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Burkert - Control Valves PDF

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BURKERT INTRODUCTION

Founded in 1946 by Christian Brkert Product range: valves, sensors, controllers, actuators, automated systems and applications

SEGMENTS

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BRAND VALUES

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PRODUCT PORTFOLIO

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INSTRUMENTATION APPLICATION - PROCESS VALVES

Angle Seat Valve

Globe Control Valve

Diaphragm Valve

Ball Valves

Control Head

Positioner

GENERAL SPECS

Process valves

CIRCUIT FUNCTION - >2 / 2 , 3 / 2 WAY ORIFICE - > DN 04 - DN 100 PORT - > G THREAD , NPT , FLANGE , CLAMP , WELD , TUBE BEND BODY - > GUN METAL , SS , FORGED , CAST PRESSURE - > 0 BAR 25

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PROCESS / CONTROL VALVE [ ELEMENT ]

Angle Seat Valve with Positioner Process Controller

Globe Valve with Positioner

Globe Valve with Positioner Process Controller

Diaphragm Valve with Positioner Process Controller

Positioner Basic Type 8696 ( 50)

Positioner Basic Type 8694 ( 70)

Positioner Type 8692 ( 70)

Process Controller Type 8693 ( 70)

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PROCESS / CONTROL VALVES

Design
DIAPHRAGM GLOBE ANGLE SEAT
rugged and reliable technology

Cleanability
IP 65/67 / resistant to cleaning detergents / outline in acc. to EHEDG

Process Availability
Cycle life like market leader (type 2000) just better looking

Controlability
Increased controlability and more compact control actuator

MMI
Graphic display with backlight, feedback status lighting visible from across the plant floor

Modularity
Infinite combination possibilities to offer exactly what the customer needs

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PROCESS / CONTROL VALVES

Automation
PROCESS [ FOOD & BEVERAGE , PHARMA
& COSMETICS , GENERAL APPLICATION WITH HIGH CLEAN ]

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PROCESS / CONTROL VALVES

Food & Beverage

Dairy

Pharmaceutical and Cosmetics

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PROCESS / CONTROL VALVES

ELEMENT Angle Seat Valve with Positioner Process Controller

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CLASSIC Angle Seat Valve with TOP Positioner Process Controller

CLASSIC Angle Seat Valve with SIDE Positioner Process Controller

PROCESS / CONTROL VALVES

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PROCESS / CONTROL VALVES

CLASSIC Diaphragm Valve with SIDE / TOP Positioner Process Controller

ELEMENT Diaphragm valve with TOP Positioner Process Controller


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CLASSIC Diaphragm Valve with SIDE Positioner Process Controller

ELEMENT Diaphragm Valve with TOP Positioner Process Controller

PROCESS / CONTROL VALVE [ ELEMENT ]

Objective

Large scale integration (smart process valve)


Modular devided program - fit for purpose (cost/value) BASIC positioner for simple / low cost applications Improved operation / software handling (graphic display, keypad ) Keep the proofed software funtionality and refine it Smaller orifices smaller actuators more compact process valve systems Simple and safe design, robust assembly Contactless analog position sensor (wearout free) Diagnosis capabilities PC software tool for parametrization

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POSITIONER / CONTROL VALVE [ ELEMENT ]

Standard Program
pilot valves feedback actuator fl. connection el. connection el. I/O comm. ATEX

single act. 0.6 mm


single act. 2.5 mm
Positioner/ P-Controller Type 8692/93 70

binary input
23xx 70130 Initiator 3wire push-in connectors cable gland analog feedback threaded port G1/8 SS M12 connector SS 2 binary outputs DeviceNet Profibus DPV1 Zone 2/22

dou6le act. 0.5 mm

single act. 0.6 mm

23xx 70130 no 27xx 80225

push-in connectors

cable gland

binary input Zone 2/22 ASI

Postioner BASIC
Type 8694 70

single act. 2.5 mm

threaded port G1/8 VA

M12 connector SS

analog feedback

23xx 50 single act. mm


Positioner BASIC Type 8696 50 7/15/2013

push-in connectors

M12 connector SS

analog feedback

0.6

no threaded port G1/8 VA

no

Zone 2/22

POSITIONER [ ELEMENT ]

Type 8692 / 8693


Modular housing concept ELEMENT design

Graphic display (128x64 COG) with backlight, 4 softkeys

Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability

Stainless steal design cover

Push-in-connectors or Threaded port connections SS G1/8

Cable gland or multipin connector M12 SS Pressure relieve valve: exhausting the air self draining water jet protected Air supply filter (easy to service)

2 x screw M4 reliable fixation on the actuator

Integrated air routing to the actuator

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POSITIONER [ ELEMENT ]

Type 8692 / 8693


PC board: binary input flashable partly moulded

Display / key module

Pilot valve system: single acting double acting single acting high flow rate

Contactless analog position sensor

Sensor puck

Initiator (option)

Actuator attachment kit

El. connection: cable gland with screw terminal multipin connectors M12

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POSITIONER [ ELEMENT ]

Type 8692 / 8693 Features

Benefits

compact design, smooth surface outline including the sealings IP65/67, NEMA4x, CSA *

minimum space consumption in the plant piping

easy to clean and highly resistant choice of material especially fo wash down applications

modular program of positioners / process controllers (86932, 8693, 8694, 8696)

fit for purpose automation solution best value solution for the application requirements

Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter) Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator

Maximum plant availability given by failsafe performance, simple and safe design Reliability guaranteed by simple start up, operation and clear status display
*: NEMA4x, CSA in preparation : Certified according to C22.2 No. 139 (CSA) and UL 429

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POSITIONER [ ELEMENT ]

Type 8692 / 8693 Features

Benefits

Large backlit graphic display (128x64 COG), intvertable contrast 4 softkeys, selfexplaining functionality

Convenient operation and programming by graphic display, keypad and clear software structure

positioner / process controller with automatic Tunefunctions for position and process control loop

Simple installation and quick start up Approved powerful range of additional software functions just appears if needed

Fieldbus interfaces PROFIBUS DPV1 or DeviceNet

Minimized efford for engineering, installation and maintenance Maximized status transparency locally but also via the PLC system

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POSITIONER [ ELEMENT ]

Type 8692 / 8693 Display

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POSITIONER [ ELEMENT ]

Display module

Large graphic display 128x64 COG Backlight / invertible contrast Clear operation and software handling Graphical display of curve progressions (SP, PV, process charcteristics) Bargraph display of values Show units Choice of different languages (English, German) Self explanatory 4-key-system
Type 8630, 8635, 1067

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC


Modular housing concept ELEMENT design

Signal LEDs, keys, DIP switches

Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability

Stainless steal design cover

Pressure relieve valve: exhausting the air self draining water jet protected

Air supply filter (easy to service) (8694)

8694 BASIC: M12 SS connector cable gland 8696 BASIC: M12 SS connector 2 x screw M4 reliable fixation on the actuator

Push-in-connectors or Threaded port connections SS G1/8

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POSITIONER [ ELEMENT ]

Type 8694 BASIC


PC board: binary input flashable analog feedback (option)

Signal LEDs, keys, DIP switches

Pilot valve system 8694: single acting single acting high air flow rate

Contactless analog position sensor

Sensor puck

El. connection: cable gland with screw terminal multipin connectors M12
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Integrated air routing (ELEMENT) or external routing (27xx)

POSITIONER [ ELEMENT ]

Type 8696
PC board: binary input flashable analog position feedback (option)

Signal LEDs, keys, DIP switches

Pilot valve system 8696: single acting

Contactless analog position sensor

Sensor puck

Integrated air routing to the actuator El. connection: multipin connector M12 SS

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Software features
Binary input Automatic tune for positioner Close tight function Choice of linear or customized operation characteristics Sense of action setpoint / position Shifting manual and automatic operation Integrated air routing to the actuator PC software tool for parametrization (2009)

Options
Analog position feedback Push-in-connectors or threaded SS connection Cable gland or M12 SS connector High air flow rate pilot valve (8694 single acting; Jan. 2009) AS-Interface (8694) (Jan. 2009)
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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC Features Benefits

Compact design, smooth surface outline including the sealings (acc. to EHEDG guidelines)

Minimum space consumption in the plant piping

IP65/67, NEMA4x, CSA *

Easy to clean and highly resistant choice of material especially fo wash down applications

Modular program of positioners / process controllers (86932, 8693, 8694, 8696)

Fit for purpose automation solution Best value solution for the application requirements

Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter) Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator

Maximum plant availability given by failsafe performance, simple and safe design

*: NEMA4x, CSA in preparation : Certified according to C22.2 No. 139 (CSA) and UL 429

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC Features Benefits

Colored status LEDs, 2 push buttons and 4 DIP switches; software / flash interface (software in preparation) Positioner with automatic Tune-function

Reliability guaranteed by a simple installation, operation and quick start up Cost saving and simple to use by just the basic and necessary software functionality

8694 BASIC: Fieldbus AS-interface (in preparation for Dec. 2008)

Minimized efford for engineering, installation and maintenance Status transparency locally but also via the PLC system

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POSITIONER [ ELEMENT ]

Type 8694 BASIC ( 70 mm)


Basic positioner as supplement to type 8692 ELEMENT minimum functionality solution excellent value for money (no display, no PID )

Supplement to type 8630 (adaption 27xx)

Adaption to 3rd party actuators

Positioner Basic

AS-Interface (Jan. 2009)

Type 8694 70

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC


Push buttons:
Manual operation
Start tune

Two-coloured LEDs:
Open / closed Closing / opening Constant control deviation Status maual / automatic Error display

Dip-switches:
Close tight function Sense of action setpoint Characteristics linear or customized

Manual / automatic operation

Software / Flash interface

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SIDE CONTOL ( BURKERT TYPE 8791 , 8792 , 8793

Side Control Type 8792 Also available as a remote version for external displacement sensors

Process Controller Type 8793 Also available as a remote version for external displacement sensor Displacement sensors

Side Control Type 8791 Basic Also available as a remote version for external displacement sensors

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CONTROL VALVES & POSITIONERS 3RD PARTY

ELEMENT for 3rd-Party Combinations

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APPLICATION & INSTALLATION PICTURE

Type 8692 Display

Type 8693 Display

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APPLICATION & INSTALLATION PICTURE

INSTALLATION @

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APPLICATION & INSTALLATION PICTURE

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APPLICATION & INSTALLATION PICTURE

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CONTACT US : BURKERT CONTROMATIC PVT LTD , NO M6 , VSI ESTATE , TYPE II , THIRUVANMIYUR , CHENNAI 600 041 , TAMILNADU , INDIA. EMAIL : sales.in@burkert.com Website : www.burkert.in Tel : 044 24540100 ; Fax : 044 - 24540099

Thank you
We make ideas flow.

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