SL-02A Series Solar Power Intelligent Controller INSTRUCTION MANUAL

VER1.1

Main features
1. 2. 3. Intelligent control is realized by using microprocessor and dedicated control calculation. Four load working modes: Pure lighting control, lighting control & timing control, hand operation and debug mode. Scientific management of battery: as it is overcharged, the battery will get booster tension charge. As a result compulsory maintenance is available for the battery. In normal working state, the direct charge and floating charge are both available, so that the battery life-span is increased. Besides, the adoption of high precision temperature compensation makes the charging more accurate. Comparing with the charging loops using diodes, the one that adopts double MOS series circuit control makes the voltage loss dropped by 50%. With the PWM fuzzy control in charging, the charge efficiency is improved a lot. LED screen shows the working state of solar battery, storage battery and load. LED shows the adjusted parameter. In this way, users can learn the operation state in ream time. Besides, there are various choices for parameter; users can select the proper working mode based on the different conditions. Various protections include over-charge, over-discharge and over-load, as well as unique electron short circuit protection and connection-reverse protection. All the protections are harmless to any parts and fuse. fuse only as the end protection of a controller itself to protect the amount of internal short circuit damage. Non wire jumpers design improves the reliability and durability of the products. Industrial-grade chips and precision components are adopted for all the controls. Therefore, the controller performs well in very low and high temperature, as well as humid environment. At the same time, with the use of crystal timing control, the timing function of controller is much more reliable. Using large-diameter wire terminal, can fix the wire which max size is 6mm parameter is set to power-down save function, the system model and control parameters, and other important data are stored inside the chip, after power is not lost, to make the adjustment more convenient, more reliable system. Using 2 digital LEDs display and settings, one-button operation to complete all of the settings, intuitive and easy to use..

4. 5.

6.

7. 8. 9. 10.

Outside view of the controller WINCONG

System description (WINCONG)

Our controllers are specially designed for solar power DC supply system, solar power DC street lamp system and mini solar power station system. Intelligent control is realized by using dedicated computer chips. The controllers can be used in hard environment, since its adoption of technical grade chips. To the controllers with 12V/24V automatic identification function, 12V and 24V Battery Auto sensing. The short circuit, over-load, connection-reverse protection, as well as over-charge, over-discharge protection are available. Besides, the complete indications are usable, including indications for states of charge, storage battery and faults. Through the computer chips, the controllers take samples from the parameters of storage battery voltage, photo battery, discharge current and environment temperature, and then use the dedicated control mode calculation to control the discharge rate and make it matched with the characters of storage battery, realize the high accurate temperature compensation. PWM fuzzy charge mode and 7 phase voltage control are available for the storage battery, so that storage battery is always in the perfect working state .The various working modes of controllers can meet customers different requirements.

System main circuit diagram (WINCONG)

Installment and use (WINCONG)

The controller must be well fixed. The dimension of the controller is as following: Outside dimension: 1337025 (mm); installation dimension: 12650 (mm) 2. Wire preparation: It is recommended to use multi-strand insulated copper wire. Firstly, make sure the length of the cord, secondly, ensure the installation location in the circumstances, thirdly, try to minimize the connection length to reduce power consumption. According to not more than 4A/mm in accordance with the current density of selected cross-sectional area of copper wire, the controller side of the first strip 5mm of insulation should be shucked off. 3. Firstly, connect battery termination to the controller, and then connect to the other ends of the battery. Pay attention to +, -, do not be reverse. If the connection is correct, (BAT) indicator light should be lighted, according to buttons to check. Otherwise, the need to check the connection. 4. Photovoltaic cells wires connected, connect solar panels termination to the controller, and then the other ends connected to solar panels. Pay attention to +, -, do not be reverse. If it is a sunny day, (SUN) indicator light should be bright. Otherwise, there is need to check the connection. 5. Load connected: connect the wire of load to the controller output, pay attention to +, -, do not be reverse. Otherwise, it would burn appliances out. 6. NOTE: Connecting photovoltaic cells and the load wires as followings:remain a curvature along the wire to prevent the controller from rain water. (WINCONG) WARNING: The combination of different error conditions may cause damage to the controller. Do not use any other power supply instead of solar panels. ,otherwise may cause damage to the controller.
Operation procedure

1.

A. Working state indication:

. Solar panel state indication: the solar indicator light is flashes, as the input voltage of solar battery panel reaches a certain point. The indicator light is on continually, as sunny and can charge the storage battery, The indicator light is off, as disconnected solar cells or without enough sun, charge off; . Storage battery state and charge indication: when the storage battery is charging in progress, , indicator light is on Green flashs;when the storage battery is fully charged, indicator light is on Green continually; when the battery power is in the middle, indicator light is on red continually;when the storage battery is over-discharged, the indicator light red flashs slowly and the load is off. In normal working state, the indicator light is be bright. . Load indication: when the load is in normal working state, indicator light is on continually. when the load is off state, indicator light is off continually. In over current or short circuit, the load is off at once and the indicator light flashs. Then need to be adjusted. Then press wait 30 seconds, it will restart to work. B. Setting methods: To press the button for 3 seconds, the LED flashes and the system of the device is under mode of regulation. After releasing the key, the data in the LED changes along with every key-press till matches with the model designated by customers. To finish the setting, please wait 30 seconds until the LED is OFF. Or just press the button for 3 seconds. Check mode and outputwhen the LEDs is OFF, press the key for a Shorter timethe LEDs be lighted and output is on, C. Modes description .Lighting control: without sunshine the light intensity decreases to start point. Then the controller recognizes the start signal after 30 seconds. Based on the parameter, the load is on. While under sunshine, the light intensity increase to start point, and then the controller recognizes the close signal after 30 seconds. The load is off. Time control: The starting procedure is the same with that of pure lighting control. Timing control is dual period control; hence the double load can be regulated respectively. The load-on and load-off are alternated till the load is off in daytime. The time for the load-on and load-off can be adjusted to realize the different control effect. If the time for load-on is zero, the load will be off at night till the time for load-off is past. If the time for load-off is zero, the control effect will be the same with that of pure lighting control. Manual mode: Regardless of the daytime or night, users can control the load-on and load-off by key-press under this mode. This mode is used for some special load or Load ON all times(24 hours). NOTE: when the storage battery is over-discharged and Load trouble ,the load of controller will be off. Test mode: this mode is designed for system regulation. It is almost the same with pure optical mode except that the cancelation of 30 seconds delay (Please refer to pure lighting control). The load is on with optical signal. In reverse, without optical signal, the load is off. This feature makes it easier to check the system installation.

Working mode setting table

LED DISPLAY 0 1 2 3 4 5 6 7 8 Work Mode Dusk-to-Dawn, light is on all light 1 hours light is turn on after sundown 2 hours light is turn on after sundown 3 hours light is turn on after sundown 4 hours light is turn on after sundown 5 hours light is turn on after sundown 6 hours light is turn on after sundown 7 hours light is turn on after sundown 8 hours light is turn on after sundown LED DISPLAY 9 10 11 12 13 14 15 16 17 Work Mode 9 hours light is turn on after sundown 10 hours light is turn on after sundown 11 hours light is turn on after sundown 12 hours light is turn on after sundown 13hours light is turn on after sundown 14 hours light is turn on after sundown 14 hours light is turn on after sundown Manual mode Test mode, lights on after it detects no light, lights off after it detects light.

Parameter Description (WINCONG)

Type rated charge current Rated load current Work Voltage Over-load and short circuit protection No load losses current Charging circuit voltage drop Load circuit voltage drop Over voltage protection boost charge voltage Direct charge voltage Float charge voltage Charge recover voltage Over discharge recover voltage Lower voltage indication Over discharge voltage Temperature compensation Control method Working temperature Circuit protection

SL02A-10A 10A 10A

SL02A-20A 20A 20A

SL02A-30A 30A 30A

12V/24V Auto sensing/ auto switch Over-load protection: when the current of controller is 1.25 times of the rated current, the controller works for 30 seconds; 1.5 times of rated current, works for 5 seconds Short circuit protection: when the current of controller is more than or equal to 3 times of rated current, the protection starts. 5mA-20mAOnly when digital LEDs be lighted <= 0.26V <= 0.15V 14.8V2/24V 14.6V; 2/24V (time of duration: 10 minutes) 14.4V2/24V (time of duration: 10 minutes) 13.6V2/24V 13.2V2/24V 12.6V2/24V 12.0V2/24V 11.1V2/24V (no load)real-time modified voltage by the discharge rate -4.0mV//2V(boost voltage, direct charge, float charge and charge return voltage compensation) PWM Pulse-duration modulation charge mode Industry stage: -35 to +55 Over-charge, over-discharge, short circuit and over-load protection
Anti- connection-reverse protection for solar battery and storage battery.

All the protections are harmless to any parts and fuse of controller

FAQ
phenomenon Under the sunshine, the indicator light (NO.1) of solar panel is off The indicator light (NO.2) of storage battery is off The indicator light (NO.2) of storage battery Red flashes slowly without output. The indicator light (NO.3) of load flashes without output. The indicator light (NO.3) is on continually without output. Others solution Please check the line connected to photocell and make sure the proper connection Please check whether the storage battery is well connected. The storage battery is over-discharged. low voltage protection of battery
starts.

The load power is higher than the rated power or load is short circuit and need to be adjusted. Then press wait 30 seconds, it will restart to work. Please check whether the equipment which consumes power is well connected. Please check the connection,

Liability Exclusion
The manufacturer shall not be liable for damages, especially on the battery, caused by use other than as intended or as mentionedin this manual or if the recommendations of the battery manufacturer are neglected. The manufacturer shall not be liable for damages,unusual use, wrong installation, or bad system design.

SL-02A micro computer solar charge controller Complementary instruction for adjustable parameters of upgraded version (VER1.2)
Upgrading instruction :
Upgrading SL-02A series of solar power controller has more Compatibility with a variety of storage batteries such as opening lead-acid battery ,VRLA battery , gelled electrolyte (GEL)Battery, 3.2V*4 iron-phosphate-based lithium battery 3.2V*8 iron- phosphate-based lithium battery ,3.7V*3 lithium battery,3.7V*6 lithium battery, and 3.7V*4 lithium battery. User can set the model of battery randomly .For your further satisfaction, additional 4 groups of Voltage fine-adjustment parameters are available in the controller, which allows user to conduct personalized adjustment of the parameters for the selected battery. For example, we can set the battery parameters as the ones which help prolong the service life, also old batterys parameters can be adjusted to the favorable ones for long discharge time, parameters can be changed into favorable ones according to various environments. And whats more, the adjustment function is up to the strict discharging requirements of some battery manufacturer, these characters enable user to operate freely compared with the previous ones without this function. And voltage difference, resulting from the wires connecting controller with storage batteries, can be offset by adjustment of controller parameters .The controller has the parameters for adjusting controlling light sensitivity , by using the parameters, users can control the time of lighting on in the evening or lighting off at dawn, or for street lamp engineering, it can decrease the time difference result from the asynchronous on or off for multi- optical control switches.

Parameters setting(WINCONG)
Digital LED display parameters default Range of setting Function Function detail

0-17 b1-b6 H0-H9 H0.-H9. o0-o9 o0.-o9. c0-c9 c0.-c9. L0-L9 L0.-L9. U1-U9

Work model Setting Selection of storage battery type Adjustment of Maximum Charge Voltage Adjustment of float Charge Voltage Adjustment of Over discharge recover voltage Adjustment of Over discharge voltage llight Sensitivity adjustment of optical control

0=optical control(in the evening on or daytime off),1-15=turning on only at night with duration 1-15hours, 16= for random turn on or off, 17= debugging model(see previous instruction for more) b1=opening battery ,b2=VRLA battery,b3=GEL battery,b4=3.2V*4 or 3.2V*8 LiFePO4 battery ,b5=3.7V*3 or 3.7V*6 lithium battery,b6=3.7V*4 lithium battery H0 and H0.= no need adjustment , H1= Plus +0.1V, and the like H9=Plus+0.9V; H1.=reduce -0.1V, and so on H9.=reduce -0.9V o0 and o0.= no need adjustment , o1= Plus +0.1V, and the like o9=Plus+0.9V; o1.=reduce -0.1V, and so on o9.=reduce -0.9V c0 and c0.= no need adjustment , c1= Plus +0.1V, and the like c9=Plus+0.9V; c1.=reduce -0.1V, and so on c9.=reduce -0.9V L0 and L0.= no need adjustment , L1= Plus +0.1V, and the like L9=Plus+0.9V; L1.=reduce -0.1V, and so on L9.=reduce -0.9V Total 9 gears available for adjustment from U1-U9, U1= turning on or off in very dark light .U9= turning on or off in very bright light.

Key setting operation

When digital screen doesnt work , please keep pressing KEY ( dont stop pressing when number 0-17 shown on the screen) before the code of adjustment parameters shown on the screen , then adjustment can

be proceeded by pressing KEYbriefly. The number will be increased by one for each pressing, the cycle will be automatically resume with minimum number when the number hits the maximum. After the adjustment, we can enter into the second adjustment of parameters by keep pressing KEYagain . The setting parameters can be preserved by pressing KEY until the light of number on the screen is off . Or no operation of the controller for 30 seconds, the set parameter will be stored automatically. Checking operation :when screen doesnt work , keep pressing KEY ,the screen will show each code in order, and loosen it when the light off . the code in order as below : Showing nothing 0 b2 H0 c0 o0 L0 U4 Showing nothing. The whole process takes 10 seconds to keep pressing.

Please firstly choose battery type by setting code b1-b6.if you think the system default data is not okay, please make further correction by the four parameters of H, o, c and L. For 12Voltage , its adjustment ranges between 0.9V,( for 24 Voltage the system will automatically multiply x2, and get 1.8V). The system default parameters for H, o, and c,L are Zero, which can not be revised.

Attentions(WINCONG)
1 All final adjusted Voltage should always meet the law of Max Charging Voltage> Floating Charging Voltage>Over discharge recover Voltage >Over discharge Voltage for Protective , or else the controller may not work properly. In addition, adjustment of these voltage parameters should be conducted as per the charge acceptance capability of batteries, or improper adjustment may shorten the battery service life or cause other serious consequences. 2 We recommend that 12V battery should be connected to the solar power panels with Voltage rating 18V, and 36V solar power panes for 24V batteries, as the controller can recognize the two setting and conduct the best operation automatically, but the two should not be mixed, if not, it may not work irregularly. 3. Some users, with no knowledge of these adjustable parameters and often utilization of lead-acid storage batteries, can directly enter into previous operation setting and set 0-16 work model, ignoring this manual .this is a simple way. Please dont enter into the adjustment interface for the parameters. If some parameters are revised without caution, please directly adjust back to the b2 H0 c0 o0 L0 U4 as per operational method . default value 0