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    Me 2252

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    The document is a past exam paper for a Manufacturing Technology course. It contains 15 multiple choice and numerical response questions covering topics like metal cutting mechanisms, tool life equations, lathe operations, CNC programming, and other manufacturing processes like grinding, broaching, and milling. The questions assess students' understanding of manufacturing principles and their ability to calculate parameters for different machining operations.

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    Download as PDF, TXT or read online from Scribd

    Me 2252

    Uploaded by

    cbeprabhugmail
    726 views3 pages
    The document is a past exam paper for a Manufacturing Technology course. It contains 15 multiple choice and numerical response questions covering topics like metal cutting mechanisms, tool life equations, lathe operations, CNC programming, and other manufacturing processes like grinding, broaching, and milling. The questions assess students' understanding of manufacturing principles and their ability to calculate parameters for different machining operations.

    Original Description:

    MANUFACTURING TECHNOLOGY — II

    Original Title

    ME 2252

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    © Attribution Non-Commercial (BY-NC)

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    The document is a past exam paper for a Manufacturing Technology course. It contains 15 multiple choice and numerical response questions covering topics like metal cutting mechanisms, tool life equations, lathe operations, CNC programming, and other manufacturing processes like grinding, broaching, and milling. The questions assess students' understanding of manufacturing principles and their ability to calculate parameters for different machining operations.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    726 views3 pages

    Me 2252

    Uploaded by

    cbeprabhugmail
    The document is a past exam paper for a Manufacturing Technology course. It contains 15 multiple choice and numerical response questions covering topics like metal cutting mechanisms, tool life equations, lathe operations, CNC programming, and other manufacturing processes like grinding, broaching, and milling. The questions assess students' understanding of manufacturing principles and their ability to calculate parameters for different machining operations.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Reg. No.

    Question Paper Code : 11408

    B.E./B.Tech. DEGREE EXAMINATION, APRIL/MAY 2011 Fourth Semester Mechanical Engineering

    ME 2252 MANUFACTURING TECHNOLOGY II (Regulation 2008)

    (Common to PTME 2252 Manufacturing Technology II for B.E. (Part-Time) Third Semester Regulation 2009) Time : Three hours Answer ALL questions Maximum : 100 marks

    PART A (10 2 = 20 marks) 1. 2. 3. 4. Compare orthogonal and oblique cutting. Define tool life.

    List any four methods by which taper turning is done in a centre lathe. Draw a neat sketch of Geneva mechanism used in turret lathes for automatic indexing. What is the difference between up milling and down milling? List any four applications of broaching machines. What is meant by grade and structure of a grinding wheel?

    5. 6. 7.

    21
    8. 9. 10.

    What are all the parameters that would affect the MRR in abrasive jet machining? Compare a closed loop NC system with open loop NC system.

    What is a preparatory function? How is it important in CNC Programming?

    21

    21

    PART B (5 16 = 80 marks) 11. (a) (i) (ii) Describe the mechanism of metal cutting.

    Discuss the various types of chips produced during metal machining. (8) Or

    given by VT n = C , where n and C are constants. The following V and T observations have been noted :
    V , m/min T , min

    25 90

    35 20

    Calculate

    (2)

    Hence recommend the cutting speed for a desired tool life of 60 min. (8)

    (ii)

    List the various tool materials used in industry. State the optimum temperature of each of the tool materials (8) Calculate the change gears to cut a single start thread M16 of 2 mm pitch on a centre lathe, having a lead screw of 6 mm pitch. Calculate the depth of cut and number of passes preferred. (A typical set contains the following change gears with number of teeth : 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, and 70) (8)

    12.

    (a)

    (i)

    (ii)

    Draw neat sketches of steady and follower rests and brief their applications. (8) Or

    21

    (b)

    (i)

    Explain the bar feeding mechanism used in turret lathe while (8)

    machining bar stock.

    (ii)

    Describe the constructional features of Swiss type automatic screw machine. (8)

    4
    2

    21

    (1)

    n and C,

    (b)

    (i)

    The Taylor tool-life equation for machining C-40 steel with a HSS cutting tool at a feed of 0.2 mm/min and a depth of cut of 2 mm is

    21
    (8)

    11408

    13.

    (a)

    (i) (ii)

    Sketch and explain the hydraulic drive of a horizontal shaper.

    (8)

    (b)

    (i) (ii)

    14.

    (a)

    (i) (ii)

    Discuss the various bonding materials used for making grinding wheels. (8) Sketch and explain the three methods of external cylindrical centreless grinding. (8) Or List the advantages and disadvantages of gear shaping process. (8) Explain how a spur gear is machined in a gear hobbing machine. (8) List down the main components of an NC machine tool and explain their functions. (8) With a neat sketch, explain any one type of axis feed drive of a CNC machine and list its advantages. (8) Or With a neat sketch, explain the working of ATC. (6) A 110 mm long cylindrical rod of 75 mm is to be turned into a component as shown in Fig-1, using a CNC lathe. Write a CNC program for manufacturing this component. (10)

    (b)

    (i) (ii) (i) (ii)

    (b)

    (i) (ii)

    4
    70 55

    44

    21 4

    15

    (All dimensions are in mm) Fig. 1 3

    30

    21

    15.

    (a)

    Sketch the Quill mechanism. Write its main parts and their functions. (8) With the help of a neat sketch, discuss the working of a surface broaching machine. (8)

    21
    11408

    How will you cut the following types of surfaces on milling machines? (1) Flat surfaces (2) Slots and Splines. (8) Or

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