Is 3347 - 2 - 2
Is 3347 - 2 - 2
Is 3347 - 2 - 2
3 (1989-03)
Indian Standard
DIMENSIONS FOR PORCELAIN TRANSFORMER BUSHINGS FOR USE IN LIGHTLY POLLUTED ATMOSPHERES
PART II 3.6 kV BUSHINGS Metal Parts Section 2
( First Revision )
(Incorporating Amendment Nos. 1, 2 & 3)
UDC
OF
INDIAN
STANDARDS
Price Group 5
Indian Standard
DIMENSIONS FOR PORCELAIN TRANSFORMER BUSHINGS FOR USE IN LIGHTLY POLLUTED ATMOSPHERES
PART II 3.6 kV BUSHINGS Metal Parts Section 2
( First Revision )
Electrical Insulators and Accessories Sectional Committee, ETDC 3
Chairman SHRI L. C. JAIN Members Bengal Potteries Ltd, Calcutta SHRI V. R. ANANTHANARAYANAN SHRI CHANDER PARKASH ( Alternate ) All India Pottery Manufacturers Association, SHRI B. C. BANERJEE Calcutta SHRI B. C. DAW ( Alternate ) Directorate General of Technical Development, SHRI D. S. CHABHAL New Delhi Tag Corporation, Madras SHRI R. T. CHARI SHRI A. GURUPATHAM ( Alternate ) Tamil Nadu Electricity Board, Madras SHRI K. S. CHELLAPPAN SHRI N. R. SANKARAN ( Alternate ) SHRI A. K. CHOPRA Punjab State Electricity Board, Patiala SHRI NIRVAIR SINGH ( Alternate ) Damodar Valley Corporation, Calcutta SHRI A. N. DEB SHRI A. C. BOSE ( Alternate ) Maharashtra State Electricity Board, Bombay DIRECTOR OF RESEARCH (T & D) Research, Designs & Standards Organization, DIRECTOR (TRACTION AND Ministry of Railways, Lucknow INSTALLATION) JOINT DIRECTOR STANDARDS (T1) ( Alternate ) Central Electricity Authority, New Delhi DIRECTOR (TRANSMISSION) DEPUTY DIRECTOR (SUBSTATION) ( Alternate ) ( Continued on page 2 ) BIS 2004 BUREAU OF INDIAN STANDARDS This publication is protected under the Indian Copyright Act (XIV of 1957) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act. Representing Ministry of Energy, New Delhi
Bharat Heavy Electricals Ltd, Bhopal Karnataka Electricity Board, Bangalore Mysore Porcelains Ltd, Bangalore National Test House, Calcutta Indian Electrical Manufacturers Association, Bombay NGEF Limited, Bangalore Directorate General of Supplies & Disposals, New Delhi Rural Electrification Corporation Limited, New Delhi W. S. Insulators of India Ltd, Madras High Tension Insulator Factory, Ranchi
U. P. Government Pottery Development Centre, Khurja SHRI T. B. L. SRIVASTAVA ( Alternate ) Seshasayee Industries Ltd, Vadalur South Arcot, SHRI L. VENKATESUBBU SHRI R. V. ACHUTHAN ( Alternate ) District Director General, ISI ( Ex-officio Member ) SHRI S. P. SACHDEV, Director (Elec tech) Secretary SHRI R. S. SARMA Assistant Director (Elec tech), ISI
Bharat Bijlee Ltd, Bombay Transformers & Electricals Kerala Angamally South P. O. SHRI KURIAKOSE ANTONY ( Alternate ) SHRI P. S. RAMAN NGEF Limited, Bangalore High Tension Insulator Factory, Ranchi DR U. S. SINGH SHRI A. D. DUA ( Alternate )
Indian Standard
DIMENSIONS FOR PORCELAIN TRANSFORMER BUSHINGS FOR USE IN LIGHTLY POLLUTED ATMOSPHERES
PART II 3.6 kV BUSHINGS Metal Parts Section 2
( First Revision )
0. F O R E W O R D 0.1 This Indian Standard (Part II/Sec 2) (First Revision) was adopted by the Indian Standards Institution on 29 August 1979, after the draft finalized by the Electrical Insulators and Accessories Sectional Committee had been approved by the Electrotechnical Division Council. 0.2 This standard was first issued in 1967. This revision has been undertaken with a view to including details of fixing arrangements of jumpers at oil end. This revision also incorporates amendment issued to the original standard. 0.3 The dimensions of porcelain parts of the bushings for use in lightly polluted atmospheres of 3.6 kV are covered in IS : 3347 (Part II/Sec 1)-1979*. This section (Section 2), which is a necessary adjunct to Section 1, lays down the dimensions of the metal parts and accessories of the bushings to go with the porcelain parts specified in Section 1. The materials of the metal parts have also been specified. 0.4 The need for changing over to aluminium for the metal parts of bushings has been fully recognized. This section, therefore, includes complete sets of dimensions of parts using aluminium as well as copper. Dimensions for copper parts have been given to ensure a smooth changeover to aluminium. These are expected to be deleted in due course. 0.5 In this section, the dimensions of metal parts have been formulated in such a way that the porcelain parts available in Section 1 of this standard may be used both for aluminium as well as copper metal parts. Suitable references are given to indicate the appropriate porcelain part at each place. 0.6 For a current rating of 3 150A, no aluminium metal parts have been specified. In this case the use of copper metal parts only is recommended.
*Dimensions for porcelain transformer bushings for use in normal and lightly polluted atmospheres : Part II 3.6 kV bushings, Section 1 Porcelain parts ( first revision ).
IS : 3347 (Part II/Sec 2) - 1979 0.7 The dimensions of bushings for other voltages are covered by the following parts of this standard: Part I Up to and including 1 kV Section 1 Porcelain parts Section 2 Metal parts Part III 12 and 17.5 kV Bushings Section 1 Porcelain parts Section 2 Metal parts Part IV 24 kV Bushings Section 1 Porcelain parts Section 2 Metal parts Part V 36 kV Bushings Section 1 Porcelain parts Section 2 Metal parts Part VI 72.5 kV Bushings Section 1 Porcelain parts Section 2 Metal parts ( under preparation ) Part VII 123 kV Bushings Section 1 Porcelain parts Section 2 Metal parts ( under preparation ) 0.8 The dimensions for porcelain transformer bushings for use in heavily polluted atmospheres are covered by IS : 8603 ( Parts I to III)1977*. The metal parts covered by this section may be used for bushings covered by IS : 8603 (Parts I to III)-1977*. 0.9 In the preparation of this standard, assistance has been derived from DIN 42539 (1968) Indoor and outdoor transformers, bushings voltage rating 3 kV for 250 to 3 150A, issued by Deutscher Normenausschuss. 0.10 This edition 2.3 incorporates Amendment No. 1 (June 1982), Amendment No. 2 (April 1987) and Amendment No. 3 (March 1989). Side bar indicates modification of the text as the result of incorporation of the amendments. 0.11 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS : 2-1960. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
*Dimensions for porcelain transformer bushings for use in heavily polluted atmospheres: Part I 12 and 17.5 kV bushings, Part II 24 kV bushings, and Part III 36 kV bushings. Rules for rounding off numerical values ( revised ).
IS : 3347 (Part II/Sec 2) - 1979 1. SCOPE 1.1 This standard (Part II/Sec 2) lays down the dimensions and materials of metal parts and accessories of 3.6 kV rating bushings used with transformers for use in lightly polluted atmospheres. 2. MATERIALS 2.1 The materials of various parts shall conform to the relevant Indian Standards specified below:
For Bushing with For Bushing with Copper Stem Aluminium Stem Brass conforming to 2.2 Aluminium alloy conforof IS : 1364-1967* ming to 2.2 of IS : 13641967* Stem (3.2) Copper rods conforming Aluminium conforming to to IS : 613-1964 electrical grade of IS : 4026- 1969 or any other suitable aluminium alloy to be agreed between manufacturer and the purchaser Nut (3.3) Brass conforming to Aluminium conforming to IS : 3488-1966 or electrical grade of IS : Grade 2 of IS : 292- 4026-1969 or any other or IS : 319- suitable aluminium alloy 1961|| 1974 to be agreed between manufacturer and the purchaser Washer (top end) (3.5) Brass conforming to Type I of IS : 319do 1974 or IS : 34881966 Washer (stem) (3.6) Brass conforming to Type I of IS : 319do 1974 or IS : 34881966
*Specification for precision and semi-precision hexagon bolts, screws, nuts and lock nuts (diameter range 6 to 39 mm) ( first revision ). Specification for copper rods for electrical purposes ( revised ). Specification for aluminium ingots (EC grade) ( first revision ). Specification for brass bars, rods and sections suitable for forging. ||Specification for brass ingots and castings ( revised ). Specification for free-cutting brass bars, rods and sections ( third revision ).
NOTE For 250 A rated bushing, brass conforming to IS : 3488-1966 may be used for manufacture of stem in place of copper rod.
2.2 The material used for sealing washers for general purposes (four types M, N, P and Q) shall be synthetic rubber or synthetic rubber bonded cork. The material used for sealing washers for stem shall be synthetic rubber (acrylic nitrile rubber) having hardness of 70 5 IRHD. Where synthetic insulating transformer coolant is used, the material of the washer shall be silicone rubber or any other resilient material compatible with the transformer coolant. 3. DIMENSIONS 3.1 The hexagonal nuts used shall conform to IS : 1364-1967 and IS : 3138-1966||. The threads shall be in accordance with IS : 1362-1962 and IS : 3139-1966**. 3.2 Stem 3.2.1 For 3.6/250 and 630 Rating ( Copper Stem ) and for 3.6/250 Rating ( Aluminium Stem ) The dimensions shall conform to Fig. 1. 3.2.2 For 3.6/1 000, 2 000 and 3 150 Rating ( Copper Stem ) and for 3.6/630, 1 000 and 2 000 Rating ( Aluminium Stem ) The dimensions shall conform to Fig. 2.
*Specification for brass ingots and castings ( revised ). Specification for brass bars, rods and sections suitable for forging. Specification for aluminium and aluminium alloy ingots and castings for general engineering purposes ( second revision ). Specification for precision and semi-precision hexagon bolts, screws, nuts and lock nuts diameter range 6 to 39 mm ( first revision ). ||Specification for hexagonal bolts and nuts (M 42 to M 150). Dimensions for screw threads for general purposes (diameter range 1.6 to 39 mm) ( revised ). **Dimensions for screw threads for bolts and nuts (diameter range M 42 to M 150).
IS : 3347 (Part II/Sec 2) - 1979 3.3 Nut 3.3.1 For 3.6/250 and 630 Rating ( Copper Stem ) and for 3.6/250 Rating ( Aluminium Stem ) The dimensions shall conform to Fig. 3. 3.3.2 For 3.6/1 000 Rating ( Copper Stem ) and 3.6/630 Rating ( Aluminium Stem ) The dimensions shall conform to Fig. 4. 3.3.3 For 3.6/2 000 and 3 150 Rating ( Copper Stem ) and for 3.6/1 000, 2 000 Rating ( Aluminium Stem ) The dimensions shall conform to Fig. 5. 3.4 Stem Subassembly 3.4.1 For 3.6/250 and 630 Rating ( Copper Stem ) and for 3.6/250 and 630 Rating ( Copper Stem ) and for 3.6/250 Rating ( Aluminium Stem ) The subassembly shall conform to Fig. 6. 3.4.2 For 3.6/1 000, 2 000 and 3 150 Rating ( Copper Stem ) and 3.6/630, 1 000 and 2 000 Rating ( Aluminium Stem ) The subassembly shall conform to Fig. 7. 3.5 Washer (Top End) The washer (top end) shall conform to Fig. 8. 3.6 Washer (Stem) The washer (stem) shall conform to Fig. 9. 3.7 Sealing Washers 3.7.1 For Stem The sealing washer for stem shall conform to Fig. 10. 3.7.2 General Purpose ( four Types M, N, O and P ) The general purposes sealing washer shall be in accordance with Fig. 11. 3.7.3 Gasket ( R and X Type ) The gasket shall conform to Fig. 12. 3.8 Connecting Lug The connecting lug shall conform to Fig. 13. 4. TOLERANCES 4.1 Unless otherwise specified allowable tolerance on a dimension of any machined metal part shall be in accordance with medium class of IS : 2102-1969*. 4.2 Unless otherwise specified, allowable tolerance on a dimension of any forged or cast metal part shall be in accordance with coarse class of IS : 2102-1969*. 5. ASSEMBLY 5.1 The assembly of the bushing is shown in Fig. 14.
*Specification for allowable deviations for dimensions without specified tolerances ( first revision ).
NOTE The chamfered ends shall be in accordance with IS : 1368-1967* and f and x shall be in accordance with IS : 1369-1975. BUSHING RATING CORRESPONDING l1 l2 d1 kV/A RATING OF PORCELAIN PART OF SEC 1, kV/A (1) (2) (3) (4) (5) (6) Copper and 3.6/250 3.6/250 272 71 M12 aluminium Copper 3.6/630 3.6/630 318 100 M20 *Dimensions of ends of bolts and screws ( first revision ). Dimensions of screw threads run out and undercuts ( first revision ). TYPE OF STEM l3
(7) 38.5 53
FIG. 1
TYPE OF STEM
BUSHING RATING CORRESPONDING kV/A RATING OF PORCELAIN PART OF SEC 1, kV/A (2) (3)
d1
d13 c8
l1
l2
l3
(1)
(4)
(5)
(6)
(8) 24 24 29 29 34 34
Aluminium 3.6/630 3.6/1 000 300 M30 2 29 Copper 3.6/1 000 3.6/1 000 300 M30 2 29 Aluminium 3.6/1 000 3.6/2 000 340 M42 3 41 Copper 3.6/2 000 3.6/2 000 340 M42 3 41 Aluminium 3.6/2 000 3.6/3 150 353 M48 3 47 Copper 3.6/3 150 3.6/3 150 353 M48 3 47 NOTE f and x shall be in accordance with IS : 1369-1975*. *Dimensions of screw threads run out and undercuts ( first revision ).
TYPE OF STEM
BUSHING RATING CORRESPONDING kV/A RATING OF PORCELAIN PART OF SEC 1, kV/A (2) 3.6/250 3.6/630 (3) 3.6/250 3.6/630
d14
d15
d16 Max
h7
l3 Max
(5) 45 63
(6) 24 39
(7) 15 18
(8) 19 27
FIG. 3
FIG. 4
TYPE OF STEM
CORRESPONDING RATING OF PORCELAIN PART OF SEC 1, kV/A (3) 3.6/2 000 3.6/2 000 3.6/3 150 3.6/3 150
d17 H8
d18 Max
d19 Max
h8
h9 0.3
d4 Max
l6
(4) 41 41 47 47
(5) 62 62 78 78
(6) 56 56 66 66
(7) 34 34 39 39
(8) 27 27 32 32
(9) 50 50 60 60
FIG. 5
TYPE OF STEM
BUSHING RATING CORRESPONDING kV/A RATING OF PORCELAIN PART OF SEC 1, kV/A (2) 3.6/250 3.6/630 (3) 3.6/250 3.6/630
l40.3
STEM
NUT
(4) 25 37
(5)
(6)
FIG. 6
11
TYPE OF STEM
CORRESPONDING RATING OF PORCELAIN PART OF SEC 1, kV/A (3) 3.6/1 000 3.6/1 000 3.6/2 000 3.6/2 000 3.6/3 150 3.6/3 150
l5
STEM
NUT
(2) 3.6/630 3.6/1 000 3.6/1 000 3.6/2 000 3.6/2 000 3.6/3 150
(5) See Fig. 2 See Fig. 2 See Fig. 2 See Fig. 2 See Fig. 2 See Fig. 2
(6) See Fig. 4 See Fig. 4 See Fig. 5 See Fig. 5 See Fig. 5 See Fig. 5
FIG. 7 STEM SUBASSEMBLY FOR 630, 1 000, 2 000 AND 3 150A RATING
12
BUSHING RATING BUSHING WITH ALUMINIUM STEM kV/A d2 d20 d21 h10 t
(2) 28 56 70 80
(3) 13 31 43 50
(4) 22 45 59 65
(5) 20 24 26 26
(6) 1.5 3 3 3
BUSHING RATING BUSHING WITH ALUMINIUM STEM kV/A d22 d23 d24 d25 h11
(2) 28 56 70 80
(3) 13 31 43 50
(4) 22 45 59 65
(5) 32 65 80 100
(6) 4 6 7 8
FIG. 9
WASHER (STEM) 13
d22 (7) 28 40 56 70 80 d23 (8) 13 21 31 43 50 d24 (9) 22 32 45 59 65 d25 h11 4 5 6 7 8 (10) 32 47 65 80 100 (11)
d2 d20 (8) 13 21 31 43 50 d21 (9) 22 32 45 59 65 h10 20 22 24 26 26 t (7) 28 40 56 70 80 (10) (11) 1.5 2 3 3 3 BUSHING WITH COPPER STEM
BUSHING RATING kV/A (1) 3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150
d280.3 (2) 22 45 59 65 S1
d29 (3) 12 30 42 48
(4) 11 16 18 18
TYPE BUSHING RATING kV/A (1) M M M M M N N N N N P P O O (2) 3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150 3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150 3.6/250 3.6/630 3.6/250 3.6/630
d30 (3)
d31 (4) 14 32 45 50 38 56 70 90 25 38
S2 2 2 2 2 4 4 4 4 2 2
(5)
FIG. 11
d30 (6) 32 47 65 80 90 60 70 100 104 125 45 63 60 70 d31 (7) 14 22 32 45 50 38 45 56 70 90 25 40 38 45 S2 2 2 2 2 2 4 4 4 4 4 2 2 2 2 (8)
d280.3 (5) 22 32 45 59 65 d29 (6) 12 20 30 42 48 S1 (7) 11 13 16 18 18 BUSHING WITH COPPER STEM
TYPE
RATING kV/A (2) 3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150 3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150
d26 (3) 45 56 70 90 40 45 63 80 d27 (4) 70 90 104 125 70 70 90 110 T
(1) R R R R R X X X X X
(5) 3 3 3 3 3 3 3 3
15
d26 (6) 28 40 45 70 90 25 45 56 70 90 d27 (7) 50 70 70 104 125 50 70 90 104 125 T (8) 3 3 3 3 3 3 3 3 3 3
C (2) 58 68 D1 (3) M42 3 M48 3 D2 (4) 18 18 D20 (5) M16 M16 G (6) 40 40 H11 H12 H13 (7) 195 220 (8) 80 80 (9) 100 120 S W N T P Q R4 R5 U V (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) 50 60 25 30 45 45 35 35 20 20 18 18 15 15 20 20 15 15 26 30 WITH COPPER STEM 45 58 68 M30 2 M42 3 M48 3 14 18 18 M12 M16 M16 30 40 40 130 195 220 60 80 80 060 100 120 32 50 60 14 25 30 30 45 45 25 35 35 12 20 20 10 18 18 10 15 15 15 20 20 10 15 15 16 26 30
17
1. Insulator (top) 2. Insulator (bottom) 3. Stem 4. Washer (top end) 5. Washer (stem) 6. Connecting lug 7. Sealing Washer (stem) TYPE OF STEM BUSHING RATING kV/A a Max 180 290 372 402 180 210 294 372 404
Sealing washer M Type General purpose washer Gasket X Gasket R Washer in accordance with IS : 2016-1967 Nut Spring washer (Type B as per IS : 3063-1972) d1 M12 0 M30 2 M42 3 M48 3 M12 0 M20 0 M30 2 M42 3 M48 3 d2 28 56 70 80 28 46 56 70 90 d3 39 56 70 90 39 45 56 70 90 d4 070 110 125 150 070 085 110 125 150 d5 075 110 125 145 075 90 110 125 145
b Max 94 80 86 92 94 110 80 86 92
Aluminium
3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150 3.6/250 3.6/630 3.6/1 000 3.6/2 000 3.6/3 150
Copper
*4 to 8 up to and including 1 000 A, 6 to 10 above 1 000 A. Specification for plain washers ( first revision ). Specification for single coil rectangular section spring washers for bolts, nuts and screws ( first revision ).
18
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