FLUIDOMAT

Fixed Speed / Constant Fill Fluid Couplings

h t t p : / / w w w . f l u i d o m a t . c o m

FLUIDOMAT

SM & HF

Shaft Mounted SM/SMD/SM-DX

These are shaft mounted coupling enabling axially compact drive space. Rubber coupling on one end.

Radially Displaceable HF /HFD /HF-DX

These are radially displaceable coupling enabling prealignment of driving and driven shafts. Metallic disc flexible coupling on both ends. Weight of coupling shared by driving and driven shafts.

Fixed Speed / Constant Fill Fluid Couplings

To satisfy starting and running characteristics of industrial machines Fluidomat offer three circuit types to give starting torque down to 120% of nominal torque.

Type SM and HF are basic coupling without delayfil chamber. Starting torque adjustable in the range of 170% to 270%. Type SMD and HFD are couplings with delayfil chamber. Starting torque adjustable in the range of 140% to 270%. Type SM-DX and HF-DX are couplings with extended delayfil chamber. Starting torque adjustable in the range of 120% to 270%. Normal operating slip - 2% to 5% depending on coupling size and starting torque value. Fusible plug blow off temperature 130C as standard. Optional 160C. Suitable for two consecutive starts from hot and three from cold.

FLUIDOMAT SM & HF
Different Executions of Oil Circuit
TYPE SM TYPE SMD TYPE SM-DX

without delayfil chamber

with delayfil chamber

with extended delayfil chamber

Oil Circuit and Oil Levels with Delayfil Chamber

STAND STILL STARTING RUNNING

STARTING TORQUE CHARACTERISTICS WITH & WITHOUT DELAYFIL CHAMBER

TORQUE

TORQUE

SM

SMD

SM DX

100%

TIME TYPICAL VALUES

TIME

FLUIDOMAT SM & HF

*
d4 d5 max. l4

Coupling types SM/SMD/SM-DX are supplied in finished bores on the fluid coupling shaft. However where it is not possible to specify finished bores at the time of ordering, we can provide a seperate shaft bush with OD> d4 and * narrow keyway. The allowable maximum bore in the shaft bush is denoted by d5 shown in the dimension table.

Rating Table for SM/SMD/SM-DX AND HF/HFD/HF-DX Couplings COUPLING MODEL SM/SMD/SM-DX HF/HFD/HF-DX 3 4 5 6 7 8 8B 9 9B 10 10 B 11 12 13 14 15 16 16 DC 600 RPM 1 2 3 4 6 9 12 16 22 32 47 82 163 277 472 583 900 Maximum ratings in KW at different input speeds RPM. 730 RPM 1 2 4 5 8 11 16 22 29 39 57 85 148 293 500 850 1050 1500 900 RPM 2 4 7 9 15 21 29 41 54 73 107 158 278 550 758 1148 1400 1862 970 RPM 3 5 9 11 18 26 36 52 68 91 134 198 348 620 850 1250 1500 2000 1200 RPM 6 9 17 22 34 49 68 98 129 172 253 374 600 850 1250 1470 RPM 10 15 30 40 62 90 125 172 228 275 373 475 750 1100 1800 RPM 15 22 42 60 85 120 180 246 300 370 500 -

FLUIDOMAT SM & HF
TYPE SM
VV
VV

TYPE SMD
VV

TYPE SM-DX

d4

d4

VV

Reference face for flexible coupling.

Technical Specification and Dimension Table for SM/SMD/SM-DX couplings Dry Wt. In Kgs. With connected Flexible Coupling SM -DX 247 249 280 310 333 359 380 385 430 424 451 471 555 619 624 724 d4 d5 l4 SM SMD max. max. max. 42 50 65 70 85 85 95 95 95 110 110 120 130 150 160 160 180 180 28 34 50 50 57 57 68 68 68 80 80 95 80 90 110 120 135 140 155 155 160 170 190 200 240 270 275 275 320 320 24 30 40 55 66 77 96 104 150 170 210 254 310 440 682 850 27 34 44 59 71 83 102 110 165 180 225 268 345 480 730 920 1250 1800 SM -DX 28 35 45 61 73 85 105 113 168 185 230 273 355 495 745 940 Max. Oil Filling In Liters SM SMD SM-DX Threads 'M' * For Coupling Withdrawl 3/4" 3/4" 1" 1" 1" 1" 1 1/4" 1 1/4" 1 1/2" 1 1/2" 1 1/2" 50-8P 50-8P 50-8P 65-16P 75-16P 75-16P 75-16P Connected Flexible Coupling Model

SMSMDSM-DX

B A SM SMD

3 4 5 6 7 8 8B 9 9B 10 10 B 11 12 13 14 15 16 16 DC

342 367 406 435 471 505 553 584 615 644 714 751 845 960 1104 1230 1330 1330

158 160 190 213 218 238 250 255 270 280 310 320 359 441 451 485 -

213 215 220 239 263 279 290 305 335 329 355 375 435 489 494 594 571 830

2.8 3.8 4.9 5.6 8.3 9.8 12.2 15.8 17.6 22.0 27.0 35.0 55.0 87.0 130.0 175.0 -

3.2 4.2 5.4 7.1 8.8 10.8 13.2 16.8 18.1 24.0 31.0 40.0 57.0 92.0 137.0 182.0 195.0 350.0

3.2 4.2 5.4 7.1 8.8 10.8 13.2 16.8 18.1 24.0 31.0 40.0 57.0 92.0 137.0 182.0 195.0 350.0

d4

l4

l4

l4

FFX-1 FFX-1 FFX-2 FFX-3 FFX-3 FFX-4 FFX-4 FFX-4 FP-1 / FFX-5 FP-1 / FFX-5 FP-2A FP-2A FP-2B FP-3 FP-4A FP-4B FP-4B -

BSW Up to model 10B and Sq. threads onwards.

FLEXIBLE COUPLING
SPIDER TYPE FFX L1
VV

CONNECTED FLEXIBLE COUPLING MODEL WISE

PAD TYPE FP L3
VV

L2

Model SMSMDSM-DX 3,4 5 6,7 8,8B,9

Internal Hub d1 Max. 48 60 80 85 l1 67 72 92 102 L1 67 72 72 87 -

External Hub d2 Max. 60 75 90 100 125 l2 75 90 110 120 150 L2 130 150 170 195 230

Model SMSMDSM-DX 9B,10 10B,11 12 13 14 15,16

Pad Type Coupling d3 Max. 100 120 140 160 160 180 l3 110 140 155 180 180 200 L3 120 151 167 179 194 214

VV

d1

d2

Internal Hub
VV

External Hub

d3

l1

l2

l3

9B,10

Reference face for flexible coupling.

FLUIDOMAT SM & HF

TYPE HF

TYPE HFD

TYPE HF-DX

d1

d4

d1

d1

l1

l4

d4

l1

l4

l1

l4

Technical Specification and Dimension Table for HF/ HFD/ HF-DX couplings

264

320

354

960

734 770 901 1031

d4

BRAKE DRUM MOUNTING

TYPE SM/SMD/SM-DX WITH BRAKE DRUM (Inner Wheel Drive)
L2 C Z

FLUIDOMAT SM & HF

Spider Type Coupling Flexible Coupling Model E C Z l2 L2 FFX-1 200 250 250 300 315 300 315 400 300 315 400 500 400 500 75 95 20 75 0 75 130 130 150 158 158 170 170 190 195 195 195 230 230 246

d2

l4

l2

FFX-2

95 20 90 118 05 90 118 05 90 118 17 110 118 17 110 150 05 110 118 118 150 190 42 42 10 05 120 120 120 120

FFX-3

L2 C Z
FFX-4

d2

l4

l2

FFX-5

150 29 150 190 05 150

* For Fluid Coupling Model SM/SMD/SM-DX -9B & 10

TYPE HF/HFD/HF-DX WITH BRAKE DRUM (Outer Wheel Drive)

Flexible Coupling Model FXC-I Metallic disc Coupling E 160 200 200 250 250 300 315 250 300 315 400 300 315 400 500 400 500 600 630 500 600 630 710 C 75 75 75 95 95 118 118 95 118 118 150 118 118 150 190 150 190 236 236 190 236 236 265 Y 21 21 19 10 35 32 32 48 30 30 18 52 52 40 05 40 05 (-)31 (-)31 70 34 34 25 K Min 26 26 26 35 35 55 55 35 55 55 73 55 55 65 70 65 70 80 80 70 70 70 90

d4

l1

l4

FXC-II

FXC-IIIA

FXC-III

K
FXC-IVA

d4

l1

l4

FXC-IV

FXC-V

For radial displacement of Fluid Coupling the Brake drum shall need to be shifted by dimension 'K' As shown. The Machine/G.B. shaft length /space should be adequate for this shift of B.D.

FLUIDOMAT

SM-AR/HF-AR

SM-AR / HF-AR COUPLING

Type AR Fluid Couplings are with annular ring and extra long delayfil chamber.

During the initial rotation, the annular ring fills up and the working circuit is partially emptied enabling very low torque transmission during motor run up (acceleration). This enables very quick acceleration of motor speed and quick decay of motor current.

This is followed by increase in transmitted torque by gradual emptying of delayfil chamber oil into the working circuit. The torque is builtup gradually and enables controlled acceleration torque to the driven machine. These couplings are very useful for conveyor drives.

0.75 to 1.5 SEC.

TIME

1 LOADED CONVEYOR. 2 FLUID COUPLING STARTING TORQUE CHARACTERISTICS FOR LOADED CONVEYOR. 3 MOTOR TORQUE CHARACTERISTICS.

140

Fixed Speed / Constant Fill Fluid Couplings

Starting torque characterstic curve for fluid coupling type SM-AR & HF-AR for Conveyor Belt Application.

3
200

2
% MOTOR TORQUE

100

FLUIDOMAT SM-AR & HF-AR

B
VV
NOZZEL ADJUSTING SCREW

MODEL: SM-9 TO 12 DX - AR
RATING TABLE: 4 1 2 MACHINE COUPLING MODEL SM-9 DX-AR SM-10 DX-AR SM-10B DX-AR SIDE MAX. RATINGS IN KW AT DIFFERENT INPUT SPEEDS RPM 600 RPM 12 22 32 47 82
163

730 RPM 22 39 57 85 148 293

900 RPM 41 73 107 158 278 550

970 RPM 52 91 134 198 348 620

1200 RPM 98 172 253 374 600 850

1470 RPM 172 275 373 475 750 1100

1800 RPM 246 370 500 -

l4
SM-11 DX-AR SM-12 DX-AR

d4 (MAX) SEC AT Y-Y

SM-13 DX-AR

DIMENSION TABLE: MODEL SM-9 DX-AR A 600 670 724 761 875 1000 B 385 428 451 494 567 640 d4 95 110 110 120 130 150 l4 155 170 190 200 240 270 DRY WT. (Kgs) 145 212 265 305 395 525

1) IMPELLER 2) ROTOR

3) DELAY FIL CHAMBER 4) ANNULAR CHAMBER

SM-10 DX-AR SM-10-B DX-AR SM-11 DX-AR SM-12 DX-AR SM-13 DX-AR

FLEXIBLE COUPLING SPIDER TYPE FFX

PAD TYPE FP

L1
VV

L2
VV

L3
VV

d1

l1

INTERNAL HUB FLEX. COUP. FFXFFX-4 FFX-5 INTERNAL HUB d1 MAX. 90 l1 102 L1 87 -

EXTERNAL HUB EXTERNAL HUB Wt. IN kg. d2 MAX. 100 125 l2 120 150 L2 195 230 Wt. IN kg. FLEX. COUP. FPFP-1 FP-2 FP-2 FP-3 FP-4 PAD TYPE COUPLING d3 MAX. 100 120 120 140 160 l3 110 140 140 155 180 L3 120 151 151 167 179 Wt. IN kg. -

MODEL

SM-9 DX-AR SM-10 DX-AR SM-10B DX-AR SM-11 DX-AR SM-12 DX-AR SM-13 DX-AR

REFERENCE FACE FOR FLEXIBLE COUPLING

d2

d3

l2

l3

VV

FLUIDOMAT SM-AR & HF-AR

l1

3.0 B (DBSE)

l4

NOZZEL ADJUSTING SCREW

4 1 2

MOTOR SIDE
A

X
3

MACHINE SIDE

d1(G7) (MAX) SEC AT X-X

d4 (G7) (MAX) SEC AT Y-Y

1) IMPELLER 2) ROTOR 3) DELAY FIL CHAMBER 4) ANNULAR CHAMBER

RATING TABLE: COUPLING MODEL HF-9 DX-AR HF-10 DX-AR HF-10B DX-AR HF-11 DX-AR HF-12 DX-AR HF-13 DX-AR MAX. RATINGS IN KW AT DIFFERENT INPUT SPEEDS RPM 600 RPM 12 22 32 47 82 163 730 RPM 22 39 57 85 148 293 900 RPM 41 73 107 158 278 550 970 RPM 52 91 134 198 348 620 1200 RPM 98 172 253 374 600 850 1470 RPM 172 275 373 475 750 1100 1800 RPM 246 370 500 -

DIMENSION TABLE: MODEL A B d1/ d4 90 110 110 120 150 145 l 1/ l4 110 125 125 125 170 200 DRY WT. (Kgs) 191 224 280 326 485 655

HF-9 DX-AR HF-10 DX-AR HF-10B DX-AR HF-11 DX-AR HF-12 DX-AR HF-13 DX-AR

600 670 724 761 875 1000

526 609 632 684 832 912

FLUIDOMAT

SMP

SMP are fluid couplings for belt drive offering a wide range of pulley

diameters. Have an in built delayfil chamber enabling quick decay of motor starting current as motor accelerates to 90% speed faster. Suitable for two consecutive starts from hot and three from cold. Fusible plug blow off temp. is 130C as standard. optional 160 C.

DELAY FIL CHAMBER

PULLEY TYPE A PULLEY MOUNTING HUB THIS OIL SEAL USED ONLY WHEN COUPLING MOUNTED VERTICALY

THREAD SIZE 'M'

l1

D1 PCD

D2 PCD

d1MAX.

Fixed Speed / Constant Fill Fluid Couplings

K B

DIRECT PULLEY

Max rating in KW at different input speeds in RPM Coupling model SMP 1R 2R 3 R/S 4 R/S 5R 6R 7R 8R 8B-R 9R 10R 11R A 750 0.6 0.9 1.2 2.3 4.1 5.6 8.3 11.2 16 19 36 87 900 1 1.6 2.1 4 7 10 15 19 29 33 62 150 1000 1.5 2.2 3 5.5 10 13 20 26 36 45 85 205 1200 2.5 3.8 5 9.5 17 23 34 46 68 78 147 355 1500 5 7.5 10 18.5 30 45 65 90 125 150 250 450 1800 8 12 15 25 38 60 85 120 180 200 325 280 310 330 360 395 420 465 505 553 570 630 740 166 205 262 284 331 374 395 430 505 512 532 590 B d1 max. 38 38 42/38 42/38 65 65 75 85 90 90 110 110 91 91 110 110 142 142 142 142 155 170 210 210 l1

Dry

Max. Oil Filling In Liters 2.2 2.8 3.3 4.1 6.5 8.3 11.1 14.6 18 22.0 28.5 44.8

Wt. KG. 18 25 30 35 46 65 92 115 121 127 220 275

Threads M BSW 1/2" 3/4" 3/4" 3/4" 1" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2 1 1/2 50-8P

* with max. pulley dia in Direct Pulley Mounting

FLUIDOMAT SMP
PULLEY DETAILS

MODEL

PULLEY GROOVE 'SEC' SPA/A SPB/B SMP-1R SPC/C SPA/A SPB/B SMP-2R SPC/C SPB SPB SMP-3R B SMP-4R B C C SPA/A SMP-3S SPB/B SMP-4S SPZ/Z B C C SMP-5R SPB SPC SPC A A B B C C SMP-6R SPA SPA SPB SPB SPC SPC B C SMP-7R C SPB SPC B B C SMP-8R C SPB SPB SPC SPC B SMP-8B-R C & SPB SMP-9R SPC SPB/B SMP-10R SPC/C SMP-11R

DIRECT PULLEY MOUNTING MAX. 'D1' PCD. NO. OF Min. GROOVES Max. 3 260 140 2 260 146 1 260 156 4 300 140 3 300 147 2 300 157 3 160 145 4 140 140 4 140 140 3 160 145 2 140 140 2 160 145 5 139 125 4 139 128 6 139 125 5 180 175 3 200 185 4 185 180 5 180 180 3 200 195 4 190 190 8 200 170 5 225 205 6 200 175 6 225 210 5 200 180 5 225 215 8 200 175 8 225 210 6 200 180 6 225 215 5 200 190 5 225 225 6 228 195 5 224 205 5 200 200 6 228 200 5 225 215 8 250 240 8 235 225 6 250 240 6 235 230 8 250 240 8 235 230 6 250 240 6 235 235 10 250 235 8 250 240 10 250 240 8 250 250 12 350 285 9 345 295

'K' 1.5 16.0 19.0 23.0 16.0 19.0 23.0 26.0 26.0 26.0 26.0 31.0 31.0 25.0 27.0 23.0 23.0 27.0 27.0 23.0 27.0 27.0 32.0 30.0 34.0 32.0 32.0 30.0 32.0 30.0 34.0 32.0 32.0 30.0 26.0 30.0 30.0 26.0 30.0 20.0 20.0 24.0 24.0 20.0 20.0 24.0 24.0 28.0 32.0 28.0 32.0 19.0 23.0

PULLEY GROOVE 'SEC' A B C SPA SPB SPC A B C SPA SPB SPC A B C SPA SPB SPC B C SPB SPC B C SPB SPC B C SPB SPB SPB/B SPC/C

PULLEY TYPE-A MAX. 'D2' PCD. NO. OF Min. GROOVES Max. 260 5 160 4 165 260 260 3 170 5 160 260 260 4 165 260 3 170 7 325 205 325 5 209 325 4 215 7 207 325 5 213 325 325 4 223 8 350 215 6 220 350 5 225 350 350 8 216 350 6 222 350 5 232 6 380 224 380 5 230 380 6 230 380 5 240 8 420 260 420 6 265 420 8 265 420 6 275 10 500 260 8 265 500 10 265 500 8 275 500 12 520 360 9 360 520

'K' 1.5 18.0 21.0 26.0 18.0 21.0 26.0 20.0 23.0 27.0 20.0 23.0 27.0 20.0 22.0 27.0 20.0 22.0 27.0 26.0 30.0 26.0 30.0 18.0 22.0 18.0 22.0 25.0 29.0 25.0 25.0 19.0 23.0

PULLEY SIZE ON REQUEST

11

FLUIDOMAT

T12

Starting torque adjustable in the range of 170-250%. Normal operating slip is 2 to 5% depending on coupling size and starting torque value.

Suitable for two consecutive starts from hot and three from cold.

Fusible plug blow off temperature is 130C standard. Optional:160C.

Maximum ratings of couplings at different input speeds (in KW.) COUPLING MODEL T12730 RPM 0.5 0.8 1.1 1.8 3.3 4.6 7.3 9.8 19.0 28.3 37.0 64.0 90.0 148.0 260.0 500.0 850.0 970 RPM 1.1 1.9 2.6 4.3 7.5 11.0 17.4 23.2 45.0 65.0 90.0 150.0 209.0 348.0 610.0 850.0 * 1000.0 * 1470 RPM 3.8 6.7 9.3 15.0 27.0 37.5 60.0 80.0 153.0 228.0 265.0 373.0 485.0 -

Fixed Speed / Constant Fill Fluid Couplings

01 02 03 04 05A 05 06 07 08 08B 09 10A 010 011 012 013 014

Coupling for these rating should be selected only after our approval is obtained.

FLUIDOMAT T12

d1

d4

l1

l4

B B

T12 Fluid Coupling

Max. Oil Filling In Liters 1.50 3.00 2.90 3.70 5.10 5.90 8.40 11.00 15.00 18.60 22.20 26.30 33.00 50.00 75.00 108.0 160.0 Connected Flexible Coupling Model FXC-I FXC-I FXC-I FXC-II FXC-II FXC-IIIA FXC-IIIA FXC-III FXC-III FXC-IVA FXC-IVA FXC-IVA FXC-IV FXC-V FXC-V FXC-VI FXC-VI

TYPE T12 WITH BRAKE DRUM

Flexible Coupling Model FXC-I Metallic disc Coupling E 160 200 200 250 250 300 315 250 300 315 400 300 315 400 500 400 500 600 630 500 600 630 710 C 75 75 75 95 95 118 118 95 118 118 150 118 118 150 190 150 190 236 236 190 236 236 265 Y 21 21 19 10 35 32 32 48 30 30 18 52 52 40 05 40 05 (-)31 (-)31 70 34 34 25 K Min 26 26 26 35 35 55 55 35 55 55 73 55 55 65 70 65 70 80 80 70 70 70 90

Model T1201 02 03 04 05A 05 06 07 08 08B 09 010A 010 011 012 013 014

d1
max.

l1

d4
max.

l4

Dry Wt. KG.

GD 2 in Kgm 2 Pri. 0.33 0.56 0.76 1.10 2.50 3.30 4.30 6.40 11.0 17.8 22.0 30.0 38.0 68.0 Sec. 0.08 0.14 0.22 0.32 0.50 0.80 1.13 1.46 2.10 2.20 2.50 3.30 5.70 10.30

280 310 330 350 395 420 465 510 570 615 650 700 750 860 970 1104 1230

167 181 199 216 237 276 290 314 347 353 371 368 414 488 568 594 655

35 35 50 50 50 75 75 75 110 110 110 110 110 125 150 150 175

50 50 80 80 80 110 110 110 140 140 140 140 140 210 210 210 210

55 55 55 60 60 75 75 90 90 110 110 110 112 145 145 180 180

70 70 70 70 70 95 95 95 95 125 125 125 125 200 200 200 200

17 20 26 31 48 67 75 85 138 176 183 198 234 395 480 598 995

FXC-II

FXC-IIIA

FXC-III

FXC-IVA

FXC-IV

117.0 16.10 182.0 26.20 390.0 49.80

FXC-V

For radial displacement of Fluid Coupling the Brake drum shall need to be shifted by dimension 'K' As shown. The Machine/G.B. shaft length /space should be adequate for this shift of B.D.

13

l1

l4

FLUIDOMAT

SF, CBSF & WF

The Steel Body Constant Fill Fluid Couplings

Type SF: are steel body constant fil Traction Coupling with a thin driving plate on motor side and metallic disc coupling on machine side. These couplings are radially displaceable. Maximum capacity is adjustable between 180% to 270%.

Type CBSF: are steel body constant fil fluid couplings with hollow shaft execution on one end and flexible coupling on the other end for respective shaft connections. They are available with delayfil chamber type CBSF DF and without delayfil type CBSF. Also available in Radially Displaceable execution having metallic disc flexible coupling on both ends. They are suitable for operation with: -Water Oil emulsion as per HFB classification of European Mines safety commission. -Mineral oil as operating fluid. -Maximum torque transmitting capacity is adjustable between 180% to 270 % for CBSF and 150 to 270% CBSF DF delayfil couplings.

Type: WF: are steel body constant fil fluid couplings with hollow shaft execution on one end and flexible coupling on the other end for respective shaft connection. They are available with delayfil chamber type WFDF and without delayfil type WF. Also available in Radially Displaceable execution having metallic disc flexible coupling on both ends. They are suitable for operation with: -Water (aqua) -Water oil emulsion as per HFB classification of European Mines Safety Commission. -Mineral Oil -Maximum torque transmitting capacity is adjustable between 200% to 270% for type WF and 180% to 270% for WF DF.

Fixed Speed / Constant Fill Steel Body Fluid Couplings

These steel body fluid couplings are of extremely robust construction. They are ideal for use in underground or opencast mines or other sites where use of aluminum is prohibited or where robust construction is necessary with simplicity of construction. These steel body fluid couplings are being manufactured by us since 1976 and are very well proven on various mining and surface applications. They offer all the advantages and performance characteristics of any other aluminium body Fluidomat Fluid Couplings -Virtually no load start and run up of motor and utilization of motor peak torque for load acceleration. - Smooth and controlled acceleration of driven machine. -Quick decay of motor starting current kick. -Adjustable starting characteristics and load limiting. -Dampening of shock loads, torsional fluctuations and vibrations.

FLUIDOMAT SF, CBSF & WF

KW Ratings at different speeds (RPM)
SF/CBSF & CBSFDF Model 4 6 7 8 9 10 11* 12* 600 1 2.6 4 5.6 10 14.4 33 46 750 1.8 5 7.5 11 19 28 64 90 900 3 9 13 19 33 48 111 155 1000 4 12 18 26 45 66 152 213 1200 8 20 31 45 78 115 262 368 1500 15 40 60 80 152 224 373 485 1800 22 60 80 114 197 290 ---

* Models not offered in type SF

WF/WFDF 4 1 360 2.6 5 4 6 5.6 7 10 8 14.4 9 33 10 46

1.8 5 7.5 11 19 28 64 90

3 9 13 19 33 48 111 155

4 12 18 26 45 66 152 213

8 20 31 45 78 115 235 331

15 40 55 75 140 205 335 480

22 55 75 100 175 230 440

d1

Technical Specification and Dimension Table for coupling type SF

Fluid Coupling Model SF

d 1 MAX

l1

d 4 MAX

l4

Flex. Coupling Model FXC

d4

Dry Wt. Kg

A
Max filling liters

l1

l4

4 6 7 8 9 10

375 418 470 508 570 620

250 290 300 310 330 345

50 75 75 75 110 110

80 110 110 110 140 140

55 90 90 90 110 110

70 110 110 110 125 125

II III III III IV IV

55 82 98 106 190 205

3.5 5.6 7.2 10.7 11.5 17.7

15

FLUIDOMAT SF, CBSF & WF

Model A B
d4 Max. L4

Threads M BSW

Flexible coupling model

WF-4, CBSF-4 WFDF-4 , CBSFDF-4 WF-360, CBSF-6 WFDF-360 , CBSFDF-6 WF-5, CBSF-7 WFDF-5 , CBSFDF-7 WF-6, CBSF-8 WFDF-6 , CBSFDF-8 WF-7, CBSF-9 WFDF-7 , CBSFDF-9 WF-8, CBSF-10 WFDF-8 , CBSFDF-10 WF-9, CBSF-11 WFDF-9, CBSFDF-11 WF-10, CBSF-12 WFDF-10 , CBSFDF-12

380 380 436 436 470 470 508 508 570 570 620 620 730 730 776 776

154 240 220 316 250 370 260 377 276 396 295 444 342 494 405 590

42 42 55 55 75 75 85 85 90 90 100 100 120 120 120 120

80 80 112 112 135 135 142 142 155 155 170 170 200 220 200 220

1 1 1 1 1 1 1 1 1 1 1
50-8P 50-8P 50-8P 50-8P 50-8P

FFX-1 FFX-1 FFX-3 FFX-3 FFX-3 FFX-3 FFX-4 FFX-4 FFX-4 FFX-4 FP-1 FP-1 FP-2 FP-2 FP-2 FP-2
B
TYPE : WF DF,CBSF DF TYPE : WF, CBSF

FLEXIBLE COUPLING
SPIDER TYPE FFX L1
VV

L2
VV

PAD TYPE FP L3
VV

d1

d2

Internal Hub
VV

External Hub

Reference face for flexible coupling.

Flexible Coupling model

Internal Hub d1 max l1 L1

External Hub d2 max l2 L2

d3

l1

l2

l3

Pad type coupling d3 max l3 L3

FFX-1 FFX-3 FFX-4 FFX-5 FP-1 FP-2

42 80 90 --

67 92 102 ----

67 72 87 ----

60 90 100 125 ---

75 110 120 150 ---

130 170 195 230 ---

----100 140

----110 155

----120 167

d4 A

l4

FLUIDOMAT SF, CBSF & WF

Type WF HF & CBSF HF are radially displaceable fluid couplings with metallic disc flexible coupling on both input and output ends. These metallic disc couplings do not require any lubrication and require least maintenance. The weight of fluid coupling is shared by motor and driven machine shaft thus reducing weight reaction on gear box shafts which are of small diameters in modern designs.

TYPE : WF HF, CBSF HF

TYPE : WF HFD, CBSF HFD

d1

d4

d1

d4

Model

d1 Max. l 1

d4 Max.

l4

Flexible coupling model

WFHF -4, CBSF HF-4 WF HFD -4, CBSF HFD-4 WFHF -360, CBSF HF-6 WF HFD -360, CBSF HFD-6 WFHF -5, CBSF HF-7 WF HFD -5, CBSF HFD-7 WFHF -6, CBSF HF-8 WF HFD -6, CBSF HFD-8 WFHF -7, CB SF HF-9 WF HFD -7,CB SF HFD-9 WFHF -8, CB SF HF-10 WF HFD -8, CBSF HFD-10 WFHF -9, CB SF HF-11 WF HFD -9, CBSF HFD-11 WFHF -10, CBSF HF-12 WF HFD -10, CBSF HFD-12

380 380 436 436 470 470 508 508 570 570 620 620 730 730 776 776

278 364 350 446 380 500 405 522 421 541 501 650 543 695 629 814

55 55 75 75 75 75 90 90 90 90 110 110 110 110 120 120

70 70 95 95 95 95 95 95 110 110 125 125 125 125 125 125

55 55 75 75 75 75 90 90 90 90 110 110 110 110 120 120

70 70 95 95 95 95 95 95 110 110 125 125 125 125 125 125

FXC-II FXC-II FXC-IIIA FXC-IIIA FXC-IIIA FXC-IIIA FXC-III FXC-III FXC-III FXC-IVA FXC-IVA FXC-IVA FXC-IVA FXC-IVA FXC-IV FXC-IV

l1

l4

l1

l4

17

FLUIDOMAT

SPECIFICATION OF OIL RECOMMENDED FOR USE IN FLUIDOMAT CONSTANT FILL FLUID COUPLINGS.
As per ISOVG - 32
VISCOSITY : 32 POUR POINT : < - 24 c FLASH POINT : 190 c
COMPATIBLE OIL SEAL NITRILE & VITON RUBBER.

Equivalent Oil Grades and Brands

Supplier & Oil Grades HP ENCLO 32 HPENCLO VT 32 IOC- SERVOSYSTEM 32 IOC- SERVOSYSTEM HLP 32 SHELL TELLUS 32 CASTROL HYSPH-AWH 32 BPL HYDROIL HLP 32 Viscosity C.St @ 40c 32 32 29-33 29-33 32 32 29-35 Viscosity Index (Inc) 95 109 95 100 99 95 95 Flash Point (In c) 190 224 190 200 209 180 185 Pour Point (Min) (In c) (-) 3 (-) 37 (-) 6 (-) 21 (-) 30 (-) 3 (-) 18

Other Equivalent Brands

Brand BP CASTROL CHEVRON ESSO MOBIL SHELL Designation BP- Energol HLP32 Hyspin 32 Mechanism LPS-32 Esso Torque Fluid Mobil Fluid 32 Tegula Oil 32 Flash Point (In c) 216 220 200 220 225 196

Mass moment of Inertia J with oil in KG M2

Model HF-3 HF-4 HF-5 HF-6 HF-7 HF-8 HF-8B HF-9 HF-9B HF-10 HF-10B HF-11 HF-12 HF-13 HF-14 HF-15 Model HFD-3 HFD-4 HFD-5 HFD-6 HFD-7 HFD-8 HFD-8B HFD-9 HFD-9B HFD-10 HFD-10B HFD-11 HFD-12 HFD-13 HFD-14 HFD-15 HFD-16 Model HFDX-3 HFDX-4 HFDX-5 HFDX-6 HFDX-7 HFDX-8 HFDX-8B HFDX-9 HFDX-9B HFDX-10 HFDX-10B HFDX-11 HFDX-12 HFDX-13 HFDX-14 HFDX-15 Model T12-01 02 03 04 05A 05 06 07 08 08B 09 10A 10 11 12 13 14 Outer Wheel 0.25 0.39 0.66 0.69 1.32 1.72 2.40 2.82 4.65 5.01 10.15 11.66 18.30 35.74 61.46 93.13 Outer Wheel 0.26 0.41 0.71 0.97 1.46 1.85 2.61 3.06 5.09 6.07 11.30 12.97 20.33 39.82 68.04 102.70 Outer wheel 0.27 0.42 0.74 1.04 1.59 1.96 2.76 3.24 5.55 7.04 12.30 14.07 21.93 43.02 73.14 Outer wheel 0.11 0.15 0.19 0.27 0.57 0.78 1.32 1.72 2.44 4.11 5.01 8.57 10.18 20.95 35.74 61.35 93.13 Inner Wheel 0.05 0.07 0.23 0.29 0.35 0.49 0.64 0.76 1.91 2.11 3.34 3.93 7.31 14.25 24.10 37.24 Inner Wheel 0.05 0.07 0.24 0.30 0.40 0.51 0.72 0.93 1.96 2.18 3.44 4.07 7.61 14.78 24.98 38.61 Inner wheel 0.05 0.07 0.24 0.30 0.40 0.51 0.72 0.93 1.96 2.18 3.44 4.07 7.61 14.78 24.98 Inner wheel 0.02 0.03 0.04 0.05 0.12 0.25 0.34 0.47 0.65 1.69 2.11 2.82 3.43 8.37 14.25 24.10 37.24 Model SM-3 SM-4 SM-5 SM-6 SM-7 SM-8 SM8-B SM-9 SM-9B SM-10 SM-10B SM-11 SM-12 SM-13 SM-14 SM-15 Model SMD-3 SMD-4 SMD-5 SMD-6 SMD-7 SMD-8 SMD-8B SMD-9 SMD-9B SMD-10 SMD-10B SMD-11 SMD-12 SMD-13 SMD-14 SMD-15 SMD -16 Model SMDX-3 SMDX -4 SMDX -5 SMDX -6 SMDX -7 SMDX-8 SMDX-8B SMDX -9 SMDX-9B SMDX-10 SMDX-10B SMDX -11 SMDX -12 SMDX -13 SMDX-14 SM DX-15 Model SMP-1 2 3 4 5 6 7 8 9 10 11 Outer wheel 0.22 0.33 0.68 0.89 1.32 1.72 2.40 2.82 4.65 5.01 10.15 11.66 18.30 35.74 61.55 93.13 Outer wheel 0.23 0.35 0.71 0.97 1.47 1.85 2.61 3.06 5.09 6.07 11.30 12.97 20.33 39.82 68.04 102.70 162.00 Outer wheel 0.24 0.36 0.74 1.04 1.59 1.96 2.76 3.24 5.55 7.04 12.30 14.07 21.93 43.02 73.14 110.70 * Outer wheel 0.11 0.15 0.28 0.37 0.76 0.96 1.43 1.88 2.89 5.37 11.98 Inner wheel 0.04 0.06 0.21 0.24 0.34 0.37 0.64 0.75 1.53 1.72 2.90 3.41 5.56 12.22 21.70 33.70 Inner Wheel 0.04 0.06 0.21 0.24 0.34 0.39 0.67 0.78 1.58 1.79 3.00 3.55 5.86 12.75 22.56 35.07 54.10 Inner Wheel 0.04 0.06 0.21 0.24 0.34 0.39 0.67 0.78 1.58 1.79 3.00 3.55 5.86 12.75 22.56 35.07 Inner Wheel 0.02 0.03 0.04 0.05 0.12 0.25 0.34 0.47 0.65 2.11 3.43

* Values for maximum size of direct mounting pulley.

FLUIDOMAT
QUICK DECAY OF MOTOR CURRENT WITH FLUID COUPLING

600

4 600

% MOTOR TORQUE

% MOTOR CURRENT

% MOTOR CURRENT

200

400

100

200

MOTOR SPEED

TIME

(TYPICAL) 1 2 3 4 5 MOTOR CURRENT MOTOR TORQUE FLUID COUPLING TORQUE AT 100% SLIP MOTOR CURRENT WITHOUT FLUID COUPLING MOTOR CURRENT WITH FLUID COUPLING

All Dimension in this catalogue are in mm unless specified otherwise.

Note: Due to continuous improvements the specifications may change without notice.

THERMAL PROTECTION
1. FUSIBLE PLUG: Incase of over heating of the coupling, the fusible plug provided on the coupling melts and oil filled in the coupling is drained off and thus power transmission through the coupling is stopped. Coupling should not be run more than 60 seconds after fusible has melted and oil is drained. Suitable guard must be provided so that the hot oil spray is restricted within the guard. 2. THERMAL TRIPPING ARRANGEMENT: MTP is a mechanical Thermal Switch. In order to avoid loss of operating fluid due to over heating of fluid coupling the mechanical Thermal Switch MTP can be added. However fusible plug with higher response temperature remains on the fluid coupling. MTP consist of a plunger plug screwed on the fluid coupling body. A cam with limit switch are mounted on stationary base frame. On exceeding the set temperature, the plunger plug ejects out a pin which hits the cam and operates the limit switch contact (make or break). Depending on the circuit selected the limit switch signal can be used to switch off the drive motor or activate audio/visual alarm. The plunger plug has to be replaced after activation. MTP system provides valuable safety and environment protection by avoiding spillage and loss of expensive operating fluid. Spillage of operating fluid can be expensive fire and accident hazard due to slippery floors and injury to workmen.

FLUIDOMAT

MTP SYSTEM

The operating temperature of MTP is as under: MTP SETTING < 110 c <140 c FUSIBLE PLUG MELTING TEMPERATURE 130 c 5c 160 c 5 c

FLUIDOMAT

3. NON CONTACT ONLINE TEMPERATURE MONITOR WITH DISPLAY AND RELAY OUTPUT TYPE- IRNC: The IRNC operates on Infrared pyrometry and consists of stationery infrared non-contact pyrometer and a precision temperature controller. The non-contact infrared sensor is placed in any direction at a distance of 300 to 1100mm from body of fluid couplings. The heat emitted by the body is sensor and gives a voltage output which is processed in the base unit and gives relay output on exceeding preset temperature values. Two set points are available which can be used for alarm and trip. IRNC systems provide valuable safety and environment protection by avoiding spillage and loss of expensive operating fluid and fire hazardous hot oil spray. Suggested temperature settings an IRNC system: IRNC Setting Set Point I < 95 c < 125 c Set Point II < 105 c < 135 c Fusible Plug Melting Temp 130 c 5c 160 c 5c

Fusible plug must be used along with the system as a backup protection.

NON CONTACT ELECTRONIC TRIPPING SWITCH TYPE- ENC: The ENC is a non contact system consisting of a transmitter screwed on the body of fluid coupling, a proximity sensor and a processing base unit. The sensor is placed at a distance varying between 3 to 6 mm from the transmitter. When the coupling is rotating and when the temperature of fluid couplings is less than 125c, the transmitter emits pulse signal to the proximity sensor every time it passes. As soon as the temperature exceeds response temperature, transmitter stops emitting pulse signal and the base unit gives a relay output. The coupling is operational again after it has cooled down. ENC system provides valuable safety and environment protection by avoiding spillage and loss of expensive operating fluid and fire hazardous hot oil spray. Fusible plug of 160c 5c must be used along with the system as a backup protection.

ENC System
FLUID COUPLING

PROCESSING BASE UNIT

TRANSMITTER

Proximity Sensor

Applications

Various Sectors of Industries

Thermal and Nuclear Power Generation

Cement

Steel and Metal

Petrochemical

Textile and Sugar

Defense

Coal, Lignite and Ore Mining

Paper

Fertilizers and Chemicals

Washeries

Harbour Handling

Automobile for Automotive Applications

Variable Speed / Scoop Controlled Fluid Couplings

Fluidomat SC: Scoop Controlled Variable Speed Fluid Couplings

Fluidomat Delta SC: The Compact Scoop Controlled Fluid Couplings to replace Rotating Body Fluid Couplings type SCR / PSC.

The Netherlands

Iran Dewas Dubai Bangkok

Seoul

Kuala lumpur Jakarta Sao Paulo Johannesburg Melbourne

Works & Head Office Fluidomat Limited 7C-8J, Industrial Area, A.B. Road, Dewas - 455001 INDIA Phone: +91-7272-258582 / 258583 / 258680 Fax: +91-7272-258581 Email: info@fluidomat.com

Sales Offices Kolkata 21-A, Ballygunge Station Road, Kolkata 700019 INDIA. Phone : +91-33-24400063 Fax : +91-33-24400063. Chennai 1st Floor Niroopa Apartments, 30/4 Velu Street, West Mambalam, Chennai 600 033 INDIA. Phone : +91-44-24743801 Fax : +91-44-24743801 Mumbai C-4, Amul Commercial Premises, Plot No. 22 & 23, 1st Road, Chembur, Mumbai 400071 INDIA. Phone: +91-22-25283557, 25280688 Fax: +91-22-25281394

Registered Office Fluidomat Limited 117, 1st Floor, Navneet Darshan, 16/2 Old Palasia, Indore - 452001 INDIA

FLUIDOMAT
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