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Guide To Shotcrete: Introduction of Revised Specification For Shotcrete and Other Shotcrete Development

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11/14/2012

Introduction of Revised Specification for Shotcrete and Other Shotcrete Development


ACI Spring 2012 Convention March 18 21, Dallas, TX
ACI WEB SESSIONS ACI WEB SESSIONS

Lars F. Balck, Senior Vice President, The CROM Corporation, Asheville, NC

Guide to Shotcrete
ACI 506R-XX

Shotcrete is Concrete

Definition of Shotcrete
Concrete projected at high velocity onto a properly prepared surface.

What is difference between Concrete and Shotcrete?

Concrete is to shotcrete as the infantry is to airborne

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They both do the same job

They just get there differently

Shotcrete Concrete is vibrated to achieve consolidation


Shotcrete is consolidated by material impact

Applications:
New Structures Linings tunnels/mines Repair Reinforcing Ground support/ Soil nailing Refractory Fiber reinforced

History of Shotcrete

1910 Carl Akeley introduced cement gun 1930-1950 Cement Gun Company promoted Gunite (Dry-Mix) with engineering data and construction of structures 1951 ACI Adopted Shotcrete for both Dry-Mix & Wet-Mix

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History of Guide

1966 Original Recommended Pratice for Shotcrete 1966 SP-16 Compilation of shotcrete papers Al Litvan, Lorman, 1970-1980 Development of concrete pumps and Wet-Mix shotcrete 1978 Ted Crom published Dry-Mix Nozzling 1980 Wet-Mix expanded to east coast

History of Guide

Changes in Shotcrete Industry


American Shotcrete Association (ASA) formed in 1999 has promoted and expanded use of shotcrete Expanded use of shotcrete Volume of shotcrete placed Number contractors increased ASA & ACI: Emphasis on quality

1983: Guide to Shotcrete Revised 1980-1990: Equipment improvements expanded Wet-Mix 2005: Latest edition 506R-05

Guide to Shotcrete is

Goals of new Guide

NOT a How to book NOT a design guide NOT to be used in specifications


Reference to this document shall not be made in contract documents If items found in this document are desired by the architect/Engineer to a part of the contract documents, they shall be restated in mandatory language

Better integration of all ACI 506 Shotcrete documents Specification Guide Evaluation Qualification Fiber reinforced Shotcrete

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New Guide to Shotcrete ACI 506R

Reorganized
Chapters 1, 2, 3 is commentary to new shotcrete specification 506.2 Chapters 4, 5, 6, 7 provides guidance for users, designers, and contractors Ch 4, 5, 6

Introduction

New Guide to Shotcrete ACI 506R

History, Application

Chapter 1 General
1.1 Payment 1.4 Submittals:Certification of Nozzlemen Qualify Contractor 1.5 Preconstruction test: importance, use

New Guide to Shotcrete


1.6.1 QA owner 1.6.2 QC contractor 1.6.3 Panels: materials, qualification, nozzleman evaluation

Guide to Shotcrete
Chapter 2 Materials
2.1.2 Expanded: Fly Ash, Silica Fume, Slag 2.1.5.2 Air entrainment 2.1.8 Evaporation retardant 2.4.6 Limitations supplemental materials

Guide to Shotcrete
Chapter 2 Materials
2.4.7 Boiled water absorption baseline 2.4.8 Flexural strength Fiber shotcrete 2.4.11 Slump

Guide to Shotcrete
Chapter 3 Execution
3.4.1 Impact effect on consolidation 3.4.6.Shotcrete temperatures 3.6.1 Expanded curing methods 3.7 Protection

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Guide to Shotcrete

Guide to Shotcrete

Chapter 3 Execution
3.8 Tolerance 3.9 Repair 3.10 Acceptance

Chapter 4 Equipment
Equipment advancements

Chapter 5 Crew Chapter 6 Safety (new)


Flag hazards Provide check list

Guide to Shotcrete

Guide to Shotcrete

Chapter 7 Sustainability (new)


Half the formwork Extending the life of structures

Pioneers in Shotcrete industry


Ted Crom Al Litvin Leon Glassgold John Fredericks Ray Schutz Tom Reading Steve Gebler Brian Collier

Chapter 8 - Reference

506R-XX

Expand to include new developments Integrate better with other 506 documents

Shotcrete is Concrete Only better


Sufficient cement Low w/cm 0.35-0.42

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Questions

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