Ecodiseno GAMESA
Ecodiseno GAMESA
Ecodiseno GAMESA
5 MW
The first Ecodesigned Wind Turbine Generator in the World Designed for Sustainability
WHAT IS ECODESIGN? Ecodesign is an expanded and improved version of the current techniques for product design and development, processes and services. Through the use of Ecodesign, Gamesa has systematically incorporated environmental practices into its product design to reduce the impact on the environment throughout all phases of the product lifecycle, such as procurement of raw materials and components, manufacturing, distribution, installation, operation, maintenance and decommissioning (from cradle to grave).
Landfill / Incineration
Waste
Recycling
Suppliers
Transport
Manufacturing
Renewable Energy
Gamesa G10X-4.5 MW The first Ecodesigned wind turbine generator in the world, according to International Standard ISO14006/2011
PHASE 0: DESIGN
N ew development concept: modular, lightweight and innovative design. F unctional optimization of product and its components C ompliance with the most demanding environmental regulations: low-impact materials selection, reduction of the number of materials used, elimination & minimization of hazardous substances and waste reduction. S election of low-impact materials: clean, renewable, low energy content, recycled and recyclable. R eduction of the amount of materials used, reducing transport volumes. S election of local, environmentally friendly suppliers. O ptimization of production technologies: fewer production processes, reduced energy consumption, less waste, fewer production consumables. R educed consumption of materials: reduction in weight. M inimization & elimination of hazardous substances: Gamesa G10X4.5 MW is free of asbestos, diuron, hexavalent chromium, halogens and PCBs (Polychlorinated Biphenyls).
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PHASE 2: MANUFACTURING
PHASE 3: TRANSPORTATION
Optimization of transport logistics: with only four G10X4.5 MW wind turbine generators needed, instead of nine 2 MW or twenty-one 850 kW WTGs, less transport is required. All packaging shipped between Gamesa and its suppliers is reusable or recyclable All packaging shipped between Gamesa centers is reusable All packaging shipped between Gamesa and the wind farm is reusable or recyclable.
PHASE 4: INSTALLATION
Since fewer WTGs need to be installed for the same wind farm energy production, civil works, installation operations, assembly and erection operations are diminished. At the same time, waste generation, civil works noise emission, dust generation, resource consumption, wind farm wiring are reduced.
PHASE 5: OPERATION
Optimized reliability and durability minimizes downtime. Failure warning devices and spill retention systems are increased. The generation of wind energy by a single Gamesa G10X-4.5 MW WTG prevents the release of polluting emissions and natural resources consumption. The annual output of a single G10X WTG can meet the electricity needs of about 4,727 households per year and replace approximately 1,417 tonnes of oil equivalent (tonnes/year). It also prevents the atmospheric emission of 9,900 tonnes of CO2, 57 tonnes SO2 and 103 tonnes NOx annually. The annual energy production of this turbine avoids the emissions of 3,300 vehicles per year, which is equivalent to the amount of C02 absorbed by 1,650 hectares of trees.
PHASE 6: MAINTENANCE
The waste generated throughout the entire turbine lifecycle is greatly reduced*: L UBRICANT OIL: Gamesa G10X4.5 MW saves 31,590 liters over a 2 MW WTG. H IDRAULIC OIL: a 2 MW model consumes 23.3% more oil compared to the Gamesa G10X4.5 MW, saving 2,140 liters. A IR FILTERS: Gamesa G10X4.5 MW saves 60 filters in comparison to a 2 MW model.
PHASE 7: DECOMMISSIONING
Gamesa G10X4.5 MW employs a special decommissioning and dismantling manual that explains how to optimize the end of the turbine lifecycle by providing direction for product reuse, remanufacturing, refurbishing and recycling.
(* As measured on an 18 MW wind farm)
Gamesa G10X-4.5 MW demonstrates sustainability throughout the entire lifecycle by to the application of Ecodesign. Its possible to increase competitiveness during the manufacturing process, to make easier construction and maintenance works, to enhance its lifetime and to optimize their end of life.
Gamesa G10X4.5 MW key innovations
Gamesa InnoBlade: modular blade design composed of two sections with new aerodynamic features minimizes noise and maximizes output. Gamesa CompacTrain: drive train with a semiintegrated main shaft and a two stage gearbox with no high speed rotating components. Gamesa MultiSmart: multivariable control system that enables load reduction of up to 30% on some components. Gamesa GridMate: modular electrical system that enables partial loads operation, isolates the drive train from voltage drops, and complies with the most demanding grid connection requirements. Gamesa FlexiFit: add-on crane coupled to the nacelle that provides greater flexibility in assembly and service activities. Gamesa WindGrabber: concrete/steel hybrid tower that optimizes costs for tall tower heights.
In order to minimize the environmental impact, this document has been printed on paper made from 50% pure cellulose fiber (ECF), 40% selected pre-consumer recycled fiber, and 10% post-consumer deinked recycled fiber inks based exclusively on vegetable oils with a minimum volatile organic compound (VOC) content. Varnish based predominantly on natural and renewable raw materials.
The present document, its content, its annexes and/or amendments has been drawn up by Gamesa Corporacin Tecnolgica, S.A. for information purposes only and could be modified without prior notice. All the content of the Document is protected by intellectual and industrial property rights owned by Gamesa Corporacin Tecnolgica, S.A. The addressee shall not reproduce any of the information, neither totally nor partially. Printed date: July 2012.