1) The document is a preliminary dossier for the rehabilitation and adaptation project of the Algiers Refinery. It includes sections for the description statement, design calculation, drawings, welding procedure, heat treatment, certificates, inspection test plan, and inspection procedure.
2) The reviewer provides 10 comments requesting additions or corrections to sections 4-11, including specifying equipment names, adding bookmarks, inserting approved documents, and providing missing information.
3) The designer responds that the requested changes will be made to sections 4-6 for the material department approval by a specified date.
1) The document is a preliminary dossier for the rehabilitation and adaptation project of the Algiers Refinery. It includes sections for the description statement, design calculation, drawings, welding procedure, heat treatment, certificates, inspection test plan, and inspection procedure.
2) The reviewer provides 10 comments requesting additions or corrections to sections 4-11, including specifying equipment names, adding bookmarks, inserting approved documents, and providing missing information.
3) The designer responds that the requested changes will be made to sections 4-6 for the material department approval by a specified date.
1) The document is a preliminary dossier for the rehabilitation and adaptation project of the Algiers Refinery. It includes sections for the description statement, design calculation, drawings, welding procedure, heat treatment, certificates, inspection test plan, and inspection procedure.
2) The reviewer provides 10 comments requesting additions or corrections to sections 4-11, including specifying equipment names, adding bookmarks, inserting approved documents, and providing missing information.
3) The designer responds that the requested changes will be made to sections 4-6 for the material department approval by a specified date.
1) The document is a preliminary dossier for the rehabilitation and adaptation project of the Algiers Refinery. It includes sections for the description statement, design calculation, drawings, welding procedure, heat treatment, certificates, inspection test plan, and inspection procedure.
2) The reviewer provides 10 comments requesting additions or corrections to sections 4-11, including specifying equipment names, adding bookmarks, inserting approved documents, and providing missing information.
3) The designer responds that the requested changes will be made to sections 4-6 for the material department approval by a specified date.
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ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT
Preliminary Dossier
Vendor Doc Reference : 9952T-1311-F0001-PD2 Revision : A Requisition Reference : 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127
A 25/10/13 Issue for Approval RAJA KARTHIK GAUTHAM Rev Date DD/MMM/YY STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROVED BY (name & visa) DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin
Preliminary Dossier ALL TAGS
See comments Section 4/5/6 Material Dept RL 11/12/2013 1) Specify the name of the equipment in the cover page 2) Create a Bookmarks following the ARH preliminary dossier summary PP 0210 rev1 P14/43. 3) Section 4 - Document Code E0004; Check Comments of Mr. Amrani and insert the description statement corrected according to his comment and approved by Technip (Code 3) 4) Section 5 - Document Code A1003; Insert the design calculation approved by Technip (Code 3). 5) Section 6 - Document Code A2001; Insert the drawing approved by Technip (Code 3) 6) Section 7 - Document Code B1304; Insert the welding procedure approved by Technip (Code 3). 7) Section 8 - Document Code B1201; The heat Treatment is missing, To be provided. (If it is not applicable then specify it) 8) Section 9 - Document Code E0005; The certificate does not specify that the country of origin is India. 9) Section 10 - Document Code B1002; Insert the ITP approved by Technip (Code 3) 10) Section 11 - Document Code; The inspection procedure is missing, to be provided.
ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT
Description Statement Vendor Reference: 9952T-1311-E0004-DS2 Revision : A Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127
A 09/10/13 Issue for Approval RAJA KARTHIK GAUTHAM Rev Date DD/MMM/YY STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROVED BY (name & visa) DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin
Description Statement ALL TAGS
SEE COMMENTS Etat descriptif de l'quipement Rfrence de l'quipement
Dsignation de lquipement: 'VCGC8L4DJF1L4FLDL00 Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu Anne de construction: 2013 N de srie: As per annexure N de plan: As per annexure Code de construction: BS 1868 -ASME B16.34 Lieu de fabrication: India Caractristiques techniques de l'quipement:
Type: Valve Dnomination de l'appareil: Swing Check valve, Flanged Ends Fluide vhicul: Hydrocarbures, vapeur, autres Pression de Calcul: 48 bar Pression max. de service: 48 bar Pression dpreuve: 72 bar Temprature de calcul: 46 to +427C Temprature max. de service: 427C Temprature d'essai: 46 C Matriaux utiliss: ASTM A352 Gr. LCB Epaisseur: As per annexure Charge limite de rupture: 450 Mpa Limite minimale d'lasticit: 240 Mpa Contrainte admissible: 128.3 Mpa Coefficient de joint: N.A. Radiographie: As per annexure Traitement thermique: N.A Sur-paisseur de corrosion: N.A Essais non destructifs: ASME B16.34 Diamtre interne: As per annexure AMBIENT Annexure to the Description Statement:
* - Serial number will be allotted at the time of Inspection Etat descriptif de l'quipement Rfrence de l'quipement
Dsignation de lquipement: VGAJ3L4DJF1L2KZ7DR00 Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu Anne de construction: 2013 N de srie: As per annexure N de plan: As per annexure Code de construction: API 600-ASME B16.34 Lieu de fabrication: India Caractristiques techniques de l'quipement:
Type: Valve Dnomination de l'appareil: Gate valve, Flanged Ends Fluide vhicul: Hydrocarbures, vapeur, autres Pression de Calcul: 18.4 bar Pression max. de service: 18.4 bar Pression dpreuve: 28 bar Temprature de calcul: 46 to +427C Temprature max. de service: 427C Temprature d'essai: 46 C Matriaux utiliss: ASTM A352 Gr. LCB Epaisseur: As per annexure Charge limite de rupture: 450 Mpa Limite minimale d'lasticit: 250 Mpa Contrainte admissible: 128.3 Mpa Coefficient de joint: N.A. Radiographie: As per annexure Traitement thermique: N.A Sur-paisseur de corrosion: N.A Essais non destructifs: ASME B16.34 Diamtre interne: As per annexure AMBIENT Annexure to the Description Statement:
Commodity Code: VGAJ3L4DJF1L2KZ7DR00
Size (inch) Ident Code Class Qty Inside Dia (mm) Wall thickness (mm) Serial No. Drawing No. Radiography (%) Calculation Note 04
* - Serial number will be allotted at the time of Inspection Etat descriptif de l'quipement Rfrence de l'quipement
Dsignation de lquipement: VGAJ3L4DJF1L4KZ7DR00 Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu Anne de construction: 2013 N de srie: As per annexure N de plan: As per annexure Code de construction: API 600-ASME B16.34 Lieu de fabrication: India Caractristiques techniques de l'quipement:
Type: Valve Dnomination de l'appareil: Gate valve, Flanged Ends Fluide vhicul: Hydrocarbures, vapeur, autres Pression de Calcul: 48 bar Pression max. de service: 48 bar Pression dpreuve: 72 bar Temprature de calcul: 46 to +427C Temprature max. de service: 427C Temprature d'essai: 46 C Matriaux utiliss: ASTM A352 Gr. LCB Epaisseur: As per annexure Charge limite de rupture: 450 Mpa Limite minimale d'lasticit: 240 Mpa Contrainte admissible: 128.3 Mpa Coefficient de joint: N.A. Radiographie: As per annexure Traitement thermique: N.A Sur-paisseur de corrosion: N.A Essais non destructifs: ASME B16.34 Diamtre interne: As per annexure AMBIENT Annexure to the Description Statement:
Commodity Code: VGAJ3L4DJF1L4KZ7DR00
Size (inch) Ident Code Class Qty Inside Dia (mm) Wall thickness (mm) Serial No. Drawing No. Radiography (%) Calculation Note 06
* - Serial number will be allotted at the time of Inspection SECTION - 5
ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT
Design Calculation (First Submisison Draft For All Items) Vendor Reference: 9952T-1311-A1003-DC2 Revision : A Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127
A 26/08/13 Issue for Approval KARTHIK KARTHIK KARTHIK Rev Date DD/MMM/YY STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROVED BY (name & visa) DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin
Design Calculation (First Submisison Draft For All Items) ALL TAGS TO A DIFFERENT NAME FOR EACH CASE REF. : WT_CH REVISION : 0 SHEET : 1 OF 1 SWING CHECK CKZGACY/VCGC8L4DJF1L4FLDL00 6" 300 L&T VALVES LIMITED Customer M/S TECHNIP FRANCE ALGIERS REFINERY PROJECT ASTM A352 Gr.LCB Psi 35000 Psi 65000 Db Bore Diameter mm 153.0 CA Corrosion Allowance Required mm 0.0 tmin Min. Body Thickness mm 9.7 tact Actual Wall Thickness mm 16.0 Is tact>=tmin+C2) Dic Neck Inner Diameter mm 181.0 Doc Neck Outer Diameter mm 213.0 t1min Min.Body Neck Thick mm 10.5 t1act Actual Body Neck Thick mm 16.0 Is t1act>=t1min+C2) Pc Pressure Class Lbs 300 Bolting Material - ASTM A320 Gr.L7 St Tensile strength Psi 125000 Ds Sealing Diameter mm 221 Sa Allowable Bolt Stress at 100 o F = min(St/5;20000) Psi 20000 Ag Area bounded by the effective outside periphery of a gasket or O-ring (p/4 * Ds 2 ) mm 2 38256 Bolts Dimension UNC 3/4" N No of Bolts Nos. 10 Ar Bolt Tensile stress Area mm 2 215 Ab Total Effective Bolt Tensile Stress Area (Ar * N) mm 2 2155 P c * A g /A b 5326 0.45 * Sa 9000 P c * A g /A b <=0.45 * S a <=9000 OK PREPARED : MASWOOD AHMED APPROVED : RAMADAS THUS THE DESIGN IS SATISFACTORY BODY: OK OK BOLTED BONNET OR COVER JOINTS - (ASME B16.34) THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT Project Body Material Yield Strength, Sy Tensile Strength, St WALL THICKNESS VERIFICATION - (ASME B16.34) WALL THICKNESS AS PER TABLE-3B SHELL WALL THICKNESS & COVER JOINT VERIFICATION Valve Type Tag No. Valve Size Class, Pc Manufacturer REF. : WT_GT REVISION : 0 SHEET : 1 OF 1 GATE - Extended Bonnet VGAJ3L4DJF1L2KZ7DR00/CVH2P1X 4" 150 L&T VALVES LIMITED Customer M/S TECHNIP FRANCE ALGIERS REFINERY PROJECT ASTM A352 Gr.LCB Psi 35000 Psi 65000 Db Bore Diameter mm 101.6 CA Corrosion Allowance Required mm 0.0 tmin Min. Body Thickness mm 6.6 tact Actual Wall Thickness mm 13.5 Is tact>=tmin+CA) Dic Neck Inner Diameter mm 142.7 Doc Neck Outer Diameter mm 169.7 t1min Min.Body Neck Thick mm 7.1 t1act Actual Body Neck Thick mm 13.5 Is t1act>=t1min+CA) Ds Neck Inner Diameter mm 38.6 Dse Neck Outer Diameter mm 53.8 CA Corrosion Allowance Required mm 0.0 t2min Min.Body Neck Thick mm 4.8 t2act Actual Body Neck Thick mm 7.6 Is t2act>=t2min+CA) Pc Pressure Class Lbs 150 Bolting Material - ASTM A320 Gr.L7 St Tensile strength Psi 125000 Ds Sealing Diameter mm 177 Sa Allowable Bolt Stress at 100 o F = min(St/5;20000) Psi 20000 Ag Area bounded by the effective outside periphery of a gasket or O-ring (p/4 * Ds 2 ) mm 2 24564 Bolts Dimension UNC 1/2" N No of Bolts Nos. 10 Ar Bolt Tensile stress Area mm 2 92 Ab Total Effective Bolt Tensile Stress Area (Ar * N) mm 2 915 P c * A g /A b 4025 0.45 * Sa 9000 P c * A g /A b <=0.45 * S a <=9000 OK PREPARED : MASWOOD AHMED APPROVED : RAMADAS SHELL WALL THICKNESS & COVER JOINT VERIFICATION Valve Type Tag No. Valve Size Class, Pc Manufacturer Project Body Material Yield Strength, Sy Tensile Strength, St WALL THICKNESS VERIFICATION - (ASME B16.34) WALL THICKNESS AS PER TABLE-3B THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT THUS THE DESIGN IS SATISFACTORY BODY: OK OK BONNET: OK BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1) REF. : WT_GT REVISION : 0 SHEET : 1 OF 1 GATE - Extended Bonnet VGAJ3L4DJF1L2KZ7DR00/CVH2P20 8" 150 L&T VALVES LIMITED Customer M/S TECHNIP FRANCE ALGIERS REFINERY PROJECT ASTM A352 Gr.LCB Psi 35000 Psi 65000 Db Bore Diameter mm 203.2 CA Corrosion Allowance Required mm 0.0 tmin Min. Body Thickness mm 8.1 tact Actual Wall Thickness mm 15.0 Is tact>=tmin+CA) Dic Neck Inner Diameter mm 257.0 Doc Neck Outer Diameter mm 287.0 t1min Min.Body Neck Thick mm 8.9 t1act Actual Body Neck Thick mm 15.0 Is t1act>=t1min+CA) Ds Neck Inner Diameter mm 48.2 Dse Neck Outer Diameter mm 68.1 CA Corrosion Allowance Required mm 0.0 t2min Min.Body Neck Thick mm 5.3 t2act Actual Body Neck Thick mm 10.0 Is t2act>=t2min+CA) Pc Pressure Class Lbs 150 Bolting Material - ASTM A320 Gr.L7 St Tensile strength Psi 125000 Ds Sealing Diameter mm 260 Sa Allowable Bolt Stress at 100 o F = min(St/5;20000) Psi 20000 Ag Area bounded by the effective outside periphery of a gasket or O-ring (p/4 * Ds 2 ) mm 2 52913 Bolts Dimension UNC 5/8" N No of Bolts Nos. 12 Ar Bolt Tensile stress Area mm 2 146 Ab Total Effective Bolt Tensile Stress Area (Ar * N) mm 2 1750 P c * A g /A b 4536 0.45 * Sa 9000 P c * A g /A b <=0.45 * S a <=9000 OK PREPARED : MASWOOD AHMED APPROVED : RAMADAS SHELL WALL THICKNESS & COVER JOINT VERIFICATION Valve Type Tag No. Valve Size Class, Pc Manufacturer Project Body Material Yield Strength, Sy Tensile Strength, St WALL THICKNESS VERIFICATION - (ASME B16.34) WALL THICKNESS AS PER TABLE-3B THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT THUS THE DESIGN IS SATISFACTORY BODY: OK OK BONNET: OK BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1) REF. : WT_GT REVISION : 0 SHEET : 1 OF 1 GATE - Extended Bonnet VGAJ3L4DJF1L4KZ7DR00/CVFGEVY 6" 300 L&T VALVES LIMITED Customer M/S TECHNIP FRANCE ALGIERS REFINERY PROJECT ASTM A352 Gr.LCB Psi 35000 Psi 65000 Db Bore Diameter mm 152.4 CA Corrosion Allowance Required mm 0.0 tmin Min. Body Thickness mm 9.7 tact Actual Wall Thickness mm 18.5 Is tact>=tmin+CA) Dic Neck Inner Diameter mm 203.2 Doc Neck Outer Diameter mm 240.3 t1min Min.Body Neck Thick mm 11.2 t1act Actual Body Neck Thick mm 18.5 Is t1act>=t1min+CA) Ds Neck Inner Diameter mm 48.2 Dse Neck Outer Diameter mm 70.1 CA Corrosion Allowance Required mm 0.0 t2min Min.Body Neck Thick mm 6.1 t2act Actual Body Neck Thick mm 11.0 Is t2act>=t2min+CA) Pc Pressure Class Lbs 300 Bolting Material - ASTM A320 Gr.L7 St Tensile strength Psi 125000 Ds Sealing Diameter mm 230 Sa Allowable Bolt Stress at 100 o F = min(St/5;20000) Psi 20000 Ag Area bounded by the effective outside periphery of a gasket or O-ring (p/4 * Ds 2 ) mm 2 41620 Bolts Dimension UNC 3/4" N No of Bolts Nos. 12 Ar Bolt Tensile stress Area mm 2 215 Ab Total Effective Bolt Tensile Stress Area (Ar * N) mm 2 2586 P c * A g /A b 4829 0.45 * Sa 9000 P c * A g /A b <=0.45 * S a <=9000 OK PREPARED : MASWOOD AHMED APPROVED : RAMADAS SHELL WALL THICKNESS & COVER JOINT VERIFICATION Valve Type Tag No. Valve Size Class, Pc Manufacturer Project Body Material Yield Strength, Sy Tensile Strength, St WALL THICKNESS VERIFICATION - (ASME B16.34) WALL THICKNESS AS PER TABLE-3B THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT THUS THE DESIGN IS SATISFACTORY BODY: OK OK BONNET: OK BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1) SECTION - 6
ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT
GENERAL ASSEMBLY DRAWING (GAD)
Vendor Doc Reference : 9952T-1311-A110-GAD2 Revision : A Requisition Reference : 9952T-000-SR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127
A 26/08/13 Issue for Approval KARTHIK KARTHIK KARTHIK Rev Date DD/MMM/YY STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROVED BY (name & visa) DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin
GENERAL ASSEMBLY DRAWING (GAD) ALL TAGS
TO A DIFFERENT NAME FOR EACH CASE FLOW DIRECTION SECTION - 7
ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT
WPS / PQR Vendor Reference: 9952T-1311-B1304-WPS Revision : A Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127
B 21/06/12 Issue for Approval KARTHIK KARTHIK KARTHIK A 23/05/12 Issue for Approval KARTHIK KARTHIK KARTHIK Rev Date DD/MMM/YY STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROVED BY (name & visa) DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin
PP 1 - ANG - rev. 2
WELDING PROCEDURE SPECIFICATION (WPS) PROCEDURE QUALIFICATION RECORD (PQR)
ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT
INSPECTION AND TEST PLAN Vendor Reference: 9952T1311-B1002-ITP Revision : C Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127
C 19/09/12 Issue for Approval RAJA KARTHIK GAUTHAM B 23/06/12 Issue for Approval RAJA KARTHIK GAUTHAM A 26/04/12 Issue for Approval RAJA KARTHIK GAUTHAM Rev Date DD/MMM/YY STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROVED BY (name & visa) DOCUMENT REVISIONS Sections changed in last revision are identified by a vertical line in the margin
INSPECTION AND TEST PLAN ALL TAGS
Date 10.09.2012 Vendor AIL Technip ARH Remarks 1.0 Chemical Chemical Analysis All heats Material Specification Material Specification P-100% R R - - Heat Treatment Performance All heats & Castings Material Specification Material Specification P-100% R R - - Mechanical Test Tensile,Yield,Elongation,Ha rdness All heats Material Specification Material Specification P-100% R R - - Mechanical Test* Impact test at -45 Deg.C All heats Material Specification Material Specification P-100% R R Surface examination & Markings Visual AIL Sampling Plan P-100% SI - - - Maganatic particle test- LTCS Wet Prod method 100% MPI Report P-100% R R - - Radiographic test for Body & Bonnet X-Ray /Gamma ray 20% Of Po line Item for General service/50% of Po line item for Hydrogen service RT reports P-100% R R - - Chemical Chemical Analysis All heats Material Specification Material Specification P-100% R R - - Heat Treatment Performance All heats & Castings Material Specification Material Specification P-100% R R - - Mechanical Mechanical Test All heats Material Specification Material Specification P-100% R R - - Surface examination & Markings Visual AIL Sampling Plan P-100% SI - - - Chemical Chemical Analysis All heats Material Specification Material Specification P-100% R R - - Heat Treatment Performance All heats/lots Material Specification Material Specification P-100% R R - - Mechanical Mechanical Test All heats Material Specification Material Specification P-100% R R - - Surface examination Visual AIL Sampling Plan AIL Drawing AIL Drawing P-100% SI - - - 1.4 Bar-Bonnet Bush Chemical Chemical Analysis Material Specification Material Specification Material Specification Vendor TC or Lab Report P-100% R R - - 2.0 Chemical Chemical Analysis Material Specification Material Specification Material Specification P-100% R R - - Surface examination & Markings Visual AIL Sampling Plan AIL Drawing AIL Drawing P-100% SI - - - BOF ITEMS: 2.1 Fastener (for Body- Bonnet Joint) Vendor Test Certificate 1.2 Casting: Disc Vendor Test Certificate MSS-SP-55 /AIL Drawings 1.3 Forging: Disc,Stem, Seat Ring & Hinge pin cover Vendor TC or Lab Report RAW MATERIAL: 1.1 Casting: Body, Bonnet/Cover Vendor Test Certificate MSS-SP-55 /AIL Drawings NDE-002 / MSS SP 53 NDE-001 / ASME B16.34 Reference Document Acceptance Norm Format of Record Scope of Inspection AIL SALE ORDER NO. 30004186 Cus. Order No.: - 9952T-000-PO-1311-0102-0127 Amdt.00 Dt. 21.03.2012 Prepared by:J.BALACHANDRAN Customer: - TECHNIP FRANCE Approved By: M.VIJAYARANGAN Sl No Component & Operation Characteristics Method of Check Quantum of Check by AIL AUDCO INDIA LIMITED INSPECTION TEST PLAN QAP No: 3-4186/GGC/001 Rev: 2 CHENNAI-INDIA CAST LOW TEMPERATURE CARBON STEEL GATE, GLOBE & CHECK VALVES Project : Algiers Refinery Project Date 10.09.2012 Vendor AIL Technip ARH Remarks Reference Document Acceptance Norm Format of Record Scope of Inspection AIL SALE ORDER NO. 30004186 Cus. Order No.: - 9952T-000-PO-1311-0102-0127 Amdt.00 Dt. 21.03.2012 Prepared by:J.BALACHANDRAN Customer: - TECHNIP FRANCE Approved By: M.VIJAYARANGAN Sl No Component & Operation Characteristics Method of Check Quantum of Check by AIL AUDCO INDIA LIMITED INSPECTION TEST PLAN QAP No: 3-4186/GGC/001 Rev: 2 CHENNAI-INDIA CAST LOW TEMPERATURE CARBON STEEL GATE, GLOBE & CHECK VALVES Project : Algiers Refinery Project 2.2 Gasket & Packing Chemical,Surface examination & Dimension Inspection Review of TC/CC,Visual & measurement AIL Sampling Plan Matl Spec/ AIL Drawing Matl Spec/ AIL Drawing Vendor TC or CC P-100% SI - - - 3.0 3.1 Machined Components Body,Bonnet,Cover, Stem,Ring,Bush Surface examination & Dimension Inspection Visual & Measurement AIL Sampling Plan AIL Drawing AIL Drawing CSCN - SI - - - 3.2 WPS / PQR Records qualification Procedure Qualification ASME IX /Customer spec. 100% for all grades/types WPS/PQR Weld records - P-100% R - - 3.3 Seatring & Disc Surface Defect DP (On hardfaced surface) 100% DP Report - P-100% R - - 3.4 POST WELD HEAT TREATMENT Hardness Review of HT records/Measurements 100% Hardness report/ SR charts - P-100% RR - - 4.0 Shell Test Hydro Backseat Test # Hydro Seat Test Hydro Seat Test # Air Functional test Full Open/Full Close of valves Helium Leak Test for H2 service valves ( Shell Test @25% of allowable working pressure) Helium ( Detector Probe Method) One valve Per type/Rating/Size AIL Report - W- One valve Per type/Rating/ Size W- One valve Per type/Rating/Si ze - - Final Inspection Visual, Dimension, TC Verification, Spl Reqmnts & Markings as per sale order 100% Stores Credit Note - P-100% W-10% - - 4.2 Painting & Packing Surface examination & DFT Inspection Visual & Measurement 100% Painting & Packing Report - P-100% R - - 4.3 Final Documents & Inspection Release certificate Review of Finished Valve Documents Review of final documents 100% Packing List - P-100% H - - 1) Hydrogen service castings must be complied with NACE MR0103. 2) Certification as per EN 10204 3.1 for Body/Bonnet/Cover ,EN 10204 2.2 for trim components. *-Impact test to be witnessed by M/s Lloyd/BVIS/DNV/TUV # For Gate & Globe Valve Only ,W- Witness , R-review , H-Hold,P-Performed ,RR-Random review Abbreviations: TPI - Third Party Inspection, R - Review, GRN - Goods Receipt Note, TC - Test Certificate, DP -Dye penetrant test CC - Compliance Certificate, PO - Purchase Order,CSCN - Component stores credit note,NDE - Non Destructive examination. SI- Sampling Inspection as per ANSI / ASQC Z1.4-1993 Level-II Tightened inspection of AQL 4.0 As per project Spec. /AIL Procedures As per project spec./ Customer order NOTES: P-100% W-10% Per Po line Item Size 4" & Above - W- 10% Per PO Line Item - AIL procedure /ASME SEC.V Subsection A (Article10) AIL GA Drawing / ASME B16.5/ASME B16.47 AIL Proc: NDE-003/ASME Sec V/Sec VIII Div.1 APX.8 As per Customer Spec/ASME Sec. IX FINAL INSPECTION: 4.1 Valve Assembly 100% AIL Proc:QTS-001/Approved Procedure Test Record - IN-PROCESS: As per Customer Spec/ASME Sec. IX SECTION - 11