002 Poly-Norm Revolex-Kx Poly en
002 Poly-Norm Revolex-Kx Poly en
002 Poly-Norm Revolex-Kx Poly en
REVOLEX KX
POLY
POLY-NORM
Short torsionally flexible shaft coupling
REVOLEX KX
Torsionally flexible pin & bush coupling
POLY
Torsionally flexible coupling, not failsafe
You will find continuously updated data in our online catalogue at www.ktr.com.
51
Table of contents
52
POLY-NORM
Short torsionally flexible coupling
Description of coupling
Coupling selection
Technical data
Selection of standard IEC motors
Type AR
Type ADR (3-part design)
Type BTA and SBA with brake drum/brake disk
Type SB with brake disk
Type AZR
51
53
54
55
56
57
58
59
60
61
REVOLEX KX
Torsionally flexible pin & bush coupling
Description of coupling
Coupling selection
Technical data
Type KX casted material
Type KX-D casted material
Type KX-D material steel
Type KX and KX-D with brake disk
Technical data of pin
Futher types
62
63
65
66
67
68
69
70
70
POLY
Torsionally flexible, shear type coupling
Description of coupling
Selection of standard IEC motors
Type PKD (2-part design) and PKD (3-part design)
Type PKA (dismountable coupling)
Displacements Elastomer sets Screws
71
72
73
74
75
You will find continuously updated data in our online catalogue at www.ktr.com.
POLY-NORM
Torsionally flexible coupling
POLY-NORM
REVOLEX KX
POLY
Description of coupling
General description
The POLY-NORM coupling is a torsionally flexible, shear type shaft coupling. It has an axial plug-in design with a unique short overall length. The
POLY-NORM can be used in nearly all ranges of general engineering and is
ideal for the pump industry.
The POLY-NORM coupling compensates for all kinds of shaft misalignment
while tranmitting the torque safely.
Operation/Design
The coupling consists of two hubs, with fingers separated by elastomeric elements. The hubs are assembled blindly plugging the hub fingers into each other
axially and the elastomer ring is trapped in a groove between both coupling
hubs. The compact POLY-NORM coupling transmits torque with the elastomer
in compression.
All kinds of shaft misalignments,for example generated by inaccurate alignment
of driving or driven elements, vibrations and shock loads are effectively absorbed
by the POLY-NORM.
The coupling is maintenance-free and used in general machinery, the pump
industry and in compressors. Torques of up to 134,000 Nm are stocked in 22
different sizes and 7 designs. In addition to the standard coupling models, flange
drop out center and spacer options are available in many variations.
Explosion-proof use
POLY-NORM couplings are suitable for the use in drives in hazardous areas.
The couplings are certified and confirmed according to EC Standard 94/9/EC
(ATEX 95) and belong to category 2G/2D, are confirmed and thus suitable for
the use in hazardous areas of zone 1, 2, 21 and 22.
Please read through our information in the respective Type Examination Certificate and the operating and mounting instructions under www.ktr.com.
In addition to ATEX marking an inspection certificate by DNV can be ordered for
POLY-NORM couplings.
Variety of components
The coupling can be adapted to many applications due to the many options that
are possible with the building block arrangement. The POLY-NORM components of a given model can be mixed and matched with each other to obtain
different shaft distances using the same basic component.
On request, we can provide customized variations of the POLY-NORM to fit
your needs for example, our POLY-NORM overload coupling with RUFLEX
torque limiter. Just ask us!
You will find continuously updated data in our online catalogue at www.ktr.com.
53
POLY-NORM
Torsionally flexible coupling
Coupling selection
The selection of the POLY-NORM coupling meets the DIN 740 part 2 specification. The coupling must be sized such that the coupling
rated nominal torque is not exceeded in any operating condition. A comparison must be made between the application torque vs. the rating
of the coupling. The selection process for torsionally flexible shaft couplings is described in detail in the ROTEX catalogue which can be
used for POLY-NORM couplings as well. The torques TKN/TKmax mentioned refer to the elastomer ring. The shaft-hub-connection has
to be investigated by the customer.
-30 C
+40 C +60 C +80 C
+30 C
St
1,0
1,2
1,4
starting
frequency/h
1,8
100
SZ
1,0
200
1,2
400
1,4
800
1,6
gentle shocks
1,5
average shocks
1,8
heavy shocks
2,5
Example of calculation Pump drive with three-phase motor (linearized two-mass system):
Given: Details of machine on driving side
Motor power: P = 75 kW
Speed: n = 1485 rpm
Mass moment of inertia of driving side: JA = 1,06 kgm
Starting frequency: z = 6 1/h SZ =1,0
Ambient temperature: = + 60 C St =1,4
Given: Details of machine on load side
Pump
Nominal load torque: TLN = 400 Nm
Peak torque TLS = 300 Nm (Peak value with shock load)
Mass moment of inertia of load side: JL = 2,3 kgm2 SL =1,5
Calculation
Coupling selection
TKN TLN St
Selected:
POLY-NORM AR Size 75
TKN = 850 Nm
TK max. = 1700 Nm
zz Driving torque
54
You will find continuously updated data in our online catalogue at www.ktr.com.
Technical data
POLY-NORM Technical data
Size
Nominal
TKN
Max. TKmax.
Vibratory
TKW
28
40
80
16
Max. speed
[rpm]
with
V = 35 m/s
9650
32
60
120
24
8550
Torque [Nm]
38
90
180
36
7650
42
150
300
60
6950
TKmax.
4,5
6,0
1,0 TKN
0,75 TKN
0,5 TKN
0,25 TKN
Axial Ka
5200
3318
1867
897
1,0
Radial Kr Angular Kw
0,20
1,2
7820
4989
2821
1349
1,0
0,25
1,4
13540
8639
4885
2336
1,0
0,25
1,5
26250
16748
9471
4528
1,0
0,25
1,7
48
220
440
88
6300
29896
19074
10786
5157
1,5
0,30
1,8
55
300
600
120
5650
38500
24563
13891
6641
1,5
0,30
2,0
60
410
820
164
5150
67600
43129
23200
11661
1,5
0,30
2,2
65
550
1100
220
4750
81800
52188
26994
14111
1,5
0,35
2,4
4,0
5,5
75
850
1700
340
4200
122900
78410
40557
21200
1,5
0,40
2,7
85
1350
2700
540
3650
243045
155063
74858
41925
1,5
0,40
3,0
90
2000
4000
800
3300
361571
230682
111364
62371
1,5
0,45
3,4
100
2900
5800
1160
2950
548200
349752
168846
94565
3,0
0,50
3,9
110
3900
7800
1560
2650
792300
505487
244028
136672
3,0
0,60
4,3
125
5500
11000
2200
2350
1023240
652827
315158
176509
3,0
0,60
4,8
2,5
3,5
140
7200
14400
2880
2100
1640430
1046594
508533
282974
3,0
0,60
5,5
160
10000
20000
4000
1900
2090930
1334013
648188
360685
3,0
0,65
6,1
180
13400
26800
5360
1650
2670700
1703907
827917
460696
3,0
0,65
6,0
NEW
NEW
200
19000
38000
7600
1450
4,0
0,65
7,8
220
30000
60000
12000
1300
4,0
0,70
8,7
NEW
240
43000
86000
17200
1200
4,0
0,70
9,6
NEW
260
55000
110000
22000
1000
4,0
0,85
11,3
280
67000
134000
26800
950
4,0
0,95
12,2
NEW
on request
1)
Axial displacement Ka
Radial displacement Kr
Angular displacement Kw
1 [degree]
Displacements
Lmax./min = L + Ka [mm]
Assembly Guidelines
During assembly, the coupling halves must be mounted in a way that the coupling hub faces are flush to the end of the shafts. The alignment
of the shafts must be adjusted that radial and the angular displacements are minimal. The life of the coupling and bearings is extended by
accurate alignment. Steps must be taken to ensure that the alignment will not change during all operating conditions. Shaft displacements
which cannot be avoided must not exceed the figures indicated in the table. Angular and radial displacements can occur at the same time
but the sum of these displacements must not exceed the figures set forth in the table above. See the KTR mounting instructions, KTR
standard 49510 at our homepage www.ktr.com.
General information about the elastomer
Material/Hardness
-30 to + 80
Applications
General engineering
-50 to + 120
Pump industry
ATEX applications
Chemical industry
Applications of average elasticity
Resistant to
Gasoline, diesel
Acids, bases
Tropics
(Salt) water (hot/cold)
Oils, greases
Propane, butane
Natural gas, city gas
Elastomer ring Viton [FKM] 60 Shore-A for the high-temperature range on request
You will find continuously updated data in our online catalogue at www.ktr.com.
55
POLY-NORM
REVOLEX KX
POLY
POLY-NORM
Torsionally flexible coupling
POLY-NORM
Torsionally flexible coupling
Selection of standard IEC motors
POLY-NORM couplings for standard IEC motors, protection IP 54/IP 55 (elastomer ring 78 Shore-A)
A. C. motor 50 Hz
Size
56
4, 6, 8 pole
9 x 20
63
11 x 23
71
14 x 30
80
19 x 40
90S
90L
100L
24 x 50
28 x 60
112M
132S
38 x 80
Motor output n= 3
000
rpm 2-pole
Output P
[kW]
0,09
Torque
T[Nm]
0,32
0,12
0,18
POLYNORM
coupling
size
Output P
[kW]
0,06
Torque
T[Nm]
0,43
0,41
0,09
0,62
0,12
0,25
0,86
0,37
0,55
42 x 110
160L
180M
180L
200L
225S
225M
250M
48 x 110
55 x 110
55 x 110
60 x 140
60 x 140
65 x 140
280S
75 x 140
280M
315S
315M
65 x 140
80 x 170
315L
POLYNORM
coupling
size
355
400
450
75 x 140
80 x 170
90 x 170
95 x 170
110 x 210
120 x 200
POLYNORM
coupling
size
Torque
T[Nm]
0,43
0,64
0,045
0,52
0,88
0,06
0,7
0,18
1,3
0,09
1,1
1,3
0,25
1,8
0,18
0,09
1,4
1,9
0,37
2,5
0,25
2,8
0,12
1,8
28/32
28/32
28/32
Output P
[kW]
Torque
T[Nm]
0,75
2,5
0,55
3,7
0,37
3,9
0,18
2,5
1,1
3,7
0,75
5,1
0,55
5,8
0,25
3,5
1,5
1,1
7,5
0,75
0,37
5,3
2,2
7,4
1,5
10
1,1
12
0,55
7,9
2,2
15
20
27
5,5
36
9,8
13
5,5
18
7,5
25
38
11
36
15
49
18,5
60
22
71
30
97
37
120
45
145
55
177
75
241
90
289
110
353
132
423
160
513
200
641
250
42
48
55
38
7,5
49
11
72
15
98
18,5
121
22
144
30
196
37
240
45
292
60
55
356
75
484
65
90
581
110
707
132
849
160
1030
200
1290
802
250
1600
315
1010
315
2020
355
1140
355
2280
400
1280
400
2570
500
1600
500
3210
560
1790
100
560
3580
630
4030
110
710
4540
800
5120
900
5760
1000
6400
75
42
48
55
60
65
75
85
90
85
85 x 170
315
132M
160M
630
2020
710
2270
800
2560
900
2880
1000
3200
90
125
100
110
125
140
160
1,5
15
2,2
22
30
40
5,5
55
7,5
75
11
109
15
148
0,75
11
1,1
16
1,5
21
2,2
30
40
54
38
42
181
22
215
30
293
37
361
45
438
55
535
5,5
74
7,5
100
11
145
55
15
198
60
18,5
244
22
290
65
30
392
75
727
90
873
110
1070
132
1280
160
1550
200
1930
250
2410
315
3040
400
3850
450
4330
500
4810
560
5390
630
6060
710
6830
800
7690
75
85
90
37
483
45
587
55
712
75
971
90
1170
110
1420
132
1710
2070
110
200
2580
125
250
3220
315
4060
355
4570
140
160
180
42
48
160
100
28/32
38
48
18,5
POLYNORM
coupling
size
400
5150
450
5790
500
6420
560
7190
630
8090
55
60
65
75
85
90
100
110
125
140
160
180
The coupling is selected for an ambient temperature up to + 30 C. The coupling was selected for normal operation. The respective couplings have a minimum operating factor of f min. = 1,35. Drives with periodical torque curves must be selected according to DIN 740 part
2. On request the selection is made by KTR.
Torque T = rated torque according to Siemens catalogue M 11 1994/95..
56
You will find continuously updated data in our online catalogue at www.ktr.com.
POLY-NORM
Torsionally flexible coupling
POLY-NORM
REVOLEX KX
POLY
Type AR
zz Torsionally flexible, reduces vibrations
zz Fail-safe
zz Maintenance-free
zz Very short design
zz Axial plug-in
zz According to DIN 740
Approved according to EC Standard 94/9/EC
zz
zz Detailed mounting instructions and further
information available at www.ktr.com
Components
Size 140-280
Size 28-125
Componets:
Type AR
1 = Standard hub (GJL)
2 = Elastomer ring (up to size 180: NBR 78 Sh-A;
up to size 200: T-PUR 84 Sh-A)
POLY-NORM Type AR
Dimensions [mm]
Elastomer ring (part 2) 1)
Max. finish
Torque [Nm]
Size
General
bore d 2)
TKN
TKmax.
LAR
l1
s
DH
D
28
40
80
30
59
28
3
69
46
32
60
120
35
68
32
4
78
53
38
90
180
40
80
38
4
87
62
42
150
300
45
88
42
4
96
69
48
220
440
50
101
48
5
106
78
55
300
600
60
115
55
5
118
90
60
410
820
65
125
60
5
129
97
65
550
1100
70
135
65
5
140
105
75
850
1700
80
155
75
5
158
123
85
1350
2700
90
175
85
5
182
139
90
2000
4000
95
185
90
5
200
148
100
2900
5800
110
206
100
6
224
165
110
3900
7800
50-120
226
110
6
250
185
125
5500
11000
55-140
256
125
6
280
210
140
7200
14400
65-155
286
140
6
315
235
160
10000
20000
75-175
326
160
6
350
265
180
13400
26800
75-200
366
180
6
400
300
NEW
200
19000
38000
85-200
408
200
8
450
335
NEW
220
30000
60000
95-220
448
220
8
500
370
NEW
240
43000
86000
105-240
488
240
8
550
405
NEW
260
55000
110000
115-260
530
260
10
650
440
NEW
280
67000
134000
125-280
570
280
10
700
475
1)
Standard material perbunane (NBR) 78 Shore A, size 140 - 280 double tooth elastomers, selection see page 54
2)
Bores H7 with keyway DIN 6885 sheet 1 [JS9] and threads for setscrews on the feather keyway.
3)
Referring to average bore
Components
TB1 TB2
N
12
14
19,5
20
24
29
33
36
42,5
48,5
49
55
60
70
76,5
94,5
111,5
126
140
154
158
172
G
M5
M8
M8
M8
M8
M8
M8
M10
M10
M10
M12
M12
M16
M16
M20
M20
M20
M24
M24
M24
M24
M24
t
7
7
10
10
15
14
15
20
20
25
25
25
30
35
35
45
50
50
50
50
60
60
Mass moment AR 3)
of inertia
Weight
[kgm] 3)
[kg]
0,0004
0,0008
0,0016
0,0026
0,0042
0,0070
0,0112
0,0174
0,028
0,052
0,090
0,160
0,317
0,570
1,030
1,746
3,239
5,728
9,489
14,963
29,504
42,451
0,9
1,4
2,0
2,7
3,7
5,5
6,9
8,8
13,5
19,5
23,2
31,9
38,0
55,2
92,6
126,9
181,8
263,7
355,9
466,3
672,2
836,6
32
Dimensions
Taper
[mm]
clamping
max.
bush d1;d2 l1;l2
1108
25
25,5
42
1210
32
31,0
1610
40
30,0
Size
48
1615
40
42,5
60
2012
50
38,5
65
2517
60
62,5
16
20
16
20
3
3
75
Dimensions
Taper
[mm]
clamping
max.
bush d1;d2 l1;l2
2517
60
52,5
85
2517
60
46,5
25
49
3030
75
82
32
90
Size
Fixing screws 1)
for taper clamping bush
Size Length SW
TA
[Inch] [mm] [mm] [Nm]
1
/
25
6
49
16
20
90
3020
75
52,0
32
92
22
31
100
3535
90
98,0
38
10
115
25
49
125
4040
100
111,5
45
12
172
1)
2 fastening screws except for 3535/4040 3 fixing screws.
Coupling design TB 1 Cam-sided screwing - TB 2 Collar-sided screwing
Combination possible! Please order our seperate data sheet M407045.
Ordering
example:
POLY-NORM 38
AR
38
30
Coupling size
Type
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
57
POLY-NORM
Torsionally flexible coupling
Type ADR (3-part design)
zz Torsionally flexible, reduces vibrations
zz Elastomer ring can be replaced while being mounted
zz Fail-safe
zz Maintenance-free
zz Short design
zz Axial plug-in
zz According to DIN 740
zz Approved according to EC Standard 94/9/EC
zz Detailed mounting instructions and further
information available at www.ktr.com
Components
4D
3D
Size 38-125
Size 140-280
Components:
Type ADR (3-part)
1 = Standard hub* (GJL)
2 = Elastomer ring (up to size 180 NBR 78 Sh-A; from size 200: T-PUR 84 Sh-A)
3D = Flange hub (up to size 180: GJS; from size 200: steel)
4D = Cam ring (GJL)
* To be preferably used on driving side
= displacement of hub
NEW
NEW
NEW
NEW
NEW
38
42
48
55
60
65
75
85
90
100
110
125
140
160
180
200
220
240
260
280
Elastomer ring
torque [Nm] 1)
TKN
90
150
220
300
410
550
850
1350
2000
2900
3900
5500
7200
10000
13400
19000
30000
43000
55000
67000
TKmax
180
300
440
600
820
1100
1700
2700
4000
5800
7800
11000
14400
20000
26800
38000
60000
86000
110000
134000
Dimensions [mm]
Max. finish bore 2)
General
d1
d2
40
34
45
38
50
44
60
50
65
56
70
60
80
68
90
78
95
85
110
95
50-120
105
55-140
115
65-155 55-135
75-175 65-155
75-200 65-175
85-200
200
95-220
220
105-240
240
115-260
260
125-280
280
LADR
80
88
101
115
125
135
155
175
185
206
226
256
286
326
366
408
448
488
530
570
l1; l2
38
42
48
55
60
65
75
85
90
100
110
125
140
160
180
200
220
240
260
280
Number z
Separation
z x angle
s
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
8
8
8
10
10
DH
87
96
106
118
129
140
158
182
200
224
250
280
315
350
400
450
500
550
650
700
D
62
69
78
90
97
105
123
139
148
165
185
210
235
265
300
335
370
405
440
475
D1
48
54
62
72
80
86
98
112
122
136
150
168
195
225
255
290
320
350
380
410
N
19,5
20
24
29
33
36
42,5
48,5
49
55
60
70
76,5
94,5
111,5
126
140
154
158
172
M
11,0
12,0
13,7
18,7
22,2
26,7
27,8
33,7
31,5
37,5
39,5
48,0
47,0
65,0
79,0
95
103
119
109
109
W
12
16
16
15
14
11
16
18
26
28
30
35
59
43
33
7
8
1
34
29
G
M8
M8
M8
M8
M8
M10
M10
M10
M12
M12
M16
M16
M20
M20
M20
M24
M24
M24
M24
M24
t
10
10
15
14
15
20
20
25
25
25
30
35
35
45
50
50
50
50
60
60
t1
7
7
7
14
15
20
20
25
25
25
30
35
35
45
50
50
50
50
60
60
TA [Nm]
10
10
10
10
10
17
17
17
40
40
80
80
140
140
140
240
240
240
240
240
M x l [mm]
D4 [mm]
TA [Nm] 3)
Size
38
M6x16
5
5x72
62
10
110
42
M8x16
5
5x72
69
25
125
48
M8x20
6
6x60
78
25
140
55
M8x20
6
6x60
88
25
160
60
M8x20
6
6x60
98
25
180
65
M10x20
6
6x60
104
49
200
75
M10x25
6
6x60
120
49
220
85
M12x25
6
6x60
138
86
240
90
M16x30
6
6x60
149
210
260
100
M16x30
6
6x60
163
210
280
1)
Standard material Perbunan (NBR) 78 Shore A, size 140 - 280 double tooth elastomers, selection see page 54
2)
Bore H7 with keyway to DIN 6885 sheet 1(JS9) with thread for set screws
3)
Screw tightening torque acc. to 8.8
Ordering
example:
58
M x l [mm]
Number z
Separation
z x angle
D4 [mm]
TA [Nm] 3)
M16x40
M20x40
M20x50
M20x55
M20x60
M20x60
M24x70
M27x70
M30x90
M30x90
8
8
8
9
10
10
10
10
10
10
8x45
8x45
8x45
9x40
10x36
10x36
10x36
10x36
10x36
10x36
183
202
237
267
304
342
378
412
480
520
210
410
410
410
410
580
1000
1500
2000
2000
POLY-NORM 65
ADR
d1=55
d2=60
Coupling size
Type
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
Type BTA and SBA with brake drum/brake disk for brake stop
zz Shaft coupling POLY-NORM ADR-BTA with brake drum to
be mounted to external drum brakes with double shoes according to DIN 15431/15435
zz Shaft coupling POLY-NORM ADR-SBA with disk for braking
calipers
zz Each coupling type to be combined with various sizes of brake
drum disks (see selection)
zz The brake drum or brake disk has to be placed onto the shaft
end with the biggest mass moment of inertia
zz Finish bore according to ISO fit H7, feather keyway according
to DIN 6885 sheet 1 - JS9
Components
4D 3D
1Nd 15N 4D 3D
z = number
z = number
1Nd 7N
TKN
TKmax.
38
90
42
150
48
220
440
55
300
600
60
410
820
65
550
1100
75
850
1700
85
1350
2700
90
2000
4000
100
2900
5800
110
3900
7800
125
5500
11000
140
7200
14400
160
10000
20000
180
13400
26800
D; D1
DH
D2
D3
M1
l1; l2
L
80
d1
d2
d3
180
40
34
38
87
61
75
5 x 72
M6
38
300
45
38
42
96
68
82
5 x 72
M8
42
90
50
44
48
106
77
92
6 x 60
M8
48
101
60
50
55
118
88
104
6 x 60
M8
55
115
65
56
60
129
96
114
6 x 60
M8
60
125
70
60
65
140
104
122
6 x 60
M10
65
135
80
68
75
158
121
140
6 x 60
M10
75
155
90
78
85
182
137
160
6 x 60
M12
85
175
95
85
90
200
146
174
6 x 60
M16
90
185
110
95
100
224
164
195
6 x 60
M16
100
206
50-120
105
50-110
250
184
218
8 x 45
M16
110
226
55-140
115
55-125
280
208
245
8 x 45
M20
125
256
65-155
55-135
65-140
315
233
276
8 x 45
M20
140
286
75-175
65-155
75-160
350
263
308
9 x 40
M20
160
326
75-200
65-175
75-180
400
298
349
10 x 36
M20
180
366
Size
POLY-NORM BTA
POLYNORM
Size
DBxB
Brake
drum 2)
160x60
POLY-NORM SBA
POLYSpeed
38 42 48 55 60 65 75 85 90 100 110 125 140 160 180 rpm
NORM 38 42
Size
with
v=
AxG
60
Dimensions [mm] C
brake
m/s 3)
disk2)
4
7150 200x12,5 13,75
200x75
250x95
17 16 20
315x118
400x150
5725
7
25 21 16 12
2,5 -3,5
34 28 25 22 15,5 9,5
500x190
3
18 12
-2
630x236
20 13
-4
710x265
24
-11
48
Speed
rpm
with
v=
60
m/s 3)
5725
4575
4575
315x16
17
22 26 29 35,5
3625
400x16
3625
17
22 26 29 35,5 41,5 42 48
2850
500x16
2850
22 26 29 35,5 41,5 42 48 54 64
2275
630x20
46 52 62 69 86
2275
1800
1800
710x20
46 52 62 69 86 104
1600
1600
800x25
900x25
Ordering
example:
POLY-NORM 38
ADR-BTA
200 x 75
Coupling size
Type
brake drum
You will find continuously updated data in our online catalogue at www.ktr.com.
d2=32 NnD
Component with
finish bore
d3=25 NnD
Component with
finish bore
59
POLY-NORM
REVOLEX KX
POLY
POLY-NORM
Torsionally flexible coupling
POLY-NORM
Torsionally flexible coupling
Type ADR-SB with brake disk for brake stop
zz Shaft coupling POLY-NORM ADR-SB with disk for brake
callipers
zz Each coupling type to be combined with various diameters of
brake disks
zz Elastomer ring, driving flange and brake disk to be replaced
while being assembled
zz The brake disk has to be placed onto the shaft end with the
biggest mass moment of inertia
zz Finish bore according to ISO fit H7, feather keyway according
to DIN 6885 sheet 1 - JS9
Components
4Nx
15Nx
3N
4D
3D
Components
2 = Elastomer ring
3D = Flange hub
4D = Cam ring
3N = Driving flange
15Nx = Brake disk
4Nx = Coupling flange
Size
TKN
55
300
TKmax
600
60
410
820
Dimensions [mm]
d2
50
d3
DH
l11
l12
DF
150
l2
55
60
118
54,7
136,5
56
65
129
150
50
59,2
LADR-SB
D1
88
l7
24,0
135
249,0
72
57,8
M8
t1/t2 TA [Nm]
15
10
136,5
97
25,0
135
255,0
80
59,3
M8
20
10
17
65
550
1100
60
70
140
150
65
63,7
136,5
105
26,5
135
261,5
86
61,3
M10
20
75
850
1700
68
80
158
150
75
74,0
136,5
123
31,5
135
276,5
98
66,0
M10
20
17
85
1350
2700
78
90
182
150
85
84,7
136,5
139
35,0
135
290,0
112
68,8
M10
25
17
90
2000
4000
85
100
200
150
90
89,5
136,5
148
39,5
135
299,5
122
73,5
M12
25
40
100
2900
5800
95
110
224
190
100
95,5
177,0
165
43,0
175
354,0
136
81,5
M12
25
40
110
3900
7800
105
120
250
190
110
105,5
177,0
185
48,0
175
369,0
150
86,5
M16
30
80
125
5500
11000
115
140
280
195
125
120,5
182,0
210
53,0
180
394,0
168
91,5
M16
35
80
140
7200
14400
135
160
315
195
140
130,0
182,0
235
60,5
180
416,5
195
104,5
M20
35
140
160
10000
20000
155
180
350
195
160
150,0
182,0
265
62,5
180
438,5
225
106,5
M20
45
140
Size
55
250 450
60
250 500
M8x20
10
M8x20
25
65
315 500
M8x55
35
M10x20
49
75
315 560
M10x60
69
M10x25
49
85
355 560
M10x60
69
M12x25
86
90
400 710
M12x65
120
M16x30
210
100
400 800
M12x65
120
M16x30
210
110
450 900
M16x75
295
M16x40
210
125
450 900
M16x75
295
M20x40
410
140
500 900
M20x80
410
M20x50
410
160
560 900
M20x90
410
M20x55
410
1)
2)
3)
Ordering
example:
60
POLY-NORM 75
ADR-SB
500 x 30
Coupling size
Type
3D d1 - 60 NnD
Component with
finish bore
4Nx d2 - 70 NnD
Component with
finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
Type AZR
zz Bridging large shaft gaps with (standard) spacers
zz Allows to replace the elastomer with no need to disassemble
the driving and driven machine
zz No movement of driver and driven components is necessary
for disassembly of pump thrust bearing
zz Customized types available (AZVR)
zz Approved and certified according to EC Standard 94/9/EC
zz Detailed mounting instructions and further
information available at www.ktr.com
Components
4N
3N
3N
4N
Components:
Type AZR
2 = Elastomer ring (NBR 78 Sh-A)
3N = Driving flange (GJL)
4N = Coupling flange (Steel)
100
140
100
140
100
140
100
140
Dimensions [mm]
Max. finish
bore2) d1
30
60
120
35
90
180
40
150
300
45
220
440
50
100
55
60
65
75
140
600
60
170
210
184
224
190
230
204
244
35
42
45
52
250
l3
49,5
69,5
49
69
49
69
49
69
49
69
l4
DH
DF
Mxl
TA [Nm]
69
46
26
M6x18
14
M5
78
53
26
M6x18
14
M8
87
62
33
M6x20
14
M8
10
96
69
35
M6x20
14
M8
10
1,5
106
78
41,5
M6x20
14
M8
15
49
55
69
1,5
118
88
43,5
M8x25
35
M8
14
2,4
0,0030
2,9
0,0042
3,2
0,0062
3,9
0,0048
4,3
0,0068
5,1
0,0094
5,1
0,0128
6,0
0,0170
6,6
0,0216
7,5
0,0188
9,4
0,0240
10,8
290
89
0,0232
12,2
220
49
0,0326
11,2
0,0414
13,0
140
410
820
65
260
60
69
1,5
129
97
47,5
M8x25
35
M8
15
180
300
89
0,0504
14,6
100
230
49
0,0564
14,0
0,0730
15,8
140
550
1100
70
270
65
69
1,5
140
105
51,5
M8x25
35
M10
20
180
310
89
0,0894
17,5
140
290
69
0,0824
23,2
180
850
1700
80
180
75
2700
90
350
100
360
1,5
158
123
60,5
M10x30
69
M10
20
89
1,5
182
139
69,5
M10x30
69
M10
25
124
320
4000
69
85
420
2000
89
124
310
1350
140
180
330
400
250
100
210
l2
35
AZR
Weight 3)
[kg]
100
140
90
170
Mass
moment
of inertia 3)
[kgm]
0,0020
180
250
85
LAZR
210
300
Thread for
setscrew
G
t
General
69
90
89
1,5
200
148
73,5
M12x35
120
M12
25
0,1008
25,6
0,1332
29,8
0,1570
32,1
0,1658
35,2
0,1812
40,7
0,2466
38,2
0,2880
42,2
250
430
124
0,3566
49,3
140
340
69
0,3988
50,0
180
2900
5800
110
250
380
450
100
89
224
165
83
M12x35
120
M12
124
25
0,4450
54,8
0,5465
63,2
1)
2)
3)
Ordering
example:
POLY-NORM 42
Coupling size
AZR
140
38
42
Type
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
61
POLY-NORM
REVOLEX KX
POLY
POLY-NORM
Torsionally flexible coupling
REVOLEX KX
Torsionally flexible pin & bush coupling
Description of coupling
General description
REVOLEX KX is a torsionally flexible, fail-safe pin & bush coupling. It can
be plugged in axially and is characterized by its short design. In addition,
REVOLEX KX allows for an easy disassembly of the elastomer rings including
the pins while being assembled. Taking into account the transmittable torque,
REVOLEX KX is based on the POLY-NORM coupling.
The REVOLEX KX coupling compensates for every kind of shaft misalignment
while transmitting the torque safely.
Operation/Arrangement
The coupling consists of two hubs. The torque is transmitted via the steel pins
with their taper elastomer rings.
As a result all kinds of shaft misalignment, for example caused by inaccurate
alignment of the driving or driven elements, is compensated for reliably and
vibrations and shocks are compensated for excellently.
The coupling is maintenance-free and is used in general engineering and the
pump industry, materials handling technology technology, etc. For an optimum
adjustment to the different applications, 21-off sizes are available covering torques up to 1.220.000 Nm. Apart from the standard programme customized
solutions are available.
Perbunan (NBR)
Perbunan (NBR)
Hardness
80 Shore A
80 Shore A
80 Shore A
- 30 to + 80
- 50 to + 70
- 30 to + 80
- 50 to +120
Colour
black
black
blue
Applications
STANDARD
62
You will find continuously updated data in our online catalogue at www.ktr.com.
Coupling selection
The selection of the REVOLEX KX coupling has to be dimensioned in a way that the permissible coupling load is not exceeded with any operating condition. For this purpose a comparison between the loads that arise and the permissible coupling parameters has to be performed.
The torques TKN/TKmax mentioned refer to the connection of pins. The shaft-hub-connection needs to be investigated by the customer.
Description
Symbol
Definition or explanation
TKN
Torque that can continuously be transmitted over the entire permissible speed
range
TK max
TKW
TN
St
-30 C
+30 C
+40 C
+60 C
+80 C
1,0
1,2
1,4
1,8
Example of calculation:
Kneading machine drive with rotary current motor
Details of machine on driving side:
Coupling selection:
General details:
Ambient temperature = +40 C
You will find continuously updated data in our online catalogue at www.ktr.com.
63
POLY-NORM
REVOLEX KX
POLY
REVOLEX KX
Torsionally flexible pin & bush coupling
REVOLEX KX
Torsionally flexible pin & bush coupling
Coupling selection
The operating factors listed are based on experiences estimating the operating behaviour of driving and driven combinations. For a periodic
impulse of the machine or driving or braking of big masses it is necessary to perform a selection in accordance with DIN 740.
Construction machines
Operating factor SB
Operating factor SB
1,25
Metal industry
Manoeuvre winches
1,25
Swing gears
1,50
Mixers
Miscellaneous winches
1,75
Constant density
1,50
1,75
Variable density
1,75
Multi-bucket excavators
1,75
Mills
1,75
Centrifugal mills
1,75
Impellers
1,75
Beater mills
1,75
Cutter heads
1,75
Autogenous mills
1,75
Cutter drives
2,00
2,00
Construction lifts
1,25
Food-processing industry
Concrete mixers
1,25
Sugarcane harvesters
1,25
1,25
Sugar-beet harvesters
1,25
Sugar-beet washing
1,25
Conveyors
2,00
Bucket elevators
1,50
Kneading machines
1,75
Freight lifts
1,75
Sugarcane breakers
1,75
Hauling winches
1,25
Sugarcane mills
1,75
Apron conveyors
1,25
Oil industry
1,25
1,50
1,25
Rotary furnaces
1,75
Rotary conveyors
1,25
Paper machines
1,25
Couch rolls
1,75
Worm conveyors
1,25
Calenders
1,75
1,25
Wet presses
1,75
Conveyors
1,75
Pumps
1,75
1,00
Inclined lifts
1,75
1,25
Shaking slides
2,00
1,25
1,50
2,00
Generators
Frequency converters
1,75
Generators
1,75
Agitator
Light liquid
1,00
1,75
Viscous liquid
1,25
Mixers
1,75
1,25
Extruders
1,75
1,50
Kneading machines
1,75
1,75
Lifters/cranes
Filters
Luffing gears
1,00
Screening drums
1,25
Textile industry
Running gears
1,75
Winders
1,25
Lifting gears
1,75
1,25
Tanning barrels
1,25
1,50
Woodworking machinery
1,50
Planing machines
1,25
Shredders
Barking machines
1,75
Saw frames
1,75
Centrifugal fans
1,75
Industrial fans
1,75
Compressors
Centrifugal compressors
1,00
Rotary blowers
1,75
Rotary compressors
1,25
1,75
Metal industry
Plate tilters
Wire pulls
1,25
1,25
1,75
1,75
Winders
1,25
Rakes
1,0
Crawlers
1,25
Worm pumps
1,25
Roller levellers
1,25
Concentrators
1,25
Winding drums
1,50
Mixers
1,25
1,75
Aerators
1,75
1,75
Machine tools
Plate shears
1,75
Scissors
1,25
Block pushers
1,75
Dressing rollers
1,50
1,75
Bending machines
1,50
De-scalers
1,75
1,75
1,75
Levelling machines
1,75
Billet shears
1,75
Hammers
1,75
Plugging machines
1,75
Presses
1,75
1,75
Forging presses
1,75
Shifting devices
1,75
64
You will find continuously updated data in our online catalogue at www.ktr.com.
Technical data
REVOLEX KX Technical data
Torque [Nm]
NBR 80 Sh-A
Size
Casted material
Steel
Nominal
TKN
Max.
TKmax.
Vibratory
TKW
KX 105
6485
12970
2594
Max. speed
[rpm] with
V = 35 m/s
2000
Max.
bore
[mm]
120/135
0,25xTKN
0,50xTKN
0,75xTKN]
1,00xTKN
110/125
Max. speed
[rpm] with
V = 60 m/s
3475
1,053x106
1,545x106
2,225x106
3,060x106
KX 120
10080
20160
4032
1800
125/145
3100
140/155
1,242x106
1,675x106
2,350x106
3,167x106
KX 135
14030
28060
5612
1600
140/150
2725
160/165
1,728x106
2,331x106
3,270x106
4,407x106
KX 150
17960
35920
7184
1450
160
2500
185
2,213x106
2,985x106
4,187x106
5,643x106
KX 170
26360
52720
10544
1250
180
2150
220
3,250x106
4,480x106
7,500x106
9,970x106
KX 190
36160
72320
14464
1100
205
1900
245
4,458x106
6,145x106
1,029x107
1,367x107
KX 215
48160
96320
19264
1000
230
1725
275
5,938x106
8,185x106
1,370x107
1,822x107
KX 240
65740
131480
26296
900
250
1550
310
7,850x106
1,675x107
2,575x107
3,465x107
KX 265
91480
182960
36592
800
285
1375
350
1,092x107
2,331x107
3,583x107
4,822x107
KX 280
123530
247060
49412
720
315
1225
385
1,475x107
3,147x107
4,838x107
6,511x107
KX 305
152840
305680
61136
675
330
1150
405
1,830x107
3,904x107
6,002x107
8,076x107
KX 330
188470
376940
75388
625
355
1075
435
2,250x107
4,802x107
7,382x107
9,934x107
KX 355
230110
460220
92044
975
465
2,748x107
5,863x107
9,013x107
1,213x108
KX 370
302500
605000
121000
900
550
3,614x107
7,712x107
1,186x108
1,595x108
Size
Casted material
Steel
Nominal
TKN
Max.
TKmax.
Vibratory
TKW
KX-D 75
3800
7600
1520
Max. speed
[rpm] with
V = 35 m/s
Max.
bore
[mm]
Max. speed
[rpm] with
V = 60 m/s
4500
Max.
bore
[mm]
90
0,25xTKN
0,50xTKN
0,75xTKN
1,00xTKN
0,641x10
0,941x10
1,355x10
1,864x106
KX-D 85
5000
10000
2000
4175
100
0,834x106
1,224x106
1,763x106
2,425x106
KX-D 95
6600
13200
2640
3845
110
1,077x106
1,580x106
2,277x106
3,131x106
KX-D 105
8650
17300
3460
2000
110
3475
120
1,404x106
2,060x106
2,967x106
4,081x106
KX-D 120
14110
28220
5640
1800
125
3100
140
1,742x106
2,350x106
3,297x106
4,443x106
KX-D 135
18690
37380
7476
1600
140
2725
160
2,304x106
3,108x106
4,360x106
5,876x106
KX-D 150
23100
46200
9240
1450
160
2500
185
2,880x106
3,885x106
5,450x106
7,345x106
KX-D 170
36900
73800
14760
1250
180
2150
220
4,550x106
6,272x106
1,050x107
1,396x107
KX-D 190
48210
96420
19284
1100
205
1900
245
5,980x106
8,243x106
1,380x107
1,834x107
KX-D 215
61900
123800
24760
1000
230
1725
275
7,634x106
1,052x107
1,762x107
2,342x107
KX-D 240
92030
184060
36812
900
250
1550
310
1,101x107
2,350x107
3,613x107
4,861x107
KX-D 265
121900
243800
48760
800
285
1375
350
1,456x107
3,108x107
4,778x107
6,429x107
KX-D 280
158800
317600
63520
720
315
1225
385
1,896x107
4,047x107
6,221x107
8,371x107
KX-D 305
191060
382120
76424
675
330
1150
405
2,287x107
4,880x107
7,502x107
1,009x108
KX-D 330
251200
502400
100480
625
355
1075
435
3,001x107
6,403x107
9,843x107
1,324x108
KX-D 355
299100
598200
119640
575
380
975
465
3,572x107
7,622x107
1,172x108
1,577x108
KX-D 370
377800
755600
151120
535
450
900
550
4,518x107
9,640x107
1,482x108
1,994x108
KX-D 470
510000
1020000
204000
855
6,325x107
1,350x108
2,075x108
2,208x108
KX-D 520
715000
1430000
286000
740
8,832x107
1,885x108
2,897x108
3,083x108
KX-D 590
950000
1900000
380000
660
acc. to
customers
request
1,177x108
2,5107x108
3,859x108
4,107x108
KX-D 650
1220000
2440000
488000
590
1,512x108
3,226x108
4,959x108
5,277x108
Couplings can be dynamically balanced on request (semi-key balancing G 6,3 with speed acc. customers specifications). For peripheral speeds exceeding V = 30 m/s, we would recommend
dynamically balancing.
Displacements
Axial displacement Ka
Radial displacement Kr
Angular displacement Kw
Lmax./min = L + Ka [mm]
Displacements
Size (KX and KX-D)
75
85
105
120
135
150
170
305
330
355
370
470
520
590
0,95
1,2
1,3
1,4
1,5
3,1
3,3
3,5
3,8
4,4
4,9
5,4
3,8
1,1
95
1,1
1,7
190
1,9
215
2,0
240
2,2
265
2,5
280
2,7
2,9
650
500 rpm
0,9
0,9
1,0
1,1
1,2
1,3
1,4
1,6
1,7
1,9
2,0
2,2
2,3
2,5
2,8
3,1
3,5
750 rpm
0,7
0,8
0,8
0,9
1,0
1,1
1,2
1,3
1,4
1,6
1,7
1,8
1,9
2,0
2,2
2,4
1000 rpm
0,6
0,7
0,7
0,8
0,9
0,9
1,0
1,1
1,2
1,4
1,4
1,5
1,7
1,8
1500 rpm
0,5
0,5
0,6
0,6
0,7
0,8
0,8
0,9
1,0
2000 rpm
0,4
0,5
0,5
0,5
0,6
0,7
3000 rpm
0,4
0,4
Assembly instructions
The permissible misalignment figures of the flexible REVOLEX KX couplings mentioned are general standard values, taking into account the coupling load up to the rated torque TKN of the
coupling and an ambient temperature of + 30 C. The displacement figures may only be used separately - if various kinds of displacement arise in parallel, the displacement figures may only be
used proportionately. For the assembly of the coupling please make sure that the distance dimension E is adhered to accurately to make sure that the coupling remains flexible during operation.
See KTR assembly instructions, KTR standard 49410 at our homepage www.ktr.com.
You will find continuously updated data in our online catalogue at www.ktr.com.
65
POLY-NORM
REVOLEX KX
POLY
REVOLEX KX
Torsionally flexible pin & bush coupling
REVOLEX KX
Torsionally flexible pin & bush coupling
Type KX casted material
zz Vibration-reducing, short design
zz Radial assembly/disassembly
zz Axial plug-in, fail-safe
zz All-over machining good dynamic properties
zz Protected surfaces
zz Standard hub material GJL (GJS or steel available on request)
Approved and certified according to EC Standard 94/9/EC
zz
Components
1
Components
Type KX
1 = Hub part 1
2 = Hub part 2
3 = Complete pin
4 = KX sleeve (hardened and corrosion-resistant)
REVOLEX KX
Torque
[Nm]
Finish bore
[min. - max.]
Dimensions [mm]
Mass
Approx.
moments
weight 3)
of inertia 3)
[kg]
[kgm2]
0,771
62
TKN
TKmax
Max.
speed 2)
[rpm]
d1
d2
l1; l2
DH
D1
D2
N1
N2
KX 105
6485
12970
2000
34-110
34-125
237
117
330
180
202
56
30
76
KX 120
10080
20160
1800
50-125
50-145
270
132
370
206
232
76
46
100
1,611
96
KX 135
14030
28060
1600
70-140
70-150
300
147
419
230
240
76
46
100
2,685
123
KX 150
17960
35920
1450
82-160
336
165
457
256
260
76
46
100
3,887
162
KX 170
26360
52720
1250
95-180
382
188
533
292
292
92
63
130
9,165
273
KX 190
36160
72320
1100
110-205
428
211
597
330
330
92
63
130
14,765
360
KX 215
48160
96320
1000
125-230
480
237
660
368
368
92
63
145
22,771
465
KX 240
65740
131480
900
140-250
534
264
737
407
407
122
76
167
43,484
695
KX 265
91480
182960
800
160-285
590
292
826
457
457
122
76
170
70,143
910
KX 280
123530
247060
720
180-315
628
311
927
508
508
122
76
189
112,637
1183
KX 305
152840
305680
675
180-330
654
324
991
533
533
122
76
202
146,974
1369
KX 330
188470
376940
625
200-355
666
330
1067
572
572
122
76
208
198,005
1598
Size
1)
M*
Ordering
example:
66
REVOLEX KX 170
GJL
Part 1 120
Part 2 150
Material
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
Components
REVOLEX KX-D
KX-D 105
8650
17300
2000
34-110
237
117
330
180
56
76
Mass
moments
of inertia 3)
[kgm]
0,907
KX-D 120
14110
28220
1800
50-125
270
132
370
206
76
100
1,867
108
KX-D 135
18690
37380
1600
70-140
300
147
419
230
76
100
3,144
145
KX-D 150
23100
46200
1450
82-160
336
165
457
256
76
100
4,573
180
KX-D 170
36900
73800
1250
95-180
382
188
533
292
92
130
10,259
291
KX-D 190
48210
96420
1100
110-205
428
211
597
330
92
130
16,601
385
KX-D 215
61900
123800
1000
125-230
480
237
660
368
92
130
25,495
498
KX-D 240
92030
184060
900
140-250
534
264
737
407
122
170
50,147
760
KX-D 265
121900
243800
800
160-285
590
292
826
457
122
170
80,796
997
KX-D 280
158800
317600
720
180-315
628
311
927
508
122
170
129,979
1301
KX-D 305
191060
382120
675
180-330
654
324
991
533
122
170
170,016
1509
KX-D 330
251200
502400
625
200-355
666
330
1067
572
122
170
227,451
1755
KX-D 355
299100
598200
575
225-380
718
356
1156
610
122
170
338,145
2275
KX-D 370
377800
755600
535
225-450
770
382
1250
720
122
170
492,353
2853
Size
Torque 1) [Nm]
TKN
TKmax.
Max.
speed 2)
[rpm]
Finish bore
[min. - max.]
d1; d2
Dimensions [mm]
L
l1; l2
DH
D1; D2
N1; N2
M*
Approx
weight 3) [kg]
68
Ordering
example:
GJL
120
150
Material
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
67
POLY-NORM
REVOLEX KX
POLY
REVOLEX KX
Torsionally flexible pin & bush coupling
REVOLEX KX
Torsionally flexible pin & bush coupling
Type KX-D material steel
zz Reducing vibrations, short design
zz Radial assembly/disassembly
zz Axial plug-in, fail-safe
zz All-over machining good dynamic properties
zz Hub material steel, specifically suitable for drive elements subject to high loads or high circumferential speeds
zz Pins are arranged alternately
zz Increase of transmittable torque by up to 40 % compared to
REVOLEX KX
Approved and certified according to EC Standard 94/9/EC
zz
Components
Components
Type KX-D
5 = Hub part 5
3 = Complete pin
6 = KX-D sleeve (hardened and corrosion-resistant)
REVOLEX KX-D
TKN
TKmax.
Max.
speed 2)
[rpm]
d1; d2
l1; l2
DH
D1; D2
N1; N2
M*
KX-D 75
3800
7600
4500
0-90
193
95
255
136
56
76
Mass
moments
of inertia 3)
[kgm2]
0,325
KX-D 85
5000
10000
4175
0-100
213
105
274
152
56
76
0,440
46
KX-D 95
6600
13200
3825
0-110
227
112
298
168
56
76
0,624
56
KX-D 105
8650
17300
3475
0-120
237
117
330
180
56
76
0,907
80
KX-D 120
14110
28220
3100
0-140
270
132
370
206
76
100
1,867
124
KX-D 135
18690
37380
2725
70-160
300
147
419
230
76
100
3,144
165
KX-D 150
23100
46200
2500
82-185
336
165
457
256
76
100
4,573
205
KX-D 170
36900
73800
2150
95-220
382
188
533
292
92
130
10,259
322
KX-D 190
48210
96420
1900
110-245
428
211
597
330
92
130
16,601
431
KX-D 215
61900
123800
1725
125-275
480
237
660
368
92
130
25,495
559
KX-D 240
92030
184060
1550
140-310
534
264
737
407
122
170
50,147
833
KX-D 265
121900
243800
1375
160-350
590
292
826
457
122
170
80,796
1099
KX-D 280
158800
317600
1225
180-385
628
311
927
508
122
170
129,979
1436
KX-D 305
191060
382120
1150
180-405
654
324
991
533
122
170
170,016
1669
KX-D 330
251200
502400
1075
200-435
666
330
1067
572
122
170
227,451
1954
KX-D 355
299100
598200
975
225-465
718
356
1156
610
122
170
338,145
1967
KX-D 370
377800
755600
900
225-550
770
382
1250
720
122
170
492,353
2367
KX-D 470
510000
1020000
870
240-470 4)
969 4)
480 4)
1340
705 4)
164
220
734,260
3775
KX-D 520
715000
1430000
760
240-520 4)
1089 4)
540 4)
1540
780 4)
164
220
1264,725
5155
KX-D 590
950000
1900000
680
260-590 4)
1212 4)
600 4)
12
1735
885 4)
164
220
2081,885
6895
KX-D 650
1220000
2440000
610
280-650 4)
1332 4)
660 4)
12
1935
975 4)
164
220
3228,297
8893
Size
Torque 1) [Nm]
Dimensions [mm]
Approx.
weight 3)
[kg]
39
Ordering
example:
68
Steel
120
150
Material
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
REVOLEX KX
Torsionally flexible pin & bush coupling
POLY-NORM
REVOLEX KX
POLY
Components
1
8a
2SB
8b
5SB
KX
KX-D
Torque 1) [Nm] K
X
TKN
TKmax.
TKN
6485
12970
8650
TKmax.
17300
34-110
34-125
Dimensions [mm]
GJL d1; d2
Steel d1; d2
l1; l2
DH
N2
N3
M*
0-120
237
117
330
D1
180
N1
34-110
56
29
55
76
120
10080
20160
14110
28220
50-125
50-145
50-125
0-140
270
132
370
206
76
45
75
100
135
14030
28060
18690
37380
70-140
70-150
70-140
70-160
300
147
419
230
76
45
75
100
150
17960
35920
23100
46200
82-160
82-160
82-185
336
165
457
256
76
45
75
100
170
26360
52720
36900
73800
95-180
95-180
95-220
382
188
533
292
92
62
91
130
190
36160
72320
48210
96420
110-205
110-205
110-245
428
211
597
330
92
62
91
130
215
48160
96320
61900
123800
125-230
125-230
125-275
480
237
660
368
92
62
91
145
240
65740
131480
92030
184060
140-250
140-250
140-310
534
264
737
407
122
75
121
167
560x30
630x30
710x30
KX
KX-D
KX
KX-D
105
73
47
73
47
120
72
42
135
72
42
87
57
800x30
KX
KX-D
87
57
KX
900x30
KX-D
150
105
75
105
75
170
111
82
111
82
KX
1000x30
KX-D
KX
KX-D
190
134
105
134
105
215
160
131
160
131
160
131
240
174
128
174
128
174
128
Ordering
example:
REVOLEX KX 170
SB
710x30
1 - 120
2SB - 150
Type
Brake disk
Finish bore
Finish bore
You will find continuously updated data in our online catalogue at www.ktr.com.
69
REVOLEX KX
Torsionally flexible pin & bush coupling
Technical data of pin
KX
KX-D
Coated
sleeve
Coated
sleeve
Pin
Size
Size
KX 75
Number
KX
KX-D
10
KX 85
12
KX 95
14
KX 105
12
16
KX 120
10
14
KX 135
12
16
KX 150
14
18
KX 170
10
14
KX 190
12
16
KX 215
14
18
KX 240
10
14
KX 265
12
16
KX 280
14
18
KX 305
16
20
KX 330
18
24
KX 355
20
26
KX 370
24
30
Component 3.2
Component 3.1b
Component 3.4b
Pin
Tightening
torque TA
[Nm]
l1
l2
d1
L1
L2
M1
SW1
50,0
12,7
9,0
25,40
103
129
M10
16
67
63,0
17,8
12,5
30,60
147,5
178
M12
18
115
85,5
22,9
15,2
43,20
191
220
M16
24
290
113,7
30,5
20,3
58,40
244
290
M24
36
970
Further types
Type AB
with limited axial backlash
Type KX-D SD
shiftable
connected
70
Backlash-free type
Type KX-D SD
shiftable with shiftable linkage
Type KX-D
with cardan shaft connection
separated
You will find continuously updated data in our online catalogue at www.ktr.com.
POLY
Torsionally flexible, shear type coupling
POLY-NORM
REVOLEX KX
POLY
Description of coupling
General description
The POLY coupling is a torsionally flexible, not fail-safe coupling for general machinery.
It is assembled by axial plug-in and is characterized by excellent dampening properties.
Its unique features are the flexible elastomeric elements (sets) that are located in both
coupling halves.
The benefit of POLY A much greater number of flexible elements and thus a larger
effective mass of the elastomer to accept vibration and to dissipate the heat caused by
torsional vibrations when compared to similar competitive couplings with elements only
in one half.
Coupling selection
The coupling selection must be done on the base of POLY-NORM or ROTEX.
Operation/Design
The coupling consists of two hubs with fingers that are separated by elastomeric elements which are assembled by axial blind plug-in to each other. Elastomer elements are
placed into the slots of both coupling hubs.
All kinds of shaft misalignments, for example generated by inaccurate alignment of the
driving or driven components, are effectively absorbed in this way.
The coupling is maintenance-free and used in general machinery, the pump industry
and in compressors. The Poly coupling handles torque ranges of up to 9000 Nm and is
stocked in 15 different sizes and 3 designs for immediate availability. In addition to our
standard coupling models, a variety of drop- out center options are available.
Explosion-proof use
POLY couplings are suitable for power transmission in drives in hazardous areas. The
couplings are certified according to EC Standard 94/9/EC (ATEX 95) and belong to
category 2G/2D, are confirmed and thus suitable for the use in hazardous areas of zone
1, 2, 21 and 22. Please read our information in the respective Type Examination Certificate and the operating and mounting instructions at www.ktr.com.
Variation of components
The coupling can be adapted to many applications due to the many options that are
possible with the building block arrangement. The POLY components of a given model
can be mixed and matched with each other to obtain different shaft distances using the
same basic component.
General information on the elastomer set
Material/Hardness
- 30 to + 80
Applications
- 50 to + 120
Pump industry
ATEX applications
Chemical industry
Standard applications of average elasticity
Resistant to
Gasoline, diesel
Acids, bases
Tropics
(Salt) Water (hot/cold)
Oils, greases
Propane, butane
Natural gas, city gas
You will find continuously updated data in our online catalogue at www.ktr.com.
71
POLY
Torsionally flexible, shear type coupling
Selection of standard IEC motors
4, 6, 8 poles
56
9 x 20
63
11 x 23
71
14 x 30
80
19 x 40
90S
90L
100L
24 x 50
Motor output n= 3
000
rpm 2 poles
Output P
[kW]
0,09
Torque
T[Nm]
0,32
0,12
0,18
0,25
0,86
0,37
1,3
POLY
coupling
size
Output P
[kW]
0,06
Torque
T[Nm]
0,43
0,41
0,09
0,62
0,12
0,18
1,3
0,25
1,8
132S
38 x 80
0,12
1,8
2,5
1,1
3,7
0,75
5,1
0,55
5,8
0,25
3,5
1,5
1,1
7,5
0,75
0,37
5,3
2,2
7,4
1,5
10
1,1
12
0,55
7,9
9,8
2,2
15
20
1,5
15
13
5,5
18
7,5
25
97
37
120
45
145
60 x 140
65 x 140
75 x 140
280M
315S
315M
65 x 140
80 x 170
315L
55
177
75
241
90
289
110
353
132
423
160
513
200
641
12
15
17
19*
20*
85 x 170
355
400
450
75 x 140
80 x 170
90 x 170
95 x 170
110 x 210
120 x 210
27
2,2
22
5,5
36
30
7,5
49
40
5,5
55
11
72
7,5
75
15
98
11
109
18,5
121
22
144
30
196
10
22*
315
1,4
0,18
30
280S
0,09
2,8
71
250M
3,9
22
60 x 140
0,25
180M
55 x 110
1,1
0,18
0,37
60
225S
0,7
0,09
2,5
18,5
225M
0,52
0,06
3,7
160L
55 x 110
0,045
0,88
Torque
T[Nm]
0,37
49
200L
0,64
Output P
[kW]
0,55
15
48 x 110
Torque
T[Nm]
0,43
1,9
36
180L
Output P
[kW]
0,037
POLY
coupling
size
2,5
11
42 x 110
0,55
132M
160M
POLY
coupling
size
0,75
28 x 60
112M
10
37
240
45
292
55
356
75
484
90
581
110
707
132
849
160
1030
200
1290
12
14
15
15
148
18,5
181
22
215
30
293
10
14
15
17
19
20
22
25
28
19
0,75
11
1,1
16
1,5
21
2,2
30
40
54
5,5
74
7,5
100
11
145
15
198
18,5
244
22
290
37
361
30
392
45
438
37
483
55
535
45
587
75
727
55
712
90
873
110
1070
132
1280
160
1550
20
22
25
28
75
971
90
1170
110
1420
132
1710
250
802
250
1600
200
1930
315
1010
315
2020
250
2410
355
1140
355
2280
400
1280
400
2570
315
3040
500
1600
500
3210
400
3850
560
1790
560
3580
450
4330
355
4570
630
2020
630
4030
500
4810
400
5150
710
2270
710
4540
560
5390
450
5790
630
6060
500
6420
800
2560
800
5120
900
2880
900
5760
1000
3200
1000
6400
30
160
2070
200
2580
250
3220
315
4060
30
35
40
35
40
POLY
coupling
size
10
14
15
17
19
20
22
25
28
30
35
40
The coupling is selected for an ambient temperature up to + 30 C. The coupling was selected for normal operation. The respective couplings have a minimum operating factor of f min. = 1,35. Drives with periodical torque courses must be selected according to DIN 740 part
2. On request the selection is made by KTR.
Torque T = rated torque according to Siemens catalogue M 11 1994/95..
* dynamic balancing is necessary
72
You will find continuously updated data in our online catalogue at www.ktr.com.
Components
1
2Z
3D
2D
Max.
speed2)
n [rpm]
8 (Z)
Nominal
torque 1)
TKN [Nm]
42
5000
20
28
9 (Z)
72
5000
28
38
10 (Z)
100
5000
32
42
Size
Dimensions [mm]
DH
DD
l1; l2
43
DZ
50
86
97
55
65
107
60
70
MD
35
MZ
25
D2
D4(H7/h7) LPKZ/LPKD G
73
M5
41
30
85
M8
23
10
2,7
45
35
10
94
M8
27
10
3,5
12 (Z)
170
5000
38
48
131
70
80
55
43
12
114
M8
30
10
5,4
14 (Z)
210
4800
45
55
142
80
93
60
46
17
124
M8
10
10
7,6
8,6
15 (Z;D)
320
4300
50
60
50
157
90
100
74,5
65
52
33
21
90
75
134
M8
15
10
17 (Z;D)
400
3800
60
65
60
176
100
110
87
70
56
43,5
26
106
90
144
M8
15
10
12
19 (Z;D)
660
3500
75
75
70
195
125
125
106
75
64
48
27
126
107
154
M8
15
10
18
20
20 (Z;D)
820
3300
65
75
70
205
115
127
98
80
65
45
23
123
105
164
M8
15
10
22 (Z)
1100
3000
85
85
224
140
140
90
75
38
184
M10
20
17
25
25 (Z;D)
1600
2700
90
90
95
257
150
150
138
100
84
67
43
162
140
205
M12
20
40
35
28 (Z;D)
2500
2350
100
100
100
288
165
165
154
110
90
65
44
178
160
225
M12
20
40
53
30 (Z;D)
3950
2200
110
110
110
308
180
180
165
130
108
89
58
202
170
265
M16
20
80
66
35 (D)
6100
1850
130
140
373
210
209
160
102
70
240
210
325
M16
25
80
125
40 (D)
9000
1600
145
160
423
240
238
180
124
86
275
240
365
M16
25
80
180
3D
2D
Maximum torque TKmax = TKN x 2; Standard material of elastomer: Perbunan (NBR) 92 Shore A; Standard hub material: GJL
Speeds for v = 30 m/sec. For peripheral speeds exceeding v = 30 m/sec. we recommend dynamic balancing
3)
Referring to average bore
1)
2
Ordering
example
POLY
PKD
28
Coupling type
Type
Size
You will find continuously updated data in our online catalogue at www.ktr.com.
d190
Finish bore
part 1
d280
Finish bore
part 2
73
POLY-NORM
REVOLEX KX
POLY
POLY
Torsionally flexible, shear type coupling
POLY
Torsionally flexible, shear type coupling
Type PKA (dismountable coupling)
zz Torsionally flexible, maintenance-free
zz Damping vibrations
zz Not fail-safe
zz Axial plug-in
zz Separation of power flow possible while being assembled
zz Bridging large shaft distances by (standard) drop-out centers
Approved and certified according to EC Standard 94/9/EC
zz
zz Detailed mounting instructions and further information
available at www.ktr.com
Components
1A
1B
2B
2A
Nominal
torque
TKN
[Nm]
42
72
Size
Max.
speed
n [rpm]
Finish bore
dmax. [mm]
part 1A/2A
DH
DF
D2
D3
l1, l2
LPKA
38
86
55
70
60
35
1,5
MA
25,5
5000
100
170
LZ
66
5000
45
97
70
85
70
41
1,5
30,5
100
182
63
140
222
103
100
192
61
140
232
101
100
210
55
140
250
95
100
220
54
140
260
94
180
300
134
140
270
93
180
310
133
100
240
53
140
280
93
180
320
133
140
300
81
180
340
121
140
340
81
180
380
121
250
450
191
10
100
5000
50
107
78
93
80
46
1,5
35,5
12
170
5000
60
131
95
113
90
55
1,5
43,0
14
15
17
20
25
Ordering
example:
210
320
400
820
1600
4800
4300
3800
3300
2700
70
70
80
100
125
POLY
Coupling type
74
Dimensions [mm]
142
157
176
205
257
105
110
125
150
195
PKA
Type
125
135
150
175
225
100
110
110
130
150
60
65
70
80
100
1,5
1,5
1,5
2,0
2,0
48,0
49,5
54,5
61,0
81,0
4
4
4
4
5
M5
15
TA [Nm]
2
M8
15
10
M8
20
10
M8
20
10
M8
25
10
Weight
[kg]
3,04
4,26
4,66
5,42
5,88
9,49
10,15
11,46
12,23
13,01
M8
25
10
M8
25
10
M8
30
10
M12
40
40
15,63
16,50
18,79
19,60
20,41
30,96
32,18
54,73
56,50
59,60
15
140
38
40
Size
Dismountable
length L
Finish bore
part 1A
Finish bore
part 2A
You will find continuously updated data in our online catalogue at www.ktr.com.
POLY
Torsionally flexible, shear type coupling
Axial displacement
POLY-NORM
REVOLEX KX
POLY
Radial displacement
Angular displacement
Kw = Emax. - Emin. [mm]
Displacements [mm]
Coupling size
10
12
14
15
17
19
20
22
25
28
30
35
40
Kw or sum V
n=1500 rpm
0,8
0,8
0,8
0,8
0,8
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,2
1,2
1,2
0,7
0,7
0,7
0,7
0,7
0,9
0,9
0,9
0,9
0,9
0,9
0,9
1,1
1,1
1,1
0,5
0,5
0,5
0,5
0,5
0,7
0,7
0,7
0,7
0,7
0,7
0,7
0,7
0,9
0,9
19
20
22
25
28
30
35
40
3a
3b
12
12
16
16
16
16
20
20
10
12
Number of sets
10
14
15
2
10
10
17
3
10
12
12
Dimensions of
elastomer sets
18,4
24,9
27,2
27,7
34,9
29,6
35,1
40
43,3
45,7
52,1
10
15,3
16,1
18,4
19,6
18,4
22,3
22,2
28,6
25,0
28,6
b x t x h [mm]
18,9
23,9
24,6
26,8
34,6
29,6
35
40,6
41,1
60,0
59,7
M
l
10
12
14
15
17
19
20
22
25
28
30
35
40
M8
M8
M8
M10
M8
M10
M10
M12
M12
M16
30
25
25
30
30
30
40
40
55
55
Number
10
10
25
25
25
25
25
49
49
86
86
295
M6
M6
M6
M8
M8
M10
M10
M10
M10
16
18
18
20
20
25
25
30
30
Number
10
10
10
25
25
49
49
49
49
Screw size
Standard bore H7 with keyway DIN 6885 sheet 1 [JS9] and threads for setscrews on the feather keyway.
Please see our detailed mounting instructions at our website www.ktr.com.
You will find continuously updated data in our online catalogue at www.ktr.com.
75
76
You will find continuously updated data in our online catalogue at www.ktr.com.