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    Front Body Pillar (Cut) : Body Panel Replacement BP-19

    Uploaded by

    diemngan
    The document provides installation instructions for replacing various body panels on a vehicle. It includes diagrams labeling parts like the front body pillar, center body pillar lower reinforce, and cowl side panel. The instructions note to cut or weld parts in specific locations and measure parts against body dimension diagrams. It also describes applying urethane foam, body sealer, and undercoating during and after installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Front Body Pillar (Cut) : Body Panel Replacement BP-19

    Uploaded by

    diemngan
    30 views5 pages
    The document provides installation instructions for replacing various body panels on a vehicle. It includes diagrams labeling parts like the front body pillar, center body pillar lower reinforce, and cowl side panel. The instructions note to cut or weld parts in specific locations and measure parts against body dimension diagrams. It also describes applying urethane foam, body sealer, and undercoating during and after installation.

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    front1

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    The document provides installation instructions for replacing various body panels on a vehicle. It includes diagrams labeling parts like the front body pillar, center body pillar lower reinforce, and cowl side panel. The instructions note to cut or weld parts in specific locations and measure parts against body dimension diagrams. It also describes applying urethane foam, body sealer, and undercoating during and after installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    30 views5 pages

    Front Body Pillar (Cut) : Body Panel Replacement BP-19

    Uploaded by

    diemngan
    The document provides installation instructions for replacing various body panels on a vehicle. It includes diagrams labeling parts like the front body pillar, center body pillar lower reinforce, and cowl side panel. The instructions note to cut or weld parts in specific locations and measure parts against body dimension diagrams. It also describes applying urethane foam, body sealer, and undercoating during and after installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    BODY PANEL REPLACEMENT

    BP-19

    FRONT BODY PILLAR (CUT)


    With the cowl top outer panel removed.

    Symbol meaning

    : Cut with disc sander, etc. : Cut and Join Location

    : Remove Weld Points


    F25722A

    : Cut Location for Supply Parts


    F25722B

    REMOVAL

    200 (7.87) 140 (5.51)

    Urethane Foam

    160 (6.30)

    60 (2.36)

    mm (in.)
    F25722

    BP-20

    BODY PANEL REPLACEMENT

    Symbol meaning

    : Cut with disc sander, etc. : Cut and Join Location

    : Remove Weld Points

    : Cut Location for Supply Parts


    F25722B

    F25723

    BODY PANEL REPLACEMENT

    BP-21

    Symbol meaning : MIG Plug Weld : Tack Weld : Cut and Join Location : Butt Weld : Body Sealer
    F25724B

    INSTALLATION

    Cowl Side Panel

    45 (1.77)

    Center Body Pillar Lower Reinforce 310 (12.20)

    Front Body Pillar Lower Reinforce

    20 (0.79)

    mm (in.)
    F25724

    INSTALLATION POINT 1 Before temporarily installing the new parts, weld the center body pillar lower reinforce, front body pillar lower reinforce and cowl side panel with the standard number of welding points.

    BP-22

    BODY PANEL REPLACEMENT

    Symbol meaning : MIG Plug Weld : Tack Weld : Cut and Join Location : Butt Weld : Body Sealer
    F25724B

    Front Body Pillar Lower Reinforce

    Cowl Side Panel

    Center Body Pillar Lower Reinforce

    10 (0.39)

    mm (in.)
    F25725

    INSTALLATION POINT 1 Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. 2 Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) 3 After welding the center body pillar lower reinforce, front body pillar lower reinforce and cowl side panel to the vehicle side, install the front body upper outer pillar and center body outer pillar.

    BODY PANEL REPLACEMENT

    BP-23

    Front Body Upper Outer Pillar

    Urethane Foam

    Center Body Outer Pillar

    No. 6 Pillar Outer Bracket

    Center Body Pillar Lower Reinforce

    F25807

    INSTALLATION POINT 1 Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. 2 Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) 3 Before installing a new part, apply body sealer. HINT: 1) Apply sealer in an even, continuous bead. 4 After welding the center body pillar lower reinforce and front body pillar lower reinforce to the vehicle side, install the front body upper outer pillar, center body outer pillar and No.6 pillar outer bracket. 5 After welding, apply the polyurethane foam to the corresponding parts. (See the paint.coating) 6 After welding, apply body sealer and undercoating to the corresponding parts. (See the paint.coating) 7 After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

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