Interchange Design: Escalating Traffic Volumes Mandate Creative Approaches
Interchange Design: Escalating Traffic Volumes Mandate Creative Approaches
Interchange Design: Escalating Traffic Volumes Mandate Creative Approaches
Interchange Design
Escalating traffic volumes mandate creative approaches
PLUS
Post-tensioning benefits Biloxi bridge Panera Bread continues to rise The road to completion: U.S. 119 update
CONTENTS
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Focus on Interchanges
Issue 1, 2004
Transportation planners and officials are working together to reduce traffic congestion through innovative interchange design and improvements
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News Briefs
David Tabor named W. Va. Young Civil Engineer of the Year Surveyors take part in Lewis and Clark celebration Northeast Kentucky Industrial Parkway opens Ohio project wins AASHTO honor
MIDDLETOWN
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Personnel News
New Employees Professional Vitae Ralph Palmer inducted into UK Engineering Hall of Distinction
WINCHESTER
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TEAYS VALLEY
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NASHVILLE
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ORLANDO
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LOUISVILLE
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CINCINNATI
4242 Airport Road Cincinnati, OH 45226 Telephone: (513) 533-3666 E-mail: peccincy@palmernet.com
Palmer News is published twice a year for Palmer Engineerings clients and employees. Visit us on the Web at: www.palmernet.com
Interchange
If you cant tell a spooey from a parclo, or are never quite sure whether youre merging or diverging while executing a turning movement or motoring across a flyover, dont let your medians get depressed, you may simply be interchangechallenged!
The world of interchange design is an art and science all unto itself, with its own unique vocabulary, geometry and culture (yes culture just do a Web search on the word interchange, and youll find sites meticulously maintained by road geeks enthralled with the subject). Simply put, an interchange is where one road passes over another. The most distinguishing features of interchanges are ramps, which connect the intersecting roadways and allow access between them. The goal of any well-designed interchange is to keep traffic flowing smoothly. To accomplish this, interchanges come in a variety of geometric forms with an array of design features. Understanding which form and features are best for a given application is the job of the transportation engineer.
w
uring the past decade, highway congestion levels have steadily worsened as our nations population and need for travel have grown at a faster rate than system capacity. According to the Federal Highway Administrations 2003 Performance Plan, between 1992 and 2000 the annual number of hours that users were delayed in metropolitan traffic increased 46 percent, from 21.9 person-hours to 31.9 person-hours. Congestion, of course, not only adversely affects travel, but also business efficiencies, energy availability, and air quality. While increasing roadway capacity is one approach to reducing traffic congestion, there are limits to how much system capacity can be increased. To mitigate traffic congestion more effectively, transportation planners and officials are working together to optimize the use of existing systems through innovative improvements and designs.
Backups occur frequently on the I-24 exit ramp to Tennessee Route 10 (U.S. 231).
the project was just to widen the interstate and tie down as quickly as possible on the ramps, Zeigler countered, Not any more.
Simulating success
Palmer Engineering, already in the process of designing the roadway improvements to this section of I-24, was asked to also study potential solutions to the interchange, a traditional diamond configuration with one loop ramp surrounded by heavy commercial development. The team began by counting peak turning volumes on the five-lane SR-10 corridor. By inputting the data into a traffic simulation tool, very quickly the engineers were able to simulate the peak hours when backups occur. The next step was to model the effects of modification options. You can literally pre-build changes on the computer, like add or subtract signals, add lanes to ramps, or extend turning movements, explained David Lindeman, Palmer Engineering vice president and director of transportation. You can put real people in real cars doing random things and see how it all works. As an engineer, it lets you narrow down solutions that
are not only viable, but also desirable. For traffic to flow smoothly, one of the basic tenets every engineer understands is that an interchanges lane capacity should exceed its service volume. At I-24 and SR-10, the solution involved adding and extending lanes at the on- and off-ramps, as well as extending those used for merging. Sometimes, however, more complex solutions are called for, such as the interchange improvements planned along SR-162, the Pellissippi Parkway, in Knox County, Tenn.
Working in synergy
As part of its statewide planning contract with TDOT, in 2003 Palmer Engineering was selected to perform a justification study for an interchange at the Pellissippi Parkway and SR475, a proposed beltway around Knoxville to reduce traffic volumes on I-75 and I-40. Interchanges are rarely mutually exclusive. Traffic flow on any given interchange is easily affected by traffic flow on other interchanges, especially when they are located in proximity. Going in, the study team realized that its study for SR-475
INTERCHANGES
would need to take into account an existing interchange less than a mile north at Solway Road, as well as a planned interchange located just south at Hardin Valley Road. What we had brewing here was the possibility of a lot of merge and diverge movements that would be happening at three locations along a short stretch of the parkway, Lindeman pointed out. Turning to their skills in traffic simulation, Palmers engineers were able to strike a balance. The solution is what is called a collector/distributor road, an isolated road running parallel to the parkway between and through the SR-475 and Hardin Valley Road interchanges. Motorists traveling between the two interchanges would utilize this lighter-trafficked, lowerspeed road to safely exit and merge onto the parkway. lenge is to keep pace with developing areas and providing timely, cost-effective solutions. In Louisville, Ky., officials are striving to control sprawling development while at the same time reduce future right-of-way costs at I-265 (Gene Snyder Freeway) and U.S. 60 (Shelbyville Road). In 2002 the Kentucky Transportation Cabinet asked the team of HNTB and Palmer Engineering to fast-track the preparation of a right-of-way footprint for the interchange. The project is closely linked with the reconstruction of the I-265/I-64 interchange, just 1 mile south. A single-point urban interchange with four to eight lanes of collector/ distributor roads was selected for the U.S. 60 interchange. Nicknamed a spooey, for the acronym SPUI, this newer type of diamond interchange is distinguished by diagonal ramps placed as closely as possible parallel to the highway. Effectively, all ramp traffic meets at a single point on the intersecting street directly above (or sometimes below) the highway. To ensure that the C/D roads and SPUI will safely handle the expected traffic growth, Palmer developed a simulation of the proposed system. During the simulation we added lanes to the merging movements and lengthened them until the congestion points were eliminated; then we watched to see how adjacent movements or combinations of movements were affected, said Lindeman. This helped us spot bottlenecks that we might not have been able to see had we used traditional, empirical-based calculations. In West Virginia, Palmers design teams are using a similar strategy to study options for reconstructing the interchange at I-79 and U.S. 250 in Fairmont. In the past several years,
A collector/distributor road has been proposed to allow safe travel between three tightly spaced interchanges on Tennessees Pellissippi Parkway.
Classic Diamond
Partial Cloverleaf
Developing solutions
Increasingly, the demand for redesign is driven by rapid growth in the area of the interchange. As interchanges provide good access to the areas around them, it follows that they attract development. The chal-
Turbine
what was once a little-used interchange has experienced a surge in traffic volumes with the expansion of the nearby I-79 Technology Park. With over 500 acres under development, the park is leading the high-tech diversification of northern West Virginias economy. Tenants to date include the National Aeronautics and Space Administration/West Virginia Universitys Independent Verification and Validation facility, the Federal Bureau of Investigations Internet Fraud Complaint Center, and the West Virginia High Technology Consortium Foundation. According to Dave Clevenger, who works in the Engineering Division of the West Virginia Division of Highways as head of the consultant review section, the state is open to see which of the several schemes Palmer is developing will handle traffic best. Whatever solution is eventually chosen will be unique because of how you have to access the technology park, he said.
utions
As it now stands the interchange, which also accesses a mall, has very tight ramp curves and short merge and diverge movements. Traffic backing up along the ramps onto the interstate has been a problem, and accidents have occurred. Were being very wide open in our ideas, said Paul Martin, a project manager who works in Palmers West Virginia branch office. Were thinking its going to take something out of the box to handle the traffic traveling both to and from the mall and the I-79 Technology Park. expenditures, said TDOTs Zeigler. Our thinking has changed, he continued. Where we used to just throw in a couple of loops and diamond ramps and say There you go, now we have to be more innovative. Right now, for example, we have two very large interchange projects on the board that feature flyovers and other sophisticated movements one in Nashville and one in Memphis, representing a combined cost of more than $50 million. Just a couple of years ago, having even a single interchange of that size and scope was unheard of. Improving the safety and usefulness of our nations interchanges will continue to remain center stage for some time. But whats promising to engineers like Zeigler, Clevenger, Lindeman, and their peers is the way improvements are being approached. I think we will always need to be improving our roadway systems, Zeigler remarked, but now everyone is looking at projects from a future perspective. Were exploring what we can do to improve the interchange beyond 20 years, Lindeman added. The goal is to find the best long-term solution and balance it with safety, the environment and total cost.
INTERCHANGES
Full Cloverleaf
Ramping up
As these projects reveal, anymore its not just about designing standard diamond interchanges and constructing quick-fix modifications. More and more, as traffic volumes grow and right of ways become squeezed, complex configurations are required. Transportation engineers must explore many different types of solutions, simulate the various schemes, and competently discuss their merits with planning officials as well as the public. Todays interchange situation and the problems of getting cars from A to B have become a very important part of our process and a large part of our
Single-Point Urban
Trumpet
Semi-Directional T
ongestion on Interstate 10 and other routes leading to Gulfport, Miss., should be eased by next summer when the construction of 8.2 miles of State Route 605, a new four-lane highway, is completed from I-10 to Highway 67hopefully in time for the citys big draw. Gulfport is home of the Mississippi Deep Sea Fishing Rodeo, billed as the worlds largest and held each year as part of the Gulf Coasts 4th of July festivities. T.L. Wallace Construction, Inc. of Columbia, Miss., was awarded the $24.1 million project, which consists of grading, drainage and bridgework. Palmer Engineering partnered with TLW to value engineer a 3,158foot-long bridge over the Biloxi River, which includes a 491-foot river unit with spans of 147, 197 and 147 feet. John Carnes, manager of business development for Palmers bridge division, spotted the project on the Internet and initiated the contact with TLW. We had never worked with them before. But the project was a good candidate for post-tensioned concrete, and our teams worked well together, he said. The redesign for the river unit replaced five lines of welded steel plate girders, called for originally, with five lines of post-tensioned concrete spliced I-girders. Although posttensioning systems require specialized knowledge and expertise to fabricate and install, they provide exceptional strength, especially in long spans.
PalmerNews s Issue 1, 2004
How Post-Tensioning W 1
Concrete beams are cast ahead of time at a specialty fabricators plant. Long open tubes, called ducts, are cast into the beams along carefully selected alignments. Once the beams have been transported to the job site and erected on the piers, the small gaps between individual beam segments are filled with concrete. A number of individual steel strands, collectively referred to as a tendon, are next threaded through each of the open ducts, normally extending from one end of the bridge to the other. Once all of the concrete has reached adequate strength, usually 4,000 to 6,000 pounds per square inch, the tendons are anchored on the far end, then pulled to a very high tension using a hydraulic jack at the near end (shown at right). Once the tendons have been stretched the required amount, the strands are anchored at the near end and the jack is removed. The anchorages at both ends keep the tendons from snapping back like rubber bands. Lastly, a highly liquid concrete grout mixture is pumped into the ducts, completely covering the tendons and permanently bonding all of the strands to the concrete beams.
Works
The fact that the tendons are both anchored and bonded to the concrete keeps them tightly and permanently stretched. This, in turn, causes an equal and opposite reaction on the concrete, keeping it permanently compressed, or squeezed together. This squeezing helps counteract the tension that normal bridge loads (cars, people, the weight of the bridge itself) would otherwise cause on the concrete beams. Because concrete is very weak in tension, this prestressing effect significantly increases the load-carrying capacity of the beams.
In conventional concrete construction, when a load is applied to the beam, the beam will naturally deflect, or sag slightly. This deflection causes the bottom of the beam to stretch, which in turn causes the concrete to crack when the load gets large enough. In conventional concrete construction, reinforcing barscalled rebars are cast into the bottoms of the beams. The rebars then resist the load once the concrete has cracked. But prestressed concrete, such as the post-tensioned bridge in Biloxi, puts a carefully balanced pre-load into the bottom of the beam so that it will not crack. The prestressing also reduces the amount of sag in the beam when it is under load. Pictured above right, Mike Ellis of T.L. Wallace Construction and Jim Gallt of Palmer Engineering ensure the proper placement of a drop-in segment on Highway 605. Strongbacks temporarily connect the segments.
PANERA BREAD BAKERY-CAFES are expanding quickly across Americagood news for the publicly held (NASDAQ: PNRA) company who states its mission as A loaf of bread in every arm. According to the companys Web site, Panera Bread freshly bakes more bread each day than any bakery-cafe concept in the country. Every day at each location trained bakers handcraft and bake each loaf from scratch, using all-natural ingredients to ensure the highest quality breads.
North elevation
Palmer Engineering has been working with Panera to bring three new locations online: 21st Avenue South in Nashville, Tenn.; Glenbrook Centre in Hendersonville, Tenn.; and Willow Creek in Canton, Mich. According to Randy Perry, a site development manager who works in Palmers Nashville branch office, the number one priority in site design work is to keep the ball rolling. Each day that a store isnt open, it costs the
operator money, he said. Our job is to keep the project on track. The key, Perry added, is to develop good working relationships with the many different permitting authorities on the project. Permitting is really 50 percent of the effort, he noted. Once you have the design work donethe plans for how the building is going to physically occupy the sitethe rest is largely submitting all the paperwork and plans for approvals and responding to questions and requests for changes. On projects such as the 21st Avenue South store in Nashville, which is located in an urban overlay district across from the Vanderbilt University campus, site plans were submitted to nearly a dozen city, state and local agencies. One of these permitting agents was the citys Water Services Office, which approved Palmers plan to tie storm drainage for the site into the citys combined storm and sanitary sewer system. With the urban overlay and the combined sewer issue, this was probably one of the more difficult sites weve worked on in Nashville, Perry remarked. But we kept it moving and received the necessary approvals, and most important of all, the store held its grand opening right on schedule.
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The damage to this old stone and concrete bridge on Stephen Young Road (left) was typical of last Junes flooding in Preble County, Ohio. The bridge was replaced with a new structure (right) featuring a 10-by-6 foot concrete box culvert.
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Kentuckys first curved steel box girder bridges are now under construction, drawing looks of amazement from everyone who sees them firsthand. At nearly 1,300 feet long and 210 feet from the ground, the pair of two-lane structures is one of the most dramatic features in the 20.7 mile reconstruction of U.S. 119 that runs from Pikeville, Ky., to Williamson, W. Va. Because the Raccoon Creek bridges must curve as they cross the steep mountainous landscape, Palmer Engineerings design team chose steel box girders because they are many times stiffer than traditional I-girders for torsional loads.
Client: Kentucky Transportation Cabinet, District 12 Bridge Contractor: Bush & Burchett Inc., Allen, Ky. General Contractor: Bizzack Inc., Lexington, Ky.
NEWS BRIEFS
Craig Palmer collects satellite data with GPS equipment at Big Bone Lick State Park.
David Meadows (left) presents the Young Civil Engineer of the Year award to David Tabor.
David J. Tabor, a project engineer in Palmers Teays Valley office, has received the 2003 West Virginia Young Civil Engineer of the Year Award from the West Virginia Section of the American Society of Civil Engineers. Davids personal contributions on the local, state and national levels are rare for a young professional, and I anticipate great things to come in his future, said David Meadows, P.E., P.S., a section chief in the U.S. Army Corps of Engineers, Huntington District, and 2003 awards committee chair. Tabor, currently vice president of the West Virginia Section, is seated to assume the position of president in September 2004.
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NEWS BRIEFS
The ribbon cutting ceremony for the Northeast Kentucky Industrial Parkway was held Sept. 25, 2003.
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PERSONNEL NEWS
Jason Morelock
Jennifer Morris
New Employees
Jason Morelock, P.E., project engineer Jason joined the Nashville site development staff on January 27, 2003. He earned a Bachelor of Science in Civil Engineering from the University of Tennessee. Jason lives in Nashville, Tenn.
Ralph Palmer (center) joins UK College of Engineering Dean Thomas Lester (left) and Dr. Issam Harik, chair of the UK Civil Engineering Department, on the podium.
Jennifer Morris, E.I.T., project engineer Jennifer joined the structural department in Winchester on February 3, 2003. She earned a Master of Science in Engineering and a Master of Arts in Secondary Education from West Virginia University in December 2002. Jennifer resides in Lexington, Ky. Bill DeHart, maintenance person Bill joined the Winchester office on April 7, 2003. Bill is a graduate of Morgan County High School. He and his wife, Sandy, make their home in Winchester. Robert Oney, environmental biologist Robert joined the environmental department on May 12, 2003. He earned a Bachelor of Science in Wildlife Management from Eastern Kentucky University in December 2002. Robert lives in Lexington, Ky.
Professional Vitae
Liz Bullock has successfully completed the requirements for professional engineering licensure in Kentucky.
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lients, colleagues, community officials, families and friends joined Palmer Engineering in dedicating its new corporate offices in Winchester, Ky., on July 10, 2003. Following an invocation by the Rev. Bill Konstantopoulos of the First Church of God, those gathered heard Clark County Judge-Executive Drew Graham and City of Winchester Mayor Dodd Dixon congratulate Palmer not only on its new headquarters building at 400 Shoppers Drive, but the firms sustained commitment to the community. Other guest speakers included Bob Babbage, former Kentucky secretary of state, and Luther Deaton, president and chief executive officer of Central Bancshares. Ralph Palmer, who co-founded Palmer Engineering with Dick Nunan in 1969, told the crowd that the firm is looking forward to its first full year in its new home, which includes offices for 70 corporate office employees as well as a fully equipped environmental laboratory. Highway-related projects are forecast to grow long term, Palmer remarked, and Palmer Engineering is looking forward to serving our clients needs. Our goalas it has been from the beginningis to provide innovative, effective design and support that exceed our clients expectations, he said.
Participating in the ribbon cutting ceremony were (from left) David Lindeman, vice president and director of transportation; Randall Palmer, vice president and director of structures; Ralph Palmer, president and chief executive officer; Winchester Mayor Dodd Dixon; Clark County JudgeExecutive Drew Graham; and Richard Nunan, senior vice president.
At 23,000 square feet, the new facility allows Palmer Engineering to consolidate its headquarters staff under one roof.