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    NTPC Limited, TSTPS: Coal Handling Plant - Process Flow Diagram

    Uploaded by

    Samrin Naaz
    This two-page document provides a process flow diagram for a coal handling plant (CHP). It shows that coal enters via track hoppers and is then crushed, conveyed, and stacked in piles. When coal supply is low, it is reclaimed from the piles. Key checkpoints along the process include track hopper grills to remove large boulders, dust suppression systems, and inspection points to check for foreign materials and broken crushers. The diagram was prepared by one individual and approved by another for the fuel management department of NTPC Limited, TSTPS.

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    © All Rights Reserved
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    NTPC Limited, TSTPS: Coal Handling Plant - Process Flow Diagram

    Uploaded by

    Samrin Naaz
    404 views2 pages
    This two-page document provides a process flow diagram for a coal handling plant (CHP). It shows that coal enters via track hoppers and is then crushed, conveyed, and stacked in piles. When coal supply is low, it is reclaimed from the piles. Key checkpoints along the process include track hopper grills to remove large boulders, dust suppression systems, and inspection points to check for foreign materials and broken crushers. The diagram was prepared by one individual and approved by another for the fuel management department of NTPC Limited, TSTPS.

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    CHP- PROCESS FLOW DRG.doc

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    This two-page document provides a process flow diagram for a coal handling plant (CHP). It shows that coal enters via track hoppers and is then crushed, conveyed, and stacked in piles. When coal supply is low, it is reclaimed from the piles. Key checkpoints along the process include track hopper grills to remove large boulders, dust suppression systems, and inspection points to check for foreign materials and broken crushers. The diagram was prepared by one individual and approved by another for the fuel management department of NTPC Limited, TSTPS.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    404 views2 pages

    NTPC Limited, TSTPS: Coal Handling Plant - Process Flow Diagram

    Uploaded by

    Samrin Naaz
    This two-page document provides a process flow diagram for a coal handling plant (CHP). It shows that coal enters via track hoppers and is then crushed, conveyed, and stacked in piles. When coal supply is low, it is reclaimed from the piles. Key checkpoints along the process include track hopper grills to remove large boulders, dust suppression systems, and inspection points to check for foreign materials and broken crushers. The diagram was prepared by one individual and approved by another for the fuel management department of NTPC Limited, TSTPS.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 2

    NTPC LIMITED, TSTPS Page No.

    1 of 2

    Department: FUEL MANAGEMENT (CHP) Ver. No. 01 Rev.

    Doc. No. CHP/PFD/01 15/07/2018

    COAL HANDLING PLANT – PROCESS FLOW DIAGRAM

    FM GROUP

    CHP
    CONTROL
    ROOM

    MAIN PLANT
    OPERATION

    (CUSTOMER)

    Prepared & Issued By Checked By Approved By

    ( XXXXXX ) ( XXXXXX ) ( XXXXXX )


    NTPC LIMITED, TSTPS Page No. 2 of 2

    Department: FUEL MANAGEMENT (CHP) Ver. No. 01 Rev.

    Doc. No. CHP/PFD/01 15/07/2018

    Process Flow Diagram with Check points


    INPUT
    Coal in Track Hopper
    Coal
    Manpower
    T/H grill to separate coal/ Boulders of size >250 mm.
    Contracts
    Machines
    DS system for suppressing Fugitive Emission.

    Coal Fed to Conveyors through Paddle Feeders.

    MD, MS, ILMS separate Foreign Objects from Coal

    Coal Crushed to Sizes <20 mm in Crushers.

    DS to suppress coal dust after crushing of coal and


    PROCESSES
    MD to check for any Broken Hammers due to
    Crushing.

    Crushing Excess Coal is Stacked in Piles. Pile Spray system is


    Conveying used to avoid self-ignition of Coal; Dozers are used
    Stacking for compacting of coal to avoid air gaps in piles
    Reclaiming which encourages self-ignition.
    Dozering

    Coal is reclaimed from piles when there is less Supply


    of coal.

    Conveying of Coal

    ILMS to separate foreign Material from Coal.

    OUTPUT
    Bunker Grills to restrict passing of foreign Material.
    Crushed Coal
    in Bunker Coal in Bunkers

    Prepared & Issued By Checked By Approved By

    ( XXXXXX ) ( XXXXXX ) ( XXXXXX )

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