GP4000 Brochure PDF
GP4000 Brochure PDF
GP4000 Brochure PDF
WORLDS LARGEST
The GP-4000 four-track and two-track features high-production and proven rideability results on new and reconstruction of highways, airports and city streets. The modular frame telescopes on the left side up to 3 ft. 6 in. (1.07 m) and modular vibrator packages provide ease in changing hydraulics for paving widths. Mainline and airport paving widths range from 12 ft. (3.66 m) to 50 ft. (15.24 m) in a single pass.
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MAINLINE PAVER
GOMACOs exlusive operating system features self-diagnostics for front and rear grade, cross slope, steering, and reverse steering for ease of operation. GOMACOs control system features dual grade controls for sensoring stringline on both sides of the machine simultaneously. Stringless technology is adaptable to this control system. The GP-4000 is equipped with multiple emergency stops, track guards and other safety features.
HIGH-PRODUCTION
UP TO 50 FOOT WIDE PAVING VERSATILE MODULAR DESIGN TWO-TRACK & FOUR-TRACK AIRPORTS & MAINLINE PAVING SUPERIOR RIDEABILITY TELESCOPING FRAME ENHANCED ON-SITE MOBILITY TRANSPORTABILITY EXCLUSIVE OPERATING SYSTEM MODULAR HARDWARE STRINGLESS TECHNOLOGY SAFETY FEATURES
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The GOMACO paving train provided high-production on this mainline paving project in Detroit, Michigan. The company used their GOMACO placer/spreader for accurate placing and spreading of concrete in front of the GP-4000 paver, and following the paver was the GOMACO T/C-600, used for texturing and curing the slab. Todays GP-4000 is powered by an emission controlled C13 Caterpillar diesel engine. This 440 hp (328.2 kW) engine provides ample power for any mainline project. The versatile GP-4000 has a telescoping modular frame. Depending on the paving width, various vibrator packages provide from 16 to 48 vibrator circuits.
SLIPFORM PAVING
The GOMACO GP-4000 is the preferred paver for airports around the world. High production on runways and aprons is achieved with slipform paving up to 50 ft. (15.24 m) wide in a single pass. This four-track, equipped with the GOMACOs IDBI dowel bar inserter, meets all specification requirements on the Sky Harbor Airport in Phoenix, Arizona. GOMACOs IDBI is a fully automated patented system for both two-track and four-track pavers. The exclusive IDBI system is far superior to others on the market. It is proven to be the worlds most accurate in bar placement location, productivity, and meeting rideability specifications.
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PROVEN RIDEABILITY
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This company uses their GP-4000 four-track, equipped with the IDBI dowel bar inserter, to pave the Meihe Highway in the Guangdong province of China. This mainline highway project is being slipformed at 29 ft. (8.84 m) wide and 11 in. (279 mm) depth.
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This two-track GP-4000 is equipped with the worlds most accurate IDBI system. GOMACOs patented IDBI dowel bar inserter provides ease and accuracy in dowel bar placement transversely across the slab. This machine is also equipped with a sidemounted air-powered bar inserter and will accommodate most types of bars. Optional 16 ft. (4.88 m) or 18 ft. (5.49 m) track lengths are available for customer preference.
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This versatile four-track GP-4000 is equipped with the IDBI system. The exclusive operating system allows the machine to be controlled by an automated 3D machine-control system and not by stringline. This is a two-layer mainline paving project in the Czech Republic. Paving widths on this project range from 35 ft. (10.7 m) to 40 ft. (12.2 m). The total thickness of the two-layer slab is 12 in. (305 mm). GOMACOs patented two-layer paving mold incorporates two-layer paving into a single-mold design. This system eliminates the use of more equipment for the job and eliminates having to extend the paver to great lengths between the front and rear legs for second-layer paving. The material is spread with an auger and consolidated with vibrators and a tamper bar.
This two-track GP-4000 is slipforming a 24 in. (610 mm) thick slab at the Atlanta Hartsfield Airport in Atlanta, Georgia. The GP-4000 is also equipped with the exclusive operating system and 3D control system providing a stringless operation.
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This company chose the four-track GP-4000 to slipform four miles (6.4 km) of concrete on Route 30 in Fontana, California. The project was paved in three continuous sections to provide a new east/west artery into Los Angeles, California, to relieve congestion into the city. The GP-4000 was set up to slipform 38.5 ft. (11.7 m) wide passes, 11 in. (279 mm) thick, with over 123,000 yd.3 (94,041 m3) of concrete. The machine was equipped with GOMACOs patented IDBI system for the placement of bars. The IDBI dowel bar inserter provided easy and accurate bar placement. The IDBI was placing 1.5 in. by 18 in. (38 by 450 mm) dowels 12 in. (300 mm) apart, and placed approximately 335,000 dowel bars throughout the entire project. Tie bars for the longitudinal joints were inserted into the slab at 24 in. (600 mm) spacing. These bars were inserted using the mold-mounted bar inserters. Rideability specifications were easily achieved on this project. The GP-4000 was also equipped with the GOMACO Auto-Float, designed to automatically seal the concrete surface during the paving operation.
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This project involved over 40 miles (64.4 km) of Interstate 25, north of Denver, Colorado. The two-track GP-4000 slipformed the concrete at 40.5 ft. (12.3 m) wide and 13 in. (330 mm) thick. The machine was equipped with GOMACOs patented IDBI system for the placement of bars.
The four-track GP-4000 is designed to meet all the paving specifications and rideability requirements while slipforming a toll road near Austin, Texas. This massive project was nearly 100 miles (161 km) of concrete paving with the roadway ranging from 40 ft. (12.2 m) up to 64 ft. (19.5 m) wide, and the majority of the concrete was 13 in. (330 mm) thick and paving over continuous steel reinforcing. The GOMACO GP-4000 was set up to pave at three different paving widths, 18 ft. (5.5 m), 22 ft. (6.7 m), and 24 ft. (7.3 m). The company chose the GP-4000 for this project because of the overall weight of the four-track machine and its ability to meet and exceed ride specifications for the life of the project.
A high-production feature on GOMACO slipform pavers is one-pass slipforming with integral curb on one or both sides of the slab. The two-track GP-4000 is slipforming this slab at 31 ft. (9.5 m) wide and 5 in. (127 mm) thick, with integral curb on both sides of the slab.
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GOMACO designed the GP-4000 with the strength and durability to handle all of your mainline paving projects. On each side of the four-track machine there are four turnbuckles with 2 in. (50 mm) threaded rods that stabilize the leg pivot. Frame flanges are used for bolting on the legs. Each leg on the four-track machine has manual pivoting mount arms which allow the leg to pivot 19.5 in. (495 mm) to the outside and to the inside from the straight ahead position. Another feature includes the track guards for safety.
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Transport
The GP-4000 minimum transport height for the two-track is 8 ft. 7.5 in. (2.63 m) without tracks and mold. Minimum transport height for the four-track is 8 ft. 3.8 in. (2.54 m) without tracks, legs, pivots, and mold. Minimum transport width for the two-track without tracks and mold and for the four-track without tracks, legs, pivots, and mold is 9 ft. 7.8 in. (2.94 m). The minimum transport length for the two-track machine is 20 ft. 10.8 in. (6.37 m) without tracks, mold, and frame inserts. The minimum transport length for the four-track is 19 ft. 8.5 in. (6 m) without tracks, legs, pivots, mold, and frame inserts.
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GP-4000
MODU
Hydraulic strike-off
is vertically adjustable on each side to meter material into the mold
PTA insert sections are for the three hydraulically powered transition adjusters (PTAs) in
the mold, and they provide on-the-go transitions through superelevations and intersections (Note: number of PTAs depends on job specifications)
This drawing shows the GP-4000 four-track paver set up for a maximum paving width of 50 ft. (15.24 m)
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One stationary cooler with hydraulic fan to cool vibrator circuit oil and surge tank Emergency stop buttons are located on strategic areas of the machine,
ranging from the operators console to several E-Stops at ground level
GOMACOs exclusive operating system is easy-to-use, easy-to-read, easy-to-service, reliable, and has
the ability to incorporate technology available today and in the future
Modular engine design provides ease in serviceability. A 320 gal. (1211.3 L) hydraulic oil reservoir is on
a three-point suspension system, independent of the main frame. A 440 hp (328.2 kW) turbocharged diesel C13 Caterpillar engine provides ample power to handle paver functions.
Engine module provides 16 vibrator circuits Left-hand modular vibrator package provides 16 vibrator circuits and one
stationary cooler with hydraulic fan to cool vibrator circuit oil, to accommodate wider width paving applications
Hydraulically powered,
gear-driven crawler track with a low-end speed up to 20 fpm (6.1 mpm) allows a slow minimal crawl when required and a high-end speed up to 40 fpm (12.2 mpm)
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Only GOMACO Offers Exclusive Smart Cylinders Featuring Push-Button Steering Control Setup
Only GOMACO offers smart steer cylinders to aid in the setup and operation of the four-track paver, especially in minimum-clearance projects. Steering control has been simplified with exclusive smart cylinders, used for dependable steering control feedback, eliminating the sprocket, chain, and potentiometer at the top of each leg.
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and eliminates the physical adjustments to the steering system. GOMACOs exclusive operating system now makes it possible to have push-button steering setup. The smart cylinders can be taught the desired degree of leg rotation, so that the tracks do not strike any object in minimum-clearance requirements. The operator has the option of overriding this setting.
OF-THE-ART TECHNOLOGY
GOMACOS
SELECTIVE STEER
CONTROLS
Stringline Steer Mode ... This mode is selected when steering is to be controlled by the steering sensors. The controller automatically recognizes where the sensors are plugged in and assigns steering, slope, or dual stringline to the appropriate tracks and display meters. Coordinated Steer ... For minimum turning radius. When the steer select switch is in the coordinated steer position, the steering control dial will control the turning of the tracks. When the dial is in the center position, the tracks will be straight ahead. If the dial is turned left or right from the center position, the leading tracks will turn in the corresponding direction and the trailing tracks will turn in the opposite direction. Crab Steer ... Walk sideways for ease in putting machine on line. When the steer select switch is in the crab steer position, the steering control dial will control the turning of the tracks. If the dial is turned left or right from the center position, all tracks will turn in the corresponding direction to walk the machine to the side. Front Steer ... When the steer select switch is in the front steer position and the steering control dial is turned left or right from the center position, the front tracks will turn in the corresponding direction and the rear tracks will remain straight. Rear Steer ... When the steer select switch is in the rear steer position and the steering control dial is turned left or right from the center position, the rear tracks will turn in the corresponding direction and the front tracks will remain straight.
360
360
Four-Track
Two-Track
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29E-92-8-B1
Female keyway with hydraulic side bar insertion and vibration to the bar. The hydraulic system includes vibration to the bar. Vibration is applied to the bar during insertion, which provides consolidation of concrete around the bars. This system requires one vibrator circuit. The minimum slab depth required is 12 in. (305 mm) and the maximum bar length is 30 in. (762 mm). The trailing form with air-powered or manual bar insertion is designed to trail the track on two-track pavers. This system will accommodate most types of bars.
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The frame-mounted bar inserter accurately places the transverse bar for the longitudinal joint. The inserters place the bars behind the vibrators. The bar spacing is determined by a timing wheel mounted to the crawler track.
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(Pictured Above) Sideplate Extension With Air-Powered L-Bar Insertion. (Right Photo) GOMACOs Air-Powered Side Bar Insertion For Male Keyway.
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STRINGLINE ACCESSORIES
Special Casting for Teardrop-Shape Hole Full Circle Adjustment Tension Winch
inu um Al lamp C
Tapered Stakes
The line tension winch has a 3-to-1 gear ratio for tightening the line. The winch has a 1000 lb. (454 kg) pull capacity and mounts on two 48 in. (1219 mm) by 3/4 in. (19 mm) stakes. The winch reel holds 370 ft. (112.8 m) of 1/8 in. (3 mm) line.
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....
(6) Finishing Pan (1) Auger (2) Strike-Off (4) Vibrator (6) Finishing Pan (5) Tamper Bar (3) Grout Box Auger (7) Stainless (4) Vibrator (5) Tamper Bar (3) Grout Box Auger (7) Stainless
(1) The front split auger serves to spread the concrete to a predetermined width. The right-hand and left-hand drive sections are independently controlled with variable speeds. (2) The strike-off is split for full, independent control. Both strike-off plates can be vertically controlled on the right and left sides, to meter material into the mold. (3) The GOMACO grout box auger is for control of material through transitions or superelevations. (4) Vibration is provided to the throat area of the mold for consolidation of concrete. The vibrators, with an automatic on/off control, activated with machine movement, are hydraulically powered with variable speeds up to 10,500 vpm. The vibrator positioning is hydraulically controlled for ease in start-up and finish. (5) The GOMACO tamper bar system tamps down the aggregate even with the surface of the pan, and assists in consolidation. The tamper bar is hydraulically powered with an automatic on/off control, activated with machine movement. (6) The finishing pan serves to level the concrete. The 5000 series mold and stainless is 60 in. (1524 mm) from front to back. (7) Adjustable stainless steel is exclusive to the GOMACO system. This seals the voids and provides the troweled GOMACO finish out of the mold. (Items #1 and #2 Apply To Auger/Strike-Off Mold Only) 5000 Series Molds Available 5000 series open-front mold with a 16 in. (406 mm) auger and a maximum speed of 70 rpm @ 34 gpm (128.7 Lpm) flow. 5000 series auger/strike-off mold with a 20 in. (508 mm) front auger and a maximum speed of 42 rpm @ 34 gpm (128.7 Lpm) flow and a 16 in. (406 mm) grout box auger with a maximum speed of 12 rpm @ 8 gpm (30.3 Lpm) flow.
GOMACO offers edge slump control to accommodate slump and mix design. Edge slump control is available in hydraulic or manual adjustments in the mold.
V
The Auto-Float is an easy bolt-on attachment for all GOMACO slipform pavers, designed to automatically seal the concrete surface during the paving operation.
ertical
inged
ideplates
GOMACOs Vertical Hinged Sideplates have hydraulic control for ease in start-up from an existing slab. The 4 in. (102 mm) cylinder stroke allows the split sideplates to open and close. This provides less labor and a smoother transition to the new slab. The Vertical Hinged Sideplates can be raised or lowered to negotiate headers and other obstacles. The Vertical Hinged Sideplates are for four-track pavers only.
GOMACO AUTO-FLOAT
A water spray system is available as an option on the Auto-Float with sectional spray pipe and fog nozzles on 12 in. (305 mm) centers.
Hydraulic controls adjust the speed of the pan and the oscillation. On/off controls are located on the Auto-Float end panel drive. An automatic on/off control automatically stops the float when the paver stops.
Proximity switches on the Auto-Float make it easier for the operator to adjust timing, delays, and other functions on the Auto-Float. The proximity switches are mounted to the Auto-Float framework in the exact location where the operator wants it to stop and change direction. If adjustments need to be made, the switches are simply moved to the new location. Set up, timing adjustment, and starting and stopping points to change direction can all be easily made.
Additional hinges between the support arms and the float pan allow the pan to pivot along its longitudinal axis. The carriage speed of the float pan is variable with a maximum speed of 65 fpm (19.81 mpm). The carriage speed, float pan oscillation speed and the hesitation time at each end of the carriage pass are controlled by a single valve.
The float pan is 8.5 in. (216 mm) wide and 12 ft. (3.66 m) long. The float pan oscillates up to 46 cycles per minute longitudinally with the concrete slab. The pan seals the surface as the member travels transversely across the width of the concrete slab.
The GOMACO Auto-Float features hinged linkage to accommodate finishing through crowns and superelevations. The spring-adjustable float pan is attached to a scissor member that operates independently of the main frame of the attachment.
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TWO-TRACK
9 ft. 7.8 in. (2.94 m) 14 ft. 3.8 in. (4.36 m) 12 ft. 9.3 in. (3.89 m)
9 in. (228 mm) 9 in. (228 mm) 20 in. (0.51 m) 37.8 in. (0.96 m) 47 in. (1.19 m)
24 ft. (7.32 m)
30 ft. 3.5 in. (9.23 m) 31 ft. 1.9 in. (9.5 m) 31 ft. 8.1 in. (9.65 m)
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12 ft. 9.3 in. (3.89 m) Minimum Transport Height With 5000 Series Mold
39 ft. 4.1 in. (12 m) 28 ft. 0.3 in. (8.54 m) 16 ft. 2.5 in. (4.94 m)
FOUR-TRACK
9 ft. 7.8 in. (2.94 m) 31 ft. 11.2 in. (9.73 m)
4 ft. 5.5 in. (1.36 m) T-Rail to Slab 11 ft. 0.2 in. (3.36 m)
22 in. (584 mm) Distance Below Pan With Leg Extended 20 in. (0.51 m) 43.1 in. (1.09 m) 50.4 in. (1.28 m) 70 in. (1.78 m) 35 ft. 7.9 in. (10.87 m) 14.4 in. (365 mm) 24 ft. (7.32 m) 31 ft. 2.2 in. (9.5 m) 32 ft. 4.6 in. (9.87 m)
11.7 in. (297 mm) Distance Above Pan With Leg Retracted
12 ft. 9.3 in. (3.89 m) Minimum Transport Height With 5000 Series Mold
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8 ft. 8.2 in. (2.65 m) Minimum Transport Height Without Tracks, Mold, Legs or Pivots
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DESIGNED FOR S A F E T Y
The GP-4000 is carefully designed to give years of dependable and safe service. Emergency stop buttons are located on strategic areas of the machine. The E-Stops are on the operators console and on corners of the machine.Other safety features include track guards, warning decals, an operators manual, and a safety manual. GOMACO machines are also designed to provide the operator maximum visibility over the entire paving operation. GOMACO CORPORATION RECOMMENDS THE IMPLEMENTATION OF ALL SAFETY PROCEDURES
The Worldwide Leader in Concrete Paving Technology Worldwide Headquarters GOMACOCorporation PO Box 151 Ida Grove, IA USA 51445 Ph: 712-364-3347 www.gomaco.com E-mail: info@gomaco.com European Headquarters GOMACO International Ltd. is located in Witney, England. Sales offices are located in Singapore, Bolivia, Australia, China and India. GOMACO has a worldwide distributor network for sales and service.
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U.S. OR FOREIGN PATENTS: 5,190,397; 5,209,602; 5,924,817; 5,941,659; 6,099,204; 6,450,048; 2,211,331; 2,069,516; 7,044,680; 7,284,472; 7,517,171; 7,845,878; 7,850,395; AND PATENTS PENDING. GOMACO Corporation reserves the right to make improvements in design, material, and/or changes in specifications at any time without notice and without incurring any obligation related to such changes. Performance data is based on averages and may vary from machine to machine.
Printed in U.S.A. 2012 (3 Web) GOMACO Corporation Order #0405-0A10350
GOMACO Corporations Quality Management System Is ISO 9001:2008 Certified By The American Systems Registrar. Quality Policy: We Shall Meet Or Exceed Our Customers Expectations.
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