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    Ezline: Electric Submersible Pump System

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    ezline

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    Ezline: Electric Submersible Pump System

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    foobar2016
    253 views0 pages
    ezline

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    Ezline Brochure

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    ezline

    Copyright:

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    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    253 views0 pages

    Ezline: Electric Submersible Pump System

    Uploaded by

    foobar2016
    ezline

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    EZLine

    Electric submersible pump system


    Electric submersible pump system
    APPLICATIONS

    Oil wells with 5.5-in, 7-in, or
    larger casing

    Oil wells with high water cut

    Coalbed methane wells

    Gas well dewatering
    ADVANTAGES

    Superior electric submersible
    pump run life in well
    applications in most commonly
    encountered conditions

    Optimized electric submersible
    pump system cost owing to
    simplified, yet robust design

    Reduced operating cost owing
    to higher-efficiency electric
    submersible pump stages
    FEATURES

    Proven electric submersible
    pump technology

    Ni-resist cast pump stages
    for increased durability and
    corrosion resistance

    Tungsten carbide pump radial
    bearings that provide excellent
    shaft stabilityeven when mild
    abrasives are present in the
    produced fluids

    High-efficiency hydraulic stage
    designs that reduce running
    costs

    Self-locking antirotation motor
    rotor bearings

    High-temperature polyimide
    motor windings

    Modular protector designs
    with labyrinth and positive seal
    chambers
    EZLine
    The EZLine* electric submersible pump system has been designed to address most commonly
    encountered well environments. Featuring basic yet robust and field-proven conventional design and
    covering an extensive range of flow and head configurations, EZLine systems are good solutions for
    classic applications that are not overly corrosive and do not produce excessive amounts of solids and
    gas. In such environments, these systems provide excellent performance at a very competitive price.
    For more challenging applications, operators may choose from a number of upgrades available for EZLine
    electric submersible pumps, resulting in a system that is tailored for specific well requirements without
    having to pay extra for unnecessary options. Qualified Schlumberger artificial lift application engineers
    will help identify which system is best suited for a particular application and provides maximum run life at
    minimal investment.
    EZLine pumps
    Available in 400 and 540 series, EZLine pumps cover flow rates from 150 to 14,000 bbl/d at 60 Hz [19 to
    1,850 m
    3
    /d at 50 Hz].
    Monel

    K-500 shafts are standard, and higher-strength Monel or Inconel

    shafts are available for higher-


    head applications.
    The EZLine pump shaft assembly is stabilized with tungsten carbide bearings in the head and base of the
    pump that provide additional shaft stability, even in mildly abrasive applications.
    All EZLine pumps use Ni-resist alloy cast and precision computer numerical controlmachined stages,
    which provide superior wear and corrosion resistance and increased electric submersible pump run life.
    Improved stage designs with enhanced hydraulic characteristics ensure shorter, more compact, and
    simplified installations and significant power cost savings over the entire life of the electric submersible
    pump.
    EZLine gas separators and intakes
    Depending on the amount of free gas in the produced fluid, standard intakes or rotary gas separators
    with tungsten carbide radial bearings are available for the EZLine system. The use of a gas separator is
    recommended if the volume fraction of free gas exceeds 15%.
    EZLine protectors
    EZLine protectors, available in 400 series and 540 series, have a modular design and combine labyrinth
    and elastomer bag chambers connected either in series or parallel for optimal motor protection.
    Depending on the application, two or three chamber protector designs are available. If necessary,
    protectors may also be connected in tandem for additional redundancy.
    EZLine motors
    Presented in 456 and 540 industry-standard series, EZLine motors are optimized for application in cool
    (200 degF [93 degC]) or medium (250 degF [121 degC]) temperature well environments.
    EZLine motors can be run as single units or connected in tandem for up to 240 hp at 60 Hz in the 456 series
    and 400 hp at 60 Hz in the 540 series. Phoenix* artificial lift downhole monitoring system options are also
    available.
    Unique self-locking rotor bearings feature two spring-loaded pins that reliably lock the bearing in place
    when the rotor is rotating. This prevents bearing spinning, one of the most common failure modes in other
    motor designs. The stator is wound with double-wrapped polyimide tapeinsulated magnet wire.
    System Diagram
    EZLine pumps
    EZLine
    motors
    EZLine protectors
    EZLine gas separators
    and intakes
    www.slb.com
    *Mark of Schlumberger
    Other company, product, and service names are the properties of their respective owners.
    Copyright 2009 Schlumberger. All rights reserved. 09-AL-0124
    Schlumberger quality and support
    All EZLine series production systems are manufactured at an ISO 9001certified facility in accordance with
    stringent Schlumberger quality requirements and tested as per API recommended practices. Qualified
    personnel and rigorous field service procedures ensure successful application and field deployment of the
    system, contributing to extended electric submersible pump run life.
    EZLine Electric Submersible Pump Production System Specifications
    Pump
    Series 400 540
    Outside diameter, in [mm] 4.00 [101.6] 5.13 [130.3]
    Flow range, bbl/d at 60 Hz [m
    3
    /d at 50 Hz] 1506,810 [19900] 1,13014,000 [1501,850]
    Housing pressure limit, psi [kPa] 6,000 [41,369] 5,000 [34,474]
    Construction Floater Floater
    Metallurgy Carbon steel Carbon steel
    Stage material Ni-resist alloy Ni-resist alloy
    Shaft material Monel K-500, higher-strength Monel,


    Inconel 625

    Monel K-500, higher-strength Monel,


    Inconel 625

    Motor
    Series 456 540
    Outside diameter, in [mm] 4.56 [115.8] 5.44 [138.2]
    Max. well temperature, degF [degC] 250 [121] 250 [121]
    Power range at 50 Hz, hp

    8.5200 16.5334
    Power range at 60 Hz, hp

    10240 20400
    Rotor bearing type Self-locking Self-locking
    Motor lead extension connection Tape-in Tape-in
    Metallurgy Carbon steel Carbon steel
    Protector
    Series 400 540
    Outside diameter, in [mm] 4.00 [101.6] 5.13 [130.3]
    Construction Modular, multichamber Modular, multichamber
    Chamber type and configuration Labyrinth (L), elastomer bag (B)
    Connected in series (S) or parallel (P)
    Labyrinth (L), elastomer bag (B)
    Connected in series (S) or parallel (P)
    Elastomer type Highly saturated nitrile Highly saturated nitrile
    Metallurgy Carbon steel Carbon steel
    Shaft material Monel K-500, higher-strength Monel,


    Inconel 625

    Monel K-500, higher-strength Monel,


    Inconel 625


    Optional but may be required depending on application

    For cool well applications, more power can be made available.
    EZLine

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