Bucket Elevators

Bucket Elevators
1 1 14

Large Top Pressure Relief Panel - designed to current NFPA standards Replaceable Head & Hood Lining - supplied in standard A.R. steel or optional urethane, ceramic tile or ceramic chip urethane Lip Seal - provides protection from the elements Heavy Gauge Angle Iron - provides structural integrity for drive mounts Oversized Discharge - designed for gentle material handling and lined for longer wear Angle Reinforcement Kicker increases structural integrity of leg discharge Adjustable Wiper Belt Bearing Jack Bolts - adjustable bearing height for easy belt alignment Hinged Lagging Inspection Door with Quick Latch Heavy Duty Motor Mount Engineered Head Shafts - supported by externally mounted double roller bearings for maximum service life and safe operation UHMW Shaft Seal Plate Crown Faced Head Pulley with Replaceable Slide Lagging Multiple Piece Hood Assembly - allows for easy installation and replacement of head lining sections
9 11

13

12

3 4

3 4

10

7 8

9 10 11

12 13

14

Accessories & Drives

ACCESSORIES:
1 2 3 4 5

DRIVES:
1 2 3 4

Large Work Platforms - allow easy access to drive/motor Ladder & Cage Discharge Transitions Motion, Alignment & Bearing Sensors Stainless Steel, Painted or Galvanized Construction

Shaft Mounted (Single or Dual) Chain Direct Couple V-Belt

5 6 7

Poly Chain HTD Custom

SERVING THESE INDUSTRIES & MORE...

Animal Feed Biofuels Cement Ceramics Chemical Coal Fertilizer Food Products Grain Malt Milling Ore-Aggregate Petrochemical Pharmaceutical Plastics Processing Pulp & Paper Salt Specialty Chemical S

Bucket Elevators
2 1

Horizontal Trunking Flanges - fixturewelded to ensure trunking stacks straight, saving erection costs Oversized Removable Access Panels make belt and bucket installation and maintenance more efficient Elevator Buckets - supplied standard in UHMW polyethylene or in optional steel, nylon or urethane Safety Labels - applied throughout Hinged Inspection Door - features quick latch and mesh cover for convenient and safe monitoring of belt and buckets Large Boot Hopper - directs material flow for proper bucket fill Hinged Inspection Door with Quick Latch - allows easy access for inspection Crown-Faced Boot Pulley - ensures proper belt tracking and is available in wing styles

Drop Down Clean-Out Panels to provide easy access and clean out Boot Side Panels - reinforced with structural angle iron UHMW Shaft Seal Plate Externally Mounted Pillow Block Bearings - prevent bearing exposure to boot interior Clean-Up Shovel Pocket (optional) Screw Take-Up designed for rugged duty Heavy-Gauge Trunking - ensures structural integrity and is available in single or double leg casing Durable Rubber or PVC Belting engineered to PPIW strength requirements Pressure Relief Panel - designed to current NFPA standards

17

10 2

11 12

16 4

4 5

13 14

15

15 6

14 13 7 12 8

16

17

11

9 10

Additional Boot Styles

Self-Cleaning Boot
1 2 3 4 5 6 7 8

(Standard boot shown)

Self-Adjusting Boot
1 2 3 4

Self-cleaning bottom plate for superior clean out Totally enclosed housing for clean operation Easily replaceable A.R. steel bottom Adjustable bucket clearance from 1/16 to 3 inches Adjustable shaft alignment for belt tracking Optional motion and belt-misalignment detection Belt tension devices include manual, gravity, pneumatic and hydraulic Optional air-assist clean-out jets

Automatic gravity belt tension and alignment Self-adjusting to temperature and humidity changes Adjustable shaft alignment for belt tracking Optional motion and belt-misalignment detection Totally enclosed housing for clean operation

Minerals ugar Wood Products

Specifications
Intersystems Bucket Elevators are designed and built for rugged duty, long service life and gentle handling of the material. Each elevating design undergoes a detailed computer analysis to assure that the system performs to the highest level of expectations. Every application is unique with its own capacity requirements, location specifications, materials to be handled, environmental needs, service requirements, clean-out solutions and much more. Intersystems can supplement any elevating needs with a complete line of material handling equipment.

(Refer to Standard Specifications chart)

Intersystems Bucket Elevator Standard Specifications

MODEL A B C D E F G G1 G2 H I J K M N O OO P PP Q QQ R S SS SUH SUF SUG SDH SDF T U V1 V2 W X Y Z * * * PULLEY DIAMETER CUP SIZE CUP SPACING PULLEY RPM BELT SPEED-FPM BELT WIDTH OAL SECTION SECTION WIDTH SECTION DEPTH HEAD LENGTH MOTOR MOUNT LENGTH HOOD HEIGHT HEAD HEIGHT OUTLET OFFSET OUTLET SIZE BOOT HEIGHT BOOT HEIGHT (air take-up) BOOT LENGTH BOOT LENGTH BOOT WIDTH BOOT WIDTH HOPPER LENGTH HOPPER HEIGHT HOPPER HEIGHT (self cleaning) HOPPER HEIGHT (up side min) HOPPER FEED POINT (up side min) HOPPER FEED POINT (up side min) HOPPER HEIGHT (down side min) HOPPER FEED POINT (down side min) CLEAN OUT DOOR HT. PULLEY ADJUSTMENT OA BOOT WIDTH OA GRAVITY BOOT WIDTH WEIGHT BOX WIDTH MIN CLEARANCE REQD BOOT HEIGHT (self cleaning) PULLEY ADJUSTMENT TRUNKING GAGE 0-160 D.H. TRUNKING GAGE 160-200 D.H. TRUNKING GAGE ABOVE 200 D.H. HEAD GAGE HOOD GAGE BOOT GAGE BOOT SHAFT ** ** ** ** CAPACITY TPH @ 48#/cu.ft. CAPACITY MTH @ 48#/cu.ft. CAPACITY CFH CAPACITY BPH 25 6x5 6 76 497 7 42 14.5 10 64.5 19 39 36 22.5
12x14.5

2414 25 9x5 6 76 497 10 42 14.5 10 64.5 19 39 36 22.5

12x14.5

3018 25 11 x 6 7 65 425 12 42 14.5 10 64.5 19 39 36 22.5

12x14.5

3620 31 37 14 x 7 8 65 630 15 58 20 12 95 21.5 52.5 48 38

17 x 20

4219 43 12 x 8 9 60 675 13 65 19 12.5 109 21.5 58.5 54 44

19 x 19

4224 43 43 18 x 8 9 60 675 19 65 24 12.5 109 21.5 58.5 54 44

19 x 24

4821 49 14 x 8 9 56 718 15 72 21.25 13.125 119 21.5 66.5 60 47

21.25 sq

4824 49 49 18 x 8 9 56 718 19 72 24 13.125 119 21.5 66.5 60 47

21.25 x 24

4828 49 20 x 8 9 56 718 21 72 28 13.125 119 21.5 66.5 60 47

21.25 x 28

4834 49 9 56 718 26 72 34 13.125 119 21.5 66.5 60 47

21.25 x 34

4838 49 9 56 718 30 72 38 13.125 119 21.5 66.5 60 47

21.25 x 38

4844 49 9 56 718 34 72 44 13.125 119 21.5 66.5 60 47

21.25 x44

4859 49 9 56 718 38 72 44 49 9 56 718 51 72 59 13.125 119 21.5 66.5 60 47

21.25 x 59

4872 49 9 56 718 63 72 72 13.125 119 21.5 66.5 60 47

21.25 x 72

31 12 x 6 7 70 568 13 52 18 12 89 21.5 49.5 48 38

17 x 18

12 x 7 8 70 568 13 52 18 12 89 21.5 49.5 48 38

17 x 18

14 x 8 9 62 698 15 65 19 12.5 109 21.5 58.5 54 44

19 x 19

16 x 8 9 56 718 17 72 21.25 13.125 119 21.5 66.5 60 47

21.25 sq

12 x 8(2) 14 x 8(2) 16 x 8(2) 18 x 8(2) 16 x 8(3) 20 x 8(3)

13.125 119 21.5 66.5 60 47

21.25 x 44

44 83 42 46 17.5 27.25 16 44 57 44 28 42 34 19 12 8 22.5 33.75 35 47.25 65 11

44 83 42 46 17.5 27.25 16 44 57 44 28 42 34 19 12 8 22.5 33.75 35 47.25 65 11

44 83 42 46 17.5 27.25 16 44 57 44 28 42 34 19 12 8 22.5 33.75 35 47.25 65 11

56 90 52 56 22 30.75 19 54 64 54 35 46 42.5 24.5 16 11 26 37.25 38.5 50.25 72 11

56 90 52 56 22 30.75 19 54 64 54 35 46 42.5 24.5 16 11 26 37.25 38.5 50.25 72 11

56 93 58 62 24 32.75 19 54 67 54 35 49 43 25 16 11 28.25 39.25 40.5 50.25 75 11

60 101 65 69 23 31.75 23 58 75 58 35 53 52 30 12 11 27.25 38.625 38.75 50.25 83 11

60 101 65 69 23 31.75 23 58 75 58 35 53 52 30 12 11 27.25 38.625 38.75 50.25 83 11

60 101 65 69 28 36.75 23 58 75 58 35 53 52 30 12 11 32.25 43.625 43.75 50.25 83 11

72 113 72 76 25.25 34 26 70 84 70 44 59 57 31 18 14 30.25 40.75 38.75 63.75 92 14

72 113 72 76 25.25 34 26 70 84 70 44 59 57 31 18 14 30.25 40.75 38.75 63.75 92 14

72 113 72 76 28 36.75 26 70 84 70 44 59 57 31 18 14 33 43.5 41.5 63.75 92 14

72 113 72 76 32 40.75 26 70 84 70 44 59 57 31 18 14 37 47.5 45.5 63.75 92 14

72 113 72 76 38 46.75 26 70 84 70 44 59 57 31 18 14 43 53.5 51.5 63.75 92 14

72 113 72 76 42 50.75 26 70 84 70 44 59 57 31 18 14 47 57.5 55.5 63.75 92 14

72 113 72 76 48 56.75 26 70 84 70 44 59 57 31 18 14 53 63.5 61.5 63.75 92 14

72 113 72 76 48 56.75 26 70 84 70 44 59 57 31 18 14 53 63.5 61.5 63.75 92 14

72 113 72 76 65 71.75 26 70 84 70 44 59 57 31 18 14 70.25 79 73 63.75 92 14

72 113 72 76 78 84.75 26 70 84 70 44 59 57 31 18 14 83.25 92 86 63.75 92 14

12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage
w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace w/ brace

10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage 10 gage
2-3/16 2-3/16 2-3/16

7 gage 1/4
2-15/16

7 gage 1/4
2-15/16

7 gage 1/4
2-15/16

7 gage 1/4
2-15/16

7 gage 1/4
3-7/16 ^2-15/16

7 gage 1/4
3-7/16 ^2-15/16

7 gage 1/4
3-7/16 ^2-15/16

7 gage 1/4
3-7/16 ^2-15/16

7 gage 1/4
3-15/16 ^3-7/16

7 gage 1/4
3-15/16 ^3-7/16

14 gage 14 gage 14 gage 14 gage 14 gage 14 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 12 gage 7 gage
2-3/16

7 gage
2-3/16

7 gage
2-3/16

7 gage
2-3/16

7 gage
2-3/16

7 gage
2-3/16

63.2 57.3 2,632 2,115

90.0 81.7 3,751 3,014

118.0 107.1 4,918 3,952

175.2 158.9 7,300 5,866

204.1 185.1 8,503 6,833

256.9 233.0 10,704 8,601

301.0 273.0 12,542 10,078

362.8 329.1 15,116 12,147

468.5 425.0 19,523 15,687

373.4 338.7 15,559 12,502

442.5 401.4 18,439 14,817

498.3 452.0 20,763 16,684

562.2 509.9 23,424 18,822

640.3 580.7 26,678 21,437

746.8 677.4 31,118 25,004

885.1 802.8 36,879 29,633

996.6 904.0 41,527 33,368

1327.6 1204.2 55,318 44,450

1686.5 1529.7 70,271 56,466

* INDICATES GAGE OF LOWER SECTIONS ** CAPACITIES BASED ON DRY, FREE FLOWING, GRANULAR MATERIAL WITH PROPER LOADING CONDITIONS AT 48 LBS/CUBIC FOOT (746 KG/CUBIC METER). ^ INDICATES BEARING AND DUST SEAL SIZE Excessive loads through guying or optional equipment should be avoided. Due to program of constant improvements, specifications are subject to change without notice or obligation. All dimensions are given in inches unless otherwise noted. 03.02.11

Intersystems reaches a worldwide market and numerous industries with expertise in the engineer and manufacture of bulk material handling products, industrial sampling systems and automatic filling and conveying systems. Intersystems is based in Omaha, Nebraska and in 2009 moved into a new state-of-the-art 140,000 square foot manufacturing facility. Intersystems is ISO 9001 and 14001 certified.

9575 N 109th Ave Omaha, NE 68142 USA 402.330.1500 | 800.228.1483 Fax 402.330.3350 bulkmatl@intersystems.net www.intersystems.net
Copyright 2011 Intersystems, Inc. All Rights Reserved.