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    Front Door Outer Panel (Cut) : Ex. Double Cab: Body Panel Replacement BP-27

    Uploaded by

    Osmar Augusto
    1) The document provides instructions for replacing the front door outer panel on an Ex. Double Cab vehicle. 2) It describes removing the old panel by grinding off the hemming location and then installing the new part by temporarily fitting it, measuring dimensions, inspecting fittings, welding, applying sealers and coatings. 3) Tips are provided for applying sealer before installation and hemming the new panel securely.

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    © All Rights Reserved
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    Front Door Outer Panel (Cut) : Ex. Double Cab: Body Panel Replacement BP-27

    Uploaded by

    Osmar Augusto
    13 views2 pages
    1) The document provides instructions for replacing the front door outer panel on an Ex. Double Cab vehicle. 2) It describes removing the old panel by grinding off the hemming location and then installing the new part by temporarily fitting it, measuring dimensions, inspecting fittings, welding, applying sealers and coatings. 3) Tips are provided for applying sealer before installation and hemming the new panel securely.

    Original Description:

    m-bp-0027

    Original Title

    m_bp_0027

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    1) The document provides instructions for replacing the front door outer panel on an Ex. Double Cab vehicle. 2) It describes removing the old panel by grinding off the hemming location and then installing the new part by temporarily fitting it, measuring dimensions, inspecting fittings, welding, applying sealers and coatings. 3) Tips are provided for applying sealer before installation and hemming the new panel securely.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    13 views2 pages

    Front Door Outer Panel (Cut) : Ex. Double Cab: Body Panel Replacement BP-27

    Uploaded by

    Osmar Augusto
    1) The document provides instructions for replacing the front door outer panel on an Ex. Double Cab vehicle. 2) It describes removing the old panel by grinding off the hemming location and then installing the new part by temporarily fitting it, measuring dimensions, inspecting fittings, welding, applying sealers and coatings. 3) Tips are provided for applying sealer before installation and hemming the new panel securely.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    BODY PANEL REPLACEMENT

    BP-27

    FRONT DOOR OUTER PANEL (CUT):


    Ex. Double Cab
    REPLACEMENT
    F20998-A

    REMOVAL

    F20998

    POINT
    1
    After grinding off the hemming location, remove the outer panel.

    BP-28

    BODY PANEL REPLACEMENT

    INSTALLATION
    S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
    diagram. (See the body dimension diagram)
    S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
    finish.
    S After welding, apply the polyurethane foam to the corresponding parts.
    S After welding, apply body sealer and under-coating to the corresponding parts.
    S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

    F20999

    POINT
    1
    Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection
    beam and backside of the new parts.
    HINT:
    1) Apply sealer evenly about 10 mm (0.39 in.) from the flange and 3 mm (0.12 in.) in diameter to the outer
    panel and apply just enough sealer for the reinforcement and side impact protection beam to make contact.
    2
    Bend the flange hem about 30_ with a hammer and dolly, then fasten tightly with a hemming tool.
    HINT:
    1) Perform hemming in three steps, being careful not to warp the panel.
    2) If a hemming tool cannot be used, hem with a hammer and dolly.

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