Hitachi AP8XTrainPack
Hitachi AP8XTrainPack
Hitachi AP8XTrainPack
50UX58B 50UX58K 60UX58B 60UX58K 55UX58B 50SBX78B 60SBX78B 55FX48B 50FX48B 60EX38B 70SBX74B
AP-83 AP-83 AP-83 AP-83 AP-83P AP-84 AP-84 AP-82 AP-62P AP-52P AP-74
61HDX98B HDTV
CONTENTS... 1998/99 AP-83 and AP-84 Chassis Projection Television Information INSTRUCTOR Alvie Rodgers C.E.T. (Norcross, GA.)
1998 PTV Model Line Up ------------------------------------------------------------------------------------------- 01-01 New Features ---------------------------------------------------------------------------------------------------------- 01-02 New HDTV Features ------------------------------------------------------------------------------------------------- 01-03 Ultra Shields ----------------------------------------------------------------------------------------------------------- 01-04
SECTION (2) POWER SUPPLY INFORMATION: Power Supply SHUTDOWN Explanation -------------------------------------------------------------------- 02-01 Power Supply SHUTDOWN Block Diagram ----------------------------------------------------------------- 02-03 Power Supply SHUTDOWN Circuit Diagram ---------------------------------------------------------------- 02-07 Shutdown X-RAY PROTECT Circuit Diagram -------------------------------------------------------------- 02-08 Green and Red LED Used for Visual Troubleshooting ------------------------------------------------------ 02-09 POWER ON/OFF Explanation --------------------------------------------------------------------------------- 02-10 POWER ON/OFF Circuit Diagram ---------------------------------------------------------------------------- 02-13 I901 Internal Block Diagram and Explanation ---------------------------------------------------------- 02-14 ~ 18
SECTION (3) MICROPROCESSOR INFORMATION: Microprocessor DATA COMMUNICATION Circuit Diagram ------------------------------------------- 03-01 Data Communication SURROUND PWB Circuit Diagram ------------------------------------------------- 03-02 Audio and Video MUTE Circuit Diagram --------------------------------------------------------------------- 03-03 Mute Circuit TERMINAL PWB Circuit Diagram ----------------------------------------------------------- 03-04 FRONT SPEAKER OFF Circuit Diagram-------------------------------------------------------------------- 03-05 On Screen Display OSD Signal Path Circuit Diagram -------------------------------------------------------- 03-06 MEMORY INITIALIZATION Circuit Diagram ----------------------------------------------------------- 03-07 PICTURE BLANKING and VM MUTE Circuit Diagram ----------------------------------------------- 03-08
SECTION (4) VIDEO CIRCUIT INFORMATION: UX Model VIDEO Signal Circuit ------------------------------------------------------------------------------ 04-01 Auto Brightness Limiter ABL Circuit -------------------------------------------------------------------------- 04-02 Horizontal and Vertical BLANKING -------------------------------------------------------------------------- 04-03 Horizontal and Vertical SWEEP LOSS Detection Circuit -------------------------------------------------- 04-04 AUTO LINK DETECTION Circuit Diagram --------------------------------------------------------------- 04-05 SYNC Circuit Diagram ------------------------------------------------------------------------------------------- 04-06
SECTION (5) AUDIO CIRCUIT INFORMATION: AP-83 AUDIO Signal Circuit Diagram (Main & Terminal) ------------------------------------------------- 05-01 AP-83 AUDIO SURROUND (SRS) Circuit Diagram ------------------------------------------------------ 05-02 AP-84 Chassis AUDIO SIGNAL (Main & Terminal) Circuit Diagram Tentative --------------------- 05-03 AP-84 Chassis AUDIO SIGNAL (Surround PWB) Circuit Diagram Tentative ----------------------- 05-04
SECTION (6) DIGITAL CONVERGENCE CIRCUIT INFORMATION: DIGITAL CONVERGENCE Interface Circuit Diagram --------------------------------------------------- 06-01 REMOTE CONTROL CLU-612MP DCAM Functions -------------------------------------------------- 06-02
SECTION ONE
G E N E R A L I N F O
GENERAL INFORMATION
50UX58B/K AP83 60UX58B/K AP83 55UX58B 55FX48B 50FX48B 60EX38B AP83P AP82 AP62P AP52P
Page 01-01
NEW FEATURES
Page 01-02
Page 01-03
ULTRA SHIELDS
T61UW
Page 01-04
SECTION TWO
P O W E R S U P P L Y
Page 02-01
Q914
ShutDown S.C.R.
I902
ShutDown Photocoupler
I901
ShutDown Pin (7) on Power Supply Driver & Output IC
Commonly Used Shutdown Detection Circuits Excessive Current Detection. (See Figure 2 on Next Page)
One very common circuit used in many Hitachi television products is the B+ Excessive Current Sensing circuit. In this circuit is a low ohm resistor in series with the particular power supply, (labeled B+ in the drawing). The value of this resistor is determined by the maximum current allowable within a particular power supply. In the case of Figure 2, the value is shown as a 0.47 ohm, however it could be any low ohm value. When the current demand increases, the voltage drop across the resistor increases. If the voltage drop is sufficient to reduce the voltage on the base of the transistor, the transistor will conduct, producing a Shutdown signal that is directed to the appropriate circuit.
(Continued on page 2)
Page 02-02
Current Detection Resistor
B+ 0.47 Any Positive B+ Supply B+
I v
Q1
Shut-Down Signal
Figure 2
Shut-Down Signal
Figure 3
Shut-Down Signal
Figure 4
Figure 5
Shut-Down Signal
(Continued on page 3)
Page 02-03
AP-83 Shutdown Circuit
In the figure below, (See Figure 6) is a block diagram indicating all of the Shutdown inputs that will stop the power supply. There are a total of 22 individual Shutdown inputs. In addition, there are also two Shutdown inputs that are specifically detected by the main power driver IC, I901 that protect it from excessive current or over voltage.
Shorted I909 (-M12V Reg) Det. Q913 5V Short Det. VERTICAL 26V Short Det. AUDIO 32V Short Det. TV9V Short Det. TV12V Short Det.
-M23V Loss Det. -M12V Loss Det. Vert. 26V Too High Det.
Shorted I913 Det. 12V Too High Det. Shorted (TV9V Reg.) I912 Det. PSD2 Signal PWB "HV PROTECT" Mutes CRTs through MUTE Cirucit when Q914's Gate is High
X-RAY PROTECT From Deflection Trouble Detection Circuits CRT Heater Loss Det. Vertical IC Excess Current Det. 12V Too High Det. Figure 6
(Continued on page 4)
Page 02-04
All of the Shutdown detection circuits can be categorized by the four previously described circuits
Voltage Loss Detection Shorted I909 (-M12V Regulator Det.) 5V Short Det. Vertical 26V Short Detection Audio 32V Short Detection TV9V Short Detection TV5V Short Detection CRT Heater Loss Detection I909 (-M12V Regulator) Shorted IC Detection A12V Loss Detection Negative Voltage Loss Detection -M23V Loss Detection -M12V Loss Detection Excessive Current Detection Deflection B+ 120V Excessive Current Detection Vertical IC Excessive Current Detection Voltage Too High Detection Deflection B+ Too High Detection Scan derived 56V Too High Detection
Excessive High Voltage Detection Vertical Pump Up Capacitor Leakage Detection 12V Too High Detection Vertical IC B+ (12V) Too High Detection Shorted TV9V Regulator (I912) Detection Vertical 26V Too High Detection Shorted I913 (A5V Regulator) Detection Leaky Short Detection Diode Detection Note The Leaky Short Detection Diode D959 monitors only those Short Detection Diodes that are associated with voltages above 20Vdc.
Any one of these circuits activated will STOP the power supply, and create a Power Supply Shutdown Condition. (See the X-Ray Shutdown Diagram on page 02-07) (Also see the X-Ray Protect Circuit Diagram on page 02-08)
(Continued on page 5)
Page 02-05
Trouble Shooting the Power Supply Shutdown Circuit
The AP-83 utilizes some Visual Reference LEDs to determine the operational state of the Power Supply. The following Voltages are monitored by a GREEN LED. (See Diagram on Page 02-09 for details). 27V -M27V TV9V TV5V Deflection B+ (120V) Audio 32V A12V There is also a RED LED (D912), that monitors the condition of I901, which is the Power Supply Driver IC. The service technician can observe these LEDs and make a determination if the power supply is operational. As stated previously, this power supply operates even if the set is OFF. This condition is call Stand-By. While the Power Supply is in Stand-By, there are several things the Service Technician should observe, utilizing these LEDs. First When the Set is in Stand-By All of the LEDs should by ON except the TV9V and the TV5V LEDs. These two voltages are OFF in Stand-By. Second When the Set is turned ON The RED L.E.D., (D912) should be ON anytime the set is plugged into AC voltage. Normal brightness is when the set is operating normally. In the AP-83, this RED L.E.D. also has a condition where it Blinks. If there is a Shutdown condition that arrives from any of the 22 Shutdown inputs described previously, the L.E.D. Blinks On/Off repeatedly. Anytime the Power Supply is in Shutdown, none of the green L.E.Ds. should be ON. If there is a condition that creates a load on a B+ line which is monitored by a Green LED, the Service Technician should carefully observe all Green L.E.Ds. during turn ON. If it is detected that one of the Green L.E.Ds. attempt to come ON or possibly never comes ON, then that particular B+ source should be investigated for a loaded condition. This may be very difficult to determine because the set will Shutdown quickly, due to the Excessive Load or Short Detection circuitry. When the RED L.E.D. is found to be Blinking, then the Service Technician must begin to isolate the Shutdown inputs to determine from which detection circuit the Shutdown is being generated. Generally, the first step should be to remove the Deflection B+ fuse (E994). (Please note, during this process, the Deflection and High Voltage circuits will be defeated. The Heater circuit is monitored by the Shutdown circuit. If its lost, the set will shutdown. To allow the Power Supply to operate, it is necessary to defeat this circuit when removing the Fuse E994. To defeat the Heater Loss Circuit, lift one end of D724). This will deactivate the most common Shutdown inputs created from a defective Deflection circuit generally caused by a shorted Horizontal Output Transistor. If at this time the Power Supply returns to operation, investigate the Horizontal Output Transistor and all circuits providing an input to the X-Ray Protect path. (See the X-Ray Shutdown Diagram on page 02-07) (Also see the X-Ray Protect Circuit Diagram on page 02-08) The most common areas to investigate are Shorted Vertical Output IC Open R737 (Heater output from Flyback) If by removing E994, the Power Supply doesnt return to normal operation, further isolation is necessary. One of the most common circuits to investigate is Shorted Rear Audio Output IC If this circuit checks normal, begin by removing Q913. WARNING When Q913 is removed, the Power Supply Short Detection circuits are defeated. Remove the CRT PWBs to prevent Burning of the CRTs and use Quick cycling On/Off of the set. These cautions MUST BE OBSERVED.
(Continued on page 6)
Page 02-06
If at this time the Power Supply returns to normal operation, investigate; Shorted Front/Center Audio Output IC Short on the TV9V line Short on the TV5V line These suggestions are the most common areas to investigate for fault. Other circuit areas that may need investigation are; shorted 5V line or the -M12V line is too high, (negatively). These recommendations are the most common circuits areas to check. There are other circuits that can cause Shutdown, please utilize the Power Supply Shutdown Circuit diagram for a complete list. (See the X-Ray Shutdown Diagram on page 02-07) (Also see the X-Ray Protect Circuit Diagram on page 02-08) The Figure on page 7 represents all of the X-Ray Protect inputs feed back to the Shutdown SCR from the Deflection PWB side.
AP-8X X-RAY PROTECT Circuit Diagram. (See the X-Ray Protect Circuit Diagram on page 02-08)
Any high generated from the Deflection Circuit Shutdown sensing circuit will be routed out the X-Ray Protect line to the Power Supply and generate a Shutdown event.
Deflection B+
Deflection B+ (120V) Excessive Voltage Det. Osc. B+ & Run B+
120+
To Flyback
Q903
118.5V
Q909
I902
24.2V 4 1.9V 3
R916
11.3V
Q914
RED LED Not On = Start Up B+ Missing Normal Glow = Osc. B+ Present Bright Glow or BLINK= SHUTDOWN
"RED" D912 R915 D960 R971 D937 D919 D936 D961 HV Protect Mutes CRTs
Q913
R970 2.6V R969 2.6V
D921
Q912
27V -M23V -M23V Loss Det.
Q918
Q905
Q906
Power ON High
X-RAY PROTECT FROM DEFLECTION CIRCUIT D607 = 12V Too High Det. D608 = Leaking C614 (Pump Up) Det. Q609 & D615 = Vertical IC Excess Current Det. D709 = Excessive High Voltage Det. Q710 & D725 = CRT Heater Loss Det.
Page 02-07
I601
Vertical Output IC
V. Blk
10.9V
1.9V
13
R649
X-RAY PROTECT
To X-Ray Protect See Power Suppply Shut Down Block Diagram or Power Suppply Shut Down Circuit
R633 R634
D611
V26V
+
R645 0.68
C619
-
25.1V 0V
4.8V R646
Q609
R647
D709
D725
R753 0V
C731
10
Page 02-08
TV9V
D724
Q710
4.7V
R752
Deflection PWB
27V
-M27V
TV 9V
TV 5V
Def. B+ +120V
R945
Audio 32V
A12V
R918
R919
R974
R943
R944
R946
R922
D966
D967
D946
D939
D940
D947
D954
ALL GREEN L.E.D.s D912 is a RED L.E.D.Osc B+ Off = No I901 B+ On (Mid) = I901 B+ (Supplied from I901 internal regulator) On (Blinking) = Shutdown Start Up or Run
24.2V
5 I901
R916
24.2V 4 3 1.9V
A12V I902 1 2
I902 Shutdown Photocoupler 23 Shut Down Inputs
11.9V 11.3V
Q914 Shutdown SCR
1.9V D912
Driver/Output IC
R915
Page 02-09
I905 Regulator
I903
Photo Coupler
Q908
Q907 D948
Fig. 1 The purpose of D948 during Stand-By, is to create a false feedback that artificially compensates for the reduction in output voltage when the power supply switches to a lower frequency. However, due to another factor, this doesnt cause the power supply frequency to rise to maximum which will be described next. HORIZONTAL B+ DEFEAT CIRCUIT: (See Figure 2) When the power supply goes into Stand-By mode, the Horizontal Drive signal for deflection is shut off. This is accomplished by Q916 and Q917. The Low out produced from the Power On/ Off pin 35 of the Microprocessor is detected by the base of Q916. This allows the collector voltage to go high. This action turns off Q917 which removes the B+ from its collector. The Collector of Q917 is connected to the Deflection B+ pin 22 of the Rainforest IC, I501 via pin 3 of the PSD2 connector and Pin 13 of the PSI1 connector. This action stop I501 from producing a horizontal deflection drive signal.
PAGE 02-10
PSD3 Q916 35 4
B C B 11.77V
A12V
PSD2 1 3
Signal PWB
To Horz.Drive Transistor Q701
PSI1 12 13
I501 Rainforest IC
23 Hoz. Out 22 Def.B+ Signal Sub PWB
Q917
11.78V E C HVcc
C964
0.71V
9V 0V
t1 t2 t3 t4 t5
Micro
Fig. 2
POWER SUPPLY OPERATIONAL FREQUENCY DURING STAND-BY: (See Figure 3) When the Horizontal deflection is defeated, the power supply no longer has a deflection load. This low current demand is detected by the three resistors connected to the source of the internal Switch MOS FET inside I901 via pin 2. Pin 4 of I901 is the over current detection pin, however it is also the current demand sensing pin. When the current demand is low due to horizontal defeat, pin 4 will be less that 1.4V and the internal frequency will switch to 20Khz. This is caused by the Quasi Resonant circuit operation which is covered in a Hi-Lite article. This reduction of power supply frequency will move the frequency below the Bell of the power supply transformer and all secondary voltages will reduce to approximately 1/2 of their normal voltage. Due to the fact that the power supply is still operating at 1/2 voltage output, the Green LEDs used for visual trouble sensing will reduce in intensity, however they will remain lit. With the exception of the TV9V and TV5V regulator.
(Continued on page 12)
Deflection B+
60V
1 2 I905
10.74V
Cold Gnd.
Hot Gnd.
0.2V
I903 2
Regulation Photocoupler
I901 6
Freq. Control & Inhibit PC Line
1 2
3
D971
D948
Normal Freq. 30 ~ 50Khz Pin 4 > 1.4V = Normal Pin 4 < 1.4V = 20Khz.
4
R909
R958
PSD3 4
OFF = Lo
Q908
0.0V R960
0.59V R975
10.18V
Q907
Fig. 3
PAGE 02-11
PSD3 4
A9.65V
15.6V
R937
1 5 0V 5
I912
TV9V Reg IC
2 3 2 3
TV9V 0V
TV5V
Q906
R940 C945
Power On/Off
35
OFF = Lo 0V
Q905
0.73V
I913
1 TV5V Reg IC
0V
Fig. 4
SOME SHUT-DOWN DETECTION CIRCUITS SHUT OFF DURING STAND-BY: (See Figure 5) During Stand-By, all of the secondary voltages are reduced to approximately 50% of their normal voltage. This could cause a potential problem with the Short Detection circuits for shutdown. To avoid accidental shut down, Q906 also controls the activity of Q905. During Stand-By, Q906 is turned off. This allows the Base of Q905 to be pulled up which turns on Q905 and its collector voltage is low. Q918 is also turned off because its base voltage is pulled low through D975. This prevents any pull-up voltage from appearing on the emitter of Q913. The base of Q913 is connected to 6 Low Detection inputs, (see AP-8X Power Supply Shut Down Circuit). When the power supply operates at 50%, the Short Detection circuit could activate. By turning off Q913, no accidental shut down operation can occur. For added protection, Q912 also prevents any Shut-Down voltage from reaching the Gate of Q914, which is the Shut-Down SCR latch.
A9.65V
0.0V 7.29V 7.29V R989 R990 0.52V 3.34V R969 C954 C965
R937
PSD3 4
R940
Q905
D975
Q906
0.0V
Power/Deflection PWB
OFF = Lo
C945
Q918
0.22V
Q913
2.6V
A5V
R968
D956
0V
Q912
0.1V
0V
Fig. 5
PAGE 02-12
120V Def. B+
119.1V
I001
Microprocessor
Cold Gnd.
Hot Gnd.
D948
I903 I905
3 2 Regulation 3 2 Photocoupler 10.8V
0.2V
I901
6 Freq. Control &
Inhibit PC Line
1 2
R917 R986 R987 0.1 each
R958
Q907
0V 0V R975
61
5.2V
54
5.2V
35 5.1V PSD3
ON = Hi OFF = Lo
11.1V
Q908
0.7V R960
Regulator IC
Normal Freq. 30 ~ 50Khz Pin 4 > 1.4V = Normal Pin 4 < 1.4V = 20Khz.
4
R909
R034 C018
31V
R937 2.5V 0V
1 5
2.5V
A7V
2 3 2 3
TV9V
I007 Reset
1
Q905
R989 R990 3.1V 4.6V
D975 C965
5 1
TV5V
2
R940
Q906
0.7V
0V
C945
Q918
R969
A5V
2.6V
Q913 R968
0V 2.6V
D956
I910 A12V
1
L002 A5V C064
C954
Q912
0.1V
0V
I501 Rainforest IC
PSD2 PSI1
To Horz.Drive Transistor Q701 Hoz. Out 1.5V Def.B+
Q026
5.2V 5.7V D044 11.7V
A12V R456
1 A12V
R980 R981 D974 0V R983 R982 C962
Q917
11.8V 11.1V
23
9V R566
22
Q916
0.7V
HVcc
1 3
12 13
C544 C538
9.1V
C065
D045
C964
9V 0V t1 t2 t3 t4 t5 Signal PWB
D505
Power/Deflection PWB
Page 02-13
Vin
START
Start Up
REGULATOR
DRIVE
R1 R5 Comp. 1
FET
1 2
S
OVP
Over Voltage Protection
TSD
Thermal Shutdown
LATCH
R2
3.1V 9.9V
Pin 7 SS Trigger
R4 C1 C4 C3 R3 C2
3
Page 02-14
Gnd
Feed Back
4.5V
22.5V (Typ)
VIn (Pin 5)
C3 Voltage 2.7V 0.75V C4 Voltage 0V Drive Winding Voltage Oscillator Output MOS FET ON OFF
REGULATOR
DRIVE
FET
16.2V (Max)
Q1 OCPINH
OSC
Comp. 2 INH
1.5V
R 4
C4 C3 R 3 6 Feed Back
C2
R3
OSC
C4 C3
Gnd
R3
MOS FET
FET D 1 S
OCP-INH Gnd
Drive Output
On
Off
Drive Output
2 4
ID
C2 Voltage
1.5V
OCP-INH Terminal Voltage
Rocp
D REGULATOR R 1 FET 1 2
R 2
SS Tri
3
3.1V 9.9V R1 1 C8
OCP-INH
S 4 C7
R 8 Rocp
Feed Back
I901 POWER SUPPLY DRIVER IC EXPLANATION POWER SUPPLY OPERATES IN TWO MODES: STAND-BY: During this mode, in which the set is plugged in but not on, the Power Supply will be running. During the initial plug up of AC, the voltage will rise Pin 5 of I901. See below for INSIDE I901 information about pin 5. During Stand-By all secondary voltages should be approx. 1/2 their normal voltages. Except voltages on the output side of a DC-DC converter. Example: A12V POWER-ON: See the Power On Explanation and Circuit Diagram for details. All output voltages are normal. INSIDE I901 (The POWER SUPPLY DRIVER and POWER SWITCH IC). The responsibility of I901 is to maintain an accurate Deflection B+ during set operation. This prevents any abnormal fluctuations in screen size, brightness and/or focus. By stabilizing the Deflection B+ at 120Vdc, all other voltages generated from the secondary of the Main Power Transformer will remain stable as well. There are a couple of pin functions of I901 that will be helpful to understand in the event some troubleshooting is necessary. PIN 5 VIN (VOLTAGE INPUT) EXPLANATION: (See I901 Internal Circuit Diagram) START UP VOLTAGE: Is generated by taping the AC input to the Power Supply Bridge rectifier through a high ohm resistor R905 and R906 and filtering it with a capacitor C907. As the input voltage climbs, the internal current draw of I901 is low, approximately 100uA. When the DC component of Pin 5 reaches 22.5Vdc, the internal Oscillator begins to operate and the internal current draw of Pin 5 raises to approximately 20mA. The Start up circuit will keep the oscillator running as long as the voltage at Pin 5 remains above 15.1Vdc. (Note: The current demand of I901 is too strong for R905 and R906 to supply enough voltage to keep I901 running. See Blinking Red LED Explanation below for details.) The internal Oscillator time constant (Frequency determining RC network) is comprised of C2, C3, R5, R4 and the DC component fed back to Pin 6 and to Pin 4. The voltage at Pin 5 is reinforced, stabilized and held at approx. 22.5Vdc, due to the Run voltage. RUN VOLTAGE: Is generated from the Main Power Supply Switching Transformer T901 Pins 7 and 8. The pulses output from these pins are rectified by D905, D904 and filtered by C907. This voltage will be available in either Stand-By or Power On mode. The internal Oscillator would be producing an
input to the Drive circuit and generated from the Drive circuit, a Drive signal would be sent to the Gate of the Internal Switch MOSFET. This action turns on and off the Internal Switch MOSFET which switches ground return on and off for Pin 4 of T901. This action builds and collapses the field and secondary pulses are generated. Q901 acts as a regulator for Pin 5 voltage. Monitoring the voltage by its emitter. If the voltage drops, the transistor becomes more conductive and supplies more pull up voltage to Pin 5. X-RAY INPUT (PIN 7) OF I901 EXPLANATION: In the AP-7X and AP-8X chassis, 23 Shutdown inputs are detected. In the event that Pin 7 voltage exceeds 9.9Vdc, the internal comparators positive (+) leg goes higher that the negative (-) leg and this circuit triggers an input to the three input "OR" Gate and a Latch signal shuts OFF the Drive signal made available to the internal Switch MOSFET. Latch Circuit Operation There is an external LED connected to Pin 7 (D912 Red LED- See LEDs Circuit Diagram for details) which is used for visual detection of several things, (Visual Troubleshooting and Operational Check): Following is a list describing what can be obtained by observing the RED LED: 1. There is Oscillator B+ to pin 5 = LED glow is normal. 2. There is NO Oscillator B+ to pin 5 = LED glow is Off. 3. There is a X-Ray Shutdown input = LED Blinks. BLINKING RED LED EXPLANATION: The reason the LED blinks when the Latch circuit is activated is due to the following, when the Latch circuit operates and stops drive signals from reaching the Switch MOSFET, the secondary voltages that were produced by the Switch Mode Transformer (T901) are no longer generated. The DC voltage supplying Oscillator B+ to Pin 5 is now generated by the Start-up pull up resistors R905 and R906. However, the internal current draw of I901 exceeds the capability of this circuit to provide enough DC voltage to keep the internal oscillator running. In this case, the IC actually oscillates from OFF to ON. Initially when I901 goes into Shutdown, the current draw is around 20mA. The DC voltage at Pin 5 begins to decrease. When pin 5 reaches 15.1Vdc, the internal Start up circuit stops, which reduces the current draw to 100uA. This allows the DC voltage at Pin 5 to again climb back to 22.5V which again fires off the internal DC regulator and with the Latch Circuit in operation, the entire process repeats. To restore the IC and release the Latch circuit, unplug the set. This will cancel the Latch circuit operation by
(Continued on page 18)
PAGE 02-017
decreasing the VIN voltage at pin 5 below 8.6V (Typical). PIN 4 (OCP) INPUT PIN EXPLANATION: This pin serves as control for the internal Switch MOSFET drive circuit. Pin 4 has three functions, all of which are a non-latching state. In other words, if Pin 4 cause the power supply to stop, if the problem that caused the shutdown is removed, the power supply will resume operation. SOFT START: During the first few moments of turn on, when AC is applied, C913 is not charged. When DC is first applied by the internal DC regulator inside I901 from Pin 7, C913 passes this voltage to Pin 4. While Pin 4 is pulled up by this action, the internal drive signal is not output to the MOSFET. As C913 charges, Pin 4 voltage drops and the internal drive signal increases to the MOSFET. This action prevents high surge current because all secondary voltage filter capacitors are also charging. SPIKE DETECTION: In the event of a CRT anode quick discharge such as a Snap or Arch, the current demand on the power supply when the High Voltage drops would be excessive and could cause damage to the Driver IC. To prevent this Pin 4 monitors for spikes in current draw. If a spike is sensed, the drive to the MOSFET is decreased until the spike disappears. EXCESSIVE MOSFET CURRENT DETECTION: In the event the MOSFET is placed in a damaging demand for current supply, there are three resistors that monitor the current through the MOSFET. R917, R986 and R987 (each 0.1 ohm). The Voltage drop across these resistors is monitored by Pin 4. If the voltage exceeds a given value, the drive to the MOSFET is disappears until the excessive voltage detection drops back to a safe level.
PAGE 02-018
SECTION THREE
M I C R O P R O C E S S E R
I102 OSD uP
Q107 35 Reset
IOO4 EEPROM
Terminal PWB
IY01
ROG6
PCB 6
RY10 RY01
2
A5V RO37
SDA2 SCL2
59 60
R038
PSU1
5
A5V SDA3 SCL3 ROR1
SDA3 SCL3
57 58
RO75 A5V
YUVSW
48
QA32
PSI2
YUVSW
7 CTLC 17
R5E9 YOUSW
2 CTLA 12 CTLB
A5V R572 R571 R570 R573 A5V
KeyOut 1 / FE-CLK 28 KeyOut 2 / FE-DATA 29 FE-ENABLE 1 30 FE-ENABLE 2 31 SCL 4 34 SCL 1 3 Page 03-01
PSI1
D507
1
D508
28 SCL3
I501
27 SDA3 Rainforest
N/A A5V
AP-83 SERIES CHASSIS MICROPROCESSOR DATA COMMUNICATIONS (SRS PWB) Also see AP-83 Chassis Microprocessor Data Communications Circuit Diagram
PSU1
SCL3 SDA3 4
NOTE:
(PSU1 Pins 4 & 5) Data communication labels are labeled incorrectly in the schematic. They are shown correctly here.
Page 03-02
AP-83 Series Chassis AUDIO and VIDEO MUTE Circuit (See also Terminal Mute Circuit)
"HV PROTECT" Horizontal Sweep Loss Det. Vertical Sweep Loss Det. AC Loss Det. (From Deflection PWB) A12V R0E3
D055 Q028
Lum. Sub PWB PSI1 C545 H.Blk V. Mute 2 8 14 R569 R0T1 V. Mute R0T1 Service
D041
R0E4 R0M2 C040
I501
FBP In
Q014
6 PSD2
Micro Processor
D513
25
Q015
R0E8
V. Mute
R0R8
I001
V MUTE 1 51 RO49
PCB
12 Terminal 11 PWB
RO50
Q013
MUTE
50
RO51 R0E2 R134 Signal PWB D401 D405 R411 R412 11 Mute C411 Mute 2 V. Mute
U101
TUNER 1 MUTE 24 From IZ05 pin 2
SRS PWB
D404 PSU1
16 14 15 <F. Spk Off>
I401
Q403
R413 C412
C441 < Right Ft. Audio > < Left Ft. Audio > C401 R404
D402
R404
4 L In
Q401
C442
Page 03-03
Q402
AP-8X SERIES CHASSIS MUTE CIRCUIT (TERMINAL PWB) Also see AP-8X Series Chassis Audio & Video Mute Circuit
CA79
<Sub Woofer Audio>
RAC4
CA65
DA14 DA13
DA18
QA77
RAC7 RACB
JY01
RAC2
CA33
< Transmitter Out LEFT >
RA56 CA35
PCB
11 V.Mute 2
DA05 DA06
DA07
QA11
RA46 RA47
Left
RA55
CA31
< Transmitter Out Right >
RA54 CA36
DA08
QA12
RA48 RA49
Right
RA57
V.Mute 12 <M>
CA27
< Out to Hi-Fi Left >
RA50 CA37
DA01 DA02
DA04
QA06
RA32 RA33
Left
RA51
CA29
< Out to Hi-Fi Right >
RA52 CA34
QA05
RA30 RA31
Right
RA53
AP-83 Series Chassis Front Speaker Off Circuit (See also Main and Terminal Mute Circuit)
IZ05
PSU1
Ft. Spk. Off R1 Out F. Spk Off Right Ft. Audio Left Ft. Audio
D404
R412 R413
Q403
C412
R411 C411
11 Mute
I401
16 14 15
15 L1 Out 18
C441
Q401
C442
2 R In 4 L In
Q402
R404
16 SDA 3 17
SCL 3
SCL 3 SDA 3
I001
4 5 58 SCL 3 57 SDA 3
Miss-Labeled On Schematic
SRS PWB
Page 03-05
Microprocessor
Signal PWB
I001 Main uP 1
OSD B OSD G OSD R P Blk OSD Blk
I102 OSD 27 Up
HG HR
Q027
Busy
32 28
42 43 44 52 41
OSD Blk
I105 D/H OSD Sel 13 Blank 11 12 HB 10 B 8 9 Dig OSD 4 G 6 5 Dig OSD 1 R 3 2 Dig OSD
OSD Blk.
Q111
BTX
Q112
GTX
Q113
PSD1
BUSY QK08 QK07 QK06 OSD B OSD G OSD R
A5V
Q008
D053
RTX
P Blk
10
UKDG HC2091 Digital Convergence Unit "DCU" "Mounted on Deflection PWB"
1 2 6 4 6 2
Q024
Busy
Q030
Q007
13 12 11 1 2 3 4 5 6 7 8
YS1/VM
A5V
Signal SUB PWB
D005
PVM1
YS1/VM
PINP
From PinP Module
32 36 39 38 37
YS2
Deflection PWB
Page 03-06
Signal PWB
NOTE: All customers' Auto Programming and Set-Ups are returned to factory settings.
Jumper 1 2
P001 Connector
R0C5
R0C4
32
KEY-IN1
29 I001 MicroProcessor
FE-DATA KEYOUT2
Page 03-07
SECTION FOUR
V I D E O C I R C U I T S
PAGE 04-01A
Signal PWB
R0M4 R0M5 PinP R PinP G PinP B R0M6 YS (PinP)
PINP 5 6 7 4 13
cR cB
Tuner 2 Tuner 1
23 Q102
ONE
8 PCB 1
33 PinP In
19 20
IY01
47 Main PinP Out 23
In
PinP Unit
18
Q101
Terminal PWB
S-1 In
QXO1 QX02
IX01
5 In
11
QX05 QX08
Y 25 C 23
18 2
9 4
QX12
11 C
S-2 In
QX10
15 Y 17 C 7 13 1 35 37 45 43
Chroma Out Luminance Out QY08 Out A 3 53 Y2 In INZA 1 4 Y1 Out Out C 6 52 U/Q In Out B 5 51 V/I In IN2B 9 6 V/I Out IN2C 8 5 U/Q Out 2 7 12 Switch Control 2 of 2 SCL 3
PST 1 5 3
16 IN1A 11 IN1B 9 IN1C
I503
Rainforest 35 34 33 32
PinP R PinP G PinP B PinP YS1 Q512 Q509 Q505
I501
QY01
PSI2
1 2 3 4 To PinP Adjust (See Above)
QA80
13
PCD 33
I001
Micro Processor
Comp Det
48 60 59 To CRT PWB
Q032
17 1
YUVSW
YS1
16 12
1
Q302 Q301
PCD
5
Controls the following: Sharpness, Color, Tint, Shoot Balance, TCPE, emphisist, YNR, & CNR.
X301
7
Luminance Chroma
R G B
43 42 41
1
Signal Sub PWB
SEE AP-8X Chassis ABL CIRCUIT DIAGRAM FOR DETAILS: Page 04-02
he ABL voltage is generated from the ABL pin of the Flybact transformer, T702. The ABL pull- up resistors are R-718 & R-719. They receive their pull up voltage from the 120V B+ for Deflection line generated from the Power Supply via T901 pin 15, rectified by D929, filtered by C929 and then routed through the excessive current sensing resistor R931. ABL VOLTAGE OPERATION:
Q-500 will go down, this will drop the emitter voltage which in turn drops the cathode voltage of D502. This in turn will pull voltage away from pin 45 of the Rainforest chip, IC501. Internally, this reduces the contrast and brightness voltage which is being controlled by the I2C buss data communication from the Microprocessor arriving at pin 27 and 28 of the Rainforest IC and reduces the overall brightness, preventing blooming. SUB BRIGHTNESS ADJUSTMENT: I2C Alignment
he ABL voltage is determined by the current draw through the Flyback transformer. As the picture brightness becomes brighter or increases, the demand for replacement of the High Voltage being consumed is greater. In the case, the flyback will work harder and the current through the Flyback increases. This in turn will decrease the ABL voltage. The ABL voltage is inverse proportionate to screen brightness. Also connected to the ABL voltage line is D710. This zener diode acts as a clamp for the ABL voltage. If the ABL voltage tries to increase above 12V due to a dark scene which decreases the current demand on the flyback, the ABL voltage will rise to the point that D710 dumps the excess voltage into the 12 line. ACCL TRANSISTOR OPERATION:
he purpose for the Sub Brightness Adjustment alignment is to set up the Lo west DC level to which the Brightness control voltage can be set. Again, this voltage is controlled internally within I501 via I2C buss data. The adjustment is performed within the Service Menu, which is called Memory Initialization. To enter this adjustment menu, with the set turned off, press and hold the Input button, then press the Power button. This will bring up a Service Menu. Under the P.01 menu, the 9th selection is Sub Bright Adj. Selection is made using the buttons and adjusting the data values are made using the ? ? buttons. When this adjustment is not performed accurately, several problems can occur: Not enough brightness can be achieved Brightness cant be turned down completely When Brightness is turned to maximum, the picture can wash out the white peaks.
he ABL voltage is routed through the PSD2 connector to the base of Q-500. Under normal conditions, this transistor is nearly saturated. Q500 determines the voltage being supplied to the cathode of D502. D502 is connected to pin 45 of the Rainforest chip, IC-501. During an ABL voltage decrease, due to an excessive bright circumstance, the base of
(Continued on page 7)
PAGE 04-02A
SUB-BRIGHTNESS ADJUSTMENT:
or adjustment, the CRT cut off adjustment should have already been completed, turn the customers controls for Brightness and Contrast to Minimum while receiving a Tuner signal. Adjust the Sub Brightness data value until only the faintest highlights can be observed on the screen. High Voltage Regulation/Stability (See Figure 1)
Q703 down and allowing its EC current to increase. This action supplies additional current to the primary of T703, decreasing its secondary resonance. At this point the waveform at the collector of the horizontal output transistor will proportionately peak, generating an increase in the replacement high voltage. This function is performed to replenish the additional high voltage being consumed by the picture tube, thus avoiding blooming. (NOTE: This does not mean that the high voltage will rise. The high voltage is maintained at 30KV throughout the actions caused by the increase or decrease High Voltage replacement demands.) The figure below indicates the results of activity of the High Voltage Regulation/ Stability circuit on the collector of the horizontal output transistor.
igh Voltage Regulation is accomplished by Q702, Q703, and T703. T703 functions as an extension of the flyback transformer primary with the ability to vary its secondary resonance from 7 times the horizontal frequency, to no resonance at all. This is determined by the primary current of T703. The secondary resonance is inversely proportional to the primary current, i.e., if the primary current is high, the secondary resonance is low, and vice-versa. The ABL voltage supplies Q702 base voltage. Since ABL voltage is no higher than 12V with a dark picture, this is considered high, turning on Q702. This increases the voltage at its emitter, which is routed to the base of Q703 and holds Q703 off. In this condition, the EC current is low which is routed through the primary of T703 and the resonance of T703 is 7 times that of the horizontal frequency, placing a small dip in the collector waveform of the Horizontal Output Pulse. This is because the High Voltage r eplacement demand is low during this time. The emitter of Q703 is connected to 12V through the emitter load resistor, (R713). When there is a bright scene, there is also a corresponding reduction in the ABL voltage. Q702 conduction begins to decrease and the emitter potential drops, pulling the base of
5kV
Figure 1
PAGE 04-02B
Q500
45
C515
I501
1
See uP Data Signal Path
SCL3
28 SCL3 27 SDA3
C730 12V R710 R711 R713 D706 4.4V 7.1V
2 SDA3
T702 B+ C
To Anodes
To Focus
Signal PWB
Deflection PWB
Q703
2.4V
ABL
ABL
R712
ABL Pull-Up Resistors R718 R719 [ Current Path ] D710 12V R708 Clamp
C724
Q702
4.4V D705 C713
R709
PSD2
Page 04-02
R727 C719
D717 R728
AP-8X HORIZONTAL & VERTICAL BLANKING CIRCUIT Vertical Blanking Creation Circuit
Vertical Output I.C. To Digital Convergence Circuit V.Drive V.Blk V. Blk Vertical Blanking 24V P/P H.Blk R634 R649 C614 D611 R633 R645 0.68 C612
I601
Drive Pump Up Vcc
PSD2
From PSI1 pin 10 To U002 PinP
13
10 11
+26V
2
12V
11.6V P/P
Q705
R721 R723
D777 D716
C721 R726
RN03 CN01
QN01
RN01
QN02
RN02
24V P/P 12V RN07 RN10 RN09 Horizontal Blanking From Q705 Emitter CN04 H. Blk. RN11 RN12 11.6V P/P DN10 From the Power Supply Shut Down Line going to the gate of the Shut Down SCR Q914 R971 D960 RN16 CN03 DN04 DN05 RN06 12V
QN04
QN03
QN05
PSD2 6
DN09 To Signal 01/04 Grid F9 Base Q015 H.V. PROTECT
"V MUTE"
QN06
8.57V
RN14
RN15
8.57V
CN05
Page 04-04
IY01
Video 1 In
Microprocessor
I001
QA74 29 QA75
V Detection DA15
V Out 2
Component Video
Y Out 2
Video 3 In
5 3 1
Y C
PFJ
2
Q019
Signal PWB 1 of 4 Q005 Q004 Q006 Signal PWB 4of 4 Terminal PWB 47
40 SD
H Sync V Sync
Tuner 1 Tuner 2
Q101
PCB 1
TV
18
Q102
28 29
PCC 8
EV
Selector IC
IY01
23
TV-V2
33
I008
3
7 5
10 15
QY51
43 Y-Out 23 V-Out 3
I501 Rainforest IC
17
QY11
PinP Out
31 25
10 14
U002 8
V
Signal PWB 3 of 4
V Drive V.Blk
10 11
2 V Drive 9 Pump Up
Q705
I601
PinP Unit
Signal PWB 3 of 4 9
H
T702 Flyback
E701 200
H.Blk
Page 04-06
Signal PWB 3 of 4
A U D I O C I R C U I T S
PFV
8 7
Terminal PWB 2 4
Left Total
IY01
Lum/Audio Selector IC
Main Audio K570 (A & B)
PSU2
Ft Spk Off Front Speaker OFF
PCB 1 of 2
U101 TUNER One (MTS Decoder) Always Main TUNER Two (Mono) Always PinP 27 26 20 3 4 9 6
<FL>
48 46 31 32
SCL3 SDA3
PSU1
7 11 12
Right Total
Mono PinP
PCD
Main Audio
Signal PWB
Left Total Right Total
39 38
2 3
19 20 8 10 14 16
7
1L 1R 2L 2R
Varable <FR>
AVX 1
PCC
PinP 24 Audio 22 R
L
IA02
10 15 14 9 3 2 5
Terminal PWB
(Switch Control) FL PL Front Left PinP Left
13 12
9 8
AVX 2
QA79 Out L
QA09
13 Transmitter Out
Out R
6 7
17 18
QA78 Spk
QA07
PL
2
FT/Audio Output IC
Terminal PWB
2 of 2
PCB
15
Signal PWB
HiFi Front Left (Main) F L Out
I401
1 15 14
Spk
PR
2 12
4 2 11
Front Left Front Right Q403 D404 D405 Front Speaker Off V Mute
Main Audio
F R Out
Signal PWB
Aux Inputs
Page 05-01
IZ01
11 10
S Out
IZ12
1 Perfect Volume 3 8 L R 27 28 18 17
S In
11
IZ05
L Out R Out Ft L In Ft R In 3 5 Front/ PinP Audio Control 24 9 Ft L Out Ft R Out 3 5
IZ06
Dy Bass 1 7
12
10
9 8 17 18 4 5 16 2 1 15 14
PinP Left PinP Right PinP Left PinP Right PinP Audio, Right and Left to Transmitter Out circuit
PinP L In PinP R In L2 Out (PinP L Out) R2 Out (PinP R Out) (Schematic Error) SCL3 (Schematic Error) SDA3 Front Speaker Off
28 30 20 13 16 17 2
QZ05 PinP In
PinP Out
IZ07
7 1
SCL3 (Schematic Error) SDA3 (Schematic Error) Front Speaker Off HiFi Ft Right HiFi Ft Left F L Out F R Out Front Right and Left to Transmitter Out circuit
I2 C
6 5 3 2
CZ83
CZ88
Front R 15 Front L 18 23 10
Ft R In Ft L In
Page 05-02
L R 3L Avx 3 In 3R
PCR
PSU2
7
PFV
8 7
Terminal PWB 2 4
Left Total Right Total
2 PCL
I402
IY01
Spk
4 3 2
PCB
U101 TUNER One (MTS Decoder) Always Main TUNER Two (Mono) Always PinP
27 26 3 4
Lum/Audio Selector IC
Main Audio
12
48 46 31 32
7 8
Mono PinP 20 9
PCD
39
Main Audio
2 3
8 10 14 16
38
L
PCC
PinP 24 R Audio 22 13 12 6 7 3 4 QA76 JY01 Sub Woofer Audio 18 1 Terminal PWB
PinP Left PinP Right PinP Left PinP Right Rear Left Rear Right Sub Woofer HiFi Front Right (Main)
9 8 17 18
QA04
QA03
IA02
Terminal PWB 10
(Switch Control) FL PL RL Front Left PinP Left Rear Left
QA79
QA09
13
Out L
15 14 12 9
Transmitter Out
Out R
16 2
3
QA78 Sp k QA07
2 5 1 2
Signal PWB
PCB
15
HiFi Front Left (Main) F L Out
PL
7
1 15 14
I401
Sp k
4 2
PR
2 12 FT/Audio Output IC
Page 05-03
F R Out
IS03
Passive Decoder
S Out 13 15 16 S In 10
IS10
IS04
34
PSU1 11 12 9 8 17 18 L R 1
R in 9
8 L in
IS12 3
36
Rear L In
Perfect 10 Volume 8 PinP Left PinP Right PinP Left PinP Right PinP Audio, Right and Left to Transmitter Out circuit
L/R R 6 Buffer 7 10
IS02 1 L 9
37
L Out R Out
IS05
3
See Front/ 9 Ft R Out Graphic PinP EQ Ft L In PinP L In 28 Audio 23 Circuit PinP R In Ft R In IG01~15 30 Control 10 20 13 18 15
CS79
Front L Front R
JS01 2 1
IS09
7 Sub Woofer Volume Control & Amp 3 Contro l 1 7 5
16
Sub Woofer Audio Front Right and Left to Transmitter Out circuit
IS08
3 1
CS79
2 1 15 14 Page 05-04
QS24 QS25
D I G I T A L C O N V E R G E N C E
6
SENSOR " 0 " SENSOR " 1 " SENSOR " 2 "
I105
10 9 4 5 1 2 R 3 G B 8
Q111 Q112
PSI1
6 OSD B 37
I501
Rainforest
41
PY1
Q517
5
B To CRTs G R
Main Up
GTX
OSD G
Q516
38 42 4
RTX
Q113
4
OSD R
Q515
39 43 3
Q027
PDG
-5V 1 2 +5V +5V SRAM HBlk 3 4 5 6 7 8 9 10 11 12 13 14 RV +27P 10 5 15 BH + BV + -
PCB
Busy
Signal PWB
IR Receiver
PFJ
A5 V
3 2
PSD1
1 2 3 4 5 6 BUSY OSD R IR-In OSDG ADJ OSDB STAT
Convergence Mode
18 16 11 13 9 + -
2 1 4 3
+33V
IK05
HMO1
3 1 2 QM01
ASize VD
IR Out
PDC
1 BV BH Gnd GV GH Gnd RV RH Mute
PCR
7 4 CYV+ 1 CYV2
6 8
Auto Digicon
SM09
Magic Focus 9
2 3 4 5 6
-23P
PDS1
N/C Gnd Gnd S7 S6 S5 4 5 6 7 S4 S3 S2 S1 8 9 10 11 12 S4 S3 S2 S1 S0 1 2 3 S7 S6 S5
14 15
Sensor PWB
5V Digital
PDS
Gnd 1 2 3 4 5 6 7 8 9
7 8 9
6 GH 14 GV
PCG
IK04
+ -
15
Page 06-01
S0
+27P
Deflection PWB
Deflection PWB
AP-73 SERIES CHASSIS "CLU-612MP" REMOTE CONTROL REMOTE PERSONALITY WHILE IN THE DIGITAL CONVERGENCE ADJUSTMENT MODE "D.C.A.M.
Clear R.A.M. data. * To Turn set OFF. Press and hold the Service Button, (D.C.A.M.) on deflection P.W.B.. Turn set ON. "SWAP" = "ROM READ" Reads old R.O.M. data. (Last data stored in R.O.M. (Press 2 times) "PIP CH" = "INITIALIZE" Perform after STORE & before EXIT [MOVE + PIP CH] "HELP" = "PHASE" * (Aligns Cursor to Grid) "INFO" = "INTERPOLATE" (Calculates mid-points) "MENU" = "REMOVE COLOR" Removes color not being adjusted. (Will NOT remove GREEN ) "RECALL" ="GREEN adjust" Digital Cursor Blinks GREEN 3x3 adjustment mode (Press 5 times), can only be entered when R.A.M. is cleared. "MOVES DIGITAL CURSOR" Moves Adjustment Point (2) Up, (4) Left, (5) Down, (6) Right "INPUT" = "BLUE adjust" Digital Cursor Blinks BLUE 13 x 9 adjustment mode (Press 5 times)
VOL PO W E R
TV
CABL E
DS S
"MOVE" = "ROM WRITE" (STORE) Stores data into R.O.M.. (Press 2 times) "FRZ" = "RASTER POSITION" * Aligns selected color's digital
PIP
SW A P
MO V E
PIP CH
HELP
FR Z
raster (Digital Centering). Only perform after mechanical Centering is complete. "EXIT" = "ENTER & EXIT" Enter or Exit the D.C.A.M. Must initially enter D.C.A.M. with Service Button on chassis. (Press 5X) Toggles between External Video and Internally generated Cross hatch. After exiting the DCAM, set can change channels or external video source. "CURSOR" = "CURSOR (adjust)" Adjust the selected color at the current stopping position. Up Down Left Right " 0 " = "RED adjust" Digital Cursor Blinks RED 7x5 adjustment mode (Press 5 times)
LST-CH
MU T E CH
EXIT
L I G H T
C.S.
MENU
FAV CH
1 4 7
INPUT
2 5 8 0
HITACHI CLU-612MP
3 6 9
SLEEP
PAGE 06-02
Serial-Parallel Converter
A/D
Sensor PWB H CRT B G R V CY CLAMP 2nd S/H 1st S/H D/A CLAMP X6 LPF X6
To Video Via Circuits Displays O.S.D. CrossHatch 256 Point Adjusted s Per/Color 117 Points Per/ Color Addressable b y Technician Also available; 35 Adjustment 9 Adjustment Points Points
Infra-Red Decoder
Timing Controler
X1
X6
X6
SLOW (256Kbit) S-RAM FAST Calculation of other 139 points per/color INTERPOLATION Back Up
EEPROM (2Kbit)
AC Applied, Copy from EEPROM, then caculations will be made. Time, approx. 20 sec.
December, 1998
Hitachi Home Electronics (America), Inc. National Service
TV
Page 1 of 1
PROPRIETARY TECHNICAL COMMUNICATION MODELS: 55UX58B SUBJECT: Critical information within the Service Manual addendum for the 55UX58B, (PA NO. 0107) was omitted.
This year the AP-62P chassis for the 50FX48B actually uses analog convergence. The Digital Convergence Units were removed from these chassis. To reduce waste, these DCAM's were used in the AP-83 chassis for the 55UX58B only. This required some minor deflection modifications but most obvious is that for these models, the DCAM is attached to the cabinet (similar to the older AP-5X/6X). They are NOT mounted directly to the Power/Defl. PWB. Once the AP-62 DCAM's were liquidated, production switched back to the standard AP-83 chassis for the 55UX58BA. (Note that the BA denotes actual AP83 chassis, NOT modified and the B only indicates a modified chassis). Below list typical FAQs related to the subject. QUESTION: When the Service Only button is pressed and held on the deflection PWB and then the Power Button to enter the Digital Convergence Adjustment Mode, (DCAM here after) with Cleared RAM, the set comes on in the normal picture mode, in this case tuner. The Dig. Conv. Module RAM was cleared like normal. To get the DCAM grid, the Service Only Button had to be pressed again. Is this normal? ANSWER: For DCAM adjustment on the AP-62P, reference the AP-62 Service Manual, (PA NO. 0070). Of course sometimes when DCAM data is cleared, the crosshatch does not appear and you must press the DCAM button 1 more time. This can happen no matter what DCAM is used. A note to this effect can be seen in section 2.7, page 20 of the AP-62 service manual PA NO. 0070. QUESTION: When pressing the EXIT button 5 times , the set would not toggle between the external video and DCAM. The service literature indicates that it will. Is this normal? ANSWER: Because this is a DCU from an AP-62 chassis, The ENTER button must be pressed 5 times to switch between Video and DCAM. QUESTION: The Service Literature also indicates that pressing the INFO button will perform the Interpolation process. However, pressing the INFO button did nothing. Is this normal? ANSWER: Again, because this is a DCU from an AP-62 chassis, you must use the AI button for interpolation. (See CLU-951MP remote). Also see the CLU-951MP remote for the following adjustments of the DCU in the AP-83P chassis, SRD to perform Phase adjustment.
S P E C I F I C A T I O N S
60EX38B
EX Series - PIP
0 50585 - 19146 4
T60PS
30
50UX58B 50UX58K
T50U T50PS
Unit Packed Unit Packed Unit Packed Unit Packed Unit Packed
51 29/32" 53 1/2" 51 13/16" 53 1/2" 56 11/16" 57 7/8" 60 31/32" 62 1/4" 60 13/32" 62 1/4"
43 9/16" 48 1/4" 43 11/32" 48 1/4" 47 1/4" 52" 51 11/16" 56 5/8" 52" 56 7/8"
24 3/8" 28 3/4" 24 5/8" 28 3/4" 26 9/16" 33 1/2" 27 1/16" 31 1/16" 26 35/64" 30 5/8"
181 202 185 206 213 248 246 277 258 288
78 78
55UX58B
0 50585 - 19148 8
T55U
60UX58B 60UX58K
T60U T60PS
30 30
UltraVision SBX - MV4 2T PIP UltraVision SBX - MV4 2T PIP UltraVision SBX - MV4 2T PIP
Multi-Page Illum. Genius (CLU-613MP) Multi-Page Illum. Genius (CLU-613MP) Multi-Page Illum. Genius (CLU-612MP)
82 30 18
61HDX98B
0 50585 - 19150 1
T61UW
Unit Packed
60 3/8" ?
56 9/16" ?
29 5/16" ?
321 ?
UltraShields: T50PS T50U T55PS T55U T60PS T60U T61UW 50" UltraShield New 50" UltraShield 55" UltraShield New 55" UltraShield 60" UltraShield New 60" UltraShield New 61" 16x9 UltraShield 0 50585 - 12940 5 0 50585 - 12953 5 0 50585 - 12949 8 0 50585 - 12955 9 0 50585 - 12941 2 0 50585 - 12954 2 0 50585 - 12956 6 Unit Packed Unit Packed Unit Packed Unit Packed Unit Packed Unit Packed Unit Packed 30 3/16" 34" 30 23/64" 34" 32 63/64" 42 3/4" 33 1/2" 42 3/4" 36 5/16" 42 3/4" 36 1/2" 42 3/4" 40 43" 40 21/64" 43" 44" 54 1/4" 44 1/32" 54 1/4" 48 13/64" 54 1/4" 49" 54 1/4" 51/64" 1" 51/64" 1" 51/64" 1" 51/64" 1" 51/64" 1" 51/64" 1"
Projection TV Warranty: Parts: 1 Year Exceptions: Lenses - Lifetime PRT's - 2 Years Screen - 30 Days
Labor:
SR Specifications.xls 07/27/2000
FX Series 50FX48B 50" $1,899.95 850 Movie / Sports / TV Digital 3-Line 55FX48B 55" $2,199.95 900 Movie / Sports / TV Digital 3-Line l Digital Focus Array l Green 50UX58B/K 50" $2,499.95 1000 Movie / Sports / TV Digital 3-Line l Magic Focus UltraSensitive Red & Green New SB High Contrast l l l l l l l l l l l l 65:1 160 Optional
UltraVision 55UX58B 55" $2,699.95 1000 Movie / Sports / TV Digital 3-Line l Magic Focus UltraSensitive Red & Green New SB High Contrast l l l l l l 65:1 160 Optional
60UX58B/K 60" $3,199.95 1000 Movie / Sports / TV Digital 3-Line l Magic Focus UltraSensitive Red & Green New SB High Contrast l l l l l l 65:1 160 Optional
50SBX78B 50" $2,999.95 1000 Movie / Sports / TV Digital 3DYC l l Magic Focus UltraSensitive Red & Green New SB High Contrast Large Diameter SB l l l l l 65:1 160 l l
UltraVision SBX 60SBX78B 60" $3,599.95 1000 Movie / Sports / TV Digital 3DYC l Magic Focus UltraSensitive Red & Green New SB High Contrast Large Diameter SB l l l l l 65:1 160 l
70SBX74B 70" $4,499.95 1000 Movie / Sports / TV Digital 3DYC l Magic Focus UltraSensitive Red & Green New SB High Contrast Large Diameter SB l l l l l 65:1 160 Included
UltraVision Digital 61HDX98B 61" W (16x9) $5,999.95 ? Theater Mode Digital 3DYC l Magic Focus UltraSensitive Red & Green New SB High Contrast Large Diameter SB l l l l l 65:1 160 Optional 1080 I 540 P l l l l Dolby Digital & Pro Bass Reflex Perfect Volume l l l l 60
l Green
l Green
? Movie / Sports / TV Digital 3DYC l Magic Focus UltraSensitive Red & Green New SB High Contrast Large Diameter SB l l l l l 65:1 160 l 1080 I with STB 480 P
24
24
24
30
30
30
Advanced 1 Tuner
Advanced 2 Tuner
NEW - TV Guide+ Interactive Program Guide NEW - Built-in DSS/HDSS IRD IMPROVED - Tri-Lingual Icon On-Screen Display 181 Channel Tuner w/ Auto Programming Closed Caption Decoder Power Resume Front Panel Menu Controls Sleep Timer 4 Event On/Off Channel Timer Channel ID / Video ID Channel Lock / Video Lock TV Time Out On-Screen Help with Auto Demo Channel Skip Favorite Channel (Family Favorites) Special Event Reminder Multi-Color Plug & Play Interactive Set-Up Advanced Auto Link NEW - 2 Level Mute NEW - Front Panel Lock Out JACK PACK: Audio/Video Inputs (Rear) Super Video Input (s) (Rear) RF Input (s) NEW - Component Video Inputs Front Panel A/V Inputs Variable Audio Outputs Audio/Video Outputs Wireless Transmitter Outputs Surround Speaker Terminals Sub-Woofer Output NEW - IR Blaster Port (G Link For TV Guide+) NEW - Dolby Digital (AC3) Output NEW - Rear Smart Card Slot & LNB Port (For DSS) CABINET: Color IMPROVED - Optional UltraShield REPLACES: 1997 Model 1998 Model Start Month
l Icon l l l l 1 Event Channel ID Child Lock UltraTEC l l l l l l l l l l l l l 1 Color Standard UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l l l l l l l l l l l l l l l UltraTEC Bit-Map l l l
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Black T60PS
Black T50PS
Black T55PS
Black Built-In
Black Built-In
Black Included
Black Built-In
50FX30B June
50EX20B June
50FX30B July
New July
50SBX70B July
60SBX72B July
Continues Continues
New October
New October
36FX48B 36UX58B
SP364B SP364B
108 108
MM Vision (Digital Ready TV) 27MMV30B 36MMV60B MMV - VGA 0 50585 - 12261 1 Genius (CLU-433MC) Illuminated Genius (CLU-433FC) SP273B SP364B Unit Packed Unit Packed 22 15/16" 27 1/8" 29 1/2" 34 1/2" 27 1/8" 31 1/2" 34 13/16" 39 5/8" 20" 24 9/16" 25" 29 5/8" 89.5 99 163 177
168 108
TV Stands: SP273B SP323B SP324B SP364B 27" TV Stand 32" TV Stand 32" Step-up TV Stand 36" Step-up TV Stand 0 50585 - 12943 6 0 50585 - 12944 3 0 50585 - 12945 0 0 50585 - 12946 7 Unit Packed Unit Packed Unit Packed Unit Packed 18 1/4" 28 5/8" 16 3/4" 31" 17 3/8" 33" 15 3/4" 36" 26 3/4" 21 1/2" 29 1/8" 21 3/8" 29 1/8" 20 3/4" 33 1/4" 24" 19 7/8" 3 11/16" 19 13/16" 3 15/16" 18 9/16" 5 3/4" 21 3/8" 5 3/4" 36 40 42 45 44 47 56 59
27" - 36" Color TV Warranty: Parts: Labor: 1 Years 1 Year - In Home Service Exceptions: CRT - 2 Years
SR Specifications.xls 07/27/2000
32" Color TV
32CX38B
32" $699.95
36" Color TV
32UX58B
32" $899.95
UltraVision Digital
27MMV30B
27" $899.95
27FX48B
27" $499.95
32FX48B
32" $799.95
36FX48B
36" $1,199.95
36UX58B
36" $1,399.95
36SDX88B
36" $2,799.95
27" $399.95
l 500
.78 Digital Pitch Invar 750 Digital 3DYC l l l SVGA (800 x 600 P) 1080 I with STB 480 P
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Advanced 2 Tuner w/ Auto Channel Surf Universal CLU-351U l l l l l l l l Quick Lock Quick Lock Illuminated Genius CLU-417UI E/F l l l l l l l Quick Lock Quick Lock
Advanced 1 Tuner
Advanced 2 Tuner
Advanced 2 Tuner
Advanced 2 Tuner
Advanced 2 Tuner
Advanced PIPC
Remote Control
Illuminated Genius CLU-431UI UltraTEC Bit-Map l l l l 4 Event l l l l l l l l Family Favorites l l l n/a n/a n/a
Multi-Page Genius CLU-612MP UltraTEC Bit-Map l l l l 4 Event l l l l l l l l Family Favorites l l l n/a n/a n/a
Illuminated Genius CLU-431UI UltraTEC Bit-Map l l l l 4 Event l l l l l l l l Family Favorites l l l n/a n/a n/a
Multi-Page Genius CLU-612MP UltraTEC Bit-Map l l l l 4 Event l l l l l l l l Family Favorites l l l n/a n/a n/a
Tri-Lingual Icon On-Screen Display 181 Channel Tuner w/ Auto Programming Closed Caption Decoder Power Resume Front Panel Menu Controls On/Off Channel Timer Sleep Timer Channel ID Video ID Chanel Lock Video Lock with Quick Lock TV Time Out On-Screen Help with Auto Demo Channel Skip Favorite Channel Special Event Reminder Multi-Color Plug & Play Interactive Set-Up Advanced Auto Link Screen Size & Placement Adjustments DDC2B Protocol Support Optional Wireless Keyboard (SMK) JACK PACK: Audio/Video Inputs (Rear) Super Video Input (Rear) RF Input (s) Component Video Inputs Front Panel A/V Inputs Variable Audio Outputs Audio/Video Outputs VGA Input PC Audio Input PS2 Mouse Output CABINET: Color TV Stand REPLACES: 1997 Model 1998 Model Start Month
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Black SP364B
Black SP364B
Black SP364B
27CX22B July
27CX31B July
32CX33B June
32UX51B July
32UX51B Sept.
36CX35B May
36UX52B July
27MM20B August
New Sept.
SR Specifications.xls 07/27/2000