Important recommendations

I Never allow an exposed flame or

spark near the batteries, particularly
while charging.
I Never smoke while performing any
operation on the battery.
I For protection, wear rubber gloves,
long sleeves, and appropriate splash
goggles or face shield.
I The electrolyte is harmful to skin and
eyes. In the event of contact with
skin or eyes, wash immediately with
plenty of water. If eyes are affected,
flush with water, and obtain
immediate medical attention.
I Remove all rings, watches and other
items with metal parts before
working on the battery.
I Use insulated tools.
I Avoid static electricity and take
measures for protection against
electric shocks.
I Discharge any possible static
electricity from clothing
and/or tools by touching an
earth-connected part "ground"
before working on the battery.
1. Receiving the shipment
Unpack the cells immediately upon
arrival. Do not overturn the package.
Transport seals are located under the
cover of the vent plug.
I If the cells are shipped filled and
charged, the cells are ready for
asssembly. Remove the plastic
transport seals only before use.
I If the cells are shipped empty and
discharged, do not remove the plastic
transport seals until ready to fill the
cells.
The cells must never be charged with
the transport seals in place as this can
cause permanent damage.
2. Storage
Store the battery indoors in a dry, clean,
cool location (0C to +30C / +32F to
+86F) and well ventilated space on open
shelves.
Do not store in direct sunlight or expose
to excessive heat.
Block battery Ni-Cd range
SBLE, SBM, SBH types for standard
SBL, SBM, SBH types for non standard
Installation and operating instructions
I Cells filled and charged
If cells are stored filled, they must be
fully charged prior to storage.
Cells may be stored filled and charged
for a period not exceeding 12 months
from date of dispatch from factory.
Storage of a filled battery at temperatures
above +30C (+86F) can result in loss of
capacity. This can be as much 5% per
10C (18F) above +30C (+86F) per year.
I Cells empty and discharged
Saft recommends to store cells empty
and discharged. This ensures compliance
with IEC 60623 section 4.9 (storage).
Cells can be stored like this for many
years.
I When deliveries are made in cardboard
boxes, store without opening the boxes.
I When deliveries are made in plywood
boxes, open the boxes before the
storage. The lid and the packing material
on top of the cells must be removed.
3. Electrolyte / cell oil
I Cells delivered filled and charged:
Check the level of electrolyte. It should
not be more than 20 mm below the
maximum level mark (upper). If this is
not the case, adjust the level with distilled
or deionized water. Cells delivered filled
have already cell oil in place.
In case of spillage of electrolyte during
the transport, the cells have to be
topped-up with E22 electrolyte. Fill the
cells about 20 mm above the minimum
level mark (lower) with electrolyte. Wait
4 hours and adjust if necessary before
commissioning.
I Cells delivered empty and discharged:
If the electrolyte is supplied dry, prepare it
according to its separate instructions sheet.
The electrolyte to be used is E22. Remove
the transport seals just before filling.
Fill the cells about 20 mm above the
minimum level mark (lower) with electrolyte.
Wait 4 to 24 hours and adjust if
necessary before commissioning.
It is recommended to add the cell oil
after the commissioning charge, with the
syringe, according to the quantity
indicated in the Tables A or B.
4. Installation
4.1. Location
Install the battery in a dry and clean
room. Avoid direct sunlight and heat.
The battery will give the best performance
and maximum service life when the
ambient temperature is between +10C
to +30C (+50F to +86F).
4.2. Ventilation
During the last part of charging, the
battery is emitting gases (oxygen and
hydrogen mixture). At normal float-
charge the gas evolution is very small
but some ventilation is necessary.
Note that special regulations for
ventilation may be valid in your area
depending on the application.
4.3. Mounting
Verify that cells are correctly
interconnected with the appropriate
polarity. The battery connection to load
should be with nickel plated cable lugs.
Recommended torques for terminal bolts
are:
M 6 = 11 1.1 N.m (97.4 9.8 lbf.in)
M 8 = 20 2 N.m (177.0 17.7 lbf.in)
M10 = 30 3 N.m (265.0 26.6 lbf.in)
The connectors and terminals should be
corrosion-protected by coating with a
thin layer of anti-corrosion oil.
Remove the transport seals and close
the vent plugs.
5. Commissioning
Verify that the transport seals are
removed, the vents are closed and the
ventilation is adequate during this
operation.
A good commissioning is important.
Charge at constant current is preferable.
If the current limit is lower than indicated
in the Tables A or B, charge for a
proportionnaly longer time.
October 2009
Block battery Ni-Cd range
SBLE, SBM, SBH types for standard
SBL, SBM, SBH types for non standard
Installation and operating instructions
For cells delivered filled by the factory:
- Cell oil is already in place.
- Check the electrolyte level and adjust
it to the maximum level mark (upper)
by adding distilled or deionized water.
For cells filled on location:
- Add the cell oil with the syringe,
according to the quantity indicated in
the Tables A or B.
- Check the electrolyte level and adjust
it the maximum level mark (upper)
by adding: electrolyte.
The battery is ready for use.
For capacity test purposes, the battery
has to be charged in accordance with
IEC 60623 section 4.
6. Charging in service
I Continuous parallel operation, with
occasional battery discharge.
Recommended charging voltage (+20C
to +25C / +68F to +77F):
For two level charge:
float level
= 1.42 0.01 V/cell for L cells
= 1.40 0.01 V/cell for M and H cells
high level
= 1.47 - 1.70 V/cell for L cells
= 1.45 - 1.70 V/cell for M and H cells.
A high voltage will increase the speed
and efficiency of the recharging.
For single level charge:
float level: 1.43 - 1.50 V/cell.
I Buffer operation, where the load
exceeds the charger rating.
Recommended charging voltage (+20C
to +25C / +68F to +77F):
1.50 - 1.60 V/cell.
7. Periodic Maintenance
I Keep the battery clean using only
water. Do not use a wire brush or
solvents of any kind. Vent plugs can be
rinsed in clean water if necessary.
I Check the electrolyte level. Never let
the level fall below the minimum level
mark (lower). Use only distilled or
deionized water to top-up.
Experience will tell the time interval
between topping-up.
Note: Once the battery has been filled
with the correct electrolyte either at
the battery factory or during the
battery commissioning, there is no
need to check the electrolyte density
periodically. Interpretation of density
measurements is difficult and could be
misleading.
I Check the charging voltage. If a battery
is parallel connected, it is important
that the recommended charging
voltage remains unchanged.
The charging voltage should be checked
and recorded at least once yearly.
If a cell float voltage is found below
1.35 V, high-rate charge is
recommended to apply to the cell
concerned.
I Check every two years that all
connectors are tight. The connectors
and terminal bolts should be corrosion-
protected by coating with a thin layer
of anti-corrosion oil.
I High water consumption is usually
caused by high improper voltage
setting of the charger.
8. Changing electrolyte
In most stationary battery applications,
the electrolyte will retain its effectiveness
for the life of the battery. However, under
special battery operating conditions, if the
electrolyte is found to be carbonated, the
battery performance can be restored by
replacing the electrolyte.
The electrolyte type to be used for
replacement in these cells is: E13.
Refer to "Electrolyte Instructions".
9. Environment
To protect the environment all used
batteries must be recycled.
Contact your local Saft representative
for further information.
I For cells filled and charged by the
factory and stored less than
6 months:
Constant current charge:
Charge for 10 h at 0.2 C
5
A
recommended (see Tables A or B).
Note: At the end of the charge, the
cell voltage may reach the level of
1.85 V per cell, thus the charger shall
be able to supply such voltage.
When the charger maximum voltage
setting is too low to supply constant
current charging, divide the battery into
two parts to be charged individually.
Constant voltage charge:
Charge for 24 h at 1.65 V/cell,
current limited to 0.2 C
5
A or charge
for 48 h at 1.55 V/cell, current
limited to 0.2 C
5
A (see Tables A or B).
I For cells filled on location or for filled
cells which have been stored more
than 6 months:
Constant current charge:
a) Charge for 10 h at 0.2 C
5
A
recommended (see Tables A or B)
b) Discharge at 0.2 C
5
A to 1.0 V/cell
c) Charge for 10 h at 0.2 C
5
A
recommended (see Tables A or B).
Note: At the end of the charge, the cell
voltage may reach the level of 1.85 V
per cell, thus the charger shall be able
to supply such voltage.
When the charger maximum voltage
setting is too low to supply constant
current charging, divide the battery into
two parts to be charged individually.
Constant voltage charge:
a) Charge for 30 h at 1.65 V/cell with
current limited to 0.2 C
5
A
(see Tables A or B)
b) Discharge at 0.2 C
5
A to 1.0 V/cell
c) Charge for 30 h at 1.65 V/cell
with current limited to 0.2 C
5
A
or charge for 48 h at 1.55 V/cell
current limited to 0.2 C
5
A
(see Tables A or B)
I Cell oil & electrolyte after
commissioning: wait for 4 hours after
commissioning.
Block battery Ni-Cd range
SBLE, SBM, SBH types for standard
SBL, SBM, SBH types for non standard
Installation and operating instructions
SBLE 7.5 1.5 0.08 0.24 10 M 6
SBLE 15 3.0 0.11 0.35 10 M 6
SBLE 22 4.4 0.17 0.53 15 M 6
SBLE 30 6.0 0.15 0.46 15 M 6
SBLE 40 8.0 0.29 0.90 30 M 6
SBLE 47 9.4 0.19 0.59 20 M 6
SBLE 62 12 0.23 0.70 30 M 6
SBLE 75 15 0.32 1.0 25 M 8
SBLE 95 19 0.39 1.2 25 M 8
SBLE 110 22 0.39 1.2 30 M 10
SBLE 140 28 0.49 1.5 30 M 10
SBLE 185 37 0.65 2.0 40 M 10
SBLE 230 46 0.74 2.3 50 M 10
SBLE 275 55 0.94 2.9 60 M 10
SBLE 325 65 1.13 3.5 35 2 x M 10
SBLE 375 75 1.29 4.0 40 2 x M 10
SBLE 415 83 1.39 4.3 45 2 x M 10
SBLE 460 92 1.49 4.6 50 2 x M 10
SBLE 510 102 1.68 5.2 55 2 x M 10
SBLE 550 110 1.88 5.8 60 2 x M 10
SBLE 600 120 2.04 6.3 43 3 x M 10
SBLE 650 130 2.14 6.6 47 3 x M 10
SBLE 700 140 2.23 6.9 50 3 x M 10
SBLE 750 150 2.43 7.5 53 3 x M 10
SBLE 830 166 2.81 8.7 60 3 x M 10
SBLE 925 185 2.98 9.2 50 4 x M 10
SBLE 1020 204 3.36 10.4 55 4 x M 10
SBLE 1100 220 3.75 11.6 60 4 x M 10
SBLE 1200 240 3.91 12.1 52 5 x M 10
SBLE 1300 260 4.30 13.3 56 5 x M 10
SBLE 1400 280 4.69 14.5 60 5 x M 10
SBLE 1500 300 5.05 15.6 55 6 x M 10
SBLE 1600 320 5.44 16.8 58 6 x M 10
SBLE 1660 332 5.63 17.4 60 6 x M 10
Cell
type
Charging
current
0.2 C
5
A
(A)
Electrolyte
per cell
Solid*
(kg)
Liquid*
(l)
Quantity
of oil
ml /vent
Cell
connect.
bolt
per pole
* Value for initial filling (E22).
The cell type shows the rated capacity in ampere hours (Ah).
Table A: Standard range
SBM 11 2.2 0.10 0.30 15 M 6
SBM 15 3.0 0.11 0.33 15 M 6
SBM 22 4.4 0.15 0.46 15 M 6
SBM 30 6.0 0.15 0.46 15 M 6
SBM 43 8.6 0.31 0.95 20 M 6
SBM 56 11 0.36 1.1 20 M 6
SBM 65 13 0.32 1.0 25 M 8
SBM 84 17 0.39 1.2 25 M 8
SBM 112 22 0.45 1.4 30 M 8
SBM 138 28 0.55 1.7 40 M 10
SBM 161 32 0.61 1.9 40 M 10
SBM 184 37 0.78 2.4 50 M 10
SBM 208 42 0.94 2.9 60 M 10
SBM 231 46 0.94 2.9 60 M 10
SBM 277 55 1.13 3.5 40 2 x M 10
SBM 300 60 1.20 3.7 40 2 x M 10
SBM 323 65 1.26 3.9 40 2 x M 10
SBM 346 69 1.42 4.4 50 2 x M 10
SBM 369 74 1.55 4.8 50 2 x M 10
SBM 392 78 1.72 5.3 60 2 x M 10
SBM 415 83 1.88 5.8 60 2 x M 10
SBM 438 88 1.88 5.8 60 2 x M 10
SBM 461 92 1.84 5.7 60 2 x M 10
SBM 505 101 2.10 6.5 50 3 x M 10
SBM 555 111 2.33 7.2 50 3 x M 10
SBM 625 125 2.82 8.7 60 3 x M 10
SBM 690 138 2.78 8.6 60 3 x M 10
SBM 740 148 3.11 9.6 50 4 x M 10
SBM 830 166 3.79 11.7 60 4 x M 10
SBM 920 184 3.82 11.8 60 4 x M 10
SBM 965 193 3.69 11.4 40 6 x M 10
SBM 1040 208 4.72 14.6 60 5 x M 10
SBM 1150 230 4.66 14.4 60 5 x M 10
SBM 1220 244 5.50 17.0 60 6 x M 10
SBM 1390 278 5.60 17.3 60 6 x M 10
Cell
type
Charging
current
0.2 C
5
A
(A)
Electrolyte
per cell
Solid*
(kg)
Liquid*
(l)
Quantity
of oil
ml /vent
Cell
connect.
bolt
per pole
SBH 8.3 1.7 0.12 0.36 10 M 6
SBH 12 2.4 0.14 0.44 15 M 6
SBH 16 3.2 0.16 0.48 15 M 6
SBH 19 3.8 0.25 0.77 15 M 6
SBH 29 5.8 0.31 0.95 20 M 6
SBH 39 7.8 0.36 1.1 25 M 8
SBH 49 9.8 0.42 1.3 30 M 8
SBH 59 12 0.49 1.5 30 M 10
SBH 69 14 0.58 1.8 40 M 10
SBH 79 16 0.58 1.8 40 M 10
SBH 88 18 0.74 2.3 50 M 10
SBH 98 20 0.71 2.2 50 M 10
SBH 118 24 0.87 2.7 60 M 10
SBH 137 28 1.20 3.7 40 2 x M 10
SBH 157 31 1.20 3.7 40 2 x M 10
SBH 177 35 1.46 4.5 50 2 x M 10
SBH 196 39 1.42 4.4 50 2 x M 10
SBH 236 47 1.84 5.7 60 2 x M 10
SBH 265 53 2.20 6.8 50 3 x M 10
SBH 294 59 2.10 6.5 50 3 x M 10
SBH 353 71 2.78 8.6 60 3 x M 10
SBH 393 79 2.82 8.7 50 4 x M 10
SBH 471 94 3.69 11.4 60 4 x M 10
SBH 491 98 3.53 10.9 50 5 x M 10
SBH 590 118 4.63 14.3 60 5 x M 10
SBH 640 128 4.21 13.0 50 5 x M 10
SBH 705 141 5.31 16.4 60 5 x M 10
SBH 765 153 5.24 16.2 60 5 x M 10
SBH 865 173 5.92 18.3 57 6 x M 10
SBH 920 184 6.28 19.4 60 6 x M 10
Cell
type
Charging
current
0.2 C
5
A
(A)
Electrolyte
per cell
Solid*
(kg)
Liquid*
(l)
Quantity
of oil
ml /vent
Cell
connect.
bolt
per pole
Block battery Ni-Cd range
SBLE, SBM, SBH types for standard
SBL, SBM, SBH types for non standard
Installation and operating instructions
Saft
Industrial Battery Group
12, rue Sadi Carnot
93170 Bagnolet - France
Tel: +33 1 49 93 19 18
Fax: +33 1 49 93 19 64
www.saftbatteries.com
Doc N 21124-2-1009
Data in this document is subject to change without
notice and becomes contractual only after written
confirmation.
Socit anonyme au capital de 31 944 000
RCS Bobigny B 383 703 873
Pragma - Printed in France - 3k
* Value for initial filling (E22).
The cell type shows the rated capacity in ampere hours (Ah).
Table B: Non standard range
SBL 7.5 1.5 0.08 0.24 10 M 6
SBL 16 3.2 0.11 0.35 10 M 6
SBL 30 6.0 0.15 0.46 15 M 6
SBL 37 7.4 0.22 0.69 15 M 6
SBL 45 9.0 0.19 0.59 20 M 6
SBL 48 9.6 0.28 0.86 15 M 6
SBL 59 12 0.23 0.7 30 M 6
SBL 70 14 0.32 1.0 25 M 8
SBL 90 18 0.39 1.2 25 M 8
SBL 102 21 0.39 1.2 30 M 10
SBL 131 27 0.49 1.5 30 M 10
SBL 135 27 0.55 1.7 40 M 10
SBL 167 34 0.65 2.0 50 M 10
SBL 173 35 0.65 2.0 40 M 10
SBL 199 40 0.78 2.4 60 M 10
SBL 214 43 0.74 2.3 50 M 10
SBL 237 48 0.97 3.0 40 2 x M 10
SBL 256 52 0.94 2.9 60 M 10
SBL 269 54 1.13 3.5 40 2 x M 10
SBL 301 61 1.20 3.7 50 2 x M 10
SBL 304 61 1.13 3.5 40 2 x M 10
SBL 334 67 1.26 3.9 50 2 x M 10
SBL 346 70 1.26 3.9 40 2 x M 10
SBL 366 74 1.42 4.4 60 2 x M 10
SBL 387 78 1.36 4.2 50 2 x M 10
SBL 398 80 1.55 4.8 60 2 x M 10
SBL 429 86 1.49 4.6 50 2 x M 10
SBL 470 94 1.68 5.2 60 2 x M 10
SBL 500 100 1.91 5.9 50 3 x M 10
SBL 510 102 1.88 5.8 60 2 x M 10
SBL 595 119 2.33 7.2 60 3 x M 10
SBL 600 120 2.14 6.6 47 3 x M 10
SBL 645 129 2.23 6.9 50 3 x M 10
SBL 665 133 2.56 7.9 50 4 x M 10
SBL 770 154 2.78 8.6 60 3 x M 10
SBL 795 159 3.11 9.6 60 4 x M 10
SBL 835 167 3.11 9.6 50 5 x M 10
SBL 860 172 2.98 9.2 50 4 x M 10
SBL 995 199 3.88 12.0 60 5 x M 10
SBL 1020 204 3.72 11.5 60 4 x M 10
SBL 1070 214 3.72 11.5 50 5 x M 10
SBL 1280 256 4.66 14.4 60 5 x M 10
SBL 1450 290 5.31 16.4 57 6 x M 10
SBL 1540 308 5.60 17.3 60 6 x M 10
Cell
type
Charging
current
0.2 C
5
A
(A)
Electrolyte
per cell
Solid*
(kg)
Liquid*
(l)
Quantity
of oil
ml /vent
Cell
connect.
bolt
per pole
SBM 86 17 0.42 1.3 30 M 8
SBM 287 57 1.39 4.3 50 2 x M 10
SBM 359 72 1.62 5.0 60 2 x M 10
SBM 431 86 2.07 6.4 50 3 x M 10
SBM 540 108 2.43 7.5 60 3 x M 10
SBM 575 115 2.78 8.6 50 4 x M 10
SBM 720 144 3.24 10.0 60 4 x M 10
SBM 900 180 4.05 12.5 60 5 x M 10
Cell
type
Charging
current
0.2 C
5
A
(A)
Electrolyte
per cell
Solid*
(kg)
Liquid*
(l)
Quantity
of oil
ml /vent
Cell
connect.
bolt
per pole
SBH 25 5.0 0.30 0.92 15 M 6
SBH 38 7.6 0.39 1.2 20 M 6
SBH 51 10 0.42 1.3 25 M 8
SBH 64 13 0.52 1.6 30 M 8
SBH 77 15 0.52 1.6 30 M 10
SBH 89 18 0.61 1.9 40 M 10
SBH 102 20 0.68 2.1 40 M 10
SBH 115 23 0.91 2.8 50 M 10
SBH 128 26 0.84 2.6 50 M 10
SBH 141 28 1.07 3.3 60 M 10
SBH 153 31 1.04 3.2 60 M 10
SBH 179 36 1.23 3.8 40 2 x M 10
SBH 204 41 1.36 4.2 40 2 x M 10
SBH 230 46 1.81 5.6 50 2 x M 10
SBH 256 51 1.68 5.2 50 2 x M10
SBH 281 56 2.14 6.6 60 2 x M 10
SBH 307 61 2.10 6.5 60 2 x M 10
SBH 345 69 2.72 8.4 50 3 x M 10
SBH 383 77 2.52 7.8 50 3 x M 10
SBH 422 84 3.17 9.8 60 3 x M 10
SBH 460 92 3.14 9.7 60 3 x M 10
SBH 510 102 3.37 10.4 50 4 x M 10
SBH 560 112 4.24 13.1 60 4 x M 10
SBH 615 123 4.21 13.0 60 4 x M 10
Cell
type
Charging
current
0.2 C
5
A
(A)
Electrolyte
per cell
Solid*
(kg)
Liquid*
(l)
Quantity
of oil
ml /vent
Cell
connect.
bolt
per pole