSet, and the font specified by Font Number does not include the Symbol Set, the settings are coupled to be Font Source = Resident and Font Number = 0, therefore when printing with this Symbol Set, set the Value of Font Source and Font Number to a font that supports this Symbol Set.
AcuLaser C4100
Product Descriptions
7-505
Revision D
*1: This setting menu is displayed only when the Support Mode has been activated by hidden operation when the power is turned on. *2: STANDBYTIME command (nondisclosure) of EJL is also supported. When Disable is selected, Fuser is in the status where printing is immediately possible, except when any engine errors occur. *3: This is displayed and can be executed only when HDD is installed. *4: This is displayed and can be executed only when both of PS3 and HDD are installed.
Country
USA, France, Germany, UK, Denmark, Sweden, Italy, Spain1, Japan, Norway, Denmark2, Spain2, LatinAmeric, Korea, Legal On, Off Off, On Dark, Light, Barcode 0,
AcuLaser C4100
Product Descriptions
7-506
Revision D
Fine adjust printing misalignment of paper feeding direction in simplex printing of front side of duplex printing. Scan Offset Fine adjust printing misalignment of laser scan direction in simplex printing or front side of duplex printing. Feed Offset 2 Fine adjust printing misalignment of paper feeding direction in back side of duplex printing. Scan Offset 2 Fine adjust printing misalignment of laser scan direction in back side of duplex printing.
*1: This setting menu is displayed only when the Support Mode has been activated by hidden operation when the power is turned on. The contents of this menu are not localized. When this menu is active, cover open/closed errors do not occur and printer data is not sent. When the value of this menu is changed and it escapes to a menu, the printer is rebooted automatically. *2: The current changes 5% for each step. *3: This menu sets the shortening proportion of cleaning cycle. (0: 100%, -1: 90%, -2: 80%, -3: 70%, -4: 60%, -5: 50%) The cleaning cycle is regulated by total print volume of Photoconductor Unit. This setting will work after restoring the printer.
AcuLaser C4100
Product Descriptions
7-507
Revision D
MAINTENANCE MODE*1 This setting menu is displayed and can be selected only when the Maintenance Mode has been activated by hidden operation when the power is turned on. Then restarting the printer deletes the Maintenance Menu from the Menu (the Maintenance Mode is deleted = the printer has switched to the normal mode). Basically, this setting is for maintenance by service personnel. Do not open to an user this mode. Engine trouble error (include Calibrating printer) will not occur if entering the maintenance mode with opening Cover A or Cover B.
For customization purpose only. (Yellow, Magenta and Cyan toner consumption (except Black) is economized to less than 80% by this setting for special customer. The printer is rebooted after setting.)
C A U T IO N
C A U T IO N
List
Item Engine Status Sheet E Mode Clear Error Log *1: This setting menu is displayed only when the Maintenance Mode has been activated by hidden operation when the power is turned on. Always displayed in English regardless of the Lang setting in the Setup Menu. 0, 1 Value
AcuLaser C4100
Product Descriptions
7-508
Revision D
THE LOWEST DESCRIPTION SECTION OF THE STATUS SHEET ICxxx xxx xxx yyy yyy yyy: xxx xxx xxx indicates that number of Toner Cartridge replacements for each color. yyy yyy yyy indicates that number of clearing toner error for each color. MCU version (Upper 5-digit shows MCU version and lower 5-digit shows NVRAM version in the engine.) USB version (F: USB1.1)
MCxxxxxxxxxx:
SLEEP MODE = DISABLE This is printed to inform user that the setting is Disable only when the setting is Sleep Mode = Disable.
AcuLaser C4100
Product Descriptions
7-509
AcuLaser C4100
7-510
Revision D
---------------------------
C H E C K P O IN T
The Printer Message list is described in the order or descending priorities (the top item is the highest on the list or priorities).
*1: Refer to 3.3.3. "Service Call Error Messages". *2: The relevant values among the Values of Paper Source in the panel setting except for Auto are displayed. *3: The relevant values among the Values for Paper Size in the panel setting are displayed. *4: The relevant values among the Values for each paper feed Size in the Tray Menu in the panel setting are displayed. *5: The remaining amount of toner is displayed on the right side of panel in order of C, M, Y and K from the left. *6: Refer to 1.14.2. "Display Elements Description"
The Fuser Unit is not installed, or is not set correctry.Or the Fuser Unit is broken. Treatment Turn the printer off, leave the printer for 30 minutes or more, open the Cover B, push the left lever of the Cover D, open the Cover D and install the Fuser Unit correctly. Close the Cover D and close the Cover B at the end. When install Fuser message is displayed in spite of above operation, the Fuser Unit is broken or is not adaptable to this product.
AcuLaser C4100
7-511
Revision D
Replace Toner uuuu Description The printer detects that a toner is empty according to the Toner End sensor and the toner's Dispense Time of each color of the engine, and printing stops. Printing in the Toner End status cannot provide proper color expression, therefore the error cannot be released by pressing the Start/Stop button. The uuuu shows CMYK corresponding to the each C, M, Y, K toner cartridge, indicating only the toner cartridge detected that it contains no remaining toner. Treatment Replace toner Cartridge. Wrong Toner uuuu Description An improper toner cartridge is installed. Treatment Install appropriate toner cartridge. NonGenuineToner uuuu Description One of a toner cartridges is not genuine one. Treatment Install appropriate toner cartridge or press the Start/Stop button to clear this error. In case of clearing this error by pressing Start/Stop button, the warning message Non Genuine Toner appears.1
TonerCart Error uuuu Description One of the toner cartridges is broken. Treatment Reinstall the toner cartridge or install new toner cartridge to clear this error. When this error is not cleared by above operation, turn the printer off and then turn the printer on again.
AcuLaser C4100
7-512
Revision D
7.3 Maintenance
7.3.1 Consumable components and regularly replaced parts
LIST OF COMPONENTS
FUSER UNIT
ROLL ASSY
TRANSFER UNIT
Figure 7-2.
AcuLaser C4100
Maintenance
7-513
Revision D
--Worn Photocondctor The Photoconductor Unit can be Replace Photocondctr used until the Replace Photocondctr error appears, however the printing quality after that the Worn Photoconductor message appears is not guaranteed. Replace TransferUnit Same as ALC4000s one Worn Fuser The printing quality after that the Worn Fuser message appears is not guaranteed. Therefore replace the Fuser Unit immediately. Judge the replacement The life values are reference intervals depending on values. both the printing volume and wear status.
S053006 S053011/S053012
25,000 100,000
Roll Assy Roll Assy Feed Chute Assy Regi Roll Assy Feed
AcuLaser C4100
Maintenance
7-514
Revision D
COMPATIBILITY
Components Toner Cartridge Photoconductor Unit Transfer Unit Fuser Unit ALC4100 => ALC4000 Compatible Compatible Not compatible. Install Fuser error occurs. ALC4100 <= ALC4000 Not compatible. Wrong Photoconductor error occurs.
COVER ASSY TOP PHD FUSER ASSY
REPLACEMENT METHOD Fuser Unit 1. Release the latch B and open the CHUTE ASSY OUT. 2. Press the Lever down and raise the COVER ASSY TOP PHD from the printer body. 3. Release the 2 locks of the right and left side on the FUSER UNIT upper side. 4. Remove the FUSER UNIT from the printer body. 5. Install the new FUSER UNIT to printer body. 6. Lock the FUSER UNIT. 7. Close covers. Figure 7-3. Fuser Unit Replacement
AcuLaser C4100
Maintenance
7-515
Revision D Paper Type (Type) Paper type is shown by decimal number. Table 9-4. Paper Type
Code 00 08 04 14 05 15 09 06 Paper Type Normal Transparency Thick Thick Back ExtraThk ExtraThk Back Labels Envelopw
Paper Size (Size) Paper size is shown by character sequence displayed on a panel (A4, A3, etc.). Figure 7-4. Engine Status Sheet
AcuLaser C4100
Maintenance
7-516
Revision D
*1: When the Total dots overs the ranges, it will be 0 and continue to count and work.
NOTE 1:The values in parentheses of the Clear Conditions indicate that the values are cleared as the result. NOTE 2:When exceeding the ranges, the items controlled by the controller are not guaranteed beyond the maximum limit. NOTE 3:When counting value which storage in engine over the range, it will be 0 and continue to count and work.
AcuLaser C4100
Maintenance
7-517
AcuLaser C4100
7-518
EPSON AcuLaser C4000/AcuLaser C4100 Table 7-13. Parts List for AL-C4100
RefNo. 04-2-02 04-2-03 04-2-04 04-2-05 04-2-06 04-2-08 04-2-09 04-2-10 04-2-11 04-3-01 04-3-03 04-3-04 04-3-06 04-3-17 04-3-18 04-3-21 04-3-25 04-3-28 05-1-01 05-1-02 05-1-05 05-1-09 06-1-01 06-1-02 06-1-05 06-1-09 06-1-10 06-1-11 HOUSING FDR R HARNESS ASSY TMPA ENVIRONMENT SENSOR FOOT STOPPER CST SWITCH SIZE TRAY 1 HARNESS ASSY OPFREC LEVER LOW PAPER INDICATOR PICK UP ASSY ROLL ASSY FEED EXIT SENSOR ACTUATOR LINK SOLENOID FEED TRAY 1 CLUTCH ASSY TURN TRAY 1 ROLL ASSY TURN ROLL ASSY HARNESS ASSY FEEDER HOUSING ASSY RETARD ROLL TURN ROLL ASSY RETARD CLUTCH TURN MSI CHUTE ASSY IN WIRE ASSY BTR 2 WIRE ASSY DTSK HARNESS ASSY FSR3C HARNESS ASSY CTD SENSOR ASSY ADC Part Name RefNo. 06-1-13 06-1-14 06-1-18 06-1-20 06-1-21 06-1-30 06-1-50 06-1-51 07-1-01 07-1-02 07-1-03 07-1-04 07-1-05 07-1-12 07-1-13 07-1-23 07-1-27 07-1-37 07-1-40 07-1-43 07-1-50 07-1-51 08-1-01 08-1-04 08-1-05 08-1-79 09-1-01 10-1-01
AcuLaser C4100
7-519
EPSON AcuLaser C4000/AcuLaser C4100 Table 7-13. Parts List for AL-C4100
RefNo. 10-1-12 10-1-20 10-1-21 10-1-23 11-1-01 11-1-04 11-1-05 11-1-50 12-1-06 12-1-08 12-1-09 12-2-01 12-2-02 12-2-03 12-2-04 12-2-09 12-3-01 12-3-03 12-3-08 12-3-13 12-3-14 12-3-15 13-1-02 13-1-04 13-1-05 13-1-08 13-1-10 13-1-11 CLUTCH REGI E.R.M. SENSOR ACTUATOR REGI HOUSING ASSY ROS ASSY HSG ASSY BIAS STUD PLUNGER KIT HSG ASSY BIAS HRANESS ASSY TNR4SE PWB EEPROM HVPS SUB KIT HOLDER ASSY TONER(Y) KIT HOLDER ASSY TONER(M) KIT HOLDER ASSY TONER(C) KIT HOLDER ASSY TONER(K) SENSOR TONER LOW PLATE ASSY DISPENSER BOX ASSY CRUM READER HARNESS ASSY CRUM RACK V GEAR SLIDE RACK H BRACKET LEVER LEVER DRUM SPRING LEVER 30N ACTUATOR I/L GEAR IDL PRESS GEAR ASSY PR R Part Name RefNo. 13-1-14 13-1-17 13-1-18 13-1-20 14-1-01 14-1-02 15-1-02 15-1-03 15-1-05 15-1-10 15-1-11 15-1-15 15-2-01 15-2-02 15-2-03 15-2-04 15-2-05 15-2-06 15-2-07 15-2-08 15-2-09 15-2-10 15-2-12 NONFIG NONFIG NONFIG FILM REGI PWBA ASSY EARTH GEAR ASSY PR L CHASSIS MAIN DRIVE ASSY DEVE DRIVE ASSY MAIN PWBA MCU CPU HBN STD FAN REAR CLAMP GUIDE HARNESS LVPS HARNESS ASSY AC SW PWBA DRV HBN HARNESS ASSY LVNC3 HARNESS ASSY DRV 1 HARNESS ASSY DRV 2.2 HARNESS ASSY LVRPG HARNESS ASSY ROS KA2 HARNESS ASSY 24V HARNESS ASSY FRONT 1 HARNESS ASSY OPF MAIN HARNESS ASSY OPSEA HARNESS ASSY EEPROM HARNESS ASSY TMPNCS REPACK KIT TRAY BOTTOM REPACK KIT JOINT REPACK KIT SHEET TOP
AcuLaser C4100
7-520
EPSON AcuLaser C4000/AcuLaser C4100 Table 7-13. Parts List for AL-C4100
RefNo. NONFIG NONFIG NONFIG REPACK KIT PAD REPACK KIT BAG "INDIVIDUAL CARTON BOX,220V" Part Name
Revision D
AcuLaser C4100
7-521
Revision D
AcuLaser C4100
Exploded Diagram
7-522
C538-CASE-001
The parts to which no reference number is assigned will not be available as after-sale service parts.
50
10 11
1 2 3
9
(P137)
12
23
28 19
52
HIBANA_BE_CHAP05_001Fa
C538-CASE-002
The parts to which no reference number is assigned will not be available as after-sale service parts.
4 5
10
4 5
6 12
19
HIBANA_BE_CHAP05_002Fa
C538-ELEC-001
The parts to which no reference number is assigned will not be available as after-sale service parts.
10 12
203
202
200
51
13
50
C538-MECH-001
The parts to which no reference number is assigned will not be available as after-sale service parts.
HIBANA_BE_CHAP05_003Fb
C538-MECH-002
The parts to which no reference number is assigned will not be available as after-sale service parts.
PL3.2
HIBANA_BE_CHAP05_004Fa
C538-MECH-003
The parts to which no reference number is assigned will not be available as after-sale service parts.
7 7
21 21 21
HIBANA_BE_CHAP05_005Fb
C538-MECH-004
The parts to which no reference number is assigned will not be available as after-sale service parts.
PL4. 3
3
6
PL4. 2
4 4 4
PL4. 2
HIBANA_BE_CHAP05_006Fa
C538-MECH-005
The parts to which no reference number is assigned will not be available as after-sale service parts.
3
(P2361)
(J231)
(J471)
2 5
(J210)
11 5 5
(P810)
10
HIBANA_BE_CHAP05_007Fa
C538-MECH-006
The parts to which no reference number is assigned will not be available as after-sale service parts.
3 1 3
6 4
(P472)
21
(P473)
18
(J474)
17
25
(J471) (J472) (J473) (P474) (P475)
(J475)
28
(J47)
HIBANA_BE_CHAP05_008Fa
C538-MECH-007
1(All this page) 2
The parts to which no reference number is assigned will not be available as after-sale service parts.
(J19)
HIBANA_BE_CHAP05_009Fa
C538-MECH-008
1 (All except a)
(J5030)
The parts to which no reference number is assigned will not be available as after-sale service parts.
2
(J5020)
5
(J232) (J141) (J1361) (J145) (J136) (J162)
11
(J233)
10
(J138) (J2362)
14 13
(J142)
30
(J52)
a
51
51
18
(J235)
50 50
20
21
HIBANA_BE_CHAP05_010Fa
C538-MECH-009
(J134)
The parts to which no reference number is assigned will not be available as after-sale service parts.
2 3
5 4
(J135) (J221) (J133) (P134)
PL8.1.a
50
(J139)
50 51
12
(P133)
51
(J1322)
(P132)
(J1321)
13
43
4
(J132)
40
(J131)
(P135)
4 37 23
(J137) (J50)
27
HIBANA_BE_CHAP05_011Fc
C538-MECH-010
The parts to which no reference number is assigned will not be available as after-sale service parts.
5 79
8 a
(P131)
HIBANA_BE_CHAP05_012Fb
C538-MECH-011
The parts to which no reference number is assigned will not be available as after-sale service parts.
PL7. 1. 1
HIBANA_BE_CHAP05_013Fa
C538-MECH-012
The parts to which no reference number is assigned will not be available as after-sale service parts.
(J321)
(J32)
(J18)
12
20
21
(J181)
23
HIBANA_BE_CHAP05_014Fa
Rev.01 C538
C538-MECH-013
The parts to which no reference number is assigned will not be available as after-sale service parts.
50
4 5 5 5 5 5
HIBANA_BE_CHAP05_015Fa
C538-MECH-014
The parts to which no reference number is assigned will not be available as after-sale service parts.
PL12. 2
(P5011)
PL12. 3
(P144)
(J704)
(P145)
(J514)
8 6
(J51)
(J513)
HIBANA_BE_CHAP05_016Fb
C538-MECH-015
The parts to which no reference number is assigned will not be available as after-sale service parts.
(P514) (K)
9
(P704) (K)
(P513) (C)
9
(P703) (C)
(P512) (M)
9
(P702) (M)
(P511) (Y)
9
(P701) (Y)
HIBANAI_BE_CHAP05_017Fa
C538-MECH-016
3
The parts to which no reference number is assigned will not be available as after-sale service parts.
(P341) (P342)
(J341)
(J3411)
15
14
13
(J710)
8
(J71)
HIBANA_BE_CHAP05_018Fd
C538-MECH-017
The parts to which no reference number is assigned will not be available as after-sale service parts.
2 5 5 5 4 4 4 4 5 20 4 4 4 4 5 5 5 5 8
10
18
10 11
17
14
HIBANA_BE_CHAP05_019Fa
C538-MECH-018
The parts to which no reference number is assigned will not be available as after-sale service parts.
1
(J49) (J48)
2
HIBANA_BE_CHAP05_020Fb
C538-MECH-019
The parts to which no reference number is assigned will not be available as after-sale service parts.
(J166)
2 5 5 5 5
10
(J161)
11 5
15
HIBANA_BE_CHAP05_021Fb
C538-MECH-020
(P34) (P35) (P140) (P15)
The parts to which no reference number is assigned will not be available as after-sale service parts.
PL15. 1. 10
(P311) (P14) (P31) (P22) (P11) (P23)
PL15. 1. 15
(P163) (P51) (P60) (P42) (P61) (P47) (P41) (P50) (P52) (P166) (P165) (P167) (P164) (P162) (P139) (P1361) (J5011)
(P18)
PL15. 1. 2
(P138)
(J61)
1
(J165) (J41) (J13)
7
(P210)
2
(J11) (J42) (J21)
8
(P221)
3
(J12) (J164) (J22)
(P71)
(J144) (J141)
4
(J311) (P151) (J140)
10
(J167)
5
(J15) (J60) (J23) (P2361) (P2362)
6
(J163) (J24)
12
(P3411)
(J34)
HIBANA_BE_CHAP05_022Fb
Revision D
( Total : 7 pages )
AcuLaser C4100
Circuit Schematic
7-546
CHAPTER
APPENDIX
Revision D
8.1 Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8.1.1 Attention on handling the parts list
Followings are the points to note when using the part list and exploded diagrams.
The numbers in each illustration correspond to the parts list number for that illustration. The capital letters shown in the illustrations stand for the following: S: screw E: E ring KL: KL clip C: C ring N: nut The arrowheads in the illustrations indicate assemblies made up of lower parts with their numbers.
Appendix
Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8-555
Revision D Table 8-1. Parts list of the AcuLaser C4000 (Main Unit)
No. 03-1-06 ROLL ASSY GUIDE END SPRING N/F ACTUATOR SIZE COVER FDR FRONT COVER CASSETTE REAR BLOCK CHUTE ASSY TURN HOUSING FDR L HOUSING FDR R HARNESS ASSY TMPA ENVIRONMENT SENSOR FOOT STOPPER CST SWITCH SIZE TRAY 1 HARNESS ASSY OPFREC LEVER LOW PAPER INDICATOR PICK UP ASSY ROLL ASSY FEED EXIT SENSOR ACTUATOR NO PAPER ACTUATOR LINK SOLENOID FEED TRAY 1 CLUTCH ASSY TURN TRAY 1 Part Name
03-2-01 03-2-07 03-2-21 04-1-01 04-1-03 04-1-04 04-1-06 04-2-01 04-2-02 04-2-03 04-2-04 04-2-05 04-2-06 04-2-08 04-2-09 04-2-10 04-2-11 04-3-01 04-3-03 04-3-04 04-3-05 04-3-06 04-3-17 04-3-18
Appendix
Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8-556
EPSON AcuLaser C4000/AcuLaser C4100 Table 8-1. Parts list of the AcuLaser C4000 (Main Unit)
No. 04-3-21 04-3-25 04-3-28 05-1-01 05-1-02 05-1-05 05-1-09 06-1-01 06-1-02 06-1-05 06-1-09 06-1-10 06-1-11 06-1-13 06-1-14 06-1-18 06-1-20 06-1-21 06-1-30 06-1-50 06-1-51 07-1-01 07-1-02 07-1-03 07-1-04 ROLL ASSY TURN ROLL ASSY HARNESS ASSY FEEDER HOUSING ASSY RETARD ROLL TURN ROLL ASSY RETARD CLTCH TURN MSI CHUTE ASSY IN WIRE ASSY BTR 2 WIRE ASSY DTSK HARNESS ASSY FSR 2 HARNESS ASSY CTD SENSOR ASSY ADC WASTE TONER SENSOR HARNESS ASSY TFLSNS DRIVE ASSY FUSER WIRE ASSY FSR EARTH LATCH R LATCH L KIT ROLL PINCH TURN KIT ROLL PINCH DUP CHUTE ASSY OUT HARNESS ASSY FRONT 2 HARNESS ASSY OPEPANE BS E.R.M. SENSOR Part Name
Revision D Table 8-1. Parts list of the AcuLaser C4000 (Main Unit)
No. 07-1-05 07-1-12 07-1-13 07-1-23 07-1-27 07-1-37 07-1-40 07-1-43 07-1-50 07-1-51 08-1-01 08-1-04 08-1-05 08-1-08 09-1-01 10-1-01 10-1-12 10-1-20 10-1-21 10-1-23 10-1-30 11-1-01 11-1-04 11-1-05 11-1-50 Part Name ACTUATOR FULL STACK ROLL DUP ACTUATOR DUP HARNESS ASSY DUP ROLL ASSY FEED ACTUATOR MSI SOLENOID FEED MSI WIRE ASSY DUP EARTH KIT ROLL PINCH EXIT KIT ROLL PINCH CHUTE ASSY EXIT ROLL EXIT ROLL MID MOTOR ASSY DUP FUSER ASSY CHUTE ASSY REGI CLUTCH REGI E.R.M. SENSOR ACTUATOR REGI HOUSING ASSY KIT SENSOR OHP ROS ASSY HSG ASSY BIAS STUD PLUNGER KIT HSG ASSY BIAS
Appendix
Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8-557
EPSON AcuLaser C4000/AcuLaser C4100 Table 8-1. Parts list of the AcuLaser C4000 (Main Unit)
No. 12-1-06 12-1-08 12-1-09 12-2-01 12-2-02 12-2-03 12-2-04 12-2-09 12-2-10 12-3-01 12-3-08 12-3-13 12-3-14 12-3-15 13-1-02 13-1-04 13-1-05 13-1-08 13-1-10 13-1-11 13-1-14 13-1-17 13-1-18 13-1-20 14-1-01 Part Name HARNESS ASSY TNR PWB EEPROM HVPS SUB HOLDER TONER ASSY (Y) HOLDER TONER ASSY (M) HOLDER TONER ASSY (C) HOLDER TONER ASSY (K) SENSOR TONER LOW SWITCH TCRU ASSY PLATE ASSY DISPENSER HARNESS ASSY CRUM RACK V GEAR SLIDE RACK H BRACKET LEVER LEVER DRUM SPRING LEVER 30N ACTUATOR I/L GEAR IDL PRESS GEAR ASSY PR R FILM REGI PWBA ASSY EARTH GEAR ASSY PR L CHASSIS MAIN DRIVE ASSY MAIN
Revision D Table 8-1. Parts list of the AcuLaser C4000 (Main Unit)
No. 14-1-02 15-1-02 15-1-03 15-1-05 15-1-09 15-1-10 15-1-11 15-1-15 15-2-01 15-2-02 15-2-03 15-2-04 15-2-05 15-2-06 15-2-07 15-2-08 15-2-09 15-2-10 15-2-12 16-1-05 16-1-10 16-1-12 16-1-13 DRIVE ASSY DEVE PWBA ASSY MCU&LVPS FAN REAR CLAMP GUIDE HARNESS POWER CORD LVPS HARNESS ASSY AC SW PWBA DRV HARNESS ASSY LVNC HARNESS ASSY DRV 1 HARNESS ASSY DRV 2 HARNESS ASSY LVRPG HARNESS ASSY ROS HARNESS ASSY 24V HARNESS ASSY FRONT 1 HARNESS ASSY OPF MAIN HARNESS ASSY OPEPANE A HARNESS ASSY EEPROM HARNESS ASSY TMPB "BOARD ASSY., MAIN" PANEL REAR ESS GUIDE L ESS GUIDE R ESS Part Name
Appendix
Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8-558
EPSON AcuLaser C4000/AcuLaser C4100 Table 8-1. Parts list of the AcuLaser C4000 (Main Unit)
No. 16-1-200 16-1-202 16-1-203 RAM DIMM GUIDE RAIL "GROUNDING SPRING,TYPE-B" Part Name
Revision D
Appendix
Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8-559
Revision D
Appendix
Parts List and Explodede Diagram for Main Unit of The AcuLaser C4000
8-560
C470-CASE-001 The parts to which no reference number is assigned will not be available as after-sale service parts. 01-1-02 01-1-01 01-1-03
01-1-50
01-1-10
01-1-11
01-1-23
01-1-52 01-1-19
01-1-28
HANABI_BE_CHAP05_001Fb
Rev.01 C470
C470-CASE-002
The parts to which no reference numb is assigned will not be available as after-sale service parts.
01-2-01
01-2-02
01-2-04
01-2-05 01-2-10
01-2-04 01-2-05
01-2-06 01-2-12
01-2-19 HANABI_BE_CHAP05_002Fb
Rev.01 C470
C470-MECH-001
The parts to which no reference numbe is assigned will not be available as after-sale service parts.
02-1-08
HANABI_BE_CHAP05_003Fb
Rev.01 C470
C470-MECH-002
The parts to which no reference number is assigned will not be available as after-sale service parts.
03-1-05
03-1-06
PL3. 2
HANABI_BE_CHAP05_004Fa
Rev.01 C470
C470-MECH-003
The parts to which no reference number is assigned will not be available as after-sale service parts.
03-2-01
03-2-07 03-2-07
Rev.01 C470
C470-MECH-004
The parts to which no reference number is assigned will not be available as after-sale service parts.
04-1-01 PL4. 3
04-1-03
04-1-06
PL4. 2
HANABI_BE_CHAP05_006Fa
Rev.01 C470
C470-MECH-005
The parts to which no reference number is assigned will not be available as after-sale service parts.
04-2-03 (P2361)
(J237)
04-2-04 04-2-08
04-2-05 04-2-06
(P810) 04-2-10
HANABI_BE_CHAP05_007Fb
Rev.01 C470
C470-MECH-006
The parts to which no reference number is assigned will not be available as after-sale service parts.
04-3-01
04-3-03 04-3-03
(J475)
04-3-28
(J47)
HANABI_BE_CHAP05_008Fb
Rev.01 C470
C470-MECH-007
05-1-01 05-1-02
The parts to which no reference number is assigned will not be available as after-sale service parts.
05-1-05
(J19)
05-1-09
HANABI_BE_CHAP05_009Fb
Rev.01 C470
C470-MECH-008
06-1-01 (J5030)
The parts to which no reference number is assigned will not be available as after-sale service parts.
06-1-02 (J5020)
06-1-05 (J232) (J141) (J1361) (J136) 06-1-11 (J138) (J145) 06-1-10 06-1-14 06-1-13 (J142) (J233) (J162) 06-1-09
06-1-30 06-1-18
(J52)
06-1-51
06-1-20 06-1-21
HANABI_BE_CHAP05_010FC
Rev.01 C470
The parts to which no reference number is assigned will not be available as after-sale service parts.
07-1-50
07-1-40
07-1-27
HANABI_BE_CHAP05_011Fe
Rev.01 C470
C470-MECH-010
The parts to which no reference number is assigned will not be available as after-sale service parts.
08-1-01 08-1-04
08-1-05
08-1-08
(P131)
HANABI_BE_CHAP05_012Fa
Rev.01 C470
C470-MECH-011
The parts to which no reference number is assigned will not be available as after-sale service parts.
09-1-01
PL7. 1. 1
HANABI_BE_CHAP05_013Fb
Rev.01 C470
C470-MECH-012
10-1-01
The parts to which no reference number is assigned will not be available as after-sale service parts.
10-1-12
10-1-20
10-1-21 10-1-23
HANABI_BE_CHAP05_014Fa
Rev.01 C470
C470-MECH-013
The parts to which no reference number is assigned will not be available as after-sale service parts.
11-1-01
11-1-50 11-1-04 11-1-05 11-1-05 11-1-05 11-1-05 11-1-05 11-1-05 11-1-05 11-1-05
HANABI_BE_CHAP05_015Fa
Rev.01 C470
C470-MECH-014
The parts to which no reference number is assigned will not be available as after-sale service parts.
12-1-09
(P5011)
PL12. 3 PL12. 2
(J444)
HANABI_BE_CHAP05_016FC
FOR EPSON
AcuLaserC4000 (12.1)
Rev.01 C470
C470-MECH-015
The parts to which no reference number is assigned will not be available as after-sale service parts.
12-2-10
12-2-01
HANABI_BE_CHAP05_017Fa
Rev.01 C470
C470-MECH-016
The parts to which no reference number is assigned will not be available as after-sale service parts.
12-3-01
12-3-15
12-3-14 12-3-13
(J710)
12-3-08
(J71)
HANABI_BE_CHAP05_018Fb
Rev.01 C470
C470-MECH-017
The parts to which no reference number is assigned will not be available as after-sale service parts.
13-1-02
13-1-04 13-1-04 13-1-04 13-1-04 13-1-04 13-1-04 13-1-04 13-1-04 13-1-20 13-1-05 13-1-05 13-1-05 13-1-08
13-1-19
13-1-05
13-1-10
13-1-05
13-1-18
13-1-10
13-1-11
13-1-17
13-1-14
HANABI_BE_CHAP05_019Fb
Rev.01 C470
C470-MECH-018
The parts to which no reference number is assigned will not be available as after-sale service parts.
(J49) (J48)
14-1-01
14-1-02
HANABI_BE_CHAP05_020Fb
Rev.01 C470
C470-MECH-019
The parts to which no reference number is assigned will not be available as after-sale service parts.
(J166)
15-1-05 15-1-16
15-1-03
15-1-10
15-1-09
15-1-15
HANABI_BE_CHAP05_021Fc
C470-MECH-020
The parts to which no reference number is assigned will not be available as after-sale service parts.
(P13) (P140) (P15) (P311) (P26) (P32) (P14) (P31) (P24) (P22) (P18) (P19) PL15-1-02 (P48) (P11) (P23) (P30) (P12) (P21) (P49)
PL15-1-10 PL15-1-15 (P163) (P51) (P60) (P42) (P41) (P61) (P47) (P50) (P52) (P166) (P165) (P167) (P164) (P162) (P139) (P1361) (P138) (J5011)
(J61) 15-2-01 (J165) 15-2-02 (J11) (J42) (J21) 15-2-03 (J12) (J164) (J22) 15-2-04 (J311) (J151) (J140) (J41) (J13)
15-2-07 (P210)
15-2-08 (P221)
15-2-09
15-2-10
15-2-12 (J24)
Rev.01 C470
C470-ELEC-001
The parts to which no reference number is assigned will not be available as after-sale service parts.
16-1-10
16-1-12
16-1-203
16-1-202
16-1-200
16-1-201
16-1-13
16-1-05
Rev.01 C470
Revision D
Appendix
Wiring Diagrams
8-584
Revision D
Appendix
Wiring Diagrams
8-585
Revision D
Appendix
Wiring Diagrams
8-586
Revision D
Appendix
Wiring Diagrams
8-587
Revision D
P/J 27 30 31 32 32 33 34 41 42 45 47 48 49 50 50 51 52
Coordinates I-33 H-43 J-43 H-43 J-33 I-32 J-32 I-18 J-18 K-32 J-18 I-18 I-17 J-18 I-32 J-16 I-18
Description Connector for PL16.1.5 PWB Controller (PWB ESS) to PL15.1.2 PWBA MCU & HVPS Flash-write Test-print Connects PL15.1.2 PWBA MCU & HVPS and PL10.1.17 Harness Assy OHP Connector for PL16.1.5 PWB Controller (PWB ESS) upper surface Connector for PL16.1.5 PWB Controller (PWB ESS) hard disk Connector for PL16.1.5 PWB Controller (PWB ESS) network card Connects PL15.1.15 PWB Drive and PL15.2.2 Harness Assy DRV 1 Connects PL15.1.15 PWB Drive and PL15.2.3 Harness Assy DRV 2 Connector for PL16.1.5 PWB Controller (PWB ESS) Ethernet Connects PL15.1.15 PWB Drive and PL4.3.28 Harness Assy Feeder Connects PL15.1.15 PWB Drive and PL14.1.2 Drive Assy Main Connects PL15.1.15 PWB Drive and PL14.1.1 Drive Assy Deve Connects PL15.1.15 PWB Drive and PL7.1.23 Harness Assy Dup Connector for PL16.1.5 PWB Controller (PWB ESS) upper surface Connects PL15.1.15 PWB Drive and PL12.1.6 Harness Assy TNR Connects PL15.1.15 PWB Drive and PL6.1.18 Drive Assy Fuser
Appendix
Wiring Diagrams
8-588
Revision D
Relay Connector for PL15.2.10 Harness Assy EEPROM to PL6.1.14 Harness Assy TFLSNS Connects PL6.1.13 Sensor Toner Full and PL15.2.10 Harness Assy EEPROM Connects PL12.1.8 PWB EEPROM and PL15.2.10 Harness Assy EEPROM Connects PL11.1.1 ROS Assy and PL15.2.5 Harness Assy SOS Connects PL15.1.10 LVPS and PL15.1.11 Harness Assy AC SW Connects PL15.1.10 LVPS and PL6.1.9 Harness Assy FSR2 Connects PL15.1.10 LVPS and PL15.2.6 Harness Assy 24V Connects PL15.1.10 LVPS and PL15.2.4 Harness Assy LVRPG Connects PL15.1.10 LVPS and PL15.2.1 Harness Assy LVNC Connects PL15.1.10 LVPS and PL15.1.3 Fan Rear Connects PL15.1.10 LVPS and PL15.2.11 Harness Assy LVRMT Connection for PL10.1.20 Sensor Regi and PL10.1.12 Clutch Regi harness (to PL15.1.2 PWBA MCU & HVPS) Connects PL15.2.8 Harness Assy OPF Main and PL4.2.9 Harness Assy OPFREC Connects Console Panel Hanabi and PL7.1.3 Harness Assy OPEPANE BS Relay Connector for PL7.1.3 Harness Assy OPEPANE BS to PL15.2.9 Harness Assy OPEPANE A Connects PL4.2.4 Sensor HUM Temp and PL4.2.3 Harness Assy TMPA Connects PL9.1.1 Fuser Assy and PL6.1.9 Harness Assy FSR2
Appendix
Wiring Diagrams
8-589
Revision D
Connects PL12.2.6 Holder Assy (M) (TNR Motor) and PL12.1.6 Harness Assy TNR Connects PL12.2.7 Holder Assy (C) (TNR Motor) and PL12.1.6 Harness Assy TNR Connects PL12.2.8 Holder Assy (K) (TNR Motor) and PL12.1.6 Harness Assy TNR Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(DEVE Y) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(DEVE M) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(DEVE C) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(DEVE K) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(IDT1) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(IDT2) Connects PL12.3.1 Plate Assy Dispenser and PL12.3.8 Harness Assy CRUM Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(IDT1 CLEANER) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(IDT2 CLEANER) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(RTC) Connects PL15.1.2 PWBA MCU & HVPS and PL15.1.8 HOUSING ASSY CONTACT(RFB) Connects Option Feeder and PL4.2.9 Harness Assy OPFREC PL16.1.5 PWB Controller (PWB ESS) EEPROM connector
Appendix
Wiring Diagrams
8-590
Revision D
Appendix
Wiring Diagrams
8-591
Revision D
highpressure electrode DEVE Y
Coordinates B-73 F-77 I-81 G-78 H-82 B-66 D-70 A-73 D-65 C-70 C-73 D-66 C-70 C-73 E-64 B-69
Description Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL9.1.2 BTR ASSY and PL6.1.7 STUD BTR Connects PL9.1.2 BTR ASSY and PL6.1.7 STUD BTR Connects PL9.1.2 BTR ASSY and PL6.1.31 PLATE EARTH BTR Connects PL9.1.2 BTR ASSY and PL6.1.31 PLATE EARTH BTR Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT
Coordinates E-77 I-81 B-65 D-69 B-73 B-65 D-70 C-73 B-64 D-69 B-73 B-63 D-68
Description Connects PL9.1.2 BTR ASSY and PL6.1.4 SHAFT BTR IN Connects PL9.1.2 BTR ASSY and PL6.1.4 SHAFT BTR IN Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER
DTS DTS EARTH EARTH RTC RTC RTC IDT 1 IDT 1 IDT 1 IDT 1 CLEANER IDT 1 CLEANER IDT 1 CLEANER IDT 2 IDT 2
Connects PL11.1.3 PHD ASSY and PL11.1.4 PLATE BIAS IDT2 of HSG ASSY BIAS
Connects PL11.1.3 PHD ASSY and PL11.1.4 PLATE BIAS IDT2 of HSG ASSY BIAS
Appendix
Wiring Diagrams
8-592
Revision D
Description Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.3 PHD ASSY and PL11.1.5 STUD PLUNGER Connects PL11.1.4 HSG ASSY BIAS and PL15.1.8 HOUSING ASSY CONTACT Connection for PL11.1.3 PHD ASSY and PLATE OF CONTACT RF of PL15.1.8 HOUSING ASSY CONTACT Connection for PL11.1.3 PHD ASSY and PLATE OF CONTACT RF of PL15.1.8 HOUSING ASSY CONTACT Connects PL11.1.3 PHD ASSY and PL10.1.18 STUD PLUNGER D/EARTH Connects PL11.1.3 PHD ASSY and PL10.1.18 STUD PLUNGER D/EARTH Connects PL11.1.3 PHD ASSY and PL10.1.23 HOUSING ASSY ELEC Connects PL11.1.3 PHD ASSY and PL10.1.23 HOUSING ASSY ELEC
C-66
RFB
D-71
Appendix
Wiring Diagrams
8-593
Revision D
XX XX PWB DRIVE PL X, Y, Z
A box with no part name inside indicates a path by a connector (P/J). A number inside the box indicates connector number. Indicates a connector (P/J) written across several locations. The number inside the box indicates connector number. Boxes with part names inside indicate those parts. The part name shown here indicates item Z of plate (PL) XY in Section 8.1.2 "Parts List Tables". Indicates a section in Section 8.3.2 "Wiring and Signal Descriptions between Components". The number inside indicates the section number.
Appendix
8-594
Revision D
Appendix
8-595
Revision D
4. DEVELOPER COMPONENTS 1 Connects PWB DRIVE (PL15.1.15) and SWITCH TCRU ASSY(Y) (PL12.2.10). Connects PWB DRIVE (PL15.1.15) and SWITCH TCRU ASSY(M) (PL12.2.10). Connects PWB DRIVE (PL15.1.15) and SWITCH TCRU ASSY(C) (PL12.2.10). Connects PWB DRIVE (PL15.1.15) and SWITCH TCRU ASSY(K) (PL12.2.10). Connects PWB DRIVE (PL15.1.15) and SENSOR TONER LOW (Y) (PL12.2.9). Connects PWB DRIVE (PL15.1.15) and SENSOR TONER LOW (M) (PL12.2.9). Connects PWB DRIVE (PL15.1.15) and SENSOR TONER LOW (C) (PL12.2.9). Connects PWB DRIVE (PL15.1.15) and SENSOR TONER LOW (K) (PL12.2.9). Connects PWBA MCU & HVPS (PL15.1.2) and PWB DRIVE (PL15.1.15). 5. DEVELOPER COMPONENTS 2 Connects PWB DRIVE (PL15.1.15) and HOLDER ASSY (Y) (Toner Motor:Y) (PL12.2.5). Connects PWB DRIVE (PL15.1.15) and HOLDER ASSY (M) (Toner Motor:M) (PL12.2.6). Connects PWB DRIVE (PL15.1.15) and HOLDER ASSY (C) (Toner Motor:C) (PL12.2.7). Connects PWB DRIVE (PL15.1.15) and HOLDER ASSY (K) (Toner Motor:K) (PL12.2.8). Connects PWBA MCU & HVPS (PL15.1.2) and PWB DRIVE (PL15.1.15).
Appendix
8-596
Revision D
Connects PWBA MCU & HVPS (PL15.1.2) and SENSOR PAPER (Dup Jam) (PL7.1.4). Connects PWBA MCU & HVPS (PL15.1.2) and SENSOR PAPER (Full Stack) (PL7.1.4). Connects PWBA MCU & HVPS (PL15.1.2) and SENSOR PAPER (MSI No Paper) (PL7.1.4). Connects PWBA MCU & HVPS (PL15.1.2) and SOLENOID FEED MSI (PL7.1.40). Connects PWBA MCU & HVPS (PL15.1.2) and SENSOR REGI (PL10.1.20). Connects PWBA MCU & HVPS (PL15.1.2) and CLUTCH REGI (PL10.1.12). Connects PWBA MCU & HVPS (PL15.1.2) and CLUTCH TURN MSI (PL5.1.9). Connects PWBA MCU & HVPS (PL15.1.2) and SENSOR OHP (PL10.1.16). 11. CONTROLLER COMPONENTS Connects PWBA MCU & HVPS (PL15.1.2) and PWB CONTROLLER (PWB ESS) (PL16.1.5). Connects PWBA MCU & HVPS (PL15.1.2) and CONTROL PANEL (PL1.1.1).
Appendix
8-597
Revision D
Symbol Description Shows a signal's logic value (Low: L or High: H) when a function's motion has been activated. The voltage shown is the signal strength at High condition. The arrow shows signal direction. Shows a signal's logic value (Low: L or High: H) when function's condition has been detected. The voltage shown is the signal strength at High condition. The arrow shows signal direction.
8.3.3 Notation on the Diagrams for the Wiring and Signal Descriptions between Components
The symbols used in the wiring connection diagrams for parts on the following pages are as follows. Explanations of commonly used symbols are omitted.
Symbol Description
P/JXX YY
PWB DRIVE PL X.Y.Z
Shows Pin yy and Jack yy for Pxx/Jxx connector. Shows a part. The "PLx.y.z" number refers to Section 8.1.2 "Parts List Tables", Plate (PL) number 'x.y', item number 'z'. Shows a part's internal component, with the name of that component.
I/L +24VDC
Shows DC voltage when the Interlock Switch of the PWBA MCU & HVPS is ON.
+5VDC +3.3VDC
Shows DC voltage.
Heater
SG
Control
AG
DEVE_A
Shows harness/wire connections between components, with the signal name/content. The arrow shows signal direction.
RTN
Indicates return.
Appendix
8-598
Revision D
Connection Diagram 1
Appendix
8-599
Revision D
All output is shut off when an overvoltage condition occurs for 24VDC/ 5VDC/3.3VDC supply voltage. The operation point at this time is 32VDC or less for 24VDC, 7VDC or less for 5VDC, and 6VDC or less for 3.3VDC. Reset the printer by turning the power OFF for a small period of time and then turning it back ON. FAN Output Circuit Output voltage of the FAN REAR ON (H) signal changes according to the FAN LOW signal/FAN STOP signal.
FAN LOW High Low High Low FAN STOP High High Low Low FAN REAR ON (H) 24V 15V 0V 0V
The "I/L +24VDC" circuit will be interrupted if the I/L Switch installed on the PWB DRIVE (PL15.1.15) is switched to OFF. This condition will shut off the +24VDC power to the PWBA MCU & HVPS (PL15.1.2) and the +24VDC power to components connected to the PWB DRIVE (PL15.1.15).
P166-1
*1
LVPS (PL15.1.10) excess current protection circuit All output is shut off when 24VDC/5VDC/3.3VDC supply voltage is shorted. After the short is eliminated, reset the printer by turning the power OFF for a small period of time and then turning it back ON.
Appendix
8-600
Revision D
Connection Diagram 2
CASSETTE COMPONENTS
Appendix
8-601
Revision D
Signal line TRAY1 SIZE0 SWITCH ON(L)+3.3VDC TRAY1 SIZE1 SWITCH ON(L)+3.3VDC TRAY1 SIZE2 SWITCH ON(L)+3.3VDC TRAY1 NO PAPER SENSED(L)+3.3VDC TRAY1 LOW PAPER SENSED(L)+3.3VDC TRAY1 FEED SOL ON(L)+24VDC TRAY1 TURN CL ON(L)+24VDC
Description ON/OFF detect signal for upper switch of SWITCH SIZE TRAY 1 (PL4.2.8). ON/OFF detect signal for middle switch of SWITCH SIZE TRAY 1 (PL4.2.8). ON/OFF detect signal for lower switch of SWITCH SIZE TRAY 1 (PL4.2.8). Paper detection signal for fuser issued by SENSOR NO/LOW PAPER (N/P) (PL4.3.4). Cassette paper quantity sensing signal sent by SENSOR NO/LOW PAPER (L/ P) (PL4.3.4). ON/OFF Control Signal for SOLENOID FEED TRAY 1 (PL4.3.17) ON/OFF Control Signal for CLUTCH ASSY TURN TRAY 1 (PL4.3.18)
P47-7
P472-1
P47-10 P473-1
Appendix
8-602
Revision D
Appendix
8-603
Revision D
P137-1 FAN FSR ON(H)+24VDC ON/OFF Control Signal for FAN FUSER. P137-2 FAN FSR FAIL(H)+3.3VDC Fail detection signal for FAN FUSER. (High: Abnormal, Low: Normal)
Description of DRIVE ASSY DEVE (PL14.1.1). Motor type: Hybrid type stepping motor Step angle: 1.8 0.09 Winding resistance: 2.8 10% / Phase (25C) Excitation sequence : See the following table. (*: excitation)
Signal line DEVE B, DEVE TDB, DEVE A, DEVE TDA, DA_DEVEMOT DEVE_A, DEVE_B, DEVE_XA, DEVE_XB MAIN B, MAIN TDB, MAIN A, MAIN TDA, DA_MAINMOT MAIN_A, MAIN_B, MAIN_XA, MAIN_XB FSR B, FSR TDB, FSR A, FSR TDA, DA_FSRMOT FSR_A, FSR_B, FSR_XA, FSR_XB DUP B, DUP TDB, DUP A, DUP TDA, DA_DUPMOT DUP_A, DUP_B, DUP_XA, DUP_XB Description Drive Control Signal for DRIVE ASSY DEVE (PL14.1.1). Excitation signal for DRIVE ASSY DEVE (PL14.1.1). Drive Control Signal for DRIVE ASSY MAIN (PL14.1.2). Excitation signal for DRIVE ASSY MAIN (PL14.1.2). Drive Control Signal for DRIVE ASSY FUSER (PL6.1.18). Excitation signal for DRIVE ASSY FUSER (PL6.1.18). Drive Control Signal for MOTOR ASSY DUP (PL8.1.8). Excitation signal for MOTOR ASSY DUP (PL8.1.8). Step (2-phase excitation) 1 2 3 * * * * * * * 4 *
Appendix
8-604
Revision D
Description of MOTOR ASSY DUP (PL8.1.8). Motor type: Hybrid type stepping motor Step angle: 1.8 0.09 Winding resistance: 5.5 10% / Phase (25C) Excitation sequence : See the following table. (*: excitation)
Step (2-phase excitation) 1 2 3 4 5 * * * * * * * * * * 6 * 7 * 8
Description of DRIVE ASSY FUSER (PL6.1.18). Motor type: Hybrid type stepping motor Step angle: 1.8 0.09 Winding resistance: 6.2 10% / Phase (25C) Excitation sequence : See the following table. (*: excitation)
Step (2-phase excitation) 1 2 3 * * * * * * * 4 *
Appendix
8-605
Revision D
Appendix
8-606
Revision D
P51-34 P443-2 NOTNR_C P51-36 P444-2 NOTNR_K P12-23 P42-8 P12-23 P42-9 P12-21 P42-10 P12-24 P42-7 P12-3
Toner quantity sensing signal sent by SENSOR TONER LOW (C) (PL12.2.9) Toner quantity sensing signal sent by SENSOR TONER LOW (K) (PL12.2.9)
NOTNR_CHK_ SENSOR TONER LOW (Y) (PL12.2.9) Selected Y Signal at time of Toner Quantity Check. NOTNR_CHK_ SENSOR TONER LOW (M) (PL12.2.9) Selected M Signal at time of Toner Quantity Check. NOTNR_CHK_ SENSOR TONER LOW (C) (PL12.2.9) Selected C Signal at time of Toner Quantity Check. NOTNR_CHK_ SENSOR TONER LOW (K) (PL12.2.9) Selected K Signal at time of Toner Quantity Check. Detect signal for residual quantity toner.
P42-28 NOTNR
ON/OFF detect signal for SWITCH TCRU ASSY SW TCRU_Y (Y) (PL12.2.10). ON(L)+3.3VDC Switch ON indicates Toner Bottle is present. ON/OFF detect signal for SWITCH TCRU ASSY SW TCRU_M (M) (PL12.2.10). ON(L)+3.3VDC Switch ON indicates Toner Bottle is present. ON/OFF detect signal for SWITCH TCRU ASSY SW TCRU_C (C) (PL12.2.10). ON(L)+3.3VDC Switch ON indicates Toner Bottle is present. ON/OFF detect signal for SWITCH TCRU ASSY SW TCRU_K (K) (PL12.2.10). ON(L)+3.3VDC Switch ON indicates Toner Bottle is present. Toner quantity sensing signal sent by SENSOR TONER LOW (Y) (PL12.2.9) Toner quantity sensing signal sent by SENSOR TONER LOW (M) (PL12.2.9)
Toner Quantity Check cannot be done for all four colors at the same time, so they are done one at a time in order. It is by the NOTNR_CHK_* signal that a certain color is selected for detection of toner quantity, and it is by the selected color's NOTNR_* signal than toner quantity is detected. The result of the NOTNR signal is returned to the PWBA MCU & HVPS (PL15.1.2).
P51-13 P432-2
P51-29 P433-2
P51-31 P434-2
Appendix
8-607
Revision D
Connection Diagram 5
DEVELOPER2 COMPONENTS
Appendix
8-608
Revision D
Phase A XA B XB
Signal line TMOT_Y_A, TMOT_Y_B, TMOT_Y_XA, TMOT_Y_XB TMOT_M_A, TMOT_M_B, TMOT_M_XA, TMOT_M_XB TMOT_C_A, TMOT_C_B, TMOT_C_XA, TMOT_C_XB TMOT_K_A, TMOT_K_B, TMOT_K_XA, TMOT_K_XB
Description Excitation Signal of Toner Motor (Y) inside HOLDER ASSY (Y) (PL12.2.5) Excitation Signal of Toner Motor (M) inside HOLDER ASSY (M) (PL12.2.6) Excitation Signal of Toner Motor (C) inside HOLDER ASSY (C) (PL12.2.7) Excitation Signal of Toner Motor (K) inside HOLDER ASSY (K) (PL12.2.8)
Appendix
8-609
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Connection Diagram - 6
FUSER COMPONENTS
Appendix
8-610
Revision D
Signal line
Description
EXIT PAPER Fuser's Paper Sensing Signal by Exit SENSED(L)+3.3VDC Sensor inside FUSER ASSY (PL9.1.1). Heat Roll surface temperature data measured by Temp Sensor, for judging Fuser Control Temperature. (Analog data) Control Signal for Heater Lamp ON/Lamp OFF. Power source AC input Neutral Side (heater supply voltage). Power source AC input Line Side (heater supply voltage).
Heater's rated output : 600W 30W (100V) Thermostat's contact open temperature : 160C 5C
Appendix
8-611
Revision D
Connection Diagram 7
ROS COMPONENTS
Appendix
8-612
Revision D
P/J No. P15-20 P15-19 P15-18 P15-17 P15-16 P15-15 P15-14 P15-13 P15-12 P15-11 P15-10 P15-9 P15-6 P151-1 P151-2 P151-3 P151-4 P151-5 P151-6 P151-7 P151-8 P151-9
Signal line XPDATA_A_Y XPDATA_B_M XPDATA_C_C XPDATA_C_K MO_A_Y MO_B_M MO_C_C MO_D_K VL1_A_Y
Description Pixel data signal for ROS ASSY (PL11.1.1) internal Quad Beam Laser Diode emission. (4 color separation Laser Diode)
P15-5
P151-16
Scanning start reference signal based SOS on input of light to SOS SENSOR inside SENSED(L)+3.3VDC laser beam PWBA SOS. SCANNER MOTOR ON(L) +5VDC ON/OFF Control Signal for Polygon Motor inside ROS ASSY (PL11.1.1). Write/Read Data to PWB EEPROM (PL12.1.8). Clock Signal to PWB EEPROM (PL12.1.8). Write/Read Data to CRUM of PHD ASSY (PL11.1.3). Clock Signal to CRUM of PHD ASSY (PL11.1.3).
P151-16
P151-19 EEPROM DATA P144-4 P71-2 P71-3 EEPROM CLOCK CRUM DATA CRUM CLOCK
Appendix
8-613
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Appendix
8-614
Revision D
Signal line
Description
Waste Toner Bottle full sensing signal TONER FULL sent by SENSOR TNR FULL SENSED(H) +3.3VDC (PL6.1.13). Measurement Data sent by ADC Sensor inside SENSOR ASSY ADC (PL6.1.11).(Analog data) Monitor Output Signal sent by ADC Sensor inside SENSOR ASSY ADC (PL6.1.11). LED Control Signal for LED inside SENSOR ASSY ADC (PL6.1.11). (Analog data) Printer's Environmental Temperature Data measured by SENSOR HUM TEMP (PL4.2.4). (Analog data) Printer's Environmental Humidity Data measured by SENSOR HUM TEMP (PL4.2.4). (Analog data)
P13-12
P13-15
P13-16
P1361-1 GLED
P24-3
P24-1
Appendix
8-615
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Appendix
8-616
Revision D
Description Output to IDT2 Cleaner from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output for Primary Transfer to IDT1 from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output to IDT1 Cleaner from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output from HVPS in PWBA MCU & HVPS (PL15.1.2) to Refresher. Output for Charging to RTC from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output to Developer Y (Magnet Roll) from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output to Developer M (Magnet Roll) from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output to Developer C (Magnet Roll) from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output to Developer K (Magnet Roll) from HVPS inside PWBA MCU & HVPS (PL15.1.2). Output for Discharging to Detack Saw inside BTR ASSY (PL9.1.2) from HVPS SUB (PL12.1.9). Output for 3rd Stage Transfer to BTR inside BTR ASSY (PL9.1.2) from HVPS SUB (PL12.1.9).
P701
*1
IDT1
*1 *1 *1
P601
*1
DEVE Y
P602 P/J No. P13-26 P13-27 P13-28 P13-29 P13-30 P13-31 P13-32 Signal line Description Current Control Signal for BTR (+) output. (Analog data) Voltage Control Signal for BTR (-) output. (Analog data) Voltage Control Signal for DTS output. (Analog data) ON/OFF Control Signal for BTR (+) output. ON/OFF Control Signal for BTR (-) output. ON/OFF Control Signal for DTS output. Voltage monitor signal for BTR output. (Analogue price) Output for Secondary Transfer to IDT2 from HVPS inside PWBA MCU & HVPS (PL15.1.2). P604 P603
*1
DEVE M
P5011-7 HV_REF_BTR_P P5011-6 HV_REF_BTR_M P5011-5 HV_REF_DTS P5011-4 BTR_P ON(L)+24VDC P5011-3 BTR_M ON(L)-24VDC P5011-2 DTS ON(L)+24VDC P5011-1 HV_MONI_BTR_V
*1
DEVE C
*1
DEVE K
P5030
*1
DTS
P5020
*1
BTR
NOTE *1: It contacts with HSG ASSY BIAS (PL11.1.4), STUD PLUNGER (PL11.1.5) and STUD PLUNGER D/EARTH (PL10.1.18).
P702
*1
IDT2
Appendix
8-617
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Appendix
8-618
Revision D
Signal line
Description
DUP JAM SENSED(L) Paper Sensing Signal for Duplex sent by +3.3VDC SENSOR PAPER (Dup Jam) (PL7.1.4). FULL STACK SENSED(L) +3.3VDC MSI NO PAPER SENSED(H)+3.3VDC Full Stack Sensing Signal for Paper Exit Discharge sent by SENSOR PAPER (Full Stack) (PL7.1.4). Paper Sensing Signal for Hand Insertion sent by SENSOR PAPER (MSI No Paper) (PL7.1.4).
P13-6
P139-6
P13-9
P139-3
MSI FEED SOL ON(L) ON/OFF Control Signal for SOLENOID +24VDC FEED MSI (PL7.1.40). REGI PAPER SENSED(L) +3.3VDC Paper Sensing Signal for Regi sent by SENSOR REGI (PL10.1.20).
REGI CLUTCH ON(L) ON/OFF Control Signal of Regi Clutch +24VDC inside CHUTE ASSY REGI (PL10.1.1) MSI TURN CLUTCH ON(L) +24VDC ON/OFF Control Signal for CLUTCH TURN MSI (PL5.1.9) Paper Sensing Signal for OHP sent by SENSOR OHP (PL10.1.16). (High: plain paper. Low: OHP transparency or no paper.)
P32-2
NOTE *1: Direct attachment to the parts. Winding resistance for Solenoid and Clutch.
P/L No. PL 7.1.40 PL 10.1.12 PL 5.1.9 Parts Name SOLENOID FEED MSI CLUTCH REGI CLUTCH TURN MSI Winding resistance 90 10% (20 C) 172 10% (20 C) 172 10% (20 C)
Appendix
8-619
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Appendix
8-620
Revision D
Description Printer's internal Test Print can be made by setting to LOW level (connection to SG).
Appendix
8-621
Revision D
8.4 Parts List and Exploded Diagram for Large Capacity Paper Unit of The AcuLaser C4000
8.4.1 Attention on handling the part list
Followings are the points to note when using the part list and exploded diagrams.
The numbers in each illustration correspond to the parts list number for that illustration. The capital letters shown in the illustrations stand for the following: S: screw E: E ring KL: KL clip C: C ring N: nut The arrowheads in the illustrations indicate assemblies made up of lower parts with their numbers.
Appendix
Parts List and Exploded Diagram for Large Capacity Paper Unit of The AcuLaser C4000
8-622
Revision D Table 8-2. Parts list of the large capacity paper unit
No. 01-4-4 Part Name HARNESS ASSY FDR 3T DRIVE ASSY FEEDER GEAR IDLER EXIT SENSOR LEVER LOW PAPER HARNESS ASSY NPRSJ
Appendix
Parts List and Exploded Diagram for Large Capacity Paper Unit of The AcuLaser C4000
8-623
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Appendix
Parts List and Exploded Diagram for Large Capacity Paper Unit of The AcuLaser C4000
8-624
C813-OPTI-024
The parts to which no reference number is assigned will not be available as after-sale service parts.
01-1-01
01-1-07 01-1-06
01-1-07 01-1-06
01-1-05 01-1-08
01-1-05
01-1-05
01-1-08
01-1-04
HANABI_FDR_CHAP05_001Fa
Rev.01
C813-OPTI-025
The parts to which no reference number is assigned will not be available as after-sale service parts.
PL17. 3
A B PL17. 3 C D
01-2-01 01-2-02
01-2-08
(P821) B
01-2-07 01-2-08 C
(P831) D
HANABI_FDR_CHAP05_002Fa
Rev.01
C813-OPTI-026
The parts to which no reference number is assigned will not be available as after-sale service parts.
01-3-06
01-3-20
01-3-18 01-3-17
01-3-24
HANABI_FDR_CHAP05_003Fb
Rev.01
C813-OPTI-027
The parts to which no reference number is assigned will not be available as after-sale service parts.
(J810)
01-4-01 (J81)
01-4-02
(P824) (P8220) (P825) 01-4-11 (J822) (J823) (J832) (J833) 01-4-05 01-4-06 (J84)
(P834) (P835)
01-4-09
HANABI_FDR_CHAP05_004Fb
Revision D
Appendix
Wiring Diagrams
8-629
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Appendix
Wiring Diagrams
8-630
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XX XX MCU PWB PL X, Y, Z
A box with no part name inside indicates a path by a connector (P/J). A number inside the box indicates connector number. Indicates a connector (P/J) written across several locations. The number inside the box indicates connector number. Boxes with part names inside indicate those parts. The part name shown here indicates item Z of plate (PL) XY in Section 8.4.2 "Parts List Tables". Indicates a section in Section 8.6.2 "Wiring and Signal Descriptions between Components". The number inside indicates the section number.
Appendix
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Appendix
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3. CASSETTE3 COMPONENTS Connects PWBA FEEDER (PL17.4.1) and SWITCH ASSY SIZE (Tray 3) (PL17.2.7). Connects PWBA FEEDER (PL17.4.1) and SENSOR NO PAPER (Tray 3) (PL17.3.4). Connects PWBA FEEDER (PL17.4.1) and SENSOR LOW PAPER (Tray 3) (PL17.4.7). Connects PWBA FEEDER (PL17.4.1) and SOLENOID FEED (Tray 3) (PL17.3.17). Connects PWBA FEEDER (PL17.4.1) and CLUTCH ASSY TURN (Tray 3) (PL17.3.18). Connects PWBA MCU & HVPS (PL15.1.2) and PWBA FEEDER (PL17.4.1).
Appendix
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Symbol Description Shows a signal's logic value (Low: L or High: H) when a function's motion has been activated. The voltage shown is the signal strength at High condition. The arrow shows signal direction. Shows a signal's logic value (Low: L or High: H) when function's condition has been detected. The voltage shown is the signal strength at High condition. The arrow shows signal direction.
8.6.3 Notation on the Diagrams for the Wiring and Signal Descriptions between Components
The symbols used in the wiring connection diagrams for parts on the following pages are as follows. Explanations of commonly used symbols are omitted.
Symbol Description
P/JXX
YY
Shows Pin yy and Jack yy for Pxx/Jxx connector. Shows a part. The "PL x.y.z" number refers to Section 8.4.2 "Parts List Tables", Plate (PL) number 'x.y', item number 'z'. Shows a part's internal component, with the name of that component.
I/L +24VDC
Shows DC voltage when the Interlock Switch of the PWBA MCU & HVPS is ON.
+5VDC +3.3VDC
Shows DC voltage.
Heater
SG
Control
AG
DEVE_A
Shows harness/wire connections between components, with the signal name/content. The arrow shows signal direction.
RTN
Indicates return.
Appendix
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Connection Diagram 1
DRIVE COMPONENTS
Appendix
8-635
Revision D
Signal line FDR A, FDR B, FDR XA, FDR XB, DA_FDRMOT FDR_A, FDR_B, FDR_XA, FDR_XB P/J No.
Description Drive Control Signal for DRIVE ASSY FEEDER (PL17.4.5). Excitation signal for DRIVE ASSY FEEDER (PL17.4.5).
Signal line
Description
Installation Sensing Signal for OPTION P21-24 P210-A3 NO OPF(L)+3.3VDC FEEDER. (High: Installed. Low: Not Installed.)
Description of DRIVE ASSY DEVE (PL14.1.1). Motor type: Hybrid type stepping motor Step angle: 1.8 0.09 Winding resistance: TBD 10% / Phase (25C) Excitation sequence : See the following table. (*: excitation)
Step (2-phase excitation) 1 2 3 * * * * * * * 4 *
Appendix
8-636
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Connection Diagram 2
CASSETTE2 COMPONENTS
Appendix
8-637
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Signal line TRAY2 SIZE0 SWITCH ON(L)+3.3VDC TRAY2 SIZE1 SWITCH ON(L)+3.3VDC TRAY2 SIZE2 SWITCH ON(L)+3.3VDC
Description ON/OFF detect signal for upper switch of SWITCH ASSY SIZE (PL17.2.7). ON/OFF detect signal for middle switch of SWITCH ASSY SIZE (PL17.2.7). ON/OFF detect signal for lower switch of SWITCH ASSY SIZE (PL17.2.7).
P82-2
P821-3
P82-4
P821-1
P8220-3 P822-1
TRAY2 NO PAPER Paper detection signal for fuser issued by SENSED(L)+3.3VDC SENSOR NO PAPER (Tray 2) (PL17.3.4) Cassette paper quantity sensing signal TRAY2 LOW PAPER sent by SENSOR LOW PAPER (Tray 2) SENSED(L)+3.3VDC (PL17.4.7) TRAY2 FEED SOL ON(L)+24VDC TRAY2 TURN CL ON(L)+24VDC ON/OFF Control Signal for SOLENOID FEED (TRAY 2) (PL17.3.17) ON/OFF Control Signal for CLUTCH ASSY TURN (TRAY 2) (PL17.3.18)
P82-10
P823-1
P82-12 P82-14
P824-1 P825-1
Appendix
8-638
Revision D
Appendix
8-639
Revision D
Signal line
Description
TRAY3 SIZE0 SWITCH ON/OFF detect signal for upper switch of SWITCH ASSY SIZE (PL17.2.7). ON(L)+3.3VDC TRAY3 SIZE1 SWITCH ON/OFF detect signal for middle switch of ON(L)+3.3VDC SWITCH ASSY SIZE (PL17.2.7). TRAY3 SIZE2 SWITCH ON/OFF detect signal for lower switch of ON(L)+3.3VDC SWITCH ASSY SIZE (PL17.2.7). TRAY3 NO PAPER SENSED(L)+3.3VDC TRAY3 LOW PAPER SENSED(L)+3.3VDC TRAY3 FEED SOL ON(L)+24VDC TRAY3 TURN CL ON(L)+24VDC Paper detection signal for fuser issued by SENSOR NO PAPER (Tray 3) (PL17.3.4) Cassette paper quantity sensing signal sent by SENSOR LOW PAPER (Tray 3) (PL17.4.7) ON/OFF Control Signal for SOLENOID FEED (TRAY 3) (PL17.3.17) ON/OFF Control Signal for CLUTCH ASSY TURN (TRAY 3) (PL17.3.18)
P8220-4 P832-1
P83-10 P833-1
Appendix
8-640
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Appendix
Component Layout
8-641
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Appendix
Component Layout
8-642
Revision D
Appendix
Circuit Diagrams
8-643