Solutions for the oil and gas industry

Extensive low and medium voltage electrical Ex and Non Ex products.

Ex
NHP Electrical Engineering Products Pty Ltd Sales 1300 NHP NHP nhp.com.au

NHP - Oil & Gas industry know how

Your reliable partner

Oil & Gas represents one of the fastest growing opportunities in the energy sector. As a petroleum producer you are efficiently transporting fuel to the consumer and helping the world meet its ever increasing energy needs. But while oil & gas offers substantial rewards, it also poses significant challenges; tough environmental and safety regulations, volatile markets and stringent business conditions.

NHP incorporates the worlds best and most extensive range of low and medium voltage Ex and non-Ex products into customer focused application solutions. Together, with our supply partners, we know the problems you face. Our automation solutions are helping producers around the world to satisfy demand, to maintain a competitive edge and to earn healthy profits. To satisfy all your operational needs we offer you a choice of open application-driven technologies and a broad range of automation products and services that assure you of efficient, reliable terminal operation from main switchboard to cable end, from process to plant.

Process Control and Safety . . . . . . . . . . . . . . . . . . . 1 Hazardous Automation. . . . . . . . . . . . . . . . . . . . . . . 3 Intelligent Motor Control & Protection. . . . . . . 5 Switchboard Systems. . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Distribution & Power Quality. . . . . . . . . . 9 Enclosure Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Field Devices and Installation Equipment. . . . 13 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Design and Engineering Support. . . . . . . . . . . . . 17 Support and Services. . . . . . . . . . . . . . . . . . . . . . . . . 18

Our Australian Hazardous Area Certified assembly workshop

HAE Certified IECEx workshop
NHP supplies not only the Cortem range of hazardous area equipment, but equally important, customer specific systems via our assembly workshop located at our National Distribution and Manufacturing Centre in Melbourne. In this workshop, accredited staff design, construct and inspect the Cortem range according to the requirements of IECEx certification. It allows for flexibility to produce custom solutions to suit your HAE requirements including: Specialist lighting requirements Control stations (including custom orders) Terminal boxes (including custom orders) Full panel design and construction (in both Ex d and Ex de technologies) The NHPEx workshop enables both expeditious and effective solutions for customers and operates under stringent quality assurance guidelines.

NON-hazardous MANUFACTURING and WAREHOUSing FACILITY

Our 12,000 m2 Manufacturing and Warehousing facility offers both custom Ex and non-Ex solutions and is supported by impressive inventory management technologies and state-of-the-art warehousing. The manufacturing centre assembles standard Ex and non-Ex products as well as customised solutions in accordance with customer specifications Hundreds of units are despatched each day for delivery throughout Australia The flexibility of our manufacturing process emphasises customer focus The climate controlled facility is home to over 75 workshop staff and 44 store people, ranging from highly technical Ex competency trained personnel, electrical trade assistants to trained instrument technicians With 5,000 m2 of manufacturing floor space containing 19 separate work centres, NHP can assemble: - Power factor correction panels (PFC) - Distribution boards - Motor control - Variable speed drives (VSD) - Liquid resistance starters up to 12.5 mW - Air circuit breakers (ACB) - Control stations (to customer order)

Scan the QR code to view the Laverton Tour brochure

What you want, where, when and how you want it

24 branches, 25 regional representatives servicing your needs across Australasia

NHPs DISTRIBUTION NETWORK across australia and new zealand

Branch office network - NHPs 24 branch offices are located throughout all states and territories across Australia and New Zealand. Each branch office provides a mini-HQ in profile, with extensive local stock warehousing, a technical support team, sales personnel, in-house training facilities and personnel and a fully equipped workshop for product development and customisation - everything that is required to support customers local and immediate requirements. REGIONAL NETWORK - Complementing our branch offices are 25 regional representatives who extend NHPs knowledge and customer support to areas beyond the reach of our main branch offices. Our fully trained and experienced regional technical staff carry stock of most of NHPs leading brands, as well as providing vital customer support in the most remote locations.

Please scan the QR code to view our corporate

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If its Hazardous Area Equipment, its NHP Ex.

PRocess control and safety

NHP in combination with our state of the art products from Allen-Bradley, sprecher + schuh, CORTEM, WAGO, STEUTE, Rockwell Software, Cubic and Terasaki offers the Oil & gas Industry peace of mind and a fully integrated process control and safety solution.
To run a profitable, safe plant or offshore facility, you need a single integrated plantwide solution, one that addresses the issues you face every day. Rockwell Automations PlantPAx is just such a solution. Whether youre migrating from an existing DCS solution or building a brand new greenfield facility, PlantPAx is the answer. PlantPAx represents a new generation of integrated, scalable solutions for large control, safety and power systems solutions that exceed control and safety functionality typically found today. A PlantPAx solution integrates process, power, safety and critical control in a single unified platform and offers you unprecedented levels of control, and flexibility.
Flexible, Scalable, Fault-tolerant Architecture

Recognising your need for greater flexibility and scalability, PlantPAx was designed to integrate easily with existing systems, and can be tailored to your requirements - from small numbers of I/O to thousands of I/O - in a variety of configurations. Helping you increase productivity and lower your cost of ownership. PlantPAx solutions offer redundancy at all levels from power supplies, I/O and processors, to networks, servers, databases and HMIs. They allow automatic synchronisation, bumpless switchover after failure, and online failed component replacement.

PlantPAx solution helpS you:

Maximise productivity Reduce total cost of ownership Minimise life cycle costs Increase safety for your people, plant and the environment

COMMON SYSTEMS System tools that enable Infrastructure

SYSTEM TOOLS

configuration in a common Security Management environment authenticates and authorises A single, integrated database user access and common tag structure to Data access creates a publish simplify engineering and subscribe environment for A library of reusable real-time data access control objects to shorten Diagnostics communicate project development time activity, status and warning messages Audits manage and record system changes Centralised software licence management
Distributed Process Control

Common Alarms & Events display

process control and safety
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Condition Monitoring & Protection

Centralised or distributed HART, Foundation Fieldbus, Profibus PA Built in and user defined process control objects Advanced process control strategies Intelligent Motor Control Seamless integration of different devices Access to diagnostic data from any connection point across the communication backbone Faster & simpler configuration of control & visualisation strategies Increased electrical safety & productivity

Monitors the health of your system Improves reliability Helps protect from unplanned
shutdowns

Optimises maintenance resources

Compressor & Turbine Machinery Control

Safety & Critical Control High availability, high reliability Fail safe to multiple fault tolerant Non-safety to SIL3 Distributed or centralised Small quantity I/O to large systems

Superior compressor
& turbine control

Helps protect against

surge & overspeed

Automates startup
& shutdown

Improved operational
flexibility

Increased plant performance

Integrated Information Systems

Maximise ability to collect time-series

data and access historical information

Asset Management Optimises maintenance and plant operations to improve resource availability Complete change management for the control system Model-based Predictive Control

Proven connectivity to third party systems Real time reporting and data analysis ability Role based reporting and access
Enables production unit productivity improvements Automated asset health monitoring Quality optimisation Maximum value capture from the production unit

Complete audit of all system assets Asset optimisation Security

Please scan the QR code to view our on tour program.

automation and field devices

Modern network controlled illumination technology enable operators to keep all activities on the plant under control

NHP offers a range of hazardous area automation products. Site automation requirements are catered for with a range that includes remote I/O solutions for Zones 1 & 2, Human Machine Interface (HMI) screen solutions, open HMI, a comprehensive range of Intrinsically Safe (IS) barriers and isolators, instrumentation as well as fieldbus solutions. The NHP HAE solutions offering also incorporate IECEx certified fieldbus devices designed to integrate with our Automation

offering. Fieldbus devices include limit switches, reed switches, safety interlock switches, solenoid interlocks, foot switches, belt alignment switches and trip wire switches. With our wide range of industry partners, NHPEx can create a fully customisable fieldbus solution to meet all applications.

CERTIFIED automation

Open HMI Systems Zone 1, 2 & 21, 22

remote i/o systems Zones 1, 2 & 21, 22

IS barriers and isolators Zones 0, 1 & 2

Windows XP/Linux operating system Integrated backup recovery concept Open communications Brilliant TFT display No ventilator or rotating parts Ideal for outdoor installation -30o to +50oC operating range

Full HART Hot swap modules

Two channels per unit Extensive product range

Ethernet/IP & Modbus TCP Ambient temperature - intrinsically safe up to 70 C Profibus DP- intrinsically safe Modular remote I/O system for 35 mm DIN-rail mounting

CERTIFIED FIELD DEVICES

LIMIT SWITCHES Zone 1, 2 & 21, 22

TRIPWIRE SWITCHES Zones 21, 22

IP 65/67 GRP/metal enclosures M20 cable entry Slow action positive break contacts 1800 ops/hour

IP 65/67 Cast aluminium housing Single/double sided operation Silver wiping contact blocks
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Hazaerdous automation

intelligent motor control & PROTECTION

We have engineered industry leading communication and protection technologies into our broad portfolio of motor control products.
Our intelligent motor control offering assists with optimising the performance and reliability of your control system. We have combined our leading-edge motor control and protection devices with the advanced networking and diagnostic technologies of Rockwell Automations Integrated Architecture to provide you with Intelligent Motor Control. In oil & gas terminal facilities, as well as ship board automation, it is critical that operators have access to information regarding critical motor status and health. Intelligent Motor Control technologies monitor numerous aspects of motor operations be it a remote direct online starter or a complete motor control centre. This vital data is sent to the Integrated Architecture via proven industrial networks like DeviceNet. Furthermore SCADA and information systems turn the data to usable information, assisting oil & gas facility operators to keep their systems performing at peak efficiency. Intelligent Motor Control technologies are integrated into our complete range of low and medium voltage solutions.

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MOTOR CONTROL & PROTECTION

Variable Speed Drives

Soft starters

LV drives from 0.25 kW to 1200 kW 415 V and 2300 kW @ 690 V MV drives up to 25 MW Compact micro drives for standalone applications Integration with a wide range of protocols Ratings from IP 00 to IP 66

LV soft starters from below 2 kW to over 1 MW in 3 and 6 wire configuration Standard and advanced models with comprehensive control and protection functions Soft stop functions with algorithms for water pumping applications Open and enclosed construction available

Motor Starting and protection

Contactors and motor protection relays up to 1200 A Motor protection circuit breakers Electronic and standard motor protection relays
intelligenT motor control & protection
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Modular control system components for customer assembly Voltage, current and phase monitors

Condition Monitoring

Custom Solutions

Ex d motor starters

Manufacturing facilities Real time machinery for customised solutions protection to prevent future damage or damage Design, build and testing to connected equipment Wide range of enclosure Machinery diagnostics types to suit all performed by control applications systems to increase Liquid rotor resistance productivity starters for LV and MV Integrated, stand alone or portable condition monitoring solutions available motors

DOL, Star-Delta and reversing starters 5.5 kW Larger on request Ex d motor starters

modular switchboard & motor control centre

NHP offers its leading range of switchboards, motor control centres and automation components which, when integrated with our modular switchboard system, provides the Oil & gas industry with a complete motor control centre and switchboard solution.
NHPs CUBIC system offers switchboard and motor control centre capabilities in a modular format which meets high end customer needs for the Ex and non-Ex environments. For Ex applications, we are able to offer solutions for mains switching up to 850 A, as well as offer modular switchboard systems in protection techniques Ex d and Ex de, with materials offered including fibreglass reinforced polyester and marine grade aluminium.

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SWITCHBOARD SOLUTIONS

non-hazardous range
Fully type tested modular system for the Australasian and international markets Plug-in, fixed and withdrawable functional units Built in Australia by accredited and trained switchboard manufacturers Shell Global Solutions Compliant Easy to assemble on-site and in difficult to access locations Range of climate control systems available Full engineering documentation available Designed to meet strict safety demands Type tested up to 7000 A at 120 kA Clamped busbar connection minimising drilling requirements Arc fault containment tested to AS / NZS 3439 appendix ZD Up to 33 starters per tier IP 54 construction Up to Form 4b segregation 400, 690 and 1,000 V

zones 1 & 2 ex d
Assembled locally Modular design Ex panel system IECEx certified Designed to meet strict safety demands Enclosures in marine grade aluminium Standard DOL and reversing starters up to 37 kW Star Delta-starters available
switchboard systems
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Full engineering documentation available

power distribution & power quality

NHP is one of the largest suppliers of Distribution Boards to the Australasian Oil & gas market.
The NHP CONCEPT family of economical, multipurpose, premium and heavy duty distribution boards provide ideal solutions for protection of your valuable switchgear. The CONCEPT family maintains a common and attractive appearance throughout the range and provides a unique enclosure system for our range of DIN-T and Safe-T circuit breakers and associated accessory devices. NHP offers flexibility through the use of standard designs for both Ex and non-Ex applications including lighting and small power, emergency lighting, HVAC, heat tracing, reheaters, AC and DC UPS distribution and fire sirens. Pivotal to our range is the focus on safety through our patented Lock Din captive locking system for outgoing MCB circuits. Fitting within a pole width, Lock Din is padlockable in the Off position. Conditioning of electric power for todays energy intensive industries is a must if operating costs are to be properly protected and monitored. NHP has a power quality range to condition your power supply through power factor correction, surge protection and filtering and harmonic mitigation reducing power consumption costs and saving money while also protecting valuable equipment.

our systems are designed to maintain and protect your power distribution network
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power distribution & power quality

non-hazardous range
IP 42 to IP 66 96 poles per cabinet max Rated 200, 400 and 800 A Patented design Lock Din captive locking system Incomers to suit every application - MCCB - Load Break Switch - Fuse Switch Essential / non-essential chassis combinations and changeover configurations Segregation of incoming and outgoing sections Combination of RCD and non-RCD protected circuits

zones 1 & 2 ex d range

IP 66 Modular design Control and monitoring solutions Wall or plinth mounting Compliance with IECEx and Australian standards Systems used for distribution and control Standard enclosures marine grade aluminium Stainless steel option for offshore applications Glass windows available Documentation
power distribution & power quality

Terminal enclosures

power factor correction & HARMONIC MITIGATION

Complete range of PFC functional trays and systems Modular designs/expandable Power capacitors & blocking/filter reactors Active and passive harmonic mitigation solutions

SURGE PROTECTION
Wide range of products to provide protection against transient/surge events Surge protection products available up to 240 kA Complete branch protection from main incomer to individual components

Control surge components to suit analogue and digital I/O

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enclosure systems

At NHP we understand that improving production efficiency and reducing production downtime are vital to staying competitive in a world market.
NHP provides a world class offering, of high quality robust yet aesthetically pleasing, enclosure systems. Enclosures must be of the highest integrity as they house the critically important control equipment which runs industry. Often these enclosures are situated in arduous conditions - the enclosures quality performance must be first class to withstand these environments and protect the equipment within. Whether conditions are wet, dusty, hot, cold, or for hazardous environments, a practical solution is available. Not just with an enclosure solution but also with climate control equipment to ensure modern day equipment is kept safe and operates reliably.

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CERTIFIED ENCLOSURES

junction and terminal boxes Zone 1 & 2

Available in glass reinforced polyester aluminium or stainless steel Terminals Entries machined to order

Ex d junction boxes and enclosures Zone 1 & 2

Cast aluminium Stainless Steel available Entries machined to order Option for screw-on covers Windows available
enclosure systems
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STANDARD ENCLOSURES & CLIMATE CONTROL

standard Enclosures
Fully welded mild steel to IP 66 wall & floor mount Insulated plastic enclosures in a wide range of materials & IP ratings GRP, ABS, Polycarbonate, Polyester

Climate Control
Panel mount filter fans Roof mounted ventilation fans Air conditioners Heat exchangers air/air, water/air

installation equipment

control stations, isolators, terminal enclosures and socket outlets for all applications
NHP provides a comprehensive range of installation equipment including a full range of Ex and non-Ex standard and customised local control stations, terminal boxes and industrial plugs and sockets. With our extensive branch network located close to oil & gas sector activity, we know and understand the harsh environments experienced in the oil & gas industry. Manufactured at our certified workshop in Melbourne, our local control stations and terminal boxes can be customised to suit your specific requirements. They are available in materials such as stainless steel, fibreglass reinforced polyester and marine grade aluminium utilising protection techniques such as Ex e, Ex d, Ex de and Ex p. Ex Plugs and Sockets are available for Zones 1& 2 situations, for connecting and disconnecting under load and lighter duties.

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PLUGS & SOCKETS

STANDARD all purpose Plugs and Sockets

deconnectortm type Plugs and Sockets

zone 1 & 2 sockets and plugs

IP 66 3, 4 and 5 pin up to 50 A Suitable for industrial, commercial and domestic applications UV stabilised Facility to padlock in the off and on positions

IP 66 Available in five sizes up to 200 A Eliminates the need for a switch Socket outlet and appliance are interlocked Switched when engaged Safe and reliable

IP 65 16 A to 32 A 3, 4 and 5 pin 20 V to 690 V

CERTIFIED CONTROL

CUSTOM Control equipment ZONE 1, 2 & 21, 22

Control stations ZONE 1, 2 & 21, 22

Glass reinforced polyester, Our Ex modular system makes installation and Stainless steel or wiring of the devices aluminium simple Built locally to order All design and final Includes a wide range assembly is completed of component options in Australia

Materials to meet harshest Wide range of operators available environmental conditions Pushbuttons Range from basic local control stations through to distribution panels and motor control centres for hazardous area applications Indicators Switches IP 66 Compact design Large termination chamber for easier wiring Ex e and Ex d
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field devices and installation equipment

lighting

NHP understands mounting solutions for high wind and excessive vibration conditions
Lighting of oil and gas applications can cover requirements from general task and plant lighting, area flood lighting through to marine navigation and search lighting. NHP is able to meet these requirements, with our range of products which includes ship navigation, marine general lighting and search lights. Light fittings typically suffer from the worst environmental conditions, therefore you require a product that can endure the elements day in, day out. Our range of light fittings are designed to do exactly that. The range includes: standard and emergency fluorescent fittings, well glass luminaries for Zones 1 & 2 utilising high intensity discharge lamps and compact fluorescent, area flood lighting and marine solutions.

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CERTIFIED LIGHTING

Hand lamps Zone 1

LED hand lamp for portable applications Compact design Head lamp available Gas group IIC

Ex e fluorescent fittings Zone 1, 2, 21, 22

Ex n fluorescent fittings Zone 2, 21, 22

Well glass HID luminaIres Zones 1 & 2

IP 66 Standard and emergency fluorescent luminaires rated up to +55C Continuous running Gas group IIC

IP 66 Standard and emergency fluorescent luminaires rated up to +55C Continuous running Gas group IIC

Marine grade aluminium High impact, thermal shock resistant glass Ease of installation and maintenance Gas group IIC
lighting
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flood lighting Zones 1 & 2

Mounting brackets

Range of sizes available High quality aluminium housing Narrow or broad beam reflectors Ex d or Ex n

Multiple mounting options

Design and engineering support

NHPs engineering team is responsible for all facets of product design, prototyping and testing in accordance with relevant Australasian and International standards to enhance or complement our product range. We provide support for our products in the field by offering warranties, after sales service engineering, procurement, construction and management support. We can enhance products from our global suppliers to meet Australasian market requirements. This can be done in our National Distribution and Manufacturing Centre.
Engineering support
Switchboard design Adaptable standard schematics CAD blocks Temperature rise calculation Motor starting short circuit co-ordinated component selection System integration Product selection Protection studies Lighting layout design Fault level calculation Electrical plant modeling Implanted Engineering support Solution research Power factor correction studies Harmonic analysis studies

Procurement support
Price book agreement for life of project Implanted procurement support Total supply capability Estimating support

Construction support
Materials management systems Close out management

Management support
On site equipment dossier assistance

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Support and services

NHP offer a number of valuable services tailored to help you meet your oil & gas production, distribution and business goals. Through a combination of services we can help you to PREDICT, PREVENT and REACT, in a controlled and programmed manner. This can positively impact your plants availability, output and quality, by further increasing plant revenue, reducing plant expenses and further leveraging your assets. NHP can provide a total supply management program for all your oil & gas projects.
Lighting calculations
Lighting design for site illumination requirements.

Assessment services
Baseline evaluations and improvement recommendations for plant floor technical skills, procedures, equipment performance / utilisation (including spares), networks, safety and security.

Condition monitoring
Predictive maintenance products and services for all rotating equipment.

Asset management services

Maintenance repair operations and spare parts management for all of your automation assets.

Training services
Instructor-led training, self paced training and competency testing on automation, safety, switchgear and motor control related topics.

On-site support services

Start-up services, preventative maintenance, extended parts and labour warranty, trouble shooting and repair of automation, motor control and power distribution equipment and systems.

Repair services and renewal parts

Remanufacturing / exchange services and genuine replacement parts for Allen-Bradley products. Repair services for some motor control and power distribution products from Terasaki and Sprecher+Schuh.

Remote support services

Real-time troubleshooting and monitoring of automation equipment and systems by off-site automation specialists.

Scan the QR code to view the Services & Training brochure.

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AUSTRALIA
nhp.com.au
SALES 1300 NHP NHP FAX 1300 NHP FAX Victoria Melbourne 43-67 River Street Richmond VIC 3121 Tel +61 3 9429 2999 Laverton 104-106 William Angliss Drive Laverton North VIC 3026 Tel +61 3 9368 2901 Albury / Wodonga 847 Ramsden Drive Albury NSW 2640 Tel +61 2 6049 0600 Fax +61 3 6025 0592 Dandenong 40-42 Cyber Loop Dandenong South VIC 3175 Tel +61 3 8773 6400 Fax +61 3 8768 8522 Tasmania Hobart Unit 2 65 Albert Street Moonah TAS 7009 Tel +61 3 6228 9575 Fax +61 3 6228 9757 Launceston Unit 3 13-17 Merino Street Kings Meadows TAS 7249 Tel +61 3 6345 2600 Fax +61 3 6344 6324

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NEW ZEALAND
nhp-nz.com
SALES 0800 NHP NHP FAX 0800 FAX NHP PO Box 62-009 Sylvia Park Auckland 1644 New Zealand Auckland 118a Carbine Road Mt Wellington 1060 Tel +64 9 276 1967 Hamilton 78 Rostrevor Street Hamilton 3204 Tel +64 7 849 0257 Fax +64 800 329 647 Napier 126 Taradale Road Onekawa 4110 Tel +64 6 843 6928 Fax +64 800 329 647 New Plymouth 2 Dean Place Waiwhakaiho 4312 Tel 0800 NHP NHP Fax +64 800 329 647 Wellington 52 Victoria Street Lower Hutt 5010 Tel +64 4 570 0634 Fax +64 800 329 647 Christchurch 27 Iversen Terrace Waltham 8011 Tel +64 3 377 4407 Fax +64 3 377 4405 Dunedin 30 Fox Street South Dunedin 9012 Tel 0800 NHP NHP Fax +64 800 329 647

NHP Electrical Engineering Products Pty Ltd

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NAOGC 7/12 Copyright NHP 2012