Hydra Jaw 0211 H 3244 LR

Hydra-Jaw Jaw Crushers
TM
The Telsmith HYDRA-JAW models combine a

century of experience with the most advanced jaw crusher technology available today. The result is a reliable, highly productive line of jaw crushers that are safe to operate, easy to maintain and deliver greater uptime availability. From a distance, the most obvious element of the HydraJaw is the sculpted, low profile look. FEA designed, the sculpted main frame reduces weight while maintaining strength and reliability. Designed with foot mounts located at mid level, the low profile jaw fits snuggly into a chassis and is ideally suited for track or wheeled portable plant mounting. Incorporating a unique hydraulic toggle, the Hydra-Jaw provides functionality not available on traditional jaw crushers.
- Hydraulic Adjustment practically eliminates adjustment downtime. Finger tip controls allow operators to adjust the crusher whenever it will benefit production and not have to wait until maintenance time allows. - Automatic Overload Relief allows owners to avoid the expensive downtime and repairs that can result from tramp metal entering the crusher. - Hydraulic Chamber Clearing allows the operator to safely clear the crusher, from a remote location, eliminating downtime and keeping employees safe. Crushing operations can resume in minutes following an emergency stop. Combining outstanding performance, rugged endurance, low maintenance requirements and safe / simple operation, the
HYDRA-JAW
is providing minerals
processing professionals a new way to achieve greater operating efficiency.
Hydra-Jaw Section View:

Impact plate protects the pitman from wear Balancing the crusher reduces dynamic loading on the structure.
True feed opening, measured peak to peak, accepts larger feed.
Fabricated main frame is FEA designed and stress relieved for rugged dependability
Grease lines are plumbed to a central distribution point for quick maintenance access
For maximum wear utilization, jaw dies are interchangeable between the swing and stationary jaws as well as reversible top to bottom.
Hydraulic toggle reduces maintenance and lowers operating costs with : - Hydraulic Adjustment - Hydraulic Relief - Hydraulic Chamber Clearing Replaceable toggle ends provide an inexpensive answer to inevitable toggle wear
Spring Tensioning:
Innovative in its simplicity, the Hydra-Jaw toggle tensioning system saves time and costs by eliminating the need to adjust springs when changing the setting.
A simple mechanical spring assembly secures each hydraulic toggle end to its respective toggle seat. By securing each end independently, there is no need to adjust the springs when the setting is changed. Quick to assemble and reliable in operation, the assembly requires no special tools or maintenance. Thanks to the innovative design, crusher setting adjustment is fast (virtually no downtime, safe (finger tip controls - no heavy lifting) and simple (digital readout tells you the amount of adjustment).
Hydra-Jaw Toggle Features:

Telsmith's advanced hydraulic toggle design reliably delivers features
that can benefit every producer with reduced downtime and lower maintenance costs. Hydraulic adjustment, overload relief and chamber clearing can combine to eliminate days of downtime yielding a significant reduction in operating costs year after year. The core of the Telsmith hydraulic toggle system is the robust HydraJaw hydraulic cylinder. Custom built specifically for the crushing environment, the cylinder incorporates a large piston for high crushing forces and an "oversized" rod for stability and strength. The unique bushing and seal are designed to hold up to the rigors of constant crushing in a dusty environment to deliver long service life with minimal maintenance.
TM
Hydraulic Adjustment:
The Hydra-Jaw hydraulic adjust system is easy and safe to operate, reducing annual maintenance costs and improving plant productivity. Using the hydraulic control panel, the operator adjusts the crusher in moments. No spring adjustment or tools are needed. When compared with traditional shim adjustment, this approach eliminates as much as 1 hour of downtime with every adjustment. The ease and speed with which adjustments are made allows for frequent adjustments. By maintaining the optimum feed size for the next stage of crushing, the plant yields greater productivity and improved quality control.
TM
Hydraulic Overload Relief:

Designed to prevent catastrophic failure that may cause expensive downtime and repairs, the hydraulic overload relief system protects the crusher from tramp metal or other uncrushable material. The hydraulic relief system automatically senses an overload condition, allowing the crusher to open and the tramp metal to pass. The crusher will automatically reset to the assigned discharge setting for continued operation.
Hydraulic Chamber Clearing:

Following a power failure or emergency stop, it is necessary to clear the crusher before re-starting. The old methods of digging out the primary crusher typically required as much as a full shift of downtime and put workers at risk of injury. Telsmith's unique hydraulic chamber clearing system allows the crusher to start up in as little as 15 minutes. Through push button controls, hydraulics crush any stone that remains in the chamber preventing oversized material from passing onto the product belt. No digging out the crusher, no clearing off the belt, the plant starts back up as if nothing had happened.
Need to clear before restarting
Open for smaller material to clear
Close to crush oversized material
Open to clear and back to work
Dimensions & Specifications:

General Dimensions
Mounting Bolt Centers Inside Cheek Plates Outside Flywheels
H2238
US Metric US
H2550
Metric US
H3244
Metric
A B
38.0" 52.2" 73.1" 61" 22.7" 1.5" 96.9" 23.6" 16.4" 30.2" 34.7"
965 mm 1326 mm 1857 mm 1549 mm 577 mm 38 mm 2460 mm 600 mm 416 mm 768 mm 882 mm
50.0" 69.2" 84.3" 66.9" 23.2" 3.4" 104.8" 25.6" 16.5" 36.6" 32.7"
44.0" 68.9" 81.3" 84.9" 21.9" 4.3" 121.0" 26.9" 30.1" 23.0" 46.3"
C D E F
D H
G H I
E
J K
Swing Jaw Clearance
General Specifications H2238

US Weight (includes hydraulic power unit) Jaw Opening (standard die) Recommended Motor Recommended Crusher RPM Lubrication Standard Optional Miscellaneous Hardware Hydraulic System Tank Capacity Motor 20 gallons 7-1/2 HP 75.7 liters 5.6 Kw 22,750 Lbs 22 in x 38 in 125 HP 275 RPM Metric 10,320 Kg 559 mm x 965 mm 93 Kw US 35,600 Lbs 25 in x 50 in 150 HP 250 RPM Grease - with lines routed to central distribution point Automatic grease system All bolts and hardware are metric standard 20 gallons 7-1/2 HP 75.7 liters 5.6 Kw 20 gallons 7-1/2 HP 75.7 liters 5.6 Kw
H2550
Metric 16,148 Kg 635 mm x 1270 mm 112 Kw US 42,100 Lbs 32 in x 44 in 150 HP
H3244
Metric 19,097 Kg 813 mm x 1118 mm 112 Kw 260 RPM
Hydra-Jaw
Crusher Model Units stph mtph stph mtph stph mtph
2" (51 mm) 100 - 155 91 - 141 2 1/2" (63 mm) 120 - 195 109 - 177 160 - 260 145 - 236
TM
Crusher Capacities
Crusher Closed Side Setting
3 1/2 (90 mm) 150 - 240 136 - 218 200 - 320 181 - 290 190 - 285 172 - 259 4 (102 mm) 165 - 270 150 - 245 220 - 360 200 - 327 205 - 335 186 - 304 5 (127 mm) 190 - 310 172 - 281 250 - 405 227 - 367 240 - 360 218 - 327 6 (152 mm) 220 - 370 200 - 336 295 - 485 268 - 440 285 - 425 259 - 386 325 - 530 295 - 481 7 (178 mm)
3" (76 mm) 135 - 220 122 - 200 180 - 295 163 - 268 175 - 265 159 - 240
H2238 H2550
H3244
Notes:
- Capacities are approximate total throughput based on an average material having a bulk density of 100 lbs/ft3. - Throughput capacity will vary depending on the type of material, feed gradation, moisture content, feed method and other site specific operating conditions.
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Hydra-Jaw Jaw Crushers

The Telsmith HYDRA-JAW models combine a

processing professionals a new way to achieve greater operating efficiency.

Hydra-Jaw Section View:

True feed opening, measured peak to peak, accepts larger feed.

Hydra-Jaw Toggle Features:

Hydraulic Overload Relief:

Hydraulic Chamber Clearing:

Need to clear before restarting

Open for smaller material to clear

Close to crush oversized material

Open to clear and back to work

Dimensions & Specifications:

Swing Jaw Clearance

General Specifications H2238

Hydra-Jaw Models print 02/11

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