Chapter No.1: 1.1. General
Chapter No.1: 1.1. General
1 INTRODUCTION
1.1. General:
A large number of reinforced concrete buildings have been constructed in postindependence India and the construction is going on at a much larger scale in the growing towns and developed mega cities. These building are considered to be engineered buildings, as a structural engineer is usually engaged in design and construction of these buildings. However, the market forces tend to ignore the seismic safety of buildings, being constructed even now after four decades of Indian Code of Practice on Earthquake Resistance Design in existence, and after witnessing a number of damaging earthquakes. Not only the buildings constructed in sixties. Lack in earthquake resistance measures, even the most modern buildings being constructed by private builders today, are seriously lacking in earthquake safety and pose a serious seismic risk to the occupants. This has been well exposed by the Bhuj earthquake of January 2001.
This large inventory of existing buildings needs systematic retrofitting to make it safe for the occupants. This deals with the techniques available for retrofitting of existing RC buildings.
The term "retro" generally refers to things of the past, so combined with the term "fitting" we can establish that it refers to fitting things in with items from the past. When it comes to building improvement, it essentially means adding new equipment or technology to previously built structures.
The strengthening and enhancement of the performance of deficient structural elements in a structure as a whole is referred to as retrofitting. Retrofitting of a building is not same as repair or rehabilitation. Repair refers to partial improvement of the degraded strength of a building after an earthquake. In effect, it is only a cosmetic enhancement. Rehabilitation is a functional improvement, where in this to achieve the original strength of a building to a predefined performance level, whether or not an earthquake has occurred. The seismic performance level of a retrofitted building is aimed higher than that of the original building.
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A survey of existing residential building reveals that many buildings are not adequately designed to resist earthquakes. The post Gujarat Earthquake scenario has led to increase in Zone factor for many places in India. In addition the seismic design procedures have become far more stringent in IS 1893:2002 as compared to its earlier version. As a result many buildings designed prior to the revision of code may fail to perform adequately as per the new code. This has resulted in technical deliberations being carried out at various levels on the repair, rehabilitation and retrofit strategies that are needed to protect the existing structures. Also, due to deterioration and aging of the structures ,the capacity of the building to resist earthquakes reduces greatly It is therefore needed that the existing building be retrofitted to improve their performance in the event of the earthquake and to avoid large scale damage to life and property.
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2.1. General:
Retrofitting of existing structures with insufficient seismic resistance accounts for a major portion of the total cost of hazard mitigation. Thus, it is of critical importance that the structures that need seismic retrofitting are identified correctly, and an optimal retrofitting is conducted in a cost effective fashion. Once the decision is made, seismic retrofitting can be performed through several methods with various objectives such as increasing the load, deformation, and/or energy dissipation capacity of the structure. Conventional as well as emerging methods are briefly presented in the following subsections.
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(6) Evaluate the performance of the structure after retrofitting and verify that it will fulfill performance requirements. (7) If it is determined that the retrofitting structure will be capable of fulfilling performance requirements with the selected retrofitting and construction methods, implement the retrofitting work.
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3.1. General:
There are many seismic retrofit techniques available, depending upon the various types and conditions of structures. Therefore, the selection of the type of intervention is a complex process, and is governed by technical as well as financial and sociological considerations. The following are some factors affecting the choice of various intervention techniques Cost versus importance of the structure Available workmanship Duration of work/disruption of use Fulfilment of the performance goals of the owner Functionally and aesthetically compatible and complementary to the existing building Reversibility of the intervention Level of quality control Political and/or historical significance Structural compatibility with the existing structural system Irregularity of stiffness, strength and ductility Adequacy of local stiffness, strength and ductility Controlled damage to non-structural components Sufficient capacity of foundation system Repair materials and technology available
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by a reduction of the demand. Mass Reduction can be obtained by removal of one or more storeys.
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The common examples of such building are those in which shear walls or columns are not started from ground but started at first floor (or at a higher level). Such columns are commonly known as floating columns. This is done to increase the floor area at first floor
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level or to have large open spaces at ground floor for commercial purposes. In such buildings, the first floor beams are subjected to very high forces as the forces from floating columns/shear walls are transferred to other columns and walls through these beams.
The remedy to this deficiency is to complete the load path by providing the missing part of the column/shear wall. In case of a floating column, a new column is to be erected below the floating column (Fig. 3). This column should have footing connected with the foundation of the existing building and the reinforcement of the new column should be welded with the reinforcement of existing column. Shrinkage compensating agents should be used in the new concrete to avoid shortening of the new column resulting in separation between new and old concrete.
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Similarly, a shear wall panel (Fig. 4.4) is to be provided below the existing shear wall. This panel should have rigid shear connections with adjacent columns, beam/slab above it, and foundation. For this purpose either epoxy grouted shear keys (Fig. 4.5) can be used or the new reinforcement can be welded with the reinforcement of the adjacent columns and slab (Fig. 4.6).Other precautions necessary for a proper bond between old and new concrete should also be taken
Fig.4.5. Connection of shear wall panel with existing building components Using epoxy grouted shear keys
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Fig.4.6. Connection of shear wall panel with existing building components by welding of Reinforcement
Addition of shear walls is the most commonly used method of strengthening of existing buildings. This is also generally the most economical solution and can be provided in almost all types of buildings. However, there are some points, which need careful consideration. A tall shear wall results in considerable overturning moment at the foundation. This overturning moment is to be balanced by the counterweight of the existing building. This requires a properly designed connection between the foundation of the added shear wall and the foundation of existing building. Addition of shear walls also results in high shear force in floor diaphragms. The existing diaphragm strength needs to be evaluated and strengthening of diaphragm is to be done, if required. Another disadvantage of shear walls is that the stiffness of the building is also increased significantly and this may reduce the time period of vibration and may result in increased seismic demand. Shear walls also result in significant impact on architectural characteristics of building, resulting in loss of windows and loss of large barrier free floor areas.
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Figure 4.8 shows in plane irregularity in vertical element, where the shear walls above and below the first floor are in the same plane but displaced in-plane. This also results in very high seismic demand on columns and floor slab of first storey, as explained above.
Connection of braced steel frames with existing RC building is difficult and needs attention as a large force is to be transferred between braced frames and the building. Long steel elements are used to connect the braced frame with building, providing larger number of bolts/anchors to transfer the load. These elements are termed as "drag elements" or "collector elements". These collectors and their connection with building need to be properly designed
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to avoid "unzipping" type of failure in which the connectors along the length of the drag element fail in sequence
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Commonly used types of seismic dampers include viscous dampers (energy is absorbed by silicone-based fluid passing between piston-cylinder arrangement), friction dampers (energy is absorbed by surfaces with friction between them rubbing against each other), and yielding dampers (energy is absorbed by metallic components that yield)
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In case of hollow slabs, the voids can also be used as shear keys (Fig.4.14). Here, it is important to emphasize the need of ensuring bond between old and new concrete.
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In addition to these techniques, the slabs can also be strengthened by glueing steel or FRP plates (Fig.4.16) on the bottom of the slab. This technique is effective in enhancing the flexural strength of slab and not effective in shear strength enhancement.
Fig 4.17
Fig. 4.18
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The stirrups in the jacket are to be placed in two pieces as shown in Fig. 4.22. For placing the stirrups, closely spaced holes are to be made through slab. These holes may also be used for pouring concrete from the top. In case of jacketing on three sides, pouring of the concrete from top is not possible and shotcrete is to be used.
Beams can also be strengthened by providing RC underlay on the lower face of the beam (Fig.4.21). However, these overlays can increase only flexural capacity of the beams. Jackets on three sides can increase the flexural and shear capacity of beams under vertical loads only. These are not much effective under lateral loads, as the strengthening near joints is not effective. Jacketing on four sides of all the beams are columns meeting at a joints is the most effective solution, as it provides scope for strengthening of joint also. Another alternative to strengthen beams is by bonding of steel plates or FRP sheets. Steel plates or FRP sheets can be glued at bottom (Fig. 4.22), on three sides (Fig. 4.23) or on four sides
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(Fig. 4.24) of a beam. For effective action under earthquake loading, the joint is also to be strengthened.
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Fig. 4.26 Jacketing on four sides of column Figure 4.26 shows two alternative arrangements of reinforcement for jacketing of columns on four sides. These jackets are very effective in increasing axial and shear strength. If the jackets are limited to the storey height, these are not much effective against bending moment. Jackets should protrude through the slab (Fig. 4.27) to be effective in flexure. Steel jackets have a problem that these tend to separate out due to Poisson's effect during loading. FRP encasement can be applied (i) by wrapping the columns using FRP straps (27(a)), (ii) by complete encasement by FRP sheets (27(b)), or (iii) by partial wrapping by FRP straps/ sheets (27(c)). Wrapping by FRP straps provides the possibility of prestressing the strap and hence is more effective.
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Fig. 4.30 Connection of wall jacket with floors and columns Some basic rules have been suggested for strengthening of walls by RC jacketing: The strength of new concrete must be at least 5 MPa greater than that of existing concrete The minimum thickness of jacket should be 50 mm on each side. The minimum horizontal and vertical reinforcement should be 0.25% of the jacket section. The minimum reinforcement with which the ends of the wall are strengthened should be 0.25% of jacket section. The diameter of the ties at the well ends should not be less than 8 mm with a maximum spacing of 150 mm. The jacket must be anchored to the old concrete with dowels spaced at no more than 600 mm in both directions. It is also important that the jacket should be able to transfer forces to slab diaphragms. This can be achieved by providing epoxy grouted anchors and diagonal connecting bars through holes made in slabs, as shown in Figure. 29.
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If the bearing area under a footing is not sufficient, it is to be increased by increasing the size of the footing. If the column is also being jacketed, it is easier to transfer the forces from the extended footing area to column jacket as shown in Fig. 4.35. As can be seen from the force flow diagram in the fig, there is a component of force, which tends to split the new concrete from old concrete. To avoid this splitting, sufficient number of closed rings with sufficient overlap or welded connection are to be provided around the footing. If the bearing area is to be increased without strengthening of the column, soil pressure on the extended area is to be transferred to the existing footing as shown in Fig.4.35.This is difficult as excavation is required below the existing footing. The building is to be properly supported and settlement is to be avoided. As can be seen from the force flow diagram, in this case also, there is a tendency of the new concrete to split from the old concrete. To avoid this, as in previous case, sufficient numbers of well anchored/welded hoops are required.
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5.1. General:
Reinforced Cement Concrete (RCC) is a popular material for building construction in India because it is cheaper than structural steel. Also, construction in RCC is considered to be labor intensive and supposedly requires fewer high-tech tools, infrastructure, and skills than does structural steel. Over the past 10 years, we have seen a boom in the number of low- and medium-rise RC frame buildings with masonry infills. However, the real estate boom over the past decade has resulted in a large, privately constructed building that has not been adequately designed. Nominal mixes (with predetermined proportions of cement, fine aggregates, and coarse aggregates) are used to make concrete without a formal mix design. Volume batching is primarily employed instead of weigh batching; resulting into difficulty of not accounting for moisture in the aggregates, which could at times be large. Also, the placement of concrete is manual. Water available at site is used for concreting without always verifying its suitability; some salts detrimental to the durability and strength of concrete do enter into the concrete. Moreover, the quantity of water is adjusted to ensure good workability, often resulting in higher water content than necessary and in porous hardened concrete. This paper describes the intensive retrofitting of an existing RCC framed structure. The building of is a multi-storied Ground + 12 upper floor RCC framed building owned by a nationalized bank.
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The building has symmetrical layout. Two lift shafts are eccentrically placed opposite to staircase. The building was examined for its current structural condition and to suggest the remedial measures. Following was the specific scope of the study: i) Needful investigation of building to precede proposed RepairRehabilitation-Strengthening. ii) Assessment of building structure for decay, deterioration. iii) Setting the priority of work. The strategy adopted was aiming to recover the original performance, for which the damaged or deteriorated portion of structure was to be repaired or replace with new elements or new material. Detailed investigation for upgrading original structural performance was not included in the scope of examination.
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2. LOCALISED EXTREMELY DAMAGE TO RCC: There were 8 columns at ground floor, which severely damaged (see Photograph 2, 3 & 4). The loss of main reinforcement was more than 70% and concrete has eroded in the core portion. The sizes of these columns were reduced 10% of original. In column no C1 and C2 the cross section was nil as concrete was fully disintegrated. This resulted the tilt of about 25mm of the building. These columns had become a potential threat to stability of the building.
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3. SCATTERED DAMAGES:
Minor cracks coupled with swelling on plaster were an indication of continuing corrosion activities in the embedded metal. Swellings of concrete were observed at majority of locations. Corrosion of negative reinforcing bars due to moisture and inadequate cover were noticed in the form of upheaval of slabs / floor at the beam supports.
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5.4. DIAGNOSIS:
FRAME OF DIGNOSIS Diagnosis for the distressed structure was done by eliminating possibilities until some conclusion appeared. A frame of such stepbystep procedure was prepared for the structure under investigation. Step 1: Categorisation into one of the three manifestation of concrete damage cracking, spalling or disintegration. Step 2 : Error in design (not available) Step 3: Relate basic symptoms to potential causes. Step 4: Eliminate the possibilities which are readily identified like corrosion of Reinforcement, Reinforcing bars rust and cover spall, Parallel cracks along reinforcing bars and Rust stain Step 5: Analysis of available clues like Disintegration of surface, Unsound material, Weathering conditions, Abrasion action, Swelling of Concrete, Chemical reactions, Moisture absorption, Crack penetration / depth of crack and Cold or construction joints Based on above frame the causes of damage were identified as under: 1: Workmanship No design / drawing pertaining to structural details were available, nothing much could be diagnosed on this part. Building was old and at the time of design the Indian Standard Code followed for was IS 456:1964. The code did not have any say on durability aspect of the RCC. Thus the durability parameters like water/cement ratio, minimum cement context, maximum size and particle size distribution, crack width calculations, minimum grade of concrete, expected environmental exposure condition, minimum concrete cover to reinforcing bars, etc. were not given much importance. These resulted into a fast propagation of damage to the structure. Also growing pollution has severely affecting the RCC
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building. 2: Corrosion of Embedded Metal: Corrosion is an electrochemical process requiring an anode, a cathode and an electrolyte. A moist concrete matrix forms an acceptable electrolyte, and steel reinforcement provides the anode and cathode. Electrical current flows between cathode and anode and the reaction results in an increase in metal volume as the Fe (Iron) is oxidized into Fe(OH)2 and Fe(OH)3 and precipitates as FeOOH (rust colour). Water and oxygen must be present for the reaction to take place. In good concrete the corrosion rate will be very low. 3: Carbonation: In good quality concrete, the carbonation process is very slow. An estimate rate of carbonation penetration is 1 mm. per year. As stated earlier, the Indian Standard Code followed at the time of design of building, ignored the thickness and quality of concrete cover to reinforcing steel bars. Also, the carbonation process requires constant change in moisture level dry to damp to dry. 4: Moisture Vapour: Water vapour travels through concrete when a structural / nonstructural members surface are subjected to different level of relative humidity (RH). Moisture vapour travels from high RH to low RH. The amount of moisture vapour transmission is a function of RH gradient between faces and permeability of the cementitious product. One of main causes to severe damage to ground floor columns could be attributed to the same. 5: Height and Unprotected Surface: The high energy released upon hitting the building faade surface, especially near the sharp edges of corners and parapet causes abrasion of surface by rubbing and friction. Generally surface is uniformly worn away, including cement matrix and aggregates. If plaster has high level of porosity, the abrasion rate would be high.
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Propping: Immediate threat to the building stability was due to dilapidated columns at the
ground floor and same could not be left unattended. It was recommended to provide the load release system. Such system was proposed based on the load on the columns. These columns are shown in the figure 2. The props were planned in such a manner that each prop should temporally relieve the loads of slabs contributing to the dilapidated columns. The estimated load on each props were 120KN. To achieve the proper contact of slab to slabs / beams the adjustable bolts were used (Photograph 5).
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Restoration of severely damaged RCC columns: It was mandatory to see that these columns do not jeopardise the stability of structure during restoration. It was recommended to build up the original profile of columns and pardis using non-shrink super fluid micro-concrete. New rebars were to be put in position. Three columns were taken in one sequence and balance five was taken in next two sequences. The Column C1 and C2 were taken up to 2nd floor. Two more columns were treated in the similar manner. These columns were near staircase but these were taken only up to mid landing level. The form work should be in steel plates duly coated with anticorrosive chemical from in side. These plates were to be left permanently to act as casing and hoop confining materials. (Photograph: 6). To fill the cavities of disintegrated column concrete, high pressure grouting of very low viscosity epoxy was done. For this purpose the holes were left in the steel plates, which were plugged after grouting. (Photograph: 7 & 8).
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C. Restoration of mildly damaged RCC elements: While recommending following parameters were considered besides compatible properties of general RCC repair materials. 1. Low shrinkage properties 2. Requisite setting / hardening properties 3. Workability
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4. Good bond strength with existing substrata 5. Compatible coefficient of thermal expansion 6. Compatible mechanical properties 7. Minimum curing 8. Alkaline character 9. Low water permeability 10. Cost 11. Durable, nondegradable or nonbiodegradable due to various forms of energy like ultra violet rays, heat, etc. 12. Nonhazardous / nonpolluting 1. Latex Modified Cementitions Mortar: The most suitable material for RCC repair is Latex Modified Cementitious Mortar. The advantages of such mortar are underlying in its properties of control strength gain, set time and reduce shrinkage. These contain Polymers to improve low permeability and to enhance the adhesion. 2. Micro-concrete: Properties of micro-concrete are similar to above. It has the added advantage of its flowability which enables it to encapsulate the steel bars where access is not possible. Due to Rheoplastic nature it can be utilized as grout to fill the large cavities. The added advantage of this material is its ability to eliminate honey combing in areas of high steel congestion. In addition the material is free flowing, self compacting, shrinkage compensated and early strength gain. Early stripping time of formwork and very low permeability are another good feature. 3. Replacing Concrete : Areas of concrete which have been cut away were made good depending on situation, scope of work and type / importance of member under repair. Recasting of broken chajjas (sun sheds), coping, etc. were done using ordinary concrete.
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4. Grouting: There were certain locations where honeycomb or rock pockets existed. Such locations required the packing by nonshrink low viscosity material. The existing cracks in RCC were sealed by low viscosity and very low viscosity. 5. Polymer Fibre Reinforced Mortar: To reduce the risk of cracks resurfacing due to shrinkage and to ensure full contact with host concrete, the proprietary ready to use structural repair mortar is recommended. This material possessed a good bond characteristics to steel reinforcement and concrete, reinforced with Polymer Fibre, shrinkage compensate, high strength and extremely low permeability ensured the success and longevity of repair. 6. FRP Jackets: Ground floor of the building had soft storey as there are minimal infill walls. It was proposed to wrap the concrete with a continuous FRP jacket at Ground floor and 1st floor to resist the transverse expansion of the concrete. This resistance provided a confining pressure to the concrete. The improvement to the behaviour of concrete was quantified based on the fact that concrete wrapped with FRP jacket exhibits a bilinear stress-strain response. Initially the stress strain behaviour is unchanged from that of unconfined concrete. However, beyond the peak stress for unconfined concrete, the stress level in confined concrete continues to increase with increasing strain. The rate of increase is roughly proportional to the stiffness of the confining jacket. Moreover the acceleration is not increased due to no increased stiffness, thus attracting much less lateral forces. FRP, in turn, will extremely light weight and thus will not increase the mass of the structure and also it will not add significantly towards the stiffness of the structure and basic behaviour of the structure will be unaffected.
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5.6. CONCLUSION:
The final completion certificate was issued to Municipal Corporation vide Ref. AK/ST/SYNDIACATE/RETRO03-2009 Dated: 26-03-2009 to certify that the building was restored to the original required strength and the building was stable against the intended forces / loads for which it had been originally designed. The post retrofitting maintenance guidelines were issued to the Bank, the owner of the structure. The next structural audit of the building is due in 2012 and maintenance related work will be due in 2014, which will involve painting the building as during the painting work RCC damage / distress treatment, crack filling, etc. the workers will have close access to the surface of the building on scaffolding.
5.7. CREDIT:
The project could be safely and successfully completed with a delay of 50 days. The cost escalation was 28%. Following were the persons / firms involved in completing the project. 1. Dr. R. S. Jangid, IIT-Bombay, 2. Er. Chahal, Manager (Maintenance, Syndicate Bank), 3. Mr. Himanshu Shah, Managing Director, MRIPL (Contractor), 4. Dr. Gopal L. Rai, S&P India (P) Ltd., 5. Er. Kulvinder Singh, Manager (Tech), R&M International
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REFERENCIES
IS 13920-1993, Ductile detailing of reinforced concrete structures subjected seismic forces code of practice. IS 4326: 1993, Earthquake Resistant Design and Construction of Buildings Code of Practice, Bureau of Indian Standards.
IS 1893: 2002 (previously IS 1893: 1984), Criteria for Earthquake Resistant Design of Structures, Part 1: General Provisions and Buildings, Bureau of Indian Standards
Jong-Wha Bai August 2003 Seismic Retrofit for Reinforced Concrete Building Structures Consequence-Based Engineering (CBE) Institute Final Report Moehle, J.P. (2000), State of Research on Seismic Retrofit of Concrete Building Structures in the US, US-Japan Symposium and Workshop on Seismic Retrofit of Concrete Structures
Handbook On Repair And Rehabilitation Of Rcc Building Published By Director (Works) CPWD ,GOV. OF INDIA , Nirman Bhavan FEMA 308, 1999, Repair of Earthquake Damaged Concrete and Masonry Wall Buildings, Federal Emergency Management Agency, Building Seismic Safety Council, Washington, D.C.
Teng, J.G, Chen, J.F., Smith, S.T., and Lam, L., 2002, FRP Strengthened RC Structures, John Wley & Sons, Ltd.
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