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002 Poly-Norm Revolex-Kx Poly en

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POLY-NORM

REVOLEX KX
POLY

POLY-NORM
Short torsionally flexible shaft coupling

REVOLEX KX
Torsionally flexible pin & bush coupling

POLY
Torsionally flexible coupling, not failsafe

You will find continuously updated data in our online catalogue at www.ktr.com.

51

Table of contents

52

POLY-NORM
Short torsionally flexible coupling
Description of coupling
Coupling selection
Technical data
Selection of standard IEC motors
Type AR
Type ADR (3-part design)
Type BTA and SBA with brake drum/brake disk
Type SB with brake disk
Type AZR

51
53
54
55
56
57
58
59
60
61

REVOLEX KX
Torsionally flexible pin & bush coupling
Description of coupling
Coupling selection
Technical data
Type KX casted material
Type KX-D casted material
Type KX-D material steel
Type KX and KX-D with brake disk
Technical data of pin
Futher types

62
63
65
66
67
68
69
70
70

POLY
Torsionally flexible, shear type coupling
Description of coupling
Selection of standard IEC motors
Type PKD (2-part design) and PKD (3-part design)
Type PKA (dismountable coupling)
Displacements Elastomer sets Screws

71
72
73
74
75

You will find continuously updated data in our online catalogue at www.ktr.com.

POLY-NORM
Torsionally flexible coupling

POLY-NORM
REVOLEX KX
POLY

Description of coupling
General description
The POLY-NORM coupling is a torsionally flexible, shear type shaft coupling. It has an axial plug-in design with a unique short overall length. The
POLY-NORM can be used in nearly all ranges of general engineering and is
ideal for the pump industry.
The POLY-NORM coupling compensates for all kinds of shaft misalignment
while tranmitting the torque safely.

Operation/Design
The coupling consists of two hubs, with fingers separated by elastomeric elements. The hubs are assembled blindly plugging the hub fingers into each other
axially and the elastomer ring is trapped in a groove between both coupling
hubs. The compact POLY-NORM coupling transmits torque with the elastomer
in compression.
All kinds of shaft misalignments,for example generated by inaccurate alignment
of driving or driven elements, vibrations and shock loads are effectively absorbed
by the POLY-NORM.
The coupling is maintenance-free and used in general machinery, the pump
industry and in compressors. Torques of up to 134,000 Nm are stocked in 22
different sizes and 7 designs. In addition to the standard coupling models, flange
drop out center and spacer options are available in many variations.

Explosion-proof use
POLY-NORM couplings are suitable for the use in drives in hazardous areas.
The couplings are certified and confirmed according to EC Standard 94/9/EC
(ATEX 95) and belong to category 2G/2D, are confirmed and thus suitable for
the use in hazardous areas of zone 1, 2, 21 and 22.
Please read through our information in the respective Type Examination Certificate and the operating and mounting instructions under www.ktr.com.
In addition to ATEX marking an inspection certificate by DNV can be ordered for
POLY-NORM couplings.

Variety of components
The coupling can be adapted to many applications due to the many options that
are possible with the building block arrangement. The POLY-NORM components of a given model can be mixed and matched with each other to obtain
different shaft distances using the same basic component.
On request, we can provide customized variations of the POLY-NORM to fit
your needs for example, our POLY-NORM overload coupling with RUFLEX
torque limiter. Just ask us!

You will find continuously updated data in our online catalogue at www.ktr.com.

53

POLY-NORM
Torsionally flexible coupling
Coupling selection
The selection of the POLY-NORM coupling meets the DIN 740 part 2 specification. The coupling must be sized such that the coupling
rated nominal torque is not exceeded in any operating condition. A comparison must be made between the application torque vs. the rating
of the coupling. The selection process for torsionally flexible shaft couplings is described in detail in the ROTEX catalogue which can be
used for POLY-NORM couplings as well. The torques TKN/TKmax mentioned refer to the elastomer ring. The shaft-hub-connection has
to be investigated by the customer.

Service factor St for temperature

Service factor SZ for starting frequency

-30 C
+40 C +60 C +80 C
+30 C
St

1,0

1,2

1,4

starting
frequency/h

1,8

100

SZ

1,0

200
1,2

400
1,4

800
1,6

Service factor SA/SL for shocks


SA/SL

gentle shocks

1,5

average shocks

1,8

heavy shocks

2,5

Example of calculation Pump drive with three-phase motor (linearized two-mass system):
Given: Details of machine on driving side
Motor power: P = 75 kW
Speed: n = 1485 rpm
Mass moment of inertia of driving side: JA = 1,06 kgm
Starting frequency: z = 6 1/h SZ =1,0
Ambient temperature: = + 60 C St =1,4
Given: Details of machine on load side
Pump
Nominal load torque: TLN = 400 Nm
Peak torque TLS = 300 Nm (Peak value with shock load)
Mass moment of inertia of load side: JL = 2,3 kgm2 SL =1,5
Calculation

TAN [Nm] = 9550 PAN [kW] / nAN [rpm]

zz Rated driving torque

TAN [Nm] = 9550 75 [kW] / 1485 [rpm] = 484 Nm

Coupling selection

TKN TLN St

zz Load produced by rated torque

TKN 484 Nm 1,4 = 678 Nm

Selected:
POLY-NORM AR Size 75
TKN = 850 Nm
TK max. = 1700 Nm

zz Load produced by torque shocks


TK max. TS Sz St
Drive-sided shock
TS = TAS MA SA

Shock on driven side


TS = TLS ML Sl
MA= JL / (JA + JL) = 0,68 bzw ML= JA / (JA + JL) = 0,32

zz Driving torque

TS = 968 Nm 0,68 1,5 = 987 Nm


TK max. 987 Nm 1 1,4 = 1381 Nm
TK max. with 1700 Nm 1381 Nm

54

TAS = 2,0 TAN = 2,0 484 Nm = 968 Nm

TS = 300 Nm 0,32 1,5 = 144 Nm


TK max. 144 Nm 1 1,4 + 400 Nm 1,4 = 762 Nm
TK max. with 1700 Nm 762 Nm

You will find continuously updated data in our online catalogue at www.ktr.com.

Technical data
POLY-NORM Technical data
Size

Nominal
TKN

Max. TKmax.

Vibratory
TKW

28

40

80

16

Max. speed
[rpm]
with
V = 35 m/s
9650

32

60

120

24

8550

Torque [Nm]

38

90

180

36

7650

42

150

300

60

6950

Twisting angle with


TKN

TKmax.

4,5

6,0

Torsion spring stiffness Cdyn [Nm/rad]

Max. permissible displacement [mm] 1)

1,0 TKN

0,75 TKN

0,5 TKN

0,25 TKN

Axial Ka

5200

3318

1867

897

1,0

Radial Kr Angular Kw
0,20

1,2

7820

4989

2821

1349

1,0

0,25

1,4

13540

8639

4885

2336

1,0

0,25

1,5

26250

16748

9471

4528

1,0

0,25

1,7

48

220

440

88

6300

29896

19074

10786

5157

1,5

0,30

1,8

55

300

600

120

5650

38500

24563

13891

6641

1,5

0,30

2,0

60

410

820

164

5150

67600

43129

23200

11661

1,5

0,30

2,2

65

550

1100

220

4750

81800

52188

26994

14111

1,5

0,35

2,4

4,0

5,5

75

850

1700

340

4200

122900

78410

40557

21200

1,5

0,40

2,7

85

1350

2700

540

3650

243045

155063

74858

41925

1,5

0,40

3,0

90

2000

4000

800

3300

361571

230682

111364

62371

1,5

0,45

3,4

100

2900

5800

1160

2950

548200

349752

168846

94565

3,0

0,50

3,9

110

3900

7800

1560

2650

792300

505487

244028

136672

3,0

0,60

4,3

125

5500

11000

2200

2350

1023240

652827

315158

176509

3,0

0,60

4,8

2,5

3,5

140

7200

14400

2880

2100

1640430

1046594

508533

282974

3,0

0,60

5,5

160

10000

20000

4000

1900

2090930

1334013

648188

360685

3,0

0,65

6,1

180

13400

26800

5360

1650

2670700

1703907

827917

460696

3,0

0,65

6,0

NEW
NEW

200

19000

38000

7600

1450

4,0

0,65

7,8

220

30000

60000

12000

1300

4,0

0,70

8,7

NEW

240

43000

86000

17200

1200

4,0

0,70

9,6

NEW

260

55000

110000

22000

1000

4,0

0,85

11,3

280

67000

134000

26800

950

4,0

0,95

12,2

NEW

on request

Displacement with n = 1500 rpm


Angular and radial displacement may occur at the same time. The sum of all displacements must not exceed the figures set forth in the table. Couplings may be dynamically balanced on request.
(Semi-wedge balancing G 6,3 with 1500 rpm). For circumferential speeds exceeding V = 20 m/s we would recommend dynamic balancing.

1)

Axial displacement Ka

Radial displacement Kr

Angular displacement Kw
1 [degree]

Displacements

Lmax./min = L + Ka [mm]

Kw = Smax. Smin. [mm]

Assembly Guidelines
During assembly, the coupling halves must be mounted in a way that the coupling hub faces are flush to the end of the shafts. The alignment
of the shafts must be adjusted that radial and the angular displacements are minimal. The life of the coupling and bearings is extended by
accurate alignment. Steps must be taken to ensure that the alignment will not change during all operating conditions. Shaft displacements
which cannot be avoided must not exceed the figures indicated in the table. Angular and radial displacements can occur at the same time
but the sum of these displacements must not exceed the figures set forth in the table above. See the KTR mounting instructions, KTR
standard 49510 at our homepage www.ktr.com.
General information about the elastomer
Material/Hardness

Perbunan [NBR]/78 Shore-A

Permanent temperature range [C]


Max. temperature (short time) [C]

-30 to + 80

Applications

General engineering

-50 to + 120
Pump industry
ATEX applications
Chemical industry
Applications of average elasticity

Resistant to

Elastomer ring NBR 78 Shore-A

Gasoline, diesel
Acids, bases
Tropics
(Salt) water (hot/cold)
Oils, greases
Propane, butane
Natural gas, city gas

Elastomer ring Viton [FKM] 60 Shore-A for the high-temperature range on request
You will find continuously updated data in our online catalogue at www.ktr.com.

Elastomer ring Viton

55

POLY-NORM
REVOLEX KX
POLY

POLY-NORM
Torsionally flexible coupling

POLY-NORM
Torsionally flexible coupling
Selection of standard IEC motors

POLY-NORM couplings for standard IEC motors, protection IP 54/IP 55 (elastomer ring 78 Shore-A)
A. C. motor 50 Hz
Size
56

Shaft end dxl [mm]


2-pole

4, 6, 8 pole
9 x 20

63

11 x 23

71

14 x 30

80

19 x 40

90S
90L
100L

24 x 50
28 x 60

112M
132S
38 x 80

Motor output n= 3
000
rpm 2-pole
Output P
[kW]
0,09

Torque
T[Nm]
0,32

0,12
0,18

POLYNORM
coupling
size

Output P
[kW]
0,06

Torque
T[Nm]
0,43

0,41

0,09

0,62

0,12

0,25

0,86

0,37
0,55

42 x 110

160L
180M
180L
200L
225S
225M
250M

48 x 110
55 x 110
55 x 110

60 x 140

60 x 140

65 x 140

280S

75 x 140

280M
315S
315M
65 x 140

80 x 170

315L

POLYNORM
coupling
size

355

400

450

75 x 140

80 x 170

90 x 170

95 x 170

110 x 210

120 x 200

POLYNORM
coupling
size

Motor output n= 750


rpm 8-pole

Torque
T[Nm]
0,43

0,64

0,045

0,52

0,88

0,06

0,7

0,18

1,3

0,09

1,1

1,3

0,25

1,8

0,18

0,09

1,4

1,9

0,37

2,5

0,25

2,8

0,12

1,8

28/32

28/32

28/32

Output P
[kW]

Torque
T[Nm]

0,75

2,5

0,55

3,7

0,37

3,9

0,18

2,5

1,1

3,7

0,75

5,1

0,55

5,8

0,25

3,5

1,5

1,1

7,5

0,75

0,37

5,3

2,2

7,4

1,5

10

1,1

12

0,55

7,9

2,2

15

20

27

5,5

36

9,8

13

5,5

18

7,5

25

38

11

36

15

49

18,5

60

22

71

30

97

37

120

45

145

55

177

75

241

90

289

110

353

132

423

160

513

200

641

250

42
48

55

38
7,5

49

11

72

15

98

18,5

121

22

144

30

196

37

240

45

292

60

55

356

75

484

65

90

581

110

707

132

849

160

1030

200

1290

802

250

1600

315

1010

315

2020

355

1140

355

2280

400

1280

400

2570

500

1600

500

3210

560

1790

100

560

3580

630

4030

110

710

4540

800

5120

900

5760

1000

6400

75

42
48
55
60
65
75
85
90

85
85 x 170

315

Motor output n= 1000


rpm 6-pole
Output P
[kW]
0,037

132M
160M

Motor output n= 1500


rpm 4-pole

630

2020

710

2270

800

2560

900

2880

1000

3200

90

125

100
110
125
140
160

1,5

15

2,2

22

30

40

5,5

55

7,5

75

11

109

15

148

0,75

11

1,1

16

1,5

21

2,2

30

40

54

38

42

181

22

215

30

293

37

361

45

438

55

535

5,5

74

7,5

100

11

145

55

15

198

60

18,5

244

22

290

65

30

392

75

727

90

873

110

1070

132

1280

160

1550

200

1930

250

2410

315

3040

400

3850

450

4330

500

4810

560

5390

630

6060

710

6830

800

7690

75
85
90

37

483

45

587

55

712

75

971

90

1170

110

1420

132

1710
2070

110

200

2580

125

250

3220

315

4060

355

4570

140

160
180

42
48

160

100

28/32

38

48
18,5

POLYNORM
coupling
size

400

5150

450

5790

500

6420

560

7190

630

8090

55
60
65
75
85
90
100
110
125
140
160
180

The coupling is selected for an ambient temperature up to + 30 C. The coupling was selected for normal operation. The respective couplings have a minimum operating factor of f min. = 1,35. Drives with periodical torque curves must be selected according to DIN 740 part
2. On request the selection is made by KTR.
Torque T = rated torque according to Siemens catalogue M 11 1994/95..
56

You will find continuously updated data in our online catalogue at www.ktr.com.

POLY-NORM
Torsionally flexible coupling

POLY-NORM
REVOLEX KX
POLY

Type AR
zz Torsionally flexible, reduces vibrations
zz Fail-safe
zz Maintenance-free
zz Very short design
zz Axial plug-in
zz According to DIN 740
Approved according to EC Standard 94/9/EC
zz
zz Detailed mounting instructions and further
information available at www.ktr.com

Components

Size 140-280

Size 28-125

Componets:
Type AR
1 = Standard hub (GJL)
2 = Elastomer ring (up to size 180: NBR 78 Sh-A;
up to size 200: T-PUR 84 Sh-A)

POLY-NORM Type AR
Dimensions [mm]
Elastomer ring (part 2) 1)
Max. finish
Torque [Nm]
Size
General
bore d 2)
TKN
TKmax.
LAR
l1
s
DH
D
28
40
80
30
59
28
3
69
46
32
60
120
35
68
32
4
78
53
38
90
180
40
80
38
4
87
62
42
150
300
45
88
42
4
96
69
48
220
440
50
101
48
5
106
78
55
300
600
60
115
55
5
118
90
60
410
820
65
125
60
5
129
97
65
550
1100
70
135
65
5
140
105
75
850
1700
80
155
75
5
158
123
85
1350
2700
90
175
85
5
182
139
90
2000
4000
95
185
90
5
200
148
100
2900
5800
110
206
100
6
224
165
110
3900
7800
50-120
226
110
6
250
185
125
5500
11000
55-140
256
125
6
280
210
140
7200
14400
65-155
286
140
6
315
235
160
10000
20000
75-175
326
160
6
350
265
180
13400
26800
75-200
366
180
6
400
300
NEW
200
19000
38000
85-200
408
200
8
450
335
NEW
220
30000
60000
95-220
448
220
8
500
370
NEW
240
43000
86000
105-240
488
240
8
550
405
NEW
260
55000
110000
115-260
530
260
10
650
440
NEW
280
67000
134000
125-280
570
280
10
700
475
1)
Standard material perbunane (NBR) 78 Shore A, size 140 - 280 double tooth elastomers, selection see page 54
2)
Bores H7 with keyway DIN 6885 sheet 1 [JS9] and threads for setscrews on the feather keyway.
3)
Referring to average bore

Components
TB1 TB2

Thread for setscrew 2)


dH
36,5
41,5
50
55,5
64
73
81
86
100
116
128
143
158
178
216
246
290
-

N
12
14
19,5
20
24
29
33
36
42,5
48,5
49
55
60
70
76,5
94,5
111,5
126
140
154
158
172

G
M5
M8
M8
M8
M8
M8
M8
M10
M10
M10
M12
M12
M16
M16
M20
M20
M20
M24
M24
M24
M24
M24

t
7
7
10
10
15
14
15
20
20
25
25
25
30
35
35
45
50
50
50
50
60
60

Mass moment AR 3)
of inertia
Weight
[kgm] 3)
[kg]
0,0004
0,0008
0,0016
0,0026
0,0042
0,0070
0,0112
0,0174
0,028
0,052
0,090
0,160
0,317
0,570
1,030
1,746
3,239
5,728
9,489
14,963
29,504
42,451

0,9
1,4
2,0
2,7
3,7
5,5
6,9
8,8
13,5
19,5
23,2
31,9
38,0
55,2
92,6
126,9
181,8
263,7
355,9
466,3
672,2
836,6

POLY-NORM for taper clamping bush

32

Dimensions
Taper
[mm]
clamping
max.
bush d1;d2 l1;l2
1108
25
25,5

42

1210

32

31,0

1610

40

30,0

Size

48

1615

40

42,5

60

2012

50

38,5

65

2517

60

62,5

Fastening screws 1) for taper


clamping bush
Size Length SW
TA
[Inch] [mm] [mm] [Nm]
1
/
13
3
5,7
/

16

20

16

20

3
3

75

Dimensions
Taper
[mm]
clamping
max.
bush d1;d2 l1;l2
2517
60
52,5

85

2517

60

46,5

25

49

3030

75

82

32

90

Size

Fixing screws 1)
for taper clamping bush
Size Length SW
TA
[Inch] [mm] [mm] [Nm]
1
/
25
6
49

16

20

90

3020

75

52,0

32

92

22

31

100

3535

90

98,0

38

10

115

25

49

125

4040

100

111,5

45

12

172

1)
2 fastening screws except for 3535/4040 3 fixing screws.
Coupling design TB 1 Cam-sided screwing - TB 2 Collar-sided screwing
Combination possible! Please order our seperate data sheet M407045.

Ordering
example:

POLY-NORM 38

AR

38

30

Coupling size

Type

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

57

POLY-NORM
Torsionally flexible coupling
Type ADR (3-part design)
zz Torsionally flexible, reduces vibrations
zz Elastomer ring can be replaced while being mounted
zz Fail-safe
zz Maintenance-free
zz Short design
zz Axial plug-in
zz According to DIN 740
zz Approved according to EC Standard 94/9/EC
zz Detailed mounting instructions and further
information available at www.ktr.com

Components

4D

3D

Size 38-125

Size 140-280

Components:
Type ADR (3-part)
1 = Standard hub* (GJL)
2 = Elastomer ring (up to size 180 NBR 78 Sh-A; from size 200: T-PUR 84 Sh-A)
3D = Flange hub (up to size 180: GJS; from size 200: steel)
4D = Cam ring (GJL)
* To be preferably used on driving side

= displacement of hub

POLY-NORM Type ADR


Size

NEW
NEW
NEW
NEW
NEW

38
42
48
55
60
65
75
85
90
100
110
125
140
160
180
200
220
240
260
280

Elastomer ring
torque [Nm] 1)
TKN
90
150
220
300
410
550
850
1350
2000
2900
3900
5500
7200
10000
13400
19000
30000
43000
55000
67000

TKmax
180
300
440
600
820
1100
1700
2700
4000
5800
7800
11000
14400
20000
26800
38000
60000
86000
110000
134000

Dimensions [mm]
Max. finish bore 2)

General

d1
d2
40
34
45
38
50
44
60
50
65
56
70
60
80
68
90
78
95
85
110
95
50-120
105
55-140
115
65-155 55-135
75-175 65-155
75-200 65-175
85-200
200
95-220
220
105-240
240
115-260
260
125-280
280

LADR
80
88
101
115
125
135
155
175
185
206
226
256
286
326
366
408
448
488
530
570

l1; l2
38
42
48
55
60
65
75
85
90
100
110
125
140
160
180
200
220
240
260
280

Number z

Separation
z x angle

s
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
8
8
8
10
10

DH
87
96
106
118
129
140
158
182
200
224
250
280
315
350
400
450
500
550
650
700

D
62
69
78
90
97
105
123
139
148
165
185
210
235
265
300
335
370
405
440
475

D1
48
54
62
72
80
86
98
112
122
136
150
168
195
225
255
290
320
350
380
410

Thread for setscrew


dH
50
55,5
64
73
81
86
100
116
128
143
158
178
216
246
290
-

N
19,5
20
24
29
33
36
42,5
48,5
49
55
60
70
76,5
94,5
111,5
126
140
154
158
172

M
11,0
12,0
13,7
18,7
22,2
26,7
27,8
33,7
31,5
37,5
39,5
48,0
47,0
65,0
79,0
95
103
119
109
109

W
12
16
16
15
14
11
16
18
26
28
30
35
59
43
33
7
8
1
34
29

G
M8
M8
M8
M8
M8
M10
M10
M10
M12
M12
M16
M16
M20
M20
M20
M24
M24
M24
M24
M24

t
10
10
15
14
15
20
20
25
25
25
30
35
35
45
50
50
50
50
60
60

t1
7
7
7
14
15
20
20
25
25
25
30
35
35
45
50
50
50
50
60
60

TA [Nm]
10
10
10
10
10
17
17
17
40
40
80
80
140
140
140
240
240
240
240
240

Classification of cap crews DIN EN ISO 476212.9


Size

M x l [mm]

D4 [mm]

TA [Nm] 3)

Size

38
M6x16
5
5x72
62
10
110
42
M8x16
5
5x72
69
25
125
48
M8x20
6
6x60
78
25
140
55
M8x20
6
6x60
88
25
160
60
M8x20
6
6x60
98
25
180
65
M10x20
6
6x60
104
49
200
75
M10x25
6
6x60
120
49
220
85
M12x25
6
6x60
138
86
240
90
M16x30
6
6x60
149
210
260
100
M16x30
6
6x60
163
210
280
1)
Standard material Perbunan (NBR) 78 Shore A, size 140 - 280 double tooth elastomers, selection see page 54
2)
Bore H7 with keyway to DIN 6885 sheet 1(JS9) with thread for set screws
3)
Screw tightening torque acc. to 8.8

Ordering
example:

58

M x l [mm]

Number z

Separation
z x angle

D4 [mm]

TA [Nm] 3)

M16x40
M20x40
M20x50
M20x55
M20x60
M20x60
M24x70
M27x70
M30x90
M30x90

8
8
8
9
10
10
10
10
10
10

8x45
8x45
8x45
9x40
10x36
10x36
10x36
10x36
10x36
10x36

183
202
237
267
304
342
378
412
480
520

210
410
410
410
410
580
1000
1500
2000
2000

POLY-NORM 65

ADR

d1=55

d2=60

Coupling size

Type

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

Type BTA and SBA with brake drum/brake disk for brake stop
zz Shaft coupling POLY-NORM ADR-BTA with brake drum to
be mounted to external drum brakes with double shoes according to DIN 15431/15435
zz Shaft coupling POLY-NORM ADR-SBA with disk for braking
calipers
zz Each coupling type to be combined with various sizes of brake
drum disks (see selection)
zz The brake drum or brake disk has to be placed onto the shaft
end with the biggest mass moment of inertia
zz Finish bore according to ISO fit H7, feather keyway according
to DIN 6885 sheet 1 - JS9
Components

4D 3D

1Nd 15N 4D 3D

z = number

z = number

1Nd 7N

Flange hub 3D+4D


interchangeable with
standard hub 1

With standard hub type WARBTA or AR-SBA


Brake drum type ADR-BTA

Brake disk type ADR-SBA

POLY-NORM type AR-BTA, AR-SBA, ADR-BTA and ADR-SBA


Dimensions [mm]

TKN

TKmax.

38

90

42

150

48

220

440

55

300

600

60

410

820

65

550

1100

75

850

1700

85

1350

2700

90

2000

4000

100

2900

5800

110

3900

7800

125

5500

11000

140

7200

14400

160

10000

20000

180

13400

26800

Finish bore max.

D; D1

DH

D2

D3

M1

l1; l2

L
80

d1

d2

d3

180

40

34

38

87

61

75

5 x 72

M6

38

300

45

38

42

96

68

82

5 x 72

M8

42

90

50

44

48

106

77

92

6 x 60

M8

48

101

60

50

55

118

88

104

6 x 60

M8

55

115

65

56

60

129

96

114

6 x 60

M8

60

125

70

60

65

140

104

122

6 x 60

M10

65

135

80

68

75

158

121

140

6 x 60

M10

75

155

90

78

85

182

137

160

6 x 60

M12

85

175

95

85

90

200

146

174

6 x 60

M16

90

185

110

95

100

224

164

195

6 x 60

M16

100

206

50-120

105

50-110

250

184

218

8 x 45

M16

110

226

55-140

115

55-125

280

208

245

8 x 45

M20

125

256

65-155

55-135

65-140

315

233

276

8 x 45

M20

140

286

75-175

65-155

75-160

350

263

308

9 x 40

M20

160

326

75-200

65-175

75-180

400

298

349

10 x 36

M20

180

366

For dimension diameter D, D1 please see our


company catalogue on page 57 and 58

Size

Torque of elastomer ring


[Nm] 1)

POLY-NORM BTA
POLYNORM
Size
DBxB
Brake
drum 2)
160x60

POLY-NORM SBA

POLYSpeed
38 42 48 55 60 65 75 85 90 100 110 125 140 160 180 rpm
NORM 38 42
Size
with
v=
AxG
60
Dimensions [mm] C
brake
m/s 3)
disk2)
4
7150 200x12,5 13,75

200x75

250x95

17 16 20

315x118
400x150

5725
7

25 21 16 12

2,5 -3,5

34 28 25 22 15,5 9,5

500x190

3
18 12

-2

630x236

20 13

-4

710x265

24

-11

48

55 60 65 75 85 90 100 110 125 140 160 180


Dimensions [mm] N

250x12,5 13,75 14,75 18,75


13

Speed
rpm
with
v=
60
m/s 3)
5725
4575

4575

315x16

17

22 26 29 35,5

3625

400x16

3625

17

22 26 29 35,5 41,5 42 48

2850

500x16

2850

22 26 29 35,5 41,5 42 48 54 64

2275

630x20

46 52 62 69 86

2275
1800

1800

710x20

46 52 62 69 86 104

1600

1600

800x25

43,5 49,5 59,5 66,5 83,5 101,5 1425

900x25

49,5 59,5 66,5 83,5 101,5 1250

Standard material Perbunan [NBR], selection see page 54


2)
Steel
3)
Dynamical balancing necessary
1)

Ordering
example:

Further sizes on request

POLY-NORM 38

ADR-BTA

200 x 75

Coupling size

Type

brake drum

You will find continuously updated data in our online catalogue at www.ktr.com.

d2=32 NnD
Component with
finish bore

d3=25 NnD
Component with
finish bore

59

POLY-NORM
REVOLEX KX
POLY

POLY-NORM
Torsionally flexible coupling

POLY-NORM
Torsionally flexible coupling
Type ADR-SB with brake disk for brake stop
zz Shaft coupling POLY-NORM ADR-SB with disk for brake
callipers
zz Each coupling type to be combined with various diameters of
brake disks
zz Elastomer ring, driving flange and brake disk to be replaced
while being assembled
zz The brake disk has to be placed onto the shaft end with the
biggest mass moment of inertia
zz Finish bore according to ISO fit H7, feather keyway according
to DIN 6885 sheet 1 - JS9

Components

4Nx

15Nx

3N

4D

3D

Components
2 = Elastomer ring
3D = Flange hub
4D = Cam ring
3N = Driving flange
15Nx = Brake disk
4Nx = Coupling flange

Type ADR-SB with brake disk


POLY-NORM Type ADR-SB
Elastomer ring
torque [Nm] 1)

Size

TKN

Max. finish bore [mm]

55

300

TKmax
600

60

410

820

Dimensions [mm]

d2
50

d3

DH

l11

l12

DF

150

l2
55

60

118

54,7

136,5

56

65

129

150

50

59,2

Thread for setscrew


l20

LADR-SB

D1

88

l7
24,0

135

249,0

72

57,8

M8

t1/t2 TA [Nm]
15

10

136,5

97

25,0

135

255,0

80

59,3

M8

20

10
17

65

550

1100

60

70

140

150

65

63,7

136,5

105

26,5

135

261,5

86

61,3

M10

20

75

850

1700

68

80

158

150

75

74,0

136,5

123

31,5

135

276,5

98

66,0

M10

20

17

85

1350

2700

78

90

182

150

85

84,7

136,5

139

35,0

135

290,0

112

68,8

M10

25

17

90

2000

4000

85

100

200

150

90

89,5

136,5

148

39,5

135

299,5

122

73,5

M12

25

40

100

2900

5800

95

110

224

190

100

95,5

177,0

165

43,0

175

354,0

136

81,5

M12

25

40

110

3900

7800

105

120

250

190

110

105,5

177,0

185

48,0

175

369,0

150

86,5

M16

30

80

125

5500

11000

115

140

280

195

125

120,5

182,0

210

53,0

180

394,0

168

91,5

M16

35

80

140

7200

14400

135

160

315

195

140

130,0

182,0

235

60,5

180

416,5

195

104,5

M20

35

140

160

10000

20000

155

180

350

195

160

150,0

182,0

265

62,5

180

438,5

225

106,5

M20

45

140

Size

A brake disk [mm]/


thickness 30 mm 2) 3)

55

250 450

Cap screws DIN EN ISO 4762 for brake disk


Tightening torque TA
M1 x l
Number z1
[Nm]
M8x20
6
10

60

250 500

M8x20

10

M8x20

25

65

315 500

M8x55

35

M10x20

49

75

315 560

M10x60

69

M10x25

49

85

355 560

M10x60

69

M12x25

86

90

400 710

M12x65

120

M16x30

210

100

400 800

M12x65

120

M16x30

210

110

450 900

M16x75

295

M16x40

210

125

450 900

M16x75

295

M20x40

410

140

500 900

M20x80

410

M20x50

410

160

560 900

M20x90

410

M20x55

410

Classification of brake disks and cap screws


Cap screws DIN EN ISO 4762 for flange hub/cam ring
Tightening torque TA
Number z2
[Nm]
M8x20
6
25
M2 x l

Standard material Perbunan [NBR] 78 Shore-A, selection see page 54


Steel
For circumferential speeds exceeding 20 m/s (referring to the outside diameter DH) dynamic balancing is necessary. Maximum circumferential speed = 60 m/s (referring to the brake disk
diameter A)
Further sizes on request.

1)
2)
3)

Ordering
example:

60

POLY-NORM 75

ADR-SB

500 x 30

Coupling size

Type

Brake disk A/width

3D d1 - 60 NnD
Component with
finish bore

4Nx d2 - 70 NnD
Component with
finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

Type AZR
zz Bridging large shaft gaps with (standard) spacers
zz Allows to replace the elastomer with no need to disassemble
the driving and driven machine
zz No movement of driver and driven components is necessary
for disassembly of pump thrust bearing
zz Customized types available (AZVR)
zz Approved and certified according to EC Standard 94/9/EC
zz Detailed mounting instructions and further
information available at www.ktr.com

Components
4N

3N

3N

4N

Components:
Type AZR
2 = Elastomer ring (NBR 78 Sh-A)
3N = Driving flange (GJL)
4N = Coupling flange (Steel)

POLY-NORM Type AZR


Drop out Elastomer ring (p. 2) 1)
center
torque [Nm]
Size
length
TKN
TKmax
L [mm] *
100
28
40
80
140
32
38
42
48

100
140
100
140
100
140
100
140

Dimensions [mm]
Max. finish
bore2) d1
30

60

120

35

90

180

40

150

300

45

220

440

50

100
55

60

65

75

140

600

60

170
210
184
224
190
230
204
244

35
42
45
52

250

l3
49,5
69,5
49
69
49
69
49
69
49
69

l4

DH

DF

Mxl

TA [Nm]

69

46

26

M6x18

14

M5

78

53

26

M6x18

14

M8

87

62

33

M6x20

14

M8

10

96

69

35

M6x20

14

M8

10

1,5

106

78

41,5

M6x20

14

M8

15

49
55

69

1,5

118

88

43,5

M8x25

35

M8

14

2,4

0,0030

2,9

0,0042

3,2

0,0062

3,9

0,0048

4,3

0,0068

5,1

0,0094

5,1

0,0128

6,0

0,0170

6,6

0,0216

7,5

0,0188

9,4

0,0240

10,8

290

89

0,0232

12,2

220

49

0,0326

11,2

0,0414

13,0

140

410

820

65

260

60

69

1,5

129

97

47,5

M8x25

35

M8

15

180

300

89

0,0504

14,6

100

230

49

0,0564

14,0

0,0730

15,8

140

550

1100

70

270

65

69

1,5

140

105

51,5

M8x25

35

M10

20

180

310

89

0,0894

17,5

140

290

69

0,0824

23,2

180

850

1700

80

180

75

2700

90

350

100

360

1,5

158

123

60,5

M10x30

69

M10

20

89

1,5

182

139

69,5

M10x30

69

M10

25

124

320
4000

69
85

420
2000

89
124

310
1350

140
180

330
400

250

100

210

l2
35

AZR
Weight 3)
[kg]

100

140

90

170

Mass
moment
of inertia 3)
[kgm]
0,0020

180

250
85

LAZR

210
300

Thread for
setscrew
G
t

General

69
90

89

1,5

200

148

73,5

M12x35

120

M12

25

0,1008

25,6

0,1332

29,8

0,1570

32,1

0,1658

35,2

0,1812

40,7

0,2466

38,2

0,2880

42,2

250

430

124

0,3566

49,3

140

340

69

0,3988

50,0

180

2900

5800

110

250

380
450

100

89

224

165

83

M12x35

120

M12

124

25

0,4450

54,8

0,5465

63,2

Standard material Perbunan [NBR] 78 Shore-A, selection see page 54


Bores H7 with keyway DIN 6885 sheet 1 [JS9] and threads for setscrews on the feather keyway
Referring to average bore
*For other extendable lengthes (L=120/160/195/215) it is possible to combine two driving flanges 3N with various lengthes (as an example: driving flanges POLY-NORM 85 for extendable
length 140 and 250 result in an extendable length of 195 mm (140 mm + 250 mm = 390 mm 390 mm/2 = 195 mm)

1)
2)
3)

Ordering
example:

POLY-NORM 42
Coupling size

AZR

140

38

42

Type

Drop out center


lenght L

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

61

POLY-NORM
REVOLEX KX
POLY

POLY-NORM
Torsionally flexible coupling

REVOLEX KX
Torsionally flexible pin & bush coupling
Description of coupling
General description
REVOLEX KX is a torsionally flexible, fail-safe pin & bush coupling. It can
be plugged in axially and is characterized by its short design. In addition,
REVOLEX KX allows for an easy disassembly of the elastomer rings including
the pins while being assembled. Taking into account the transmittable torque,
REVOLEX KX is based on the POLY-NORM coupling.
The REVOLEX KX coupling compensates for every kind of shaft misalignment
while transmitting the torque safely.

Operation/Arrangement
The coupling consists of two hubs. The torque is transmitted via the steel pins
with their taper elastomer rings.
As a result all kinds of shaft misalignment, for example caused by inaccurate
alignment of the driving or driven elements, is compensated for reliably and
vibrations and shocks are compensated for excellently.
The coupling is maintenance-free and is used in general engineering and the
pump industry, materials handling technology technology, etc. For an optimum
adjustment to the different applications, 21-off sizes are available covering torques up to 1.220.000 Nm. Apart from the standard programme customized
solutions are available.

General information on the elastomer rings


Material

Perbunan (NBR)

Natural rubber (NR)

Perbunan (NBR)

Hardness

80 Shore A

80 Shore A

80 Shore A

Permanent temperature range [C]

- 30 to + 80

- 50 to + 70

- 30 to + 80

Max. temperature (short-term) [C]

- 50 to +120

Colour

black

black

blue

Applications

STANDARD

Temperatures below zero

Electrically insulating, e. g. ropeway drives

Use in explosion-proof areas


REVOLEX KX couplings are suitable for the use on drives in hazardous areas.
The couplings are certified according to EC Standard 94/9/EC (ATEX 95) and
belong to category 2G/2D, are confirmed and thus suitable for the use in hazardous areas of zone 1, 2, 21 and 22. Please read our information in the respective Type Examination Certificate and the operating and mounting instructions
at www.ktr.com.
In addition to ATEX marking an inspection certificate by DNV can be ordered for
REVOLEX KX couplings.

62

You will find continuously updated data in our online catalogue at www.ktr.com.

Coupling selection
The selection of the REVOLEX KX coupling has to be dimensioned in a way that the permissible coupling load is not exceeded with any operating condition. For this purpose a comparison between the loads that arise and the permissible coupling parameters has to be performed.
The torques TKN/TKmax mentioned refer to the connection of pins. The shaft-hub-connection needs to be investigated by the customer.

1. Drives without periodical torsional vibrations


e. g. centrifugal pumps, fans, screw compressors, etc. The coupling
is selected taking into account the rated torques TKN and maximum
torque TK max.
1.1 Load by rated torque
Determination of the actual rated TN [Nm] = 9550 P [kW] / n [rpm]
torque TN of the machine.
Taking into account the operating factor SB and the temperature
TKN TN SB St
factor St, the permissible rated torque
TKN of the coupling has to be at least
as high as the rated torque TN of the machine.
1.2 Taking into account short-term shocks
As an example: for the startup or brakTK max. 2 TKN
ing of drives two times the rated torque
of the coupling is admitted for up to 10 times an hour.
1.3 Determination of the required operating factor SB
see table
It is necessary to consult with the engineering department of KTR if:
zz the operating speed is close to the critical speed (see page 65)
zz the ambient temperature exceeds 80 C
zz more than 10 starts per hour are performed

2. Drives with periodical torsional vibrations.


For drives subject to high torsional vibrations, e. g. diesel engines,
piston compressors, piston pumps, generators, etc., it is necessary
to perform a torsional vibration calculation to ensure a safe operation. If requested, we perform the torsional vibration calculation and
the coupling selection in our company. For necessary details please
see KTR standard 20004.

Description

Symbol

Definition or explanation

TKN

Torque that can continuously be transmitted over the entire permissible speed
range

Maximum torque of coupling

TK max

Torque that can be transmitted as dynamic


load 105 times or 5 x 104 as vibratory
load, respectively, during the entire operating life of the coupling

Vibratory torque of coupling

TKW

Rated torque of coupling

Rated torque of machine

Torque amplitude of the permissible periodical torque fluctuation with a frequency


of 10 Hz and a basic load of TKN or
dynamic load up to TKN, respectively

TN

Stationary rated torque on the coupling

Service factor St for temperature

St

-30 C
+30 C

+40 C

+60 C

+80 C

1,0

1,2

1,4

1,8

Permissible load on feather key of the coupling hubs


The shaft-hub-connection has to be verified by the customer. Permissible surface pressure according to DIN 6892 (method C).

Cast iron GJL 225 N/mm


Nodular iron GJS 225 N/mm
Steel 250 N/mm

Example of calculation:
Kneading machine drive with rotary current motor
Details of machine on driving side:

Coupling selection:

Rotary current motor size 560

Load by rated torque:

Motor power P = 1000 kW


Speed n = 991 rpm

TN [Nm] = 9550 1000 [kW] / 991 rpm = 9636,7 Nm

Operating factor SB = 1,75 (see page 64)


Temperature factor St = 1,2 (see table)

General details:
Ambient temperature = +40 C

Calculation of coupling torque:


TKN TN 1,75 1,2 = 20237 Nm

Selected: REVOLEX KX-170

You will find continuously updated data in our online catalogue at www.ktr.com.

63

POLY-NORM
REVOLEX KX
POLY

REVOLEX KX
Torsionally flexible pin & bush coupling

REVOLEX KX
Torsionally flexible pin & bush coupling
Coupling selection
The operating factors listed are based on experiences estimating the operating behaviour of driving and driven combinations. For a periodic
impulse of the machine or driving or braking of big masses it is necessary to perform a selection in accordance with DIN 740.

Construction machines

Operating factor SB

Operating factor SB

1,25

Metal industry

Manoeuvre winches

1,25

Roller tables (heavy-weight)

Swing gears

1,50

Mixers

Miscellaneous winches

1,75

Constant density

1,50

Filters, cable winches

1,75

Variable density

1,75

Multi-bucket excavators

1,75

Mills

Running gears (caterpillars)

1,75

Centrifugal mills

1,75

Impellers

1,75

Beater mills

1,75

Cutter heads

1,75

Autogenous mills

1,75

Cutter drives

2,00

Hammer and ball mills

2,00

Construction lifts

1,25

Food-processing industry

Concrete mixers

1,25

Sugarcane harvesters

1,25

Road construction machines

1,25

Sugar-beet harvesters

1,25

Sugar-beet washing

1,25

Conveyors

2,00

Bucket elevators

1,50

Kneading machines

1,75

Freight lifts

1,75

Sugarcane breakers

1,75

Hauling winches

1,25

Sugarcane mills

1,75

Apron conveyors

1,25

Oil industry

Rubber belt conveyors (bulk)

1,25

Filter presses for paraffin

1,50

Boom plate bucket conveyors

1,25

Rotary furnaces

1,75

Rotary conveyors

1,25

Paper machines

Steel plate conveyors

1,25

Couch rolls

1,75

Worm conveyors

1,25

Calenders

1,75

Steel belt conveyors

1,25

Wet presses

1,75

Conveyors

1,75

Pumps

Rubber belt conveyor (bulk)

1,75

Centrifugal pumps (light liquid)

1,00

Inclined lifts

1,75

Centrifugal pumps (viscous liquid)

1,25

Shaking slides

2,00

Gear and vane pumps

1,25

Screw type pumps

1,50
2,00

Generators
Frequency converters

1,75

Piston pumps, plunger pumps and press pumps

Generators

1,75

Agitator

Rubber & nylon industry

Light liquid

1,00

Rubber calenders and rolling mills

1,75

Viscous liquid

1,25

Mixers

1,75

Liquid with constant density

1,25

Extruders

1,75

Liquid with variable density

1,50

Kneading machines

1,75

Liquid mixed with solids

1,75

Lifters/cranes

Filters

Luffing gears

1,00

Screening drums

Swing and sliding gears

1,25

Textile industry

Running gears

1,75

Winders

1,25

Lifting gears

1,75

Printing and dyeing machines

1,25

Tanning barrels

1,25
1,50

Woodworking machinery

1,50

Planing machines

1,25

Shredders

Barking machines

1,75

Fans, ventilators and blowers

Saw frames

1,75

Centrifugal fans

1,75

Industrial fans

1,75

Compressors
Centrifugal compressors

1,00

Rotary blowers

1,75

Rotary compressors

1,25

Fans (axial / radial)

1,75

Metal industry
Plate tilters
Wire pulls

1,25
1,25

Fans for cooling towers


Induced draught ventilators
Sewage plants

1,75
1,75

Winders

1,25

Rakes

1,0

Crawlers

1,25

Worm pumps

1,25

Roller levellers

1,25

Concentrators

1,25

Winding drums

1,50

Mixers

1,25

Wire drawing machines

1,75

Aerators

1,75

Roller tables (light-weight)

1,75

Machine tools

Plate shears

1,75

Scissors

1,25

Block pushers

1,75

Dressing rollers

1,50

Blooming and slabbing

1,75

Bending machines

1,50

De-scalers

1,75

Hole punching machines

1,75

Cold rolling mills

1,75

Levelling machines

1,75

Billet shears

1,75

Hammers

1,75

Plugging machines

1,75

Presses

1,75

Continuous casting machines

1,75

Forging presses

1,75

Shifting devices

1,75

64

You will find continuously updated data in our online catalogue at www.ktr.com.

Technical data
REVOLEX KX Technical data
Torque [Nm]
NBR 80 Sh-A

Size

Casted material

Steel

Dyn. torsion spring stiffness [Nm/rad]

Nominal
TKN

Max.
TKmax.

Vibratory
TKW

KX 105

6485

12970

2594

Max. speed
[rpm] with
V = 35 m/s
2000

Max.
bore
[mm]
120/135

0,25xTKN

0,50xTKN

0,75xTKN]

1,00xTKN

110/125

Max. speed
[rpm] with
V = 60 m/s
3475

1,053x106

1,545x106

2,225x106

3,060x106

KX 120

10080

20160

4032

1800

125/145

3100

140/155

1,242x106

1,675x106

2,350x106

3,167x106

KX 135

14030

28060

5612

1600

140/150

2725

160/165

1,728x106

2,331x106

3,270x106

4,407x106

KX 150

17960

35920

7184

1450

160

2500

185

2,213x106

2,985x106

4,187x106

5,643x106

KX 170

26360

52720

10544

1250

180

2150

220

3,250x106

4,480x106

7,500x106

9,970x106

KX 190

36160

72320

14464

1100

205

1900

245

4,458x106

6,145x106

1,029x107

1,367x107

KX 215

48160

96320

19264

1000

230

1725

275

5,938x106

8,185x106

1,370x107

1,822x107

KX 240

65740

131480

26296

900

250

1550

310

7,850x106

1,675x107

2,575x107

3,465x107

KX 265

91480

182960

36592

800

285

1375

350

1,092x107

2,331x107

3,583x107

4,822x107

KX 280

123530

247060

49412

720

315

1225

385

1,475x107

3,147x107

4,838x107

6,511x107

KX 305

152840

305680

61136

675

330

1150

405

1,830x107

3,904x107

6,002x107

8,076x107

KX 330

188470

376940

75388

625

355

1075

435

2,250x107

4,802x107

7,382x107

9,934x107

KX 355

230110

460220

92044

975

465

2,748x107

5,863x107

9,013x107

1,213x108

KX 370

302500

605000

121000

900

550

3,614x107

7,712x107

1,186x108

1,595x108

Max. bore [mm]

REVOLEX KX-D Technical data


Torque [Nm]
NBR 80 Sh A

Size

Casted material

Steel

Dyn. torsion spring stiffness [Nm/rad]

Nominal
TKN

Max.
TKmax.

Vibratory
TKW

KX-D 75

3800

7600

1520

Max. speed
[rpm] with
V = 35 m/s

Max.
bore
[mm]

Max. speed
[rpm] with
V = 60 m/s
4500

Max.
bore
[mm]
90

0,25xTKN

0,50xTKN

0,75xTKN

1,00xTKN

0,641x10

0,941x10

1,355x10

1,864x106

KX-D 85

5000

10000

2000

4175

100

0,834x106

1,224x106

1,763x106

2,425x106

KX-D 95

6600

13200

2640

3845

110

1,077x106

1,580x106

2,277x106

3,131x106

KX-D 105

8650

17300

3460

2000

110

3475

120

1,404x106

2,060x106

2,967x106

4,081x106

KX-D 120

14110

28220

5640

1800

125

3100

140

1,742x106

2,350x106

3,297x106

4,443x106

KX-D 135

18690

37380

7476

1600

140

2725

160

2,304x106

3,108x106

4,360x106

5,876x106

KX-D 150

23100

46200

9240

1450

160

2500

185

2,880x106

3,885x106

5,450x106

7,345x106

KX-D 170

36900

73800

14760

1250

180

2150

220

4,550x106

6,272x106

1,050x107

1,396x107

KX-D 190

48210

96420

19284

1100

205

1900

245

5,980x106

8,243x106

1,380x107

1,834x107

KX-D 215

61900

123800

24760

1000

230

1725

275

7,634x106

1,052x107

1,762x107

2,342x107

KX-D 240

92030

184060

36812

900

250

1550

310

1,101x107

2,350x107

3,613x107

4,861x107

KX-D 265

121900

243800

48760

800

285

1375

350

1,456x107

3,108x107

4,778x107

6,429x107

KX-D 280

158800

317600

63520

720

315

1225

385

1,896x107

4,047x107

6,221x107

8,371x107

KX-D 305

191060

382120

76424

675

330

1150

405

2,287x107

4,880x107

7,502x107

1,009x108

KX-D 330

251200

502400

100480

625

355

1075

435

3,001x107

6,403x107

9,843x107

1,324x108

KX-D 355

299100

598200

119640

575

380

975

465

3,572x107

7,622x107

1,172x108

1,577x108

KX-D 370

377800

755600

151120

535

450

900

550

4,518x107

9,640x107

1,482x108

1,994x108

KX-D 470

510000

1020000

204000

855

6,325x107

1,350x108

2,075x108

2,208x108

KX-D 520

715000

1430000

286000

740

8,832x107

1,885x108

2,897x108

3,083x108

KX-D 590

950000

1900000

380000

660

acc. to
customers
request

1,177x108

2,5107x108

3,859x108

4,107x108

KX-D 650

1220000

2440000

488000

590

1,512x108

3,226x108

4,959x108

5,277x108

Couplings can be dynamically balanced on request (semi-key balancing G 6,3 with speed acc. customers specifications). For peripheral speeds exceeding V = 30 m/s, we would recommend
dynamically balancing.

Displacements

Axial displacement Ka

Radial displacement Kr

Angular displacement Kw

Lmax./min = L + Ka [mm]

Kw = Emax. Emin. [mm]

Displacements
Size (KX and KX-D)

75

Max. axial displacement Ka [mm]


250 rpm
Max. radial displacement
Kr [mm]
or
max. angualr displacement
Kw [mm]
with speed n

85

105

120

135

150

170

305

330

355

370

470

520

590

1,5 1,5 1,5

2,5 2,5 2,5 2,5 2,5 2,5 2,5

0,95

1,2

1,3

1,4

1,5

3,1

3,3

3,5

3,8

4,4

4,9

5,4
3,8

1,1

95
1,1

1,7

190
1,9

215
2,0

240
2,2

265
2,5

280
2,7

2,9

650

500 rpm

0,70 0,80 0,80

0,9

0,9

1,0

1,1

1,2

1,3

1,4

1,6

1,7

1,9

2,0

2,2

2,3

2,5

2,8

3,1

3,5

750 rpm

0,60 0,65 0,65

0,7

0,8

0,8

0,9

1,0

1,1

1,2

1,3

1,4

1,6

1,7

1,8

1,9

2,0

2,2

2,4

1000 rpm

0,50 0,55 0,55

0,6

0,7

0,7

0,8

0,9

0,9

1,0

1,1

1,2

1,4

1,4

1,5

1,7

1,8

1500 rpm

0,40 0,45 0,45

0,5

0,5

0,6

0,6

0,7

0,8

0,8

0,9

1,0

2000 rpm

0,35 0,40 0,40

0,4

0,5

0,5

0,5

0,6

0,7

3000 rpm

0,30 0,35 0,35

0,4

0,4

Assembly instructions
The permissible misalignment figures of the flexible REVOLEX KX couplings mentioned are general standard values, taking into account the coupling load up to the rated torque TKN of the
coupling and an ambient temperature of + 30 C. The displacement figures may only be used separately - if various kinds of displacement arise in parallel, the displacement figures may only be
used proportionately. For the assembly of the coupling please make sure that the distance dimension E is adhered to accurately to make sure that the coupling remains flexible during operation.
See KTR assembly instructions, KTR standard 49410 at our homepage www.ktr.com.
You will find continuously updated data in our online catalogue at www.ktr.com.

65

POLY-NORM
REVOLEX KX
POLY

REVOLEX KX
Torsionally flexible pin & bush coupling

REVOLEX KX
Torsionally flexible pin & bush coupling
Type KX casted material
zz Vibration-reducing, short design
zz Radial assembly/disassembly
zz Axial plug-in, fail-safe
zz All-over machining good dynamic properties
zz Protected surfaces
zz Standard hub material GJL (GJS or steel available on request)
Approved and certified according to EC Standard 94/9/EC
zz

Components
1

Components
Type KX
1 = Hub part 1
2 = Hub part 2
3 = Complete pin
4 = KX sleeve (hardened and corrosion-resistant)

REVOLEX KX
Torque

[Nm]

Finish bore
[min. - max.]

Dimensions [mm]

Mass
Approx.
moments
weight 3)
of inertia 3)
[kg]
[kgm2]
0,771
62

TKN

TKmax

Max.
speed 2)
[rpm]

d1

d2

l1; l2

DH

D1

D2

N1

N2

KX 105

6485

12970

2000

34-110

34-125

237

117

330

180

202

56

30

76

KX 120

10080

20160

1800

50-125

50-145

270

132

370

206

232

76

46

100

1,611

96

KX 135

14030

28060

1600

70-140

70-150

300

147

419

230

240

76

46

100

2,685

123

KX 150

17960

35920

1450

82-160

336

165

457

256

260

76

46

100

3,887

162

KX 170

26360

52720

1250

95-180

382

188

533

292

292

92

63

130

9,165

273

KX 190

36160

72320

1100

110-205

428

211

597

330

330

92

63

130

14,765

360

KX 215

48160

96320

1000

125-230

480

237

660

368

368

92

63

145

22,771

465

KX 240

65740

131480

900

140-250

534

264

737

407

407

122

76

167

43,484

695

KX 265

91480

182960

800

160-285

590

292

826

457

457

122

76

170

70,143

910

KX 280

123530

247060

720

180-315

628

311

927

508

508

122

76

189

112,637

1183

KX 305

152840

305680

675

180-330

654

324

991

533

533

122

76

202

146,974

1369

KX 330

188470

376940

625

200-355

666

330

1067

572

572

122

76

208

198,005

1598

Size

1)

M*

* Drop-out center dimension


1)
Standard material NBR 80 Shore-A, selection see page 63
2)
Higher speeds on request
3)
Referring to max. bore
Finish bore according to ISO fit H7, feather keyway according to DIN 6885 sheet 1 - JS9.
If requested, coupling is dynamically balanced (semi-key balancing G 6,3; speed as per customers details). For circumferential speeds exceeding 30 m/s we would recommend dynamic balancing.
= with pilot bore available from stock

Ordering
example:

66

REVOLEX KX 170

GJL

Part 1 120

Part 2 150

Size and type of coupling

Material

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

Type KX-D casted material


zz Vibration-reducing, short design
zz Radial assembly/disassembly
zz Axial plug-in, fail-safe
zz All-over machining good dynamic properties
zz Standard hub material GJL (GJS on request)
zz Pins are arranged alternately
zz Increase of transmittable torque by up to 40 % compared to
REVOLEX KX
Approved and certified according to EC Standard 94/9/EC
zz

Components

Components Type KX-D


5 = Hub part 5
3 = Complete pin
6 = KX-D sleeve (hardened and corrosion-resistant)

REVOLEX KX-D

KX-D 105

8650

17300

2000

34-110

237

117

330

180

56

76

Mass
moments
of inertia 3)
[kgm]
0,907

KX-D 120

14110

28220

1800

50-125

270

132

370

206

76

100

1,867

108

KX-D 135

18690

37380

1600

70-140

300

147

419

230

76

100

3,144

145

KX-D 150

23100

46200

1450

82-160

336

165

457

256

76

100

4,573

180

KX-D 170

36900

73800

1250

95-180

382

188

533

292

92

130

10,259

291

KX-D 190

48210

96420

1100

110-205

428

211

597

330

92

130

16,601

385

KX-D 215

61900

123800

1000

125-230

480

237

660

368

92

130

25,495

498

KX-D 240

92030

184060

900

140-250

534

264

737

407

122

170

50,147

760

KX-D 265

121900

243800

800

160-285

590

292

826

457

122

170

80,796

997

KX-D 280

158800

317600

720

180-315

628

311

927

508

122

170

129,979

1301

KX-D 305

191060

382120

675

180-330

654

324

991

533

122

170

170,016

1509

KX-D 330

251200

502400

625

200-355

666

330

1067

572

122

170

227,451

1755

KX-D 355

299100

598200

575

225-380

718

356

1156

610

122

170

338,145

2275

KX-D 370

377800

755600

535

225-450

770

382

1250

720

122

170

492,353

2853

Size

Torque 1) [Nm]
TKN

TKmax.

Max.
speed 2)
[rpm]

Finish bore
[min. - max.]
d1; d2

Dimensions [mm]
L

l1; l2

DH

D1; D2

N1; N2

M*

Approx
weight 3) [kg]
68

* Drop-out center dimension


1)
Standard material NBR 80 Shore-A, selection see page 63
2)
Higher speeds on request
3)
Referring to max. bore
Finish bore according to ISO fit H7, feather keyway according to DIN 6885 sheet 1 - JS9.
If requested, coupling is dynamically balanced (semi-key balancing G 6,3; speed as per customers
details). For circumferential speeds exceeding 30 m/s we would recommend dynamic balancing.
= with pilot bore available from stock

Ordering
example:

REVOLEX KX-D 170

GJL

120

150

Size and type of coupling

Material

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

67

POLY-NORM
REVOLEX KX
POLY

REVOLEX KX
Torsionally flexible pin & bush coupling

REVOLEX KX
Torsionally flexible pin & bush coupling
Type KX-D material steel
zz Reducing vibrations, short design
zz Radial assembly/disassembly
zz Axial plug-in, fail-safe
zz All-over machining good dynamic properties
zz Hub material steel, specifically suitable for drive elements subject to high loads or high circumferential speeds
zz Pins are arranged alternately
zz Increase of transmittable torque by up to 40 % compared to
REVOLEX KX
Approved and certified according to EC Standard 94/9/EC
zz

Components

Components
Type KX-D
5 = Hub part 5
3 = Complete pin
6 = KX-D sleeve (hardened and corrosion-resistant)

REVOLEX KX-D
TKN

TKmax.

Max.
speed 2)
[rpm]

d1; d2

l1; l2

DH

D1; D2

N1; N2

M*

KX-D 75

3800

7600

4500

0-90

193

95

255

136

56

76

Mass
moments
of inertia 3)
[kgm2]
0,325

KX-D 85

5000

10000

4175

0-100

213

105

274

152

56

76

0,440

46

KX-D 95

6600

13200

3825

0-110

227

112

298

168

56

76

0,624

56

KX-D 105

8650

17300

3475

0-120

237

117

330

180

56

76

0,907

80

KX-D 120

14110

28220

3100

0-140

270

132

370

206

76

100

1,867

124

KX-D 135

18690

37380

2725

70-160

300

147

419

230

76

100

3,144

165

KX-D 150

23100

46200

2500

82-185

336

165

457

256

76

100

4,573

205

KX-D 170

36900

73800

2150

95-220

382

188

533

292

92

130

10,259

322

KX-D 190

48210

96420

1900

110-245

428

211

597

330

92

130

16,601

431

KX-D 215

61900

123800

1725

125-275

480

237

660

368

92

130

25,495

559

KX-D 240

92030

184060

1550

140-310

534

264

737

407

122

170

50,147

833

KX-D 265

121900

243800

1375

160-350

590

292

826

457

122

170

80,796

1099

KX-D 280

158800

317600

1225

180-385

628

311

927

508

122

170

129,979

1436

KX-D 305

191060

382120

1150

180-405

654

324

991

533

122

170

170,016

1669

KX-D 330

251200

502400

1075

200-435

666

330

1067

572

122

170

227,451

1954

KX-D 355

299100

598200

975

225-465

718

356

1156

610

122

170

338,145

1967

KX-D 370

377800

755600

900

225-550

770

382

1250

720

122

170

492,353

2367

KX-D 470

510000

1020000

870

240-470 4)

969 4)

480 4)

1340

705 4)

164

220

734,260

3775

KX-D 520

715000

1430000

760

240-520 4)

1089 4)

540 4)

1540

780 4)

164

220

1264,725

5155

KX-D 590

950000

1900000

680

260-590 4)

1212 4)

600 4)

12

1735

885 4)

164

220

2081,885

6895

KX-D 650

1220000

2440000

610

280-650 4)

1332 4)

660 4)

12

1935

975 4)

164

220

3228,297

8893

Size

Torque 1) [Nm]

Finish bore [min.


- max.]

Dimensions [mm]

Approx.
weight 3)
[kg]
39

* Drop-out center dimension required


1)
Standard material NBR 80 Shore-A, selection see page 63
2)
Higher speeds on request
3)
Referring to max. bore
4)
Variable according to customers requests
Finish bore according to ISO fit H7, feather keyway according to DIN 6885 sheet 1 - JS9.
If requested, coupling is dynamically balanced (semi-key balancing G 6,3; speed as per customers details). For circumferential speeds exceeding 30 m/s we would recommend dynamic balancing.
= with pilot bore available from stock

Ordering
example:

68

REVOLEX KX-D 170

Steel

120

150

Size and type of coupling

Material

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

REVOLEX KX
Torsionally flexible pin & bush coupling

POLY-NORM
REVOLEX KX
POLY

Type KX and KX-D with brake disk


zz Shaft coupling with brake disk
zz The maximum braking torque must not exceed the
maximum torque of the coupling
zz The brake disk has to be placed onto the shaft end with the
biggest mass moment of inertia
zz Radial assembly/disassembly
zz Axial plug-in, fail-safe
zz Pins can be replaced while being assembled
zz All-over machining good dynamic properties
zz Examples of applications are large fans, turbine drives, belt
conveyor drives, etc.

Components
1

8a

2SB

8b

5SB

KX

KX-D

REVOLEX KX and KX-D type SB


Size
105

Torque 1) [Nm] K
X

Finish bore KX GJL


[min. - max.]
d1
d2

Torque 1) [Nm] KX-D

TKN

TKmax.

TKN

6485

12970

8650

TKmax.
17300

34-110

Finish bore KX-D [min. - max.]

34-125

Dimensions [mm]

GJL d1; d2

Steel d1; d2

l1; l2

DH

N2

N3

M*

0-120

237

117

330

D1
180

N1

34-110

56

29

55

76

120

10080

20160

14110

28220

50-125

50-145

50-125

0-140

270

132

370

206

76

45

75

100

135

14030

28060

18690

37380

70-140

70-150

70-140

70-160

300

147

419

230

76

45

75

100

150

17960

35920

23100

46200

82-160

82-160

82-185

336

165

457

256

76

45

75

100

170

26360

52720

36900

73800

95-180

95-180

95-220

382

188

533

292

92

62

91

130

190

36160

72320

48210

96420

110-205

110-205

110-245

428

211

597

330

92

62

91

130

215

48160

96320

61900

123800

125-230

125-230

125-275

480

237

660

368

92

62

91

145

240

65740

131480

92030

184060

140-250

140-250

140-310

534

264

737

407

122

75

121

167

Selection of coupling/disk brake dimension N


Brake disk A x b 3)
Size

560x30

630x30

710x30

KX

KX-D

KX

KX-D

105

73

47

73

47

120

72

42

135

72

42

87

57

800x30

KX

KX-D

87

57

KX

900x30
KX-D

150

105

75

105

75

170

111

82

111

82

KX

1000x30
KX-D

KX

KX-D

190

134

105

134

105

215

160

131

160

131

160

131

240

174

128

174

128

174

128

* Drop-out center dimension required


1)
Standard material NBR 80 Shore-A, selection see page 63
2)
Higher speeds on request
3)
Maximum circumferential speed = 60 m/s referring to maximum outside diameter.
Finish bore according to ISO fit H7, feather keyway according to DIN 6885 sheet 1 - JS9.
If requested, coupling is dynamically balanced (semi-key balancing G 6,3; speed as per customers details). For circumferential speeds exceeding 30 m/s (referring to outside diameter A) we
would recommend dynamic balancing.

Ordering
example:

REVOLEX KX 170

SB

710x30

1 - 120

2SB - 150

Size and type of coupling

Type

Brake disk

Finish bore

Finish bore

You will find continuously updated data in our online catalogue at www.ktr.com.

69

REVOLEX KX
Torsionally flexible pin & bush coupling
Technical data of pin
KX

KX-D

Coated
sleeve

Coated
sleeve

Taper pin design B

Taper pin design B


Technical data

Pin
Size

Size

KX 75

Number
KX

KX-D

10

KX 85

12

KX 95

14

KX 105

12

16

KX 120

10

14

KX 135

12

16

KX 150

14

18

KX 170

10

14

KX 190

12

16

KX 215

14

18

KX 240

10

14

KX 265

12

16

KX 280

14

18

KX 305

16

20

KX 330

18

24

KX 355

20

26

KX 370

24

30

Component 3.2

Component 3.1b

Component 3.4b

Elastomer ring NBR 80 Shore A

Pin

Screw DIN EN ISO 4017

Tightening
torque TA
[Nm]

l1

l2

d1

L1

L2

M1

SW1

50,0

12,7

9,0

25,40

103

129

M10

16

67

63,0

17,8

12,5

30,60

147,5

178

M12

18

115

85,5

22,9

15,2

43,20

191

220

M16

24

290

113,7

30,5

20,3

58,40

244

290

M24

36

970

Further types
Type AB
with limited axial backlash

Intermediate shaft type


with RADEX-N

Type KX-D SD
shiftable
connected

70

Backlash-free type

Type KX-D SD
shiftable with shiftable linkage

Type KX-D
with cardan shaft connection

separated

You will find continuously updated data in our online catalogue at www.ktr.com.

POLY
Torsionally flexible, shear type coupling

POLY-NORM
REVOLEX KX
POLY

Description of coupling
General description
The POLY coupling is a torsionally flexible, not fail-safe coupling for general machinery.
It is assembled by axial plug-in and is characterized by excellent dampening properties.
Its unique features are the flexible elastomeric elements (sets) that are located in both
coupling halves.
The benefit of POLY A much greater number of flexible elements and thus a larger
effective mass of the elastomer to accept vibration and to dissipate the heat caused by
torsional vibrations when compared to similar competitive couplings with elements only
in one half.
Coupling selection
The coupling selection must be done on the base of POLY-NORM or ROTEX.
Operation/Design
The coupling consists of two hubs with fingers that are separated by elastomeric elements which are assembled by axial blind plug-in to each other. Elastomer elements are
placed into the slots of both coupling hubs.
All kinds of shaft misalignments, for example generated by inaccurate alignment of the
driving or driven components, are effectively absorbed in this way.
The coupling is maintenance-free and used in general machinery, the pump industry
and in compressors. The Poly coupling handles torque ranges of up to 9000 Nm and is
stocked in 15 different sizes and 3 designs for immediate availability. In addition to our
standard coupling models, a variety of drop- out center options are available.

Explosion-proof use
POLY couplings are suitable for power transmission in drives in hazardous areas. The
couplings are certified according to EC Standard 94/9/EC (ATEX 95) and belong to
category 2G/2D, are confirmed and thus suitable for the use in hazardous areas of zone
1, 2, 21 and 22. Please read our information in the respective Type Examination Certificate and the operating and mounting instructions at www.ktr.com.

Variation of components
The coupling can be adapted to many applications due to the many options that are
possible with the building block arrangement. The POLY components of a given model
can be mixed and matched with each other to obtain different shaft distances using the
same basic component.
General information on the elastomer set
Material/Hardness

Perbunan [NBR]/92 Shore A

Permanent temperature range [C]


Max. temperature (short time) [C]

- 30 to + 80

Applications

General machine construction

- 50 to + 120
Pump industry
ATEX applications
Chemical industry
Standard applications of average elasticity

Resistant to

Gasoline, diesel
Acids, bases
Tropics
(Salt) Water (hot/cold)
Oils, greases
Propane, butane
Natural gas, city gas

You will find continuously updated data in our online catalogue at www.ktr.com.

71

POLY
Torsionally flexible, shear type coupling
Selection of standard IEC motors

POLY couplings for standard IEC motors, protection IP 54/IP 55


A. C. motor 50 Hz
Size

Shaft end dxl [mm]


2-poles

4, 6, 8 poles

56

9 x 20

63

11 x 23

71

14 x 30

80

19 x 40

90S
90L
100L

24 x 50

Motor output n= 3
000
rpm 2 poles
Output P
[kW]
0,09

Torque
T[Nm]
0,32

0,12
0,18
0,25

0,86

0,37

1,3

POLY
coupling
size

Output P
[kW]
0,06

Torque
T[Nm]
0,43

0,41

0,09

0,62

0,12
0,18

1,3

0,25

1,8

132S
38 x 80

0,12

1,8
2,5

1,1

3,7

0,75

5,1

0,55

5,8

0,25

3,5

1,5

1,1

7,5

0,75

0,37

5,3

2,2

7,4

1,5

10

1,1

12

0,55

7,9

9,8

2,2

15

20

1,5

15

13

5,5

18

7,5

25

97

37

120

45

145

60 x 140

65 x 140
75 x 140

280M
315S
315M
65 x 140

80 x 170

315L

55

177

75

241

90

289

110

353

132

423

160

513

200

641

12

15

17
19*
20*

85 x 170

355

400

450

75 x 140

80 x 170

90 x 170

95 x 170

110 x 210

120 x 210

27

2,2

22

5,5

36

30

7,5

49

40

5,5

55

11

72

7,5

75

15

98

11

109

18,5

121

22

144

30

196

10

22*
315

1,4

0,18

30

280S

0,09

2,8

71

250M

3,9

22

60 x 140

0,25

180M

55 x 110

1,1

0,18
0,37

60

225S

0,7

0,09

2,5

18,5

225M

0,52

0,06

3,7

160L

55 x 110

0,045

0,88

Torque
T[Nm]

0,37

49

200L

0,64

Output P
[kW]

0,55

15

48 x 110

Torque
T[Nm]
0,43

Motor output n= 750


rpm 8 poles

1,9

36

180L

Output P
[kW]
0,037

POLY
coupling
size

2,5

11
42 x 110

Motor output n= 1000


rpm 6 poles

0,55

132M
160M

POLY
coupling
size

0,75

28 x 60

112M

Motor output n= 1500


rpm 4 poles

10

37

240

45

292

55

356

75

484

90

581

110

707

132

849

160

1030

200

1290

12
14
15

15

148

18,5

181

22

215

30

293

10

14

15

17
19
20
22
25
28

19

0,75

11

1,1

16

1,5

21

2,2

30

40

54

5,5

74

7,5

100

11

145

15

198

18,5

244

22

290

37

361

30

392

45

438

37

483

55

535

45

587

75

727

55

712

90

873

110

1070

132

1280

160

1550

20
22
25
28

75

971

90

1170

110

1420

132

1710

250

802

250

1600

200

1930

315

1010

315

2020

250

2410

355

1140

355

2280

400

1280

400

2570

315

3040

500

1600

500

3210

400

3850

560

1790

560

3580

450

4330

355

4570

630

2020

630

4030

500

4810

400

5150

710

2270

710

4540

560

5390

450

5790

630

6060

500

6420

800

2560

800

5120

900

2880

900

5760

1000

3200

1000

6400

30

160

2070

200

2580

250

3220

315

4060

30

35

40

35

40

POLY
coupling
size

10

14

15
17
19
20
22
25
28
30
35

40

The coupling is selected for an ambient temperature up to + 30 C. The coupling was selected for normal operation. The respective couplings have a minimum operating factor of f min. = 1,35. Drives with periodical torque courses must be selected according to DIN 740 part
2. On request the selection is made by KTR.
Torque T = rated torque according to Siemens catalogue M 11 1994/95..
* dynamic balancing is necessary

72

You will find continuously updated data in our online catalogue at www.ktr.com.

Type PKZ (2-part design) and PKD (3-part design)


zz Torsionally flexible, maintenance-free
zz Damping vibrations
zz Shear type
zz Axial plug-in
zz Short overall length / minimum distance between shafts
zz In type PKD the elastomer elements can be replaced while
being assembled
Approved and certified according to EC Standard 94/9/EC
zz
zz Detailed mounting instructions and further information
available at www.ktr.com

Components
1

2Z

3D

2D

Components: Type PKD (D)


1 = Cam section * (GJL)
2D = Flange hub (GJS/steel)
3D = Cam ring (GJL)
* To be preferably used drive-sided

Components: Type PKZ (Z)


1 = Cam section (GJL)
2Z = Pocket section * (GJL)
* To be preferably used drive-sided

Type PKZ (Z) (Size 8 to 30)

Type PKD (D) (Size 15 to 40)


POLY PKZ and PKD

Max. finish bore


d [mm]
part 1 part 2Z part 2D

Max.
speed2)
n [rpm]

8 (Z)

Nominal
torque 1)
TKN [Nm]
42

5000

20

28

9 (Z)

72

5000

28

38

10 (Z)

100

5000

32

42

Size

Dimensions [mm]
DH

DD

l1; l2

43

DZ
50

86

97

55

65

107

60

70

Thread for setscrew Weight 3)


[kg]
t
TA [Nm]
18
2
1,7

MD

35

MZ
25

D2

D4(H7/h7) LPKZ/LPKD G

73
M5

41

30

85

M8

23

10

2,7

45

35

10

94

M8

27

10

3,5

12 (Z)

170

5000

38

48

131

70

80

55

43

12

114

M8

30

10

5,4

14 (Z)

210

4800

45

55

142

80

93

60

46

17

124

M8

10

10

7,6
8,6

15 (Z;D)

320

4300

50

60

50

157

90

100

74,5

65

52

33

21

90

75

134

M8

15

10

17 (Z;D)

400

3800

60

65

60

176

100

110

87

70

56

43,5

26

106

90

144

M8

15

10

12

19 (Z;D)

660

3500

75

75

70

195

125

125

106

75

64

48

27

126

107

154

M8

15

10

18
20

20 (Z;D)

820

3300

65

75

70

205

115

127

98

80

65

45

23

123

105

164

M8

15

10

22 (Z)

1100

3000

85

85

224

140

140

90

75

38

184

M10

20

17

25

25 (Z;D)

1600

2700

90

90

95

257

150

150

138

100

84

67

43

162

140

205

M12

20

40

35

28 (Z;D)

2500

2350

100

100

100

288

165

165

154

110

90

65

44

178

160

225

M12

20

40

53

30 (Z;D)

3950

2200

110

110

110

308

180

180

165

130

108

89

58

202

170

265

M16

20

80

66

35 (D)

6100

1850

130

140

373

210

209

160

102

70

240

210

325

M16

25

80

125

40 (D)

9000

1600

145

160

423

240

238

180

124

86

275

240

365

M16

25

80

180

3D

2D

Maximum torque TKmax = TKN x 2; Standard material of elastomer: Perbunan (NBR) 92 Shore A; Standard hub material: GJL
Speeds for v = 30 m/sec. For peripheral speeds exceeding v = 30 m/sec. we recommend dynamic balancing
3)
Referring to average bore
1)
2

Ordering
example

POLY

PKD

28

Coupling type

Type

Size

You will find continuously updated data in our online catalogue at www.ktr.com.

d190
Finish bore
part 1

d280
Finish bore
part 2

73

POLY-NORM
REVOLEX KX
POLY

POLY
Torsionally flexible, shear type coupling

POLY
Torsionally flexible, shear type coupling
Type PKA (dismountable coupling)
zz Torsionally flexible, maintenance-free
zz Damping vibrations
zz Not fail-safe
zz Axial plug-in
zz Separation of power flow possible while being assembled
zz Bridging large shaft distances by (standard) drop-out centers
Approved and certified according to EC Standard 94/9/EC
zz
zz Detailed mounting instructions and further information
available at www.ktr.com

Components
1A

1B

2B

2A

Components: Type PKA


1A/2A = Coupling flange (steel)
1B = Spacer (GJL)
2B = Driving flange (GJL)
1A and 1B to be preferably used drive-sided

POLY Type PKA

Nominal
torque
TKN
[Nm]
42

72

Size

Max.
speed
n [rpm]

Finish bore
dmax. [mm]
part 1A/2A

DH

DF

D2

D3

l1, l2

LPKA

38

86

55

70

60

35

1,5

MA
25,5

5000

100

170

LZ
66

5000

45

97

70

85

70

41

1,5

30,5

100

182

63

140

222

103

100

192

61

140

232

101

100

210

55

140

250

95

100

220

54

140

260

94

180

300

134

140

270

93

180

310

133

100

240

53

140

280

93

180

320

133

140

300

81

180

340

121

140

340

81

180

380

121

250

450

191

Thread for setscrew

10

100

5000

50

107

78

93

80

46

1,5

35,5

12

170

5000

60

131

95

113

90

55

1,5

43,0

14
15
17
20
25

Ordering
example:

210
320
400
820
1600

4800
4300
3800
3300
2700

70
70
80
100
125

POLY
Coupling type

74

Dimensions [mm]

142
157
176
205
257

105
110
125
150
195

PKA
Type

125
135
150
175
225

100
110
110
130
150

60
65
70
80
100

1,5
1,5
1,5
2,0
2,0

48,0
49,5
54,5
61,0
81,0

4
4
4
4
5

M5

15

TA [Nm]
2

M8

15

10

M8

20

10

M8

20

10

M8

25

10

Weight
[kg]
3,04
4,26
4,66
5,42
5,88
9,49
10,15
11,46
12,23
13,01

M8

25

10

M8

25

10

M8

30

10

M12

40

40

15,63
16,50
18,79
19,60
20,41
30,96
32,18
54,73
56,50
59,60

15

140

38

40

Size

Dismountable
length L

Finish bore
part 1A

Finish bore
part 2A

You will find continuously updated data in our online catalogue at www.ktr.com.

POLY
Torsionally flexible, shear type coupling

Axial displacement

POLY-NORM
REVOLEX KX
POLY

Displacements Elastomer elements Screws

Radial displacement

Angular displacement
Kw = Emax. - Emin. [mm]

Radial and angular displacements may occur simultaneously.


The combined sum V = Kr + (Emax. Emin.) must not exceed the values listed in the table .

Displacements [mm]
Coupling size

10

12

14

15

17

19

20

22

25

28

30

35

40

Max. axial displacement Ka [mm]


Max. radial displacement Kr
n=750 rpm
or max. angular displacement
n=1000 rpm

Kw or sum V

n=1500 rpm

0,8

0,8

0,8

0,8

0,8

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,2

1,2

1,2

0,7

0,7

0,7

0,7

0,7

0,9

0,9

0,9

0,9

0,9

0,9

0,9

1,1

1,1

1,1

0,5

0,5

0,5

0,5

0,5

0,7

0,7

0,7

0,7

0,7

0,7

0,7

0,7

0,9

0,9

19

20

22

25

28

30

35

40

3a

3b

12

12

16

16

16

16

20

20

Elastomer sets NBR (building block)


Coupling size
Set size

10

12

Number of sets

10

14

15

2
10

10

17
3

10

12

12

Dimensions of
elastomer sets

18,4

24,9

27,2

27,7

34,9

29,6

35,1

40

43,3

45,7

52,1

10

15,3

16,1

18,4

19,6

18,4

22,3

22,2

28,6

25,0

28,6

b x t x h [mm]

18,9

23,9

24,6

26,8

34,6

29,6

35

40,6

41,1

60,0

59,7

Type PKD Dimensions of cyl. screws DIN EN ISO 4762


Coupling size
Screw size

M
l

10

12

14

15

17

19

20

22

25

28

30

35

40

M8

M8

M8

M10

M8

M10

M10

M12

M12

M16

30

25

25

30

30

30

40

40

55

55

Number

10

10

Tightening torque TA [Nm]

25

25

25

25

25

49

49

86

86

295

Type PKA Dimensions of cyl. screws DIN EN ISO 4762


M

M6

M6

M6

M8

M8

M10

M10

M10

M10

16

18

18

20

20

25

25

30

30

Number

Tightening torque TA [Nm]

10

10

10

25

25

49

49

49

49

Screw size

Standard bore H7 with keyway DIN 6885 sheet 1 [JS9] and threads for setscrews on the feather keyway.
Please see our detailed mounting instructions at our website www.ktr.com.
You will find continuously updated data in our online catalogue at www.ktr.com.

75

76

You will find continuously updated data in our online catalogue at www.ktr.com.

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