GEMS Systems
GEMS Systems
GEMS Systems
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GEMS Electronic Control Module System Inputs The ECM is mounted in the engine compartment. The expanded list of ECM inputs is as follows: Crankshaft Position (CKP) Sensor Ignition Signal (Key on signal) Camshaft Position (CMP) Sensor Knock Sensor (KS) Intake Air Temperature Sensor Engine Coolant Temperature (ECT) Sensor Engine Fuel Temperature (EFT) Sensor Throttle Position Sensor (TPS) Mass Air Flow Sensor (MAFS) Park/Neutral Position Switch (PNPS) Heated Oxygen Sensors (4) Fuel Level Sensor Heated Front Screen Road speed (Range Rover) Air Conditioning request Battery Voltage Cooling fan request Security link ABS link
Several of these inputs (road speed, A/C request) originate in the ABS Module and are received via the Body Control Module.
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NEW COMPONENTS Many system inputs and outputs remain similar previous models. There are, however, several important exceptions:
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Mass Air Flow Sensor Intake Air Temperature Sensor A dedicated sensor, mounted on the air cleaner housing, measures intake air temperature.
Intake Air Temperature Sensor Crankshaft Position (CKP) Sensor Basic engine timing is controlled by the ECM using input from the crankshaft position sensor. The sensor's signal is also used by the ECM in its engine knock and cylinder misfire operating strategies. There are no back-up strategies for the Crankshaft Position Sensor. The engine will not start or continue to run in the event of a Crankshaft Position Sensor failure.
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Crankshaft Position Sensor A detailed description of the Crankshaft Position Sensor's signal is provided in the Ignition System section of this book.
Crankshaft Position Sensor Scope Pattern Camshaft Position (CMP) Sensor Camshaft position input is provided to the GEMS by a Hall Effect sensor located on the engine's front cover. Electronic pulses are produced as lobes on the cam chain wheel pass the sensor tip. Four pulses are produced for every two engine revolutions.
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Camshaft Position Sensor The camshaft position signal is used by the ECM to precisely time fuel injector operation. This is especially important with SFI. The signal is also used, along with the crankshaft position sensor, as part of the engine knock control strategy. A camshaft position sensor was not used on pre-GEMS systems.
Camshaft Position Sensor Scope Pattern Rear HO2S Sensors Additional oxygen sensors are mounted in the exhaust system, downstream from each of the vehicle's catalytic converters. Data from these new sensors is compared with the signal produced by the front sensor on each bank. This information is used by the GEMS to monitor performance of the Three-Way Catalyst (TWC). The rear sensors are also part of the ECM's fuel system back-up strategy. Should the signal from the front HO2S fail, the signal from the corresponding rear sensor will be used so that the vehicle can remain in closed-loop operation.
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Oxygen Sensor Circuit Inertia Switch The inertia switch on GEMS equipped vehicles has been relocated to the passenger compartment, behind a trim panel on the right side footwell. Operation is identical to that of previous models.
Inertia Switch Ignition Coils New ignition coils are used as part of the GEMS controlled Distributorless Ignition System (DIS). Four double-ended coils are mounted on a bracket at the rear of the engine compartment. The circuit for each coil is completed by switching within the ECM. This produces sparks in two cylinders simultaneously, one cylinder on the compression stroke and one on the exhaust stroke. The spark on the exhaust stroke is the "wasted" spark described in the Ignition section of this book.
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Range Rover SE Ignition Coils Relays The GEMS engine management system uses four relays: Main Relay Ignition Relay Starter Motor Relay Fuel Pump Relay
Each of these relays is located in a fuse box mounted in the engine compartment. The main relay supplies power to the ECM, fuel injectors, mass air flow meter and purge valve. Failure of this relay will prevent the engine from starting. The ignition relay supplies power to the coils, fuel pump relay and heated oxygen sensors. This relay is immediately de-energized when the ignition key is turned to the OFF position. The starter relay provides the power feed to the starter motor. Operation of this relay is controlled by the ignition key.
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
WIRE COLOR BG GU P YB YU US RG YS YK
FUNCTION A/C Clutch Control via HEVAC ECU Fuel Consumption output to computer Cooling Fan Relay
PIN 19 20 21 22 23 24 25 26 27 28
WIRE COLOR SY WO BY S UP YO WU SP YN YR YG GW OR YW
HO2S Upstream Heater Control MIL control via BeCM Engine speed output to BeCM Fuel Pump Relay Control
Throttle Angle Output to TCU HO2S Downstream Heater Control Engine Torque Output to TCU Cylinder #4 Injector Control
29 30
31 32
Cylinder #7 Injector Control Cylinder #5 Injector Control IACV-C IACV-A Cylinder #2 Injector Control
33 34 35 36
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN 19 20 21
WIRE COLOR PG KR B Y BS YB SR RB U O SW RB
FUNCTION
22 23 24
25 26 27
BeCM Engine Immobilization input Road speed input from ABS ECU A/C Request from HEVAC input Cooling Fan Request input
Knock Sensor Common (0 volt) LH Knock Sensor input RH Knock Sensor input Air Temperature input Coolant Temperature Sensor input Throttle Position Sensor input Mass Air Flow Sensor input Left Downstream HO2S input Park/Neutral Switch input
28 29 30 31 32 33 34 35 36
Auto Gearbox Ignition retard HO2S Common Right Upstream HO2S input Left Upstream HO2S input Fuel Temperature Sensor input Sensor common
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PIN 1 2 3 4 5 6 7 8 9
WIRE COLOR WK R B NO W B
PIN 10 11 12
WIRE COLOR B BY KB WU WB WY B UR -
FUNCTION Earth E529 Crank Sensor Negative Crank Sensor Positive Coil Drivers Cylinders 2&3 Coil Drivers Cylinders 1&6 Coil Drivers Cylinders 4&7 Earth E529 Main Relay Control - Low output
13 14 15
Power Supply from Main Relay ON input from Ignition Relay Earth E 529
16 17 18
Heated Oxygen Sensors (HO2S) C521 Left Upstream C526 Right Upstream C535 Left Downstream C536 Right Downstream (4-way, Black)
PIN
Wire Color
Description
C521
Left Upstream 1 2 O RB
C526
Right Upstream U RB
C535
Left Downstream Y RB
C536
Right Downstream G RB HO2S 5 Volt Reference HO2S Signal Ground
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PIN 1 2 3 4 5 6 7 8
WIRE COLOR SR B BP KR -
PIN 9 10 11
FUNCTION
12 13 14
K-GEMS,BeCM,HVAC,ABS
15 16
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
WIRE COLOR BS GW YB YU US RG YS YK
PIN 19 20
WIRE COLOR SY WO RS UP WU YN YR YG GW OR YW
21 22 23 24 25 26 27 28
29 30
31 32
Cylinder #7 Injector Control Cylinder #5 Injector Control IACV-C IACV-A Cylinder #2 Injector Control
33 34 35 36
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN 19 20 21 22 23 24
FUNCTION
25 26 27
10AS Engine Immobilization input Road speed input from ABS ECU A/C Request input Cooling Fan Request input
Knock Sensor Common (0 volt) LH Knock Sensor input RH Knock Sensor input Air Temperature input Coolant Temperature Sensor input Throttle Position Sensor input Mass Air Flow Sensor input Left Downstream HO2S input Park/Neutral Switch input
28 29 30 31 32 33 34 35 36
HO2S Common Right Upstream HO2S input Left Upstream HO2S input Fuel Temperature Sensor input Sensor common
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PIN 1 2 3 4 5 6 7 8 9
WIRE COLOR WK R B NO G B
PIN 10 11 12
WIRE COLOR B G N WU WB WY B UR -
FUNCTION Earth E529 Crank Sensor Negative Crank Sensor Positive Coil Drivers Cylinders 2&3 Coil Drivers Cylinders 1&6 Coil Drivers Cylinders 4&7 Earth E529 Main Relay Control - Low output
13 14 15
Power Supply from Main Relay ON input from Ignition Relay Earth E 529
16 17 18
Heated Oxygen Sensors (HO2S) C112 Left Upstream C113 Right Upstream C1019 Left Downstream C1020 Right Downstream (4-way, Black)
PIN
Wire Color C112 Left Upstream C113 Right Upstream OG YB WG C1019 Left Downstream GW NW WG C1020 Right Downstream R U WG
Description
1 2 3
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PIN 1 2 3 4 5 6 7 8
FUNCTION
Load Relay power out to ECM, Injectors, CANPV, MAFS, CMP Fuel Pump Power out
Battery power to Load relay from Fuse F7 Battery power to Fuel Pump Relay Fuse F6 Load Relay power out common with pin 3
PIN 1 2 3 4 5 6
WIRE COLOR UP WG UR -
FUNCTION Fuel Pump Relay control from ECM Key on power Fuel Pump Relay control from Fuse F3 Main Relay control from ECM
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
WIRE COLOR BS GW NR YB YU US RG YS YK
PIN 19 20
WIRE COLOR SY WO RS UP WU YN YR YG GW OR YW
21 22 23
24 25 26 27 28
29 30
31 32
Cylinder #7 Injector Control Cylinder #5 Injector Control IACV-C IACV-A Cylinder #2 Injector Control
33 34 35 36
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN 19 20 21 22 23 24
FUNCTION
25 26 27
10AS Engine Immobilization input Road speed input from ABS ECU A/C Request input Cooling Fan Request input Fuel Tank Pressure input
Knock Sensor Common (0 volt) LH Knock Sensor input RH Knock Sensor input Air Temperature input Coolant Temperature Sensor input Throttle Position Sensor input Mass Air Flow Sensor input Left Downstream HO2S input Park/Neutral Switch input
28 29 30 31 32 33 34 35 36
HO2S Common Right Upstream HO2S input Left Upstream HO2S input Fuel Temperature Sensor input Sensor common
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PIN 1 2 3 4 5 6 7 8 9
WIRE COLOR WK R B NO G B
PIN 10 11 12
WIRE COLOR B G N WU WB WY B UR -
FUNCTION Earth E529 Crank Sensor Negative Crank Sensor Positive Coil Drivers Cylinders 2&3 Coil Drivers Cylinders 1&6 Coil Drivers Cylinders 4&7 Earth E529 Main Relay Control - Low output
13 14 15
Power Supply from Main Relay ON input from Ignition Relay Earth E 529
16 17 18
Heated Oxygen Sensors (HO2S) C112 Left Upstream C113 Right Upstream
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PIN
Wire Color
Description
C112
Left Upstream 1 2 3 4 UY/GR UW/NU B/WG NU/WO
C1019
Left Downstream GW NW WG WU
C1020
Right Downstream R U WG WU HO2S 5 Volt Reference HO2S Signal Ground Heater Power supply Heater Control
MULTI-FUNCTION RELAY UNIT CONNECTORS Discovery (with EVAPS)[97-99 MY] C1029 (8way-Black)
PIN 1 2 3 4 5 6 7 8
FUNCTION
Load Relay power out to ECM, Injectors, CANPV, MAFS, CMP Fuel Pump Power out
Battery power to Load relay from Fuse F7 Battery power to Fuel Pump Relay Fuse F6 Load Relay power out common with pin 3
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PIN 1 2 3 4 5 6
WIRE COLOR UP WG UR -
FUNCTION Fuel Pump Relay control from ECM Key on power Fuel Pump Relay control from Fuse F3 Main Relay control from ECM
Data Link Connector (X-318) Discovery (All with GEMS) C2083 (16-way, Black)
PIN 1 2 3 4 5 6 7 8
FUNCTION
PIN 9 10 11
WIRE COLOR YK
FUNCTION
12 13 14
K-SRS
K-GEMS,,ABS K-10AS
15 16
WK WR
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PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
WIRE COLOR BS GW YB YU US RG YS YK
PIN 19 20
WIRE COLOR SY WO RS UP WU YN YR YG GW OR YW
21 22 23 24 25 26 27 28
HO2S Upstream Heater Control MIL bulb and Immob. ECU (Output)
29 30
31 32
Cylinder #7 Injector Control Cylinder #5 Injector Control IACV-C IACV-A Cylinder #2 Injector Control
33 34 35 36
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PIN 1 2 3 4 5 6 7 8 9 10
WIRE COLOR YR SU
PIN 19 20 21 22 23 24
WIRE COLOR
FUNCTION
WK
WLG
GB R
25 26 27 B YK YB A.C. COMPRESSOR REQUEST (TRINARY SWITCH -HIGH/LOW PRESS.) A.C. CONDSER FAN REQUEST (A.C. TRINARY SWITCH -MED. PRESS.) Immobilization Unit Input
RB
28
11
L. KNOCK SENSOR
29
PB
12 13 14 15 16 17 18
Y SLG G YLG UG GW OB
R. KNOCK SENSOR INPUT AIR TEMP SENSOR INPUT ECT SENSOR INPUT TP SENSOR INPUT MAF SENSOR INPUT L.R. O2 SENSOR INPUT STARTER RELAY GROUND
30 31 32 33 34 35 36 RB OG GR SW RB O2 SENSOR GROUND R.F. O2 SENSOR INPUT L.F. O2 SENSOR INPUT FUEL TEMP SENSOR INPUT MULT.* SENSOR GROUND
* Multiple Sensor Ground= TP, ECT, MAF, CMP, Fuel Temp., Air Temp.
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PIN 1 2 3 4 5 6 7 8 9
WIRE COLOR WK R B NO WG B
PIN 10 11 12
WIRE COLOR B G N WU WB WY B UR -
FUNCTION Earth C560 Crank Sensor Negative Crank Sensor Positive Coil Drivers Cylinders 2&3 Coil Drivers Cylinders 1&6 Coil Drivers Cylinders 4&7 Earth C560 Main Relay Control - enable (-)
13 14 15
Power Supply from Main Relay Fuel Pump Relay enable (-) Earth C560
16 17 18
Heated Oxygen Sensors (HO2S) C644 Left Upstream C645 Right Upstream
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PIN
Wire Color C644 Left Upstream C645 Right stream U RB W WO UpC643 Left Downstream Y RB W WU C642 Right Downstream G RB W WU
Description
1 2 3 4
O RB W WO
HO2S 5 Volt Reference HO2S Signal Ground Heater Power supply Heater Control
PIN 1 2 3 4 5 6 7 8
FUNCTION
PIN 9 10 11
WIRE COLOR WK P
FUNCTION
Chassis Negative (Header C286, C550) Chassis Negative (Header C286, C550)
12 13 14
15 16
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Range Rover Final" Service fix tunes will include: Oxy period resolution to driver induced faults, Idle speed improvement preventing cold hesitation, and Engine Speed Fault (Gbox 21). Improved torque map to prevent Torque Reduction Fault (Gbox 23). Discovery Final" Service fix tunes will include: Oxy period resolution to driver induced faults, Trailing Throttle Misfire, Idle speed improvement preventing cold hesitation, Idle speed fluctuation on decel, Fuel Level Fault P0461.
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Description Increased Idle speed, Oxy Period fix (P0130/0150) Increased Idle speed, Oxy Period fix (P0130/0150) Increased Idle speed, Oxy Period fix (P0130/0150) Increased Idle speed. Misfire trailing throttle and Oxy period fix (P0130/0150)
Other Tunes The following is a list of tunes that may be encountered in a vehicle, but are not appropriate for the year/model listed.
Description Original Production Tune - never sold Original Production Tune (All reworked to 9635) Original Production Tune - Man trans (no NAS Man trans built)
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